SP4000 - SP4000 FAST - EasyGates Manuals & Guides
Contents
1. Fig 16 41 40 39 38 37 230V S 400V Safety 00000 Om wen kon EL pen D I gn IL Ee 42 45 N Opo Oo en Ca 43 0 46 H LJ dal lo RR aen R8 aal QD 4719 0 RT DIP function FCH 2 FCH 3 IBL R6 4 TCA 7 Ti 5 2P 4P R31 R32 R33 ee D600o 6 PREALL U P 48 DD O 72345678 sl SIW Ut sweep ol To Of 40 a la U4 9 FNV aol D D TCA TW vi 10 BAR l B K9 O OF s c8 3 ug E a m B D C ein D13 D16 D17 T 3 O R5 a K8 U8 U6 U7 R104 h LS a a DL2 DL3 DLA DL5 DL6 DL7 DL8 D DLIO DLI DL12 DL13 a 50 D 00060900600606 IK O sl D D s el S E 0 O 53 EE er en on Gs SE Fan RA EG ef O DL14 RICEV h NAR NCB CFB NAA NCA CFA Ki0 F2A a EERENS F3 SIRIOTEL Jer SSS N L T FT ei T punk 10 11 12 13 14 15 16 17 18 19 JP1 A A A Gi JP2 a 24VAC u Li l Ga Ae SHLD 1 2 3 4 5 6 7 8 9 Fig 17 Fig 18 24VAC 5 o a 3 Q SIRIOTEL es woo go Wa EE JP4 26 27 28 29 30 31 32 33 34 35 36 PRS HON E al 5 el el el wi 8 a Dip 10 0 ON 8 E 5 Z 35 5 O S ul 7 4 ol ol Ho Ho Ho Q PRO s LA SWE a ze kaa ai i 12 22 3 92 lI O OO d E z 2 2 RX FL e RXRI2. ger W eit lov E I D oO o ai ae 5 H O Sr I Si F l R TI far l l l laji ip J Qi ER En E l N 2 W ie Pee 3 ki 1 i l ei D L l Q 0 a 67 E C19 TO Hi Y Y gt mi gt Ov 09 a oz n sg 5 LL a l y tt a CH A A Jouedns aloysadng ES IA mm ze CH 2 2 eyesyogo ii 8 EN D jana dop mon a Y 5E et uouid eyes oye sepeJuyez sep ales uoubid ep alos 9199 Le gt a APIS Wa UOIUId 669 Sv auoubid eyosn oje N p T Ir 2 el a 3 g x Y a z 8 is A A 3 8 JA A n i le y y Y JZ i VEL A 281 gt la gt a vs 28 LAO SO 6TTLL8A Fig 7 8 En PG fe da Fig 9 Fig 11 Fig 6 YAL A a Te YAN PASSA all ES sir Lp W JE A SJ d d N Fig 8 Fig 10 40 SP4000 SP4000 FAST Ver 05 D811229 05 Fig 12 gt s7 S si oP ae ki Fig 13 SS CC N Al CS C lt gt Fre Sa Fti yo N M Is u ES Fte 3 F Ay M
3. gt 21314151 11121314151 1112131415 15 LOOP2 21 20 22 26 COM 25 26 COM SIRIO TEL x N 23 26 COM 29 PHOT C1 C2 F3 F2 F1 w a gt ao 15 LOOP2 35 BAR 26 COM 25 21 20 SIRIO TEL 24 26 COM 29 PHOT C1 F4 F3 F2 Fi Legenda RX ricevente fotocellule o coste infrarossi TX trasmittente fotocellule o coste infrarossi F1 F2 F3 F4 dispositivi riceventi fotocellule C1 C2 C3 C4 dispositivi riceventi coste sensibili Key RX photocell receiver or infrared rubber edges TX photocell transmitter or infrared rubber edges F1 F2 F3 F4 photocell receiving devices C1 C2 C3 C4 rubber edge receiving devices L gende RX r cepteur cellules photo lectriques ou barres palpeuses a infrarouges TX metteur cellules photo lectriques ou barres palpeuses a infrarouges F1 F2 F3 F4 dispositifs r cepteurs cellules photo lectriques C1 C2 C3 C4 dispositifs r cepteurs barres palpeuses Zeichenerkl rung RX Empfangsteil der Photozellen ode
4. PI FE S 1 2 d 1 2 l I IxFL y _____ IRI JP1 SIRIO TEL 230 JP2 1 21 3 14 10 11 12 13 14 15 16 17 18 19 CET 8 bad RS Toon aav NTE 1 230V 10W 3W gt ER CH2 teg 8 8 JP1 SIRIO TEL 400 DWE 1 2 3 14 JP7 KA 20 21 22 23 24 25 Ko E N R S T 230v fig 19 400V 40W 44 SP4000 SP4000 FAST Ver 05 Fig 19 D811229 05 N SROTEL lt m R lt I X N 0 D 22 14 LOOP1 26 COM SIRIO TEL 26 COM SIRIO TEL 29 PHOT 35 BAR 15 LOOP2 24 35 BAR 26 COM 29 PHOT RX A R OIN LN T gt F4 passe l F3 Epa TE C1 F1 ifafs f4 s l 2 3 4 5 a als 3 415 1121314 15 1 2 3 4 a 4 14 LOOP1 5 26 COM 1 14 LOOP1 5 26 COM 4 14 LOOP1 5 26 COM 1 3 26 COM 4 14 LOOP1 L 15 LOOP2 35 BAR SIRIO TEL Kei N 26 COM m 29 PHOT C3 F2 F1 N EN 15 LOOP2 35 BAR SIRIO TEL 26 COM 26 COM 29 PHOT 25 24 23 C1 F3 F2 Fi
5. Bring the leaf to the half way position by hand 5 Restore motorised operation EMERGENCY MANOEUVRE and reposition the box door to close the respective safety contact 6 Disconnect the mains power supply temporarily to reset the control unit 7 Atthe first start command the control unit always carries out the opening manoeuvre check the following a if the gate moves along the opening direction the direction of rotation of the actuator is correct b if the gate moves along the closing direction disconnect the mains power supply and invert two phases in the control unit power supply terminal board 8 Connect the mains power supply and carry out a complete checking cy cle 13 CONNECTION TO SAFETY DEVICES In case of standard devices with 4 terminals and without self diagnostic function the connection can be carried out without verification as indicated in point 13 1 In case of devices featuring internal self diagnostic function refer to point 13 2 Thestandarddevices with 5 terminals and without self diagnostic function can be included in the control and self diagnostic cycle observing the instructions given in point 13 3 13 1 Safety devices WITHOUT SELF DIAGNOSIS Connections must be carried out as shown in fig 18 Keep the Dip switches 9 and 10 in the ON position standard setting The tripping contacts of a group of devices of the same type must be connected in series with one another 13 2 Safety de
6. OPERATION LOGIC 14 1 Dip switch Dip1 and2 cscsccscccsscsstiscersasctsssssasccuacssvesescsssaccesessassadsacsesse Photocells FCH ON Excludes photocell operation during gate opening andimmediately rever ses movement during the closing phase when the photocell is obscured OFF In the case where the photocell is obscured by an obstacle during the closing manoeuvre the gate is stopped when the obstacle is removed the gate reopens In the case where the photocell is obscured by an obstacle during the opening manoeuvre the gate is stopped when the obstacle is removed the gate continues to open Dip 3 EN ska saka sa s ksnas diada Impulse blocking IBL ON The Start Start pedestrian impulse has no effect during the opening phase OFF The Start Start pedestrian impulse during the opening phase causes the gate to stop Dip 4 wscicosctiststecascecusiuscasassessdsstsvarcsusassvesesadssenneses Automatic closing TCA ON Automatically closes the gate after a dwell time set by the TCA trimmer The automatic closing manoeuvre is activated after the gate has reached the opening end of stroke position after the gate opening time has ended or after the gate has stopped in the opening phase due to a Start impulse OFF Excludes automatic closing Dip 5 2 or 4 step logic 2P 4P ON A Start impulse given during the closing phase reverses the direction of movement during the opening phase it stops the gate Dip switch OFF OFF A S
