pneumatıc actuators user manual
Contents
1. eol ln eo SS S l n 51 11 esi s 2 2151312185 ela sEE SSSZSZESE E Y 2 6 55b ca Ea Y 5 bar 4 5 bar 4 bar 7615 ERE 67 62 2 m mu E IN m n NE mE 8 _ 7 B _ 25 RO N S GE ez ixisic 25 Number SR52 SR60 SR 5 SR80 Tab 13 General Dimensions of 3 Position 180 Actuators Tab 11 Spring Return Actuator Torque Ratings Nm E SMS SANAY MALZEMELER RET M VE SATI I A SMS Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey E SMS SANAY MALZEMELER RET M VE SATI I A SMS Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye stanbul Turkey LA Kocaeli Turkey Factory MES OSB 5 Cad No 6 Cerkesli OSB Mah Dilovasi Tel 90 262 290 20 20 Fax 90 262 290 20 21 Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr 14 Kocaeli Turkey Factory MES O S B 5 Cad No 6 erke li OSB Mah Dilovas Tel 90 262 290 20 20 Fax 90 262 290 20 21 Tel 90 216 364 34 05 Fax 90 216 32. OX Mme mil eri CD OX OX lr Ec im Hf OMY DAIL DI CO CO KH KP KH aim SAINI NI RI oO CIS 5 PE Pp ol SPE X S ill SF SS S n S 9e ee r NIN NP KL mL NI NIN KH KH RPO 5 me op my Ay CISTI SI SI ALOR AISI RIA SIS ETSI SI 15161 ep 2 o o 2 Sy ee ep ey ay S Sy eS e l iri o Rs e eS 50 a I lt L e lt lt o ele s MS sseazszi isizisl lsisisiz slzislslalaisislsi l sislelel ls slalsislslisinisisi siz L e rele s E ele
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4. Dedit burma mo et 02 ALI del te maks Tola ure DA Em a Do iq AA A Ie 1 na A izimi i oer dieti ki Pr yoppa viaii endl mdi hentai bah ura n ae Pi Mm male md q m r loa nal ien gem m Cors a quq yn AI Fi m LIFT snb 2 om mo m na m jen A T VRheinland dien Pi _ Ha I EDI m m 1 dese T 3 SMS SANAY MALZEMELER RET M VE SATI I A Uu NN xx nn n asm sSssss sSsSssnas sn n unnn uY x xCx x C 2 SMS Head Office Bostanc Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye stanbul Turkey Factory MES O S B 5 Cad No 6 erke li OSB Mah Dilovas Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 26 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A TORK valve amp automation WARRANTY CONDITIONS 1 If there is a fault caused by the production the manufacturer will repair or replace the defective produ
5. a b T
6. erke li OSB Mah Dilovas Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A TORHRK PNEUMATIC ACTUATORS RA valve s automation USER MANUAL SERIES c Exploded Drawings and Part Lists Fig Exploded drawing of Spring Return Actuators RA032 RA040 RA060 RA080 RA 100 RA120 29 SERRATED LOCK WASHER DIN 6798 M5 STAINLESSSTEEL NOS 1 28 GROUND CONNECTOR BAS NOS 1 27 WASHERDIN 125 M5 X STAINLESSSTEEL NOS 1 26 SPRING WASHER DIN 6799 M5 STAINLESSSTEEL NOS 1 25 BOLT DIN 7985 M5X16 STAINLESSSTEEL NOS 1 24 INDICATOR 8 NOS 1 1 19 SPRING CL P PINION DIN 471150 STELALLOY NOS 1 18 THRUST BEARING PINION POLYPHTALAMIDE NOS 1 17 O RING J NIRILE NBR7 NOS 1 16 BEARING PINIONTOP POLYPHTALAMIDE NOS 1 15 BEARING PINION BOTTOM POLYPHTALAMIDE NOS 1 14 O RING PINION BOTTOM J NIRIL NBR7 NMS 1 13 COVERBOLTDIN912M5X16 STAINLESSSTELL NOS 8 F 10 O RING PISTON uf f0f0 0 X NIHRLE NBR7Z NOS
7. 0 33 1 70 e 98 45 46 80 50 25 36 M5 JUMP 9 372 70 0 520 706 80 800 300 1360 9 45 0 39 7 900 Fos F07 2420 1169 915 1092 so 700 me Y M 548 1309 ms for il 242211169 918 1092 80 300 so 700 me ve 14 sea 1369 fos For 2820 1300 95 0 1210 80 800 300 70 190 Mo ur 17 610 1650 1600 7 F0 Lm 5 1600 1162 1500 80 800 300 70 1020 me ve 820 woo FO 1 1 182 80 1 xo 102 wo wo ve 27 i 91 zo Fo H sra ne 202 202 80 102 100 mo vi 2207 100 vr 236 Fo Fa 268 242 242 o xo wons wr m 28 sxlaq a a OO 1372 200 320 108 80 600 bam ms 5 397 900 mao 300 we sz eos 5 7726 852 62 0 82 7 80 800 42 50 700 we 40 47 0 11052 Fus F7 24201691918 11092 80 300 700 M 18 89 uso Fos For 2420169 110921 80 800 so 700 m6 me ur 14 sas sas uso rs For ams Su s
