KV1101 Lightning protection components field tester standard
Contents
1. 2 The main parameter of the tester Voltage test range 5O 1800V on load lm out load 20007 Current leakage current test range 0 1 100u4 Detailed please refer to the attachment SEV1101 user manual 21 Operating Instruction Tester Check and Calibration Voltage and Current Select Tester Check and Calibration Voltage and Current in the Test Select Menu to enter Check and Calibration Menu and operation instruction menu shown as below button when third alibration Functien j ster finished data will be output t Femin ease use the external power supply FL th t al 1 Start don t use batteries J First Ps click start calibration button save 1 output voltage is BOO VIC at present Voltage Check Voltage 2 Using a standard voltmeter Imultimeter test output voltage if consistent with Second L the tezter voltage 3 allowable error E2 Current Check Current Current calibration according to ohm s le 1 2 Take the standard 10 MEd resistor connectes to output port of tester Use voltage divided by 10 Mi is current Record 3 allowable error 12 E 4 Testing voltage will drop as the load chaig m The fourth step other rising slope ourth 7 4p TEULm use oscilloscope 22 Operating Instruction 3 3 Operating Introduction for Transfer Software We have developed a data record software based on serial port communication for Lightning Protection Components Field Te2. The generated cells are shown as below Voltage Current Date Time 564 589 556 564 595 560 o Building Lightning Protect Start test after inserting USB Disk a csv file named by the date such as 20130703C csv is generated in the USB Disk in this mode The file can be opened by Excel or WPS The generated forms are shown as below Lightning Protection Level Shield 1 R 2 h 3 5 3 dr 3 dy 3 W oer Date Tine 200 2 0 o o s o o o 12013 7 8 11 14 25 200 2 0 o o s o o o 2013 7 8 11 14 48 200 2 0 o o 5 0 o o J201 7 8 11 14 56 200 2 0 0 o s o o o J 201 7 8 11 15 15 200 2 o o o s o o o 12013 7 8 11 15 28 6 Attention USB Disk with capacity more than 8GB is forbidden to insert USB port PC or mobile HDD is forbidden to be connected to USB port The indicator of USB Disk flashes when storage done When finishing test please pull out the USB Disk after the Tester power off otherwise the storage data may be lost 29 Test Fixture O Test Fixture 6 1 Test Fixture Fixture Introduction This function is customized extra cost is necessary The fixture uses external power supply connect the control cable connect tester output ports to the fixture input ports Connect fixture output ports to SPD press START to finish M SPD module test Additional introduction the tester is available for M
3. SPD test please read FAQ for reference One SPD module for once test operation done after M times test 30 Working Environment Working Environment Working power supply battery inside fit for AC220V 110V Environment Temperature 10 40 C Environment Humidify lt 85 Withstand Voltage AC1 5KV 50Hz 1min 21 Maintenance Manual e Maintenance Manual 8 1 Tester Accessories KV1101 0 1 100uA 1 1000uA custom Test Probe 2 pairs Connect test components Standard Configuration USB Disk Storage test result with cells AC Adaptor Charge the battery or as extern power suppl Standard Module For check and calibration CD Test Software User s Manual Operation Video Chinese Standard Standard Gau Ed cuba Connect PC and tester transfer test data Co EE Certificate Color Page Introduce test parameters and features Guide user to operate the tester Customdtem M SPD test fixture n fast test M SPD extra 92 Maintenance Manual 8 2 Trouble Shooting If problem occurs when you use KV1101 Lightning Protection Components Field Tester please solve the problem according to the following form If the problem remains please contact us The tester halts Improper when using batteryl operation the Only press the Enable Battery Enable Battery button not hold button held Set proper range read the The tester works Improper Operating Introduction section abnormally when operation
4. Storage 5 USB Storage USB Disk Storage USB Disk Storage Data function is available in the Field Mode Single Discharge Tube Single MOV Module Check Mode and Building Lightning Protect function modules for KV1101 and generate csv file The file can be opened by Excel or WPS 1 Field Mode Start test after inserting USB Disk a csv file named by the date such as 20130703 csv is generated in the USB Disk in this mode The file can be opened by Excel or WPS The generated cells are shown as below Voltage Leakage Current udgment Date Time 416 0 2 1 418 0 2 419 0 2 419 0 3 418 2 416 02 1 2013 6 28 19 00 07 2 Single Discharge Tube Start test after inserting USB Disk a csv file named by KV1101G such as KV1101G csv is generated in the USB Disk in this mode The file can be opened by Excel or WPS The generated forms are shown as below Breakdown Voltaget Breakdown Voltage udgment Date Time 526 522 527 2013 8 9 537 1200 368 553 2013 8 9 3 Single MOV Module Start test after inserting USB Disk a csv file named by KV1101M such as KV1101M csv is generated in the USB Disk in this mode The file can be opened by Excel or WPS The generated cells are shown as below USB Storage 4 Check Mode Start test after inserting USB Disk a csv file named by KV1101T such as KV1101T csv is generated in the USB Disk in this mode The file can be opened by Excel or WPS
