The MC10 Control Unit
Contents
1. In order to pre vent injuries or damage to the drive and MC10 control unit no mechanical strain should be placed on the cables Notice for operating with optional configuration Optional rechargeable battery If you have purchased the MC10 with the external rechargeable battery then you should note the following e Load the battery for at least 24 hours before first use e Depending on the version the battery is loaded in one of several methods Use a suitable DewertOkin charger e The battery charge status is displayed on the handset when the handset is equipped with a bat tery display The battery is being loaded when the battery control light is blinking The battery is ready when the battery control light is continuously illuminated e Optional A warning tone is issued when the battery charge is low Shortly after the tone the battery is switched off so that it cannot be damaged by a drain discharge e After you have used the battery operated reset function be sure to charge the battery until the ready signal is displayed the battery control light when present stays illuminated If the MC10 control unit is equipped with integrated load circuitry then the battery will be automatically re charged gt Follow the additional information found in the rechargeable battery information sheet ID No 45564 27 Troubleshooting 8 Troubleshooting MC10 control unit This chapter describes troubleshooting2. 2 38 Section 57 34 EN60601 2 38 Section 57 3 101 The classification of application parts System protection category only for gt IPX4 Only with locking device Control box Supervisor or IPROXX SE Control unit with button Electromagnetic compatibility Unintentional movement locking device First fault electrical Prevented by means of a locking mechanism or IPROXX Component outages Prevented by means of a locking de vice Outages of electrical components Inclination of the back section and the Trendelenburg during a power outage Usage of an optional rechargeable battery Lighting not required Power cord for example EPR or similar Mains plug The following standards have been used according to IEC 60601 1 2006 third edition for medical electrical devices Ge EN60601 1 Section 8 EN60601 1 Section 11 EN60601 1 Section 13 EN60601 1 Section 15 EN60601 1 Section 16 6 refer to the ratings plate for label Protection against electrical danger Protection against overheating and other risks Dangerous situations and error conditions Construction Leakage current In accordance with IEC 60601 2 52 2009 Particular requirements for the safety and essential per formance of medical beds the following standards have been used Ge for label IEC60601 2 52 Section 201 6 2 IEC60601 2 52 Section 201 6 3 IEC60601 2 52 Section 201 8 11 3 2 IEC60601 2 52 Section 201 9 2 2 5 IEC606
3. EN60601 1 Section 21 EN60601 1 Main section 7 EN60601 1 Main section 9 EN60601 1 Main section 10 EN60601 1 Section 56 8 Ambient conditions Electrical shock protection Mechanical attachment Overheating protection Improper operations and malfunctions Structural requirements Power supply indicator is however not present In accordance with EN1970 2000 Beds for disabled persons the following standards are used EN1970 Section 4 partially EN1970 Section 5 5 8 EN1970 Section 5 6 EN1970 Section 5 7 EN1970 Section 5 11 EN1970 Section 5 12 Unintentional movement Prevented by means of a locking mechanism such as a control box or IPROXX The back section can be lowered by means of an optional battery Dimensions of the control unit IPROXX Operational forces for the electrical functions IPROXX Functional speeds for adjusting the head and foot sections Electrical requirements of protection degree only for IPX4 Electromagnetic compatibility In accordance with EN60601 2 38 1996 A1 2000 Electrically operated hospital beds the follow ing standards are used EN60601 2 38 Section 5 2 EN60601 2 38 Section 5 3 EN60601 2 38 Section 22 2 102 EN60601 2 38 Section 22 4 101 EN60601 2 38 Section 36 EN60601 2 38 Section 52 4 EN60601 2 38 Section 52 5 EN60601 2 38 Section 52 5 9 EN60601 2 38 Section 52 5 101 EN60601 2 38 Section 52 5 102 EN60601 2 38 Section 56 8 EN60601
4. also carry out an internal risk assessment for your end product This can then be used as the basis for the safety notices in your manual Usage in medical products The MC10 control unit is not a medical product If used in a medical end product you the end manufacturer are obliged to ensure compliance with EC directives and to ensure that other perti nent medical product regulations are maintained 66648 e Table of Contents Table of Contents Foreword Document revision history Disclaimer and exclusion of liability Address of manufacturer Creation of a complete operating instruction manual for the entire end product Usage in medical products Table of Contents 1 1 1 2 2 1 2 2 2 3 2 4 6 1 6 2 7 1 7 2 General Information About these installation instructions Conventions used in this manual Safety Instructions Proper and Intended Usage Selection and qualification of personnel Notice on safety during operations Product labelling Possible Combinations Layout of system connections Description Components Technical Specifications Installation Safety notices to observe during installation Installation procedure Operating Notes General notices Notice for operating with optional configuration Troubleshooting MC10 control unit a wo wo W o O o oon N 11 11 12 12 14 16 16 17 25 25 27 28 66648 e MC10 control unit Table of Contents 9 Mai
