Kinetix 300 Single-axis Servo Drives Installation
Contents
1. ATTENTION Identifies information about practices orcircumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequences SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures PEPEOUEDE Publication 2097 IN001B EN P December 2009 Kinetix 300 Single axis Servo Drives 3 Catalog Number Explanation This publication applies to the following Kinetix 300 drives Kinetix 300 Drive Catalog Numbers Cat No Single axis Servo Drive 120 240V 2097 V31PRO Kinetix 300 120 240V AC 1 2 0 A 2097 V31PR2 Kinetix 300 120 240V AC 1 4 0 A Single axis S ervo Drive 240V 2097 V32PR0 Kinetix 300 240V AC 1 2 0 A with integrated filter 2097 V32PR2 Kinetix 300 240V AC 1 4 0 A with integrated filter 2097 V32PR4 Kinetix 300 240V AC 1 8 0 A with integrated filter 2097 V33PR1 Kinetix 300 240V AC 1 or 3 2 0 A 2097 V33PR3 Kinetix 300 240V AC 1 or 3 4 0 A 2097 V33PR5 Kinetix 300 240V AC 1 or 3 8 0 A 2097 V33PR6 Kinetix 300 240V AC 1 or 3 12 0A Single axis Servo Drive 480V 2097 V342. 68 0 2 68 2097 V34PR6 229 6 9 04 68 0 2 68 Publication 2097 IN001B EN P December 2009 Kinetix 300 Single axis Servo Drives 7 Connector Data Use this illustration to identify the Kinetix 300 drive features and indicators Kinetix 300 Drive Features and Indicators Q Item Q ae ee Description ound lug atus and diagnostic display isplay control push buttons 3 ony A wy N A per 1 t 9 3 hunt resistor and C bus BC connector DFAULT COMM 3 nh dm G S D Back up power BP connector S D G ound lug Bottom mounting flange 2E eel z gt co co N Oo Motor feedback MF connector g 1 0 IOD connector HT 0 Ethernet communication port Port 1 TM L 5 1 Memory module oip 2 Top mounting flange Bis 83 3 Mains IPD connector 4 Motor power MP connector j 5 Safe torque off STO connector 6 6 Heat sink on some models Top View le di E Bottom View m 2097 V33PR5 Kinetix 300 fl aati pl 2097 V33PR5 Kinetix 300 drive is shown em p drive is sho
3. publication 2097 IN003 2097 V34PR6 377 15 1 If using an AC line filter add 50 mm 2 in Publication 2097 IN001B EN P December 2009 6 Kinetix 300 Single axis Servo Drives IMPORTANT A module in an upright position as shown Do not mount the module on its side 2 Mount the Kinetix 300 drive to the cabinet sub panel with a M4 6 32 steel machine screw torqued to 1 1 Nem 9 8 Ibein For catalog numbers 2097 V33PR1 2097 V33PR3 2097 V33PR5 2097 V34PR3 and 2097 V34PR5 that will be wing a AC line fiter refer to the AC Line Filter Installation Instructions publication 2097 IN003 for sub panel mounting hole pattern Kinetix 300 Drive Mounting Dimensions 714 1 21 8 Dimensions are in mm in rian 4 57 Wn a a E a RE Wu i fooo sg S5 nis Sm _ My 048 1 5 E Cat No zn in Pm in Cat No mm in fhm in 2097 V31PR2 185 1 7 29 68 5 2 70 2097 V33PR5 185 1 7 29 94 4 3 72 2097 V32PRO 229 6 9 04 68 0 2 68 2097 V33PR6 229 6 9 04 68 0 2 68 2097 V32PR2 229 6 9 04 68 5 2 70 2097 V34PR3 185 1 7 29 68 5 2 70 2097 V32PR4 229 6 9 04 86 8 3 42 2097 V34PR5 185 1 7 29 94 4 3 72 2097 V33PR1 185 1 7 29
4. IN001B EN P December 2009 Kinetix 300 Single axis Servo Drives 9 1 0 10D Connector Pinout 10D Pin Description Signal 1 aster encoder A Step input MA 2 aster encoder A Step input MA 3 aster encoder B Direction input MB 4 aster encoder B Direction input MB 5 Drive logic common GND 6 5V DC Output max 100 mA 5V DC 7 Buffered encoder output channel A BA 8 Buffered encoder output channel A BA g Buffered encoder output channel B BB 10 Buffered encoder output channel B BB 11 Buffered encoder output channel Z BZ 12 Buffered encoder output channel Z BZ 13 21 Reserved m 22 Analog common ACOM 23 Analog output max 10 mA AO 24 Positive of analog signal input AIN1 25 egative of analog signal input AIN1 26 Digital input group ACOM terminal N_A_COM 27 Digital input A1 N A1 28 Digital input A2 NA 29 Digital input A3 N A3 30 Digital input A4 N_A4 31 Digital input group BCOM terminal N_B_COM 32 Digital input B1 N B1 33 Digital input B2 N B2 34 Digital input B3 N B3 35 Digital input B4 N BA 36 Digital input Group CCOM Terminal N C COM 37 Digital input C1 N C1 38 Digital input C2 N C2 39 Digital input C3 N C3 Publication 2097 IN001B EN P December 2009 10 Kinetix 300 Single axis Servo Drives 1 0 IOD Co