8. 2 9 BEARING PISTON SLIDING POLYPHTALAMDE NOS 2 8 BEARING PISTONBACK X POLYPHTALAMIDE NOS 2 7 CAM STOPARRANGEMENT STANLESSSTELL 1 RINON SECANO 4 COVERRIGHT DIECASTALUMNIUM NOS 1 3 DIECASTALIMNIUM NOS 1 1 BODY EXTRUDEDALUMINIUMALLOY NOS 1 Part Name Material Quanti Tab 1 Part list of Spring Return Actuators RA032 RA040 RA060 RA080 RA 1 00 RA 120 SMS SANAY MALZEMELER RET M VE SATI I A SM Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye stanbul Turkey Factory IMES 5 5 Cad No 6 erke li OSB Mah Dilovas Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A SM Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 4 PNEUMATIC ACTUATORS RA valve s automation USER MANUAL SERIES Fig 4 Exploded drawing of Double Acting Actuators RA032 RA040 RA060 RA080 RA100 RA 120 SERRATED LOCK VVASHER D N 6798 M5 NOS GROUND CONNECTOR 23 BOLTDIN7985M5X16 STAINLESS STEEL 0 9 O RING PISTON vufuf f f
9. 20 working days Seller Distributor Address Name Surname Emre UZUN Name Surname Title Quality Manager Title Date 23 12 2013 VA Date SIT HE UT A ua Signature a PA k i PA 1 if 1 EF R XB Wild i i TY m R u i 4 FIL LI i bad Eno 1 HM 11 FAL 19 F T LT APT B E L 1 E 1 u 1 R i 1 H L n R LL roa I ud 1 r H L 1 id ire L j nni E n cr m E ER ER ETHI I LM Ll LA FAL 1 LLL TGLIEML PS El 1 411 hi L HET n E E m r IL bF E 10 m rin LL GUR PERO Inm eU I CARI IERI ANDE P ECL E a sere Aj TL Ail F n l 1 k HELAL 4 Le EL 4 PaL Li kil ki MUR EB T FN EE Ri E VL y il b Hmi i p Anar di i LN 14 1 Lott Ll F Fi i d d i 1 F T 1 4 LI DIM p 1 r m i m i T m 1 1 LJ ru 1 i ELT LA EH kiri 31 1 META fi RI E a Ef T 4 ET 1 L L LLL LE it uk Fi ki r E all 1 LE r ILF A FREE al a 1 Uk i El 1 T PINTA 1
10. NITRILE NBR7O 8 BEARING PISTON SLIDING POLYPHTALAMIDE 6 CAM STOP ARRANGEMENT STAINLESSSTEIL NOS No Part Name Material Unit Tab 2 Part list of Double Acting Actuators RA032 RAO40 RA060 RA080 RA 100 RA 1 20 2 2 92 2 2 2 2 2 212 2 2 2 2 2 2 2 2 21212 121212121212 lun lun lun lun lun lun lun fun un lun lun Jun Jun lun SMS SANAY MALZEMELER RET M VE SATI I A Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory MES O S B 5 Cad No 6 erke li OSB Mah Dilovas Kocaeli Turkey All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A 4 PNEUMATIC ACTUATORS valve amp automation USER MANUAL g8go 71 4 PNEUMATIC ACTUATORS valve amp automation USER MANUAL Fig 5 Exploded drawing of Spring Return Actuators RA143 RA160 RA200 RA400 22 SERRATED LOCK WASHER DIN 6798 5 1 STAINLESS STEEL Adet 1 21 GAUNDCONNECTOO 8 60 BAS Jj Adet 1 20 VAASHERD N1250M5 X STA MLESSSEEL Adt 1 19 SPRING WASHER DIN 6799M5 STAINLESSSTEEL_____ Adet 1 18 BOLT DIN 7985 MSXI6 SIAINLSSSTHLL E Ade MEDICUM A INE 0 NE 16 SPRING CLIP PINION D N 471 398 C C STELALLOY Aeli 1 15 THRUST BEARING PINION POL
11. SMS SANAY MALZEMELER RET M VE SATI I A Eu NNNNNNNNNNNNNNNHNIMNZNZNINZINZINZIZIUU y us vn x o nn nbCDBkPnaz nx Um n n n ndndn d ndnd mndn n nmn C xuuuuuunuumuuunmnnq SMS Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye stanbul Turkey Factory MES O S B 5 Cad No 6 erke li OSB Mah Dilovas Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A 20 PNEUMATIC ACTUATORS valve amp automation USER MANUAL TORK IV When mounting the actuator pay attention to open and close position of valve Before connect the actuator and valve to the piping system check the position of the valve and the actuator pinion V Mount the actuator to the valve with set screw and nut by suitable tools E SMS SANAY MALZEMELER RET M VE SATI I A uu SuuuNERNNNUNIZNIZIUUZU xn s s SS unnnnunun an n q n n n nnxn n7h nsnnan omsnn o os nuon a nanan xss nso xx uumuuuumuumuumumuuuuuuuuununuuN SMS Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Tur