5. for reference tests the START button Only press the START Button no held hold Test value always Improper qualified Not Qualified range set Can t power on the test The indicator turns read when press Battery Check button Low battery Charge the battery The screen black Standby out after 2 to 3 function to save minutes the energy of battery Touch any position of the touch screen to wake up the tester The screen black Large current out generated during Connect external power supply during Check Model test Maintain Method 1 Clean the tester with alcohol monthly 2 Power off the tester when no tests 3 Put the tester to the aluminum box in the dry shady position when not use the tester for along time 99 Maintenance Manual NE Q amp A 1 Can the power on M SPD module be tested with KV1101 A No KV1101 is only for power off Lightning Protection Components Test GDT MOV and M SPD not power on Because there is a voltage between the 2 ports of the power on M SPD module and so is the KV1101 if the M SPD module and KV1101 are connected directly accident occurs The tester will be burned out and the power supply circuit that M SPD protects may be burned out too 2 Can M SPD module be tested without test fixture with KV1101 A Yes but only one sub module for one test Here are two test methods In SPD Field Test Meteorology mode take apart the sub modul
6. 800V Current range 0 1uA 1000puA 20 What are the advantages of KV1101 compared with other products on the market A 1 Operate Simply One Key Test 2 Touch Screen Operation Interface Convenient for Man Machine Communication 3 Compatible for GDT and MOV Test 4 Support Intelligent Judgment of Black Box Components for GDT and MOV Test 5 Portable and Support inside Battery for User Operation with endurance for 6 hours with 6 Support Self Check and Self Calibration Function with Multimeter 36 After Sales Service Q After Sales Service One year free warranty service is provided since Lightning Protection Components Field Tester KV1101 purchased warranty date starts from the date of purchase invoice of the product Under normal use non human damage buyers can bring the warranty card and invoice for the repair service Have one of the following conditions do not belong to the free warranty coverage The fault caused by operation not according to the instructions on the requirements of the User s Manual The fault caused by artificial drop or impact The fault caused by unauthorized breaking down or installation The fault caused by accident misoperation try out or intentional damage Out of warranty period KOVI TEST has the right to modify the tester without notification All content of this manual have been carefully checked KOVI TEST reserves the right of final interpretation for printing error or the misu
7. KOVITEZT Lightning Protection Components Field Tester User s Manual KV1101 KOVI TEST EQUIPMENT CO LTD Document No KV13201306201 01 Attention High voltage is generated while Lightning Protection Components Field Tester works For your safety please read this manual and relative document carefully before operating the tester Be careful while operating Keep this manual properly and put it in the place that operator easy to get Pass this manual to the final user IC Design Declaration DANGER Touching the test interface or opening the case is forbidden due to the generated high voltage while the Tester works If changing cable is necessary please make sure no high voltage output during all the operations WARNING Operate the Tester properly after read this manual carefully If problems occur during the test please check the Tester after power off Other Attentions e Please power off the Tester when not used to ensure the use life e Avoid damp rain exposure and falling e Storage condition for the Tester humidity less than 7596 RH no acidity alkalinity or causticity e Make sure the test product and Tester are connected firmly to avoid sparking KOVITEZT Preface Lightning Protection Components Field Tester Technical Data User s Manual KV1101 Working Principle Operating Instructions Calibration Instructions USB Storage Test Fixture Working Environment Maintenance Manual A
8. Log on ww kovitest com to obtain more infomation Have read above terms and agree Select View Version Information to enter version information menu shown as below Select Return to return to Cautions menu after check version information Operating Instruction Version Information Record Function Fi Fogn Model Version discat Add SPI module testing function need purchase foco ky1101 J test fixture Select Agree in the Cautions menu to enter Staff Password menu shown as below perator Pass Word Pass Word 3E Attention ZN Contact manufacturer to obtain password for more function Operating Instruction Operator Pass Word Select Enter in this menu to enter main menu Test Select Menu shown as below Operating Instruction Choose Testing Menu Fiel d Field Testing Fuzz Testing Building Data Testing Meteorology Unknown EMC Manutac Testing Function Menu Operation of main menu Test Select Menu Operation of SPD Field Test Meteorology Set qualified range Select Operation of SPD Field Test Meteorology in the Operation of main menu to enter Field Test SPD Qualified Range menu shown as below The Tester has been initialized before shipment please select Complete Setting directly if the range is fit to the components to test Otherwise please set the range by yourself and see the Qualified range setting me
