User Guide V7
Contents
1. CellT ype PalletF ack FroductList Product Information Level 01 Hp Level 02 H6 Level 03 H6 Remaininglevels U J Distance CombinedDistance D RetieveDistance U StoreDistance WeightedCombinedDistanc H A 14 Remove Storage If the storage is not where you wanted you can remove the storage However that there is no products in the storage See Remove Product in Section 13 and 14 1 Right click on the storage on the grid Remove Storage Clear Product List 2 Select Remove Storage 3 Storage is removed 15 Remove Individual Product from Storage If you want to change your mind in product allocation you can remove one product at a time 1 Select either pallet rack or floor storage on the grid 2 Inthe Cell Information expand the ProductList to view the products in the storage 3 Select the product that you want to delete z ProductList Product Informatie Level 01 Level 02 H6 4 Right click and select Remove Product from This Rack or press Delete or Del button to remove the product from the storage Remove Product From this Rack 5 The product is removed O H Warehouse Layout Designer User Guide 16 Remove All Products from a Storage If you want to change your mind in product allocation you can remove all products in the storage 1 Right click on the storage on the grid 2 Select Clear Product List i Remove Storage Clear Product Lis2. Unknown Publisher Type Application From C Documents and Setti Z Always ask before opening this file This file does not have a valid digital signature that verifies its publisher You should only run software from publishers you trust How can decide what software to mun 3 Another dialog will appear to install one of the pre requiresites of wLOT NEI Framework 3 5 There may be other components which are pre requiresites It will be installed at this stage too Click Accept The download and installation will begin gt Warehouse Layout Designer User Guide The process will take several minutes DS wlOT Setup For the following components NET Framework 3 5 Please read the following license agreement Press the page down key to see the rest of the agreement MICROSOFT SOFTWARE SUPPLEMENTAL LICENSE TERMS MICROSOFT NET FRAMEWORK 3 5 FOR B View EULA for printing Do you accept the terms of the pending License Agreement stall will close To install you must accept Don t Accept 4 After installation the pre requiresites the actual installation of wLOT will begin Click Install Application Install Security Warning Publisher cannot be verified Are you sure you want to install this application Name wLOT From C Documents and Settings Kevin Desktop wLOT 1 4 beta Publisher Unknown Publisher puter IF you do not trust the source do not install th
3. Door Select a receiving door where Product receive Door Direction gt w Note the grey colored cells are the boundary cells You need not specify the direction of the aisle if you locate the door at the boundary cells 5 Select a Shipping Door by clicking on cell Then specify the direction of the aisle next to the door by clicking either lt gt or v Click Next gt i lt means the aisle is on the left of the door ii gt means the aisle is on the right of the door iii means the aisle is on the top of the door iv v means the aisle is on the bottom of the door o Warehouse Layout Designer User Guide 6 Click Finish 7 You are now ready to create your own warehouse Note If you move back to the parameter settings of the wizard the receiving and shipping door specified earlier will be lost 5 Save Project Saving a project allows you to store your project so that you can continue working on your warehouse in another time 1 Select File gt Save or press Ctrl and S together New Ctrl M Open Ctrl C Save Chrl 5 2 If you have saved the project before you will not see a Save Project dialog However your project will be saved in the filename that you have specify before If you would like to save as different filename see Save As Project 3 Locate a folder and enter a filename that you want
