User Manual Hydraulic Drive Wet Centre Reel
Contents
1.2. Intermittent operation rating applies to 6 sec of every minute M Q l min MAMM8 1 4 F Tet 1 0 ida me 0 67 0 47 0 27 cone slet B n 0 250 500 750 1000 1250 1500 1750 2000 2250 2500 rpm Q I min MAMM12 5 AP bar ap 140 AS VAC ote SG WA ia AY dur TI S tt i Me sA zs i 0 200 400 600 800 1000 1200 1400 1600 1800 2000 rpm Q l min MAMM20 A TEST EAA aame O rev KZN A il H m JAREN MN B n 0 100 200 200 400 500 600 700 800 900 1000 1100 1200 rpm Hydraulic motor INNIN D J OD a MAMM les Ser A Continuous operation B Intermittent operation rating applies to 6 sec of every minute mk GE i A I i P pesg Y vr i i i baa RTL FM er EE TTT NE J 800 500 400 NAAU 200 300 100 rpm 700 600 300 200 100 500 600 rpm 400 A cont int B 200 300 500 100 rpm 400 MAMM32 MAMM4O MAMMSO Ener vennen Hydraulic motor Series MAMM Dimensions and Mounting Data inch show in brackets Porting Mounting Rear Ports Round Flange Three Bolts Mount G Versions G M 587 610 a Port 1 238 1 240 59 8 60 2 2 354 370 y O wo ee eee 587 610 S Side Ports Versions G M U F Oval Mount 2 holes 2x68 8 9 2
3. Phuel Unit 17 Denmore Industrial Estate Denmore Road Bridge of Don AB23 8JW User Manual Hydraulic Drive Wet Centre Reel Part Nos 951 4500 HV0O thru 951 4506 HV0 OPS 4500 REVA a User Manual Phue Wet Centre Reel OIL TOOLS Revision History Issue Date Rev A 27 Mar 12 Initial Issue OPS 4500 REVA User Manual Phuel Wet Centre Reel OIL TOOLS ROVI 1 ES IO Genet ner er ener nr ener mere EE SE EEE li LON 1 BES ERR A EE E E EN E 1 t2 Product identical iieccacctiastteagecseeoneiecqsaedeeneaedeecusarttasccerdtacueesierssaed 1 1 3 DECLARATION OF CONFORMITY rmuunronnrnnrnnnnonrnnnnrnrnnnnrnnnnnnennnnnner 2 2 Technical Description rarrnnnnnnanennnnevnnrnnnrnranennnrnnnnnnanennnrnnnnennnennsnnnnnennn 4 0 3 0 6 1 ER 4 22 Connecting the SUDO vrcctecacacacacccecacesanasetanciactehasadanebaseiasnbancbosebessoeseben 4 2 3 Connecting the Hydraulic Drive Supply rrronrrrrnnrrrrannrrrannrvnnnnnnnnnnnn 4 CARNE 01 gt 2116 EE 5 Sel SOOONMO The HOSE EE NA 5 3 2 Unspooling the HOSE rrarnnnnnnnnnnnnnennnnennnennnrnnnnennnernnrnnanennsennnnnnnnennsen 6 39 MR NENNE 6 4 Maintenance rarnnnnrnnnrnnnnennnrvnnrnnanennnnennnennnrnnanennnennnnnnanennnennnsennnennnsnnnsennn 7 21 UMATES 7 PENN 7 4 3 Motor Maintenance cccccccccsecceeecceeeeeeeeseeeseeeeseeeseeeeeeeseeeseeesaneens 7 TSN 7 4 5 Assembly Disassembly rrrnnrnnnnennanevnrennnrnnnnevnnernnnnnn
4. L between the point load application and the mounting surface Fr 160 daN 360 Ibs Famax 80 daN Frag OOO x ED dan i lt 180 Ibs Lin mm L 80 _ 600 1155 29 mim J na n SAE gt lbs 0 79 Lininch L lt 3 12 The drawing shows the permissible radial load when L 20mm 0 79 Frad daN If the calculated shaft load exceeds the permissible a flexible coupling must be used 180 160 a ee ees ee 400 600 800 1000 1200 1400 1600 1800 2000 n rpm TVA KNIT AY Hydraulic motor Series MAMM Ordering Information 1 2 3 4 5 6 7 8 MAMM BE Pos 1 Mounting Flange Omit Round Flange Three bolts mount F Oval mount two holes Omit Rear Port S Side Port 8 8 2cc 0 5 in 3 r not available 12 5 12 9cc 0 79 in 3 r not available 20 20 0cc 1 21 in 3 r 32 31 8cc 1 93 in 3 r 40 40 0cc 2 43 in 3 r 50 50 0cc 3 07 in 3 r C 16 straight Parallel key 5x5x16 CO 5 8 15 8 straight Parallel key 3 16 x 3 16 x 3 4 S 616 5 Splined B17 x 14 H 5 8 15 8 straight w 4 82 19 Crosshole Omit 2 x G3 8 G1 8 BSP thread M 2xM18x1 5 M10x1 metric thread U 2x9 16 18 UNF O ring 3 8 24 UNF Omit Grey B Black 00 No Paint Omit Standard Rotation R Reverse Rotation Omit Factory Specified
