USE AND MAINTENANCE MANUAL
Contents
1. During milling the wooden plank is placed on the table according to the desired inclination and is fed laterally towards the rotating tool The machining depth is adjusted by positioning the piece guide tables so as to leave a bigger or smaller portion of the tool according to the cutting depth The processing height is changed by adjusting the vertical movement of the tool holder spindle The machine is designed and built for the processing of wooden planks curved processing is not envisaged nor is there a section for the processing of glass Tools and milling cutters of various types can be mounted onto the spindle for work involving the hollowing drilling and milling of wood Other types of use or the extension of use beyond that envisaged does not correspond to the designation attributed by the manufacturer and therefore the latter cannot accept any responsibility for any damage resulting therefrom A Intended use and materials e The machine was designed and manufactured for a specific use different uses and non compliance with technical parameters established by the Manufacturer may be hazardous to the operator e In particular with regard to the type of material DO NOT use the machine for non wood materials The Toupie consists of e main frame e work table adjustable guide e electric motor and its relative transmission components e shaft and tool holder spindle e on and off buttons and adjustment devices2. Refer to paragraph 4 1 of this manual to view the different parts of the machine in detail The motor operates at constant speed the rotation speed of the tool can be set at three different positions changing the position of the belt on the pulleys The Toupie must be installed and used on a flat stable surface of adequate strength The Toupie is designed and intended for use in enclosed workplaces production departments warehouses etc The best performance levels can be obtained only if certain conditions are met e use within the temperature range from 5 to 40 C e relative humidity from 30 to 95 non condensing e height above sea level max 1000 m E Pac i2050 Tee led ERI ACCESSORIES e b i PRO SMART EOUIPMENT The environment must also be sufficiently illuminated so as to ensure operation in maximum safety at least 200 lux is recommended SUCTION SYSTEM The machine must be connected to a dust suction device before each use The suction device must have an air flow with a minimum speed of 20 m s for dry shavings and at least 28 m s for wet shavings The diameter of the suction hose coupling should be about 10 cm The suction hose must be connected to the suction nozzle mounted behind the tool guard It is important to respect the environment dispose of any shavings in compliance with current legislation ooo Page 13 of 50 PERV BH CP ESS b JE PRO SMART EQUIPMENT ESSA EMOS 4 1 Main p
3. there are start stop and emergency stop buttons a a cap that covers the two buttons see Figure 6 To start the machine it is necessary to open the yellow door a and press the green start switch b Conversely to stop the machine press the red stop switch c Once the machine has been started move the yellow door towards its closed position without completely shutting it In the event of danger press the emergency stop button ref a In this case the door closes completely leading to the pressing of the stop switch c Figure 6 Spindle moulder commands Risk of injury It is absolutely forbidden to by pass the safety device established by the emergency stop button and its circuitry Risk of injury Before starting the spindle moulder make sure all the guards are properly positioned and tightly fixed When the start switch is pressed the shaft starts to rotate immediately and with it the tool holder spindle Do not leave unused tool mounted on the spindle E Pac i8050 PINO mm PERV ACCESSORIES e b L PRO SMART EQUIPMENT A Risk of injury It is absolutely forbidden to by pass the safety device established by the emergency stop button and its circuitry A Emergency In the event of danger press the emergency stop button 5 2 Shaft locking lever The lever is positioned to the right of the machine ref d in Figure 6 The lever is used to lock the rotation of the shaft when replacing
4. Q Using the Machine The machine must only be used by qualified personnel trained to use the machine by authorized personnel E Page 6 of 50 Loo a x FERVI S b L PRO SMART EQUIPME MACHINES AND ACCESSORIES o 2 SAFETY WARNINGS 2 1 General safety regulations e There is always a risk of injury during milling operations due to accidental contact of body parts with the moving tool flying debris from the workpiece tool breakage or ejection of a badly blocked workpiece e here is no intrinsic means of safety just as there is no worker who while careful can always avoid an accident Therefore DO NOT underestimate the risks associated with using the machine and concentrate on the work in progress o Risks related to Using the Machine DO NOT underestimate the risks associated with using the machine and concentrate on the work in progress Q Risks associated with using the machine Despite the implementation of all the safety devices for safe use of the machine it is necessary to take note of all the requirements for the prevention of accidents reported in various parts of this manual o Risks related to Using the Machine Every person who is responsible for the use and maintenance of the machine should have first read the instruction manual particularly the chapter on safety information It is recommended that the plant safety manager get written confirmation of the above o Operator Protection Before start
5. equipment equipped with adjustable parts and fixed parts It should be installed on the machine and adjusted according to the size of the tool and the workpiece Figure 8 Tool guard These guards prevent splinters or fragments of pieces that may come loose from being thrown into the operator s face but above all are to prevent the the operator from coming into direct contact with the rotating cutting tool The guard is equipped with fixing and adjustment knobs to better adapt to the dimensions of the workpiece o Repair Control Each time the Spindle moulder Art 0559 is used check that the protective tool guards are perfectly positioned and securely fixed A Cutting of hands and or fingers IT IS STRICTLY FORBIDDEN to use the machine without guards and or put your hands near the tool Use the appropriate piece guide device supplied to push the workpiece Piece guide lever The piece guide lever guides the workpiece to be milled towards the tool so as to avoid the hazard of hands being too close to the blade in motion especially when the workpieces are small Page 21 of 50 E EV mai CE 9 SMART EQUIPMENT ACCESSORIES Emergency stop button The Toupie is equipped with an emergency stop button located above the Start Stop buttons see Figure 6 In the event of danger it guarantees a rapid shutdown of the machine and its moving parts o Emergency stop Activate the emergency stop button in