12. Sok No 16 Y Dudullu 34776 mraniye stanbul Turkey Tel 90 216 364 34 05 Fax 90 216 364 37 57 export sms tork com www sms tork com tr Factory MES O S B 5 Cad No 6 erke li OSB Mah Dilovas Kocaeli Turkey Tel 90 262 290 20 20 Fax 90 262 290 20 21 22 TORK valve s automation PNEUMATIC ACTUATORS USER MANUAL Spring Return Actuators Open Position l Connect the actuator to pressurized air system Give some pressure to Port A to open the actuator Il Adjust the pistons to accurate position by using wrench IIl Turn the left set screw until an obstruction is felt Do not turn anymore and do not force it For lock the set screw use lock nut Spring Return Actuators Close Position Release the pressure in Port A Springs wouldclose the actuator Il Adjust the pistons to accurate position by using wrench IIl Turn the right set screw until an obstruction is felt Do not turn anymore and do not force it For lock the set screw use lock nut c Mounting the Namur Solenoid to Actuator Assembly Mount the solenoid to the actuator with socket head screw by suitable tools NOTE To prevent the water hammer connect the throttle valve s to the namur solenoid exhaust s with suitable tool and sealing Pressurized air discharge time can be adjusted with throttle valve s thus the valves Opening or Closing speed adjusted too
13. are belongs to SMS Sanayi Malzemeleri retim ve Sat A PNEUMATIC ACTUATORS valve amp automation USER MANUAL f Techical Specifications Manual Stroke Adjustment NamurValve 5 8 Connection According to VDI VDE 3845 Namur Standard Mountaing for Solenoid Valves Connection according to ISO 5211 DIN 3337 Star Square Oval Square General Application On request Fig 8 General Dimensions of TORK Actuators VDI VDE 3845 NAMUR ISO 5211 E SMS SANAY MALZEMELER RET M VE SATI I A EuNNNNNNNHNHNZHZNHZNHNNZHZNNZZNMNZHZIZIZZIZ x n sssss S S SxSssBnunx naamasm a np xxnasn n n n nq n n dmnnnnhununn an po xn nanmummnmkmmmmmdmmmunmumamammmC x umumumuumumuuunumumuunuuunuuunuuuuuuunu SMS Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory MES O S B 5 Cad No 6 erke li OSB Mah Dilovas Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A g8go 71 4 PNEUMATIC ACTUATORS valve s automation USER MANUAL TORK PNEUMATIC ACTUATORS valve s automation USER MANUAL 0 03 026 0 85 022 026 034 102 0 27
14. m f ws ms uo m 305 Tu ww we v Taylan fv m vs ea 69 son mo o wo ver mz o wn 7 ro su Tas Tat mo wo re Cw pee we ons Ta e o ni 3s 0 ax w v gt 35 0 38 a9 29 00005 NR r 130 300 ts m rlsl mi m 2 _ Tab 6 General Dimensions of TORK Actuators Tab 9 Special Dimensions of TORK Actuators DOUBLE ACTING TORQUE RATING N m Operating Pressure Castor su st sur sr star sstar 6500 Ther Pala ajos pol e www v a s ww 3s m ss ws xo lm ran wa ww e am we Tab 7 General Dimensions of 120 Turn Actuators he m6 0 om ws elie om 37 9 hwe wi e em m nni e 9 52 ras mss ors wa s so vo ms wm w w ses so 069 mi vo se ros 0 30 smi ms 73 sm as 7 a m7 0 es wne w we ww 4 e s w simli we we 508 503 169 wm ww v s slm wo nea mo ve vm s uz wo Tab 8 General Dimensions of 180 Turn Actuators Tab 10 Double Acting Actuator Torque Ratings Nm 3 SMS SANAY MALZEMELER RET
15. valve s automation In exproof models mount the main supply ground cable socket color code is yellow green to the ground connector on the pneumatic actuator PNEUMATIC ACTUATORS USER MANUAL f Ground Connection g Actuator Supply Condition Mount the position indicator to the actuator with flat screw by suitable tool A Before connect the actuator and switch box check the position of the switch box and the actuator pinion Pneumatic connections should be disconnected before any intervention E SMS SANAY MALZEMELER RET M VE SATI I A SMS Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye stanbul Turkey Tel 90 216 364 34 05 Fax 90 216 364 37 57 export sms tork com www sms tork com tr Factory MES OSB 5 Cad No 6 Cerkesli OSB Mah Dilovasi Kocaeli Turkey 24 Tel 90 262 290 20 20 Fax 4 90 262 290 2021 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A E SMS SANAY MALZEMELER RET M VE SATI I A Head Office Bostanc Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye stanbul Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Before connect the air system to actuator use air filter pressure and oiler For the accurate operation temperature and pressure ranges are listed below