9. R Intel R 8280168 GR CH Family LPC Inter Vers TTESEKER FHLSNAE RF KANE FEDTANE VIBE CAT Re BA v ER ROSH MNR MEER BA skare CONSEEEEEEN REED 3 TREK OD X uke I REMO X q F RUG E lt lt lt lt lt Operating Instruction D R nr BAG ME 1655 EG war oo iSRCREORUAZSNAS RA BREER REM EHE Um q meu q a J Bo n0 SE D OO J sae oo com MORE como v Open the software when finishing configuration t Data Transfer Test Test Result Test Mode Test Data GDT Positive Voltage GDT Negative Voltage MOV Positive Leakage Current MOV Negative Leakage Current Test Result Report Saving Path Select D 2013 8 21 xls Datas Saving Count Press the START button on the Tester the Tester will transfer the test data to the default path of the PC the menu shows the data of the Tester You can click the auto save path select button to save this group of data to the specified path This group of data is saved in the relative cells Test Report GDT or MOV Test Time Judgment Voltage Leakage Current NEEEEE SEEN VG Se de GE GEMENNNE GE GE EE NEE eed EE EE Ka O RE NEE NEE TE FEE SE ed 25 Tester Calibration Instructions 4 Tester Calibration Instructions 4 1 Calibration Instructions Select Tester Check and Calibration Voltage and Current in the Test Select Menu to pop up Tester Check and Calibration menu s
10. TEST Please send the Feedback Card to KOVI TEST on following address Address 4th 4 F Bld No 4 Block No 2 South Honghualing Industrial Zone Xili Nanshan District Shenzhen E mail Kovi kovitest com 41 Maintenance Date Maintenance Condition Responsible Person Maintenance Date Maintenance Condition Responsible Person Customer Comments 42 Accessories KOVITE4T GA HUL rb FL E FM ik RA RI JR MITE FA UI DX PG B ER ET 4t We T NV F3 DODE A ERA RE Hj if 0755 8610 8776 fe FL 0755 2603 9029 PIE www kovitest com KOVI TEST EQUIPMENT CO LTD 4th 4 F Bld No 4 Block No 2 South Honghualing Industrial Zone Xili Nanshan District Shenzhen TEL 0755 8610 8776 Fax 0755 2603 9029 Homepage www kovitest com
11. a serial port cable the test data can be transferred to PC and generate the forms 9 Can KV1101 be connected to the PC via USB cable A No USB port of KV1101is only for USB Disk its connection to PC will cause short out and burn out the tester or the PC 10 Can USB Disk pulled out when power on A No The correct operation of USB Disk is shown as below insert the USB Disk when entering Test Menu after power on caution insertion during test is forbidden pull out the USB Disk after power off Otherwise it may cause the stored data in chaos even damage the USB Disk 11 How much the capacity of USB Disk can be supported by KV1101 A KV1101 Standard Configuration USB Disk is with capacity of 4GB it can support 32GB on maximum but don t support mobile HDD But the data storage becomes not stable when the capacity of USB Disk goes up Standard Configuration USB Disk is recommended 12 How many sub types do KV1101 have What s the difference among them A KV1101 has 3 versions KV1101A KV1101B and KV1101C KV1101A is mainly used for the Lightning Protection Components manufacture KV1101B for Lightning Protection Components dealer and KV1101C for Meteorology Operator and Engineering Company 13 Are there some standards for KV1101 A KV1101 has following reference stand DGB21431 2008 Technical specifications for inspection of lightning protection system in building 21EC61643 311 Specification for gas discharg
12. e tubes GDT IEC61643 331 Specification for metal oxide varistors MOV IEC61643 321 IEC61643 341 and so on 14 Which fields is KV1101 used in A KV1101 is mainly used in following fields D Lightning Protection Components MOV GDT and SPD module manufacture 2 Operator Meteorology Electricity Communication Railway Petrifaction and Public Security Lightning Protection Components MOV GDT and SPD module dealer agent and Lightning Protection Project Construction Organization 3g Maintenance Manual 15 Are there other passwords beside 1111 for KV1101 A Yes there are The functions based on 1111 are used to meet general customers demands Other passwords support advanced functions please contact us for details 16 Can you introduce the After Sales Service of KV1101 A The warranty period of KV1101 is 1 year maintain period is throughout the tester s life The customer should bear the cost after warranty period 17 Does KV1101 have Check and Calibration function How to operate A Yes it has Please read Check and Calibration Instructions or Check and Calibration Operation Manual for detail 18 Does KV1101 have stand by function A KV1101 will go to stand by status when no operation lasts 3 minutes The screen black out press any position of the touch screen to wake up the tester 19 What are the regular working voltage and current range for KV1101 A Regular output voltage range 60V 1
