CB-8000-xxx Resin Monitor Installation/Programming
Contents
1. RED LION DISPLAY 900 1 LD2006P0 UPPER 2 I mS E NO BBT iNPUTA SHLD WHT 30 JE nnen nnee CMM 30 BLU LJ 30 7 dit NO IN00 BLK 00 90 R i 8 0 TBB2 INPUT 905 1 m f 1 TBB3 INPUTB REN in 1 amp 910 1 TBB4 EXC x 31 BLK i 1 TERN 7 x NC INO2 IN02 IN02 BLU EET 2 x 2 s i 9154 j 7 30 Fase REMOVE JUMPER FROM TERMINAL IN00 i BLOCKS INOO INO1 _ TO USE SECOND INO1 DISPLAY AS GLASS i COUNTER 1 PLACE JUMPER ON Pun an TERMINAL BLOCKS 920 1 INO2 INO3 TO USE 1 me En Xm REMOTE RESET ON i BOTH DISPLAYS RED LION DISPLAY LD2006P0 LOWER i TBBi INPUTA _ SHLD WHT 3 o dicic dc M HM 30 BLU 30 1 925 1 ters xc y x NC j INO BLK iNo 39 FBZ INPUT a E eese 1 2 i TBB3 INPUTB 930 1 PB 02 RESET LOWER DISPLAY I id 1206 l 31 Bi i i o o Ed IN03 Nos Nos Lu RESET USER DIP SWITCH 5 ON IN03 WHT 935 1 7 3 BBO COM i i 940 1 i 1 t 7 RED LION2. RED LION DISPLAY 900 1 1 LD2006P0 UPPER 950 1 m Zie 2 1 a Frar INPUTA SHLD WHT 30 m T re 30 BLU 30 3T BRN a NG IN00 BLK IN00 0 i BLK TBB2 INPUT COM 1 905 1 955 1 i 1 2 1 5 7883 INPUTB s 5 i ma 1 1 2 E SNK 2 6 SRC lt HiFREQ 3 Ag LO FREQ ee THEA EXC FER SNK 4 N SRC i i i i HiFREQ 5 LO FREQ 31 BLK 1 RESET USER INPUT SNK 6 TEJ SRC E env x NC TUER ines PWR UP RESET DISABLE 7 ENABLE j O TEDS INPUT DIRECTION CONTROL 8 INTENSITY ADJUST t Z a 1 1 i 30 95d REMOVE JUMPER TERG DOM FROM TERMINAL IN00 I m BLOCKS IN00 IN01 TO USE SECOND IN01 I DISPLAY AS GLASS i COUNTER 2 920 1 j 970 1 i RED LION DISPLAY 1 I LD2006P0 LOWER 1 x INO 4 I 2 TBBi INPUTA _ SHLD WHT 30 _ p NA 30 BLU 30 i i 1 3TIBRNJ i 1 925 1 GR 975 1 NIG IN00 BLK INO1 30 o L7 TBB2 INPUT COM i MAG TBB3 INPUTB sw 2 H SRC I i 7 HIFREQ KW LO FREQ 930 1 980 1 SNK 4 8 SRC HiFREQ 5 LO FREQ h PB 02 RESET EKE LOWER DISPL
3. PROPERTY OF MAGNUM VENUS PLASTECH This print or drawing is the property of MVP and is considered confidential or proprietary information It is not to be copied reproduced used or disclosed in whole or in part unless in reference to contracts or proposals of this company Nothing disclosed herein which is not publicy available may be used without prior written permission of MVP and all rights herein reserved INSTALLATION AND OPERATIONS MANUAL CB 8000 XXX MAGNUM VENUS PLASTECH REV 1 05 APRIL 2013 PAGE 10 CHAPTER 8 Revsion History Date 06 20 12 08 19 12 01 21 13 04 29 13 02 19 14 Revision REV 1 00 REV 1 02 REV 1 04 REV 1 04 REV 1 04 Note Document created Updated drawings updated programming sequence Updated installation notes Updated Red Lion unit programming Updated calibration Updated sensor drawings Added display part numbers Added PAT sensor INSTALLATION AND OPERATIONS MANUAL CB 8000 XXX MAGNUM VENUS PLASTECH REV 1 05 APRIL 2013 PAGE 2 Terms amp Conditions of Sale 1 ACCEPTANCE Acceptance of any purchase order from a customer or potential customer Buyer is subject to credit approval by GSSC Inc Seller acceptance of the purchase order by Seller and when applicable any manufacturer vendor or other third party that provides goods to Seller for resale to Buyer Vendor If Seller in its sole discretion determines that Buyer s
4. RST key if you wish to set the scale factor Press the RST key to adjust the number and use the SEL key to move from number to number Once you have set the scale factor press and hold the SEL key to accept the number Display will read CntA rST Default setting should be to ZEro Display will read CntA dir Default setting should be NOr Display will read CntA Ld Default setting should be 50 00 This setting has no bearing on this programming Display will read CntB bAt Default setting should be NO Display will read RST P UP Default setting should be NO Display will read User INP Default setting should be rESET CHAPTER 5 Calibration Calibration Navigate to the scale factor on all displays and set to 1 0000 Exit programming mode Resetall counters gt Using a container dispense material If volume is to be used the container must have volumetric marks on it gt Once the container has been filled record what the display reading is gt Using the net weight or volume from the container divide it by the monitor display This will be the adjusted scale factor that needs to be entered into all of the displays Example Dispensed material is 12 50 lbs Monitor displayed weight is 8 56 lbs 12 50 8 56 1 46 gt 1 460 should be entered into the scale factor for each monitor Once this is done the display will read the correct weight once you
5. DISPLAY m i CUBS INP COM 945 1 1 F USR f S t INP B Nog INP A LOGIC SNK HI FREQ SNK HI FREQ RESET USER INPUT SNK PWR UP RESET DISABLE INPUT B DIRECTION CONTROL LOGIC SNK HI FREQ SNK HI FREQ RESET USER INPUT SNK PWR UP RESET DISABLE INPUT B DIRECTION CONTROL 1 7 MAG 2 KK SRC LO FREQ K SRC 5K LO FREQ 6 KJ SRC 7 ENABLE 8 K INTENSITY ADJUST 15 MAG 2 8 SRC 35K LO FREQ K SRC 5 LO FREQ 6 8 SRC 7 K ENABLE INTENSITY ADJUST ON m Ti MAGNUM VENUS PLASTECH are a subsidiary of Graves Spray Supply Inc WIRING SCHEMATIC ONBOARD INPUTS he CE 8000 XXX paved m m L CB 8100 1 9 1 PROPERTY OF MAGNUM VENUS PLASTECH This print or drawing is the property of MVP and is considered confidential or proprietary information Itis not to be copied reproduced used or disclosed in whole or in part unless in reference to contracts or proposals of this company Nothing disclosed herein which is not publicy available may be used without prior written permission of MVP and all rights herein reserved INSTALLAT
6. Explosion Prevention NFPA No 70 National Electrical Code NFPA No 77 Static Electricity NFPA No 91 Blower and Exhaust System NFPA No 654 Plastics Industry Dust Hazards Type of Fire Extinguishing equipment recommended Fire Extinguisher code ABC rating number 4a60bc Extinguishing Media Foam Carbon Dioxide Dry Chemical Water Fog Copies of the above bulletins are available at a nominal charge from National Fire Protection Association 470 Atlantic Avenue Boston MA 02210 Research Report No 11 of the American Insurance Association deal with Fire Explosion and Health Hazards of Organic Peroxides It is published by American Insurance Association 85 John Street New York NY 10038 Local codes and authorities also have standards to be followed in the operation of your spraying equipment Your insurance carrier will be helpful in answering questions that arise in your development of safe procedures 1 2 Personal Safety Equipment Magnum Venus Plastech recommends the following Personal Safety Equipment for conducting safe operations of the Polyester Systems Magnum Venus Plastech recommends that the user consult the state and local regulations established for all Safety equipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminating Operations Major hazards which should be guarded against in polyester epoxy urethane laminating operations are those associated with Flammability and explosion dangers of the cata