7. Opening door safety microswitch S Electromechanical end of stroke unit P Pinion Q Control panel SB Emergency release C Box with lockable door 3 TECHNICAL SPECIFICATIONS 3 1 SP4000 SP4000 FAST Power supply three phase N 400V three phase 230V 10 50Hz Motor revolutions ss zen sana ia a inenen ger OD In SP 4000 kb NOIR kt JA E E pk A ia kak see 2800 min SP 4000 FAST Abs rbed POWER 1500W Max absorbed power 2 6A 400V 4 84A 230V POT a sista sara ar overload cutout wired in the panel EIER ala Reduction ratio Output revolution een 30min SP 4000 60 min SP 4000 FAST m 6mm z 18 teeth Max leaf weight 40000N 4000kg SP 4000 10000N 1000kg SP 4000 FAST end 10 1m min SP 4000 PE EE 20 2 m min SP 4000 FAST PAN ai a a stop with electric edge Reduction gear lubrication nnnnnnnenenneenennnerennnerennneerennneerennnen oil Manual manoeuvre nnen multi disk mechanical key release No manoeuvres in 24 hours continuous service Control unit SIRIO TEL with interface Environmental conditions nnen nennen from 15 C to 50 C Degree of protection IP X4 Electrical components IP 54 Dimensions See fig 2 Controller weight een 850N 86kg 230V three phase power supply available 3 2 SIRIO TEL Power supply ir 400 vac three phase 230 vac three phase Mains
8. by the gearmotor under normal operating condi tions is constant and does not exceed 70dB A 20 SCRAPPING Materials must be disposed of in conformity with the current regulations In case of scrapping the automation devices do not entail any particular risks or danger In case of materials to be recovered these should be sorted out by type electrical components copper aluminium plastic etc 21 DISMANTLING When the automation system is disassembled to be reassembled on another site proceed as follows e Disconnect the power supply and the entire electrical installation e Remove the gearmotor from its fixing base e Disassemble the control panel if separate and all installation compo nents e Inthe case where some of the components cannot be removed or are damaged they must be replaced 22 MALFUNCTION CAUSES AND REMEDIES 22 1 The gate does not open The motor does not turn 1 Check that the system is supplied with power see main switch 2 Check that the door safety microswitch operates correctly 3 Check that the overload cutout located inside the control panel has not been activated if necessary restore operation using the appropriate button and check current absorption by means of amperometric pliers 18 SP4000 SP4000 FAST Ver 05 4 Check that the photocells or electric edges are neither dirty nor engaged nor misaligned Otherwise proceed accordingly 5 Check that the electronic equipment i
9. edges instead of photocells have to be connected use terminal 35 BAR of the control unit Ifthe devices concerned are rubber edges instead of photocells use terminal 35 BAR in the control unit Dip 9 ON Dip 10 OFF leave jumped 29 26 C Connection of one photocell and one rubber edge Dip 9 OFF Dip 10 OFF D Connection of two photocells and one rubber edge Dip 9 OFF Dip 10 OFF When connecting two rubber edges and one photocell F1 and F2infig 19 D become 2 rubber edges and C1 one photocell invert the connections PHOT and BAR of the control unit with one another Dip 9 OFF Dip 10 OFF E Connection of three photocells and one rubber edge When connecting three rubber edges and one photocell F1 F2 and F3 fig 19 E become 3 rubber edges and C1 one photocell invert the connections PHOT and BAR of the control unit with one another Dip 9 OFF Dip 10 OFF F Connection of three photocells and two rubber edges When connecting three rubber edges and two photocells F1 F2 and F3 fig 19 F become three rubber edges C1 and C2 two photocells invert the connections PHOT and BAR of the control unit with one another Dip 9 OFF Dip 10 OFF G Connection of four photocells and one rubber edge When connecting four rubber edges and one photocell F1 F2 F3 and F4 fig 19 G become four rubber edges and C1 one photocell invert the connections PHOT and BAR of the control unit with one another Dip 9 OFF Dip 10 OFF 14
10. element out of the pinion and strongly weld the angle maintaining the play between pinion and rack approximately 4 5mm bars and the rack In order to keep the base plate correct position during installation it may WARNING Do not weld the joints of the rack elements together be useful to weld two iron rods under the track and then weld the log 9 Position another rack element next to the one welded previously Couple bolts onto them fig 3 the joints of the two elements by opposing a piece of rack fig 9 to keep 5 Position the base plate according to the mesurement specified in fig 4 the correct pitch and secure everything using suitable clamps The pinion symbol printed on the base plate must be visible and directed 10 Proceed to welding and positioning all the elements by repeating the towards the gate This also ensures the correct positioning of the pipe procedure described above or the cable channel for electrical connections 8 Pinion adjustment 6 Letthe single pipe or cable channel provided for electric cables protrude Having finished fixing the rack the rack pinion play must be adjusted as from the base plate follows with reference to fig 10 7 Proceed to casting the concrete 1 Slacken the four G dowels at the base of the actuator by approximately 8 Accurately check that 4 mm The positioning dimensions fig 4 are correct The base plate to be levelled in both directions The 4 stud threads and the base ar