5. control unit should not be opened You must properly dispose of malfunctioning or bro ken units 66648 e MC10 control unit 2 4 2 4 1 66648 e Safety Instructions Product labelling Ratings plate type label A ratings plate or type label on each MC10 control unit specifies the exact name and serial num ber of the drive It also states the technical specifications valid for that particular control unit The following illustration shows where the specifications are located on the ratings plate of the MC10 control unit The ratings plate shown is an example the specifications for MC10 control unit may differ from this illustration MC10 XXXXX maA AS Intermittent Operation 2min 18min Prod Date 05 11 Serial No D123456 0001 IPX6 E A DEWERT A Phoenix Mecano Company Figure 1 Ratings plate example for the MC10 control unit MC10 Model name XXXXX Article number 100V 240V 50 60Hz Input voltage and frequency max 3 15A Rating of fuse Intermittent Prod date Serial No IPX6 Operation 2min 18min Intermittent operations 2 minutes 18 minutes Calendar week year Serial number of the MC10 control unit Protection degree Safety Instructions MC10 control unit 10 66648 e MC10 control unit Possible Combinations 3 Possible Combinations The MC10 control unit can be combined with one or more drives The following basic combinations are possible e aMEGAMAT MLZ drive attach
6. open fires or other heat sources such as furnaces ovens or di rect sunlight e as a power source for toys or games e in any application that will be cleaned with an automated washing system e inamoist environment or e outdoors The MC10 control unit may not be operated by A e by small children e by frail or infirm persons without supervision or e inthe proximity of small children A You should only use spare parts which have been manufactured or approved by DewertOkin Only original or approved spare parts guarantee sufficient levels of safety Safety Instructions MC10 control unit 2 2 2 3 2 3 1 2 3 2 Using the drive systems in medical applications This DewertOkin product is in compliance with the safety requirements found in IEC 60601 1 We strongly recommend that the end product including all its components which you are manu facturing for a medical application should also be in compliance with the safety requirements found in IEC 60601 1 You should make sure that the mechanical movement of the motor in your end product poses no risk of injury Conduct a risk analysis for the end product for this purpose You should also include safety notices in the instructions for the end product and technical safeguards in your product to eliminate any risk Selection and qualification of personnel This MC10 control unit should only be installed into the end product by someone who has com
7. 01 2 52 Section 201 9 2 3 1 IEC60601 2 52 Section 201 11 1 1 IEC60601 2 52 Section 201 11 6 5 101 IEC60601 2 52 Section 201 11 8 IEC60601 2 52 Section 201 13 1 4 IEC60601 2 52 Section 201 15 3 4 1 IEC60601 2 52 Section 201 15 4 4 IEC60601 2 52 Section 201 17 IEC60601 2 52 Section BB 3 3 3 IEC60601 2 52 Section BB 3 4 1 refer to the ratings plate Protection against electrical shock Protection class II Control panel symbols depending on model cus tomer requirements Power supply lead only gt 2 5 m length Power supply lead for example EPR or similar Continuous operations Control unit only with button Unintentional movement Prevented by means of a locking mechanism such as Control box Supervisor IPROXX SE IPROXX or Meditouch Temperatures Protection against water ingress only for gt IPX4 Power outage for example battery usage depending on version customer requirement Special mechanical hazards Prevented by means of a locking mechanism such as Control box Supervisor IPROXX SE IPROXX or Meditouch Mechanical attachment handset Displays Ready indicator is not required Electromagnetic compatibility Dimensions vary according to the model customer requirement Operating forces DewertOkin GmbH Weststra e 1 32278 Kirchlengern Germany Tel 49 0 5223 979 0 Fax 49 0 5223 75182 http www dewertokin de Info dewertokin de 44 DEWERT OKIN A Ph
8. 3 Technical Specifications MC10 control unit 5 Technical Specifications Mains power supply Current consumption at nominal opera tions Fuse Mode of operations Protection class Permitted current consumption of all ad ditional drives Protection degree Colours Dimensions and weight Length x width x height Higher with adapter Weight Ambient conditions for operation storage and transport Transport storage temperature Operating temperature Relative humidity Air pressure Altitude 100 240V AC 50 60Hz Max 1 2 A depending on input voltage T3 15A Intermittent duty 2 min 18 min II Max 4 A at 2 min 18 min intermittent operations IP20 IP44 IPX4 IP54 IP66 IPX6 Refer to sales brochure 144 mm x 151 mm x 92 mm 98 mm approx 550 g From 20 C to 50 C From 4 F to 122 F From 10 C to 40 C From 50 F to 104 F From 30 to 75 From 800 hPa to 1060 hPa lt 2000 m Mode of operation intermittent duty 2 min 18 min This means that after the unit is operated with its rated load for up to two minutes it must then be paused for 18 minutes The system can malfunction if this pause is not observed 14 No more than two drives may be operated at rated load simultaneously 66648 e MC10 control unit Technical Specifications 144 Figure 5 Dimensions of the MC10 control unit top view in mm 92 144 Figure 6 Dimensio
