LEITNER control system
Contents
1. x x x X x x x x x x x x X x x x X x X x x x x 600000000000000000000000000000000000 bypass time exceeded 111 Max time for stopping 11 Anbrolback 11 Mirimum speed 11 Return station not ready 11 Panty 12 geometric control entrance 11 13 geometric control entrance 11 Advantages The amita calle switch in a apecial Rem of acengeney i iu located on tha right and ihe in the dming lor moang curas Tha tenzioned cable can be operated as a switch cable by hand foot or by aether pan of the bod The bengon a reverse acing apena keep the contact Nonus in Ehe in middle position The contact is closed in kes posibon F the breaka i amp iy slack then The Contact operi The decentralized design of the installation s control system makes maintenance work easy the 1 0 pe riphery is located directly at the corresponding func tion unit e g brakes tensioning system stations The technician can track the status of the sensors and actuators directly on the display Continuous Ethernet communication enables the operating and maintenance staff to utilize high per formance diagnostic functions either through the user friendly LEITNER Monitor visualization system or through LEITNER Webnavigator remote mainte nance or remote diagnostics Numerous software diagnosis tools allow for exten sive testing of the installation2. Basis For the LEITNER control system a tele assistance and optional control panels have been developed in order to facilitate the ropeway operator s day to day work at the installation to improve functionality and to ensure availability Description Via the Internet the LEITNER tele assistance connects the ropeway installation with the PC of a LEITNER ser vice technician using a firewall protected VPN connec tion This makes it possible to check the installation s operating status directly from LEITNER headquarters in Sterzing Italy and to quickly and efficiently support the operator in checking the installation s functionality and in finding solutions The LEITNER radio remote controls for the station the garage and the line were developed for a user friendly and location independent operation of the installation That s why there is a central radio master unit built into the control cabinet which communicates with the ruggedly and modularly designed remote controls via a 433 MHz ISM band At the control cabinet as well as on the radio remote control radio operation has to be activated with a key switch or a coded magnet key respectively With the new mobile operation monitoring system the visualization of the installation can be transmitted via WLAN to further PCs as well as to mobile devices tablet smartphone This makes monitoring the instal lation status easy and location independent Moreover this allows for seve
3. LEITNER control system is charac terized by a continuous two channel structure of its control and monitoring functions Two central I O controllers CPUs in the drive station are oper ated in cold standby mode Double remote 1 field devices are also at hand and networked with the I O controllers via redundant communication structures In case of demand the remaining I O controller or the second peripheral unit simply takes over the function thus enabling the installation to keep run ning smoothly The redundant LEITNER control system also pro vides a continuous Industrial Ethernet networking of the entire facility including all advantages that come with it It connects the field devices of all sub systems e g brakes tensioning system to the two central I O controller units in the drive station This ensures that a homogeneous data base of the entire installation is available for processing through the LEITNER control software or for the high performance operating and display functions in the visualization system LEITNER Monitor LEITNER TECHNICALINFO ropeways TECHNICALINFO EMERGENCY DRIVE SCADA 1 SCADA2 1 CPU 2 um CPU 1 Brakes Advantages Drive System Ji J Optical fibre PROFINET 1 line ETHERNET PROFINET 2 Station Station entrance 2 Station Station All exit exit 3mm Hail switches cmm lensio
4. without having to load it with weights e g the LEITNER brake simula tor which allows for the complete diagnosis of the brake system and the brake settings Maintenance software integrated in SCADA such as Help or Online Support with access to the circuit diagrams supports maintenance work and offers clear indications for preventive maintenance An optional event driven notification of the main operator via SMS or by e mail service completes the operational concept Within certain tolerances readouts and temporal adjustments of installation parameters via SCADA support your staff in the corrective maintenance of the installation LEITNER LEITNER 1 39049 Sterzing BZ Tel 39 0472 722 111 www leitner ropeways com LEITNER control system M Ane LIB ul Functional safety that meets the highest demands Basics Description TECHNICALINFO Even under the toughest conditions the highest demands are placed on the functional safety and reliability of the installation LEITNER control systems provide perfect automatic operation and thanks to their high performance support the con tinuously high availability of the installation All control and monitoring functions are carried out by fail safe PLC units Cutting edge Simatic S7 automation systems from Siemens form the hard ware basis of our control systems The future proof architecture of the LEITNER c
5. A system e g clamping force recordings with optional vehicle identification Thanks to appropriate structures alarms and mes sages are clearly recognizable The numerous filter and sorting functions of the message archive facili tate the exact analysis of causes of malfunctions Downtimes are minimized in connection with LEITNER Help and further online support func tions LEITNER control s web supported diagnosis functions show the hardware structures and affected structural components as graphic presen tations Messaging of event controlled alarms via SMS or by e mail to the control center The unique LEITNER bypass system allows for the systematic selective deactivation of individual safety functions via the SCADA system the instal lation stays available Access rights to security relevant functions are protected by multi step security measures Remote diagnostics and remote maintenance via LAN and Internet connections The LEITNER Webnavigator enables you to monitor your facility from any location even via mobile PDA systems Hemote maintenance of the ropeway is possible at LEITNER ropewavs expert level LEITNER AG 1 39049 Sterzing BZ Tel 39 0472 722 111 www leitner ropeways com LEITNER operating concept Operator friendly design for more efficiency Basics Modern ropeways are complex installations which have to meet the highest demands in terms of safety and availability But it s not enoug