13. es from the M SPD clip the sub module with crocodile clip probes test them one by one 2 In SPD Field Test Meteorology mode connect the M SPD short out port and other port of the M SPD module with pointer probes test the sub modules one by one 3 Is the test fixture contained in the Standard Configuration If not free or not A Not contained in the Standard Configuration itis customized It s not free 4 Can the Enable Battery button be held for a long time after KV1101 power on A No The Enable Battery button is only used to activate the battery circuit when the tester uses the battery supply release the button after the tester power on Otherwise the tester may halt or occur other problems 5 If KV1101 continuously works for a long time 4 hours will the battery inside explode A The battery becomes heated when the tester continuously works but won t explode KV1101 uses polymer battery When the tester overloads the battery may be declared worthless but won t explode 6 Can KV1101 be used in thunderstorm day outdoors A No KV1101 is not moisture proof operation in this condition will cause danger to the operators T Can KV1101 store data How does it work A Yes via USB Disk The files generated in the USB Disk can be opened by Excel and WPS 34 Maintenance Manual 8 Can KV1101 transfer real time data to PC A Yes Install the specified software we developed connect the tester and PC vi
14. fter Sales Service Accessories Document No KV13201306201 01 10 General Information e Thank you for purchasing the Lightning Protection Components Field Tester of KOVITEST e This manual mainly introduces application of the Lightning Protection Components Field Tester Please read this manual carefully before using the Tester Operate the Tester properly after get enough comprehension from this manual e Please read relative document for the software and hardware introduction e Please pass this manual to the final user User Instructions e No teardown when problem occurs Only professional staff can disassemble the tester please contact our technical department for support e Examples in the manual and other documents are only for the comprehension and reference of the user e Please check the standard and principle when the tester is used combined to other products e Please check whether meet the requirements and safety issue by yourself when using this tester e Testing is forbidden when your hands are wet or the humidity more than 7596 RH e Please follow this manual for the operation strictly Disclaimer e All the contents in this manual have been checked carefully Please kindly understand when the operation not accord to the manual Please contact us on any issue about this manual e All the contents will be checked and updated in later version Your suggestions are welcome e If there is any cha
15. g Instruction Single Discharge Tube Module Test Instructions Single GDI Eodule Save Set state After Setting 3 Actual Time Minimum Maximum Save Voltage OV OV Setting o Set Par id ojo i record the 59 3 sub file Result Save 0 V 0 V contmue Attention U disk storage file name KVI1O1G CSV Make sure to return to Single Discharge Tube Module menu insert 4GB USB Disk to the USB interface Insert the crocodile clip probes to the test ports clip the Discharge Tube using crocodile clip or probe Press the green START of the Tester to start test Test parameters and judgment results will be displayed on the screen when test done When finishing test a batch of products please pull out the USB Disk after the Tester power off otherwise the storage data may be lost The csv format file named KV1101G csv is automatically generated in the USB Disk it can be opened by both Excel and WPS Touch Return in the left bottom of the screen to return main menu Test Select Menu when finishing test Single Varistor Module Select Single MOV Module in the Test Select Menu to enter Single MOV Module menu shown as below Single NOV Nodule Save Setcstate After Setting E Utm MAX E Save Dimi MIN BO FEN m Jr v W 34 Set Par Range Save setting record the Positive Negative Ose th data Dimi Result Y save IL continue us Remind WU disk sto
16. gative Polarit Settable upper and lower limit qualified and unqualified Judgment Grading function is custom Support Storage of USB Disk Automatic judgment and display for the category of test product Settable upper and lower limit qualified and unqualified judgment Grading function is custom 1 1 mode 4 MOV mode 3 1 mode Test conversion fixture is necessary Switch in 5 wires on triphase One phase common mode or differential mode SPD Field Test Meteorology Technical Data Support data storage function Transfer data to PC or Meteorology USB disk Support data storage function Transfer data to PC or USB disk Data Transfer Transfer test data to PC Read 3 3 operating introduction Software for transfer software for reference 1 2 Major Functions and Features e Operate Simply One key operation finish testing e Support data storage of USB disk in field mode Generated reports can be opened via Excel or WPS e Touch screen operation interface convenient for man machine communication Controlled by 16 bit MCU e Support upper and lower limit setting qualified and unqualified judgment e Be compatible for GDT and MOV test e Support intelligent judgment of Black Box components for GDT and MOV e Support communication with PC Transfer real time test result to PC and generating report by dedicated software e Support communication with inkjet machine and laser printer for convenien
