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CE2CPU-P

1. r i BERGHOF AUTOMATION OOOO N gt Zu E F E H i Ls D e 5 MEC gt Bt r E mans wet i SKI ei idees E P si 07 Y jur j mH T i Siyi SN HP d bes Y Ww sp e ef D a A Pg D ST j K X GA We PA 1 d EN f RO e m 4 e A D ker e e H K H if c w M j 7 SD e H E 1 K e 4 ye DE DW ep om e E ta sso 1 me we E Le e Q 7 e y v E v e AUTOMATION ZUNDEL Holding Enterprise CE2CPU P Cell Controller V 2 0 User Handbook CANtro 7 Your Automation Solution Ident No Copyright BERGHOF Automationstechnik GmbH Reproduction and duplication of this document and utilisation and communication of its content is prohibited unless with our express permission All rights reserved Damages will be payable in case of infringement Disclaimer The content of this publication was checked for compliance with the hardware and software described However discrepancies may arise therefore no liability is assumed regarding complete compliance The information in this document will be checked regularly and all necessary corrections will be included in subsequent editions Suggestions for improvements are always welcome Subject to technical changes Trademark CANtrol is a registered trademark of BERGHOFAutomationstechnik GmbH General Information on this Manual Content This manual describes the
2. 2VF100116FE00 doc CE2CPU P_HB_en_2D1012000ZD00 doc 17 CE2CPU P BERGHOF Automation Connection Assignment Digital Inputs Outputs X11 to X16 Signal Configured as Terminal name Digital UO TPU I O X11 1 L1 supply for IN5 to IN12and module electronics eg 2 M1 GND for module supply and I O supply Sch Esch Pere UO supply over L1 to L3 1 L2 supply for 1 01 to 1 04 2 1 01 digital l O 24 V IN1 TPU counter input 24 V going as TPU UO 3 102 digital HO 24 V IN2 TPU counter input 24 v to form Encoder 1 4 1 03 digital UO 24 V IN3 TPU counter input 24 V going as TPU UO x15 5 1 04 digital HO 24 V IN4 TPU counter input 24 V fo form Encoder 2 6 IN5 digital IN 24 V IN5 TPU counter input 24 V going as TPU UO 7 ING digital IN 24 V IN6 TPU counter input 24 V 10 form Encoder 3 8 IN7 digital IN 24 V IN7 TPU counter input 24 V going as TPU UO 9 IN8 digital IN 24 V IN8 TPU counter input 24 v tO form Encoder 4 1 IN9 digital IN 24 V capture input can be assigned to 2 IN10 digital IN 24 V capture input MM d of 3 IN11 digital IN 24 V capture input can be assigned to 4 IN12 digital IN 24 V capture input eer Se or EN ON IN digital 10 424 V OUT1 TPU timer output 24 V 6 11014 digital VO 24 V OUT2 TPU timer output 24 V 7 11015 digitalllO 24V OUT3 TPU timer output 24 V 8 11016 digital VO 24V OUT4 TPU timer output 24 V 9 L3 supply for 1 013 to 1 016 18 CE2CPU P_HB_en_2D1012000ZD00 doc 2VF100116FE00 do
3. CANtrol moduleCE2CPU P and its modifications The product related infor mation contained herein was up to date at the time of publication of this manual Completeness This manual is complete only in conjunction with the user manual entitled Introduction to CANtrol Automation System and the product related hardware or software user manuals required for the particular application Standards The CANtrol automation system its components and its use are based on International Standard IEC 61131 Parts 1 to 4 EN 61131 Parts 1 to 3 and Supplementary Sheet 1 Supplementary Sheet 1 of EN 61131 IEC 61131 4 entitled User Guidelines is of particular importance for the user Order numbers Please see the relevant product overview in the Introduction to CANtrol Automation System manual for a list of available products and their order numbers 2810120 You can reach us at BERGHOF Automationstechnik GmbH Harretstr 1 72800 Eningen Germany Phone 49 7121 894 0 Telefax 49 7121 894 100 e mail info berghof automation de www berghof automation de BERGHOFAutomationstechnik GmbH works in accordance with DIN EN ISO 9001 BERGHOF Automation CE2CPU P Update KSE CE2CPU P HB en 2D1012000ZD00 doc 3 CE2CPU P BERGHOF Automation blank page 4 CE2CPU P HB en 2D1012000ZD00 doc BERGHOF Automation CE2CPU P Contents 1 GENERAL INSTRUC TIONS uns oo oa oo oae eire ees 7 1 1 Hazard Categories and
4. USB Host Interface makes a widely distributed peripheral interface available It can be used for example to carry out an application update or a data migration simply via a USB stick Please contact our technical support if no driver support is available for a specific USB device CAN interfaces The cell controller possesses 2 standard CAN interfaces which can both be used at up to 1 MBit s AS i interface In addition to the two standard CAN interfaces the cell controller can be equipped with AS i master activation The AS I master is configured via a serial interface of its own Serial interfaces In all 4 serial interfaces can be used on the cell controller The RS232 program ming interface is supplemented by the RS485 for distance measuring systems Two more RS232 interfaces can also be configured as an RS422 and or RS285 interface Fast I O The cell controller possesses 4 fast inputs for 2 RS422 encoders and 2 fast out puts RS422 The fast outputs can be configured so that they can be used on 4 digital 24V outputs The 8 digital inputs can be reconfigured as fast counter inputs via the software in terface This permits another 4 24V encoders to be connected to the 24 V inputs An additional capture function can be implemented on 4 digital inputs outputs dh NOTICE If 24 V I O are configured as fast counter inputs correspondingly fewer digital 24 V I Os are available E bus expansion A maximum of six digital E bus