16. 64 37 57 export sms tork com www sms tork com tr All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A PNEUMATIC ACTUATORS valve amp automation USER MANUAL TORK e Warning Signs and Labeling PNEUMATIC ACTUATOR RX040 DA 09 S00 01 3 Il 2G EEx c IIB Ta IP 68 9 SUPPLY AIR 4 8 bar C MOUNTING PART ISO 5211 Made in TR 2012 07 Manufactured by SMS Inc Pneumatic connections should be disconnected before any intervention Refer to the instruction manual before any intervention As pneumatic actuator can be used efficiently after 500 000 unpacking and packing oring kits of product should be replaced E SMS SANAY MALZEMELER RET M VE SATI I A 16 SMS Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye stanbul Turkey Factory MES OSB 5 Cad No 6 Cerkesli OSB Mah Dilovasi Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A PNEUMATIC ACTUATORS valve amp automation USER MANUAL TORK 2 OPERATION OF THE EQUIPMENT a Operation of Double Acting Actuators Inline
17. All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A 4 PNEUMATIC ACTUATORS ggo 71 4 PNEUMATIC ACTUATORS valve s automation USER MANUAL valve s automation USER MANUAL 1 GENERAL DESCRIPTION OF THE EQUIPMENT b Product Coding System a Intended Use Of The Equipment RAO40 5R 09 036 000 TORK Pneumatic Actuators are powerful reliable and compact double rack pinion units for use with ball pee Uem butterfly and plug valves and any device requiring accurate fast or slow or proportional 90 turn motion Sy TERN FLANGE CONNECTION TORK Pneumatic Actuators are manufactured 7 different sizes both double acting and single acting spring SINGLE FLANGE 000 return type Besides standard manufacturing program optionally pneumatic actuators can be manufactu 050 050 red with 9610 stroke adjustable 180 turn and 3 position types open half open closed 070 070 a 0102 102 Any power operated device used to operate a valve device is designed to operate using motive energy Q140 140 which may be electrical pneumatic hydraulic etc or a combination of these Movement is limited by tra vel torque or thrust INTERNAL FLANGE CONNECTION Pneumatic Actuator is an automatic control device which open and close the rotating valves with the help 036 036 of compressed air 042 042 050 050 Pneumatic Actuators can be separated into two general groups 1 Spring Return Actuator
18. For this optional throttle valve you should inform us when ordering the pneumatic actuator Pneumatic connections should be disconnected before any intervention explosive atmospheres use certified ex proof Namur solenoid valves and RX code ex proof pneumatic actuators For protection against potentially E SMS SANAY MALZEMELER RET M VE SATI I A SMS Head Office Bostanc Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye stanbul Turkey Factory MES O S B 5 Cad No 6 erke li OSB Mah Dilovas Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A PNEUMATIC ACTUATORS USER MANUAL TORK valve amp automation d Mounting the Switch Box to Actuator Assembly Mount the switch box to the actuator with set screw and nut by suitable tools Before connect the actuator and switch box check the position of the switch box and the actuator pinion Pneumatic connections should be disconnected before any intervention For protection against potentially N explosive atmospheres use certified ex proof switch box and RX code ex proof pneumatic actuators e Mounting the Position Indicator to Actuator Assembly TORK