4. View Demand Distribution Au 12 10 View Product Information 13 11 Define Pallet Rack and Floor Gtorage AAA 14 12 Allocate Product to Storage AEN 15 13 View Storaeelotormeton 297 hac eld at ced eaa EEN landed eed aaa Aaaa 15 LA REMOVE Storage ceecceecee aaeain eee aiaa aaa aea ease AA aaa Kaaa aaia ona 16 15 Remove Individual Product from Storage Nu 16 16 Remove All Products from a Storage AE 17 17 Calculate Distance kk 17 18 View Warehouse Giatetlce ANA 17 19 Tipsand HINS sesiesa innnan Sar SEANAR EE EEEE AAEE SAE AAAA EEEE E AAAA EENAA AREARE 18 Appendix A List Of femme EEN 19 di Warehouse Layout Designer User Guide 1 System Requirement The following are the minimum requirement to use wLOT e Windows XP or Windows Vista e NET Framework 3 5 Can be installed during installation of wLOT See Section 2 e 1 5 GB of RAM e Intel Celeron M 1 6 GHz 2 Installation Before you can begin to use wLOT you need to download wLOT You can download it at http wLOT kevinsan org After downloading wLOT unzip the wLOT x x x zip For Windows XP proceed to Section A For Windows Vista proceed to Section B Section A Windows XP Installation 1 Open the extracted folder of wLOT and select setup Es A T9 setup Setup 2 A dialog will appear Select Run Open File Security Warning The publisher could not be verified Are you sure you want to tun this software Name setup exe Publisher
5. your project to save as 4 Click Save 6 Save As Project Saving as another project allows you to save your current project with a different filename 1 Select File gt Save As or press Ctrl Shift and S together Warenouse Layout Up i File Product Help Mew Ctrl M Open ChLo Save Chr Save be Ctrl Shift 5 2 Locate a folder and enter a filename that you want your project to save as 3 Click Save H Warehouse Layout Designer User Guide Open Project Opening a project allows you to carry on your design of warehouse after you have saved the last time 1 Select File gt Open or press Ctrl and O together Warehouse Layout Optimization File Product Help New Ctrl N Open Ctrl 0 2 Locate the folder and the XML file that you saved the last time 3 Your project is loaded Import Demand Data csv format Importing the demand data allows you work on a given past demand data in a comma separated values CSV format 1 Select File gt Import Data 2 Locate the folder and the demand data CSV file 3 The demand data is loaded and appear on the right side of wLOT iaai Warehouse Stats Allocate pallets to entire Pallet Rack Manutachert ode Pallets4llocated CO CO el U x GA Ess ta oo wn H5 0 1 3 A 3 Note The CSV file column header must conform to the foll
6. RAMEWORK 3 5 FOR MICROSOFT WINDOWS OPERATING SYSTEM E E Microsoft Corporation or based on where you live one of its View EULA for printing Do you accept the terms of the pending License Agreement ne 4 After installation the pre requiresites the actual installation of wLOT will begin Click Install Publisher cannot be verified Are you sure you want to install this application Name wLOT From C Users Kevin Desktop wLOT 1 4 beta Publisher Unknown Publisher While applications can be useful they can potentially harm your computer If you do not trust the source do not install this software More Information 5 After installation wLOT will be launched Alternatively you may launch wLOT from Start icon gt All Programs gt Charlie s Angels gt wLOT Warehouse Layout Designer User Guide 3 Introduction ez SKU List Warehouse Stats Warehouse Information 652 5 D Distance Shipping Door Optimized Distance CellType PalletRack e Zoomi RemainingL 3 A Receiving DS H Distance E Program Status f Ce Type 4 New Project Wizard New Project Wizard allows you to create a new warehouse project The wizard will guide you in entering dimension of the warehouse the properties of pallet rack storage unit of measurement cell size and location of receiving and shipping door 1 Select File gt New or
7. User Guide Warehouse Layout Tool wLOT Charlie s Angels Version 7 User Guide Version History Version Modified by Modified Date Number Create User Guide CHOY Wei Feng 10th September 2008 Improved on the Introduction CHOY Wei Feng 11th September 2008 Added a list of terms Appendix A Added contact information Modified the Parameter Explanations Prasanna 11th September 2008 in the New Project Wizard Form APURVA Improve user guide based on previous Yanice Mako 6th October 2008 testing KUSUMA 5 Added Installation guide CHOY Wei Feng 2274 November 2008 6 Added System Requirement CHOY Wei Feng 25th November 2008 7 Updated System Requirement CHOY Wei Feng 21st January 2010 Updated screenshot in Introduction Added Tips and Hints Section 19 Contact information TINA Nirmal nirmal tina 2006 smu edu sg Project Manager Prasanna APURVA prasannaa 2006 smu edu sg Software Designer Yanice Mako KUSUMA yanice mako 2006 smu edu sg Test Engineer CHOY Wei Feng wf choy 2006 smu edu sg User Interface Designer N Warehouse Layout Designer User Guide Contents 1 System Requirement kk 4 KR ECHTEN EE 4 Section A Windows XP INStallation en 4 Section B Windows Vista Installation ENEE EEN 6 3 INtFODUCTION n22 3325 cise EEN ee IA eis 8 4 New Project WiZard nk 8 5 Save Projects E 10 6 Save AS Project EE 10 Ta OPEN EE 11 8 Import Demand Data CSV Tomat 11 9
