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Hydac Filter Systems Catalog

1. Offshore Shipbuilding and Marine Technology HYDAC offline filtration units protect the hydraulic systems of cranes blow out preventors motion compensators thruster and ballast controls and riser tensioning systems on offshore drilling rigs Our compact offline filter is available in an explosion proof intrinsically safe version making it ideal for use in any industry where volatile gasses may be present Pulp and Paper Lube oil circuits and hydraulic systems found in paper mills benefit greatly from the implementation of HYDAC fluid service products as well as HYDAC filters coolers accumulators and other products As with all industrial hydraulics and lube oil circuits it is crucial to keep the levels of both water and solid contamination to a minimum Plastics Injection molding and blow molding machines are all perfect candidates for the supplemental filtration loops that HYDAC can help you install When machine downtime is a problem HYDAC s fluid service product are the solution PN 02075860 12 11 FSP1110 1386 Table of Contents CN Ne ffline Filtration m verview Ca MOUCHO 220 Dn BANG pe heou dee ea ted 2 OFON sara aena ua iveat nena een ad 42 g5 Cost Savings Calculations 3 OFCS amp OFCD Series 44 a ISO Cleanliness Levels 4 OFCD HV Series 2 000e eee 46 OFAS amp OFAD Series
2. 154 l 7 162 5 AS 1000 Part No 335 J 27 47 ZBE 08S 02 Right angled connector with 2 m cable eg screened 5 pole M12x1 06019455 AA fed AEN ZBE 08S 05 Right angled connector with 5 m cable screened 5 pole M12x1 ZBE 08S 10 06019456 Right angled connector with 10 m cable screened 5 pole M12x1 06023102 Dimensions are millimeters and for general information only all critical dimensions should be verified by requesting a certified print PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER Gy te ContaminationControl Software CoCoS 1000 03251484 ContaminationSensor Interface CSI D 5 03249563 ZBE 08 pai Right angled connector 5 pole M12x1 06006786 15 Cala Contamination Monitors FCU 1000 Series Fluid Control Units Portable Models Features e Two contamination calibrations in one instrument reversible ISO 4406 1987 NAS 1638 ISO 4406 1999 SAE AS 4059 D e Saturation and temperature measurement through the built in AquaSensor 1000 e Integrated pump for measurement in pressureless reservoirs e Operation with 24 VDC network adaptor included in scope of delivery e Interfaces 5 pole plug Bluetooth USB data port Technical Details General Data Self diagnosis continuously with error indication via status LED and display Display LED 6 4 4 digits in 17 segment format Me
3. Filter Systems Fluid Condition Monitoring amp Control ae p a B n oe nA About HYDAC HYDAC stands for worldwide presence and accessibility to the customer HYDAC has over 1000 distributors worldwide and more than 45 wholly owned branches HYDAC has been active in the field of fluid condition monitoring and filtration for more than 45 years and is a global leader in the design and production of such products From components to systems HYDAC has for many years been supplying reliable products to all sectors of industry and as an experienced partner has supported its customers in the field of fluid service Controlling contamination is crucial to fluid power systems Let the experts at HYDAC help condition of a system s fluid lube oil cleanliness Power Generation HYDAC Fluid Service Products play a key role in providing system maintenance and monitoring in power generation plants By implementing a comprehensive filtration amp fluid condition monitoring program these systems will operate more efficiently and downtime and component failure will be reduced Mobile Market Our rugged portable contamination monitors allow easy field use to check oil cleanliness OEM s use our products to verify and document that equipment is leaving the factory with clean oil Our portable filtration units are ideal for correcting extreme water and contamination problems caused by the