7. MEKP with other materials in its storage or use Even a small amount of contamination with acetone for instance may produce an extremely shock sensitive and explosive compound Contamination with promoters or materials containing promoters such as laminate sandings or with any readily oxidizing material such as brass or iron will cause exothermic redox reactions which can become explosive in nature Heat applied to MEKP or heat build up from contamination reactions can cause it to reach what is called its Self Accelerating Decomposition Temperature SADT Researchers have reported measuring pressure rates of rise well in excess of 100 000 psi per second when certain MEKP s reach their SADT For comparison the highest pressure rate of rise listed in NFPA Bulletin NO 68 Explosion Venting is 12 000 psi per second for an explosion of 1296 acetylene and air The maximum value listed for a hydrogen explosion is 10 000 psi per second Some forms of MEKP if allowed to reach their SADT will burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is no engineering substitute for care by the user in handling organic peroxide catalysts If at any time the pressure relieve valve on top of t
8. Sensor CSD 1000 UPS PARTS LIST ITEM PART NO QTY DESCRIPTION 1 02670 8 1 SHOULDER BOLT 2 7102 15 16 1 SET SCREW 3 CSD 1002 1 ASSY MAGNET HOLDER 4 CSD 10032J98 1 CONNECTING ROD 5 CSD 1004 PS8 1 PIN CAT SENSOR MNT 6 50 1005 12 1 SENSOR MOUNT 7 CSD 1006 1 MODIFIED PUMP PLATE 9 50 1008 1 ROD END 10 F lt CS 04C 12 1 SOCKET HEAD CAP SCREW 11 F HN 04C 1 HEX NUT 12 F HN 04F 1 HEX NUT OPTIONAL PARTS AND ASSEMBLIES ITEM PARTNO DESCRIPTION 6A 80 1005 1 SENSOR MOUNT E 50 1007 3 8 8 x MAGNUM VENUS PLASTECH REV 1 05 APRIL 2013 PAGE 27 INSTALLATION AND OPERATIONS MANUAL CB 8000 XXX EXISTING BOS 3032 BRACKET SECOND HOLE UE FROM EDGE APS 1025 SENSOR NOT INCLUDED IN THIS ASSEMBLY gt SCREW IN UNTIL FLUSH WITH MAGNET HOLDER CHANNEL di IN THE SENSOR MOUNT THEN BACK OFF 2 3 THREADS CENTER MAGNET BAR SO BOTH TOP AND BOTTOM MAGNETS ENGAGE SENSOR EXISTING DUAL 2010 APS PROPORTIONER BRACKET MAGNUM VENUS PLASTECH Hardware Kit APS Resin Sensor CSD 1000 APS REV 08 25 06 BT2 REV A ITEM 1 WAS QTY 2 ADDED ITEM 10 oie A 2 REV C ADDED BUBBLE L D FOR ITEMS 12 0509 REV D ADDED APS 1025 AND NOTE TO ILLUSTRATION ITEM 3 WAS F SB 05 14 02 07 13 BT2 MAGNUM VENUS PLASTECH REV 1 05 APRIL 2013 PAGE 28 INSTALLATION AND OPERATIONS MANUAL CB 8000 XXX Hardware KIt APS Resln Sensor CSD 1000 APS PARTS L
9. credit becomes unsatisfactory or it has reasonable grounds for insecurity Seller reserves the right upon notice to Buyer to demand adequate assurance of due performance from Buyer and or terminate any purchase order with no liability to Seller BY REQUESTING A QUOTE FROM SELLER ACCEPTING AN INVOICE FROM SELLER OR PRESENTING A PURCHASE ORDER TO SELLER BUYER CONFIRMS THAT THESE TERMS amp CONDITIONS SHALL GOVERN ALL PURCHASES OF PRODUCTS OR MATERIALS PROVIDED TO BUYER BY SELLER GOODS GOODS SOLD BY SELLER ARE EXPRESSLY SUBJECT TO THE TERMS AND CONDITIONS SET FORTH HEREIN AND ANY DIFFERENT OR ADDITIONAL TERMS OR CONDITIONS SET FORTH IN A PURCHASE ORDER OR SIMILAR COMMUNICATION RECEIVED FROM BUYER ARE OBJECTED TO AND SHALL NOT BE BINDING UPON SELLER UNLESS SPECIFICALLY AGREED TO IN WRITING BY AN AUTHORIZED CORPORATE OFFICER OF SELLER NO SELLER EMPLOYEE OR AGENT HAS THE AUTHORITY TO MODIFY THESE TERMS amp CONDITIONS VERBALLY SELLER OBJECTS TO AND REJECTS ANY TERMS BETWEEN BUYER AND ANY OTHER PARTY AND NO SUCH TERMS INCLUDING BUT NOT LIMITED TO ANY GOVERNMENT REGULATIONS OR FLOWDOWN TERMS SHALL BE A PART OF OR INCORPORATED INTO PURCHASE ORDER FROM BUYER TO SELLER UNLESS AGREED TO IN WRITING BY AN AUTHORIZED REPRESENTATIVE OF SELLER 2 PRICES AND TAXES Buyer agrees to pay the prices quoted by Seller or listed on any related invoice and is responsible for additional applicable shipping and handling charges taxes duties and charges for
10. exit out of program mode gt Verify by resetting all counters and dispensing into bucket and checking vs the displayed value gt If the reading has a large variance repeat the above steps If the variance is small manipulate the scale factor until the display is correct Basic Troubleshooting Symptom Cause No power when power switch is turned on Check fuse inside panel No totals on display Verify proper scale factor Verify ensor light is going on and off with magnet reads Check for broken sensor cable Remote reset will not work Check for broken sensor cable Displays read different upon calibration Verify the same scale factor is in each display Scale factor has to be adjusted way out of range from initial entry or constantly adjusted Double counts from magnet Inspect proximity switch LED to ensure that only 1 count per magnet is being detected Inspect mag rod to ensure that all magnets are in place Head of switch should be approximately 4mm from magnet Adjust as necessary Inspect pumps for wear or feed issues Test shots not matching counter Adjust scale factor Inspect pumps for wear or feed issues CHAPTER 6 OPTIONS PARTS UNITS CB 8000 APS CB 8000 UPS CB 8000 PAT For use on APS pump systems For use on UPS pump systems For use on PAT pump systems Note All systems come with 25 resin sensor cable and 50 remote reset as sta
11. import and export licenses and certificates All prices quoted by Seller are subject to change without notice Seller will generally collect applicable taxes along with the purchase price unless Buyer submits a valid tax exemption certificate and indicates which Goods are covered by it Prices on special order Goods may be subject to change before shipment In order to be corrected any discrepancies in pricing and or quantities on invoices must be reported by Buyer within thirty 30 days of the invoice date 3 PAYMENT Payment terms are 30 days net from the invoice date or upon such other terms approved by Seller in writing Retainage shall not apply and Buyer shall not hold back any retainage from Seller even if retainage is part of any contract between Buyer and any other party Payment is not contingent on Buyer s ability to collect or obtain funds from any other party Credit card sales are billed at the time of purchase Buyer expressly represents it is solvent at the time it places any purchase order with Seller Seller in its sole discretion may determine that Buyer s financial condition requires full or partial payment prior to manufacture or shipment If Buyer fails to make any payment when due Seller reserves the right to suspend performance Buyer agrees to pay a charge on all amounts past due at the rate of 14 per month 18 per year or the maximum lawful rate whichever is less In the event of non payment Buyer agrees to pay Seller s reaso