5. associated software documentation for further information NOTICE 2 4 3 Functions Selection Displays Diagnostics UO status Each input and output has its own yellow l O status LED which indicates the logic state of the input or output in question I O status input LED yellow ON 1 HIGH activated input LED yellow OFF 0 LOW output LED yellow ON 1 HIGH activated output LED yellow OFF 0 LOW Operating mode serves to switch from one operating mode to another and to restart the module selection switch So The function is software related Switch position CP1131 CPC RUN R CP1131 program in RUN freely programmable Can be changed according to pro gramming device STOP S CP1131 program in STOP freely programmable RESET F CP1131 Retain variables are deleted freely programmable Operating status The current state of power supply module mode and other functions are indicated by 5 operating status LEDs Error messages are also displayed by these status LEDs Operating status LED Logical status 1 L1 green ON correct supply voltage for module electronics 2 CAN status 2 green ON CAN 0 send active 2VF100116FE00 doc CE2CPU P HB en 2D1012000ZD00 doc 15 CE2CPU P BERGHOF Automation Operating status CPC LEDs 3 to 5 can be controlled by means of the user software Operating status CP1131 Status 3 Status 4 Status5 Description green red red Random Random On at least one variable is c
6. counter inputs via TPU another 4 inputs are capture inputs 8 of which up to 4 are usable as 24 V timer outputs via TPU and up to 4 can be used via the TPU as 24 V counter inputs TPU 0 5A yes CE2CPU P HB en 2D1012000ZD00 doc 11 CE2CPU P Module data BERGHOF Automation Version Electrical isolation Connection method Timer inputs outputs TIO Number of counter inputs Number of timer outputs Short circuit protection Connection system Ethernet Interface Number and type of interfaces Protocol Connection system USB Interface Number and type of interfaces AS i Interface optional Number and type of interfaces Connection system Serial Data Interface Number and type of interfaces CAN interfaces Number and type of interfaces Controls and display facilities LED s Operating mode selection switch Programming CE2CPU P 1131 yes CE2CPU P ASI vertical three wire front wiring with push on terminal strips for screw spring or crimp connection 12 for a maximum of 6 quadrature encoders with different counting functions 4 RS422 counter inputs 8 counter inputs by reconfiguring the 24 V digital inputs Counting frequency in the case of quadruple evaluation RS422 lt 4 MHz 24 V lt 80 kHz At maximum 4 with different output functions 2 with RS422 interface and 2 that can be switched over to 24 V 4 in the case of 24 V interface lf 24 V timer outputs are configured the num
7. expansion modules can be added to extend the Cell Controller s 1 0 level 2VF100116FE00 doc CE2CPU P_HB_en_2D1012000ZD00 doc 9 CE2CPU P An overview of the features Material supplied BERGHOF Automation Motorola PowerPC 5200 CPU 400 MHz Program and data memory RAM 64 MB on board 32 MB for application Program memory flash 16 MB on board 8 MB for application 16 KB Retain Memory Ethernet 10 100 interface 1 USB Host Interface 2 CAN interfaces 1 RS232 serial interface for programming tools and application 2 RS232 serial data interfaces can also be used as RS422 RS485 1 RS 485 interface for motion trackers 8 digital inputs 8 digital individually configurable inputs outputs 4 RS422 counter inputs for 2 quadrature encoders at maximum 8 24 V counter inputs for 4 quadrature encoders at maximum 2 RS422 timer outputs or 4 24 V timer outputs configurable via software I O level locally expandable by internal E bus with up to 6 expansion modules digital analog Maintenance free having no buffer battery Optional AS i master activation can be configured via its own RS232 serial interface The material supplied with the control module comprises CE2CPU P control module CE2CPU P_HB_en_2D1012000ZD00 doc 2VF100116FE00 doc BERGHOF Automation 2 2 Module data Technical Data CE2CPU P Version Item No Development environment Dimensions WxHxD mm Weight Mounting Expansion Operating t
8. lt 50 V Test voltage up to 2 000 m altitude 500 VDC CE2CPU P HB en 2D1012000ZD00 doc 31 Digital UO 8 8 0 5 3 81 BERGHOF Automation Overload Reaction of Digital Outputs Uberlast Verhalten der digitalen Ausg nge Overload reaction of digital output Vollast full load Vollast full load Unbelastet unload U 18V U 24V U 30V I 2A lax 1A la O 7A T 0 C T 25 C T 50 C 100000 10000 Ausgang AUS Output OFF Ausgang EIN Abschaltung durch Output ON thermische Uberlast Switching Off by 4000 thermal overload i S 1 e 1 Ns 100 1o n 0 YN m N SS I N 2 kel u i S P 10 N 1 Streubereich der Strombegrenzung a Current limit scatter band SS A 1 D EH Arbeitsbereich der Strombegrenzung Current limiting range 0 1 o Ol 0 E 0 1 2 3 4 5 10 20 30 40 50 100 200 R Ohm Innerhalb des Streubereichs der Strombegrenzung ist das Verhalten der Strombegrenzung undefiniert Within the current limit scatter band the reaction of current limiting is undefined 2VF100021DG00 cdr It is not possible to know for certain within the current limit scatter band whether NOTICE P the response will be to disconnect or to return to the working range As a result this state should be avoided The output is ready for operation by elimination of th