5. 5 5 216 2x 346 362 eee a 2 478 2 48 96 8 97 2 3 811 3 3 827 79 8 80 2 3 142 3 157 62 95 63 lag 071 086 A B 2xG 3 8 2xM18x1 5 2x 9 16 18UNF G 1 8 M10 x1 3 8 24UNF Versions Kra MAMM 32 Side Ports Rear Ports Side Ports Rear Ports L1 TIA KANT AY Hydraulic motor Series MAMM Shaft Extensions for MAMM Motor inch show in brackets 5 8 15 8 straight w 4 82 19 Crosshole 16 straight Parallel key 5x 5x16 H Max Torque 345 in lb 3 9daNm C Max Torque 345 in lb 3 9daNm 28 4 28 0 1 118 1 102 28 4 28 0 1 118 1 102 POTETER 10 2 9 8 402 386 625 624 0 006 P1 6 0 005 630 629 017 4 82 4 75 Dia Thru 190 187 max 36 7 1 43 max 33 4 1 315 max 36 7 1 43 max 33 4 1 315 5 8 15 8 straight Parallel key 3 16 x 3 16 x 3 4 16 5 Splined B17 x 14 CO Max Torque 345 in lb 3 9daNm S Max Torque 390 in lb 4 4daNm 28 4 28 0 1 118 1 102 28 4 28 0 1 118 1 102 4 80 4 77 189 188 649 645 625 624 16 5 16 39 1 4 28UNF min 14 51 deep 1 4 28 UNF NY Min 14 551 Deep max 36 7 1 43 max 33 4 1 315 J Motor Mounting Surface For Round Flange For F Flange Permissible Shaft Loads For MAMM Motors The permissible radial shaft load Prad is caculated from the distance
6. take the tension and start spooling the speed of the spooling process can be J controlled by adjusting the grip on the hose Use your other m hand to gules the hose onto the reel so that the first wrap is neat taking care not to trap fingers E and clothing below the hose Spool the _ hose slowly to achieve a neat wrap with no gaps if gaps occur stop the motor spool back and start again At the end of the first layer allow the hose to naturally reverse the wrapping direction and start the second layer try to pick up the grooves from the first layer as these will provide a guide for the rest of the spooling At the end of the second layer again allow the hose to reflect naturally from the first hose turn to start the third layer continue this process until the final layer is reached At this point look at the end of the hose and determine when the end will arrive so that it does not pull through your hand OPS 4500 REVA D User Manual IQ Phuel Wet Centre Reel OIL TOOLS 3 2 Unspooling the Hose Free the end of the hose and ensure that any braking mechanism or switches has been disabled Grab the end of the hose and pull from the reel The reel will simply turn to allow the hose to be removed 3 3 Hydraulic Operation Drive Valve Motor Regulator Pump Brake Valve LI Figure 1 Hydraulic Schematic Layout Q Imin AP bar ap 90 Acont eint B 0 100 200 300
7. 3 0 2 1 Cont 100 100 100 100 80 70 Max ae OP ins 140 140 140 140 110 90 Peak 4 200 200 200 200 140 125 Max oil flow Cont 16 20 20 20 20 20 min Int 3 20 25 25 25 25 25 Cont 140 140 140 140 140 140 Max ca Int 3 175 175 175 175 175 175 Peak 4 225 225 225 225 225 225 Weight kg 1 9 2 DELEN PR occa BEDA 3 Intermittent operation rating applies to 6 sec of every minute 4 Peak load rating applies to 0 6 sec of every minute TYPE MAMM MAMM MAMM MAMM MAMM MAMM 8 12 5 20 32 40 50 Displacement in 3 r 0 5 0 79 1 21 1 93 2 43 3 07 Max speed Cont 1950 1550 1000 630 500 400 rpm Int 3 2450 1940 1250 800 630 500 Cont 102 145 225 367 375 407 Man Tawe inv 133 204 310 504 513 522 Peak 4 186 292 453 566 584 708 Max output Cont PAR ES SOE ec AEE AR Int 3 3 5 43 4 3 4 3 4 0 2 8 Cont 1430 1430 1430 1430 1200 1015 Max presaure dOP int 2030 2030 2030 2030 1600 1300 Peak 4 2900 2900 2900 2900 2000 1815 Max oil flow Cont 4 2 5 5 5 5 55 525 5 5 gpm Int 3 5 5 6 6 66 66 66 6 6 Cont 2030 2030 2030 2030 2030 2030 Max Inlet pressure nt 3 2540 2540 2540 2540 2540 2540 ee Peak 4 3260 3260 3260 3260 3260 3260 Weight Ibs 42 4 4 47 49 5 1 5 3 Ener vennen Hydraulic motor Series MAMM A Continuous operation B
8. 400 500 rpm Figure 2 Hydraulic Motor Operational Parameters OPS 4500 REVA User Manual Phuel Wet Centre Reel OIL TOOLS 4 Maintenance All maintenance to be carried out by suitably qualified and competent personnel 4 1 Introduction Regular maintenance of the equipment using Phuel redress kits or Phuel approved parts is essential to its continued safe operation Ensure that the pre and post job operating procedures are followed and that maintenance records are kept 4 2 Schedule The maintenance schedule may be governed by international or company standards and the following is considered to be the minimum requirements 4 2 1 Yearly