9. DEWE y hd A Phoenix Mecano Company The MC10 Control Unit Installation Instructions Translation of the original installation instructions MC10 control unit Foreword Document revision history Version a b Cc e d Date 06 10 10 10 02 11 09 11 07 12 12 12 Disclaimer and exclusion of liability DewertOkin is not responsible for damage resulting from e failure to observe these instructions Foreword Modification change First release Technical specifications Temperature monitoring Mounting to the end product Second edition RoHS Toggle e changes made to this product which have not been approved by DewertOkin or e the use of replacement parts which have not been approved or manufactured by DewertOkin Address of manufacturer DewertOkin GmbH Weststra e 1 32278 Kirchlengern Germany Tel 49 0 5223 979 0 Fax 49 0 5223 75182 http www dewertokin de Info dewertokin de Creation of a complete operating instruction manual for the entire end product These instructions are only intended to be used by the end product manufacturer They should not be given to the operator of the end product The factual information contained within may be used as a basis when creating the end product manual The warning and danger notices are best suited for use in the end product s manual However it is not sufficient to simply follow these notices You should
10. MLZ drive to the MC10 control unit is made by plug ging the drive plug into the MC10 control unit Take off the shield cover refer to the Opening the shield cover section and plug the drive plug into the proper socket Make sure that you use the proper connection position as specified in the connection layout illustration refer to the Layout of system connections section Installation MC10 control unit Opening the shield cover Figure 9 Opening the shield cover on the MC10 control unit 1 Pull out the mains plug from the outlet A You should only connect and disconnect the cables when they are completely discon nected from any live current 2 Use a suitable tool to press both locking clips down in the notches as shown in Figure 9 At the same time tilt the shield cover forward so that the clips come out of the notches 3 Remove the shield cover 4 You can now connect or disconnect a plug and socket Be sure to use the proper socket the assignments of plugs to sockets in shown in the connection layout diagram Figure 2 shows the connection positions 20 66648 e MC10 control unit Installation 6 2 3 66648 e Connecting the pluggable power cord to the MC10 conirol unit A Please follow these operating instructions carefully You could be injured by fire or electrical shock if you do not follow these assembly instructions The appropriate power cord is included depending on the r
11. ed to the MC10 control unit and a handset e aMEGAMAT MLZ drive attached to the MC10 control unit up to two additional single drives and a handset Systems can be customized by combining drives control units handset and batteries as needed DewertOkin has separate system instruction manuals containing additional information and instruc tions needed for these systems 3 1 Layout of system connections Refer to the sticker on the control unit for details about layout and positioning of the connections The sticker is located above the sockets It indicates the proper type of connections The layout of the connection scheme is individual and depends on the system specifications Figure 2 is only an example and shows you where the label is attached Figure 2 An illustration of where the connection layout sticker is positioned on the control unit A Layout of connections Only connect the components according to the specifications found on the sticker on the control unit Any other arrangement of connections may damage the control unit 66648 e 11 Description MC10 control unit 4 4 1 12 Description The MC10 control unit is a control unit and power supply for one or more DewertOkin drives A pluggable power cord is used to connect the MC10 control unit to the mains power supply The MC10 control unit has a non referenced unearthed circuit which is separated from the supply voltage by means of doubled
12. ed to the MC10 control unit since they have al ready been verified to work together Delayed start up Follow the notice below when plugging the power plug into the power outlet Q There is a delay after the supply voltage is applied before the device actually turns on Wait at least 15 seconds before initial commissioning Power on time intermittent operations The MC10 control unit has been designed for intermittent operations Intermittent operation is an operational mode where the drive must pause after a specified maximum period of operation power on time This protects the drive from overheating Extreme overheating can cause a mal function gt The ratings plate specifies the maximum power on time and the required pause intervals Avoiding toggle operations You should avoid switching from one direction of travel to the opposite direction without first stop ping the motor Make sure that you pause between motions A pause motor stop time can be activated using the operating element or handset Q You should always avoid a quick change toggle of directions 66648 e 25 Operating Notes MC10 control unit Avoiding electrical risks A Be sure that all live current carrying parts of the drive system and power supply can not be touched In particular be sure that unused power and control unit connections are covered adequately Power cord A Please follow these operating instruct
