LH100 LH140
Contents
1. amp SS 43 x y SESAMO DUALCORE Fig 22 AUX SEL aja EEE EIS EE x Ag a N AUX IN 2 AUXIN 1 AUX OUT A TEST OPEN 2 TEST OPEN SAFE CLOSE 2 SAFE CLOSE 1 PHOTO COM COM TEST CLOSE OPTOREF COM START 1 30 e go SO tO oo Ll SESAMO DUALCORE Fig 23a RESET ON BATT 45 a J SESAMO DUALCORE SAFE CLOSE 2 SAFE CLOSE 1 PHOTO COM eO C zo m Power Safety Test Power Safety Test 52 Fig 23 S1 SAFE CLOSE2 SAFE CLOSE 1 PHOTO COM OPTOREF COM START 1 mim Power Power Open Safety Power2. 11 preparing the carriages tie 11 regulation of the leaf limit switch fig 5 fig 13 12 installation of the electric lock optional fig 16 16a 12 installation of the emergency release optional fig 17 to 19 12 A m EE UON MEUS 13 mechanical assembly final checks IF Ho 13 Dualcore processor function and warnings nennen 14 description of the electronic processor nennen 15 processor sensors compliant with EN16005 essere 16 terminal connections from fig 23 to 28 eene 18 activation of automated isystelm u u L L u unsi ener nnne 19 learn sensor procedure LS uu 38er 20 learn parameters LP procedure 22 parameters setting mode RR DI AI 23 uu l 26 turning on reset delivery esses ener nnne nnne IF Fr nn 28 a a V SESAMO DUALCORE ITN MACHINES DIRECTIVE The technician installing the motorisation of a door becomes the constructor of the automatic door in accordance with directive 2006 42 CE and must Provide the Technical File with the documents indicated in appendix VII of the Machines Directive and save them for at
3. 50 MAN DC LH EN 01 04 14 AMSESAMO SESAMO srl Str Gabannone 8 10 15030 Terruggia AL Italy Tel 39 0142 403223 Fax 39 0142 403256 www sesamo eu e mail info sesamo eu
4. 52 Fig 24 S1 46 SESAMO DUALCORE M S4 47 Fig 26 9 N 9 E aE 0 on neo o 855 eO EH oe Ns com OL H SEO E Geen tO 9Z sz vc 2 V6 z E EE asXnv O 1899 BO a Md NO a VINO SO 5 ano BO e x mr auo BO RO OR a 8 N 8 a d z Nixnv YO p Kur ag No E i Ni xn QO EN O an ina O gt sd ed 2 5 xa QO NO SEL sO 1noxnv ai O Fr N Lu mo u z 20 H noor NO a B Q zz g z Ro PEE z lt r 1 in 01 O U I 48 M SESAMO DUALCORE LIN y Fig 2 SESAMO DUALCORE N
5. AA SESAMO DUALCORE N LEAF ADJUSTMENT The leaves can be adjusted on three axes x y z according to the requirements of the installation LATERAL ADJUSTMENT Y FIG 9 FIG 10 loosen the screws F and slide the leaf along the Y axis to the position where it will operate correctly Take care to align the carriages correctly and ensure they are parallel to the guide rail as shown in Fig 10 To check the correct alignment ensure that the distances E measured between the leaf and the carriage are the same for all the carriages on both the left and right sides To further check the alignment move the leaves manually they should slide with the minimum of effort without any impediment or abnormal friction When the leaves are in the correct position tighten the screws F progressively alternating between different screws until they are all fully tightened m turning the screws F when tightening can cause the carriage to go out of alignment To avoid this tighten alternate between screws F and tighten progressively Qus incorrect alignment of the carriages in the guide rail can cause excessive wear noise and malfunctions in the automated system VERTICAL ADJUSTMENT Z FIG 9 To adjust the height of the leaves and ensure they are perfectly perpendicular to the floor proceed as follows ref fig 9 Loosed screws G slightly y wm do not undo the screws G fully as the leaf could fall Use the level screws H to adjust the h
6. DUALCORE LH100 LH140 AUTOMATED SYSTEMS FOR SLIDING DOORS ENGLISH INSTALLATION MANUAL z SESAMO DUALCORE js Thank you for choosing this product So that you get the most out of your automated system Sesamo recommends you read and follow the installation and usage instructions in this manual carefully This automated system must only be installed by professional technicians for whom this manual is intended Improper installation can present a hazard for persons and objects The packaging material wood plastic cardboard etc must be disposed of properly and must be kept out of the reach of children as they present a potential hazard Each phase of installation must be carried out in accordance with current regulations and must in any case good working practice must be employed Before beginning installation ensure that the product is intact and has not been damaged during transportation or storage Before installing the product ensure that all architectonic and structural elements of the doorway installation points for automated systems fixtures etc are suitable and strong enough to be automated The door being automated must have a smooth opening and closing action without resistance Carry out a careful risk assessment and make any modifications necessary to eliminate crushing or shearing zones and eliminate hazards in general Never install the product in environments containing flammable gas vapours or fumes
7. 300 300 0 5 MAX 2 mm 29 47 Fig 8 Fig 9 36 y SESAMO DUALCORE 0 5mm MIN 1mm MAX f L o Lp AS 1 gt Fig 9a E1 E2 E3 E4 m i COLL gt NO ElzE2zE3zE4 Fig 10 37 f SESAMO DUALCORE Fig 31 Fig 12 I SESAMO DUALCORE Fig 14 Fig 13 Fig 15 39 N J am SESAMO DUALCORE Fig 16 DI A Fig 16a O 40 Fig 17a NN SESAMO DUALCORE a 41 NS N SEN KON Fig 18 Fig 20 Fig 19 C SESAMO DUALCORE b as mnn o 9 TL m
8. D WARNING the case must be fixed using all the eyelets holes provided in the aluminium case A DANGER before tightening the case fixing screws ensure that the crossbeam is level in length and depth as shown in fig 8 Positioning errors that exceed those indicated in fig 8 can compromise the proper functioning of the automated system and present a safety risk HEIGHTS FOR CASE FIXING For two leaf doors the automated system must be centred in the doorway so that the two leaves meet in the centre of the opening Fig A For single leaf doors follow the indications and machine heights indicated in Fig B Extendible crossbeams unused areas of the case should be positioned with the extensions added to the QMC and QMT For the abbreviations used in fig A and B refer to the list below Lup Usable doorway width A Sliding leaf width St Mount over leaf Sc Mount below leaf T Total case length QMC Thickness of side covers 5mm approx The crossbeams must be positioned at the heights shown in figures 1 2 and 3 and the following tables in relation to the type of profile selected for the leaves ET J 8 if SESAMO DUALCORE ITN SIZE DESCRIPTION HAS Height of sliding leaf HCO Height above ground below cover HUP Usable height of doorway HCA Height above ground of case bottom IH Play in height suggested value 5mm PROFILES SESAMO PROFILES SESAMO PROFILE