6. the event of danger and or breakdown of the machine 6 3 Use of PPE Even if the machine is equipped with safety devices there are dangers of injury related to the execution of the work It is a good idea for the operator before starting to work to put on Personal Protective Equipment e wear glasses or a protective mask to prevent chips dust or other parts from damaging your eyes or face e to protect your hands from splinters on the workpiece wear gloves e the Toupie has a noise level of 80 dB therefore the operator must wear ear protection devices such as earmuffs or earplugs e use suitable clothing at work close fitting and free of dangling parts ALWAYS use appropriate personal protective equipment PPE such as Gloves Goggles or face shields Ear muffs or ear plugs Overalls or aprons Safety shoes Fa ch ai GUANTI PROTETTIVI INDUMENTI PROTETTIVI CALZATURE PROTETTIVE PROTEGGERE GLI OCCHI i PROTEGGERE L UDITO Figure 9 Personal Protective Equipment EN Page 22 of 50 ga ms FERV ACCESSORIES e b d PRO SMART EQUIPMENT 7 MISUSE AND CONTRAINDICATIONS The following actions which obviously cannot cover the entire range of possible misuse of the machine are strictly forbidden ooo Page 23 of 50 To use the machine for working with non wood materials To hold the workpiece by hand To use the machine without protective cover
7. to install the Toupie e thoroughly clean the area allocated to accommodate the Toupie e carefully rest the machine on the ground avoiding overturning it e placed rubber shims under the base to absorb vibration during use and to achieve the levelling of the machine e Secure the machine to the floor by bolts inserted through the holes present on the base of the machine itself The parts of the machine that are not painted are protected by a film applied by the manufacturer There is no need to remove it before using the machine In the event you want to remove it use a cloth dampened with alcohol wipe and clean the surfaces thoroughly Then apply an agent that facilitates the sliding of the workpiece on the surface BEI Page 26 0150 eee r FERUI C ACCESSORIES is b L PRO SMART EQUIPMENT 9 4 Suction system coupling For correct use of the machine the dust suction system should have a capacity of e 570 m hour and a minimum air velocity of 20 m s for dry dust e 790 m hour and a minimum air velocity of 28 m s for wet dust The suction system must always be activated when using the machine The hose to be connected to the machine must have open diameter of 100 mm and must be connected to the duct on the rear part of the tool guard Figure 12 Suction system duct 9 5 Electric wiring Before connecting the machine to the mains check that the voltage corresponds to that provided by the manufacturer The
8. MI Page 2050 EEE EEE s ERV ACCESSORIES e b i PRO SMART EOUIPMENT O gt a C z E O C D lt T Figure 24 Speed adjustment 5 After choosing the most suitable position rotate the handle n 7 until the correct tensioning of the belt is achieved and then lock the pulleys in position with the lever n 8 10 3 Sanding with sandpaper Position the belt on the speed I 1500 100rpm mount the optional sanding roller accessory onto the spindle shaft by following the instructions below 1 Lock the rotation of the shaft by means of the lever ref d in Figure 25 Figure 25 Rotation lock 2 Remove the guard by unscrewing the fastening levers Figure 26 Guard fastening lever 3 Position the hole reduction ring which is most suitable for the tool to be installed and use the two shims of 10 and 10 5 mm to obtain the correct height of the roller Figure 27 Inserting the shims ooo Pao soo I E EV amas CE dro SMART EQUIPMENT ACCESSORIES 4 Position the roller and tighten the M14 bolt that holds it in position 5 Release the lever that holds the tool holder shaft in place Figure 28 Fixing the roller o Shaft lock Always remember to unlock the tool holder shaft before starting the machine 6 Unlock the vertical movement of the roller rotating the lever ref f in Figure 26 to the left 7 Adjust the height of the roller according to the machining ope
9. NDICATIONS erneuern nurum nnn n 23 8 TRANSPORT AND LIFTING 022222222222222222222222222225222522225222552252225222255 24 9 ASSEMBLY AND COMMISSIONING ec eeer nnnm rnnmhnnn nnn nnn nn 25 9 1 Machine delivery and unpacking ce nn nnGnn nn nn nn nn nn nn aha u ununi ununi 25 9 2 Assemblhng the machth isis urakEEREAERKEREREFRKEEVEREFKEWEVU r 25 9 3 Positioning and installation of the machine re rrr 26 9 4 Suction system coupling seria 27 Go EIEC WIFIBG mmm m mmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmmm mmmmmmmmmmmmmmmmm mmmmmmm mmmmmmmm mmmmm 27 O OFERTE Pi ais ens RO D RUN rene neds APR A NER ER M EN 29 10 1 Instructions TOF USO sonoro rara 29 10 2 Straight MIL O ai 30 LIO 2 AGJUSUNCNe GUI vasco up Xa e RM edd ES a SEE MOORE UNE UOS Ra OO 31 10 2 2 Adjusting the rotation speed nennen nennen nnn nha rrenan 32 ooo Page 3 of 50 NEN I FER VI EN Ens b JE PRO SMART EQUIPMENT o ESSA ENO NI 10 3 sanding with Sandpaper cenam acr dne acidi ccc eee Grae t Rev 33 ii MAINTENANCE uni oc Ca NEU ROUEN UR RR Tn ee ee s RC RR RR NR 35 11 1 Routine mailit nallt e c eU ENuERERHREFERVESENEERERFENAERUESENNATINENRNENENNVFEREEE KNNERIEEMMMVERMFEMEFEREEE 35 11 2 LUDFICOQUOD ssa sta nao GSE eens iR ERR EM cia 36 11 3 Adjusting tlie table oussssseussqus susmas qussuuedeus ensi quiu inicia Ci a 36 11 4 Replacing the sandDabGeFs
10. RRRRRRASSARERARESNRNRRRERURRRRRERERERRRESARERNRERESSRRASSESERRENSREEIREATRARRRRASRERRRRRSRERERRNEREEES 6 Z SAFETY WARNINGS dille 7 2 l General safety regulations uni 7 2 2 2 1 General Electric Power Tool Safety Standards 10 2 3 Technical assistance sous exuyakXESRERERERENEEZEEVAVEDU a UO cr ia 10 2 4 Other DFOVISIORBS siii wi RR WR wA RO RECO mm RR DAC ii RC S i ve DN RP 10 3 TECHNICAL SPECIFICATIONS 25522222222222222222222222 BB o er Pon 11 4 DESCRIPTION OF THE MACHINE ee rennen nnn hunhhnnhnr nnn 12 4 1 Main parts of the machine 5500550555555 5 5552555555 RP PP EE oorr oorr ooo 14 4 1 1 Op ohal dccessOLlG5 sssegsaasadbuxaxasrit a a c da a e pads 15 4 2 Identification plata seeesauuwaEHEaRHRRNREASEERESEA AVR VxX Er rin Nr ass MR rcr i o RR n 16 4 3 PICLOGgFams esasoussxi is NWAREKAREEFELISVYREAS iI a n vaca ERN S ira 16 5 DESCRIPTION OF CONTROLS Donna einer 18 5 1 Emergency stop and start stop button eeecero eene nnne nhanh nura a nnn 18 5 2 Shaft locking lever A sa 19 5 3 Spindle handwheel and lever Gap feimesssccMeesccccccssccccessccuccsssccccssscccccssaucucesssscccssscccces 19 6 MACHINE SAFETY DEVACES A Variant 20 6 1 Electrical safety device5 Renn i 20 6 2 Safety devices against mechanical risks rrrrrrreeee een 20 63 USGOI PPEac rco iii 22 7 MISUSE AND CONTRAI
