MMA welding Power sources
Contents
1. gt CEMONT MMA welding power sources Introduction Inverter units E SPEEDY 130 150 COLT 130G 150G E PUMA S 1400 S 1600 S 1700G E PUMA SX 2200 GC E PUMA POWER 1700 2000 E PUMA 2000 XL Single phase transformer units PRATIKA 2660 T E PRATIKA 261 AC DC Three phase DC rectifiers YARD SV 263 SV 333 SV 403 SV 443 Thyristor controlled units YARD 400 SX YARD 650 SX Options and accessories pages 2 2 amp 2 3 page 2 5 page 2 6 page 2 7 page 2 8 page 2 9 page 2 10 page 2 11 page 2 12 page 2 13 page 2 14 page 2 15 page 2 16 AIR LIQUIDE po WELDING 2l Z m Q gt 6 T m T lt 2 CEMONT MMA electrode welding A TYPICAL MANUAL METAL ARC ELECTRODE WELDING INSTALLATION protective a fume extraction clothing MMA electrode workpiece earth clamp power source electrode holder secondary cables Process principles The filler metal is transferred by an electric arc between the core wire of the coated electrode and the work gt piece Metal core wire The heat emitted by the electric arc Crater Coating simultaneously melts the base metal Penetration of Slag Protective work piece the metal core wire and the weld bead atmosphere At Metallic drops the coating of the electrode thus re in transit in creating the weld pool that receives the arc the droplets of melted filler meta2. Transformer technology CEMONT a Three phase input voltage YARD SV 263 SV 333 SV 403 SV 443 YARD power sources are rectifiers for MMA coated electrode welding They are well suited for both workshop and outdoor EN 60974 1 working conditions Easy to use with adjustment using the EN 60974 10 shunt they are for professional and intensive applications Features and product advantages a Input voltage bi tension 230 V 400 V three phase Simple power adjustment by shunt a Easy to set linear control Cooling forced air cooling fan fe MMA WELDING EQUIPMENT a Practical due to the large diameter wheels and handle MMA WELDING EQUIPMENT a Versatile able to weld all types of electrodes including cellulosics le lela lele le 2006 927 YARD SV 333 ABA A Switch on off and primary voltage selection Current adjustment Welding current indicator Welding cables connectors 2006 925 Accessories see page 2 16 Protection index IP O O Delivered equipped ail primary cable safety instructions user manual Power source only W000263691 W000263693 W000263695 W000263696 AIR LIQUIDE oe WELDING 2 z 1 3 Coated electrode welding station CEMONT Thyristor technology Three phase power supply YARD 400 SX The YARD 400 SX station was designed using thyristor technology internationally recognized as strong high performing and reliab
3. input SPEEDY 130 150 Electronic portable ultra light power sources for MMA electrode welding Single phase units with 16 A domestic plug The new SPEEDY range is the easiest the safest and the most convenient way to weld all types of MMA electrode This range is suitable for light duty and maintenance activities The intelligent k EN 60974 1 Inverter Power Microcontroller I P M technology makes it extremely easy to weld EN 60974 10 in all positions at a competitive price For electrodes up to 4 0 mm SPEEDY 150 Features and product advantages Compatible with use in the domestic environment due to reduced electromagnetic emissions the cleanest unit in its category SPEEDY 2 years warranty Safe and reliable Be a Excellent starting and arc stability due to the IPM technology with Arc Force and Hot Start linked to i the welding current Easy to use and high quality a Single phase 230 V unit extra light lt 3 8 kg cen a E ELECTRONIC MMA WELDING EQUIPMENT MMA WELDING EQUIPMENT gt SPEEDY 150 Power potentiometer Warning light Switch on off Accessories see page 2 16 69 V 10 130 A 10 150 NRA 130 150 a ae Starting kit SPEEDY Cat nr W000272759 Mask chipping hammer electrode small pack electrode holder and earth clamp with cables and connectors Power source only W000271546 W00027154