9. set to 250 us Operating status The status of each input is indicated by a yellow operating status LED on the front panel of the module The LEDs are spatially assigned to the supply terminals An LED lights when its associated input is activated logical 1 HIGH 3 2 1 Block diagram of input T 2VF100009DG01 cdr 2VF100117FE00 doc CE2CPU P HB en 2D1012000ZD00 doc 27 Digital UO 8 8 0 5 3 81 3 2 2 Digital Inputs Data Module data Number of inputs 8 max 16 28 Line lengths in switchgear cabinet dedicated l v wiring BERGHOF Automation Allow for voltage drop when choos ing conductor cross section other wise no restrictions in practice Observe all relevant local regula tions and the requirements of EN 61131 3 Please consult manufacturer regarding lightning hazard Reverse voltage protection yes Input capacitance CE2CPU P HB en 2D1012000ZD00 doc 2VF100117FE00 doc BERGHOF Automation Digital UO 8 8 0 5 3 81 Digital input operating areas 2VF100117FE00 doc IH min 30 0 JE MIX EEE Qul 25 0 Ue 24 VDC EIN Bereich Ue min ON HIGH area 20 0 EEHEHNEHNEHENHEHREEHEHHEHEEHREHEHREHEHEHEHHRHENHREEEEHEHREHEHRERBEHENEHHEHEHREHEREHEHEHEHEHREEEHEHERHRERHERHEEESMPRREREEREEHEHEHEHEHEHEREHEEEHNEHE
10. 1 Programmable controllers Part 1 General information IEC61131 2 EN61131 2 Programmable controllers Part 2 Equipment requirements and tests IEC61131 3 EN61131 3 Programmable controllers Part 3 Programming languages 1EC61131 4 EN61131BI1 Programmable logic controllers Supplementary Sheet 1 User guidelines EN 50081 Parts 1 2 German EMC Act Emitted interference EN 50082 Parts 1 2 German EMC Act Noise immunity ISO DIS 11898 Draft International Standard Road vehicles Interchange of digital information Controller Area Network CAN for high speed communication EN 954 1 Safety of machinery Safety related parts of control systems Part 1 Bibliography A variety of specialist publications on the CANbus is available from specialist bookshops or can be obtained through the CiA users organisation O Nojo Our Technical Support team will be glad to provide other literature references on request 36 CE2CPU P HB en 2D1012000ZD00 doc 2VF100055FE01 doc
11. 2000ZD00 doc 21 CE2CPU P BERGHOF Automation 2 4 9 AS i interface optional The AS i master activation is connected via pin X4 Configuration takes place via the X31 serial interface see section Serial inter faces X4 AS i interface Pin Signal Description 1 AS i Communication supply brown conductor 2 AS i Communication supply blue conductor 3 PE Protective earthing conductor 4 AS i Communication supply brown conductor 5 AS i Communication supply blue conductor Connections 1 and 4 2 and 5 are connected with one another internally 2 4 10 USB interface Devices can be connected to the X30 USB interface on the USB port Rev 1 1 It is a USB Host interface that supplies up to 500 mA power at 5V In addition the power supply of the module also supplies the electronics of the e bus extension module If more than 100 mA are required on the USB interface this reduces the maxi mum number of E bus stations X30 USB Interface B1 VCC B2 D B3 D B4 GND 22 CE2CPU P HB en 2D1012000ZD00 doc 2VF100116FE00 doc BERGHOF Automation CE2CPU P 2 4 11 CAN Interfaces standard version The CPU module is supplied with 2 CAN interfaces compliant to ISO 11898 The standard CAN interfaces correspond to the description in the manual Introduction to the CANtrol automation system CAN Channel 0 X7 X8 on front panel As well as being an application specific communication interface channel 0
12. 8 9 12 3 4 5 6 7 8 X16 Status LEDs aa 1 2 3 4 5 ER CAN STATUS green green green red red OOOO 12 3 4 55 Power CAN applikationsspezifisch S E Bus ON Jactive application specific OUT CAN1 OUT Pai Nameplate X10 X30 amp LH xs A es Cos SIO1 S SIO2 CAN1 RS485 Termination SIO3 RS485 Termination SIO1 RS485 Counter IN RS422 RS232 CAN AS i Konfig Timer OUT O NOTICE The module electronics and inputs IN5 IN12 Group 2 are all supplied with voltage via L1 X11 The module electronics can be supplied with voltage separately via L4 X5 This guarantees the voltage supply to the module electronics even if L1 X11 is switched off 2VF100190DG00 cdr 14 CE2CPU P HB en 2D1012000ZD00 doc 2VF100116FE00 doc BERGHOF Automation CE2CPU P 2 4 1 Component Operation Do not insert apply detach or touch connections when in operation Destruction or malfunctioning may otherwise occur Disconnect all incoming sup plies before working on modules including those of connected peripherals such as externally supplied sensors programming devices etc 2 4 2 Commissioning Re examine all connections for correct wiring and polarity before applying the supply voltage Switch on supply voltage See
13. CPU P X33 X34 20 BERGHOF Automation RS232 or RS422 RS485 RS232 the standard assignment of the two serial interfaces on X33 and X34 Standard RS232 assignment Pin Signal Description 1 Reserved Do not connect 2 RXD RS232 received data 3 TXD RS232 transmitted data 4 Reserved Do not connect 5 GND Signal ground 6 Reserved Do not connect T RTS Ready to send 8 CTS Clear to send 9 Reserved Do not connect The two serial interfaces can also be configured individually as RS422 by means of the software Pin assignment as RS422 Pin Signal Description 1 Reserved Do not connect 2 RxD Received data low 3 TXD Transmitted data low 4 Reserved Do not connect 5 GND Signal ground 6 Reserved Do not connect 7 TxD Transmitted data high 8 RxD Received data high 9 Reserved Do not connect Pin assignment as RS485 The interfaces can be reconfigured individually to form an RS485 interface by means of external connections The prerequisite for this is the configuration of the interface as RS422 In addition the following connections must be made by means of external wiring e Pin2and 3 gt RxTxD A e Pin7 and 8 gt RxTxD B The bus physics of the RS485 interface requires terminating resistance With the S slide switch the RS485 interface can be scheduled on connector X33 If X34 is also used as RS485 in this case equipment with terminating resistors must take place externally Terminating resistance may only be activa