11. USE AND MAINTENANCE MANUAL 2 in 1 Spindle moulder and spindle sander Art 0559 no SMART EQUIPMENT TRANSLATION OF THE ORIGINAL INSTRUCTIONS I FER VI EE Ens b JE PRO EI AVI ACCESSORIES PREFACE o Please ensure you have read this manual before operation TRANSLATION OF THE ORIGINAL INSTRUCTIONS Reading this instruction manual is required before operating any of the machinery The guarantee that the machine will function and perform properly is strictly dependent upon the application of all the instructions contained in this manual Q Operator Qualifications The workers responsible for the use of this machine must have all the necessary information and instruction and should be given adequate training in relation to safety regarding a Conditions of use for the equipment b Foreseeable abnormal situations pursuant to Article 73 of Legislative Decree 81 08 We guarantee the Machine complies with the specifications and technical instructions described in the Manual on the date of issuance and listed herein On the other hand the machine may also be subject to important technical changes in the future without the manual being updated Therefore contact FERVI for information about modifications that may have been implemented REV 1 August 2013 ME Page 2 of 50 m FER a ACCESSORIES b JE PRO ER EQUIPMENT CONTENTS i INTRODUCTION cc a daga aieo Die dad RC C RR RR 5 L1 PrefdCcBgussssRARRRRERRRE
12. achine 1 Join together the 4 panels that constitute the base Ref Code Description Quantity _ 2 GB97 1 86 Washer6 4 3 Gpe170 86 M6 hexnut 4 K429 28 Panel 5 M0613 Foot screw 6 GB6170 86 M hexnut 8 7 GB971 86 Washer6 8 i 8 GB5783 86 BoltM6x16 8 Figure 10 Base assembly EEM MAV 86 Page 25 of 50 I FERU EE CP Es WE A ESAIN 2 Screw the adjustable feet at the four corners of the base 3 Tighten the bolts so as to provide adequate stability to the base 4 Support the top of the machine by fixing with bolts 1 2 3 at the base To do this access the pulley compartment via the door located on the left side The upper part of the machine complete with table transmission components and electrical equipment has a mass of about 75 kg use suitable lifting means to position it on the base The spindle guard is already assembled so simply position it on the machine 9 3 Positioning and installation of the machine A Loss of stability Mount the Toupie on a surface that is solid and strong to avoid it falling over and so that it does not cause vibrations First identify an area where there would be sufficient space around the machine to allow work to be carried out easily and in safety To do this it is a good idea to consider the dimensions of the work pieces and their relative overall size How
13. arts of the machine Figure 1 Spindle moulder Art 0559 Work table E Adjustments of the protection device mk Md Start Stop buttons Motor pulley compartment E ES ES Shaft protection guard Base Lateral guide Lateral guide EB Tool height adjustment BEI Page 140150 SA pb TEE dno EI RVI MACHINES AND ACCESSORIES Work table Adjustments of the protection device 1 Shaft protection guard Lateral guide Shaft protective cover Guide clamp Table clamp Protection guard locking lever Output piece guide Figure 3 Tool holder guard 4 1 1 Optional accessories The machine can be equipped with an optional accessory for sanding with Sandpaper Figure 4 Sanding roller E Page 15 of 50 EH FERVI mi ES 9 SMART EQUIPMENT ACCESSORIES 4 2 Identification plate The identification plate shown below is attached to the machine Fabbricante FerviSrl Potenza w v Marca FERVI Tensione 230 V Frequenza HZ Made i PRO SMART EQUIPMENT Tipo nPRC Diametro x corsa albero 40x105 mm Giri albero 1500 4000 6000 giri min Diametro massimo utensile mm Dimensione tavola Peso Articolo Loton __ lalla 4 3 Pictograms ATTENTION Please read the instructions before using the machine The operator must have adequate knowledge and familiarity of the machine before use The machine must be securely fixed to the floor before
14. at a temperature between e 25 C and 55 C e 50 RH at 40 C without condensation 14 DISPOSAL OF PARTS AND MATERIALS If the machine is to be scrapped its parts must be disposed of separately o Respect the Environment Contact a specialist centre for the collection of metallic materials In this regard divide the materials according to their nature with the assistance of specialist companies authorized for waste disposal in compliance with the requirements of the law o Respect the environment Dispose of tailings shavings sawdust etc in compliance with current legislation EE E Page 47 of5O III Page 48 of 50 m SMART EQUIPMENT MACHINES AND RASSSSSONIS 15 TROUBLESHOOTING PROBLEM PROBABLE CAUSE SOLUTION The machine will not start Overloading occurs frequently The tool does not reach the maximum speed The cut is not satisfactory Excessive vibration Splinters are thrown up during roughing Themiled areais Changes in pressure on the e Secure the piece better not even workpiece and use a tool to push it The piece kicks back Replace the fuse Reset the breaking circuit Replace the cable Turn the switch Fuse blown Breaking circuit tripped Damaged cable Switch in OFF position Replace the cable Push the piece more slowly Replace the tool Extension cord too thin The piece is being pushed too fast The tool is worn Cable diameter insu
15. ble in order to get the right position lengthwise and crosswise in relation to the shaft Tighten securely after the adjustments have been made 11 4 Replacing the sandpaper 1 Place the roller on a workbench Remove the screws that secure the locking bracket of the paper and extract it upwards Figure 31 Removing the used paper 2 Keep the bracket and screws in a safe position Figure 32 Brackets and SCrews 3 Cut a quantity of paper equal to the circumference of the roller plus a couple of centimetres for the fixing below to the bracket Figure 33 Positioning the paper EN Page 36 of 50 r FERVI b L PRO SMART EQUIPMENT MACHINES AND ACCESSORIES 4 Push the bracket onto the two flaps of paper folded inside the groove and then tighten the screws Figure 34 Bracket positioning ooo Page 37 of 50 I CFR BH CP ESS b JE PRO SMART EQUIPMENT o ESSA ERON 12 REPLACEMENT PARTS Always clearly indicate e the symbol and the serial number of the machine e the code number of the parts e number of parts e exact address of your company 0 Genuine Parts The manufacturer disclaims any liability for damages of any kind caused by the use of non original spare parts MM Page 38 or50 Dee FERVE b Ld PRO SMART EQUIPMENT MACHINES AND ACCESSORIES Page 39 of 50 I FER VI EN C b JE PRO ER EQUIPMENT ACCESSORIES Code Description Quantit