4. 5 Kit arc 16C25 a primary cable electrode holder earth clamp DILLER AE SY with 16 A plug Starting kit SPEEDY W000272759 a Safety instructions user manual Case W000276641 Delivered equipped with AIR LIQUIDE i 25 WELDING z MMA welding equipment CEMONT Inverter technology 230 V single phase input COLT 130G 150G The range of COLT power sources known all around the world for its exceptional power to weight ratio now with full generator compatibility due to its new I P M technology Inverter Power Microcontroller Standard This professional range is suitable for light duty and maintenance activities E MMA WELDING EQUIPMENT Features and product advantages EN 60974 10 x Compatible with motor generators Delivered ready to use in a plastic case with all accessories Plug amp Weld a Compatible with use in the domestic environment due to reduced electromagnetic emissions the cleanest unit in its category a 2 years warranty Safe and reliable Excellent starting and arc stability due to the IPM technology with Arc Force and Hot Start linked to the welding current Easy to use and high quality a Single phase 230 V unit extra light lt 3 8 kg 2008 713_ret INVERTER POWER JO come core E O MICROCONTROLER Duty cycle at 15 Comectorse om OOO O O primary cable Dimensions 220x120x320mm welding cable with electrode holder weldi
5. E pros WELDING 2 7 Accessories see page 2 16 MMA welding equipment CEMONT 7 Inverter technology Cellulosic applications PUMA SX 2200 GC The PUMA SX family is specially designed for heavy duty applications and features new functions such as the advanced TIG LIFT mode with control of slope up and down SX 2200 GC The digital display allows 7 the setting of Arc dynamism for improved arc stability in all welding EN 60974 1 applications The GC range is an industrial range compatible EN 60974 10 with the use of motor generators and for welding with all types of MMA electrodes including cellulosic Features and product advantages x Compatible with motor generators a 2 years warranty Safe and reliable a Digital display precise adjustment and reading of the parameters SX 2200 GC Comfortable over intensity when starting and anti stick device adjustable on SX 2200 GC a Suitable for welding with cellulosic electrodes 2006 682 Remote control plug Alarm indicator 7 Current output indicator Welding Process Selection Key Parameter display J Welding parameter selection key Parameter adjustment Dimensions G0k2 ox mmm a _ Delivered equipped with wooo2s36e primary cable Option eee safet D user manual Remote control W000242069 F aa la CEMONT PUMA SX 2200 GC 2006 861 Accessories see page 2 16 AIR LIQUIDE WE
6. LDING 2 0 CEMONT PUMA POWER 1700 2000 Improved performance a Higher duty ratio 180 A 20 160 A 30 Better compatibility with the generators thanks to the POWER controller Long primary cables 70 m diameter of 2 5 mm a Excellent priming Hot Start Anti adhesion a Welding of all types of electrodes except cellulosic PRIMARY Power supply 230V single phase SECONDAF Open circuit voltage 48 4 V Welding current range 5 160 A 10A 180A at 20 180A at30 160A at 40 at 60 140A 140A O MoA 1408 at 100 6 6 kg Dimensions 170 x 320 x 395 mm W000274931 W000270335 Equipped version W000278051 W000275041 The standard EN 61000 3 12 applicable to welding equipment in December 2010 limits the harmonic current of equipment connected to the low voltage mains supply CEM House connected to low voltage supply No local transformer Limit applicable to current harmonics CLASS B obligatory Public network Low voltage Coated electrode and TIG DC TIG lift arc welding station Single phase power supply 2009 484 EN 60974 1 EN 60974 10 9 SAVE ENERGY Accessories Reduced consumption see page 2 16 Uses a 16 A socket a All the models come with a standard socket Superior ergonomics a Silent intelligent fan a Light only 9 kg x Compact design Delivered equipped with a power cable sa