12. magnetic or proximity to keep track of fractional pump strokes e Display 1 is used to track certain areas of the part being fabricated coupled with a remote reset the operator can quickly zero the counter at any time e Display 2 is used to total the resin usage for the entire part This can be reset locally at the panel via pushbutton Optionally this can also be configured for a glass counter as an option e Display 3 inside panel is used to keep track of total resin usage for a period of time This can be reset inside the panel and can be locked out except for authorized personnel o Note If the glass counter option is enabled this display only keeps track of resin total e CB 8000 xxx comes standard with a 50 foot remote reset and 25 foot sensor line Extra lengths are available on request INSTALLATION AND OPERATIONS MANUAL CB 8000 XXX MAGNUM VENUS PLASTECH REV 1 05 APRIL 2013 PAGE 10 CHAPTER 3 Installation The CB 8000 XXX comes with hardware to mount unit to a 2 column which is standard on most MVP systems and will mount to any flat surface that is suitable to hold the weight of the unit Please refer to the reference label on the panel for proper electrical supply connections Note Because of the variety of electrical codes in various parts of the world MVP does not supply main power connections to any of the material monitors mentioned in this manual The electrical connection shou
13. reason Magnum Venus Plastech recommends the use of protective clothing and eye wear in using polyester systems However users should be prepared in the event of such an injury Precautions include Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes or is swallowed Keep this information together and easily available so that it may be used by those administering first aid or treating the injured person Be sure the information from your chemical supplier includes instructions on how to treat any toxic effects the chemicals have WARNING Contact your doctor immediately in the event of any injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting your doctor Fast treatment of the outer skin and eyes that contact such chemicals generally includes immediate and thorough washing of the exposed skin and immediate and continuous flushing of the eyes with lots of clean water for at least 15 minutes or more These general instructions of first aid treatment however may be incorrect for some chemicals that is why you must know the chemicals and treatment before an accident occurs Treatment for swallowing a chemical frequently depends upon the nature of the chemical NOTE Refer to your System User Manual for complete and d
14. recommends that diluents not be used This avoids the possible contamination which could lead to an explosion due to the handling and mixing of MEKP and dilettante In addition it eliminates any problems from the dilettante being contaminated through rust particles in drums poor quality control on the part of the diluents suppliers or any other reason If however diluents are absolutely required contact your catalyst supplier and follow his instructions explicitly Preferable the supplier should premix the catalyst to prevent possible the job contamination while mixing WARNING If diluents are not used it should be remembered that catalyst spillage gun hose and packing leaks are potentially more hazardous since each drop contains a higher concentration of catalyst and therefore will react quicker with over spray and the leak 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation Remove all accumulations of overspray FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer Floor coverings if used should be non combustible Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop or resin FRP sandings or any other material with To prevent this spillage and leakage you should Maintain your Magnum Venus Plastech System C
15. AY RESET USER INPUTSNK 6 EJ SRC I 7 PWR UP RESET DISABLE 7 ENABLE 31 5 i D INPUT B DIRECTION CONTROL 8 INTENSITY ADJUST IN03 IN03 mos ss RESET USER DIP SWITCH 5 ON IN03 WHT 985 1 985 1 30 1 i 7 BB6 COM i 1 1 940 1 990 1 t lt I RED LION DISPLAY CUB5 1 1 INP COM i 945 1 995 1 E 2 1 1 USR ETT PARTI TENT JON DESCRIPTION SPECICATION zx i A PARTSTIST r 1 1 EJ MAGNUM VENUS PLASTECH 062012 a subsidiary of Graves Spray Supply Inc i 1862 Wes Avenue Kent Washington 98032 I INP B WIRING SCHEMATIC ONBOARD INPUTS 1 1 JATE I 1 1 IBSUED 00 INP A LEL kor jee CB 8000 XXX bs 7 NEN a Lus R ww CB 8100 1 9 1 LA PROPERTY OF MAGNUM VENUS PLASTECH This print or drawing is the property of MVP and is considered confidential or proprietary information It is not to be copied reproduced used or disclosed in whole or in part unless in reference to contracts or proposals of this company Nothing disclosed herein which is not publicy available may be used without prior written permission of MVP and all rights herein reserved INSTALLATION AND OPERATIONS MANUAL CB 8000 XXX MAGNUM VENUS PLASTECH REV 1 05 APRIL 2013 PAGE 6
16. Equipment SafelV suy l A ee ree Rede Peer ee de een Uer 8 3 1 Emergency Stop Procedures eec D mte epa e RE ee hunu duke E pae eeen 8 3 2 Gro nding PT DRE BR IE 8 CHAPTER 2 Introd ction y u CHAPTER3 InstallatiOn 5 re ies sos io eios e etta ae ko esos uay esa aasa ess OS e aeo Sepa e E SRL Ro SEP EE CHAPTER 4 Programming 5 2 i rire cen ghe anode Setting up the CB 8000 xxx for operation 102006 0 display large displays u s n nn m unu eene enne haasi a n iita nnns CUB5 display smallidisplay u lulu uu er Rer ex eere e RE EXER RR CHAPTER 5 CalibratiOR 5 eo censeo nonet eno etos gos enne s esa uto Suse suere sss sgsssss vanen Eens ss seses CABLES estere Eee ee e eene cl peo eve eee b nene cepe peo do bee Su RESET BUTTONS ie Pbaidwantuudciee M CHAPTER 8 Revsion History l i 1 Terms amp Re nnDrmn xoscce e 3 INSTALLATION AND OPERATIONS MANUAL CB 8000 XXX MAGNUM VENUS PLASTECH REV 1 05 APRIL 2013 PAGE 4 CHAPTER 1 Safety and Warning Information Operating Your Polyester System Safely 1 0 Introduction The manufacturer accepts no liability for any consequences resulting from inappropriate negligent or incor
17. INSTALLATION AND OPERATIONS MANUAL CB 8000 XXX Magnum Venus Plastech CB 8000 xxx Resin Monitor Installation Programming Model numbers CB 8000 APS CB 8000 UPS CB 8000 PAT MAGNUM VENUS PLASTECH REV 1 05 APRIL 2013 PAGE 1 INSTALLATION AND OPERATIONS MANUAL CB 8000 XXX MAGNUM VENUS PLASTECH REV 1 05 APRIL 2013 PAGE 2 TABLE OF CONTENTS CHAPTER 1 Safety and Warning Information 2 2 2 2 2 1 5 Operating Your Polyester System Safely 5 TOMO UC ole eec 5 1 2 Personal Safety Equiptmierit a L tte treten ebat nee SNS S dex et ere 5 2 0 Material Safety t RU EF CREE Ene EUR ER ETE EN XR mh nasi 2 1 Hazards Associated with Laminating Operations 2 2 Catalyst Methyl Ethyl Ketone Peroxide 2 3 Clean Up Solvents and Resin Diluents 2 4 Catalyst Dil ernts oe eerie hu a Pre 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation 7 27 Toxicity of Chemicals roce end Che ade sun 7 2 8 Treatment f Chemical Inj ries y ER ERREUR G kee 7 3 0