9. Fig 4 shows the sensors that can be connected to the Dualcore processor A left opening safety sensor B internal opening safety sensor C external opening safety sensor D right opening safety sensor opening sensors B and C perform the following 3 functions 1 opening command detect movements in zone M1 or M2 and opening command for doors 2 closing safety detects obstacles in zone A1 or A2 and in case of obstruction stops the doors from closing 3 test check that the closing safety function 2 is working correctly and if not prevents the leaves from closing ref EN16005 performance level C safety sensors A and D perform the following 2 functions 1 opening safety detects obstacles in zone A3 or A4 and in the case of obstruction stops the movement of the opening doors 2 test check that the opening safety function 1 is working correctly and if not prevents the leaves from opening ref EN16005 performance level C 16 2 SESAMO DUALCORE The table below shows the connections of sensors A B C D with the terminals provided on the processor The 2 cables of the power function are the power supply chords The default column shows the factory setting values of the contacts NO NC sensor function Terminal fig 23 default 19 power 20 A 1 16 WE Opening safety 17 2 14 Test 15
10. The manufacturer of the automated system is not responsible for failure to observe good technical practise or specific regulations in the construction of fixtures to be motorised or failures of these parts All safety devices for the automatic door e g active infra red sensors must be installed in accordance with the regulations and directives in force the risk assessment undertaken the type of system use traffic forces and inertia in play Always pay particular attention to areas in which the following may occur crushing shearing and any other danger posting suitable warning signs if necessary Include the identification data of the motorised door on each installation Check that the electrical network to which the system is corrected is of the right size and has suitable protections differential switch and surge protection Only use original spare parts for maintenance or repairs Do not tamper with or alter the internal equipment of the automated system or the safety devices present in the control CPU The manufacturer denies any responsibility of internal parts on the automated system are tampered with or altered or if safety devices different to those indicated by the manufacturer are used The technician installing the automated system must provide the person responsible for the automatic door with the user manual and any information necessary to use the door in automatic mode and in case of emergency Pay particular attention to the messa
11. pose a risk of fatal electric shock To avoid this risk the protective guards must be under no circumstances removed and liquids must be kept away from the components as they can cause fatal electric shock or irreparably damage the product DESCRIPTION OF THE ELECTRONIC PROCESSOR The Dualcore electronic processor consists of the following main components to be learned during installation fig 21 and 22 A input for connection to a PC via the optional signal converter produced by Sesamo B terminal for connections to peripherals and additional accessories C connector for connection to motor encoder D connector for motor power supply E connector for battery connection check the correct orientation of the battery connector only use batteries provided by Sesamo only use board battery wiring with fuse protection at 6 3AT Failure to do so may lead to electric shock may compromise the protection of the circuit with the consequent risk of fire or irreparable damage to the product F connector for insertion of the optional battery recharge board G switching power supply transforms the power supply of the network cable 230Vac part L into output tension of 40V for the processor Mock the switching power supply at point G contains parts under a voltage of around 600V that pose a risk of fatal shock Do not remove the protective base and cover G for any reason do not splash liquids on these parts no not insert objects
12. 28 32 PWF logic selector pwf cable 33 RST logic selector rst cable 34 AUX SEL auxiliary output A DANGER observe the connections in the table observe the polarities where applicable do not connect systems with absorptions greater than the limits shown in the table Remove the jumpers between all the terminals used Otherwise an important safety function may be disabled and the automatic movement of the doors may cause serious injury or damage to persons or objects risking potentially fatal lesions ACTIVATION OF AUTOMATED SYSTEM To prepare the automated system for use follow the sequence below 1 connection of battery and network power supply 230Vac 2 Learn Sensors LS procedure 3 Learn Parameters LP procedure 4 adjustment of parameters if necessary 5 checks of screws anti derailing carriages case and all elements subjected to vibrations during operation 6 final test of the correct function of all safety devices installed with the use of specific instrumentation prescribed by En16005 A DANGER each of the activities 1 to 6 listed above are fundamental to the safety of the system ensure the person responsible is suitably qualified and do not skip any steps or checks Otherwise an important safety function may be disabled and the automatic movement of the doors may cause serious injury or damage to persons or objects risking potentially fatal lesions 19 SESAMO DU
13. NO 6 ower 7 4 1 2 B opening command 5 NO 2 10 closing safety 13 Ne 3 8 test 9 na 6 power 7 4 2 E 1 NO C opening command 2 2 10 NC closing safety 12 3 8 test 9 NO ower ie P 20 4 1 16 D Opening safety 18 NE 2 14 Test 15 NO NOTE for more detailed information on the colours of the cables and terminals refer to the specific manual supplied with the sensor for the selected model ios select and install the sensors to suit the architectonic design of the doorway according to a thorough risk assessment in compliance with EN16005 If not the y a 17 A SESAMO DUALCORE automatic movement of the doors can cause serious injury or damage to persons or objects with the risk of fatal lesions TERMINAL CONNECTIONS FROM FIG 23 TO 28 Connect all parts of the automatic doorway to the Dualcore processor with suitably sized N 2 cables in accordance with the indications in the table below ON N Ref Default Description Figure 1 START1 NO opening command external sensor 2 COM common signal for input 1 5 3 OPTOREF configuration 4 00 configuration 5 START2 NO internal opening command sensor negative power supply for internal Fig 23 6 OUT 15VDC external opening command sensors 15Vdc max 0 25A positive power supply for internal external 7 OUT 15VDC openi