19. M VE SATI I A 12 E SMS SANAY MALZEMELER RET M VE SATI I A 13 SMS Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye stanbul Turkey Factory MES O S B 5 Cad No 6 erke li OSB Mah Dilovas Kocaeli Turkey SMS Head Office Bostanc Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye stanbul Turkey Factory MES O S B 5 Cad No 6 erke li OSB Mah Dilovas Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A Uu cc E lt U lt x c Y 2 Uu cc lt x U lt lt a e Y 2 lt gt 2 lt cc gt valve s automation ol q 2 2 lt valve 6 automation E 2 lt x LLI OQ cc c LLI cc 2 cc un 150 DIN 3337 F03 F04 F05 4 a
20. Responsibility for supply condition belonged to the user For any damage on or in the pneumatic actuator cause of different supply condition listed below company has no responsibility Service actions would be taken with a fee Double Acting 2 5 bar 8 bar Single Acting 4 bar 8 bar On Request 2066 fo 0 IC Cc 25 Factory MES OSB 5 Cad No 6 Cerkesli OSB Mah Dilovasi Kocaeli Turkey Tel 90 262 290 20 20 Fax 90 262 290 20 21 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A 4 PNEUMATIC ACTUATORS valve amp automation USER MANUAL 1 LN LE a an 9 poset VES i virt m m nr Pr at XME l ERT IFIKAT REA YEN be rote n d Certificate PL paro ma a ees A ae relia l certifica 264 ER T v ZERTIFIKAT Industria Service Um etis t im CERT Verlaheon dass das S 12 SMS ME jT Vi acing Matzemeler retim ve Saty Ltd m Sanayi Malema LL 1 Es mu i R a nas TE ad na yn s hia
21. YPHTALAMIDE 1 14 O RING o NITRILE NBR70 j Adet 1 1 13 BEARING PINIONTOP POLYPHTALAMIDE Adet 1 12 BEARING PINION BOTTOM fPOLYPHTIALAMIDE 1 11 O RING PINION BOTTOM ANIRIE NBR70 JjAdet 1 9 10 COVERBOLTDIN912 M8X35 SSTANINLSSSTELL Adet 8 O RING COVER NITfRIE NBR70 Adet 2 9 COVERBOLT STAINLESSSTELL 8 O RNG PISTOND X ANIRIE NBR7 Adt 2 8 O R NG COVER NITRILE NBR7O 7 BEARING PISTON SLIDING fPOLYPHIALAMIDE 2 6 BEARING PISTON BACK POLYPHTALAMIDE 2 1 6 BEARING PISTON SLIDING POLYPHTALAMIDE gt ENON E AL det 1 4 SPRING HIGHALLOYSPRINGSTEL 2 aa 3 COVER ALUMINIUM Adet 2 Ad No Part Name Material Unit Quantity No Part Name Material _ Unit Tab 3 Part list of Spring Return Actuators RA143 RA160 RA200 RA400 Tab 4 Part list of Double Acting Actuators RA143 RA160 RA200 RA400 SMS SANAY MALZEMELER RET M VE SATI I A E SMS SANAY MALZEMELER RET M VE SATI I A SM P T 7 7 1 7 Dilovasi Kocaeli Turkey SM Head Office Bostanc Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye stanbul Turkey EE Factory MES OSB 5 Cad No 6 erke li OSB Mah Dilovas Kocaeli Turkey el exportesms tork com www S
22. ct in its sole discretion 2 The warranty period is two 2 years and starts from the date of delivery of the product to consumers 3 All products including all sub parts covered by our warranty 4 The maximum repair time is one 1 month and starts from the products arrival date to SMS factory 5 Within the warranty period both in material and workmanship as well as in case of manufacturing defects products will be repaired without any charge under any name labor costs or the cost of replaced parts 6 During the warranty period provided that the products will be exchanged free of charge if the fault is sourced by production 7 Damages caused by the using of the product contrary to the points listed in the operating instructions are excluded from warranty coverage 8 If there are complaints about the product please contact customer relations manager firstly 9 For return or repair maintenance of products send them to the factory to the customer relations department 10 If products come to the factory it doesn t mean acceptance of return and received by officers Returns accepted with the approval of the examination will be only after the relevant department managers 11 Consult to General Directorate of Consumer and Competition Protection of the Ministry Industry and Commerce of Turkey about the issues may arise with warranty certificate EXCLUSIONS OF WARRANTY USAGE DEFECTS 1 Malfunctions occurring after the exp