8. ick the storage space Notice the following symbols in the storage space _ T It is indication of end of that E ales particular storage space while lt gt v indicates the start of that particular storage space End of User Manual LO H Warehouse Layout Designer User Guide Appendix A List of Terms Pallet Rack Storage Side Profile of Pallet Rack Pallet Pallet g Stackability 4 Pallet Pallet 1 Height I Pallet Pallet 4 A Order Picker Level Pallet Pallet i CO lt gt gt Floor Storage Side Profile of Floor Storage Pallet Pallet Pallet Stackability Order Picker Pallet Pallet Pallet Lane Depth O H Warehouse Layout Designer
9. is software More Information 5 After installation wLOT will be launched Alternatively you may launch wLOT from Start gt Programs gt Charlie s Angels gt wLOT o Warehouse Layout Designer User Guide fm Charlie s Angels gt wLloT mores line support Section B Windows Vista Installation 1 Open the extracted folder of wLOT and select setup Dsetup 2 Adialog will appear Select Run The publisher could not be verified Are you sure you want to run this software Name C Users Kevin Desktop wLOT 1 4 beta setup exe CH Publisher Unknown Publisher Type Application From oa ae PS Sees Always ask before opening this file This file does not have a valid digital signature that verifies its publisher You should only run software from publishers you trust How can decide what software to un 3 Another dialog will appear to install one of the pre requiresites of wLOT NET Framework 3 5 There may be other components which are pre requiresites It will be installed at this stage too Click Accept The download and installation will begin o Warehouse Layout Designer User Guide The process will take several minutes TA wLOT Setup ER For the following components NET Framework 3 5 Please read the following license agreement Press the page down key to see the rest of the agreement MICROSOFT SOFTWARE SUPPLEMENTAL LICENSE TERMS MICROSOFT NET F
10. owing headings in sequence 1 Manufacturer code 2 Number of pallet allocated 3 Number of pallet unallocated 4 Manufacturer name kA H Warehouse Layout Designer User Guide 5 Height of each pallet 6 The number of pallet in inventory 7 The number of pallet that can be stacked on top pf each other 8 The total number of pallet shipped in a year 9 The number of visits to each storage location 9 View Demand Distribution Not sure how the distribution of demand of all products looks like This function allows you to get an overall view of the demand distribution of all products You must import the demand data before you can use this function 1 Select View gt Demand Distribution Product Help Visits Per Storage Location Trend 2 The Demand Distribution chart will appear xl Demand Distribution ZS e a a e a 2 2 at Products 3 Click Close to go back to wLOT NO H Warehouse Layout Designer User Guide 10 View Product Information Product information gives you information on its product including calculation of visits per storage location IKU List Warehouse Stats Allocate pallets to entire Pallet Rack ManufacturerCode Pallets4llocated PalletsUnallocated Manufact D3 0 5 Dominion L_ IR 0 1 Catlford Br ma i 0 1 Daicolor P E 0 148 Bondo Me 3 0 16 HCH Di 0 12 Grafco us 0 1 Hospital 5 ae HG 0 2 HPE 0 2 Union Min
11. press Ctrl and N together Chr Chrl c 2 New Project Wizard will be displayed Click Next gt 3 Enter the parameters of the warehouse Click Next gt 00 Warehouse Layout Designer User Guide xi Steps Defiining Warehouse Space 1 Define Warehouse Dimension Enter the warehouse dimension information Warehouse Length h 2 in cells Warehouse Width 10 E in cells Cell Size 1 ES Opening Height 1 in unit measurement Number of Rack Levels 3 lt Back Next gt Cancel Parameter Explanation i Warehouse Length The number of cells that make up the length of the warehouse ii Warehouse Width The number of cells that make up the width of the warehouse iii Cell Size The size of each cell i e if value 1 each cell will 1 x 1 unit iv Unit measurement The unit of measurement either metric or imperial v Opening Height The height of each level in a pallet rack vi Number of Rack Levels The number of levels of each pallet rack 4 Select a Receiving Door by clicking on cell Then specify the direction of the aisle next to the door by clicking either lt gt or v Click Next gt i lt means the aisle is on the left of the door ii gt means the aisle is on the right of the door iii means the aisle is on the top of the door iv v means the aisle is on the bottom of the door Select Receiving