17. hown as below a Voltage Check Shift the multimeter to 1000V DC mode insert the red and black probe to the relative red and black output ports Make sure the insertion is correct Select Check and Calibration Menu to start check the Tester outputs a fixed voltage between 530V and 600V and the value is display on the screen At the mean time the multimeter shows the test value Compare the screen display value and multimeter test value if error is within 296 the tester is qualified Select Finish Check to exit check the tester return to Test Select Menu automatically 26 Tester Calibration Instructions D Current Check Make sure the screen return to Check and Calibration Menu insert the AGB USB Disk to the Tester Insert crocodile clip probes to the red and black output ports add a 10M resistor between the probes 10M resistor on the Standard Module Select Start Check check the voltage and current value on the screen compare current display value and 10th of the voltage display menu if the error is within 2 the tester is qualified Select Output Report the CSV file named by KV1101T will be automatically generated in the USB Disk Open the file by Excel or WPS Select Finish Check to exit check the tester return to Test Select Menu automatically Attention select Finish Check after check finished otherwise the Tester will continuously output high voltage 24 USB
18. in the pop up soft keyboard the box qualified 2 value should be between Upper Limit of A box qualified 1 and 1800 U Limit of C Touch the green number of the C box qualified 3 b die ds and set the value in the pop up soft keyboard the ox qualified 3 value should be between Upper Limit of B box qualified 2 and 1800 Select Save Setting after setting done the tester Confirm will memory the values and return to Single Discharge Tube Module menu Single Varistor Module Test Instructions Single NOV Hodule Save Set state After Setting E IL UlmA MIN UlimA MAX Ven THIIim s oet Par Range Save o o oo E me se record the Positive Negative th data Result ar sub file Save TE continue ad Bae Remind U disk storage file name EW1101M CSV Make sure to return to Single MOV Module menu insert 4GB USB Disk to the USB interface Insert the crocodile clip probes to the test ports clip the MOV using crocodile clip or probe Press the green START of the Tester to start test Test parameters and judgment results will be displayed on the screen when test done When finishing test a batch of products please pull out the USB Disk after the Tester power off otherwise the storage data may be lost The csv format file named KV1101M csv is automatically generated in the USB Disk it can be opened by both Excel and WPS Touch Return in the left bottom of the screen to retur
19. n Field Test Result menu to enter Field Test Data Storage menu shown as below Please read the clauses carefully Select Return to return to Field Test Result menu 11 Operating Instruction Filed Testing Data Save 1 Filed testing has no transform and transmission data of real time to PC 2 Field testing can use USB storage U disk 8 gl cannot use the hard disk or bigger mass storage also cannot connect to computer with USB cable d Save data finish a testing cycle first time because to create a form for a bit long don t start test butto d Storage format is day month year Ez OBOB2012 CS5V CSV to form a file by date incrementally every day B 09082013 CSV file format is compatible with Excel of Microsoft Office software Use Excel powerful function to do analysis report printing statistica etc 5 Please use the standard U disk at s better with data light to observe conveniently Ts other testing module please use KV1101 software AN shut off the tester power first then unload U disk Pull out U disk is forbidden when tester is working Field Test Instructions Make sure to return to Field Test Result menu insert 4AGB USB Disk to the USB interface nea Field Test Result Voltage Re d amp Data St Run Stop V Recorded Data Storage Result P LEA httentionl Leakage range less than 20 u according to GB has been set please set voltage range e Plea