7. ectronic regulation for control of the welding current Designed for adverse conditions the YARD 650 SX is reliable and sturdy dedicated to heavy duty applications from steel construction to shipyards An 8 bit processor controls the welding process protects the equipment and informs the welder of the current state The YARD 650 SX is the solution for MMA welding TIG lift welding and ARCAIR gouging EN 60974 1 EN 60974 10 Features and product advantages a Digital display for precise parameter regulation and monitoring Process selector MMA TIG lift gouging MIG MAG welding a 42 V DC current up to 150 A available a 48 V AC auxiliary current available as an option up to 32 A Remote control option as Compensation of input voltage variations YARD 6508 a Hot start and Arc Force regulation available for improved arc starting and stability MMA WELDING EQUIPMENT MMA WELDING EQUIPMENT 2008 786 2008 787 2 __cemonr YARD 6505X Switch on off and primary Digital display A V voltage selection Hot Start Arc Force adjustment Regulation knob Remote control connection 61 5 A 230 V 35 4 A 400 V Duty cycle Protectionindex PRB Dimensions 1000x600x600mm Accessories see page 2 16 Weight 176 kg Power source only W000272669 Delivered equipped with primary cable Remote control W000219557 safety instructions 48 V socket for auxiliary services W000260682 user man
8. fety user and maintenance manual Equipped version also with cable earth clamps electrode clamps and fittings Industry connected to the high voltage supply Local transformer No limit to the current harmonics CLASS A necessary Public network Average voltage CLASS A necessary Industry connected to the low voltage supply No local transformer Limit applicable to current harmonics AIR LIQUIDE M TM WELDING 2 9 MMA WELDING EQUIPMENT S MMA WELDING EQUIPMENT Coated electrode and TIG DC TIG lift oR arc welding equipment ___CEMONT Single phase power supply PUMA 2000 XL Improved performance a Higher duty ratio 160 A at 50 a Better compatibility with the generators thanks EN 60974 1 to the POWER controller EN 60974 10 a Long primary cables 70 m diameter of 2 5 mm a Excellent priming Hot Start Anti adhesion a Welding of all types of electrodes cellulosic a Equipped with the VRD Voltage Reduction Device for improved safety Reduced consumption a Uses a 16 A plug a This model come with a standard plug Superior ergonomics NH a Silent intelligent fan a Light only 9 kg SAVE ENERGY a Compact design NE Max input current 14 A Effective input current 16 A 11 QCEZRAAIF AMV 2 A Dy Ar ON JA FY k AJ r Lu Accessories see page 2 16 Open circuit voltage 75V VRD no load vo
9. l and slag transferred into the plasma Workpiece Weld bead Molten pool of the arc METAL TRANSFER MODE Constituents of the electrode coating are volatilised thus helping to create the arc atmosphere The low density melted coating covers the weld pool and forms the slag that protects the deposited metal during and after solidification AIR LIQUIDE A 2 2 C EDG CEMONT Duty cycle Defined by standard EN 60974 1 WOKING COIS cet ooo ccmes aiena roe penance 4onee ahesanes seers os 10 minutes At ambient temperature 4442222222 Example 250 A at 60 means that in a temperature stabilised cycle the current source can supply 250 A with a cycle of 6 minutes of welding and 4 minutes of stoppage With a 100 duty cycle the source of current can continuously supply the corresponding intensity with an ambient temperature of 40 C T1 Temperature of triggering by the thermal safety system T1 Time Protection index IP r AB o BH means that an object of more than 12 5 mm diameter cannot enter or come into contact with an internal element with a hazardous voltage Meaning EJ means that the current source is protected from all damage during use by water falling at a maximum angle of 60 Vdd eee eed edd En means that the current source is protected from vertical falling water MMA electrodes MMA electrodes are made up of a metal wi