14. anti vibration rubber for slide rail D extruded aluminium cover E brush Optional available in 3 sizes F extruded aluminium filler profile Optional G electronic control unit H geared motor with encoder l belt support and tensioner device J emergency battery module K electric lock Optional L leaf limit switch M adjustable carriages with wheels and anti derailing roller N belt attachment with toothed traction belt P n 1acknowledgement for electric lock Optional CASE WALL FIXING A DANGER the phases of installation and fixing of the automated system involves the movement of heavy parts and tools at heights greater than 2 or 3 meters Accidental falling of the heavy tools and parts presents a high risk to personnel and objects in the vicinity To reduce this risk before performing the installation or maintenance cordon off a safe zone around the working area and prohibit access to any personnel not involved in the operation and remove any objects that may be damaged To reduce the risk to the personnel in charge of the operations the personnel must wear personal protective equipment in particular a helmet safety shoes and cut resistant gloves Remove the screws then remove the cover following the sequence shown in fig 7 Remove the carriages following the procedure below disconnect the belt attachment bracket from the carriage ref A fig 11 by undoing screws C loosen the screw of the anti derailing rolle
15. least 10 years Edit the CE declaration of conformity according to appendix II A of the machines directive and issue a copy to the user Affix the CE mark to the motorised door in accordance with point 1 7 3 of appendix I of the machines directive In particular but not exclusively if under regulation EN16005 it becomes necessary to install a monitored sensor s it must be connected and set up as described in this manual see pp 16 17 checking that they operate correctly as described in the manual of the sensor s used For additional information and to assist the installation technician in applying the prescriptions of the European Directives and Regulations regarding the safe use of motorised doors consult the guidelines available on the internet at the address www sesamo eu DECLARATION OF INCORPORATION DIRECTIVE 2006 42 CE APPENDIX II PART B Manufacturer SESAMO S R L Address Str Gabannone 8 10 15030 Terruggia AL Declares that The product DUALCORE LH100 LH140 is made to be incorporated in a machine to construct a machine considered by Directive 2006 42 CE conforms with the essential safety requirements indicated in appendix of the directive with the exception of the following points 1 2 4 3 1 2 4 4 1 3 4 1 3 5 1 3 7 1 3 8 2 1 4 1 5 3 1 5 7 1 5 14 1 5 15 1 5 16 complies with the conditions of the following other CE Directives 2004 108 CE Electromagnetic Compatibility 2006 95 CE Low Voltage an
16. selected the value is saved by the processor press ESC to end the procedure NOTE if the keys are not pressed for 10 seconds during the adjustment the processor exits the procedure and returns to normal operation mode The table below shows the parameters and relative display code ID Description Adjustment Default 01 Opening speed 20cm s 70cm s adjustment step 5cm s 60 02 Closing speed 10cm s 40cm s adjustment step 5cm s 20 03 Pause time 0 60 seconds adjustment step 1 second 0 M a 23 me SESAMO DUALCORE N J 04 Opening anti crushing 1 9 1 minimum 9 maximum 9 05 Closing anti crushing 1 9 1 minimum 9 maximum 7 06 Partial percentage 30 90 percentage of opening in relation to 50 total 07 Approach speed 3cm s 10cm s adjustment step 1cm s 5 08 Accelerations 5 30 adjustment step 1 24 09 Decelerations 5 20 adjustment step 1 16 10 Approach 10cm 40cm adjustment step 1cm modification 20 of both values opening equal to 1 2 of closing 11 Opening limit 0 50 adjustment step 1 Movement limit 0 in relation to travel of the leaf 12 Door closed hold force O 9 adjustment step 1 O disabled 9 maximum O 13 Type of electric lock 0 Not used 1 1 Normal 2 Inverted 3 Bistable 4 Safety bistable with motor door lock only is KEY active 14 Door lock logics with O Lock de
17. 2 Battery Present emergency function 3 Battery Present safety function with battery capacity control 34 Photocell Management 0 Photocells not used 1 Photocell used one ray 2 Photocells used two rays y nance in order for the board to function correctly in accordance with EN16005 parameter 34 must be set to 0 The selection of values 1 or 2 enables the internal management circuit of the photocells and disables the test procedures for the safety devices in opening and closing The processor will operate in a way that does not comply with EN16005 If parameter 34 is set to a value other than 0 an important safety function may be disabled and the automatic movement of the doors may cause serious injury or damage to persons or objects risking potentially fatal lesions NOTE if parameter 33 is set to O the multi logic switch does not signal when the battery is empty To receive a notification signal that the battery is empty select a value other than O on the selector that corresponds to the behaviour reguested in the event of power failure 25 A SESAMO DUALCORE N DIAGNOSTICS Memory data view the Dualcore processor display allows you to view the values saved by the system during operation and programming such as firmware version loaded number of manoeuvres performed etc To view the value desired proceed as follows 1 press the keys on the display until the In code appears then press
18. 9 Flashing Communication error with Safety Controller during the movement of the door The code E7 indicates a persistent fault in the internal safety circuit of the processor that leads to the door being stopped for safety reasons The code flashes alternating with the numeric code in the table below which indicates the source of the problem Signal Description 2 Flashing Communication error with User controller 3 Flashing No inversion error following Safe Close activation 4 Flashing No stop error following Safe Open activation 5 Flashing Motor control overload error 6 Flashing Motor control watchdog error 7 Flashing Safety function data management CRC error If the problem persists replace the processor E9 indicates a permanent error generated by the temporary cause F8 If the problem persists replace the processor TURNING ON RESET DELIVERY When the Dualcore processor is turned on or after a reset the display shows the following information Firmware version of the User Controller useful information when requesting assistance Type of controller used CO C3 ref table below Firmware version of the Safety Controller useful information when requesting assistance Code of the supervised sensors managed SO SF ref LS procedures table Warning Description CO Automated system with leaves up to 100kg 100kg LH100 C1 Automated system with