4. 48 OF5HS amp OF5HD Series 50 OPXOENES La tiame ee AA DS PNG Uk md 52 OPT SerieS 4 xah once cle BENG ate ace Bed 56 OLF Compact Series 58 GASA 62 ntamination Monitor OLFP Series cece eee eee ee eeee 66 CS 1000 Series 0 0 0 0 cee eee 6 NITM TriMicron Element Series 68 CS 2000 Series cece eee e cece eee ee 10 IKU 1 4 Series o eee eee anan 70 CSM 1000 Series uioun 12 MAFH Series eee eee eee eee eee Un CSM 2000 Series ccc ocaeca 14 MAFH E Series see anan 16 FAMH Series 0 00 ee eee eee ees 78 FCU 1000 Series a eee 16 FCU 2000 Series 18 MCS 1000 Series 22 AS 1000 Series 24 SMU 1200 Series 26 FMS GENES lt ctace KENA sddwntas ademas mes 28 CTU 1000 Series xa kaa GG AKNG DA NG Gs 30 MM Series 0 000 cee ee ee eee 32 Repl ment Elemen FAS Series ceca KON wae KANG Sees re wk aro 33 OFS Filters 2220K ha ka kaa 82 OFCS amp OFCD Filters 000 82 OFAS amp OFAD Filters 82 OF5HS amp OF5HD Filters 82 OFX Skid Filters 0 0 0 0 0 0000 a 82 OLF Filters 2 lt c c5 ad6 ocd ood oe dud wndaten x 82 PAMPEDFINGIS wa pA aNG DN KA BKA BA PAG Ah Ad 82 OLF Compact Offline Filters 82 HMG 500 Series
5. LLL LLL 34 IXU 1 4 Filters Sse Ea SA ABG RANA earn KN 82 HMG 510 Series 2 000 aaa 36 MAFH Filters a pa O BEE GALA 62 HMG 3000 Series 38 Portable Filtration Units 83 Aquamicron AM 0000 eee eee 83 Betamicron Aquamicron BN AM 83 Interchange Elements 83 ACCUMUIBIOIS 24am ERA sii nitatur pii 84 Electronics ee ee es 84 Hydraulic 4 Lube Oil Fllters 84 Hydraulic Accessories 84 Cartridge Valves amp Manifolds 84 Cooling Systems 84 Mobile Hydraulics 0000 aaa 84 Process Filtration 84 All information is subject to change without notice PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER GUNS m Overview 2 Introduction Contamination and degraded fluid quality cause inefficient operation component wear and eventually failures in all hydraulic and lubrication systems The products in this catalog are the tools that are needed to prevent such occurrences HYDAC Recommends a three step approach to controlling contamination in any system ONE Assess Recommend amp Implement Monitor amp Maintain Assess Start by gathering complete information on the system This includes e alist of the most critical components e the mfg s recommended ISO class for each
6. N wo O N A Ce N z O N Ke paa o o an op O Key 1 Inlet 5 Filter Bowl 2 Clogging Indicator 6 Drain 3 Outlet 7 Filter Element 4 Clamp 8 Electric Motor OLF 5 4 S and OLF 5 15 S OLF 5 4 SP 5 67 u 5 512 0144 535 140 5 4 410 136 4 410 127 lt kap 0160 19 88 505 Dimensions are for general information only all critical dimensions should be verified by requesting a certified print 60 CT INNOVATIVE FLUID POWER omoso com PN 02075860 12 11 FSP1110 1386 Offline Filtration Systems rue Differential Pressure N5DM002 Differential Pressure PSI O 2500 5000 7500 10 000 Viscosity SUS SRV Flow Control Valve Curve 0 25 5 7 5 10 12 5 15 17 5 20 22 5 25 27 5 30 32 5 35 37 5 40 42 5 45 47 5 50 Bar OLF 5 TAK Description Use the OLF 5 TAK tank connection kit 2 0 to quickly mount bypass filter units on hydraulic installations This component can be mounted on installations with ventilation filter whose connections conform to DIN 24557 T2 Ordering Information Model Code O