11. for safety device check ring see fig 5 15 LOOP input for safety device check ring see fig 5 16 17 Second radio channel output for two channel receiver board n o 18 19 Antenna input for radio receiver board 18 signal 19 braid JP7 20 21 22 23 24 25 Outputs for the connection of safety devices which are to be che cked see fig 5 JP4 26 27 START button n o 26 28 Block button n c Additional buttons to be connected in series with one another 26 29 Photocell contact input n c If not used leave on If used while checking observe wiring diagram in fig 5 26 30 Opening limit switch n c If not used leave bridged 26 31 Closing limit switch n c If not used leave bridged 26 32 Pedestrian access button n o 26 33 Open button n o 26 34 Close button n o 26 35 IR edge contact input n c If not used leave bridged JP6 1 2 channel radio receiver board connector 12 1 Check of direction WARNING Before supplying the system with power it is compulsory to check the DIRECTION OF ROTATION as described below 1 Activate the release as described in the paragraph on EMERGENCY MANOEUVRE 2 Bring the leaf to the fully closed position by hand limit microswitch pressed 3 Whenthe system is supplied with power control unit door and box open the SWC LED must be off If the LED are on the SWO and SWO limit switch connections must be reversed in the control unit 4
12. ground 5 Fix the 4 levelling dowel lock nuts fig 10 ref G 6 Check the slack between pinion and rack along the whole rack length if necessary adjust the play between pinion and rack WARNING Remember that the life of the rack and pinion largely de pends on the mesh 9 FITTING OF END OF STROKE RUNNERS These are used to control the opening closing limit microswitches They can be directly welded on the rack or fixed by means of screws When fixed by screws the runner position can be re adjusted later WARNING The automation must not be electrically operated without the end of stroke runners This operation is to be carried out with the emergency release activated and mains power supply disconnected If the mains power is already connected ensure that the automation switch is down Activate the emergency release as described in the respective para graph Push the leaf fully open by hand and stop it approximately 4 5cm before the required stop point Connect an ohmmeter to the control unit terminals related to the opening limit switch SWO by consulting the paragraph on Terminal connec tions Check the instrument reading by pushing the end of stroke control lever by hand towards the opening direction the instrument must show interruption of continuity Position the end of stroke runner on the rack and push it against the end of stroke lever fig 11 ref P until the instrument signals
13. mm e Check that a differential switch with a 0 03A threshold is fitted just before the power supply mains Check that earthing is carried out correctly connect all metal parts for closure doors gates etc and all system components provided with an earth terminal e Fitallthe safety devices photocells electric edges etc which are needed to protect the area from any danger caused by squashing conveying and shearing e Place at least one light signal device blinker and fix a Warning sign to the structure where it can be easily seen The Company declines all responsibility with respect to the automation safety and correct operation when other manufacturers components are used Only use original parts for any maintenance or repair operation Do not modify the automation components unless explicitly authorised by the company e Instruct the product user about the control systems provided and the manual opening operation in case of emergency Do not allow persons or children to remain in the automation operation area Keep radio control or other control devices out of children s reach in order to avoid unintentional automation activation The user must avoid any attempt to carry out work or repair on the automation system and always request the assistance of qualified personnel e Anything which is not expressly provided for in the present instructions is not allowed e Installation must be carried out
14. release screw fig 24 ref V Turn key C anticlockwise until the pinion drive system becomes com pletely loose This way the pinion is released and the gate can be operated manu ally WARNING Considering the leaf weight it is recommended to guide the leaf manually along the entire run and absolutely avoid pushing it in an uncontrolled way SP4000 SP4000 FAST Ver 05 17 ENGLISH INSTALLATION MANUAL 15 2 Re activation e Open the actuator door with the appropriate key Insert the release key in the release screw fig 24 ref V and turn it clockwise until it is completely tightened e Put the release key back in its place close the actuator door and check that the automation operates electrically e Put the actuator door key away in a safe place known to the operators 16 AUTOMATION TESTING Before the installation is made fully operational carry out the following checks e Check that the overload cutout fig 22 ref SM is set for the rated current absorbed by the motor 400V 2 8A 230V 4 84A e Check that all safety devices limit microswitches photocells electric edges etc operate correctiy e Check the tightening torque of the pinion release emergency re lease e Check that the leaf stops within the time and limits provided for by current prescriptions e Check that the rack pinion mesh is correct 4mm minimum play e Check that the opening and clo
15. 00 FAST Ver 05 15 ENGLISH INSTALLATION MANUAL IMPORTANT Inthe case where the leaf keeps sliding afterthe stop command the moulded end section of the runner fig 11 ref A can be lengthened so as to stop the runner from going past the end of stroke point WARNING To avoid inefficiency or damage to the automation keep always a space of 4 5cm before the required opening closing end positions fig 12 10 GATE BACKSTOPS DANGER The gate must be provided with mechanical backstops both on closing and opening fig 12 ref F in order prevent it from coming out of the upper guide The mechanical stops must be sturdily secured to the ground a few centi metres beyond the electric stop point 11 ELECTRICAL INSTALLATION SET UP Lay out the electrical installation as shown in fig 13 with reference to the CEI 64 8 and IEC 364 provisions complying with the HD 384 and other national standards in force for electrical installation WARNING Check the actuator rating For the 400V three phase version connect the mains using a multipolar R S T N EARTH cable having a minimum cross section of 2 5 sq mm and complying with the current national standards e g HO7RN F type For the 230V three phase version connect the mains using a multipolar R S T EARTH cable having a minimum cross section of 2 5 sq mm and complying with the current national standards e g HO7RN F type Connect the control and safety devic