23. high quality PNEUMATIC ACTUATORS USER MANUAL ggo 71 4 PNEUMATIC ACTUATORS valve s automation USER MANUAL CONTENTS 1 GENERAL DESCRIPTION OF THE EQUIPMENT 3 a Intended Use Of The Equipment 3 b Product Coding System 5 c Exploded Drawings and Part Lists 6 7 8 9 d General Specifications 10 e Design Features of TORK RA Serie Actuators 10 f Technical Specifications 11 12 13 14 15 g Warning Signs and Labeling 16 2 OPERATION OF THE EQUIPMENT 17 a Operation of Double Acting Actuators 17 b Operation of Spring Return Actuators 18 C Operation of 3 Position Actuators 19 Read the instructions before use 3 INSTALLATION OF THE EQUIPMENT 20 a Mounting the Actuator to Valve Assembly 20 b Stroke Adjustment 22 c Mounting the Namur Solenoid to Actuator Assembly 23 d Mounting the Switch Box to Actuator Assembly 24 e Mounting the Position Indicator to Actuator Assembly 24 f Ground Connection 25 g Actuator Supply Conditions 25 4 WARRANTY CONDITIONS 27 5 EXCLUSIONS OF WARRANTY USAGE DEFECTS 27 6 WARRANTY CERTIFICATE 28 E SMS SANAY MALZEMELER RET M VE SATI I A SM Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye stanbul Turkey Factory MES OSB 5 Cad No 6 erke li OSB Mah Dilovas Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21
24. iration of the statutory warranty 2 The faults caused by improper use of the product by the user improper using to the instruction manual 3 Any relevant malfunctions caused by other equipment in use 4 Changes and damages not caused by the product manufacturer for example the case of the opening of the product by not authorized workshops 5 All failures depend on the system electricity air etc 6 Failures depend on the intervention of unauthorized service 7 Products with damaged or destroyed warranty label 8 In case of damage to outer surface of the product 9 The faults in the caused by falling hit etc 10 Faults occurred on dusty damp extreme heat or cold environments 11 Faults caused by natural disasters such as flood fire earthquake lightning etc 12 Faults caused by electrostatic discharge ESD damage SMS LL 1 WARRANTY CERTIFICATE Manufacturer SMS SANAY MALZEMELER RET M VE SATI I A Adres Head Office Bostanc Yolu Kuru Sokak No 16 Yukari Dudullu 34776 mraniye stanbul TURKEY Tel 90 216 364 34 05 Fax 90 216 364 37 57 Plant MES OSB 5 Cadde No 6 erke li OSB Mah Dilovas Kocaeli TURKEY Tel 90 262 290 20 20 Fax 90 262 290 20 21 Product PNEUMATIC ACTUATORS Trade Mark Model Serial Number Sola TORIC TORE TREC TORK TORK TORIC TORIC FOR TESTER FDR TOS Warranty Period 2 Years Max Repair Time
25. jobs for closing the valve Actuator rotates CW for closing Across position Before connect the actuator and valve to the piping system check the position of the valve and the actuator pinion Port A Pressurized to open the valve Actuator rotates CCW for opening Port A Non Pressurized and springs made their jobs for closing the valve Actuator rotates CW for closing E SMS SANAY MALZEMELER RET M VE SATI I A All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A m X Y HY X Y Y Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye stanbul Turkey Factory MES O S B 5 Cad No 6 erke li OSB Mah Dilovas Kocaeli Turkey 18 Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 TORK PNEUMATIC ACTUATORS USER MANUAL valve s automation c Operation of 3 Position Actuator In order to operate the 3 position actuator can be benefited from the 3 2 solenoid valve Figure 10 5 Setting Mechanism Setting Mechanism Fig 10 3 position actuator a Mounting Fortriple 3 2 solenoid valve the valve with number 1 should be connected to A port the valve with number 2 to B po