5. Installation Instructions Kinetix 300 Single axis Servo Drives Catalog Numbers 2097 V31PRO 2097 V31PR2 2097 V32PRO 2097 V32PR2 2097 V32PR4 2097 V33PR1 2097 V33PR3 2097 V33PR5 2097 V33PR6 2097 V34PR3 2097 V34PR5 2097 V34PR6 Topic Page About the Kinetix 300 Drives Important User Information Catalog Number Explanation Install the Kinetix 300 Drive 1 2 3 Before You Begin 4 5 7 Connector Data Power Wiring Requirements 13 Additional Resources 17 About the Kinetix 300 Drives Kinetix 300 single axis servo drives provide an Ethernet enabled solution for applications with output power requirements in the range of 0 4 3 0 kW 2 12 A rms Refer to the Kinetix 300 Single axis Servo Drive User Manual publication 2097 UMO01 for detailed information on wiring applying power troubleshooting and integration with ControlLogix CompactLogix or MicroLogix controller platforms Rockwell Allen Bradley Rockwell Software Automation 2 Kinetix 300 Single axis Servo Drives Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http www literature rockwellautomation com describes some important differences between solid s
6. Kinetix 300 Drive Power Wiring Requirements Terminals Recommended Strip Torque Cat No Description Wire Size Length Value Pin Signal mm AWG mm in Nem Ibein 2097 V31PRO 2097 V32PRO 2097 V32PR2 2097 V32PR4 2097 V33PR1 BC 1 B 2097 V33PR3 Brake resistor BC 2 B 2 5 14 7 0 28 0 5 4 5 4 BC 3 BR 2097 V33PR5 and DC bus BCA B 2097 V34PR3 BC 5 B 2097 V34PR5 2097 V34PR6 2097 V31PR2 2097 V33PR6 4 0 12 7 0 28 0 5 4 5 Control Bp 24V DC 2097 V3xPRx back up BR MET power 2 STO 1 24V DC Control 4 5 46 6 025 05145 STO 2 12 Control COM 2097 V3xPRy Safe torque STQ 3 Safety Status off STO 4 Safety Input 1 STO 5 Safety COM STO 6 Safety Input 2 1 Use for shunt resistor connection only 2 Use for bypassing the STO circuit only ATTENTION To avoid personal injury and or equipment damage make sure installation complies with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices The National Electrical Code NEC and local codes outline provisions for safely installing electrical equipment To avoid personal injury and or equipment damage make sure motor power connectors are used for connection purposes only Do not use them to turn the unit on and off To avoid personal injury and or equipment damage make sure shielded power cables are grounded to prevent potentially high voltages on the shield Publi
7. PR3 Kinetix 300 480V AC 3 2 0 A 2097 V34PR5 Kinetix 300 480V AC 3 4 0 A 2097 V34PR6 Kinetix 300 480V AC 3 6 0 A Publication 2097 IN001B EN P December 2009 4 Kinetix 300 Single axis Servo Drives Before You Begin Remove all packing material wedges and braces from within and around the components After unpacking check the item nameplate catalog number against the purchase order Parts List The Kinetix 300 drive ships with general purpose power input IPD header back up power BP header shunt resistor and DC bus BC header motor power MP header and safe torque off STO header e a ground clamp that also provides strain relief for motor power cable e these installation instructions publication 2097 INOOI TIP Connector kit for motor feedback catalog number 2090 K2CK D15M is not provided Replacement connector sets catalog number 2097 CONN1 as described in the Parts List are also available Refer to the Kinetix Motion Control Selection Guide publication GMC SG001 for more information on connector kits and replacement connector sets Publication 2097 IN001B EN P December 2009 Kinetix 300 Single axis Servo Drives 5 Install the Kinetix 300 Drive These procedures assume you have prepared your panel and understand how to bond your system For installation instructions regarding equipment and accessories not included here refer to the instructions that came with