14. EHHEHRHEHREEHEHEHNEHEEEHREHEHRERHEHEHEHHEHEUEHEHENEHENEHHEHEHEEHEEREEHBENHRNI 1 n St rabstand 1V T XXK K VA UH min noise margin lt 1 V 10 0 YW Ubergangsbereich cross over area 50 PAIN max OR FPO ODO SOG GOODGPGDVBOGOOXRK St rabstand lt 1 V x pe noise margin lt 1 V UL min OFF LOW area 0 0 mA 0 00 1 00 2 00 3 00 4 00 5 00 6 00 7 00 8 00 9 00 10 00 11 00 IL min IL max Eingangsspannung DC der externen Stromversorgung Input voltage DC of extern power supply Bemessungsspannung rated voltage oberer Grenzwert upper imit 19 2 V unterer Grenzwert lower limit Grenzwerte f r 1 Signal f r die EIN Bedingung Limit for 1 signal for the ON condition Grenzwerte f r OU Signal f r die AUS Bedingung Limit for OU signal of the OUT condition obere Spannungsgrenze upper voltage limit obere Stromgrenze upper current limit untere Spannungsgrenze lower voltage limit untere Stromgrenze lower current limit 2VF100010DG00 cdr CE2CPU P_HB_en_2D1012000ZD00 doc 29 Digital UO 8 8 0 5 3 81 BERGHOF Automation 3 3 Digital Outputs high side switching The module can be destroyed by overvoltages gt 32 V and or feedback Risk of fire Each digital output is also usable as an input See description under Digital Inputs if using as input Outputs The outputs are of high side switching 24 volt type two conductor Maximum out put current per output is 500 mA The
15. Spannungsversorgung verzichtet sind vom Anwender die im folgenden Bild dargestellten Verbindungen herzustellen Without grouping of the voltage supply the user has to build the following connection common principle design voltage supply without protection equipment AS i Schnittstelle L4 24V BC mdoule electr X14 without IN5 IN12 Voltage supply 5 Ka i X16 L4 ls gt Signal i i i 2VF100274DG00 cdr 26 CE2CPU P_HB_en_2D1012000ZD00 doc 2VF100117FE00 doc BERGHOF Automation Digital UO 8 8 0 5 3 81 3 2 Digital Inputs high side switching The digital inputs are high side switching type 1 inputs for 3 conductor sensors They are designed for input voltages of 24 V nominal The inputs are transmitted cyclically to the CPU An open input is interpreted as static 0 LOW Pulse recognition and interference suppression Inputs are read cyclically Pulses lt 100 us are hardware suppressed The sampling interval can be parameterised by software The shortest possible sampling interval is 250 us If pulses are to be detected reliably they must be longer than the sampling interval stipulated by software Multiple sampling can be programmed in order to suppress spurious pulses Sampling interval and multiple sampling filtering can be activated in groups of 32 inputs each O NOTICE This function is available only for C applications at present Using IEC 61131 3 the filter is permanently
16. U l SIO l Serial CAN1 CAN si I EEPROM Transceiver al PIS ROA A A SN EAS TX AA ONU AES E O NT AN COS a JSS en 5 V Mi 8 V i TI Ee E EE EE EE E EE A EREE ARI EE AE L4 Lp E Bus Interface L2 I SIO L 00000 rm E Ax INJOUT ne Transceiver i ES A u deep Xu L1 l 8x IN N ee Esp s M1 L3 i i 4x IN OUT i CANA I S l M1 E l St sio3 e a Ts t The module electronics and inputs IN5 IN12 Group 2 are all supplied with voltage via L1 X11 The module electronics can be supplied with voltage separately via L4 X5 This guarantees the voltage supply to the module electronics even if L1 X11 is switched off 2VF100116FE00 doc CE2CPU P_HB_en_2D1012000ZD00 doc 2VF100240DG00 cdr 13 CE2CPU P BERGHOF Automation 2 4 Module Diagram and Connection Assignment M1 L1 24 V AS i Schnittstelle module electr X11 2 x1200000x INS IN12 X13 9x14 Q O x5 L4 24 V A DE only module electr no feed in of IN5 IN12 X15 0060000 0009900 D X16 L2 24 V a IN OUT IN Nouti L L 24 V 1 01 1 04 Group Group2 Group3 1 013 1 016 L1 M1 X11 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 X12 X13 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 X14 X15 1 2 3 4 5 6 7
17. ads Power loss due to de excitation Digital UO 8 8 0 5 3 81 8 semiconductor outputs in 2 groups semiconductor non holding high speed de excitation 50 V terminal voltage typical to 24 V max 0 5 watts per output max 4 watts per module Status display yes yellow LED for each output Diagnostic function yes switching state can be read back at pin Total loading 100 4 A 8 x 0 5 A Overload protection Short circuit protection response threshold yes in event of thermal overload Responding of thermal overload protection may influence adjoining outputs yes electronic current limiting fea ture min 0 5 A typically 0 9A Current is limited electronically Responding of the short circuit protection feature produces thermal overload and trips the thermal overload protection circuit for 0 to 1 for 1 to 0 Output delay max 0 5 ms max 0 5 ms Output capacitance lt 20 nF Rated voltage Voltage drop at rated current v Rated current Leakage current for 1 signal for 0 signal Total current of all outputs per group horizontal mounting on vertical mounting plate Lamp load DC 24 V Connection of two outputs in parallel to provide logic operation to increase performance DC 24 V lt 0 5 V 0 5 max 0 1 mA max 4 A 8 x 0 5 max 2 A 4 x 0 5 max 6 watts allowed not allowed Insulation resistance Rated voltage V Ue