e Disassemble Wet Centre Reel see technical data sheet clean and degrease all components Inspect the condition of all sealing surfaces Replace all elastomeric seals with items from redress kit Re assemble see technical data sheet Pressure test to maximum working pressure in accordance to testing procedure see Section 5 4 3 Motor Maintenance There is no Scheduled maintenance required for the motor 4 4 Safety e Many of the components are heavy and should not be lifted without lifting aids e Ensure all pressure testing is carried out in the appropriate testing area by suitably qualified personnel e Wear appropriate personal protective equipment e Do not over exert yourself while using torque wrenches Use appropriate mechanical advantages when available e En
9. XX SKID No REEL No MWP X XXX PSI XXXX BAR MTP X XXX PSI XXXX BAR This information should be located in the first instance to ensure that the manual issued refers to the correct equipment OPS 4500 REVA 1 User Manual Phuel Wet Centre Reel OIL TOOLS 1 3 DECLARATION OF CONFORMITY DECLARATION OF CONFORMITY Phuel Oil Tools Limited hereby declare that the following devices Hydraulically Powered Wet Centre Reels Model No 951 4500 HVO 5 000 psi 345 Bar Model No 951 4501 HVO 18 000 psi 1242 Bar Model No 951 4502 HVO 18 000 psi 1242 Bar Model No 951 4503 HV0O 5 000 psi 345 Bar Model No 951 4504 HV0 5 000 psi 345 Bar Model No 951 4505 HV0 145 psi 10 Bar Model No 951 4506 HVO Wire Only Also described as A series of devices that permit hydraulic hoses to be spooled while maintaining hydraulic connection through the spindle There are many applications for these devices including pressure testing and providing hydraulic power to remote actuators These devices were found to be in accordance with The European Machinery Directive 98 37 EC being implemented in the United Kingdom by the Supply of Machinery Safety Regulations 1992 and as amended by S I 1992 3073 S I 1994 2063 and SI 2005 831 And the The European Directive on Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres 94 9 EC being implemented in the United Kingdom by The Equipment and Protective Syste
10. d competent and utilise the appropriate PPE This equipment and the equipment it is attached to is heavy never position yourself below a suspended load Before attempting to spool hoses or wire ensure that the reel is securely fitted in place OPS 4500 REVA li User Manual IQ Fuel Wet Centre Reel OIL TOOLS 1 Introduction 1 1 General The Phuel wet centre reel for incorporation into wire line units allows hoses to be spooled while maintaining the hydraulic connection through the spindle This Version uses a hydraulic motor drive assembly This user manual serves as a top level description of the basic installation and operation of the reels A more detailed Illustrated Parts Catalogue IPC for each reel contains the relevant specifications operation planning and maintenance instructions parts list and drawings for that specific part number 1 2 Product Identification Phuel products are identified by a unique serial number that facilitates full product traceability Each product is supplied with a documentation pack that contains product certification and material inspection reports The serial number is always etched on the surface of the product A customer identification number if requested is also included to allow the customer to track the asset in their system Each reel will be stamped at either end on the Spool Ends with the following information PHUEL OIL TOOLS PART No 951 4XXX HVO SERIAL No XXX X