19. ALCORE N Connect the batteries if present and subsequently the power chord 230Vac to the processor then proceed with the self learning of the sensors LS For details on how to feed the power chord from the inside to the outside of the automated system see fig 29 Quac if there is no optional device for controlling the door at night ensure the KEY input is short circuited with the COM input terminals 22 and 23 otherwise it will not be possible to activate the automated system if there is no sensor compliant with EN13849 1 performance level d installed in the terminals 3 4 short circuit between the two terminals otherwise it will not be possible to activate the automated system LEARN SENSOR PROCEDURE LS The learn sensor procedure LS allows the Dualcore processor to automatically detect the sensors connected with particular reference to the presence and quantity of supervised sensors After detection the processor shows on the display the configuration and type of sensors it has detected it is the responsibility of the installation technician to verify that the configuration shown on the display corresponds with the actual installation and then definitively confirm the configuration if it is correct for the purpose From that moment the processor with use the configuration confirmed A DANGER before confirming the acquisition carefully check that the configuration detected by the processor is suitable for the system and
20. ENT the display will show the code 0 2 press the keys to scroll through the codes 0 1 2 to the one desired then press ENT the table below explains the meanings of each of the codes 3 the display will show the value of the parameter consulted for 20 seconds using a variable display type depending on the length of the value 4 press ESC or wait to 20 seconds to return to the previous menu at this point you can consult another parameter by following the same sequence or exit from the consultation by pressing ESC again Parameter Description 0 firmware version of the user controller 1 firmware version of the safety controller 2 type of automated system saved CO C1 3 total weight of mass in movement PO 0 100kg P1 100 200kg P2 200 300kg total number of manoeuvres performed by the processor configuration of the sensors installed refer to the table of S codes in the paragraph describing the LS procedure y T the total weight of the mass in movement refers to the weight of a single leaf for single leaf installations and the combined weight of the two leaves for double leaf installations P incen check that the indications of the parameters stored in the processor comply with the actual characteristics of the system with particular reference to the weight of the leaves saves the type of automated system and the configuration of the sensors present If necessary cor
21. ESAMO DUALCORE 175 NINE C MN aon ET NIN 31 Fig 2 9v dnH 6c Lv V H OST x J SESAMO DUALCORE ET NIN STT O2H Y n 8 NIN SVH i o amp Der 1 2 1 I 4 2 ES L yen ny 4 L 9T ov H 6 V3H SZT EH 4 7 E Fig 3 32 SESAMO DUALCORE Fig 4 33 SESAMO DUALCORE 0 gt i lios di E L Pia rs Il G PN Lal 132 al ew Fig 5 34 N a SESAMO DUALCORE ex MAX 1 6 mm m un
22. S COMMERCIAL FIG 1 MAGNUM FIG 2 TWENTY FIG 3 HAS HUP 8 HUP 9 HUP 8 HCO HUP HUP 6 HUP HUP HCO H 152 IH 125 IH HCA HUP 40 mm HUP 46 HUP 40 IH 5 mm 5 mm INSTALLATION OF CARRIAGES en carefully check the weight of the leaves to ensure they are within the maximum capacity of the automated system in case of doubt do not proceed beyond the installation phase if leaves with weights near to the capacity limits are installed more frequent maintenance intervals and periodical checks to assess the state of wear of the components must be adopted always replace parts that show even slight signs of wear Fix the carriages to the leaves in the positions shown in fig 5 The positions shown in fig 5 depict the leaf seen from the inspection side cover of the automated system To fix the leaf use M8 screws fig 9 part F with hexagonal heads with suitable flat and toothed washers NOTE for leaves equipped with a break glass emergency system or glass leaves equipped with clamps use the mounting positions shown in the manuals of the relative accessories incorrect installation could compromise the correct functioning of the automated system and present a risk Ensure that the anti derailing wheels fig 9 ref E are fully lowered Lift the leaf and place the wheels of the carriages delicately on the guide rail taking care not to damage the parts by dropping or banging them
23. TEMPERATURE LH140 1 Leaf 160 kg LH140 2 Leaves 140 140 kg 10 C 55 C ANTI CRUSHING Automatic force limitation in presence of obstacles WEIGHT 11 kg m approximately SERVICE Continual PROTECTION IP20 SET UP FOR INSTALLATION The automated system is designed to operate with a variety of accessory and peripheral configurations Fig 4 shows a complete installation example which highlights the possible access points in the automation case for connecting the following peripherals A Left safety sensor in opening B Internal safety sensor in closing and control C External safety sensor in closing and control D Right safety sensor in opening E Differential switch 230Vac network power supply F Operating logic selector G Electric lock manual release lever Optional only if electric lock included Set up access points to the interior of the automated system to enable the connection of external peripherals To pass the power chords through use the conduct on the head or construct one in the aluminium profile as shown in fig 29 Protect the power chord with the rubber washer provided Am take care not to damage the power chord during the installation described f SESAMO DUALCORE ITN DESCRIPTION OF COMPONENTS FIG1 FIG5 The automated system consists of the following elements ref fig 1 and fig 5 A extruded aluminium case B extruded aluminium slide rail C
24. activated 1 electric lock or motor 1 Lock active in One Radar 2 Lock active in Two Radar 3 Lock active in One Radar and Two Radar If no electric lock is selected the door is locked by the motor 15 Auxiliary 1 input 0 Emergency opening 1 configuration 1 Master interlock 2 Slave interlock 3 Lock release feedback 16 Auxiliary 2 input 0 Emergency opening 0 configuration 1 Master interlock 2 Slave interlock 3 Lock release feedback 17 Auxiliary output 0 Interlock 0 configuration 1 Door open status 2 Door closed status 3 Fault 18 MultiMaster Address 0 No management of MultiMaster 1 15 0 Univocal address for MultiMaster connections 19 Leaf weight selection 0 Self learning 0 1 50kg per leaf 2 50kg 100kg per leaf 3 100kg per leaf 20 Start 1 input polarity 0 NA 0 1NC 24 C SESAMO DUALCORE p 21 Start 2 input polarity ONA 1NC 22 Safe Open 1 input ONA polarity 1NC 23 Safe Open 2 input ONA polarity 1NC 24 Safe Close 1 input ONA polarity 1NC 25 Safe Close 2 input ONA polarity 1NC 26 AuxIn1 input polarity O NA 1NC 27 AuxIn2 input polarity O NA 1NC 28 Key input polarity ONA 1NC 29 Aux Out output O NA polarity 1NC 30 Test Safe Close output O NA polarity 1NC 31 Test Safe Open output 0 NA polarity 1NC 32 First Input Mode 0 Bistable 1 Monostable 33 Battery Management 0 Battery Not used 1 Battery Present normal function