10. le The YARD 400 SX has already been tested in all kinds of field such as the manufacture of transport equipment naval construction repair etc The YARD 400 SX is ideal for intensive work with coated electrodes cellulosic types included and for gouging EN 60974 10 Features and product advantages Power supply dual voltage 230 400 V three phase a Intensity regulation electronic a Display digital A V a Versatility EE TIG DC Gouging a Flexible possibility of modifying the Hot Start and arc dynamism a Professional steel structure on wheels retractable beams and lifting rings Remote control easy control at a distance 2010 234 on off switch and primary voltage switch Control knob A V digital display EE TIG control Hot Start Arc dynamism regulation Connector for remote control at gw Ya RD 4008x f 2 EGEER 2010 234 Dimensions 1000x600x600mm Power source only W000272668 Equipped version W000275044 Delivered equipped with primary cable Remote control W000219557 safety user and maintenance manual Option Saak Equipped version also with co LE TEE a cable earth clamp electrode clamp TIG case W000305050 and fittings 09692420388 Accessories see page 2 16 AIR LIQUIDE M TM WELDING MMA welding equipment Transformer technology CEMONT a Three phase input voltage YARD 650 SX The new YARD 650 SX uses el
11. ltage 14 V Welding current range 5A 160A at 50 160 A Duty cycle at 60 150 A 160 A at 100 130 A 130 A Protection class e Insulation class MH Delivered equipped with Weight 9 kg Dimensions 185 x 300 x 435 mm power cable safety user and maintenance manual Equipped version also with a Cable earth clamps electrode clamps and fittings wo00271808 Equipped version W000278048 AIR LIQUIDE nm 2 10 WELDING MMA welding equipment Transformer technology CEMONT ss Single phase input voltage PRATIKA 2660 T PRATIKA are transformer technology air cooled power sources The welding current can be adjusted using the shunt AC current output T and TS ranges for easy welding with rutile electrodes EN 60974 1 PRATIKA is your daily welding set EN 60974 10 Features and product advantages a Input voltage 230 V single phase or 230 V 400 V single phase a Simple adjustment by shunt with visualisation of the current Ready to use delivered with welding accessories TS Professional robust transformer air cooled MMA WELDING EQUIPMENT MMA WELDING EQUIPMENT a Safety with integrated thermical security 2007 623 Welding current display Switch on off Adjustment setting Accessories Primary cable see page 2 16 Single phase input voltage Protection index PE 2007 621 Delivered equipped with woo00269672 a Safety i
12. ng up It may be automatic or adjustable from the front of the unit Arc Force Prevents sticking in the bath during welding An electronic system detects abnormal closeness between the metal core and the work piece and provides extra energy to return to normal conditions UO no load voltage That is the voltage between the welding and earth terminals of the power source It must be greater than the electrode striking voltage indicated on each electrode pack Electrode efficiency The addition of iron powder to the coating makes it possible to increase the efficiency of the deposited metal Example e Electrode with conventional coating A 100 g core deposits 100 g of bead e Electrode with 120 efficiency A 100 g core deposits 120 g of bead Recommended settings Formula for approximating the correct intensity setting depending on the diameter of the electrodes 1 x 50 Welding intensity Example with an electrode with a 2 5 mm diameter 2 5 1 x 50 75 A AIR LIQUIDE TM WELDING 2 0 Z m o gt 6 T a T lt 2 gt CEMONT Welding Rte 125 A 130 A 150 A 160A 180 A 220 A maxi of the electrode 3 2 mm 4 0 mm 5 0 mm current maxi of the electrode Single phase Three phase AIR LIQUIDE 2 4 WELDING MMA welding equipment CEMONT Inverter technology 230 V single phase