7. Supplementary details PKZ FA1 FA2 For replacement element part numbers please see page 69 of this catalog with on off switch and overload protective motor switch with on off switch overload protective motor switch and cut out when filter clogged requires neutral wire in power supply with on off switch overload protective motor switch and cut out when filter clogged does not requires neutral wire in power supply Model Codes Containing RED are non standard items Minimum quantities and longer lead times may apply Contact HYDAC for information and availablity Sizing Tank Volume lon eXchange Unit Scope of delivery e XU with prefilter Additional filter elements ordered separately e Operating manual Please order lon eXchange Elements separately Note lon eXchange Elements are not included with the IXU unit PN 02075860 12 11 FSP1110 1386 lon eXchange Element 8 Filter Elements lon eXchange Element Part No IXE200 3348961 Replacement Filter Element prefilter amp protection filter 5 03 18D05BN V SO103H 02077497 5 03 18D10BN V SO103H Consult factory One element for each filter required Part No Order examples IXU 4 M G A 1 BM Z PKZ requires 4 x IXE200 element 2 x 5 03 18D10BN V SO103H for prefilter and protection filter IXU 4 M G A Z BM Z PKZ requires 4 x IXE200 element 1 x 5 03 18D10BN V SO103H for protection filter only IXU 1 M G A 1 BM
8. 12 11 FSP1110 1386 Contamination Monitors yaly Model Code CSM 2 2 3 0 1 1 W N X60 060 Series CSM ContaminationSensor Module Resolution ContaminationSensor 2 4 particle size channels Contamination Codes 2 ISO 4406 1999 SAE AS 4059 D 5 4 um c gt 6 um c gt 14 um c gt 21 um c i ISO 4406 1987 NAS 1638 gt 2 um gt 5 um gt 15 um gt 25 um ISO 4406 1999 SAE AS 4059 D 5 4 um c 5 6 um c gt 14 um c gt 21 um c reversible Contamination Sensor 3 Standard Fluids 0 based on mineral oil Hydraulic Version 1 Standard pump Electrical Output ContaminationSensor 1 4to 20 mA analogue output 2 Oto 10 V analogue output Supply Voltage Motor Pump Unit W N X60 O60 230W 50 Hz 3Ph 265 V 60 Hz 3Ph delta connection 400 V 50 Hz 3Ph 460 V 60 Hz 3Ph star connection N AB N60 AB60 400V 50 Hz 3Ph 400 V 60 Hz 3Ph delta connection 690 V 50 Hz 3Ph 690 V 60 Hz 3Ph star connection Options AS with AquaSensor AS 1000 Series Items Supplied eCSM e Operating and Maintenance Instructions e CD with CoCoS 1000 Software and manuals e Calibration Certficate ContaminationSensor Model Codes Containing RED are non standard items Minimum quantities and longer lead times may apply Contact HYDAC for information and availablity 360 Dimensions r a Accessories for ol CS 2000 Part No O Cc sj 360 310
9. 17 gpm 64 3 lpm size 1 6 only 30 30 gpm 113 6 lpm size 8 only 37 37 gpm 140 lpm size 1 6 only 82 82 gpm 310 4 lpm size 1 2 4 5 only Filter Designation Standard Capacity S S1 9gpm sizes 1 6 17 37 gpm sizes 18 4 S2 9 17 gpm sizes 1 6 37 gpm sizes 1 8 4 S3 9 17 37 gpm sizes 1 6 82 gpm sizes 1 2 4 High Capacity H H1 9 gpm sizes 3 amp 6 17 gpm sizes 1 6 37 82 gpm sizes 1 amp 4 6 gpm size 7 9 17 gpm sizes 3 amp 6 30 gpm size 8 37 gpm sizes 1 6 82 gpm sizes 1 2 4 amp 5 H3 Filter Media first stage all sizes BN Betamicron AM Aquamicron water removal Filtration Rating micron first stage all sizes 3 5 10 20 sizes 1 2 4 5 10 AM 5 10 20 sizes 3 amp 6 BN 10 20 sizes 7 amp 8 Filter Media second stage sizes 4 5 6 amp 8 BN Betamicron AM Aquamicron water removal Filtration Rating micron second stage sizes 4 5 6 amp 8 3 5 10 20 sizes 4 amp 5 10 AM 5 10 20 size 6 i BN 10 20 size 8 Seals B Buna standard H EPR V Fluroelastomer FPM A 115 VAC 1 5 hp sizes 1 3 with 9 gpm only includes switch 10 cord amp plug N 230 460 VAC 3 ph sizes 1 8 E 575 VAC 3 ph Built to CSA standards Motor N TEFC W Washdown NEMA Design B Starter Control Options N None A 230VAC B 460 VAC C 230 VAC with VFD D 46