13. egional version USA continental Europe the UK or Australia A Only use the proper power cable that is permitted in your country Be sure to use the correct plug shape refer to Figure 4 Figure 10 Connecting the pluggable power cord to the MC10 control unit A MC10 control unit B Locking cap C Power plug D Power socket on the MC10 control unit 21 Installation MC10 control unit 6 2 4 6 2 5 22 The pluggable power cord should be attached to the power socket D located on the rear of the control unit 1 Pull out the mains plug from the outlet YA You should only connect and disconnect the cables when they are completely discon nected from any live current 2 Remove the cap B from the socket 3 Plug the power plug from the power cord C into the socket 4 Push the cap B onto the inserted plug until you hear the cap snap on Follow the notice below when plugging the power plug into the power outlet Q There is a delay after the supply voltage is applied before the device actually turns on Wait at least 15 seconds before initial commissioning Disconnecting the MC10 control unit 1 Pull out the mains plug from the outlet A You should only connect and disconnect the cables when they are completely discon nected from any live current 2 Open and remove the shield cover refer to Figure 9 3 Disconnect all connecting cables from the MC10 control unit Connecti
14. ical system Look over the housing periodi cally for any signs of damage Look over the plug in connec tions and electrical access points for signs of damage Look over the cables for any signs of damage Check periodically to see if the rechargeable battery is ready and operational Battery is op tional Explanation A qualified electrician should carry out this inspection Refer to the Electrical connection section in the Installation Chapter Check the housing for breaks or cracks Check that all electrical cables and connections are firmly seated and correctly positioned Check the connecting cables for pinching or shearing Also check the strain relief and kink protec tion mechanisms in particular af ter any mechanical load If you can no longer move the drive in both directions with a fully charged battery then you should replace the battery Time interval Periodic inspections can be carried out at intervals based on the risk as sessment which you con ce duct for your end product At least every six months At least every six months At least every six months At least every four weeks 29 Maintenance MC10 control unit 9 2 Cleaning and care The MC10 control unit was designed so that it would be easy to clean The smooth surfaces can be conveniently cleaned pressure cleaner Do not allow fluids to penetrate the lighting Damage to the system could
15. ing notices DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in serious injury or death moderate injury YA CAUTION indicates a hazardous situation which if not avoided could result in minor or NOTICE is used to address practices which are not related to personal injury but may result in damage to the product or surroundings 66648 e MC10 control unit Safety Instructions 2 2 1 66648 e Safety Instructions Proper and Intended Usage The MC10 control unit is intended for use e as aconirol unit and power supply for the appropriate DewertOkin drive systems The MC10 control unit should only be used for the applications described above Any A other form of usage is not permitted and can lead to accidents or destruction of the unit Such non approved applications will lead immediately to the expiration of all guarantee and warranty claims on the part of the end product manufacturer against the manufacturer Improper usage Be sure to follow the notices below concerning improper usage You should include them in your product manual in order to inform the users of your end product The MC10 control unit should not be used e in any environment where combustible or explosive gases or vapours e g anaes thesiology may be present A e inthe proximity of
16. ion length of the MEGAMAT MLZ drive should not be less than 266 mm installation length of MEGAMAT MLZ drive with standard clevis The drive or drive control unit could be me chanically damaged if the installation length is shorter than this Mechanical construction A shield covering the sockets protects the connections from mechanical damage and accidental unplugging 66648 e MC10 control unit Installation 6 2 Installation procedure Before installing the MC10 control unit make sure that you are observing all of the safety notices found in the Safety notices to observe during installation section 6 2 1 Mounting the MC10 control unit to the MEGAMAT MLZ drive The installation length of the MEGAMAT MLZ drive should not be less than 266 mm installation length of MEGAMAT MLZ drive with standard clevis The drive or drive control unit could be mechanically damaged if the installation length is shorter than this 66648 e 17 Installation MC10 control unit Figure 8 Mounting the MC10 control unit A The MEGAMAT MLZ sample illustration B Guidance profile C MC10 control unit D Guidance groove for the motor casing cover on the MEGAMAT MLZ drive E MC10 control unit attached to the drive F Fastening screw 3 5 mm x 13 mm G Support for guidance profile 18 66648 e MC10 control unit Installation 6 2 2 66648 e The MC10 control unit is mounted by snapping it onto the MEGAMAT MLZ drive A Y