18. ION AND OPERATIONS MANUAL CB 8000 XXX MAGNUM VENUS PLASTECH REV 1 05 APRIL 2013 PAGE 8 3000 1 3005 1 3010 1 3015 1 3020 1 3025 1 3030 1 3035 1 3040 1 3045 1 CB CABLE 25 E MLC 100 2 SHLD RESIN E FLC 100 NOT CONNECTED 2 30 BLK 3 SENSOR CB CABLE 50 E MLC 100 OPTIONAL es GLASS E FLC 100 NOT CONNECTED 2 SENSOR CB CABLE 50 E MLC 100 SINGLE REMOTE RESET CB CABLE SP 3 30 BLK E FLC 100 NOT CONNECTED 2 30 BLK 3 E FLC 100 30 BLK 3 p OPTIONAL DUAL REMOTE RESET 2 30 BLK SHRINK WRAP BOTH WIRES 4 00 COMING OUT OF CONECTOR E FLC 100 30 BLK 3 3050 1 3055 1 3060 1 3065 1 3070 1 3075 1 3080 1 3085 1 3090 1 3095 1 RESIN COUNT SENSOR GLASS COUNT SENSOR E MLC 100 1 31 3 INO2 E MLC 100 1 81 E MLC 100 CB RST 100 PB 01 RESET UPPER DISPLAY Ll CB RST 100 PB 01 RESET UPPER DISPLAY o CB RST 200 PB03 RESET LOWER D ISPLAY 1 31 eee UNE Ean zm BJS Ieenoven ne subs 186 gt a Avenue Kent Was WIRING SCHEMATIC CABLING ry of Graves Spray Supply inaten 95022 jeer TB B000 XX cae ze now CB B100 1 30 1
19. IST ITEM PARTNO DESCRIPTION 1 F JN D4C SS 1 JAMNUT 2 CSD 1005 M12 1 SENSOR MOUNT 3 F SB 05 14 1 SHOULDER BOLT 4 CSD 1002 APS 1 MAGNET HOLDER 5 7102 1516 1 SETSCREW 6 CSD 1008 1 RODEND 7 CSD 1010 1 SPACER 8 F CS 04C 28 1 CAP SCREW 10 F HN O4F SS 1 HEX NUT OPTIONAL PARTS AND ASSEMBLIES ITEM PARTNO DESCRIPTION 9 CSD 1007 5 MAGNET APS 1025 PROXIMITY SENSOR MAGNUM VENUS PLASTECH REV 1 05 APRIL 2013 PAGE 29 INSTALLATION AND OPERATIONS MANUAL CB 8000 XXX O OSITION FACE OF SENSOR FLUSH WITH FACE OF BRACKET amp TIGHTEN JAM NUT 5 04 20 SOCKET HEAD CAP SCREW 2 ESEN 102 1 PROX SENSOR 1 5 1 SENSOR BRACKET MAGNUM VENUS PRODUCTS SENSOR ASSY PAT SENS 100 REV MAGNUM VENUS PLASTECH REV 1 05 APRIL 2013 PAGE 30 INSTALLATION AND OPERATIONS MANUAL CB 8000 XXX MAGNUM VENUS PLASTECH REV 1 05 APRIL 2013 PAGE 31 24VCOM 24V 30 31 FU1 2 004 245 1 245 1 150 1 L101 1102 EN CUSTOMER SUPPLIED L201 I L201 100 230 1PH e y 1 50 60H GND FLA 45A 120 FLA 25A 220 T Pas BT 1 I 14AWG GROUND BLOCK ON PANEL BACKPAN RED LION L201 1201 LD2006P0 RED LION L201 1201 LD2006P0 la subsidiary of Graves Spray Supply Inc 1862 Ives Avenue Kent Washinaten 98032 PROPERTY OF MAGNUM VENUS PLASTECH This print or drawing is the property of MVP and is considered confide
20. ND OPERATIONS MANUAL CB 8000 XXX MAGNUM VENUS PLASTECH REV 1 05 APRIL 2013 PAGE 14 102006 0 display large displays Using the PAR and SEL keys on the front of the display you will need to navigate to the correct module for programming Module 1 INP inputs is the only one that needs to be modified MODE OVERVIEW PROGRAMMING MENU Display and Front Setpoint Serial Input Setup Rate Setup Panel Key Output Setup Parameters Parameters Parameters Parameters Parameters Once you have entered the module for programming use the following chart to navigate the module The greyed out parameters are not available PARAMETER MENU Em Ph wmamR ScF 1 5 dr mE Ld wb DAL Counter A Counter A Counter A Counter A Counter A Counter B Decimal Point Scale Factor ResetAction Count Direction Count Load Batch Count Value Enable Dual Count or Batch po P UP Eur UP 5 5 Counter B Counter B Counter Reset User Input User Input Decimal Point Scale Factor at Power up Function Assignment The following is a step by step procedure on how to change the relevant settings The only two settings that need to be changed are the decimal point and the scale factor All other settings are to remain at default Press the PARI key Display will read Pro or No Press the SEL key Display will read 1 IN
21. P Press the PAR key COUNT MODE Display will read INP Ab Default setting should be Cnt ud Press the PAR key COUNTER A DECIMAL POINT Display will read A dPt Decimal point setup At this point you will have the option to set the decimal point Press the SEL key if you wish to set the decimal point and use the RST key to set number of decimals Press the Press the Press the Press the Press the Press the Press the Press the Press the PAR PAR PAR PAR PAR PAR PAR PAR PAR key key key key key key key key key COUNTER A SCALE FACTOR COUNTER A RESET ACTION COUNTER A COUNT DIRECTION COUNTER A COUNT LOAD VALUE COUNTER B BATCH COUNT ENABLE COUNTER RESET AT POWER UP USER INPUT FUNCTION Display will read Pro or No This will exit programming mode Display will read A ScF Scale Factor entry At this point you will have the option to set the scale factor for calibration Press the SEL key if you wish to set the scale factor Press the SEL key to adjust the number and use the RST key to move from number to number Please see Chapter 5 Calibration section for setting this number Display will read A rST Default setting should be ZEro Display will read A dir D
22. TECH BEFORE OPERATING OR PERFORMING MAINTENANCE ON THE EQUIPMENT IF YOU HAVE ANY QUESTIONS REGARDING THE ABOVE PRECAUTIONS OR ANY SERVICE OR OPERATION PRECEDURES CALL YOUR MAGNUM VENUS PLASTECH DISTRIBUTOR OR MAGNUM VENUS PLASTECH 3 1 Emergency Stop Procedures The following steps should be followed in order to stop the machinery in an emergency situation 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position To do this simply rotate the lever on the ball valve 90 degrees Doing this will cause all the system air to bleed out of the system in a matter of a few seconds making the system incapable of operating NOTE Step 2 is a precautionary step and should be followed whenever the above mentioned ball valve is activated to the stop mode Failure to do so can damage the regulators and components on reactivating to the ON position 2 Turn all system regulators to the OFF position counter clockwise position NOTE Verify that the Catalyst relief line located on the catalyst manifold and the resin return line located on the resin filter are secured relieving catalyst and resin fluid pressure 3 Catalyst pressure in the catalyst pump can be eliminated by rotating the ball valve on the catalyst manifold 90 degrees to the open or on position Note The open or on position is when the ball valve handle is parallel in line with the ball valve body The clos