20. n main menu Test Select Menu when finishing test 19 Operating Instruction Multi SPD Modules M SPD Select Multi SPD Modules M SPD in the Test Select Menu to enter SPD test instruction menu shown as below PD Test Specification Tester BL VI EVl1O1 f Fixture Attention L Verify that you connected instrument and dedicated fixture of SPD 2 Click left on this window enter password amp obtain function Please contact us on demand to get the password According to the indication touch the left bottom of the screen to pop up the soft keyboard shown as below instrument SPD ett on this window enter password amp obtain function Use this function after enter password 20 Operating Instruction Contact Us Select Contact Us in the Test Select Menu to enter Contact Us menu shown as below Gontact Us Tel O755 B6108776 Fax 0755 26039020 Ta OFS55 86102897 Website www kovitest com Address SPD Test Standard GB21431 2008 Select SPD Test Standard GB21431 2008 in the Test Select Menu to enter Standard and Parameters menu shown as below Standard and Parameter 1 Following Standard A GB T21431 2008 R hh ES 4E Bele ARCH D TECHI643 1 SURGE PROTECTIVE DEVICES CONNEECTED TO LOW VOLTAGE POWER SYSTEMS AIS TECE1643 311 IEC61643 321 IEC61645 351 XYD T1235 1 TB T2311 GB18802 GB9045 GBl10185 remind It s attached XGB21431 in CD
21. nderstanding of the contents Customer Feedback Thank you for your use of KOVI products only sincerely to thanks In order to provide more timely repair consulting and other service for you help you to encounter problems in the process of using please fill out the feedback receipt and send it to our company to establish user service files od Accessories l Accessories 10 1 power cable 10 2 AC adaptor 10 3 Holder 10 4 4GB USB Disk 10 5 CD 10 6 Braces 10 7 Serial Port Cable 10 8 Test Probe 10 9 Verification Certificate 10 10 Certification 10 11 Color Page 10 12 Standard Module 10 13 User s Manual 10 14 M SPD test fixture 10 15 Maintenance Manual 10 16 Customer Feedback Card 38 Accessories KOVITEST Productions Warranty Card Production Name Production Type Date of Production Production S N Purchase Date Purchaser Name Address Telephone Agent Name Address Tel 29 Accessories KOVITEST Productions Feedback Card Production Name Production Type Date of Production Production S N Purchase Date Purchaser Name Address Tel Agent Name Address Telephone 40 Accessories Customer Comments Customer Signature Please fill in the card when purchasing KV1101 send the card with agent s seal to KOVITEST Customer Service Department in 30 days KOVI TEST will establish user service files and offer track service for you KOVI
22. nge about contents of the manual please understand that without notice Contact If you have any question about the use of the tester please contact KOVI TEST TEL 0755 86108776 86108775 FAX 0755 26039029 Address 4th 4 F Bld No 4 Block No 2 South Honghualing Industrial Zone Xili Nanshan District Shenzhen e Zip Code 518052 Kovi Test Equipment Co Ltd All Rights Reserved Without express written permission copy transfer or use ofthis information and contents is prohibited The offender shall be liable for damages Including practical module or design patent licensing and registration of all the powers provided reserved June 2013 Contents oos FP MAAR ETE RR EL KON N OT OO KERE 1 1 Technical EA OE OR RS EE OE meet N Ed 2 1 1 Major Parame ATLE AG 2 1 2 Major Functions and Features 0 SS SS eee Se 3 2 Working JITIDCIDIS sks oc ee EER 878 ankede imeks ED See PEER 4 2 1 Schematic Diagram x ad RED dod RC 9m d Rl re dur an 4 2 2 Oy SEO DUCES 4 25 EO EE OE OE dp s R 4 3 Operating InstructionS SS SS SS SS eee 5 3 1 Appearance Introduction SS SS cee ee se 5 3 2 Operating Introduction 684460405 4n ede ee aa sad e ie 7 3 3 Operating Introduction for Transfer Software 24 4 Calibration Instructions 0 0 SS SS SE ES SS ee ee ee 27 Us USB SE Leren 28 Du Se SEA EE OE ese nb ended Oe N RE OE ed eee ee eee ee 30 7s Working ENVIFONMEN s
23. perating Instruction pecific Function Module HMI HMI HMI HMI HM l This version has no this function please customize 2 Click on the left page for correct password of SETT Gi Please contact us on demand to get the password According to the indication touch the left bottom of the screen to pop up the soft keyboard shown as below ase customize sword of Use this function after enter password 14 Operating Instruction Single Discharge Tube Module Select Single Discharge Tube Module in the Test Select Menu to enter Single Discharge Tube Module menu shown as below Single GODT Eodule Save Set state After Setting 5 Actual Time Minimum Maximum SAVE Voltage Vj V setting o oet Par Range ofo SEmi Run Stop record the m step 0 Positive Negative gt 2 UAE UEA Result Save 0 V Q V contmue Attention U disk storage file name EW11DIG CSV sub file Set Parameters Qualified Range Set Minimum Touch Mini V and set the value between 60 Value and 1800 in the pop up soft keyboard Set Maximum Touch Maxi V and set the value between 60 Value and 1800 in the pop up soft keyboard Select Save Setting after setting done then Save Setting confirm and save the values The values are memorized to the Tester Scalar Qualified Range Setting 18 Operating Instruction Select Set Grading in the single discharge tube mod