16. D811229 ver 05 11 10 07 UA AUTOMAZIONE PER CANCELLI SCORREVOLI A CREMAGLIERA AUTOMATION FOR RAK SLIDING GATES 8 AUTOMATIONS POUR PORTAILS COULISSANTS A CREMAILL RE AUTOMATIONENE FUR SCHIEBEGITTERTORE MIT ZAHNSTANGE AUTOMATIZACIONES PARA PORTONES CORREDIZOS CON CREMALLERA el ml fe i BE ACCIONADOR PARA PORTOES DE CORRER A CREMALLERA SP4000 SP4000 FAST ISTRUZIONI D USO E DI INSTALLAZIONE INSTALLATION AND USER S MANUAL INSTRUCTIONS D UTILISATION ET D INSTALLATION INSTALLATIONS UND GEBRAUCHSANLEITUNG INSTRUCCIONES DE USO Y DE INSTALACION INSTRUCOES DE USO E DE INSTALACAO AZIENDA CON SISTEMA DI GESTIONE Via Lago di Vico 44 N Schi zi INTEGRATO CERTIFICATO DA DNV Tal 39 0445 69 65 11 UNI EN ISO 9001 2000 Fax 39 0445 69 65 22 bft it UNI EN ISO 14001 2004 e mail Info bft it ENGLISH USER S MANUAL Thank you for buying this product our company is sure that you will be more than satisfied with the product s performance The product is supplied with a Warnings leaflet and an Instruction booklet These should both be read carefully as they provide important information about safety installa tion operation and maintenance This product complies with the recognised technical standards and safety regulations We declare that this product is in conformity with the following European Directives 89 336 EEC 73 23 EEC and 98 37
17. EEC and subsequent amendments 1 GENERAL OUTLINE The SP4000 SP4000 FAST controller consists of a strong gearmotor The motor reduction gear is an hydrodynamic coupling tipe that allows the gate leaf to start and stop smoothly in order to avoid high structural stress The self braking motor allows the leaf to stop rapidly avoiding uncontrollable inertial sliding movements The gearmotor is joined to the gate by means of a rack The control panel is incorporated and comprises protection fuses three phase overload cutout and control unit The function logic allows various configurations to be set in order to bet ter adapt the automation to the customer s needs e g automatic closing photocells activated on closing etc To change any settings contact a qualified technician installer The irreversible type gearmotor keeps the leaf locked on closing This way it does not need an electric lock A manual release system allows the leaf to be opened manually in case of power supply disconnection or inefficiency The installation must be provided with all the devices needed to guarantee safety of persons animals and things according to the provisions set out by the current standards 2 SAFETY If correctly installed and used this automation device satisfies the required safety standards However it is advisable to observe some practical rules in order to avoid accidental problems Before using the automation device carefull
18. P N T 400V 3 5x2 5mm 230V 3 4x2 5mm SP4000 SP4000 FAST Ver 05 41 Fig 14 NR ST 400V 40 39 38 37 45 46 47 SIRIOTEL 400 7x1 5 mm 42 SP4000 SP4000 FAST Ver 05 D811229 05 D811229 05 Fig 15 41 40 39 38 37 42 43 44 45 46 47 SIRIOTEL 230 RST 230V 7 x 1 5 mm SP4000 SP4000 FAST Ver 05 43 D811229 05
19. andards and the instructions contained in the present manual The descriptions and illustrations contained in the present manual are not binding The Company reserves the right to make any alterations deemed appropriate for the technical manufacturing and commercial improvement of the product while leaving the essential product fea tures unchanged at any time and without undertaking to update the present publication Fig 1 Fig 2 D811229_05 ENGLISH INSTALLATION MANUAL Thank you for buying this product our company is sure that you will be more than satisfied with the product s performance The product is supplied with a Warnings leaflet and an Instruction booklet These should both be read carefully as they provide important information about safety installa tion operation and maintenance This product complies with the recognised technical standards and safety regulations We declare that this product is in conformity with the following European Directives 89 336 EEC and 73 23 EEC 98 37 EEC and subsequent amendments 1 GENERAL SAFETY WARNING An incorrect installation or improper use of the product can cause damage to persons animals or things The Warnings leaflet and all Instruction booklets supplied with this product should be read carefully as they provide important information about safety installation operation an
20. d maintenance e Scrap packing materials plastic cardboard polystyrene etc according to the provisions set out by current standards Keep nylon or polystyrene bags out of children s reach Keep the instructions together with the technical brochure for future reference This product was exclusively designed and manufactured for the use specified in the present documentation Uses not specified in this docu mentation could damage the product and be dangerous The Company declines all responsibility for any consequences result ing from improper use of the product or use which is different from that expected and specified in the present documentation Do not install the product in explosive atmosphere e The construction elements must comply with the Current Standards The Company declines all responsibility for any consequences result ing from failure to observe good technical practice when constructing closing structures door gates etc as well as from any deformation which might occur during use e The installation must comply with the provisions set out by the Current Standards and always respect good technical practice Disconnect the electrical power supply before carrying out any operations on the installation Also disconnect any buffer batteries if fitted e Fit an omnipolar circuit breaker or thermal magnetic circuit breaker on the mains power supply having a contact opening distance equal to or greater than 3