6. EN 800 04 2014 L amp P LEITNER FO D e 5 LEITNER 1 39049 Sterzing BZ Tel 39 0472 722 111 www leitner ropeways com
7. TECHNICALINFO LEITNER control system LEITNER FO e 5 4 y Rd bi 4 n gt 4 P 4 A z LEITNER control system Innovative safe and reliable TECHNICALINFO Our solutions are characterized by innovative ideas sustainable customer benefits and the application of leading technologies The AC direct drive from LEITNER with active infeed converter technology for example is a milestone within the development of intelligent mechatronic components for the rope way market Approved LEITNER software reliably manages the control and monitoring functions of the installation As hardware periphery we use fail safe automation devices from Siemens By combining our techno logical knowledge with the best industrial electronics products we achieve an excellent performance in the automation of ropeway installations The LEITNER control system is characterized by continuous networking of the entire facility with Industrial Ethernet and optical fibers as well as decentralized I O peripheral devices In interaction with high performance LEITNER visualization tech nology downtimes can be reduced to a minimum The innovative operating and monitoring system LEITNER Monitor offers all advantages of web based IT technologies Remote diagnostics and remote maintenance via Internet as well as numerous LEITNER onli
8. h to have perfect technology at one s disposal functional design and intelligent LEITNER software solutions provide your staff with all they need for efficient operating Description The installations are being supervised even during automatic operation This is why an optimal design of the HMI interface to the operating personnel is of utmost importance The LEITNER control desk pro vides an ergonomic workstation and facilitates both operation and monitoring during which the installa tion always remains in the operator s field of view Nevertheless component failures do happen what s crucial in such cases it that the staff is ac tively supported in locating the failure The high per formance level of LEITNER visualization with Profinet communication and numerous integrated diagnostic tools reduce downtimes to a minimum The exclusive LEITNER bypass system allows for the systematic and transparent deactivation of individual safety functions the installation stays available Operating the facility on emergency drive is now only necessary in exceptional cases The functional safety of the ropeway is warranted by operational contingency measures access rights are protected by multi step security barriers Extensive help functions remote maintenance and remote diagnostics via the LEITNER Webserver solu tion round off the operating concept LEITNER TECHNICALINFO ropeways TECHNICALINFO x X X ESCE x
9. has proven its worth around the world All exposed Simatic components are built in SIPLUS technique Even when operated at low temperatures and under great stress from air humidity these ro bust components show enhanced reliability For installations requiring high availability the modular LEITNER control concept can also be upgraded to a redundant two channel version preferably in cold standby design In either case the LEITNER bypass system sup ports your staff in fulfilling the task of maintaining the system s availability through safe and transpar ent deactivation of individual safety functions Maintenance work is made easy by the decentral ized design of the control installations Continuous Ethernet communication enables the operating personnel to utilize high performance diagnostic functions either through the user friendly LEITNER Monitor visualization system or through LEITNER Webnavigator remote maintenance or remote diagnostics LEITNER ropewavs LEITNER AG 1 39049 Sterzing BZ Tel 39 0472 722 111 www leitner ropeways com Redundant LEITNER control system Guaranteed availability Basics Important ropeways mustn t stand still this is where the redundant LEITNER control system comes into play The highly available system con figuration guarantees maximum protection against breakdowns Your passengers can enjoy the unlim ited availability of the installation Description The redundant
10. installation Efficient diag nostic functions support the maintenance of your ropeway the availability is increased Description LEITNER Monitor is a Windows based process visu alization system which runs on standard industrial PC hardware The high performance of this SCADA system is supported by the extensive Ethernet net work of the LEITNER control system all data and information is centrally available also for remote diagnosis and remote maintenance of the overall system via LAN or the Internet High resolution displays constitute the fully graphi cal user interface the SCADA stations are an inte grative part of the LEITNER control panels LEITNER Monitor functions Alarm messages with primary fault display Message archives Display of dynamic operating data Data and system status monitoring Event logger Bypassing of safety functions Monitoring of system parameters Test functions Wind monitor Black box functions Online help functions Messenger service LEITNER TECHNICALINFO ropeways TECHNICALINFO CUSTOMER WEB Server VPN Server LEITNER SERVICE Advantages VPN Tunnel LAN Direct Drive Windows based user interfaces with full graphic display 3 D object presentation and menu guided design for easy and structured operation For operational analyses extensive data archiv ing and evaluation functions are integrated in the SCAD