17. ions carefully You could be injured by fire or electrical shock if you do not follow these assembly instructions A Only use the proper power cable that is permitted in your country Be sure to use the correct plug shape refer to Figure 4 Reducing the risk of overheating with the temperature monitoring mechanism A The MC10 control unit is equipped with a thermal monitoring mechanism that triggers when the unit overheats If the temperature control has triggered remove the control unit from the power supply allow it to rest for 20 to 30 minutes and try again If the con trol unit still does not function please contact your supplier dealer Avoiding overheating Q No more than two drives may be operated at rated load simultaneously 26 66648 e MC10 control unit Operating Notes 7 2 7 2 1 66648 e Emergency shut off of a connected drive or control unit In an emergency disconnect the MC10 control unit s power plug in order to shut off the A connected drive The power plug must always be accessible during operations so that it is possible to shut down the drive or control unit at any time If the optional battery is connected disconnect the battery plug from the socket on the MC10 control unit Avoiding cable damage Be sure that your operating instructions inform the user about the possible cable risks YA The cables particularly the connecting cable should not be run over
18. methods for fixing problems If you experience an error that is not listed in this table please contact your supplier Only qualified specialists who have received electrician training should carry out trou bleshooting and repairs Problem The drive or control unit is not functioning The drive is suddenly not capable of move ment 28 Possible cause There is no mains supply volt age The drive or control unit is de fective The overheating protection or system protection has been triggered The unit s fuse may have been triggered There is no mains supply volt age A lead in connection has been interrupted mains power aux iliary drive or handset Solution Connect the mains power Please contact your supplier or sales agent Remove the overload change or re move the load Allow the system to rest for 20 to 30 minutes with the mains power un plugged If this does not resolve the problem contact your supplier or distributor Please contact your supplier or sales agent Connect the mains power Check the cables and reinsert them if required 66648 e MC10 control unit 9 9 1 66648 e Maintenance Maintenan You should only use spare parts which have been manufactured or approved by DewertOkin Only original or approved spare parts guarantee sufficient levels of safety Maintenance Type of check Check the function and safety of the electr
19. ng the optional battery An external rechargeable battery can be connected to the optional battery socket The sticker above the sockets shows the position of the battery socket refer to the Layout of system connec tions section in the Combination Possibilities Chapter 1 Pull out the mains plug from the outlet 2 Use a suitable tool to press both locking clips down into the notches as shown in Figure 9 At the same time tilt the shield cover forward so that the clips come out of the notches 3 Remove the shield cover 4 Insert the battery plug into the battery socket on the MC10 control unit Be sure to use the proper socket the assignments of plugs to sockets in shown in the connection layout diagram Figure 2 in the Combination Possibilities Chapter shows the connection positions 5 Push the shield cover on until the locking clips snap into the notches 66648 e MC10 control unit Installation 6 2 6 Optional mounting the control unit with the adapter Mounting the adapter on the control unit Figure 11 Mounting the adapter on the MC10 control unit 1 Use four screws according to DIN 7981 with 3 9 mm diameter and 13 mm length to attach the optional adapter to the control unit as shown in Figure 11 Mounting to the end product The MC10 control unit is screwed onto the end product by using four screws for the four mounting points e g DIN 7981 screws with 4 8 mm diameter and suitable length of 6 mm pl