21. ding to the current prescriptions D811229_05 D811229 05 INSTALLATION MANUAL ENGLISH 5 BASE PLATE ANCHORING 4 Restthe end of one rack element on the control pinion keeping it levelled 1 Identify a suitable position and check that there are no underground parallel to the track cables or pipes 5 Rest one angle bar on the rack and secure it with a suitable clamp while 2 Arrange for a pit or column near the fixing plate for the various con keeping the rack level and lined up with the pinion profile spot weld the nections in order to have a single raceway with a 60 80mm diameter angle bar to the gate and then the rack to the angle bar fig 8 reaching the actuator 6 Push the leaf by hand as far as the other end of the rack centre the 3 The anchoring base which is already assembled fig 3 must be posi rack into the pinion teeth rest one angle bar on the rack secure it with tioned with the gear label facing the gate a suitable clamp spot weld it to the gate and then weld the rack to the 4 Dig a hole having the size specified in fig 3 where to cement the base angle bar plate log bolts to fix the actuator with If the sliding track is already there 7 While sliding the leaf by hand position and lightly spot weld the inter digging must be partly carried out in the track foundation casting This mediate angle bars one every 80 100cm way should the track sag the gearmotor base would also lower thus 8 Slide the rack
22. e actuator from operating electrically e Take out the release key fig 2 ref C located inside the box and insert it in the release screw fig 2 ref V e Turn the key fig 2 ref C anticlockwise until the pinion drive system becomes completely loosen This way the pinion is released and the gate can be operated manually WARNING Considering the leaf weight it is recommended to guide the leaf manually along the entire run and absolutely avoid to push it in an uncontrolled way 4 SP4000 SP4000 FAST Ver 05 3 2 Re activation Open the actuator door with the appropriate key Insert the release key fig 2 ref C in the release screw fig 2 ref V and turn it clockwise until it is completely tightened e Put release key C back in its place close the actuator door and check that the automation operates electrically Put the actuator door key away in a safe place known to the operators 4 MAINTENANCE AND DEMOLITION The maintenance of the system should only be carried out by qualified personnel regularly The materials making up the set and its packing must be disposed of according to the regulations in force Batteries must be properly disposed of WARNINGS Correct controller operation is only ensured when the data contained in the present manual are observed The company is not to be held responsible for any damage resulting from failure to observe the installation st
23. e free from cement Let the casting harden Note The actuator must be fixed to the foundation base which comprises a steel plate treated against corrosion and the log bolts to anchor the plate to the ground WARNING Do not loosen the nuts securing the log bolts After cement ing use a dynamometric wrench to check that these are tightened with a 70Nm torque Fig 5 shows dimensions and holes to be drilled in the actuator base 6 GEARMOTOR FIXING When the casting has hardened make all the mains and accessory con nection cables go through letting them protrude from the foundation plate by approximately 1 metre Observe fig 6 and proceed as follows Open the door and unscrew the 4 screws which fix the protective cover to the base fig 1 ref C using a suitable key Position the actuator over the plate and insert all the cables or pipes in the appropriate hole fig 6 and the tie rods in the fixing slots Thread a flat spacer washer a spring washer and an M12 nut on each one of the four base tie rods Leave the nuts loose for correct positioning Fit the four levelling dowels fig 7 ref G and adjust them so as to level fig 7 ref L the actuator which should be raised by approximately 8 10mm with respect to the foundation base Slide the actuator in the appropriate slots find its final position respect ing the measurements specified in fig 4 and fix the four nuts fig 7 ref T which secure t
24. es in compliance with the previously mentioned technical installation standards The mains power supply connections must be kept totally separate from the auxiliary connections Fig 13 shows the number of connections andthe cross section for approximate lengths of 100 metres in case of greater lengths calculate the cross section for the true automation load The main automation components are fig 13 I Type approved omnipolar circuit breaker with adequate capacity and at least 3 mm contact opening provided with protection against overloads and short circuits suitable for cutting out automation from the mains If not already installed place atype approved differential switch with a 0 03A threshold before the automation system QR Control panel and incorporated receiver s Key selector AL Blinker with tuned antenna M Actuator E Electric lock P Control buttons cs Electric edge CC Edge control Fte Fre Pair of external photocells Fti Fri Pair of internal photocells CF Posts T 1 2 4 channel transmitter WARNING Operator without torque limiter install the actuator with appropriate safety systems eg device type E item 5 5 1 of EN12453 2000 standard 12 CONTROL PANEL CONNECTIONS After the appropriate electric cables have been passed through the raceways and fixed to the various automation components in the chosen points these must be connected according to the indications and diagrams shown in the relevant instructio