12. t 3 All products are removed from this storage 17 Calculate Distance After defining some storage and product allocation you can occasionally calculate the weighted distance of all storages 1 Select Calculate Distance Calculate Distance 2 You can view the weighted distance of each storage location by viewing storage information See View Storage Information in Section 11 3 To view the overall weighted distances of all storages see View Warehouse Statistics in Section 16 18 View Warehouse Statistics In View Warehouse Statistics you can get an overview of the storage and warehouse space utilization of the warehouse and total weighted distance of the entire warehouse 1 Select Warehouse Stats tab SKU List Warehouse Stats Warehouse Information A e zl 2 Warehouse statistics is displayed H Warehouse Layout Designer User Guide 19 Tips and Hints You can mass allocate clear product list and remove storage space e For mass allocation select multiple storage space by pressing your left mouse button hold and drag then perform actions in Section 12 e For mass clearing of product list select the multiple storage space then perform action in Section 16 e For mass deletion of storage space select the multiple storage space then perform action in Section 14 e To select multiple storage space which are not sequentially press and hold Ctrl key and left mouse cl
13. the rack floor The pallet rack floor storage is created Note the application does not allow user to drag a few storage location Allocation of storage is only done one by one D H Warehouse Layout Designer User Guide 12 Allocate Product to Storage After defining the storage you can now allocate products into the storage either allocate by rack or level Allocate by rack 1 In the SKU List tab check the Allocate pallets to entire Pallet Rack box Proceed to 2 SKU List Warehouse Stats Jh Allocate pallets to entire Pallet Rack Allocate by level 1 In the SKU List tab uncheck the Allocate pallets to entire Pallet Rack box Proceed to 2 SKU List Warehouse Stats I Allocate pallets to entire Pallet Rack Select a product to allocate by highlighting a product from the SKU List tab Aa u Ip ue nm 4 Press on left mouse button and drag into the storage you want to allocate Note of the change of color The product is allocated 13 View Storage Information Storage information gives what products are stored in this storage the remaining levels you can use to allocate products and the distances travelled by the order pickers 1 2 Select either pallet rack or floor storage on the grid In the Cell Information expand the ProductList to view the products in the storage Ol H Warehouse Layout Designer User Guide 2 Cell Settings
14. was a 2 Mol NAG D Ee E o d The attribute of products and its description is as follows S N Atribute Descrip OOOO O O 1 ManufacturerCode Unique code identifying the manufacturer See Number of pallet allocated into either pallet rack or floor storage 13 PalletUnallocated Number of pallets not allocated yet 5 PalletHeignt Hegtoiheplt O O oS F Inventory Maximum inventory inthe warehouse 8 PalletShipped Total number of pallet shipped per year e Annual demand _ 9 VisitPerStorag Location Total visits of this product in an opening per ysar OO H Warehouse Layout Designer User Guide 11 Define Pallet Rack and Floor Storage wLOT allows you to create empty pallet racks and floor stroage in the warehouse space 1 5 Select Rack for pallet rack storage or Floor for floor storage on the toolbar THE FEI OUOCL Floor Rack E Specify the direction of the aisle next to the rack floor by clicking either lt gt or Vi i lt means the aisle is on the left of the rack floor ii gt means the aisle is on the right of the rack floor iii means the aisle is on the top of the door floor iv v means the aisle is on the bottom of the rack floor l Rack lt gt be Change the Lane Depth if you want to increase the depth of pallet rack floor Lane Depth Select a location on the grid you would like to place
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