8. cation 2097 IN001B EN P December 2009 Kinetix 300 Single axis Servo Drives 15 Ground Your Kinetix 300 Drive to the Subpanel If the Kinetix 300 drive is mounted on a painted subpanel ground to a bonded cabinet ground bus using a braided ground strap or 4 0 mm 12 AWG solid copper wire 100 mm 3 9 in long Connecting the Braided Ground Strap Example Braided Ground Strap Ground Stud go oj XX XXX Bonded Cabinet Ground Bus Ground Grid or Power Distribution Ground e o E aS E Q E E For dimensions Kinetix 300 Drive Mounting Dimensions on page 6 Publication 2097 IN001B EN P December 2009 16 Kinetix 300 Single axis Servo Drives Kinetix 300 Drive Motor Power Wire Shielding A motor power ground clamp and 2 6 32 x 1 screws are supplied with the Kinetix 300 drive Install the supplied motor power ground clamp within 100 150 mm 2 3 in of the drive using the 2 6 32 x 1 screws Motor Power Ground Clamp Installation Dimension are in mm in 100 150 N eua um aruuul metal to metal contact Publication 2097 IN001B EN P December 2009 Kinetix 300 Single axis Servo Drives 17 Additional Resources These documents contain additional information concerning related R
9. d Connect the safe torque off inputs to a safety circuit or install motion allowed jumpers to obtain motion Refer to the Kinetix 300 Single axis Servo Drive User Manual publication 2097 UM001 for details Publication 2097 IN001B EN P December 2009 Kinetix 300 Single axis Servo Drives 13 Power Wiring Requirements Wire should be copper with 75 C 167 F minimum rating Phasing of main AC power is arbitrary and earth ground connection is required for safe and proper operation IMPORTANT The National Electrical Code and local electrical codes take precedence over the values and methods provided Kinetix 300 Drive Power Wiring Requirements Terminals Recommended Strip Torque Cat No Description Wire Size Length Value Pin Signal mm AWG mm in Nem Ibein 097 V31PRO 097 V32PRO 097 V32PR2 097 V33PR1 097 V33PR3 097 V34PR3 097 V34PR5 097 V34PR6 097 V32PR4 097 V33PR5 097 V31PR2 0 56 0 79 097 V33PR6 SPON 7 1028 5 0 7 0 097 V31PRO 097 V32PRO 097 V32PR2 097 V32PR4 097 V33PR1 097 V33PR3 MET 097 V33PR5 Motor power MP 3 097 V34PR3 MP 4 097 V34PR5 097 V34PR6 097 V31PR2 097 V33PR6 4 0 12 7 0 28 0 5 4 5 2 5 14 7 0 28 0 5 4 5 IPD 1 L3 Mains input IPD 2 L2 power IPD 3 L1 IPD 4 PE 4 0 12 7 0 28 0 5 4 5 2 5 14 7 0 28 0 5 4 5 c zm Publication 2097 IN001B EN P December 2009 14 Kinetix 300 Single axis Servo Drives
10. dex pulse MTR_IM 11 Motor thermal switch normally closed 2 MTR TS 12 Single ended 5V Hall effect commutation MTR S1 13 Single ended 5V Hall effect commutation MTR S2 14 Encoder power 45V MTR EPWR 5y 15 Reserved 1 Encoder power supply uses either 5V or 9V DC based on encoder motor used 2 Not applicable unless motor has integrated thermal protection Pin Orientation for 15 pin Motor Feedback MF Connector Pin 15 Pin 11 Pin6 lt Pin 10 Pin 5 Pin 1 Publication 2097 IN001B EN P December 2009 12 Kinetix 300 Single axis Servo Drives Control Power Back up BP Pinout BP Pin Description Signal 1 Positive 24V DC 24V DC 2 24V DC power supply return Return Shunt Resistor and DC Bus BC Pinout BC Pin Description Signal 1 2 Positive DC bus brake resistor B 3 Brake resistor BR 4 5 Negative DC bus B Motor Power MP Pinout MP Pin Description Signal 1 Motor power out U 2 Motor power out V 3 Motor power out W 4 Protective earth ground PE Safe Torque Off STO Pinout STO Pin Description Signal 1 24V DC output from the drive 24V DC control 2 24V DC output common Control COM 3 Safety status Safety Status 4 Safety input 1 24V DC to enable Safety Input 1 5 Safety common Safety COM 6 Safety input 2 24V DC to enable Safety Input 2 The Kinetix 300 drive ships with the safe torque off enable