25. has been triggered Find the hidrodynamic coupling oil plug the appropriate type of oil and proceed as follows Disconnect the mains power supply Remove the box Remove the actuator from its fixing base and lay it down tilted to the right with the motor in a horizontal position Rotate the hydrodynamic coupling by hand until it shows the green thermal plug fig 24 ref TV to be replaced For maintenance and repair carefully read the hydrodynamic coupling instruction manual supplied with the product and follow the relevant instructions Reposition the actuator in the base plate align and secure it Refit the box the doors and then recheck operation The descriptions and illustrations contained in the present manual are not binding The Company reserves the right to make any alterations deemed appropriate for the technical manufacturing and commercial improvement of the product while leaving the essential product features unchanged at any time and without undertaking to update the present publication D811229 05 SP4000 SP4000 FAST Ver 05 39
26. he actuator to the foundation plate and the levelling dowel lock nuts Note the rack teeth should mesh with the pinion along their entire width 7 ARRANGEMENT FOR RACK FITTING A steel rack having a pitch of m 6mm teeth and cross section of at least 30x30mm must be fixed to the gate It is usually supplied in 2 metre ele ments As far as length is concerned this must take into account the passage space the pinion meshing section and also the space for fixing the runners controlling the end of stroke Rack fixing must be suitable for the type of gate used As an example this paragraph describes the rack fixing method by means of welded angle bars fig 8 WARNING Welding is to be carried out by a skilled operator wearing all personal protective equipment prescribed by the current safety standards During welding operations use suitable screens to protect the actuator from any welding spits 7 1 Fitting Prepare some rack fixing angle bars using adequately sized L shaped sections They must be fixed or welded at a distance of approximately 80 100cm 2 Bring the gate to a fully closed position or open if more practical by hand 3 Activate the emergency release See paragraph on EMERGENCY MANOEUVRE 2 Check levelling by means of a level 3 Check that the rack meshes with the pinion all along its width and the leaf stroke 4 Fix the 4 log bolts nuts fig 10 ref T which fasten the actuator to the
27. l self diagnosing systems and always provide a voltage free output contact OFF The photocells are included in the Ok safety check cycle which is carried out before each manoeuvre For connection refer to the enclosed diagrams DID TO k tikit anana E Activates the rubber edge device control logic ON The edge devices are excluded from the safety check cycle which is carried out before each manoeuvre however their logic state is analysed for connection refer to the typical method of connecting infrared edges with continuously active beams This is used to connect IR edges which have not been checked or have internal self diagnosing system and always provide a voltage free output contact OFF The IR edge devices are included in the Ok safety check cycle which is carried out before each manoeuvre For connection refer to the enclosed diagrams Unchecked edge BAR 14 2 Trimmer set functions TW PED Sets the partial operation time of a sliding gate which is being used for both vehicles and pedestrians TW Sets the operation time during both the opening and closing phases adjustable from 3 to 210 seconds TCA Sets the dwell time after which the gate closes automatically from 1 to 120 seconds 14 3 LED functions The SIRIOTEL control unit is provided with leds which are useful in identifying any anomalies in the system DL1 Stays on when supplied with mains power and with F1 fuse in tact DL2 Comes on when the
28. low voltage insulation nnen gt 2MOhm 500Vdc Mains low voltage dielectric strength ee 3750 Vac 1 Power supply to accessories rrrnnnnnrnnnonvrnnnnnvrnnnnnrnnnnnrrnnnnnnnnn 24Vac 0 5A Gate open warning light 24 3W Blik s a isss sin kasara nun 230V 40W 4 PRELIMINARY CHECKS Check that the gate structure is conform to whatever is prescribed by the current standards and in particular that e the gate sliding track is linear and horizontal and the wheels are suitable for supporting the gate weight e the gate manual operation can be carried out smoothly along its entire run and there is no excessive side slipping e acorrect play is provided between the upper guide and the gate to ensure regular noiseless movement e the gate stops on opening and closing are or can be positioned e the established position for gearmotor fixing allows the emergency manoeuvre to be carried out smoothly and safely Inthe case where the elements checked do not meet the above requirements proceed to carrying out the necessary corrective actions or replacements WARNING Remember that control devices are intended to facilitate gate use but can not solve problems due to any defects or deficiency resulting from failure to carry out gate maintenance Take the product out of its packing and inspect it for damage Should it be damaged contact your dealer Remember to dispose of its components card board polystyrene nylon etc accor
29. microswitch intervention After identifying the runner position fix it by spot welding In the case of screw fixing mark the identified position and proceed accordingly Connect the instrument to the control unit terminals related to the clos ing limit switch SWC Check the instrument reading by pushing the end of stroke control lever by hand towards the opening direction the instrument must show interruption of continuity Push the leaf fully closed by hand Stop the leaf by approximately 4 5cm from the required closing point If necessary take into account any clearance fig 12 or impact device fig 13 ref CS needed according to the provisions set out by current national standards Position the end of stroke runner on the rack and push it against the end of stroke lever until the instrument signals microswitch intervention 10 After identifying the runner position fix it by spot welding In the case of screw fixing mark the position and proceed accordingly 11 Disconnect the instrument restore motorised operation see paragraph on Emergency release Correct electrical limit switch intervention is to be checked after carrying out electrical connections and checking the DIRECTION OF ROTATION see relevant paragraph If the position is correct secure the welded runners with sturdy welding or check that the fixing screws to be well tightened depending on the chosen fixing way 9 SP4000 SP40