23. TION AND OPERATIONS MANUAL CB 8000 XXX Hardware HVLS Resin Sensor 50 1000 PARTS LIST ITEM PARTNO QTY DESCRIPTION 1 02670 8 1 SHOULDER BOLT 2 7102 15 16 1 SET SCREW 3 CSD 1002 1 ASSY MAGNET HOLDER 4 CSD 1003 UPS 1 CONNECTING ROD 5 CSD 1004 UPS 1 PIN CAT SENSOR MNT 6 50 1005 12 1 SENSOR MOUNT 7 HVLS 1002 CSD 1 MODIFIED PUMP PLATE 8 CSD 1008 1 ROD END 10 F CS 04C 12 1 SOCKET HEAD CAP SCREW 11 F HN 04C 1 HEX NUT 12 F HN 04F 1 HEX NUT OPTIONAL PARTS AND ASSEMBLIES ITEM PARTNO QTY DESCRIPTION BA CSD 1005M8 1 SENSOR MOUNT 8 CSD 1007 3 APS 1025 PROXIMITY SENSOR MAGNUM VENUS PLASTECH REV 1 05 APRIL 2013 PAGE 25 INSTALLATION AND OPERATIONS MANUAL CB 8000 XXX 11 3101 8 REF 15 PISTON ROD ADAPTER 10 CENTER MAGNET BAR SO BOTH TOP AND BOTTOM MAGNETS ENGAGE SENSOR MAGNETS FACE THIS DIRECTION Wo APS 1025 SENSOR 3 NOT INCLUDED IN THIS ASSEMBLY SCREW IN UNTIL FLUSH WITH MAGNET HOLDER CHANNEL IN THE SENSOR MOUNT THEN BACK OFF 2 3 THREADS P ed 6 Yo MAGNUM VENUS PLASTECH Hardware Kit UPS Resin Sensor CSD 1000 UPS REV A UPDATED KIT DESCRIPTION 6215 BT2 REV B ADDED TEM 8 TO ITEM 3 MOVED ITEM 8 TO OPTIONAL PARTS 08 29 08 JEM REV ADDED APS 1025 AND NOTE TO ILLUSTRATION 0247513 BT2 MAGNUM VENUS PLASTECH REV 1 05 APRIL 2013 PAGE 26 INSTALLATION AND OPERATIONS MANUAL CB 8000 XXX Hardware UPS Resin
24. anything that is hot since explosive decomposition may result Avoid contact with skin eyes and clothing Protective equipment should be worn at all times During clean up of spilled MEKP personal safety equipment gloves and eye protection must be worn Firefighting equipment should be at hand and ready Avoid spillage which can heat up to the point of self ignition Repair any leaks discovered in the catalyst system immediately and clean up the leaked catalyst at once in accordance with the catalyst manufacturer s instructions Use only original equipment or equivalent parts from Magnum Venus Plastech in the catalyst system i e hoses fitting etc because a dangerous chemical reaction may result between substituted parts and MEKP Catalyst accumulated from the purging of hoses or the measurement of fluid output deliveries should never be returned to the supply tank such catalyst should be diluted with copious quantities of clean water and disposed of in accordance with the catalyst manufacturer s instructions The extent to which the user is successful in accomplishing these ends and any additional recommendations by the catalyst manufacturer determines largely the safety that will be present in his operation 2 3 Clean Up Solvents and Resin Diluents WARNING A hazardous situation may be present in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a close
25. at exits the spray tip are inherent to the nature of the machine operation and are necessary to the process in order to manufacture the end product For this reason ALL personnel involved in polyester operations should read and understand the Safety Manual It is very important for the safety of employees involved in the operation that equipment operators maintenance and supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Magnum Venus Plastech hopes that this manual is helpful to the user and recommends that the precautions in this manual be included in any such program Magnum Venus Plastech recommends this Safety Manual remain on your equipment at all times for your personnel safety In addition to the manual Magnum Venus Plastech recommends that the user consult the regulations established under the Occupational Safety amp Health Act OSHA particularly the following sections 1910 94 Pertaining to Ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly Paragraph m Organic Peroxides and Dual Component Coatings Other standards and recognized authorities to consult are the National Fire Protection Association NFPA bulletins as follows NFPA No 33 Chapter 14 Organic Peroxides and Dual Component Materials NFPA No 63 Dust
26. d pressurized fluid system pump heaters filters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hydrocarbon Solvents Some Magnum Venus Plastech spray equipment includes aluminum or galvanized components and will be affected by Halogenated Hydrocarbon Solvents There are three key elements to the Halogenated Hydrocarbon HHC solvent hazard The presence of HHC solvents 1 1 1 Trichloroethane and Methylene Chloride are the most common of these solvents However other HHC solvents are suspect if used either as part of paint or adhesives formulation or for clean up flushing Aluminum or Galvanized Parts Most handling equipment contains these elements In contact with these metals HHC solvents could generate a corrosive reaction of a catalytic nature Equipment capable of withstanding pressure When HHC solvent contact aluminum or galvanized parts inside a closed container such as a pump spray gun or fluid handling system the chemical reaction can over time result in a build up of heat and pressure which can reach explosive proportions When all three elements are present the result can be an extremely violent explosion The reaction can be sustained with very little aluminum or galvanized metal any amount of aluminum is too much The reaction is unpredictable Prior use of an HHC solvent with
27. ed or off position is when the ball valve handle is perpendicular across the ball valve body 4 Resin pressure in the resin pump can be eliminated by rotating the ball valve on the resin filter 90 degrees to the open or on position Place a container under the ball valve to catch any resin that is ejected out of the valve 3 2 Grounding Grounding an object means providing an adequate path for the flow of the electrical charge from the object to the ground An adequate path is one that permits charge to flow from the object fast enough that it will not accumulate to the extent that a spark can be formed It is not possible to define exactly what will be an adequate path under all conditions since it depends on many variables In any event the grounding means should have the lowest possible electrical resistance Grounding straps should be installed on all loose conductive objects in the spraying area This includes material containers and equipment Magnum Venus Plastech recommends grounding straps be made of AWG No 18 stranded wire as a minimum and the larger wire be used where possible NFPA Bulletin No77 states that the electrical resistance of such a leakage path may be as low as 1 meg ohm 10 ohms but that resistance as high as 10 000 meg ohms will produce an adequate leakage path in some cases Whenever flammable or combustible liquids are transferred from one container to another or from one container to the equipment both containers o
28. efault setting should be NOr Display will read Cnt Ld Default setting should be 50 00 This setting has no bearing on this programming Display will read b bAt Default setting should be NO Display will read r P UP Default setting should be NO Display will read Usr INP Default setting should be rESET Note MVP recommends no more than 2 decimal points be used CUB5 display small display Using the SEL and RST keys on the front of the display you will need to navigate to the correct module for programming Module 1 INPUT inputs is the only one that needs to be modified DISPLAY OVERVIEW MODE f PROGRAMMING MENU n nu Display and Front Input Setup Rate Setup Panel Key Parameters Parameters Parameters Once you have entered the module for programming use the following chart to navigate the module The greyed out parameters are not available 6 1 MODULE 1 Input SETUP PARAMETERS fPUL PARAMETER MENU Dual Count or Batch Dual Count id Batch Only Fat ILE sr atn st o m s aP ser P uPL lise PL USES men Counter A Counter A Counter A Counter A Counter B CounterB Counter B Counter Reset User Input User Input Decimal Point Scale Factor Reset Acton Count Load Batch Count Decimal Point Scale Factor at Power up Function Assignment Value Enable The following is a step by