11. hat you can customize to make the best use of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www support rockwellautomation com Installation Assistance If you experience a problem within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your product up and running United States 1 440 646 3434 Monday Friday 8 a m 5 p m EST Outside United Please contact your local Rockwell Automation representative for any States technical support issues New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor in order to complete the return process Outside United Please contact your local Rockwell Automation representative for the return States procedure Allen Bradley Rockwell Automation Rockwell Software Kinetix Cont
12. nnector Pinout continued 10D Pin Description Signal 40 Digital input C4 IN_C4 41 Ready output collector RDY 42 Ready output emitter RDY 43 Programmable output 1 collecto QUT1 C 44 Programmable output 1 emitter QUT1 E 45 Programmable output 2 collecto OUT2 C 46 Programmable output 2 emitter OUT2 E 47 Programmable output 3 collecto OUT3 C 48 Programmable output 3 emitter OUT3 E 49 Programmable output 4 collecto QUT4 C 50 Programmable output 4 emitter QUT4 E Pin Orientation for 50 pin SCSI 1 0 10D Connector 26 OOOO0000O00000000000202 oopoogoporoorrrrrru0r00000 jj 25 50 H p S J 1 Publication 2097 IN001B EN P December 2009 Kinetix 300 Single axis Servo Drives 11 Motor Feedback MF Connector Pinout MF Pin Description Signal 1 Sine differential input MTR_SIN AM Differential input MTR_AM 2 Sine differential input MTR SIN AM Differential input MTR AM 3 Cosine differential input MTR_COS BM Differential input MTR_BM 4 Cosine differential input MTR_COS BM Differential input MTR_BM 5 Data differential input MTR_DATA Index pulse MTR_IM 6 Common MTR_ECOM 7 Encoder power 9V MTR EPWR 9v 8 Single ended 5V Hall effect commutation MTR S3 9 Reserved 10 Data differential input MTR DATA In
13. ockwell Automation products Resource Kinetix 300 Single axis Servo Drive User Manual publication 2097 UM001 Description nformation on installing configuring starting up roubleshooting and specifications for your Kinetix 300 servo drive system Kinetix 300 Shunt Resistor Installation Instructions nformation on installing and wiring Kinetix 300 publication 2097 IN002 shunt resistors Kinetix 300 AC Line Filter Installation Instructions nformation on installing and wiring the Kinetix 300 publication 2097 IN003 AC line filter Kinetix 300 1 0 Terminal Expansion Block Installation Instructions publication 2097 IN005 nformation on installing and wiring the Kinetix 300 0 terminal expansion block Kinetix 300 Memory Module Installation Instructions publication 2097 IN007 nformation on installing the Kinetix 300 memory module Kinetix 300 Memory Module Programmer Quick Start publication 2097 0S001 1769 L32E and 1769 L35E CompactLogix Controller Installation Instructions publication 1769 IN020 a nformation on using the memory module programmer to duplicate the memory module nformation on how to assemble and mount the controller how to upgrade firmware and controller echnical specifications 1769 L32C and 1769 L35CR CompactLogix Controller Installation Instructions publication 1769 IN070 nformation on how to assemble and mount the controller how
14. rolLogix CompactLogix MicroLogix and TechConnect are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 2097 IN001B EN P December 2009 PN 57319 Supersedes Publication 2097 IN001A EN P December 2009 Copyright 2009 Rockwell Automation Inc All rights reserved Printed in the U S A