30. motor is activated during closing DL3 Comes on when the motor is activated during opening DL4 Comes on following the Start command or the activation of the first radio receiver channel DL5 Goes off when the block command is activated DL6 Goes off when photocells are not aligned i e when obstacles are present When Dip switch 9 is OFF the photocells and related leds are only activated during manoeuvring DL7 Goes off when the gate is in the completely open position if pro vided with end of stroke device DL8 Goes off when the gate is in the completely closed position if provided with end of stroke device DL9 Comes on at the Start command for pedestrian gate DL10 Comes on with manual opening command DL11 Comes on with manual closing command DL12 Goes off when the pneumatic edge is activated When Dip switch 10 is OFF the edge and its related LED are only activated during manoeuvring DL13 Comes on when the safety ring is closed DL14 Comes on when the safety micro has stepped in 15 EMERGENCY MANOEUVRE When the electric supply is disconnected or the automation is faulty the leaf must be opened manually 15 1 Activation Open the front actuator door using the key provided fig 23 At the time of opening a safety microswitch stops the actuator fig 23 ref S from operating electrically e Take out the release key fig 23 ref C located inside the box and insert it in the
31. n manuals Connect the phase neutral 230V three phase excluded and earth compul sory cables The protection earth wire having ayellow green insulating sheath must be connected to the appropriately marked terminals provided The automation device is to be operated after all the safety devices have been connected and checked Fig 14 15 shows the wiring diagram of the panel fitted to the actuator Here follows a description of the terminals to be connected to the control panel fig 14 15 including the SIRIO TEL mod unit fig 16 Panel N R S T EARTH 400Vac 10 50Hz three phase panel power supply R S T EARTH 230Vac 10 50Hz three phase panel power supply SIRIO TEL control unit terminal board fig 16 N B The board is supplied with a series of previously bridged terminals The jumpers refer to the following terminals 26 29 26 30 26 31 26 35 If these terminals are not used leave them bridged JP1 THREE PHASE 400V 1 2 3 4 Three phase power supply neutral 400V 1N 2R 3S 4T 8 9 230Vac output for blinker 40W max 16 SP4000 SP4000 FAST Ver 05 JP1 THREE PHASE 230V 2 3 4 Three phase power supply 230V 2R 3S 4T 8 9 230Vac output for blinker 40W max JP2 10 11 24Vac 3W output for gate open warning light 11 12 24Vac power supply to accessories and safety devices which are not checked 12 13 24VTx power supply only for safety device transmitters which are checked 14 LOOP1 input
32. r Infrarotleisten TX Sendeeinheit der Phototellen oder Infrarotleisten F1 F2 F3 F4 Empfangsvorrichtungen der Photozellen C1 C2 C3 C4 Empfangsvorrichtungen der Sicherheitsleisten Leyenda RX receptor fotoc lulas o barras de infrarrojos TX receptor fotoc lulas o barras de infrarrojos F1 F2 F3 F4 dispositivos receptores fotoc lulas C1 C2 C3 C4 dispositivos receptores barras sensibles Legenda RX ricevente fotocellule o coste infrarossi TX trasmittente fotocellule o coste infrarossi F1 F2 F3 F4 dispositivi riceventi fotocellule C1 C2 C3 C4 dispositivi riceventi coste sensibili Fig 20 Fig 21 SP4000 SP4000 FAST Ver 05 45 40 6zzil18a N A W V SA b Fig 24 Q f TA Fig 22 Fig 23 46 SP4000 SP4000 FAST Ver 05
33. s correctly supplied with power Check that the fuses are not damaged 6 Bymeans ofthe control unit diagnosing LEDs see respective instructions check that the functions are correct If not identify the cause of any fault Ifthe LEDs show a persistent unwanted start command check that there are no radio controls start buttons or other control devices keeping the start contact activated closed 7 Ifthe control units does not work replace it 22 2 The gate does not open The motor turns but there is no move ment 1 The manual release was left activated Restore motorised operation 2 Check whether the gate is well housed in the mechanical end of stroke stops Release the gate manually move it from its position and restore motorised operation Check and correct the position of the end of stroke runners to anticipate microswitch intervention If after electric stoppage there is excessive leaf sliding check the electric brake air gap as specified in the motor instruction manual supplied with the product 3 Check that the gate does not show mechanical defects as for example wheels blocked pinion rack misaligned etc 4 If the motor turns but the leaf is not strong enough to move check that there are no oil leaks in the coupling and check the oil level in the hydrodynamic coupling as explained in the instruction manual for the coupling 5 Any abundant oil leak may indicate that the hydrodynamic coupling thermal protection
34. sing end of stroke runners are correctly positioned and secured e Check the start and stop operation in case of manual control e Check the start and stop operation in case of remote radio control e Check the normal or customised function logic e Check that all components are tightly secured e Apply the danger warning label fig 23 17 CONTROL The use of this control device allows the gate to be opened and closed au tomatically There are different types of controls manual remote magnetic badge access control etc depending on the installation requirements and characteristics For the various control systems refer to the applicable instructions Explain the correct operation of the automation device to the end users 18 Maintenance WARNING Any maintenance operation must be carried out by qualified personnel see paragraph 2 e Check the play between the pinion and rack 4mm c a Moderately clean and grease the rack Always keep the sliding track clean and free from debris e Occasionally clean the photocell optical elements e Check the correct tightening torque of the pinion release screw e When any operational malfunction is found and not solved disconnect the mains power supply When automation is out of order activate the emergency release see paragraph EMERGENCY RELEASE so as to put the pinion in neutral and allow the gate to be opened or closed manually 19 NOISE The aerial noise produced