11. mmissioning and or regular inspections Moreover LeitControl allows monitoring all ropeways within a skiing region centrally from a single screen LEITNER TECHNICALINFO ropeways TECHNICALINFO 22 LEITNER BI Benefits All operating elements needed for the system s day to day operation are aligned at the operator panel with a clear view of the passenger area Fully automated take over of all functional proces ses which previously had to be controlled manually e g vehicle parking procedure brake tests Utmost ease of use for operators through an easy clearly arranged operator panel and intuitive touch screen operation via multi screen or tablet Significant reduction of training periods for new employees and avoidance of operator errors and related downtimes during day to day operation thanks to a function oriented control concept Integrated help function with linking to wiring schemes and the user manual Optional integration of automated announcements and display of the visualization in various quickly changeable languages LEITNER FO D e 5 LEITNER AG 1 39049 Sterzing BZ Tel 39 0472 722 111 www leitner ropeways com LEITNER visualization Maximum transparency during operation Basics Complex aspects are presented clearly and trans parently In order to make correct decisions at all times the staff needs clear and structured informa tion on the status of the
12. ne services provide the best support for your staff to maintain the facility Our technicians design trend setting solutions and are your partners across the installation s entire life cycle LEITNER control system innovative safe and reliable LeitControl na Available as of 2015 Easy Intuitive central Basis LeitControl is a completely novel touch control based operational concept for ropeways Thanks to its easy central and highly intuitive control system this LEITNER innovation offers ropeway operators new levels of ease of use Description The basic idea for the development of LeitControl was the conversion of the system from a hardware oriented to an application function oriented opera tional concept The newly developed operator panel features all control keys needed for day to day operation With a conventional control system up to 7 individual manual operational steps have to be taken for example in order to garage the vehicles from the correct positioning of the system and the adjustment of the switch points to the start of the conveyor chains With LeitControl the operator simply needs to activate the GARAGING function and the rest of the process is carried out fully automatically without any further operator action This operational concept runs through the entire ope ration of the system both during normal operation and during trials and tests e g brake tests that are neces sary for co
13. ning Garage option The redundant LEITNER control system concept represents a perfect solution for the highest de mands in terms of system availability e g in urban applications or especially important connecting ropeways The innovative structure of the two channel LEITNER control system the application of premium quality industrial components and the consistent implementation of quality control measures guarantee the highest level of installa tion availability Fail safe technology and extensive safety engi neering ensure a correspondingly high level of risk reduction The functional safety is guaranteed by proven LEITNER ropeway software in connection with T V certified programs and fail safe automa tion devices from Siemens All exposed Simatic components are built in SIPLUS technique Even when operated at low temperatures and under great stress from air humidity these robust components show enhanced reliability Continuous Ethernet communication supports the provision of high performance diagnostic functions either through the user friendly LEITNER Monitor visualization system or through online support such as remote maintenance or remote diagnostics via LEITNER Webnavigator Internet connection LEITNER FO D e 5 LEITNER 1 39049 Sterzing BZ Tel 39 0472 722 111 www leitner ropeways com Tele assistance and mobile control panels Improving functionality ensuring availability
14. ontrol system is characterized by the decentralized design of the I O controllers and of the peripheral modules For a high performance automation system providing real time data and information about the complete installation is a must have The LEITNER control system is characterized by a continuous Ethernet communication structure A fiber optics Profinet network connects the stations Field de vices of all sub systems e g brakes tensioning system are connected to the central CPU in the drive station This ensures that a homogeneous data base of the entire ropeway is available for processing through the LEITNER control software or through high performance operating and display functions in the visualization system LeitControl The transparency of the data and an extensive diagnostic ability is upheld even in emergency drive operation LEITNER FO D 5 TECHNICALINFO EMERGENCY DRIVE SCADA CPU Brakes I Advantages Drive System ETHERNET Optical fibre PROFINET line m Station Station entrance 77 entrance 4 Station Station exit OX it Rail switches EHI Tensioning Garage option Approved fail safe technology and extensive safety engineering ensure a correspondingly high level of risk reduction The system s functional safety is guaranteed by LEITNER ropeway software which in connection with TUV certified programs and Simatic S7 F automation devices
15. ral LEITNER installations in a skiing region to be monitored with a single mobile device LEITNER TECHNICALINFO ropeways TECHNICALINFO Benefits Internet Service Modem technician customer The LEITNER tele assistance supports trouble shooting and fault correction and thereby avoids unnecessary mobilization of service personnel Installation downtimes can be reasonably shortened while improving operational reliability both of which decisively helps reducing operating costs Easy and user friendly remote control of the instal lation with LEITNER radio remote controls offering the following functions Reset start stop ropeway also from the maintenance vehicle during inspection Start stop station Emergency stop Speed control Access control on off Forward backward conveyor chain Various station functions Easy monitoring of the ropeway via the mobile operation monitoring system using external PCs smartphones or tablets Considerable ease of maintenance work and mandatory daily station inspections thanks to location independent visualization of the installation status e g General status Stop and maintenance bypass Wind speeds wind speed recording Status of the batteries Status of the brakes Various monitoring recordings LEITNER FO D e 5 LEITNER 1 39049 Sterzing BZ Tel 39 0472 722 111 www leitner ropeways com
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