18. also serves as a programming interface The maximum baud rate is 1 MBit s and can be adjusted by software CAN Channel 1 X35 on the base board and parallel on the internal E bus with integral matching resistor The maximum baud rate is 1 MBit s and can be adjusted by software CAN EUN Ge 2VF100239DG00 cdr X7 X8 X35 Pin assignment Pin Signal Description 1 Reserved Do not connect 2 CAN L CAN Low Signal 3 CAN GND Signal ground 4 Reserved Do not connect 5 CAN_SHLD Optional CAN shield 6 GND Optional Signal ground 7 CAN_H CAN High Signal 8 Reserved Do not connect 9 CAN_V Optional external driver supply More about connecting the CAN interface is to be found in the ntroduction 0 NOTICE manual 2VF100116FE00 doc CE2CPU P_HB_en_2D1012000ZD00 doc 23 CE2CPU P Blank page 24 CE2CPU P HB en 2D1012000ZD00 doc BERGHOF Automation 2VF100116FE00 doc BERGHOF Automation Digital UO 8 8 0 5 3 81 3 Digital Inputs Outputs 8 8 0 5 3 81 3 1 Grouping of Inputs Outputs The grouping facility permits formation of groups separate power circuits emergency off circuits etc as and when required Inputs outputs can be supplied in groups as e 1 input groups and e 2 output input groups The modular electronic circuit for C modules is supplied together with input group 2 Group 2 over connection terminals 1 L1 and 2 M1 The modular electronic c
19. ber of digital outputs available is correspondingly lower Pulse frequency with RS422 lt 10 kHz with 24 V lt 500 Hz yes For 24 V interface DIO vertical three wire front wiring with push on terminal strips for screw or spring connection For RS422 interface TIO 15 pin Sub D socket 1 Ethernet interface 10 100 TCP IP and UDP IP RJ45 ETH X10 1 USB Host interface V1 1 X30 1 AS i Master interface X4 configurable via RS232 X31 vertical front wiring with push on terminal strips for screw spring or crimp connection 1 RS232 X9 for programming application 1 RS 485 X31 specifically for motion trackers 2 RS232 X33 X34 for applications with RTS CTS both interfaces can be switched over and used as RS422 or RS485 2 CAN 15011898 CAN Channel 0 X7 X8 on the cover CAN Channel 1 X35 on the base board and parallel on E bus plug 5 status LEDs 1 status LED per input output not for the specialised timer inputs outputs Yes on the cover SO via CAN bus or RS232 interface X9 CE2CPU P HB en 2D1012000ZD00 doc 2VF100116FE00 doc BERGHOF Automation 2 3 Block Diagram SN AA USB X30 Transceiver Ethernet X10 Transceiver 0 Status LED Transceiver e LE CAN 0 CAN 0 o O CE2CPU P kE 00000 Transceiver N x dep 4 BI III i E Bus E Bus l l l i CAN1 i l CP
20. c BERGHOF Automation CE2CPU P 2 4 7 Serial Interfaces X9 X31 2VF100116FE00 doc The module has a total of up to 5 serial communications interfaces on 4 plug con nectors The X31 plug connector contains 2 interfaces Terminal Interface Positioning X9 SIO RS232 programming interface Module cover X31 RS485 for motion trackers Base PCB below RS232 configuration of AS i master X33 SIO1 RS422 can be used with external Base PCB below wiring aS RS485 or by means of soft ware as RS232 X34 SIO2 RS232 Base PCB below RS232 programming interface Le Signal Description 1 Reserved Do not connect 2 RXD Received data 3 TXD Transmitted data 4 Reserved Do not connect 5 GND Signal ground 6 Reserved Do not connect T Reserved Do not connect 8 Reserved Do not connect 9 Reserved Do not connect RS485 and RS232 The RS485 interface is designed for connecting motion trackers The RS232 is directly connected to the AS I master activation and serves to configure the AS i master Pin Signal Description 1 RTXD RS485 received transmitted data low 2 TXD RS232 transmitted data 3 RXD RS232 received data 3 TXD RS232 transmitted data 4 RTXD RS485 received transmitted data high 5 GND Signal ground 6 Reserved Do not connect T Reserved Do not connect 8 Reserved Do not connect 9 Reserved Do not connect An RS485 terminating resistor can be activated via the S slide switch CE2CPU P HB en 2D1012000ZD00 doc 19 CE2
21. e overload and thermal cooling 32 CE2CPU P HB en 2D1012000ZD00 doc 2VF100117FE00 doc BERGHOF Automation Annex 4 Annex 4 1 Environmental Protection 4 1 1 Emission When used correctly our modules do not produce any harmful emissions 4 1 2 Disposal At the end of their service life modules may be returned to the manufacturer against payment of an all inclusive charge to cover costs The manufacturer will then arrange for the modules to be recycled 4 2 Maintenance Upkeep Do not insert apply detach or touch connections while in operation risk of destruction or malfunction Disconnect all incoming power supplies before working on our modules this also applies to connected peripheral equipment such as externally powered sensors programming devices etc All ventilation openings must always be kept free of any obstruction The modules are maintenance free when used correctly Clean only with a dry non fluffing cloth Do not use detergents 4 3 Repairs Service Repair work may only be carried out by the manufacturer or its authorised service engineers 4 3 1 Warranty Sold under statutory warranty conditions Warranty lapses in the event of unauthor ised attempts to repair the equipment and or product or in the event of any other form of intervention 2VF100055FE01 doc CE2CPU P HB en 2D1012000ZD00 doc 33 Annex 4 4 34 BERGHOF Automation Nameplate Erklarungen zu den Typenschi