10. e Version with pump or orifice to control the lube flow rate 40 F 40 C e Flow rate 2 6 l min 40 F to 86 F 40 C to 30 C e No influence on the main lubrication circuit 2 38 gal 9 liters e High pressure stability of filter housing 46 3 Ibs 21 kg e Easy to service by upwards filter element exchange e Possibility to combine fine filtration and fluid condition monitoring in one system e Filter element technology Trimicron Applications e Gear Oil Filtration e Wind turbine gearboxes 66 Cry nN INNOVATIVE FLUID POWEReomoso com PN 02075860 12 11 FSP1110 1386 Offline Filtration Systems GOB Model Code OLFP 1 2 G 1 2Z2 2Z N sses CCNCNCOCOC NN Es OLFP Offline Filter Pressure Size 1 One filter element NITMXXX Nominal Flow Rate 2 2 gpm Conditioning Unit G gear pump O with orifice Z without Element Quantity 1 1 filter element Electric Motor M 230 V 50 HZ 1 Ph 0 37 kW N 400 V 50HZ 3 Ph 0 37 kW AB 690 V 50HZ 1 Ph 0 37 kW X Other voltages N60 M60 Operation at 60 HZ Z Without electric motor Clogging Indicator E Standard back pressure indicator B Differential pressure indicator visual VM2BM x C Differential pressure indicator electrical VM2C x D3 Differential pressure indicator visual electrical VM2D x Sealing Materia N NBR F FPM Dimensions 0 N Ni 180mm Clearance required for element
11. 1 High Capacity or Standard Capacity 82 gpm 310 Ipm OFX2 500 2000 SUS 1 High Capacity or Standard Capacity 82 gpm 310 Ipm OFX3 2000 5000 SUS 1 High Capacity or Standard Capacity 37 gpm 140 Ipm OFX4 150 500 SUS 2 High Cap or Stand Cap in series 82 gpm 310 Ipm 30 gpm 114 Ipm Pump Motor and Weight Data Skid Series Flow gpm WV Koy Ce ai aT o Weight Ib Skid Series Flow gpm Motor hp Weight Ib 238 357 300 504 329 5 7 476 705 301 442 396 684 497 849 947 1054 OFX1 OFX2 OFX3 OFX4 Weight dependent on options chosen OFX5 OFX6 OFX7 OFX8 Outlet Port Sizes with 238 357 311 504 348 577 597 705 238 479 340 580 461 566 372 442 353 662 398 791 551 904 267 650 370 659 502 607 1 5 3 5 10 1 5 3 5 10 1 5 5 10 2 3 5 10 Porting Data Outlet Port Sizes with Flow gpm High Capacity Filters 1 875 12UN 2B SAE O Ring Boss Inlet Port Sizes Standard Capacity Filters 2 JIC 1 875 12UN 2B SAE O Ring Boss 1 875 12UN 2B SAE O Ring Boss 6 09 PN 02075860 12 11 FSP1110 1386 www comosdWAVATIVE FLUID POWER GNYAN 53 CD Offline Filtration Systems Model Code OFX4 09 H1 BN 3 BN 3 B N N B G N C Series OFX Filter Skid Size 1 2 3 4 5 6 7 8 Flow Rate 06 69pm 22 7 Ipm size 7 only 09 99pm 34 lpm size 1 6 only 17
12. 36 ANSI flange sizes 25 3000 micron ratings 25 to 150 psi operating pressures ASME Code certification Electric Pneumatic or Electro pneumatic power source Valves High amp Low Press Ball Valves Flow Control Valves Hose Break Valves Metric Cartridge Valves Clamps DIN 3015 Clamps Standard Clamps Custom Solutions Accessories Breathers amp Filler Breathers Fluid Level Indicators Suction Strainers Gauge Isolators TestPoints Sectional amp Monoblock Configurations Manual Hydraulic Pilot Electro Hydraulic Pneumatic Actuators Nominal flow 14 to 42 gpm Maximum Pressure 5000 psi Special configurations to help you control fixed or variable displacement pumps Custom solutions in a single all inclusive package Special adapted spool configurations according to your needs Bladder Accumulators Diaphragm Accumulators Piston Accumulators Nitrogen Bottles Pulsation Dampeners Thermal Fuse Caps Safety amp Shut off Blocks Charging amp Gauging Units Permanent Gauging Blocks Mounting Components Sizing Information Spare Parts Seal Kits amp Tools PN 02075860 12 11 FSP1110 1386 e Complete Package Solutions e System Filtration amp Diagnostics e Global Presence Local Competence QYDAD INTERNATIONAL INNOVATIVE FLUID POWER 1 877 GOHYDAC www HyYDACusa com 1 888 99 HYDAG www HYDAC ca 2 4 3 as A dir INTERNATIONAL INNOVATIVE FLUID POWER www HYDACusa co