24. rage file name EVIIOIM CSV 17 Operating Instruction Set Parameters Qualified Range Touch Mini V and set the value between 60 and Se Vale 1800 in the pop up soft keyboard Set Max Value Touch Maxi V and set the value between 60 and 1800 in the pop up soft keyboard Select Save Setting after setting done then Save Setting confirm and save the values The values are memorized to the Tester Scalar Qualified Range Setting Select Set Grading in the Single MOV Module menu to enter Discharge Tube Voltage Range Automatic Grading menu 4 kinds of qualified condition supported shown as below as er ME EE EE EE B Hox COE Auto Limit Value to A box C Box ORS Auto Limit Value to B box D Bax OR Auto limit Value to C box Auto qualified maximum All is less than the minimum and larger than the maximum range Remind Data logging software use to Statistics and analysis test results Upper Limit Setting Instruction Upper Limit of A box qualified 1 B box qualified 2 and C box qualified 3 can be set in the MOV Voltage Range Automatic Grading menu 18 Operating Instruction Touch the green number of the A box qualified 1 Upper Limit ofA and set the value in the pop up soft keyboard the box qualified 1 value should be between the qualified Min Value in Single Discharge Tube Module menu and 1800 Touch the green number of the B box qualified 2 Upper Limit of B and set the value
25. s ske des sees hs aker RE RR EK bo Ge b e Oe ba 31 8 Maintenance Manual iss si iss Es sur ies wa Me RES Sie se Edad 32 8 1 NIAIOFACCCSSONICS 2 iur ta 6 24 ar bad bas be AS AE MR urbis 32 8 2 Mule S DOO rer RD ax 33 8 3 Frequently Asked Question 0 0 0 0 vr rar n 34 9 After Sales Service aawvvuanvnrrravavnr ees of 10 AccessOries SS SS SS ee ee ee eee eee ees 38 Preface Preface Thank you for using product of KOVI TEST This test system has specified appearance design and kinds of strict safety tests All the parameters of this system are set to optimized value for you to get accurate test If you have any quality issue of this Tester please contact our technical department we will reply you with our best service Please read this manual carefully before using this test system Technical Data l Technical Data 1 1 Major Parameters Voltage Range 60 1800V 0 1 100uWA 1 1000uA Current Range Customized Automatic Conversion for Positive and Negative Polarity Settable Upper and Lower Limit qualified and unqualified Judgment need Test Fixture UO 1mA MOV Voltage Range 60 1800V U1mA MOV Voltage i ILLeakage Current 7 0 75U1mA 0 100pA U1mA 2 1d Voltage Polarity Test Accuracy MOV Test ILLeakage Current 0 75U1mA 2uA 1d U1mA 1mA t5yA Test iti EE ILLeakage Current 0 75U1mA 2 1d Automatic Conversion for Positive vollege Folaniy and Ne
26. se choose Manufacture Testing for batch test Insert the crocodile clip probes to the test ports take apart the M SPD module and clip one of the small modules using crocodile clip Press the green START of the Tester to start test Test parameters and judgment results will be displayed on the screen when test done When finishing test a batch of M SPD modules please pull out the USB Disk after the Tester power off otherwise the storage data may be in chaos 12 Operating Instruction The csv format file named by data such as 20130701 csv is automatically generated in the USB Disk it can be opened by both Excel and WPS Steps of Field Test Select Fuzzy Test in the Test Select Menu to enter fuzzy test unknown name components menu shown as below Actual ti Testing Item Testing Result ge Run Stap Leakage Current Sep ug Fuzzy test without 6 testing OE te USB storage and data transmission Judge for GOT MOV of power STI please use field testing module Insert the crocodile clip probes to the test ports clip the component using crocodile clip Press the green START of the Tester to start test Test parameters and judgment results will be displayed on the screen when test done Building Data Electromagnetic Environment Select Building Data Electromagnetic Environment in the Test Select Menu to enter Special Function Module menu shown as below O
27. ster The software is synchronized with the data of the Tester and also able to save the data automatically Install the software for the first time use Click setup exe to install the data transfer system automatically please restart the PC after installation Click the short cut on the desktop RKVITUIIata Transfer SYE ten 3 Main Menu P Date Transfer Test mm DC Test Result Test Mode Test Data GDT Positive Voltage GDT Negative Voltage MOV Positive Leakage Current MOV Negative Leakage Current Test Result Report Saving Path Select D 2013 8 21 xis Datas Saving Count 4 Configure PC Insert serial port or USB serial port cable to the PC shown as below TOANE CELTI ES Serial Port 23 Operating Instruction USB RS232 Cable Connect the Tester and PC with serial port cable Configure COM name Right click My Computer click Management Port step by step See WEBER S D com LET vu e Device Manager and F REDI com WU LET of ECP FJENMARO TI F Froli fic USB to Serial Comm Port COMI NEEF MET If the communication port is not COM1 please change it to COM Method Right click Communication Port click Property Ports Setting and Advanced step by step select COM1 in the Drop Down List and confirm X MOER MET MERE KA J RAO como REY WO Co N LET san ERAS G