22. emperature range CPU Programming software User memories Program and data memory RAM Program memory flash Retain memory CE2CPU P 1131 CE2CPU P ASI 204405400 204404400 CP1131 V2 3 and higher or CPC 124 x 170 x 85 5 modular size W 113 118 5 ca 00g mounting rail NS 35 7 5 EN 50022 with up to 6 E bus expansion modules 5 C to 50 C no moisture condensation convection type cooling assured PPC 5200 400 MHz IEC 61131 3 or C high level language with realtime operating system 64 MB on board 32 MB for application 16 MB on board 8 MB for application 16 KB EMC safety class insulation test degree of protection Noise immunity Emitted interference Safety class Insulation resistance Degree of protection EN 50081 2 industrial sector EN 50082 2 industrial sector IH EN 61131 2 DC 500 V test voltage IP 20 Supply voltage power consumption Power supply module electronics supply voltage Power supply digital I Os Power consumption Power supply reverse voltage protection Electrical isolation Digital inputs outputs DIO Number of inputs Number of inputs outputs Output current Short circuit protection 2VF100116FE00 doc SELV DC 24 V 0 4 A EN 61131 2 DC 24 V EN 61131 2 distributed into 3 groups at U DC 24 V running at no load max 500 mA fuse protection according to load on l Os max 6 A yes yes 8 of which up to 4 are usable as 24 V
23. ion of Digital Outputs nennen nennen nnnnnnnnennnn nennen nnnennnnenn 32 ANNE aaa 33 41 environmental Frol CUO EE 33 Ai EMISSION WEE 33 Z2 8 1 016 lt EE 33 CE2CPU P HB en 2D1012000ZD00 doc 5 4 2 4 3 4 4 4 5 CE2CPU P BERGHOF Automation Maintenance RCC EE 33 EENEG 33 43 1 Warnanya a e 33 Nameplate sten Narr ee era Eee 34 Addresses and BIDIIOgFapTiy E 36 AS AUTOS Ss seele 36 Ee E eet E eil et elen UE 36 CE2CPU P HB en 2D1012000ZD00 doc BERGHOF Automation General Instructions 1 General Instructions 1 1 Hazard Categories and Indications The indications described below are used in connection with safety instructions you will need to observe for your own personal safety and the avoidance of damage to property These instructions are emphasised by bordering and or shading and a bold printed indication their meaning being as follows Immediate danger Failure to observe the information indicated by this warning will result in death serious injury or extensive property damage DANGER Potential danger Failure to observe the information indicated by this warning may result in death serious injury or extensive property damage Failure to observe the information indicated by this warning may result in injury or property damage MEM No hazard EN BEE Information indicated in this manner provides additional notes concerning the product 1 2 Qualified users Qualified users withi
24. ircuit must be supplied with power in any cases otherwise the modules will be inoperable Supply must be provided directly unswitched from the supply unit Inputs Inputs sensors must be supplied directly from the supply unit Do not conduct the sensor supply through switched circuits Outputs Output groups may be supplied through upstream switch elements emergency off manual switches etc Feedback could destroy the module and or the sensors Otherwise when group power supply is disconnected connected sensors could produce a feedback over the output transistors Always make sure the sensors are each supplied from the same power source as the module s associated O group 2VF100117FE00 doc CE2CPU P HB en 2D1012000ZD00 doc 25 Digital UO 8 8 0 5 3 81 BERGHOF Automation 3 1 1 Schematic o of Grouping principle ko A without ko equipment 24V GND 24 V GND TI GND X4 l X11 I id M1 i L4 24V DEN mdoule electr without IN5 IN12 Voltage Voltage a supply supply 2 z Group 1 Group 2 Group 3 i o A L2 900000000 00000000 Lat gt l l Signal IN OUT IN OUT Signal S a a ee Group 1 IN OUT 1 4 Bemessungsspannung f r erh hte Isolation nach oup Ae Rated voltage for Group 3 IN OUT 13 16 increased isolation defined by EN 61131 2 0 50 V 2VF100245DG00 cdr 3 1 2 Without Grouping Wird auf die Gruppenbildung bei der
25. ldern Beispiel nameplate descriptions example m p OCW V OO DA DAN OD DOG DND OO DA DN TTT ee TOOL DGGEDIO 16 16 0 5 1131 CEA ei 7 Mun 20110300300329 Modell 2011030 m Version 03 F EL Goen 24V DC 12A max PTY E J EE anna PAR LAC LUE LEE TINET DELI E 222000200000000000 Qo WR WW WKER WW WWW WEN GEO RGTEDC 16 16 0 a 1131 EE EEE EEE O T000000000000000000 Num 2012230200000 Barcod ee N en 201 5yersion SBELV 24V DC 12 A max identification no Modul Typ module type Identifizierungs Nr identification no or ANANA NN IIAW Modell Bestell Nr model order number ay 9407 481 60001 yP Version 5 7 Nr 8346 5 Version 2 1 Versorgungsspannung supply voltage 6 24V DC 5W intern e Made in Germany C Datum Date 7 CE Kennzeichnung CE mark 2VF100080DG01 cdr CE2CPU P HB en 2D1012000ZD00 doc 2VF100055FE01 doc BERGHOF Automation Annex Barcode same as identification number Module type plain text name of module Identification no module