13. B 4 to 20 mA 0 to 20 mA O to 10 V Oto5V 1to5V 1to6V 0 5 to 4 5 V 0 5 to 5 5 V C amp D 4 to 20 mA 0 to 20 mA 0 to 50 V O to 10 V Oto5V 1to5V 1to6V 0 5to4 5V 0 5to5 5V Channel l and J Frequency range 1 to 30 000 Hz Switching threshold 2 V Maximum input voltage 50 V EtoG 4 to 20 mA O to 20 mA H 4 to 20 mA 0 to 20 mA 10 to 10 V Frequency channels speed rom measurement counting function Sampling Rates The sampling rate which can be set is dependent on the active measurement channels The following applies e 0 1 ms max 2 analog input signals e 0 2 ms max 4 analog input signals e 0 5 ms all 10 input channels Battery service times battery is fully charged e Without any sensors ca 11 hours e With 2 sensors ca 9 hours e With 4 sensors ca 7 hours e With 8 sensors ca 4 hours PC Link Interfaces e USB port e Standard serial port RS 232 for communication and evaluation using the HYDAC HMGWIN 3000 software Operating and Ambient Conditions e Operating temperature O 122 F 0 50 C e Storage temperature 4 140 F 20 60 C e Relative humidity O 70 PN 02075860 12 11 FSP1110 1386 Measured Value Memory Single recording up to 500 000 measured values Archive memory 64 MB for approx 60 individual recordings consisting of 500 000 measured values each Dimensions and Weight e Measurements 9 68 x 6 85 x 2 28 in 246 x 174 x 58 mm
14. amp OF5HD Series Single amp Dual Stage Kidney Loop Systems Description HYDAC s off line Kidney Loop System is a stationary version of the Mobile Filtration System It is a compact self contained filtration system equipped with high efficiency high capacity elements capable of removing particulate contamination and or water quickly conveniently and economically This off line system can be used to supplement in line filters when adequate turnover cannot be achieved in the system It is also ideal for water removal Like the Mobile Filtration System the new OF5H Series operates at a surprisingly low noise level Its modular base eliminates hoses and fittings between components The OF5HS single filtration unit can remove either water or particulate contamination The OF5HD dual filtration unit can be used to remove both water and particulate contamination or for staged particulate contaminant removal Features e Modular base eliminates connections between components and minimizes leakage e Base ported filter provides easy element service from the top cap e Single double and triple bowl length option allows the flexibility of additional dirt holding capacity e Visual Dirt Alarm indicates when filter element needs changed e Two 7 16 20 UNF sampling port included on all models Applications e Supplementing in line filtration by system filters when adequate turnover cannot be attained e Large volume systems
15. 1 K KIT Series O FCU Fluid Control Unit 3 digit ISO 4406 Code gt 2 gt 5 gt 15um and NAS 1638 3 digit ISO 4406 Code gt 4 gt 6 gt 14um and SAE AS 4059 10 Mineral Oil 11 Phosphate Ester Skydrol not available with pump option 4 Options 1 without Integrated Pump 4 Integrated Pump Supply Voltage K 110V Component Package KIT Includes Components e Minimess Adapter to SAE 6 e One Inlet and One Outlet Hose e CoCos Light Software Package CD supplied with Unit Also available for download from www hydac com e PC Cable e Power Adapter e Instruction Manuals e Shipping Case Additionally for FCU 2xxx 4 e Second power adapter e Suction hose 6mm bore 1m length e Suction hose 6mm bore 0 2m length Model Codes Containing RED are non standard items Minimum quantities and longer lead times may apply Contact HYDAC for information and availablity FCU Accessories FCU Accessories Part Number Aluminum Transport Case for FCU 1 Series 00349153 Aluminum Transport Case for FCU 4 Series 03040814 Printer Paper 5 rolls 00349155 High Pressure Hose 2 meters 6 5 feet Return Hose 2 meters 6 5 feet TestPoints available in HYDAC Hydraulic Accessories 02080105 20 Cr ND INNOVATIVE FLUID POWER omoso com PN 02075860 12 11 FSP1110 1386 Contamination Monitors a Dimensions FCU 2000 1 IOT M DY O W D Dimensions are for general information only all critical dimensions