15. tate equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss IMPORTANT Identifies information that is critical for successful application and understanding of the product
16. those products SHOCK HAZARD To avoid hazard of electrical shock perform all mounting and wiring of the Kinetix 300 drive prior to applying power Once power is applied connector terminals may have voltage present even when not in use ATTENTION Plan the installation of your system so that you can perform all cutting drilling tapping and welding with the system removed from the enclosure Because the system is of the open type construction be careful to keep any metal debris from falling into it Metal debris or other foreign matter can become lodged in the circuitry which can result in damage to components Mount the Kinetix 300 Drive Follow these steps to mount the drive 1 Observe these clearance requirements when mounting the drive to the panel 25 0 mm 1 0 in Clearance Cabinet Depth min for airflow and installation Drive mm in 2097 V31PRO 332 13 2097 V31PR2 A 2097 V32PR0 Allow 3 mm 0 12 in Allow 3 mm 0 12 in Side Clearance 4 Side Clearance 2097 V32PR2 377 15 2097 V32PR4 2097 V33PR1 2097 V33PR3 332 13 25 0 mm 1 0 in Clearance 2097 V33PR5 for airflow and Installation 2097 V33PR6 377 15 2097 V34PR3 mec Sd 332 13 1 Allow additional space for side mount or rear mount AC line filters 2097 V34PR5 See the table and Kinetix 300 AC Line Filter Installation Instructions
17. to upgrade firmware and controller echnical specifications 1769 L31 CompactLogix Controller Installation Instructions publication 1769 IN069 nformation on how to assemble and mount the controller how to upgrade firmware and controller echnical specifications Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Provides general guidelines for installing a Rockwell Automation industrial system Product Certifications website http ab com Provides declarations of conformity certificates and other certification details You can view or download publications at http www literature rockwellautomation com To order paper copies of technical documentation contact your local Rockwell Automation distributor or sales representative Publication 2097 IN001B EN P December 2009 18 Kinetix 300 Single axis Servo Drives Notes Publication 2097 IN001B EN P December 2009 Kinetix 300 Single axis Servo Drives 19 Notes Publication 2097 IN001B EN P December 2009 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www support rockwellautomation com you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature t
18. wn L E H i ng tg amp Ota A 14 US AARE L ri exem IHBEBHED n DIES 16 E UO fal T ERE 13 Bu 15 tt DH RE ARNEO Dq 8 DDDUHE NS Ad Publication 2097 IN001B EN P December 2009 8 Kinetix 300 Single axis Servo Drives Kinetix 300 Drive Connectors Designator Description Connector PD AC mains input power 4 position plug header PORT1 Ethernet communication port RJ45 Ethernet 2 0D 1 0 SCSI 50 pin high density connector F Motor feedback 15 pin high density D shell male BP Back up power 2 pin quick connect terminal block BC Brake resistor and DC bus 5 pin quick connect terminal block P Motor power 6 pin quick connect terminal block STO Safe torque off STO terminal 6 pin quick connect terminal block Mains IPD Connector IPD Pin Description Signal 1 Protective earth ground PE 2 AC power in L1 3 AC power in L2 4 AC power in 3 phase models L3 Pin Orientation for 8 pin Ethernet Communication Port port 1 1 l8 Ethernet Communication Port port 1 Port 1 Pin Description Signal 1 Transmit port data terminal TX 2 Transmit port data terminal TX 3 Receive port data terminal RX 4 uM 5 dia 6 Receive port data terminal RX 7 TT an 8 s Publication 2097
Download Pdf Manuals
Related Search