25. anches are visibly taut without sag tighten the nuts D of the pulley group on the case turn screw E until the spring F is almost completely compressed the spirals should almost be touching The length of the compressed spring should be between 11 12 mm Tighten screws B PREPARING THE CARRIAGES FIG 5 FIG 9 Fix the belt clamps part N fig 5 to the carriages using the screws provided and match the positions indicated in fig 5 for 1 or 2 leaves Adjust the anti derailing device part E fig 9 via the screws part D fig 9 so that the roller is not in contact with the aluminium profile when sliding maintaining a play of 0 5 1 mm fig 9a Tighten screw D fig 9 without affecting the adjustment Check that all the screws on the carriages are correctly tightened lose screws on the carriages can come undone allowing parts to become detached causing the leaves to fall or the belt to come off leading to the leaf being out of control when in movement and presenting a serious risk of injury Quac incorrect adjustment of the anti derailing device that leaves the wheel in contact with the aluminium profile causes excessive wear and noise during operation mt SESAMO DUALCORE REGULATION OF THE LEAF LIMIT SWITCH FIG 5 FIG 13 Position the limit switches of the leaves as shown in fig 5 checking that for two leaf systems the central limit switch only acts on the right leaf reference from cover side position the r
26. anual with particular attention to the information marked danger warning note The Dualcore processor is designed to configure its own operating parameters through self learning guaranteeing quick and easy installation honc do not wash disassemble modify repair or remove the protective covers of the electronic components and the Dualcore processor as this could lead to fatal electric shock or irreparably damage the product y Dancer do not carry out any operation on the Dualcore processor except for the adjustments that can be made via the buttons without first unplugging the power chord fig 21 part L as this could lead to fatal electric shock or irreparably damage the product rin the Dualcore electronic processor is designed to work in products manufactured by Sesamo according to the precise specifications of the manufacturer Any other use not explicitly considered by the manufacturer may expose personnel and or objects to risks of death or damage of various nature that are unforeseeable by the manufacturer As such these uses are strictly forbidden 14 8 C SESAMO DUALCORE I y Dancer the Dualcore processor is designed to work in dry environments sheltered from any atmospheric elements or the infiltration of water or other liquids Exposure to these elements could lead to fatal electric shock or irreparably damage the product y Dan the processor contains parts under high voltage greater than 600V that
27. check that all the safety devices are detected correctly If not the safety devices could fail to work and the automatic movement of the doors could cause serious injury or damage to persons or objects with the risk of fatal lesions A DANGER to carry out the LS procedure correctly all the sensor and processor inputs must have correct NO and NC values Check the default values of the processor inputs in the table and those of the inputs of the sensor in the manual of the sensor If they are incompatible reprogram the specific input in the processor by following the procedure described in this manual If not the safety devices could fail to work and the automatic movement of the doors could cause serious injury or damage to persons or objects with the risk of fatal lesions Activate the LS procedure as described below using the keys and display fig 23 1 1 press the keys on the display until the LS code appears then press ENT the display will show the code 2 press and hold the ENT key for 5 seconds until the counter appears counting from 30 down to 0 the procedure has started correctly 3 you have 30 seconds to close the cover of the automated system check that the sensors are in the correct position clear the detection area removing any obstacles in front of the sensors 4 after 30 seconds the processor resets the sensors and acquires the configuration in 10 seconds the LS procedure lasts 40 seconds in total you can s
28. d that the following parts clauses of agreed regulations have been applied EN 60335 1 EN 61000 6 2 EN 50366 EN 61000 6 3 EN16005 and also declares that the relevant technical documentation has been completed in accordance with part B of appendix VII this documentation or parts of it will be delivered electronically or by traditional post upon justified request from the competent national authorities the relative technical documentation will be compiled by SESAMO SRL Strada Gabannone 8 10 15030 Terruggia AL Italy itis not permitted to use the product until the machine in which it will be incorporated or will become a component of has been identified and has received the declaration of conformity with the conditions of Directive 2006 42 CE and the national legislation that transposes it in other words until the machinery referred to in this declaration forms a single unit with the machine SESAMO S R L Aldo Amerio February 2014 Administrator bl aa SESAMO DUALCORE TECHNICAL SPECIFICATIONS ET DIMENSIONS See Fig 1 POWER SUPPLY 230V 10 AC 50 60Hz NOMINAL POWER LH140 180 W POWER SUPPLY OF EXTERNAL DEVICES 15Vdc 12W MAX EMERGENCY BATTERY POWER SUPPLY 24V 1 3Ah OPENING SPEED 1 Leaf 70cm s 2 Leaves 2140 cm s 1 Leaf 700 3000 mm 2 Leaves 800 3000 mm LH100 1 Leaf 140 kg LH100 2 Leaves 1004100 kg CAPACITY OPERATING
29. ed check the correct tension of the belt a 13 AA SESAMO DUALCORE check that the cables are fixed and that no cables run near the transit area of the carriages or belt check that the limit switches are positioned correctly and that the belt clamps do not knock against the toothed pulleys apply a thin layer of standard grease to the bearings on the slide rail and transmission belt Quac The slide rail and transmission belt can work without lubrication without wear Nevertheless lubrication prevents the onset of noise emission if parts are not perfectly aligned Quac for the doors to operate correctly it is important that there are no mechanical obstructions or friction opposing the movement of the doors in the sliding area if in doubt test the operation by manoeuvring the door manually with a dynamometer to identify any points of friction a DUALCORE PROCESSOR FUNCTION AND WARNINGS The dualcore processor is designed to manage automated systems produced by Sesamo complies with the specifications of EN16005 and can function with peripherals that comply with the same regulation in order to allow the creation of fully automated doors in line with the highest safety standards The Dualcore processor may only be used for automated systems produced by Sesamo of the Dualcore series and must be configured and installed by professionally qualified personnel following the instructions provided in this m