29. etailed operating instructions and service information 3 0 Equipment Safety WARNING Magnum Venus Plastech suggest that personal safety equipment such as EYE GOGGLES GLOVES EAR PROTECTION and RESPIRATORS be worn when servicing or operating this equipment Ear protection should be worn when operating a fiberglass chopper to protect against hearing loss since noise levels can be as high as 116 dB decibels This equipment should only be operated or serviced by technically trained personnel WARNING Never place fingers hands or any body part near or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON TREAT THE GUN AS IF IT WERE A LOADED PISTOL WARNING NEVER USE HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAMAGE DAB WITH A BRISTLE BRUSH BLOW BACKWARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIPMENT OPERATOR OR SUPERVISOR DO NOT FEEL THAT YOU HAVE BEEN ADEQUATELY TRAINED OR INSTRUCTED AND THAT YOU LACK THE TECHNICAL KNOWLEDGE TO OPERATE OR PERFORM MAINTENANCE ON A PIECE OF MAGNUM VENUS PLASTECH EQUIPMENT PLEASE CALL MAGNUM VENUS PLAS
30. hase price provided that such Goods must be unused and are subject to a 1596 restocking charge which may be increased or decreased in the Seller s sole discretion depending on the reason for such return Any Goods which were special ordered by Buyer are may not be returned and any such Goods which are returned are subject to a restocking cancellation fee of 100 ofthe cost of the Goods Goods shall be deemed accepted by Buyer and cannot thereafter be returned if Buyer fails to object to the Goods within thirty 30 days after the Goods are received by Buyer 8 CANCELLATION The Buyer may cancel any purchase order prior to shipment of the Goods by mutual agreement of the parties and upon payment to Seller of reasonable and proper cancellation charges 9 TERMINATION Seller may terminate the whole or any part of any purchase order if there is a material breach of these Terms amp Conditions In the event of any such breach the Seller will provide Buyer with written notice of the nature of the breach and the Seller s intention to terminate for default In the event Buyer does not cure such failure within ten 10 days of such notice Seller may by written notice terminate the purchase order provided that Buyer shall continue its performance to the extent not terminated 10 CHANGE IN BUYER S FINANCIAL CONDITION Seller reserves the right to cancel any order or to require full or partial payment in advance without liability to Seller in the event
31. he catalyst tank should vent the area should be evacuated at once and the fire department called The venting could be the first indication of a heat and therefore pressure build up that could eventually lead to an explosion Moreover if a catalyst tank is sufficiently full when the pressure relief valve vents some catalyst may spray out which could cause eye injury For this reason and many others anyone whose job puts them in an area where this vented spray might go should always wear full eye protection even when laminating operations are not taking place Safety in handling MEKP depends to a great extent on employee education proper safety instructions and safe use of the chemicals and equipment Workers should be thoroughly informed of the hazards that may result from improper handling of MEKP especially in regards to contamination heat friction and impact They should be thoroughly instructed regarding the proper action to be taken in the storage use and disposal of MEKP and other hazardous materials used in the laminating operation In addition users should make every effort to Store MEKP in a cool dry place in original containers away from direct sunlight and away from other chemicals Keep MEKP away from heat sparks and open flames Prevent contamination of MEKP with other materials including polyester over spray and sandings polymerization accelerators and promoters brass aluminum and non stainless steels Never add MEKP to
32. heck the gun several times daily for catalyst and resin packing or valve leaks REPAIR ALL LEAKS IMMEDIATELY Never leave the gun hanging over or lying inside the mold A catalyst leak in this situation would certainly damage the part possibly the mold and may cause a fire Inspect resin and catalyst hoses daily for wear or stress at the entry and exits of the boom sections and at the hose and fittings Replace if wear or weakness is evident or suspected Arrange the hoses and fiberglass roving guides so that the fiberglass strands DO NOT rub against any of the hoses at any point If allowed to rub the hose will be cut through causing a hazardous leakage of material which could increase the danger of fire Also the material may spew onto personnel in the area 2 7 Toxicity of Chemicals Magnum Venus Plastech recommends that you consult OSHA Sections 1910 94 1910 106 1910 107 and NFPA No 33 Chapter 14 and NFPA No 91 Contact your chemical supplier s and determine the toxicity of the various chemicals used as well as the best methods to prevent injury irritation and danger to personnel Also determine the best methods of first aid treatment for each chemical used in your plant 2 8 Treatment of Chemical Injuries Great care should be used in handling the chemicals resins catalyst and solvents used in polyester systems Such chemicals should be treated as if they hurt your skin and eyes and as if they are poison to your body For this
33. ld be made by a qualified electrician per codes of local jurisdiction Due to the sensitivity of the sensor cables used on the CB 8000 XXX proper installation of the cables is very important Cables must be kept as far away from electrical sources ungrounded conduit PWM drives tach generators etc as to not create interference with the input signals In some extreme instances EMI filters may need to be installed to make the unit work properly The end user is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used and that all documentation and general electrical practices are adhered to Please contact your local MVP representative for further information INSTALLATION AND OPERATIONS MANUAL CB 8000 XXX MAGNUM VENUS PLASTECH REV 1 05 APRIL 2013 PAGE 12 CHAPTER 4 Programming The CB 8000 XXX basic functions are factory set to run out of the box Only two adjustments need to be made to each panel meter to match up to the displacement of the fluid section that it is being installed on and set the decimal point display Setting up the CB 8000 xxx for operation The CB 8000 xxx material monitoring system utilizes Red Lion panel meter as displays Large displays are LD2006PO and the smaller display is a CUB5 Utilizing the following instructions the decimal point and scale factors need to be set in each display INSTALLATION A