11. ms Intended for Use in Potentially Explosive Atmospheres Regulations 1996 SI 1996 192 and as amended by The Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Amendment Regulations 2001 SI 2001 No 3766 OPS 4500 REVA 2 User Manual Phuel Wet Centre Reel OIL TOOLS DECLARATION OF CONFORMITY These devices were designed to meet with the following European Harmonised Standards BS EN ISO 12100 Part 1 Safety of Machinery Basic concepts general principles for design BS EN ISO 12100 Part 2 Safety of Machinery Technical principles BS EN 13463 Part 1 Non electrical Equipment intended for use in potentially explosive atmospheres Basic Method and Requirements BS EN 13463 Part 5 Non electrical equipment intended for use in potentially explosive atmospheres Protection by constructional safety c BS EN 982 Safety of Machinery Safety Requirements for Fluid Power systems and Their Components Hydraulics BS EN 983 Safety of Machinery Safety Requirements for Fluid Power systems and Their Components Pneumatics BS EN 1050 Safety of Machinery Principles for Risk Assessment These devices have been classified as suitable for use within a potentially explosive atmosphere as follows EE 12GcT4 hereby declare that the devices described in this document have been designed and manufactured in compliance with the relevant sections and essential health and safety requiremen
12. nennnernnnnnnnennnen 8 AG Uhr 8 4 7 Maintenance Record Sheet rrarrrnnnnrrnrnnnrnvnnnrnrannrnrnnnrnnansennannnnnnnsen 9 5 Testing cece eccceecccececeeeceeeceaceceecaueesseesaueeeaeecseeseuseeaeesseeseeeseueenseeseeessaeess 10 Appendix Motor Specification cccccccccseccccseeeeceeseeseeseseeeeesseeeessaeeessaeeees 10 Table 1 Maintenance ECO seede 9 Figure 1 Hydraulic Schematic Layout rrrrnnnrnnnnrrnnnnrnrnnnenrnnnenrnnnrnnnnnennnnnennnnn 6 Figure 2 Hydraulic Motor Operational ParametersS cccccccceseeeeeeeeeseeeeees 6 OPS 4500 REVA li User Manual QPhuel Wet Centre Reel OIL TOOLS Safety WARNING Trapped air requires considerable time to compress and when it is compressed is highly dangerous Ensure that all trapped air is removed before pressure testing WARNING The operator is to stop the operation of the equipment immediately if any unusual noises are heard or if the equipment operation appears laboured or tight Do not operate this equipment if hoses or fittings are damaged Unspool at least 50 of the hose when pressure testing to full working pressure This will avoid the crushing of the inner coils of the hose due to hose expansion All pressure equipment has a particular pressure rating and care must be taken to ensure that no item is used in a situation that may cause its working pressure to be exceeded All personnel involved in pressure testing must be formally traine
13. ow to stabilise and hold for 5 minutes bleed pressure and re pressurise and hold for a further 15 minutes ensure no leaks e Bleed off pressure and drain test fluid On completion of all maintenance ensure the maintenance record sheet Section 4 7 is completed Refer to the relevant Illustrated Parts Catalogue for further specific information Appendix Motor Specification Manufacturer s document attached OPS 4500 REVA 10 INNIN D J OD a These units provide high output torque from a very small package The motors are available in displacement from 50 in rev Hydraulic motor Series MAMM 8 2 cm rev to 3 05 in rev 50 cm rev The MAMM motors are fixed displacement gerotor type units that are know for compactness and economy All MAMM motors have built in check valves assuring pressure on the shaft seal never exceeds pressure levels seen in the return line Specifications TYPE MAMM MAMM MAMM MAMM MAMM MAMM 8 12 5 20 32 40 50 Displacement c c rev 8 2 12 9 19 9 31 6 39 8 50 3 Max speed Cont 1950 1550 1000 630 500 400 rpm Int 3 2450 1940 1250 800 630 500 Cont 1 1 1 6 2 5 4 1 4 2 4 6 MEM Ok te 2a 35 7 be 59 Peak 4 2 1 3 3 5 1 6 4 6 6 8 Max output Cont 1 8 2 4 2 4 2 4 1 8 1 8 Kw Int 3 2 6 3 2 3 2 3 2