16. c terminal mem Movable plate 0559 326 Gears guard 1 0559 361 Handle guard 0559 327 Directed cage _ Page 440150 eee r FERUI kW Ld PRO SMART EQUIPMENT MACHINES AND ACCESSORIES Code Description _ Quantity Code Description Quantity 0559 402 Sliding shaft i 0559 418 Wooden lock 0559 403 Eccentric bushing f1 0559 419 M6x25 hex bolt 1 0559 404 Thinhexnut M8 1 0559 420 Support guide 1 0559 405 Stop screw M8x25 0559 421 Seeger 412 1 1 1 1 0559 406 Eccentric nut 2 0559 422 Piece stopping rod 1 4 4 0559 407 Carriage 4 0559 423 Squarenut 2 0559 408 Washer 6 VI Lr oS corners 0559 409 T bolts 1 0559 425 Sliding table 0559 410 Stop screw M8x10 1 0559 426 Lock nut M10 0559 411 Concentric nut 2 0559 427 Washer 610 UI Vota rem manae NM 0559 413 Thumb screw 2 0559 429 Blocklever 2 E Page 45 of 50 eu e b d PRO SMART EQUIPMENT o ACCESSORIES M xi6hexbol ii Bo 8 8 o 559 501 M6x16 hex bolt 559 503 M6 hex nut 0559 507 Washer 46 0559 504 Base panel 4 0559 508 M6x16 hex bolt BEI Page 46150 eee gual NENNEN ru ACCESSORIES e b dr SMART EQUIPMENT 13 WAREHOUSE STORAGE In the event that the machine should be stored and unused for some time it must be kept in a closed environment free of moisture to avoid damage and or deterioration
17. chining operation o Working with compressed air ALWAYS wear the protective goggles when using compressed air Check the state of the Toupie and CE plate and warning plate at the same time If they are no longer legible ask for more A Faults or defects Disable the machine and affix a warning sign to forbid its use until it works properly again and it is safe to use Check that the belt is in good condition and clean from grease and dust o Cleaning the machine DO NOT use detergents or any solvents the plastic parts are easily damaged by chemical agents Periodically Every 6 months of the machine s life perform a thorough inspection of operation and wear Disconnect the plug from the mains and check the length and the efficiency of the electric motor brushes If necessary replace them with identical ones A P2355o50 EH I CFR BH 7 ESS b JE PRO ER EQUIPMENT ACCESSORIES 11 2 Lubrication The machine is lubricated by the manufacturer The electric motor does not require maintenance sealed bearings The surfaces of the plates must always be sprayed with products that make them slippery to slide the work pieces better We recommend not using fat as it tends to blend in with the wood waste and makes the movements harder 11 3 Adjusting the table To adjust the tables a 1 metre steel ruler is required Unscrew the fastening screws of the table that is not adjusted Adjust the upper or lower part of the ta
18. d does not come into contact with hot objects wet or oiled surfaces and or sharp edges 5 The power cord should be checked regularly and before each use to check for signs of damage or wear If these are not in good condition do not use the machine and replace the cable 2 3 Technical assistance For any problems or concerns please do not hesitate to contact the dealer who sold you the machine 2 4 Other provisions IT IS FORBIDDEN TO TAMPER WITH SAFETY DEVICES Check the presence and integrity of protections and the proper functioning of safety devices before starting operation If any defect is encountered do not use the Toupie It is strictly forbidden to modify or remove guards safety devices labels and caution signs BEI Page 100150 BEEN 7 r FERUI b L PRO SMART EQUIPMENT MACHINES AND ACCESSORIES o 3 TECHNICAL SPECIFICATIONS Rotation speed rpm 1500 4000 6000 Vertical tool stroke mm Maximum bore diameter of the table mm Spindle diameter mm Net weight kg Acoustic pressure level at operator s workstation Lpa dB Under load 90 Under load 103 The measurement of acoustic emissions was performed in agreement with that reported in Appendix B of ISO 7960 EN Page 11 of 50 FER BI RSS WS Ls ees RASSSSSONIS 4 DESCRIPTION OF THE MACHINE The SINGLE SHAFT VERTICAL MILLING MACHINE TOUPIE Art 0559 is a machine designed for milling shaping wooden planks
19. e durante le lavorazioni Quando usate la macchina il motore deve girare regolarmente senza forzare Tenete le dita e le mani lontano dai coltelli Quando eseguite lavori di regolazione o sostituzioni di parti togliete la spina della presa di corrente Si consiglia di consultare il manuale d istruzione per altre indicazioni sulla sicurezza PLATE IN ENGLISH ATTENTION Please read the instructions before using the machine The operator must have adequate knowledge and familiarity of the machine before use The machine must be securely fixed to the floor before use Wear appropriate clothing and eye protection Wear ear protection if necessary Do not use the machine without the safety guards The maintenance and adjustments must be performed by skilled and experienced personnel Do not carry out any adjustments while the machine is in motion Only use the machine when it is running smoothly Never force the material during processing When using the machine the motor should run smoothly without strain Keep fingers and hands away from blades When performing any adjustment or replacement of parts remove the plug from the socket For further information on safety please consult the instruction manual HN b JE PRO El EQUIPMENT ua 5 DESCRIPTION OF CONTROLS 5 1 Emergency stop and start stop button On the edge of the machine in correspondence with the piece inlet table of the workpiece
20. e tool so as to leave uncovered only the portion affected by the processing Use the screw on top of the guard and the knob on the back one for each side to adjust and lock the tables Figure 19 Adjusting the piece guide axis 3 Position the workpiece on the movable table adjust the angle of processing via the rod and the graduated scale and then tighten the screw to hold the axis in position Figure 20 Positioning of the mobile guide ENIM Page 31 of 50 FER RO C enn di SMART EQUIPMENT ACCESSORIES 4 Position the pushers so that they hold the workpiece in the correct position along its entire length Figure 21 Upper and front pusher adjusters The machine when perfectly adjusted should appear as shown in Figure 22 Figure 22 Adjusted machine 10 2 2 Adjusting the rotation speed The Toupie Art 0559 can be adjusted to perform machining with three different tool rotation speeds To change the speed it is necessary to act on the transmission belt A Risk of injury Before accessing the pulley compartment always disconnect the power plug 1 Disconnect the power plug of the machine 2 Lock spindle rotation by means of the lever ref d in figure 15 3 Open the compartment and unlock the pulleys using the lever 8 in Figure 23 Figure 23 Unlocking the pulleys 4 Turn the handle 7 to reduce the tension of the belt then position it according to the diagram below