30. ed by hand the procedure activates and the automated system carries out a number of openings and closings max 5 in order to measure the parameters if completed correctly at the end of the procedure the leaves will be fully closed if when in the final stop position the leaves are not fully closed repeat the LP from point 1 PARAMETERS SETTING MODE After completing the LS and LP procedures the Dualcore processor is ready to operate with the default parameters or with the latest parameters set by the installation technician It is possible to change the settings using the keys of the processor and relative display NOTE it is always possible to return all the values of the processor to the default settings by performing a reset to default as follows press the keys until the Sd code appears press ENT the value is shown press ENT again and hold down for 5 seconds the segments of the display will begin to rotate and afterwards the message E6 will appear the parameters of the processor have returned to the factory settings repeat the LS and LP procedures to acquire the data of the door required for operation To change the adjustments of the table below proceed as follows press the keys to show the number of the parameter to be modified 01 opening speed 02 closing speed etc press ENT the value of the parameter present is shown select the desired value with the keys then press ENT to confirm the value
31. ee the LS procedure has finished when the sensors go into stand by mode 20 6 C SESAMO DUALCORE sy after 40 seconds open the cover of the automated system and read the code on the display if the code begins with S follow the instructions in point 6 if the code begins with F follow the instructions in point 7 the code S indicates which sensors have been detected according to the correspondence of the table below check that the information on the display corresponds to the sensors actually installed and if so press ENT to confirm and save the configuration the display will show E1 flashing waiting for LP procedure if not press ESC check the wiring of the sensors and repeat the LS from point 1 Signal Safe Open 2 Safe Open 1 Safe Close 2 Safe Close 1 SO NO NO NO NO 51 NO NO NO YES 52 NO NO YES NO S3 NO NO YES YES 54 NO YES NO NO S5 NO YES NO YES S6 NO YES YES NO S7 NO YES YES YES S8 YES NO NO NO S9 YES NO NO YES SA YES NO YES NO Sb YES NO YES YES SC YES YES NO NO Sd YES YES NO YES SE YES YES YES NO SF YES YES YES YES NOTE YES No indicates whether an active safety device with the test function in accordance with EN16005 has been detected in the input 7 the flashing F code indicates that the LS cannot terminate because one or more of the inputs of the safety devices are active instead of at rest use the table below to ident
32. eight of the leaf Tighten the screws G taking care not to alter the alignment HORIZONTAL ADJUSTMENT X FIG 11 necessary to adjust the meeting point of the two leaves which must be near the centre of the doorway Automated systems are supplied with the components positioned to make the leaves meet in the centre of a doorway If it is necessary to change the meeting point during installation proceed as follows ref fig 11 Loosen screws D relating to the clamp A on the passing branch of the belt i e the one without joint so that the comb B allows the belt E to be moved Move the clamp to the desired position Tighten the screws D ensuring that the teeth of the belt E sit correctly in the slots in the comb B 10 FR SESAMO DUALCORE MOUNTING AND TENSIONING THE BELT FIG 12 to adjust the tension of the belt proceed as follows ref fig 12 ensure that the motor group is positioned and fixed according to the default set up and is in a position that ensures the belt is centred in the running area ensure that the nuts D are loosened so that the entire unit can be moved laterally ensure that screw E is loosed and does not compress spring F ensure that the nuts B are loosed so that slider A is free to move place the toothed belt over the motor pulley and the conduct pulley move the support unit C to the left until the belt is under a first level of tension Check that the two belt br
33. especially metal between the vents in the cover This could lead to fatal electric shock or irreparably damage the product H protection fuses of 1AT located at the switching power supply input l display with keys for adjusting operating parameters and selecting operating modes J main key removable memory stick for internal programming data of the processor WARNING carefully check the mainkey is fully inserted ref J before starting the electronic processor If not the product may malfunction K terminal for sensors and accessories L 90 connector of the electrical network power supply 230VAC M connection screws for the earth connection fig 22 part M 15 A SESAMO DUALCORE N Earth protection Through the earth connection the Dualcore processor offers an additional protection for the aluminium case and metal parts connected to it To ensure the earth connection is effective tighten screws M fig 22 and the nut of bolt O fig 22 so that the aluminium case is electrically connected to earth pole L1 fig 2X WARNING check that screws M fig 22 and bolt O fig 22 are correctly tightened and check the electrical continuity between the earth pole L1 fig 22 and the surface of the automated system crossbeam If this is not the case an important safety feature of the entire system may be compromised with a risk of electric shock or malfunctions in the product PROCESSOR SENSORS COMPLIANT WITH EN16005
34. ges in this manual identified by the hazard symbol These may be warnings with the aim of avoiding potential damage to the equipment or specific warnings of potential hazards for the safety of the installation technician or other personnel This device has been designed for the automation of sliding pedestrian doors Any other use is considered contrary to the use intended by the manufacturer who will therefore accept no liability for the consequences Before performing any operation on the machine read this manual carefully and follow the instructions paying particular attention to the areas with the following warnings A instructions that if not followed scrupulously could cause lt DANGER dangerous or potentially fatal situations D instructions that if not followed scrupulously could cause WARNING malfunctions 2 SESAMO DUALCORE N SUMMARY SUMMAIy se er sn ER 4 machines directive i re es EUR 5 technical specifications d ete E ERU IEEE uu 6 set up forinstallatiOn i tno EE e ER edis 6 description of components fig1 fig5 c cccsscsssecessecsseesseesseeceseessreesseesseessnsesseeseasesnees 7 case Wall fiteny ien ERN RE E E RN NES 7 heights fOr Case fixing ie iS m GU ee ee e kan 8 installatiorof carriages o sia 9 leaf adj sttmientz sis eem Un E v ee 10 mounting and tensioning the belt fig 12