26. lndications csi a 7 122 Qualified USAS a ie 7 1d USE AS PrescriDed nt EE 8 2 CE2CPUP MODULE Em 9 21 e e H 22 elle e EEN 11 2 3 Blok lag Fa RE 13 2 4 Module Diagram and Connection Assignment ocooncccconcncoconcnnocnnnnnconnnnnronnnanonnnnnnronnanarernnnarerrnanarenanas 14 ZA E e eelere E Ee e AAA camcn idu cuee ue 15 24 2 COMMISSION IM EE 15 2 4 3 Functions Selection Displays Diagnostics cooonccccconncncononcnononnnnccnnnnnconanononnonnnnnnnarnnconanennos 15 244 GR Wl e De En e TO sustos o ee een 16 24 9 COUNET INDUECIFCUI ES SR ais 17 2 4 6 TPU I O Connector Assignment o as 17 Connection Assignment Digital Inputs Outputs X11 fosip 18 ZA EN EUR an e 19 2 Aco tebe uel ace sir 21 2 49 AS Linterf ace optional NEE 22 24 19 USB EE I T 22 2 4 11 CAN Interfaces standard version sisi 23 DIGITAL INPUTS OUTPUTS 8 8 0 5 3 81 eese 25 3 1 Grouping of Inputs OWUtpUlS uei oae ter opea doa ia 25 3 1 1 Schematic Diagram of Input Output Groupinmg nnn 26 32 Without Ee e le Le E 26 3 2 Digital Inputs high side SWITCHING ii a nie tee 27 3 2 1 lt BIOCK diagram ot inp l see le 27 32 2 DOA MPU Dad ara een E a 28 3 3 Digital Outputs high side switching u4s02 n00000 n00nnnnnnnnnnnnnnnnnnnnnnn nn nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 30 33 1 BIOCK diagram or qe e een 30 3 32 Digital Outp ls Data ei Ener 31 Overload React
27. n the meaning of the safety instructions in this documentation are trained specialists who are authorised to commission earth and mark equip ment systems and circuits in accordance with safety engineering standards and who as project planners and designers are familiar with the safety concepts of automation engineering 2VF100054FE01 doc CE2CPU P HB en 2D1012000ZD00 doc 7 General Instructions BERGHOF Automation 1 3 Use as Prescribed This is a modular automation system based on the CANbus intended for industrial control applications within the medium to high performance range The automation system is designed for use within Overvoltage Category IEC 364 4 443 for the controlling and regulating of machinery and industrial processes in low voltage installations in which the rated supply voltage does not exceed 1 000 VAC 50 60 Hz or 1 500 VDC Qualified project planning and design proper transport storage installation use and careful maintenance are essential to the flawless and safe operation of the automation system The automation system may only be used within the scope of the data and applica tions specified in the present documentation and associated user manuals The automation system is to be used only as follows e as prescribed e in technically flawless condition e without arbitrary or unauthorised changes and e exclusively by qualified users The regulations of the German professional and trade association
28. ontrolled by force FORCE On Off Random The user program is in RUN Off On Random The user program is in STOP Off Flashing Random The user program is in ERROR STOP Flashing On Random The user program is in breakpoint STOP 2 4 4 TPU I O Interface TIO The TIO interface provides input and output channels for specialised functions The signal is processed in a special block on the CPU printed circuit board By in corporating program libraries it is possible for example for rotary transducers with quadrature encoders to be connected or for PWM signals to be generated 4 inputs and 2 outputs with a differential RS422 interface are provided for this pur pose Another 8 inputs and 4 outputs with 24 V interface are available via an X11 to X16 terminal strip see table terminal assignment for digital X11 X16 I Os The interface of the outputs can be switched over from RS422 TIO to 24 V dig I O by means of software The I Os cannot be used as process I Os when operating the TIO interface via the 24V interface digital I O The TIO interface is not electrically isolated from the internal component NOTICE gt oor TS P potential To prevent GND loops from forming sensors and actuators must be connected via X11 X16 connectors or X32 TIO only Capture inputs IN9 12 capture inputs can be used to control the 6 counter units However only 4 inputs are available with this functionality In view of the fact
29. outputs have a common earth GND when operating in groups Power is supplied separately from the supply for the modular electronic circuit see Connection Assignment The outputs switch automatically to OU LOW if there is no available data link to the CPU or if the modules internal supply is insufficient Protected output All outputs are protected by an incorporated current limiting circuit and a thermal overload protection circuit If overloaded the affected output switches off The output can be re activated by program on elimination of the overload and thermal cooling A high speed de excitation feature having a terminal voltage of 90 V related to L protects all outputs against induced voltage peaks under induc tive loads The overload protection of non involved outputs may also respond prematurely if feedback or high speed de excitation give rise to thermal loads Operating status The status of each output is indicated by a yellow operating status LED on the front panel of the module The LEDs are spatially assigned to the supply terminals A LED lights when its associated output is activated logical 1 HIGH 3 3 1 Block diagram of output L 24V O V Zb OUT IN M GND 2VF100011DG01 cdr 30 CE2CPU P_HB_en_2D1012000ZD00 doc 2VF100117FE00 doc 2VF100117FE00 doc BERGHOF Automation 3 3 2 Digital Outputs Data Module data Number of outputs Type of outputs Suppressor circuit for inductive lo