21. ension cords must be of a section equal to or greater than that envisaged for the power cord of the machine A Electric shock It is absolutely forbidden to by pass the safety device established by the emergency stop button and its circuitry Check with a qualified electrician if you don t understand the grounding instructions or if you have any doubts about grounding the machine The machine is also equipped with a micro safety switch connected to the pulley compartment door which stops the power supply when the door is opened 6 2 Safety devices against mechanical risks PROTECTIVE CASING OF THE MOTION TRANSMISSION COMPONENTS The protective casing prevents the operator s body parts particularly hands and or fingers from coming into direct contact with the transmission components of the machine when it is activated o Casing Position Check Each time the Spindle moulder is used check that the protective casing is perfectly positioned and securely fixed Access to the speed change pulleys is achieved via an interlocked door the machine stops as soon as it is opened Figure 7 Pulley compartment NENNEN Page 200150 EEUU V7 l l NV IINNI MII gar mm FER ACCESSORIES b JE PRO SMART EQUIPMENT A Accidents Always turn off the machine and wait until the spindle has stopped before opening the pulley compartment access door Tool holder shaft guards The spindle guard is composed of removable
22. ever engaged Adjust the machine for lighter milling Push the piece more slowly Adjust the upper pusher Lock the vertical movement of the spindle with the relative lever Use a faster rotation Push more slowly Invert the direction of the piece if possible Reduce the cutting depth Clean the machine Unlock the lever FER E ES FERUA RCN 16 WIRING DIAGRAM l GERNE LE dun PE E di SS ST see TE Se oe S 8 SB ML A E KM l Ce I l I i SA amas T SB Interruttore d avviamento SQ2 KM Contatti SQ SQ1 SQ2 Micr int sicurezza So SA Commutatore M Motore monofase BEI Page 500150 BB mm ua
23. fficient Extension cord too thin or too long Inadequate power supply voltage Replace the cable Replace the extension cord Check the power supply voltage Replace the tool Clean the tool Check the electrical connection Power the machine on the other side Replace the tool holder Check the installation of the machine Replace the belt Replace the pulley Check the mounting of the motor Worn tool Dirty tool The tool rotates in the wrong direction The piece moves in the wrong direction The tool holder is damaged The machine is placed on an uneven surface The V belt is damaged The pulley is bent The motor is not mounted correctly It is a typical feature of this process Move to the side of the machine on which the controls are located Check the installation and connection of the machine e The piece is fed in the wrong e direction e The tool rotates in the wrong direction u ru ACCESSORIES e dtes SMART EQUIPMENT The piece burns The height of the cut is uneven The cut is not smooth The spindle does not rise freely ENIM Page 49 of 50 The machining is too deep The workpiece is being pushed excessively Variations in the pressure of the clamp Spindle not locked The number of revolutions is not correct The piece is being pushed too fast The processing is being performed against the grain The cut is too deep Dust or shavings in the lifting mechanism Locking l
24. fied and authorised personnel 24 Do not use the machine if the protection devices are not in their designated position and correctly adjusted 25 Do not use blades which are not sharpened because this increases the risk of rejection return back of the workpiece 26 Position the guards and piece guide tables so as to only leave uncovered the portion of the tool actually required 27 Always use the appropriate piece guide device supplied to push the workpiece It is safer than using your hands 28 Do not use the machine to make grooves 29 The effectiveness of the workpiece anti rejection device should be checked periodically 30 Remain balanced whilst working 31 Work areas must be well lit 32 Do not move away from the machine until the tools and other moving parts have completely stopped For this purpose only use the stop controls to stop the machine 33 Unplug the power cord of the machine from the power outlet when e the machine is not being operated e it is left unattended e performing maintenance or registration because the machine does not work properly the power cable is damaged replacing the cutting tool it is being moved or transported cleaning MM Page 8 of 50 gar mm ru ACCESSORIES e b dtes SMART EQUIPMENT 34 35 36 It is recommended that users of this publication for maintenance and repair have a basic knowledge of the mechanical principles and procedures inherent in re
25. g parts causing irreparable injury 13 Keep the workplace tidy and free from obstruction disorder causes accidents 14 Always connect the suction equipment for sawdust 15 Do not pull the power cord to detach it from the socket Keep it away from heat oil or sharp edges 16 Always work in safety Take all precautions to avoid accidental contact with the moving parts 17 Periodically check the stability of the machine 18 Maintain the machine with care and clean in its entirety Keep cutting tools clean and sharp Follow the instructions for lubricating and changing accessories Periodically check the condition of the power cables 19 Replace worn and or damaged parts check that the repairs and protection devices work properly before operating If necessary have the machine checked by the service support personnel Use only original spare parts 20 Check the machine for damaged parts Before you use the machine after the replacement repair of parts you need to check that it is working properly Check the alignment and connection of moving parts failures correct assembly 21 Pay maximum attention to what you are doing and use common sense when you use the machine Use the machine only when in good physical condition never when you are tired 22 The use of accessories or devices other than those recommended in this instruction manual and may pose a risk to the safety of the operator 23 Repairs may only be carried out by quali