34. lyst activators hardeners normally used The flammability dangers of clean up solvents sometimes used Magnum Venus Plastech recommends that clean up solvents be non flammable and of resin diluents used such as styrene Flammability dangers of catalyst diluents if used Magnum Venus Plastech recommends that catalyst not be diluted Flammability dangers of the uncured liquid resins Combustibility dangers of the cured laminate accumulations of over spray and laminate sandings The toxicity dangers of all the chemicals used in laminating operations with respect to ingestion inhalation and skin and eye hazards 2 2 Catalyst Methyl Ethyl Ketone Peroxide is among the more hazardous materials found in commercial channels The safe handling of the unstable reactive chemicals presents a definite challenge to the plastics industry The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins also produces the hazards which require great care and caution in its storage transportation handling processing and disposal MEKP is a single chemical Various polymeric forms may exist which are more or less hazardous with respect to each other These differences may arise not only from different molecular structures all are nevertheless called MEKP and from possible trace impurities left from the manufacture of the chemicals but may also arise by contamination of
35. nable attorney fees and court costs if any incurred by Seller to collect payment and all applicable interest charges Seller may apply payments to any outstanding invoices unless Buyer provides specific payment direction 4 TITLE AND RISK OF LOSS OR DAMAGE As to Goods delivered directly by Seller title passes upon delivery at the place Buyer receives possession and thereafter all risk of loss or damage shall be on Buyer All other sales are F O B point of shipment and Buyer takes title and assumes responsibility for risk of loss or damage at the point of shipment for such sales Claims for Goods damaged in transit are Buyer s sole responsibility when not delivered directly by Seller 5 QUOTATIONS All quotations expire thirty 30 days from the date of the quotation unless otherwise noted on the quotation This time limit applies even if Buyer uses the quotation to submit a job or project bid to any other party 6 ASSIGNMENT The Buyer s rights and responsibilities under any purchase order or these Terms amp Conditions shall not be assigned by Buyer without the express written consent of the Seller T RETURN OF GOODS Permission to return items must be requested and granted in advance No credit will be given if items are returned prior to requesting and receiving permission Subject to the foregoing Seller shall accept returns of Goods for any reason for a period of thirty 30 days following shipment for exchange or refund of the purc
36. ndard If longer lengths are needed they must be ordered separately DISPLAY UNITS 2 250 DISPLAY 102006 0 541 DISPLAY CUB5 RESIN SENSOR MOUNTS APS PUMP SYSTES UPS PUMP SYSTEM PATRIOT PUMP SYSTEM SENSORS APS UPS PATRIOT CABLES CB CABLE 25 CB CABLE 50 CB CABLE SP RESET BUTTONS CB RST 100 CB RST 200 E CRM 103 E CRM 102 CSD 1000 APS CSD 1000 UPS E SENS 100 CB Note must have E MLM to connect APS 1025 E SEN 102 25 EXTENSION SENSOR CABLE 50 EXTENSION SENSOR CABLE SPLITTER FOR DUAL RESETS GUN MOUNTED RESET BUTTON RUBBERIZED WALL MOUNTED RESET BUTTON NOTE IN ORDER TO USE THE CB RST 200 TO RESET THE LOWER DISPLAY THE CB CABLE SP MUST BE USED INSTALLATION AND OPERATIONS MANUAL CB 8000 XXX MAGNUM VENUS PLASTECH REV 1 05 APRIL 2013 PAGE 22 CHAPTER 7 DRAWINGS INSTALLATION AND OPERATIONS MANUAL CB 8000 XXX 11 VLS 4613 REF PISTON ROD ADAPTER CENTER MAGNET BAR SO 2 BOTH TOP AND BOTTOM MAGNETS ENGAGE SENSOR MAGNETS FACE THIS DIRECTION APS 1025 SENSOR NOT INCLUDED IN THIS ASSEMBLY SCREW IN UNTIL FLUSH WITH MAGNET HOLDER CHANNEL IN THE SENSOR MOUNT THEN BACK OFF 2 3 THREADS MAGNUM VENUS PLASTECH Hardware Kit HVLS Resin Sensor CSD 1000 HV REV 09 18 07 REV A ADDED APS 1025 AND NOTE TO ILLUSTRATION 02 07 13 872 MAGNUM VENUS PLASTECH REV 1 05 APRIL 2013 PAGE 24 INSTALLA
37. nfo mvpind com Web www mvpind com MAGNUM VENUS PLASTECH REV 1 05 APRIL 2013 PAGE 1
38. ntial or proprietary information It is not to be copied reproduced used or disclosed in whole or in part unless in reference to contracts or proposals of this company Nothing disclosed herein which is not publicy available may be used without prior written permission of MVP and all rights herein reserved INSTALLATION AND OPERATIONS MANUAL CB 8000 XXX MAGNUM VENUS PLASTECH REV 1 05 APRIL 2013 PAGE 2 24VCOM RED LION CUB5 la subsidiary of Graves Spray Supply Inc 1862 ives Avenue Kent Washington ssosz PROPERTY OF MAGNUM VENUS PLASTECH This print or drawing is the property of MVP and is considered confidential or proprietary information It is not to be copied reproduced used or disclosed in whole or in part unless in reference to contracts or proposals of this company Nothing disclosed herein which is not publicy available may be used without prior written permission of MVP and all rights herein reserved INSTALLATION AND OPERATIONS MANUAL CB 8000 XXX MAGNUM VENUS PLASTECH REV 1 05 APRIL 2013 PAGE 4
39. of i insolvency of the Buyer ii the filing of voluntary petition in bankruptcy by Buyer iii the appointment of a Receiver or Trustee for the Buyer iv the execution by Buyer of an assignment for benefit of creditors or v past due payment on previous shipments to Buyer by Seller Seller reserves the right to cancel Buyers credit at any time for any reason 11 INTERPRETATION RESPONSIBILITY PRODUCT USE AND SAFETY Seller does not guarantee that the Goods it sells conform to any plans and specifications or intended use When plans and specifications are involved Buyer is solely responsible for verifying Seller s interpretations of such plans and specifications and it is Buyer s sole responsibility to assure that Seller s Goods will be acceptable for any specific job When Seller offers substitute Goods on any proposal Buyer is solely responsible for confirming their acceptability 12 DELIVERY Shipping dates given in advance of actual shipment are approximate and not guaranteed All contract dates and timelines begin upon receipt by Seller of a purchase order Buyer s acceptance of these Terms amp Conditions and the payment of any required down payment INSTALLATION AND OPERATIONS MANUAL CB 8000 XXX MagnumVenusPlastech Corporate HQ Mfa Manufacturing Sales 5148 113 Ave 1862 lves Ave Clearwater FL 33760 USA Kent WA 98032 USA Ph 727 573 2955 Ph 253 854 2660 Fax 727 571 3636 Fax 253 854 1666 E mail i