30. s the German technical supervisory board TUV the VDE Association of German electricians or other corresponding national bodies are to be observed Safety oriented fail safe systems Particular measures are required in connection with the use of SPC in safety oriented systems If an SPC is to be used in a safety oriented system the user ought to seek the full advice of the SPC manufacturer in addition to observing any standards or guidelines on safety installations which may be available As with any electronic control system the failure of particular components may result in uncontrolled and or unpredictable operation All types of failure and the associated fuse systems are to be taken into account at system level The advice of the SPC manufacturer should be sought if neces sary 8 CE2CPU P_HB_en_2D1012000ZD00 doc 2VF100054FE01 doc BERGHOF Automation CE2CPU P 2 CE2CPU P module 2 1 Overview Order number The order item no required for acquiring a replacement is to be found on the nameplate of the module Function The Cell Controller is a real time capable control module having a broad spectrum of I O and data interfaces The module is programmable in C or in IEC 61131 3 standard CoDeSys 2 3 Ethernet A 10 100 MBit s Ethernet interface is available The TCP IP and UDP IP protocols provide very flexible accessibility to visualisation software to higher order control units or to the IT infrastructure USB The
31. s identification number Model order no You only need to give this number when ordering a module The module will be supplied in its current hardware and software version Version defines the design level of the module as supplied ex works Supply voltage Date internal code OO Y Ceo CE mark The Version Supply version panel specifies the design level of the mod 0 NOTICE ule as supplied ex works When replacing a module users with the CNW CANtrol Node Wizard tool can read off the current software version of the newly supplied module and then re load their own software version for a particular project if necessary With the latter in mind before the download you should always keep a record of the existing software levels in your project documentation software version node IDs baud rate etc 2VF100055FE01 doc CE2CPU P HB en 2D1012000ZD00 doc 35 Annex BERGHOF Automation 4 5 Addresses and Bibliography 4 5 1 Addresses CiA CAN in Automation international manufacturers and users organisation for CAN users in the field of automation CIA CAN in Automation e V Am Weichselgarten 26 D 91058 Erlangen Germany e mail headquarters can cia de http www can cia de DIN EN Standards Beuth Verlag GmbH or VDE Verlag GmbH 10772 Berlin 10625 Berlin IEC Standards VDE Verlag GmbH or Internet search 10625 Berlin http www iec ch 4 5 2 Standards Bibliography IEC61131 1 EN61131
32. ted if the interface is used as RS485 For all other configurations RS422 RS232 a communications error arises or the communication fails CE2CPU P HB en 2D1012000ZD00 doc 2VF100116FE00 doc BERGHOF Automation CE2CPU P 2 4 8 Ethernet Interface A 10 100 MBit s Ethernet interface is available The TCP IP and UDP IP protocols provide very flexible accessibility to visualisation software to higher order control units or to the IT infrastructure PC HUB CANtrol Verbindungskabel 10BaseT mit Stecker RJ45 Interconnecting cable 10BaseT with plug RJ45 servers gt Kabel Kategorie 5 KAT 5 Cable Categorie 5 CAT 5 Aderquerschnitt core cross section min 0 22 mm 4 D RE CN eee contact view TD 2 lt 2 TD contact view CANtrol Ethernet Patch Kabel 10BaseT mit Stecker RJ45 Interconnecting cable 10BaseT with plug RJ45 Kabel Kategorie 5 KAT 5 Cable Categorie 5 CAT 5 Aderquerschnitt core cross section min 0 22 mm 1 TD Stecker plug 2 TD contact view Stecker plug TD 1 contact view TD 2 crossing pin 1 3 crossing pin 2 6 twisted pair 2VF100238DG00 cdr X10 Ethernet pin assignment Pin Signal Description 1 TD 2 TD 3 RD 4 NC Do not connect 5 NC Do not connect 6 RD T NC Do not connect 8 NC Do not connect 2VF100116FE00 doc CE2CPU P_HB_en_2D101
33. that these are stan dard 24V inputs the switching delays are summarised in the table below Edge Switching delays Rising 3 US Falling 15 us 16 CE2CPU P_HB_en_2D1012000ZD00 doc 2VF100116FE00 doc BERGHOF Automation CE2CPU P 2 4 5 Counter Input Circuit The RS422 inputs can also be used single ended as indicated Remember to allow for the reduced signal to noise ratio in this case i NTe nes Contact our Technical Support service for more detailed information 5V OUT 1K 330R IN RS422 Interface RS422 Receiver S z B MC3486 e 2VF100075DG00 cdr 2 4 6 TPU I O Connector Assignment X32 female TIO Terminal Signal name Description 1 OUT1 timer output differential direct RS422 driver output e g MC3487 2 OUT2 timer output differential direct RS422 driver output e g MC3487 3 IN4 counter input differential 4 5V Out 5 V 100 mA output e g to supply power to encoder common potential with CPU short circuit proof 5 GND 6 IN1 counter input differential 7 IN2 counter input differential 8 IN3 counter input differential 9 OUT 1 timer output differential direct RS422 driver output e g MC3487 10 OUT2 timer output differential direct RS422 driver output e g MC3487 11 IN4 counter input differential 12 GND 13 IN1 counter input differential 14 IN2 counter input differential 15 IN3 counter input differential

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