26. he Single shaft vertical milling machine Toupie This is to make all operations the safest and most effective possible for those who carry out these tasks Therefore it is imperative to strictly comply with the requirements in this manual a necessary condition for safe and satisfactory operation of the machine Before starting operation installation and use of the Toupie authorized staff must therefore e read this technical document carefully e know which protections and safety devices are available on the machines their location and how they work The buyer is responsible for ensuring that users are properly trained that they are aware of all the information and instructions in this document and that they are aware of the potential risks of operating the Toupie The manufacturer waives any and all responsibility for damage to people and or things caused by non observance of the instructions in this manual E FER VI EN C sione ESSE The Toupie has been designed and built with mechanical guards and safety devices designed to protect the operator user from possible injury It is strictly forbidden to modify or remove guards safety devices and caution labels If you do so temporarily for example for the purposes of cleaning or repair make sure that no one can use the machine Modifications to the machines carried out by the user must be considered their sole responsibility therefore the manufacturer declines all respon
27. he machine has been connected to the power supply EN Page 28 0150 EEUU mur ms FER ACCESSORIES b JE PRO SMART EQUIPMENT 10 OPERATION 10 1 Instructions for Use O Operating the machine The Toupie must be used exclusively to work on wooden planks Before using the machine e Make sure it is securely fixed e Check that all guards are correctly positioned and fastened Wear appropriate personal protective equipment PPE such as gloves goggles overalls or aprons and safety shoes Check the rotation speed of the shaft before starting the machine by observing the position of the belt through the window on the door of the pulley compartment Figure 13 Pulley compartment window ENIM Page 29 of 50 10 2 Straight milling The Toupie Art 0559 is a milling machine that can only be used for straight processing curved processing is not envisaged nor is the machine equipped for the processing of glass 1 Lock the rotation of the shaft by means of the lever ref d in Figure 14 Remove the guard by unscrewing the fastening levers Position the hole reduction ring which is most suitable for the tool to be installed Position the tool and tighten the M14 bolt that holds it in place da Shaft lock e LLL 9 SMART EQUIPMENT na ACCESSORIES Figure 14 Rotation lock Figure 16 Fixing the tool Release the lever that holds the tool holder shaft in place Alwa
28. humb screw 3 0559 2276 U termin fd 2 2 0559 213 Locking plate 0559 215 Washer 8 2 0559 233 Thumb screw 2 0559 216 thumb screw 2 0559 234 Locking knob e BE CP E b JE PRO SMART EQUIPMENT o ACCESSORIES Code Description Quantity Code Description Quantity 0559 217 Spiaggia 2 0559 235 Stop screw M8x10 2 0559 218 Table clamp E Pac 4250 gar mm nu ACCESSORIES e b d PRO SMART EQUIPMENT ooo Page 43 of 50 Jeu NEE CP b JE PRO ER EQUIPMENT ACCESSORIES Code Description Quantity Code Description Quantity 0559 302 Very wide washer 68 1 0559 329 Key5x30 0559 303 Drive pulley f1 0559 330 Shaft 0559 304 M8x16 hex bolt 4 0559 331 Seegerg6 H 0559 305 Washer 98 f4 0559 332 Lockingrod 1 4 4 Knob 1 1 0559 307 C ring 19 a 0559 334 Bevel gear 0559 308 Motor ft 0559 335 Bearing 0559 309 V bet Ja 0559 336 Plain bearing 0559 310 M5x12 hex bolt 3 0559 337 Washer lO 0559 311 Washer s 3 0559 338 Elastic pin 3x20 0559 312 Threaded bushing _ 1_ 0559 339 ll 0559 315 Threadedshaft fi 0589 942 Wide washer 96 0559 316 elastic pin 3x20 0559 318 Fit bearing HP oss0 g45 rocking rod 0559 319 ThinhexnutMi0 f2 0559 354 Spacer 0559 320 Screw M x16 f1 0559 355 Blcklevr id 0559 322 Neutral pulley 1 g559 357 Washer 66 0559 323 c ring 435 1 05s9 ss8Lbraket a 0559 325 Elasti
29. ing any type of work on the machine the operator must wear appropriate personal protective equipment PPE such as goggles gloves and safety shoes 1 Read this manual carefully in order to work safely Always check the efficiency and integrity of the machine Keep your working area clean to prevent damage Do not start the machine in an enclosed or poorly ventilated area or in the presence of a flammable and or explosive atmosphere Do not use the machine in damp and or wet locations or those exposed to rain 5 Beware of electric shocks Avoid the body from coming into contact with floor surfaces or the ground Avoid starting accidentally Make sure that your work environment is forbidden to children strangers and animals Before starting the machine get used to ensuring that no remaining maintenance and service keys are inserted Keep the workplace tidy Ops poen ENNMNMMMZZIE Page 7 of 50 NEN E IER BB RSS E lato o RASSSSSONIS 9 Do not force the machine Use tools appropriate to the seriousness of the job 10 Do not perform tasks on the machine other than those for which it was designed Only use the machine in the manner in which it was intended as described in this instruction manual 11 Always wear eye protection and protective gloves while working If dust is produced use the appropriate masks 12 Wear appropriate clothing Loose clothing dangling jewellery long hair etc can get caught in the movin
30. nect the power plug from the outlet and pick up the cable making sure that will not be damaged during transport e secure all the parts of the Toupie in order to prevent unexpected movement of moving parts e after verifying that the equipment is properly secured carefully begin lifting o Machine transport e All transport operations must ALWAYS be carried out when the machine is stopped and no metal pieces are on the machine table e ALWAYS disconnect the power plug E Pac 2450 TEE gar NEN ru ACCESSORIES e b d PRO SMART EQUIPMENT 9 ASSEMBLY AND COMMISSIONING 9 1 Machine delivery and unpacking The Toupie is supplied partially disassembled The machine is packed fixed securely with pins on a wooden pallet Before disposing of packaging check that no parts of the machine including the user manual or other documentation are going to be thrown away How to remove packaging e remove the metal seals e remove the devices that secure the machine to the packaging Also make sure that at the time of unpacking the machine is in perfect condition The manufacturer is not liable for any defects or missing parts five days after delivery o Standard packaging e Packaging materials plastic bags cardboard etc must not be left within reach of children as they are a source of potential danger e Respect the environment Dispose of the packaging in accordance with current legislation 9 2 Assembling the m