14. ptimum operation The pressure determines the available torque delivered to the reel The rotational speed of the reel is determined by the flow rate supplied to the motor There is usually need to regulate the hydraulic pressure while spooling as sufficient control can be achieved by gripping down on the hose The speed and maximum torque should be set for safe operation while spooling the hose A ball valve or foot pedal can be used to switch on the reel Another valve can be used on the fluid exit line to act as a brake when the reel is not being used See Figure 1 Hydraulic Schematic Layout OPS 4500 REVA 4 User Manual gy Phuel Wet Centre Reel OIL TOOLS 3 Operation All operations to be carried out by suitably qualified and competent personnel Prior to any spooling operations ensure the Wet Centre Reel is secured in place When spooling the hose always wear gloves to prevent friction burns or cuts from debris attached to the hose 3 1 Spooling the Hose iv H Drum rods If required disconnect and remove the 2 drum rods indicated in the picture and connect the hose to the adaptor Refit the 2 rods over the hose making sure the hose exits the reel between the 2 and 3 rod to allow spooling Fit the motor assembly to the reel and secure in place using the quick release pin With one hand gripping the hose tightly press the foot valve to start the motor Gently relax your grip and allow the motor and reel to
15. sure that all tools and equipment are in good condition and are Suitable for the intended use e Clear up any fluid spills immediately to avoid slips OPS 4500 REVA 7 mn User Manual IQ Huel Wet Centre Reel OIL TOOLS 4 5 Assembly Disassembly For assembly and disassembly procedure refer to the individual reel technical document 4 6 Storage To prolong the life of this equipment and help maintain it in good working order when not in use this equipment should be stored in a clean sheltered environment away from adverse weather conditions OPS 4500 REV A 8 User Manual IQ Huel Wet Centre Reel 4 7 Maintenance Record Sheet Date Type of Performed Performed Maintenance By By Table 1 Maintenance Record OPS 4500 REV A 9 User Manual Phuel Wet Centre Reel OIL TOOLS 5 Testing All testing to be carried out in a designated test area by suitably qualified and competent personnel WARNING Trapped air requires considerable time to compress and when it is compressed is highly dangerous It has enough stored energy to separate parts with considerable force e Unspool at least 50 of the hose from the reel e Connect fluid pump to the manifold and fill the reel and hose until the test fluid is pumping through e Blank off the hose outlet e Apply low pressure and hold for 5 minutes Ensure no leaks then bleed off the pressure e Apply pressure equivalent to Maximum Working Pressure refer to IPC all
16. ts of the aforementioned Standards Codes and Directives Regulations Name Colin McCracken Position Managing Director 14 March 2012 OPS 4500 REV A 3 User Manual IQ Fuel Wet Centre Reel OIL TOOLS 2 Technical Description 2 1 Description The compact Phuel wet centre reel is designed to allow the hoses to be spooled while maintaining hydraulic connection through the spindle The hydraulic inlet connection is on the manifold which is fixed to the ported spindle Seals in the hub maintain the fluid pressure while the hub reel ends and hose support bars turn This reel is controlled by an internal hydraulic driven motor that drives the hub while spooling to allow safe and easy two handed spooling operations The speed of the motor is determined by the hydraulic flow rate and the maximum torque by the fluid pressure to provide maximum control when spooling the hose The reel is unspoiled simply by pulling out the hose there is no need to use the hydraulic motor for this but the fluid must be able to escape from the motor for smooth operation 2 2 Connecting the Supply The supply connection is located on the single manifold The connections are as listed within the reel technical specification document 2 3 Connecting the Hydraulic Drive Supply The motor connection is either located on the end sub of the reel or on the motor itself The hydraulic motor requires a regulated pressure between 100 125 bar for o
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