35. h in the cable compartment of the case with the cable ties provided fig 14 Am the sheath must be positioned so that it does not have small creases and is properly fixed to the supports If the path of the sheath is too complicated or the attachment too slack the function of the emergency release system can compromised and constitute a safety risk N INSTALLATION OF THE EMERGENCY RELEASE OPTIONAL FIG 17 TO 19 attach the release cable to the electric lock as follows fig 17 SESAMO DUALCORE ITN Insert the nut provided part B fig 18 in the hole in the lever body part A fig 18 Fix the release lever in its definitive position using the screws provided part C fig 18 Use fig 17a as reference and cut the sheath and cable A measuring against the point of the lever in the open position Pull out cable B by around 160mm pulling it from the stop on the electric lock Cut the sheath again at the definitive measurement using the tensioner on the lever as a gauge Extract the cable which should protrude by around 160 mm from the sheath WM ensure that while cutting the sheath no obstructions or offcuts are created that can compromise the sliding of the cable Refer to fig 18 and insert the sheath F and cable B in the tensioner E and screw the tensioner into the hole on the lever Insert the small barrel G equipped with grain bolts H ensuring they do not obstruct the hole in the barrel Insert the cable D int
36. ify the inputs from the code on the display Signal Safe Open 2 Safe Open 1 Safe Close 2 Safe Close 1 F1 At rest At rest At rest Active F2 At rest At rest Active At rest F3 At rest At rest Active Active FA At rest Active At rest At rest 21 SESAMO DUALCORE F5 At rest Active At rest Active F6 At rest Active Active At rest F7 At rest Active Active Active F8 Active At rest At rest At rest F9 Active At rest At rest Active FA Active At rest Active At rest Fb Active At rest Active Active FC Active Active At rest At rest Fd Active Active At rest Active FE Active Active Active At rest FF Active Active Active Active note the error code press ESC to exit the LS procedure and look for the cause of the error on the individual input from the following possible errors setting error in the polarity of the supervised inputs outputs setting error logic values NO NC of the inputs or outputs of the safety circuit of the sensors presence of persons or objects in the detection field of one of the safety sensors hardware malfunction of one of the components eliminate the causes of the error and repeat the LS procedure from point 1 NOTE it is possible to exit the LS at any time by pressing the ESC key Minen once the LS procedure is complete modifications must not be made to the system or the connection or configuration of the sensors If
37. leaves up to 140kg 140kg LH140 X 28 2 4 SESAMO DUALCORE When the installation is complete or following a reset procedure the automated system is ready to operate in double sensor logic entrance exit if there are no selectors installed on the logic selected on the selector if it has been installed Close the aluminium cover of the automated system reversing the steps taken to remove it Ensure that the two screws fixing the cover are well tightened Before concluding the installation of the automated system remember to apply the required adhesive warning signs to the sliding doors Provide the client with the technical documentation of the product sco UP S sc UP 5 QMC QMC A LUP T Fig A Fig B 29 pK SESAMO DUALCORE MIN 13 o 4 i m Y a FI qb w 1 BA T o E 8 FILI ag E SR 82 1 93 27 20 5 JI ma 7 2 8 r zZ 1 Y n 1 28 6 16 6 z 4 I 2 69 T o oo o 2 Ta 5111 1 Fig 1 30 S
38. modified the LS procedure must be repeated If not the safety devices could fail to work and the automatic movement of the doors could cause serious injury or damage to persons or objects with the risk of fatal lesions LEARN PARAMETERS LP PROCEDURE The learn parameters LP procedure allows the control processor to acquire essential operation data such as the dimensions of the doorway opening the weight of the leaves and the direction of opening WARNING before carrying out the LP you must ensure that there are no obstructions of excessive friction resisting the sliding of the leaves Carefully check all internal mechanical parts of the automated system that interact with the sliding mechanism wheels carriages anti derailing device belt etc and all fastenings of moving and fixed parts with particular reference to the floor guide rails and air seals or brushes that can resist the sliding action of the leaves Faults may lead to malfunction of the product or excessive wear of some parts gt 22 a SESAMO DUALCORE N Activate the LP procedure as shown below using the keys and display fig 23 1 1 2 press the keys on the display until the LP code appears then press ENT the display will show the code press and hold the ENT key around 5 seconds until the segments of the display begin to rotate when the St code appears the processor waits 10 seconds for the leaves to be fully clos
39. ng command sensors 15Vdc max 0 25A 8 TEST CLOSE negative test circuit of internal external sensor 9 TEST CLOSE 4 positive test circuit of internal external sensor 10 COM common signal for input 12 13 Fig 24 11 PHOTO COM configuration 12 SAFE CLOSE 1 NC Safety active external presence sensor zone A2 Safety active internal presence sensor 13 SAFE CLOSE 2 NC zone A1 14 TEST OPEN negative test circuit of the opening safety sensor right left side 15 TEST OPEN 4 positive test circuit of the opening safety sensor right left side 16 COM common signal for input 17 18 17 SAFE OPEN 1 NC opening safety sensor right side zone A3 18 SAFE OPEN 2 NC opening safety sensor left side zone A4 positive power supply for opening safety Fig 25 13 sensors right left side 15Vdc max 0 25A negative power supply opening safety ep SUP TS vD sensors right left side 15Vdc max 0 25A N 18 7 4 SESAMO DUALCORE EN negative peripheral power supply 15Vdc 21 OUT 15VDC max 0 25A OUT 15VDC positive peripheral power supply 15Vdc Fig 26 22 COM max 0 25A common supplementary signal 23 KEY NC nocturnal close command 24 AUX OUT auxiliary output 25 AUXIN 1 auxiliary input 26 AUX IN 2 auxiliary input 27 LOCK electric lock Fig 27 28 LOCK L electric lock 29 configuration 30 GND logic selector gnd cable 31 DATA logic selector data cable Fig