31. or with the cover open To push the piece by hand without the aid of the piece pusher device To use the machine for purposes other than those for which it was designed To exceed the working capacity stated by the manufacturer To leave the machine unattended with the plug inserted To allow untrained staff to use the machine To operate this machine if you are not psychophysically fit To use the machine without due attention To use the machine without the use of appropriate personal protective equipment such as safety shoes and gloves goggles or shields ear muffs etc To use the machine in unforeseen environmental conditions weather high magnetic fields etc To use the machine without connecting a suitable dust suction system To use the machine in potentially explosive atmospheres To use the machine in inadequate light To let the machine come into contact with foodstuffs To tamper with equipment and or safety devices To tamper with the electrical circuit I CS FER EE CP Es b JE PRO ER EQUIPMENT ACCESSORIES 8 TRANSPORT AND LIFTING The weight of the Toupie is 100 kg therefore it can only be lifted and transported using equipment suitable for the task The optimum solution for handling is to use a pallet truck or a forklift truck with sufficient capacity To carry out the lifting of the Toupie steel ropes must be used with a diameter greater than 5 mm To do so follow the instructions below e discon
32. pair technique The company safety officer is required to make sure that machine operators have read and understood this manual in its entirety The company safety manager is responsible for monitoring the company s risk status according to Legislative Decree no 81 08 and subsequent modifications and amendments Jeu NN CP b JE PRO ER EQUIPMENT ACCESSORIES 2 2 2 1 General Electric Power Tool Safety Standards o Changes to the electrical system e Do not modify the machine s electrical system in any way Any attempt to do so may impair the operation of the electrical devices causing a malfunction or accident e Work on the electrical system of the machine must therefore be carried out only by qualified and authorised personnel e If you hear unusual noises or notice something strange immediately stop the machine Then carry out an inspection and if necessary perform any repairs as required 1 Ensure supply voltage complies with the label and technical specifications 230 V 50 Hz Never use any other type of power supply 2 The use of a life saving device on the electric power supply for a nominal trip range of 10 to 30 mA is recommended For more detailed information contact a trusted electrician 3 The mains power outlet should be bipolar grounded 10 16 A 250 V extension cables must have sections that are the same or greater than the sections of the power cable of the machine 4 Make sure that the power cor
33. power cord used should be at least 1 5 mm thick with reinforced insulation e g HO7 and at least 2 5 mm thick if it has a length exceeding 10 m Extension cords must be of a section equal to or greater than that envisaged for the power cord of the machine Single phase connection 230 V This connection must be made using a cable with three 3 conductors and a standard 16 A plug two poles ground pole Two cables are used for the power supply L1 L2 and the third green yellow must be connected to the ground terminal o Operation at T below 10 C Before using the machine let the motor idle to allow it to warm up A Tool maintenance Before replacing the tool or performing any maintenance and or repair of the machine disconnect the power cord from the wall outlet Page 27 of 50 I FER VI RR CS b JE PRO ER EQUIPMENT ACCESSORIES A Direction of rotation of the tool The Toupie is dangerous if the cutterhead rotates in the opposite direction to that intended by the manufacturer Check the direction of rotation by starting the machine for a short time Electrical devices The machine is equipped with a brake on the motor which is able to stop the machine in the stipulated time In any case this brake only works when the machine is off pressing the stop switch or the emergency shutdown switches When the brake is not working properly it is forbidden to use the machine The power switch must not be operated until t
34. ration by means of the handwheel ref e in Figure 29 Turn it clockwise to raise the shaft turn it anticlockwise to lower the shaft For every full turn of the handwheel a vertical displacement of 2 mm is achieved 8 After moving the roller to its uppermost position re tighten the lever f to prevent accidental movement during processing Figure 30 Correct position of the roller 9 Start rotation of the roller by using the green Start button 10 After processing turn off the machine by pressing the red stop button EN Page 340150 K 5S5ZLIL lt Ill ll i i i i l U C l R IAAAAIIIMIMEIEMII a x FERVI S b L PRO SMART EQUIPME MACHINES AND ACCESSORIES o 11 MAINTENANCE Any maintenance except for that specifically listed in this manual should be performed by qualified staff authorized by the manufacturer This manual does not elaborate information on disassembly and maintenance as these operations should always be carried out exclusively by Technical Assistance staff 11 1 Routine maintenance AT THE END OF EACH MACHINING A Electric shock Before maintenance or checks turn off the machine and ALWAYS unplug the plug from the power outlet Regularly clean and take care of the machine to guarantee proper efficiency and a long working life Use a compressor to blow off shavings chips and sawdust accumulating inside the machine and on work surfaces at the end of each ma
35. sibility for any damage caused to persons and or property resulting from maintenance performed by unqualified personnel and in a manner different from the operating procedures shown below Graphic representation of safety operational and risk warnings The following boxes are designed to attract the attention of the reader user for the proper and safe use of the machine o Pay Attention This highlights behavioural rules to prevent damage to the machine and or the occurrence of dangerous situations Residual Risks This highlights the presence of dangers that cause residual risks to which the operator must pay attention in order to avoid injury or damage to property 1 1 Preface For safe and easy operation of the Toupie this manual must be read carefully in order to acquire the necessary knowledge In other words durability and performance are strictly dependent on how it is used Follow the instructions contained herein in addition to the general precautions to be observed while working Even if the operator is already familiar with the Toupie it is necessary to e Acquire full knowledge of the machine Read this manual carefully to understand operation safety devices and all necessary precautions All this is to allow safe use of the machine e Wear appropriate clothing for the job The operator must wear appropriate clothing to prevent the occurrence of unforeseen accidents e Maintain the machine with care