16. ISO 4406 1999 SAE AS 4059 D 5 4 um c gt 6 um e 5 14 um c gt 21 um e _ OVYSrSI9te Between Housing 1 for portable use plastic case with appending bag for hoses and cables Fluids 0 Mineral Oil Synthetic Esters PAO Quintolubric Cosmolubric Consult factory for other fluid types Options 4 with Integrated Pump Supply Voltage U 24VDC Integrated Sensor AS AquaSensor AS 1000 series Power Supply Adapter 1 100 to 240 V AC 50 60 Hz 1 Phase Europe USA Canada UK Australia Japan Scope of Delivery e FluidControl Unit FCU 1000 e Power supply AC adaptor with connecting cables to supply voltage for Europe USA Canada UK Australia Japan e Adaptor for pressure lines e INLET pressure hose with screw connection for Test Point 1620 black length 2 m e INLET suction hose open end clear length 0 3 m e OUTLET return hose open end clear length 1 m e Operating and Maintenance Instructions Calibration certificate e USB Memory Stick Accessories e Battery pack P N 03504605 e Cable with universal plug for cigarette lighter or socket from supply system on board L 10 m P N 03306236 Dimensions 16 14 13 a a al 410mm 330mm 9 06 230mm Dimensions are for general information only all critical dimensions should be verified by requesting a certified print PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER yay 1 Cal Contamin
17. Local ISO class display customer supplied advantage The CS Sensor is not sensitive to vibration optical system contamination pressure pulsations fluid color turbidity or continuous high fluid temperatures e 4to 20mA or DIN Messbus or Ethernet Applications This unit can be applied to any hydraulic system in which contamination monitoring is critical It is designed for permanent installation in the system Common applications of the CS Sensor Include e Lube oil systems e Paper mills e Power generation plants e Steel mills e Flushing Process Control e Fuel oil systems 10 Cry nN INNOVATIVE FLUID POWEReomoso com PN 02075860 12 11 FSP1110 1386 Contamination Monitors yaY Model Code CS 21 3 0 1 U 1 2 ses S O st CS Contamination Sensor 21 3 digit ISO 4406 Code 52 55 15 22 3 digit ISO 4406 Code 4 16 14 Enclosure 3 Stationary Fluids 0 Standard mineral fluids and mineral based synthetics 1 Modification Number Phosphate esters e g Skydrol Hyjet 1 Standard Supply Voltage U 24VDC Pressure Range 280 560 psi for pressures from 560 to 5000 psi see below 70 210 psi 28 140 psi NO OH 0 RS232 DIN 66348 protocol enables easy communication with Hydac CoCoS Software 1 4 20mA 2 DIN Messbus enables communication with HYDAC software X Other For pressures above 560 psi Reduce the pressure to between 280 and 560 psi Please con
18. Z PKZ requires 1 x IXE200 element 2 Xx 5 03 18D10BN V SO103H for prefilter and protection filter www comos W VATIVE FLUID POWER GNYAN 71 CD Offline Filtration Systems Performance Hydraulic Symbol Example of acidification in HFD fluids with and without lon eXchange Unit mgKOH g 2 D 2 0 e Pump with 1 5 Pa 1 0 a 0 5 E sa 0 a mmm Without lon eXchange Unit wm With lon exchange Unit optional equipment see ordering details VA Clogging indicator Dimensions IXU1 Series 0 5 NPT Drain Plug 20 66 Clearance Holes 0 5 MJIC Connection 838 2mm 0 5 NPT Drain Plug Optional Starter or Starter with Automatic Shutdown when indicator is activated Optional Prefilter for Optional Particulate Pump Motor Filtering Group Lockable Swivel a 10 Casters ae 602 0mm Dimensions are for general information only all critical dimensions should be verified by requesting a certified print 12 GUNS INNOVATIVE FLUID POWER omoso com PN 02075860 12 11 FSP1110 1386 Offline Filtration Systems GNG Dimensions IXU4 Series 0 5 NPT 39 75 Drain Plug 1009 6mm 40 75 1035 1mm 00 66 0 5 MJIC Connection 838 2mm Clogging Indicator Optional Prefilter for Particulate Filtering 50 3 1277 6mm 40 2 1021 1mm a LI l po Clearance Holes 0 5 NPT Drain Plug O