40. nsor s field of action is clear of persons or objects and that the wiring is intact and connected correctly Protection circuit errors Warning Description F8 Flashing Communication error with Safety Controller active warning only when the door is stationary F9 Flashing Error in safety device output function test Errors F8 and F9 if it not resolved automatically after a brief period indicate a possible internal fault with the processor in the communication system between the two microprocessors or in the system installed for the emergency cut off of the motor If the problem persists replace the processor Faulty states on start up The error message below indicates a fault detected when the system was started up Warning Description E1 Flashing Door parameters acquisition fail error proceed with procedure LP E5 Flashing Main key not inserted or not configured error E6 Flashing Supervised sensors acquisition fail error proceed with procedure LS 27 ram SESAMO DUALCORE N To resolve errors E1 and E6 follow the procedures described in the manual in the Learn Parameters and Learn Sensors section For error E5 check that the main key is inserted correctly or replace the main key with one that works Warning Description E7 Flashing Safety function intervention error see subsequent detail E8 Flashing Motor or encoder connection error check wiring E
41. o the hole of the small barrel G Close the lever and pull lightly on the cable to remove any play Keeping the cable taut tighten the grain bolts H with an Allen wrench H Check that the release handle works correctly and that it has sufficient space to open and fully release the electric lock If the tension of the cable needs to be adjusted do so via the tensioner of the lever or the nut of the pipette on board the electric lock At the end of the checks cut the steel cable A ne carefully test the correct function of the release lever Any errors could prevent the release of the leaf in the event of a failure of the electric lock and constitute a safety risk DANGER the release mechanism must be checked periodically for loose fastenings dirt wear corrosion or other unexpected phenomena that could compromise the correct function of the mechanism COVER FIXING Refer to fig 15 and fix the inserting screws A in the holes in the heads Alternatively the cover can be fixed below as follows make two holes C diameter 5 5 mm beneath the cover 6mm from the ends fix the cover using 5x10 screws screwing them into the inserts located in the heads MECHANICAL ASSEMBLY FINAL CHECKS Before operating the automated system perform the following checks and operations carefully remove any dust or burr residue from the slide rails and carriage wheels check that all screws of the components of the automated system are properly tighten
42. r ref D fig 9 and lower it fully remove the carriage To make it easier to fix the case to the wall the internal components can be moved or removed by undoing the screws that attach it to the screw channel on the roof of the automated system as shown in Fig 6 D WARNING before moving or removing the internal components note their positions or trace markers on the case so that they are reinstalled in the correct positions a SESAMO DUALCORE Inspect the surface to which the case will be fixed If the surface is not sufficiently smooth level it using spacers If the crossbeam of the automated system is fixed to an irregular surface it could cause it to deform Ensure that the structure to which the case and subsequently the sliding leaves will be fixed is strong enough and well anchored to the building Fix the case to the support via the hexagonal screws M8 of a suitable length through the eyelets provided fig 8 Ensure the screws and washers are suitable for use with the material of the structure to which the case is being fixed DANGER failure to observe the indications relating to fixing the case to the wall can compromise the stability of the fixture causing it to detach from the wall and parts to fall It is important to perform a careful assessment of the support structure the hold of the screws or washers and to stop the installation and perform further assessments if in any doubt
43. rect the values before activating the system Regular operation the Dualcore processor display gives information on the operating status of the system to make it easier to identify errors or malfunctions During normal operation the display shows the following information Signal Description Steady OP Door open Flashing OP Door opening 26 Fr C SESAMO DUALCORE Je Steady CL Door closed Flashing CL Door closing Steady St Door stopped after obstruction or intervention of safety sensors Errors on inputs of active safety devices Before each opening closing manoeuvre the processor checks the active safety devices sensors via the test circuit and if a fault is detected does not carry out the manoeuvre In this case the display will show an F code error ref table below which refers to the pending test awaiting completion of one of the safety devices installed Signal Description F1 Flashing Supervision of Safe Close 1 failed F2 Flashing Supervision of Safe Close 2 failed F3 Flashing Supervision of Safe Open 1 failed FA Flashing Supervision of Safe Open 2 failed The signal code indicates that the test on the safety device cannot be completed this situation arises due to a fault with the sensor or if there is something activating the sensor e g person or object in the field of action Find the cause of the problem first checking that the se
44. ubber plug fig 13 part B in the side of the bracket part A in contact with the carriage adjust the position of the bracket A loosening the screws C and moving the nuts into the channel when the limit switches are in position tighten screws C before operating the automated system check that the screws of the limit switches are tightened properly part C fig 13 INSTALLATION OF THE ELECTRIC LOCK OPTIONAL FIG 16 16A install the electric lock in the automated system using the screws provided in the screw channel of the case as shown in fig 16 check that the acknowledgement slide on the carriage part P fig 5 is positioned as shown in fig 5 according to the type of doorway close the leaf leaves completely move the electric lock until the lock rod B fig 16a is approximately 2mm from the acknowledgement slide A fig 16a on the carriage then tighten the nuts of the electric lock before installing ensure that the spring D is correctly inserted in the pipette A insert the stop B at the end of the cable below bracket C and feed it through the opening provided attach spring D between bracket C and F insert the threaded section E of the pipette A of the compartment in bracket F tighten nut G fully adjust the sheath to reach the position in which you wish to install the release lever This can be attached to the head of the automated system fig 19 or in an easy to reach point on the lock or wall It is possible to position the sheat
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