40. out incident corrosion or explosion does NOT mean that such use is safe These solvents can be dangerous alone as a clean up or flushing agent or when used as a component or a coating material There is no known inhibitor that is effective under all circumstances Furthermore the mixing of HHC solvents with other materials or solvents such as MEKP alcohol and toluene may render the inhibitors ineffective The use of reclaimed solvents is particularly hazardous Reclaimers may not add any inhibitors Also the possible presence of water in reclaimed solvents could feed the reaction Anodized or other oxide coatings cannot be relied upon to prevent the explosive reaction Such coatings can be worn cracked scratched or too thin to prevent contact There is no known way to make oxide coatings or to employ aluminum alloys which will safely prevent the chemical reaction under all circumstances Several solvent suppliers have recently begun promoting HHC solvents for use in coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galvanized wetted parts NOTE Magnum Ven
41. r container and equipment shall be effectively bonded and grounded to dissipate static electricity For further information see National Fire Protection Association NFPA 77 titled Recommended Practice on Static Electrical Refer especially to section 7 7 titled Spray Application of Flammable and Combustible Materials Check with local codes and authorities for other specific standards that might apply to your application NOTICE All statements information and data given herein are believed to be accurate and reliable but are presented without guaranty warranty or responsibility of any kind express or implied The user should not assume that all safety measures are indicated or that other measures are not required DANGER Contaminated catalyst may cause Fire or Explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free of dirt grease or resin Clean catalyst system components with clean water only DANGER Eye skin and respiration hazard The Catalyst MEKP may cause blindness skin irritation or breathing difficulty Keep hands away from face Keep food and drink away from work area WARNING Please refer CHAPTER 2 Introduction The CB 8000 xxx Resin Monitor is designed to help operators achieve resin weight targets The unit has triple displays with external resets on the two large LED readouts e The unit utilizes an electro mechanical sensor either
42. rect installation or adjustment of the optional operating parameters of the equipment The contents of this guide are believed to be correct at the time of printing In the interests of a commitment to a policy of continuous development and improvement the manufacturer reserves the right to change the specification of the product or its performance or the contents of the guide without notice All rights reserved No parts of this guide may be reproduced or transmitted in any form or by any means electrical or mechanical including photocopying recording or by an information storage or retrieval system without permission in writing from the publisher Any tool if used improperly can be dangerous Safety is ultimately the responsibility of those using the tool In like manner safe operation of polyester processes is the responsibility of those who use such processes and those who operate the equipment This manual outlines procedures to be followed in conducting polyester operations safety This system has been specifically designed for use of Polyester Resin Gel Coat and Methyl Ethyl Ketone Peroxides MEKP applications Other formulations or blends considered for use in this equipment is strictly prohibited without the expressed consent by Magnum Venus Plastech Inc Magnum Venus Plastech cannot eliminate every danger nor foresee every circumstance that might cause an injury during equipment operation Some risks such as the high pressure liquid stream th
43. step procedure on how to change the relevant settings The only two settings that need to be changed are the decimal point and the scale factor All other settings are to remain at default Note The small display should never have an R on the left hand side This means that it is set for rate reading Pushing the SEL key will toggle from rate to count Press and hold the SEL key until meter enters program mode Display will read INPUt Press the RST key Display will read INPUT A b Press the SEL key COUNT MODE Display will read INP Ab Default setting should be Cnt ud Press the SEL key COUNTER A DECIMAL POINT Display will read CntA dP Decimal point setup At this point you will have the option to set the decimal point Press the RST key if you wish to set the decimal point Press the SEL Press the SEL Press the Press the SEU Press the SEL Press the SEL Press the SEL Note MVP recommends no more than 2 decimal points be used key key key key key key key COUNTER A SCALE FACTOR COUNTER A RESET ACTION COUNTER A COUNT DIRECTION COUNTER A COUNT LOAD VALUE COUNTER B BATCH COUNT ENABLE COUNTER RESET AT POWER UP USER INPUT FUNCTION Display will read CntA ScF Scale Factor entry At this point you will have the option to set the scale factor for calibration Press the
44. us Plastech is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in closed fluid system TAKE IMMEDIATE ACTION Halogenated Hydrocarbon solvents are dangerous when used with aluminum components in a closed fluid system Consult your material supplier to determine whether your solvent or coating contains Halogenated Hydrocarbon Solvents Magnum Venus Plastech recommends that you contact your solvent supplier regarding the best non flammable clean up solvent with the heat toxicity for your application If you find it necessary to use flammable solvents they must be kept in approved electrically grounded containers Bulk solvent should be stored in a well ventilated separate building 50 feet away from your main plant You should allow only enough solvent for one day s use in your laminating area NO SMOKING signs must be posted and observed in all areas of storage or where solvents and other flammable materials are used Adequate ventilation as covered in OSHA Section 1910 94 and NFPA No 91 is important wherever solvents are stored or used to minimize confine and exhaust the solvent vapors Solvents should be handled in accordance with OSHA Section 1910 106 and 1910 107 2 4 Catalyst Diluents Magnum Venus Plastech spray up and gel coat systems currently produced are designed so that catalyst diluents are not required Magnum Venus Plastech therefore
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