20. ns R This battery should not be disposed of with normal household waste BES 31 EU Declaration of Conformity In compliance with Appendix IV of the EU EMC Directive 2004 108 EC In compliance with Appendix Ill of the EU Low Voltage Directive 2006 95 EC In compliance with Appendix VI of the EU RoHS Directive 2011 65 EU The manufacturer DewertOkin GmbH WeststraBe 1 32278 Kirchlengern Germany declares that the following product MC10 control unit meets the requirements of the following EU directives Electromagnetic Compatibility Directive 2004 108 EC Low Voltage Directive 2006 95 EC RoHS Directive 2011 65 EU of the European Parliament and of the Council of 8 June 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment Applied standards e EN 60335 1 2012 e EN 55014 1 A1 2009 e EN 55014 2 A2 2008 e EN 61000 3 2 A2 2009 e EN 61000 3 3 2008 e EN 62233 2008 This declaration of conformity is no longer valid if constructional changes are made which signifi cantly change the control unit i e which influence the technical specifications found in the instruc tions or the intended use Kirchlengern Germany on 15 December 2012 Sascha Koltzenburg HeadofR amp D Additional information MC10 drive control unit In accordance with EN 60601 1 1990 A1 1993 A2 1995 Electrical medicinal devices the fol lowing standards are used EN60601 1 Main section 2
21. ns of the MC10 control unit front view in mm 151 Figure 7 Dimensions of the MC10 control unit side view in mm 66648 e 15 Installation MC10 control unit 6 6 1 6 1 1 16 Installation Safety notices to observe during installation Basic safety rules must be followed in order to ensure that the end product can be continually op erated in asafe manner These rules must be observed while using the end product and while in stalling the MC10 control unit Avoiding electrical faults The power supply cord is designed to be connected to an outlet near the floor Be sure to consider the length of the power cord when designing the dimensions for your application in order to mini mize the associated risks Ensuring operational reliability during installation The safety and reliability of the end product containing DewertOkin components can be ensured by using the proper construction methods described below Overheating A thermal monitoring mechanism switches the MC10 control unit off if it overheats YA The MC10 control unit is equipped with a thermal monitoring mechanism that triggers when the unit overheats If the temperature control has triggered remove the control unit from the power supply allow it to rest for 20 to 30 minutes and try again If the con trol unit still does not function please contact your supplier or dealer Installation length of the MEGAMAT MLZ drive The installat
22. ntenance 29 9 1 Maintenance 29 9 2 Cleaning and care 30 10 Disposal 31 EU Declaration of Conformity 32 Additional information 33 66648 e 5 General Information MC10 control unit 1 1 1 1 2 General Information About these installation instructions In order to install the MC10 control unit successfully and safely in the end product these installa tion instructions must be observed These instructions are not an operating manual for the end product These instructions will help you to minimize danger repair costs and down times They will also help you to maximize the reliability and lifespan of the end product The notices in these instructions must be followed Following the guidelines during in YA stallation and connection procedures will help to minimize e the risk of accident and injury and e damage to the MC10 control unit or the end product These installation instructions have been written with due care and attention However we cannot guarantee that the data images and drawings are complete and correct nor do we accept any li ability for the information contained therein unless required by law gt We reserve the right to make unannounced technical changes in the course of our continual product improvement process Conventions used in this manual Notices which do not relate to safety are indicated in these instructions with a symbol gt Triangular notice symbol Explanations of warn
23. oenix Mecano Company ID No 66648
24. ou should only connect and disconnect the cables when they are completely discon nected from any live current mn Push the MEGAMAT MLZ drive along the guidance groove D until the guidance profile B snaps onto the support G A screw can also be used to secure the MEGAMAT MLZ drive to the MC10 control unit Tighten the screw F as shown in Figure 8 Use a fastening screw with the dimensions 3 5 mm x 13 mm ISO 7049 ST The drive can then be connected to the proper socket on the MC10 control unit refer to the Electrical connection section N o Electrical connection A Electrical components should be connected or disconnected only when the power sup ply cord is unplugged o There is a delay after the supply voltage is applied before the device actually turns on Wait at least 15 seconds before initial commissioning Routing the electrical cables When routing the cables be sure that e the cables cannot get jammed e no mechanical load such as pulling pushing or bending will be put on the cables and e the cables cannot be damaged in any way Fasten all cables especially the connecting cables to the end product using sufficient kink preven tion methods Be sure that the design of the end product prevents the connecting cables from com ing into contact with the floor during transport Connecting the MEGAMAT MLZ drive to the MC10 control unit The electrical connection from the MEGAMAT