28. t production via standard modbus protocol e Portable and support inside battery for user operation with endurance for 6 hours e Support self check and self calibration function with multimeter e Support breakdown Voltage 100V S of GDT GDT SSA and so on and Voltage test of MOV e Support memory calculation maintain control and self check function Working Principle 2 Working Principle 2i workingPrmople O OOO OOOO vcc POWER 4 DC DC BOOST OUTPUT SWITCH BATTERY I MOV R4 2 2 Working Principle PC ww Man Machine MODBUS RS232 Interface Mitsubishi Protocol Control High Voltage CPU Master Generation CPU Slave ment e Execution Part USB Disk Storage Dual Polarity Output Conversion se LOS High Voltage Output o 0 Fast Test M SPD Conversion Operating Instruction 3 Operating Instructions 3 1 Appearance Introduction wowirmedr 15 TN TM PEU He C c AG Touch Screen Battery Supply Battery Value Charging Sign Enable Battery Battery Check Test Port Test Port Start Right View USB Storage Fixture Interface RS232 Data Transfer External Power Figure 3 External Power Operating Instruction Appearance Introduction Press this button to start test after parameters setting The battery supply the power when the LED lights Battery Supply It will automatically cut off when extern power supplies Bat
29. tery Value Different colors show different energy See the tester for Charging Sign detail Enable Battery Press this key to show the operation menu of tester Battery Check when turn on the Power Switch Test Port Output test signal connected to test touch probe RS232 Data Transfer Connected to S232 cable transfer data to PC Fixture Interface Connected to test fixture Transfer data to USB disk only USB disk capacity less USB Storage than 8GB supported j d External Power Connected to AC adaptor Power Switch Turn On Off the tester Configuration Operating Instruction i 3 2 Test Menu Operating Introduction Turn on power switch press enable battery button Enter operation menu shown as below MEI NT EE dT SHENZHEN KOVI TEST EQUIPMENT CO LTD ME TEE 0 BY MN EST FJ IE f Press any position of the touch screen to enter Cautions menu shown as below N Attention Matters For Operation The operator must be professional trained amp with working license Please choose adaptive version for your test requirements Confirm full battery before outside testing Version Info Please use EV1101 data software to transfer and save The tester has USB storage function choose U disk less than 8 G Testing preset voltage 18 according the minimum value of qualified range The accuracy of testing related to set range Online or charged SPD testing is forbidden may damage tester
30. thod for reference UO L H voltage L H H FE Wo Vel 15 Lower Limit effective value L FE TO Veil 55 Figure out lower bound AC SPD Wein UDC X1 86 Upper Limit IC SPD Wein VDC 1 33 Enter on setting Fitt Please input results Set success set up L7 then enter set up to exit There is no upper require of SPOUImMA in GB21431 JER 220VAC S80VAC TT system lower ZZU 1 414 1 BE STEV s upper 575 1 2 694V be up to 1 4 times of lower bound under the condition UP ST76 1 4 810V 10 Operating Instruction Name LE Set gualified lower limit Touch qualified lower limit and Oualified lower limit setthe value between 60 and 1800 in the pop up soft Keyboard Set qualified upper limit touch qualified upper limit and Qualified upper limit set the value between 60 and 1800 in the pop up soft keyboard Select Complete setting after setting done then confirm Complete setting and save the values The values are memorized to the Tester Check Data Storage Instruction The Tester automatically enters Field Test Result menu shown as below TIPS Voltage V Run Stop Data storage eakage Current Cu Data Continue Storage sst Attentionl Leakage range less than 20 ui according to GB has been set please set voltage rangs 2 Please choose Manufacture Testing for batch test Select Data Storage Instruction i
31. ule menu to enter discharge tube voltage range automatic grading menu 4 kinds of qualified condition supported shown as below Auto step of GUI voltage range Auto step of GOT voltage range Step code Lower Limit upper Limit BOX COR Auto qualified minimum B Bow COE2 Auto limit Value to A box C Box OES Auto limit Value ta B box o EN All is less than the minimum and E Box NO OK Remind Data logging software use to Statistics and analysis test results Upper Limit Setting Instruction Upper Limit of Abox qualified 1 B box qualified 2 and C box qualified 3 can be set in the Discharge tube voltage range automatic grading menu Touch the green number of the A box qualified 1 and set Upper Limit of A the value in the pop up soft keyboard the value should be box qualified 1 between the qualified minimum value in Single Discharge Tube module menu and 1800 U Limitof B Touch the green number of the B box qualified 2 and set PESE the value in the pop up soft keyboard the value should be box qualified 2 between Upper Limit of A box qualified 1 and 1800 Touch the green number of the C box qualified 3 and set the value in the pop up soft keyboard the value should be Upper Limit of C box qualified 3 between Upper Limit of B box qualified 2 and 1800 l Select Save Setting after setting done the tester will Confirm memory the values and return to Single Discharge Tube Module menu 16 Operatin
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