26. key Factory MES O S B 5 Cad No 6 erke li OSB Mah Dilovas Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 21 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A TORK valve amp automation PNEUMATIC ACTUATORS USER MANUAL VI Mount the actuator to the valve with screw by suitable tools b Stroke Adjustment 5 5 5 Double Acting Actuators Open Position l Connect the actuator to pressurized air system Give some pressure to Port A to open the actuator Il Adjust the pistons to accurate position by using wrench IIl Turn the left set screw until an obstruction is felt Do not turn anymore and do not force it For lock the set screw use lock nut Double Acting Actuators Close Position l Connect the actuator to pressurized air system Give some pressure to Port B to close the actuator Il Adjust the pistons to accurate position by using wrench Ill Turn the right set screw until an obstruction is felt Do not turn anymore and do not force it For lock the set screw use lock nut E SMS SANAY MALZEMELER RET M VE SATI I A All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A SMS Head Office Bostanci Yolu Cad Kuru
27. ms torK com tr e ax Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A TORK PNEUMATIC ACTUATORS valve amp automation USER MANUAL d General Features e High performance High cycle life 1 000 000 operation e High torque value Anodized body standard Standard position indicator For quarter turn valve automation 9Nm 5162Nm e One compact design for double and single acting models Dual piston rack and pinion According to international standards NAMUR 1505211 Body Extruded aluminium e Piston amp Caps Die cast aluminium e 90 turn two external travel stop adjustment 5 e 100 adjustable travel stop on request e Pressure Double acting 2 5 8 bar Nickel coated body Single acting 4 bar 8 bar m e Temperature Standard 20 C 80 C 2 On request 20 150 C 30 C 80 C gt e TORK Pneumatic actuators have been manufactured since 1986 M e Lubrication All moving parts are factory lubricated R PTFE coated body Epoxy coated body request exproof model Il 2G EEx c IIB T on request e Design Features of TORK RA Serie Act
28. position Before connect the actuator and valve to the piping system check the position of the valve and the actuator pinion Port A Pressurized to open the valve Actuator rotates CCW for opening Port B Pressurized for close the valve Actuator rotates CW for closing Across position Before connect the actuator and valve to the piping system check the position of the valve and the actuator pinion Port A Pressurized to open the valve Actuator rotates CCW for opening Port B Pressurized for close the valve Actuator rotates CW for closing E SMS SANAY MALZEMELER RET M VE SATI I A SMS Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory MES O S B 5 Cad No 6 erke li OSB Mah Dilovas Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 17 All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A TORK PNEUMATIC ACTUATORS USER MANUAL valve amp automation b Operation of Spring Return Actuators Inline position Before connect the actuator and valve to the piping system check the position of the valve and the actuator pinion Port A Pressurized to open the valve Actuator rotates CCW for opening Port A Non Pressurized and springs made their