13. ng cable equipped with earth clamp hammer brush helmet i m pack of rutile electrodes eE To SRE ee _ _ _ _ _ safety instructions Power source user manual W000271548 W000271547 PVC case for transportation z N Accessories seepage 2 16 Delivered equipped with al AIR LIQUIDE ya a 2 z 6 pa WELDING 2006 614 MMA welding equipment CEMONT Inverter technology 230 V single phase input PUMA S 1400 1600 1700G The PUMA power sources are for MMA coated electrode welding for both industrial and daily use EN 60974 1 A special version compatible with generators is available 1 700G EN 60974 10 The PUMA range has been designed for on site use Features and product advantages a Light weight less than 7 kg a Versatile able to weld all types of MMA electrodes steel stainless steel etc a User friendly Hot Sart anti stick device Powerful high duty cycle at 40 C MMA WELDING EQUIPMENT MMA WELDING EQUIPMENT a Transportable using the shoulder strap a Generator compatability only PUMA 1700G 2006 616 p 253332 Power potentiometer Switch on off Warning light Open cireuitvotage BY Welding current range 5 150 A Duty cycle at 35 150 A at 100 80 A 100 A 100 A 145 x 230 x 365 mm Delivered equipped with primary cable a Safety instructions W000263627 W000263636 W000263650 user manual AIR LIQUID
14. nstructions Kitwheels O ees user manual AIR LIQUIDE 7 ean WELDING 2 1 1 MMA welding equipment Transformer technology CEMONT Single phase input voltage PRATIKA 261 AC DC PRATIKA AC DC are transformer technology air cooled power sources The welding current can be adjusted using the shunt AC or DC current output for welding with all types of SORA er odes EN 60974 1 PRATIKA is the power source for all TEN 60974 10 applications Features and product advantages a Input voltage 230 V 400 V single phase Simple adjustment by shunt with indication of the current a Versatility AC DC for all types of coated electrodes a Powerful welding current up to 215 A a Professional robust transformer air cooled a Safety with integrated thermical security z gt PRATIKA 261 AC DC p i 2007 371 CERAT PRATIKA 261 Welding current display AC DC 4 Thermical safety light Switch on off Welding cables connectors Adjustment setting EG Primary cable 2007 369 Accessories see page 2 16 Single phase input voltage Effective input current Open circuit voltage Welding current range aw DC Electrode diameters 360 x 300 x 460 mm Weight 33 5 kg Connector size Delivered equipped with primary cable a handle and wheels o _ _ Safety instructions AIR LIQUIDE a TM WELDING MMA welding equipment
15. re called the core wire and a mineral coating Rutile electrodes e These work with all types of power source using Alternating current AC if the open circuit voltage of the machine Uo is above 65 V 70 V Direct current DC if the electrode is connected to the pole Basic electrodes e Applications Work requiring welding metal that needs to have high mechanical characteristics particularly toughness i e resistance to impact and fracture at low temperatures Role of the coating e Encouraging electrode striking e Protecting the deposited metal from oxidation by the ambient air formation of slag e Controls the deposited metal mechanical properties The two most common types of coating e Rutile e Basic Example construction of bridges wagons structures pressure devices etc all assemblies subject to high stress The use of basic coated electrodes may require re drying the 70 80 electrodes at 350 C for two hours 50 60 in order to eliminate as much of the 30 35 moisture in the coating as possible which generates the release of hydrogen during use which can lead to cracking 280 340 200 230 150 170 E3 100 110 53 Curre 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 gt 7 5 gt 10 Thickness of material mm Recommended settings LEXICON ARC WELDING Hot Start Makes striking easier with over intensity upon starti
16. ual AIR LIQUIDE 7 ean WELDING 2 7 1 5 ___ CEMONT Options and accessories for MMA W000260680 PUMA PRATIKA AC DC W000011138 PUMA POWER wo00268854 PUMA SX YARD SV 263 wo000011139 PUMA XL wo000268856 PRATIKA T with cable lugs as W000271486 Co o e YARD 400SX YARD 650SX W000260682 with welding mask hammer and brush 2009 163 2010 686 W000242069 W000215557 Remote control TIG torch with valve SSU U D li AJU U2 ES a W000278878 W000278885 PUMA SX 2200 GC only AIR LIQUIDE 2 16 as WELDING
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