36. the tool on the spindle o Motor breakdown Do not start the machine when the shaft has been locked with the locking lever the motor could operate under strain and burn out 5 3 Spindle handwheel and lever The handwheel for vertical positioning and the clamping lever for the spindle are located on the right part of the machine ref e and f in Figure 6 Turn the handwheel clockwise to lower the tool turn the wheel anticlockwise to raise the tool Turn the lever to the right clockwise to tighten the shaft turn the lever to the left anticlockwise to release the shaft o Shaft damage Always remember to release the shaft by means of the lever f before operating the handwheel ooo Page 19 of 50 E FERUT RE ES EN JE PRO ER EQUIPMENT ACCESSORIES 6 MACHINE SAFETY DEVICES 6 1 Electrical safety devices In the event of malfunction or breakdown the Toupie is equipped with power cable and plug with grounding conductor which provides a path of least resistance for electric current and reduces the risk of electric shock The plug must be plugged into an appropriate socket grounded in accordance with current regulations the line must be fitted with a suitable system for the automatic disconnection of the power supply coordinated with the electrical system of the machine The power cord should be at least 1 5 mm thick with reinforced insulation e g HO7 and at least 2 5 mm thick if it has a length exceeding 10 m Ext
37. uesaaakAEvxxR RXKVEXEEAVE ds dad is QE EC REF AH AAA AN AGO KNEE RE RENE 36 12 REPLACEMENT PARIS acini 38 13 WAREHOUSE STORAQE n uouuuuuhuuhuhuuhuuuuuuhuhhhuRRRRRRRRERSERERERERRERERRES 47 14 DISPOSAL OF PARTS AND MATERIALS ssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 47 15 TROUBLESHOOTING 2 2022 22222222222u222u22222222222c EP eee 48 16 WIRING DIAGRAM ssssnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 50 ME Page 4 of 50 o FERUIN ET mu ACCESSORIES e b L PRO SMART EQUIPMENT 1 INTRODUCTION This manual is considered an integral part of the machine it was attached to at the time of purchase The manufacturer holds all ownership to material and intellectual property of this manual any disclosure or copying even partial of this publication without prior written consent is forbidden This manual is designed to provide the knowledge required for the use and maintenance of the ToupieArt 0559 and to provide the operator assigned to the device with a sense of responsibility and knowledge of its possibilities and limitations As the machine is entrusted to experienced and skilled operators the following machine must be perfectly known by the operator if you want it to be used safely and effectively Operators must be properly trained and prepared so make sure that this manual is read and consulted by the staff responsible for commissioning operation and maintenance of t
38. use Wear appropriate clothing and eye protection Wear ear protection if necessary Do not use the machine without the safety guards The maintenance and adjustments must be performed by skilled and experienced personnel Do not carry out any adjustments while the machine is in motion Only use the machine when it is running smoothly Never force the material during processing When using the machine the motor should run smoothly without strain Keep fingers and hands away from blades When performing any adjustment or replacement of parts remove the plug from the socket For further information on safety please consult the instruction manual Figure 5 Warning pictograms EN Page 16 of 0 eee gar ms FER ACCESSORIES e b SMART EQUIPMENT Legend PLATE IN ITALIAN ATTENZIONE Leggete attentamente le istruzioni prima di utilizzare la macchina L operatore deve avere un adeguata conoscenza e familiarit della macchina prima dell uso La macchina deve essere adeguatamente fissata al pavimento prima dell uso Indossate indumenti appropriati e occhiali protettivi Indossate cuffie antirumore se necessario Non usate la macchina senza le protezioni antinfortunistiche La manutenzione e le regolazioni devono essere eseguite da personale competente ed esperto Non effettuate regolazioni quando la macchina in moto Usate la macchina solo quando gira regolarmente Non forzate mai il material
39. y Code Description Quantity 0559 105 Screw M4x10 4 0559 134 Wide washer 96 MCN Hex nut 4 MN M frame microswitch 0559 111 M6 hex nut 4 QSS9 140 Lock nut M8 gat 0559 113 Screw M5x10 4 0559 142 Plain bearing 11 0559 144 Sleeve 0539 115 crendo e pss de nastere I Screw M8x25 859 318 Rhtsapporbracker muice Si ma M6x12 16 ossando we washer 46 0559 120 Support plate 1 0559 150 Sidecontro panel 1 0539 121 Left support bracket 0335781 Meters 0559122 Postion lock gt QssoMsa Screw M6x16 0559 123 M6x16 hex boit 4 0559 153 Hex bushing U 0559 124 Wide washer 66 4 0559 154 Plain bearing fji 0559 125 Hex nutma WA 559 155 alock iever D 0559 126 Washer 98 4 0559 156 HexnutM8 2 0559 127 M8x10 hex bolt 2 0559 157 Lock nut M8 2 lt 0559 18 sing table 1 0559 158 Washer 8 2 0559 129 Ra gg NA 0559 159 Discharge duct A os Ho P 2 0559 160 0599 131 Mashers 2 0sS9 161 Mesha 06 oss ANNE Na 2 10s50 162 screw eis gt 0559 133 Lock nutM6 6 N E i E i E IN E BEI Page 400150 BEEN rn r FERUI kW Ld PRO SMART EQUIPMENT MACHINES AND ACCESSORIES Code Description Quantity Code Description Quantity 0559 201 Adjustment knob M bar 0559 203 Guide frame 2 0559 221 M xi2hexbot 1 0559 204 T bolts 2 0559 222 Washer o5 0559 206 Metal plate 0559 208 T
40. ys remember to unlock the tool holder shaft before starting the machine 6 7 WO Page 30 of 50 Unlock the vertical movement of the tool turning the lever ref f in Figure 17 to the left Adjust the height of the tool according to the machining operation by means of the handwheel ref e in Figure 17 Turn it clockwise to raise the shaft turn it anticlockwise to lower the shaft For every ful turn of the handwheel a vertical displacement of 2 mm is achieved Figure 17 Vertical adjustment pa Om Fen fl ACCESSORIES e b i PRO SMART EOUIPMENT 8 After adjusting the vertical position re tighten the lever f to prevent accidental movement during processing 9 Start the rotation of the tool using the green Start button Q Rotation of the tool Before starting work check that the tool is mounted correctly and that the direction of rotation coincides with the information on the machine and the tool itself Operating the machine with reversed rotation may cause damage to the machine and the projection of parts of the tool or the workpiece 10 After processing turn off the machine by pressing the red stop button 10 2 1 Adjusting the guards Position the guard on the machine and then adjust the various parts as follows 1 Move the whole unit so that the cavity is as close as possible to the hole of the tool then tighten the locking levers 2 Position the piece guide tables as close as possible to th
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