29. rt and the valve with number 3 to C port b Operating 1 Pressure air is given to air input port 2 The coil with number 1 is powered n this way the actuator turns 90 and switches to fully open positi On 3 The coil with number 3 is powered and the power of coil with number 1 is shut off In this way actuator is half closed Half closed position can be regulated between 30 60 4 The coil with number 2 is powered and the power of coil with number 3 is shut off In this way actuator is fully closed E SMS SANAY MALZEMELER RET M VE SATI I A All rights of publication copy and quotation are belongs to SMS Sanayi Malzemeleri retim ve Sat A o rr QQonRXKnLnkKX JP Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye Istanbul Turkey Factory MES O S B 5 Cad No 6 erke li OSB Mah Dilovas Kocaeli Turkey 19 Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 PNEUMATIC ACTUATORS valve amp automation USER MANUAL TORK 3 INSTALLATION OF THE EQUIPMENT a Mounting the Actuator to Valve Assembly Adjust the valve to closed position by usinga wrench Il Do not use hammer for adjusting the valve shaft L i As 4 IIl Mount the bracket on valve by using screws and nuts like in the picture Place the extension on valve piniondirectly E
30. s 2 Double 070 070 Acting Actuators In Spring Return Actuators Fig 1 the opening operation is done by pressurized air and Q102 102 the closing is done by springs In Double Acting Actuators Fig 2 opening and closing operations both 4125 125 done by pressurized air 0140 140 5 0165 165 Pneumatic actuators are using in different piping systems to open or close the valves This equipment also related to the fluids flow in the pipes be used in explosive regions ZONE I SQUARE HEAD DIMENSION 09 17 36 11 22 Port A ve Port B 14 27 Non Pressurized TYPE SR SPRING RETURN SY SCOTCH YORK DA DOUBLE ACTING 3P 3 POSITION 8D 180 TURN 2D 120 TURN 8P 180 3 POSITION BODY DIMENSION 032 080 143 350 040 100 160 400 060 120 200 Port A ve Port B Non Pressurized SPECIFICATION RA STANDARD RX EXPROOF Fig 2 Double Acting Actuators E SMS SANAY MALZEMELER RET M VE SATI I A SM Head Office Bostanc Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye stanbul Turkey Factory MES 058 5 Cad No 6 erke li OSB Mah Dilovas Kocaeli Turkey SM Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com www sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 E SMS SANAY MALZEMELER RET M VE SATI I A Head Office Bostanc Yolu Cad K r Sok No 16 Y Dudullu 34776 mraniye stanbul Turkey Factory MES OSB 5 Cad No 6
31. uators 1 Actuator Body 2 Indicator 3 Cover Aluminium extruded and It is standard on all actuators Provide max resistance against honed surface bogy it shows visual position corrosive elements same cap Internal and external parts of valve design for double and corrosion protected single types actuators 4 Travel Adjustment Permits adjustment of 596 in both directions 5 Springs Springs provide high performance in safe emergency shutdown operation Cartridge design amp corrosion resistant 6 Bearing amp Piston guides High cycle life wide operation temperature range lubricating provide high performance 8 Piston rack and pinion 9 Connections 7 Nuts amp Bolts Provides wear resistance and e Solenoid valves switch box Stainless steel body protect against corrosion Die cast positioners Namur VDI VDE 3845 Provide long term corrosion pistons anodized aluminium fitted Bottom valve connection resistance with high quality seals and guides 1505211 DIN3337 standard SMS SANAY MALZEMELER RET M VE SATI I A SMS Head Office Bostanci Yolu Cad Kuru Sok No 16 Y Dudullu 34776 mraniye stanbul Turkey Factory MES O S B 5 Cad No 6 erke li OSB Mah Dilovas Kocaeli Turkey Tel 90 216 364 34 05 pbx Fax 90 216 364 37 57 export sms tork com vvvvvv sms tork com tr Tel 90 262 290 20 20 Fax 90 262 290 20 21 10 All rights of publication copy and quotation
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