35. tart impulse given while the gate is moving causes it to stop the following impulse reverses the running direction 4 step logic N B The Start impulse in the opening phase has no effect when Dip switch 3 is ON DIP 6 aasaaornasrsansenasrsnsennaesaneansan senses tonsendvaassdnadsdadersaecse Pre alarm PREALL ON The blinker comes on about 3 seconds before the motor starts OFF The blinker comes on at the same time as the motor starts D P RO Open Close command U P Activates the signals connected to terminals 33 34 ON Hold to run operation the manoeuvre continues as long as pressure is maintained on the command button OFF Separate automatic Open Close operation by means of an impulse it opens the gate if closed and vice versa Dip 8 aiceiss issss ssssasssaissss Reduced or normal operation time range S TW ON TW operation time ranging between 1 90 seconds TW PED pedes trian operation time from 1 to 20 seconds OFF TW operation time ranging between 3 210 seconds TW PED pede strian operation time from 5 to 60 seconds DIP 9 OT Unchecked photocells FNV Activates the photocell control logic ON The photocells are excluded from the safety check cycle which is carried out before each manoeuvre however their logic state is analysed for connection refer to the typical method of connecting photocells with continuously active beams This is used to connect photocells which have not been checked or have interna
36. using the safety devices and controls prescribed by the EN 12978 Standard 2 GENERAL OUTLINE The SP4000 SP4000 FAST controller consists of a strong gearmotor The motor reduction gear is an hydrodynamic coupling tipe that allows the gate leaf to start and stop smoothly in order to avoid high structural stress The self braking motor allows the leaf to stop rapidly avoiding uncontrollable inertial sliding movements The gearmotor is joined to the gate by means of a rack The control panel is incorporated and comprises protection fuses three phase overload cutout and control unit 14 SP4000 SP4000 FAST Ver 05 The function logic allows various configurations to be set in order to bet ter adapt the automation to the customer s needs e g automatic closing photocells activated on closing etc To change any settings contact a qualified technician installer The irreversible type gearmotor keeps the leaf locked on closing This way it does not need an electric lock A manual release system allows the leaf to be opened manually in case of power supply disconnection or inefficiency The installation must be provided with all the devices needed to guarantee safety of persons animals and things according to the provisions set out by the current standards The gearmotor fig 1 comprises MF Motor with electric brake G Hydrodynamic motor reduction gear coupling R Reduction gear in oil bath with worm screw wheel MS
37. vices WITH INTERNAL SELF DIAGNOSIS Connections must be carried out as shown in fig 18 Keep the Dip switches 9 and 10 in the ON position standard setting The tripping contacts of several devices of the same type must be connected in series D811229_05 229 05 co a INSTALLATION MANUAL ENGLISH 13 3 Safety devices WITHOUT SELF DIAGNOSIS but with voltage free EX CHANGE CONTACTS We conventionally make reference to a receiving device RCS fig 5 with 5 terminals which have the following functions terminals 1 and 2 are for 24 Vac power supply terminal 3 is a common terminal terminal 4 is a normally closed contact not in use terminal 5 is a normally open contact not in use A Fig 19 A shows the wiring diagram for connecting the power supply to those receivers and transmitters for which a self diagnosis is required B Fig 19 B Connection of one or more receivers photocell of the same type up to a maximum of four Dip 9 OFF Dip 10 ON photocells only leave jumped 35 26 For example if there are two photocells connect F1 and F2 then interrupt the connection chain by connecting the terminal 4 of F2 to LOOP1 and the terminal 5 of F2 to COM If only one receiver has to be connected connection must be made as shown in fig 19 ref 1 If the receivers to be connected are less than four it is necessary to interrupt the connection chain by performing the connections as shown in fig 19 ref 2 or 3 If rubber
38. y read the operation instructions and keep them for future reference Keep children persons and things outside the automation working area particularly during operation Keep radio control or other control devices out of children s reach in order to avoid any unintentional automation activation Do not intentionally oppose the leaf movement Do not attempt to open the gate manually before to have released the motor by mean of the appropriate key Do not modify the automation components Incase of malfunction disconnect the power supply activate the emer gency release in order to be able to open the gate manually and request the assistance of a qualified technician Before proceeding to any outside cleaning operation disconnect the mains powers supply Keep the sliding guide of the gate photocell optical components and light signal devices clean Check that the safety devices photocells are not obscured by branches or shrubs e Check the rack lubrication periodically e Forany direct assistance to the automation system request the help of a qualified technician installer Have qualified personnel checking the automation system once a year 3 EMERGENCY MANOEUVRE When the electric supply is disconnected or the automation is faulty the leaf must be opened manually 3 1 Activation e Open the front actuator door using the key provided fig 1 At the time of opening a safety microswitch stops th
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