25. pleted training in electronic motor assembly or has equivalent qualifications You should only install the MC10 control unit when you are qualified to do so Otherwise a properly qualified person should be found for this task Notice on safety during operations Basic safety rules must be followed in order to ensure that the end product can be continually op erated in a safe manner These rules must be observed while using the end product and while in stalling the MC10 control unit These rules and safety measures can be categorized as follows e Construction measures before the installation refer to the Ensuring operational reliability dur ing installation section in the chapter Installation e Safety fundamentals during the installation of the MC 10 control unit and during cable and wire routing refer to the Electrical connection section in the Installation Chapter e Basic safety rules during operation refer to the Operating Notes chapter e The creation of a manual for the end product which contains these and other safety rules Creating a user s manual The manufacturer of the end product must create a manual for the users of that product The safety notices in the end product manual must be written based on the end product s risk assessment Electrical safety A Be careful there is a risk of electrical shock Be sure to unplug the power cord on the MC10 control unit before you begin assembly The MC10
26. reinforced insulation gt We reserve the right to make unannounced technical changes in the course of our continual product improvement process Components The housing of the MC10 control unit has a connection for the power feed in and connections for the drives and handset The connection for the drive handset is fitted with a mechanism to guard against accidental unplugging The MC10 control unit can be plugged into a MEGAMAT MLZ drive Figure 3 Components for the MC10 control unit A Power supply via pluggable power cord B MC10 control unit C Connection sockets for drives and handset D Screw on attachment to the MEGAMAT with mechanism to protect again pulling out MLZ drive E Section for sliding on the MEGAMAT MLZ drive 66648 e MC10 control unit Description 66648 e Mains power supply A Please follow these operating instructions carefully You could be injured by fire or electrical shock if you do not follow these assembly instructions The appropriate power cord is included depending on the regional version USA continental Europe the UK or Australia A Only use the proper power cable that is permitted in your country Be sure to use the correct plug shape refer to Figure 4 Figure 4 Power cord regional variants A MC10 control unit B Power plug USA version C Power plug German version D Power plug Australian version E Power plug United Kingdom version 1
27. result Do not use a cleanser that contains benzene alcohol or similar solvents Q Never clean the MC10 control unit in an automated washing system or with a high 1 Be sure to unplug the power cord on the MC10 control unit before you begin cleaning it A For the optional rechargeable battery Disconnect the battery plug from the socket on the MC10 control unit 2 Clean the MC10 control unit using a moist cloth 3 Be sure that you do not damage the connecting cables during the cleaning 30 66648 e MC10 control unit Disposal 10 66648 e Disposal The MC10 control unit consists of electronic components cables and metal and plastic parts You should observe all corresponding national and regional environmental regulations when disposing of the MC10 control unit The disposal of the end product is regulated in Germany by Elektro G internationally by the EU Directive 2002 95 EC RoHS from 1 Jul 2006 and Directive 2011 65 EU RoHS from 3 Jan 2013 or by any applicable national laws and regulations The end product is not regulated by the EU Directive 2002 96 EC WEEE and its amendment EU Directive 2003 108 EC Rx The MC10 control unit should not be disposed of with normal household waste The disposal of the rechargeable battery is regulated in the EU by the Battery Directive 2006 66 EC in Germany by the BattG battery law of 25 6 2009 and internationally by any applica ble national laws and regulatio
28. us screw in depth Observe the following while mounting to the end product Q e The MC 10 control unit should be mounted so that it lies against its supporting material e No mechanical forces or torsion should be exerted on it by the end product Such forces could lead to damage such as cracks 66648 e 23 MC10 control unit Installation Figure 12 Mounting dimensions of the adapter View from below in mm 1 The control unit is screwed onto the end product by using four screws for the four mounting points e g DIN 7981 screws with 4 8 mm diameter and suitable length of 6 mm plus screw in depth as shown in Figure 13 The mounting dimensions are shown in Figure 12 AAA Figure 13 Attaching the MC10 control unit to the end product 66648 e 24 MC10 control unit Operating Notes 7 Operating Notes The factual information contained within may be used when you are creating the end product man ual The installation instructions do not contain all information required for the safe operation of the end product They only describe the assembly and operation of the MC10 control unit as a partially assembled piece of machinery A When creating the operating instructions remember that the installation instructions are intended for qualified specialists and are not for typical users of the end product 7 1 General notices gt Only drives from DewertOkin should be connect
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