19. be increased The approximate attainable levels for this example are as follows 2um ISO 17 15 12 20um Between ISO 20 18 15 and ISO 21 19 16 PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER Gy te 65 CD Offline Filtration Systems OLFP Series Description Technical Details The OffLine Filter Pressure OLFP is a stationary offline filter and is Filter Element One NITMXXX used for the purpose of separating out oil ageing byproducts water and solid particles from hydraulic and lubrication fluids It can be Operating Pressure Max 362 6 psi 25 bar used with or without motor pump unit The housing is pressure stable Pressure at Inlet IN 0 to 7 25 psi 0 to 0 5 bar up to 290 psi 20 bar Thanks to its compact construction the OLFP is also ideally suitable Pressure at Outlet OUT 0 psi 0 bar for utilization in even the smallest of installation spaces Maximum Flow Rate 0 53 gal min 2 l min The Trimicron filter elements N1TMOO3 typically used exhibit the Permissible Oper Viscosity 100 to 500 cSt 450 2300SUS following properties e Optimum adsorption of oil ageing byproducts to the filter material nee Bi Se without rapid clogging Outlet OUT SAE type 108 DN50 2 e Filtration rating 3um 4 F to 176 F 20 C to 80 C e Very high dirt holding capacity through pronounced depth structure Features e Compact design therefore little space required 4 F to 176 F 20 C to 80 C
20. component e the type of oil being used e flow rate amp operating pressure e fluid temperature amp ambient temperature e system s operational characteristics e details on all current filters in the system e solid contamination levels SO class e water content levels e details on all current filters in the system Recommend amp Implement Next specify your recommendations for upgrading the current filtration and adding the appropriate supplementary filtration e pressure filters e return line filters e manifold cartridge circuit protector filters e element micron rating e reservoir breathers or filler breathers e strainer baskets e addition of offline filtration loop e use of portable filters for filling temporary offline loops e sufficient water removal protection e proper fluid monitoring devices Monitor amp Maintain Finally use reliable methods for continuous monitoring of the fluid conditions including e solid contamination e water content e additive depletion e element clogging e periodic detailed analysis of actual fluid samples e portable filters for correcting unacceptable levels CNB INNOVATIVE FLUID PAWEReomoso com O Ni Y O 2 PN 02075860 12 11 FSP1110 1386 Overview Gaye Savings Realized by Proper Contamination Control The money invested in contamination control can easily be justified when the resulting machine availability increases E A A A O ee signif
21. diagnostics Continuously bng Kaon indication on display Disbla LED 6 4 4 digit play each with 17 segments boa handling to IEC EN 60068 Drop height 50 mm Ambient temperature 0 C to 55 C Storage temperature range 40 C to 80 C i 0 Relative humidity a weigh Electrical Data 12 to 24 V DC 10 The SMU must not be used Supply voltage with vehicle supply systems without load dump protection of maximum 30 V DC 20 GUNS INNOVATIVE FLUID POWEReomoso com PN 02075860 12 11 FSP1110 1386 Contamination Monitors yaya Model Code SMU 1 2 6 O TU 00 000 mees e E U SMU SensorMonitoring Unit Series 1 1000 Series Data input 2 Digital Interface 6 HSI USB Master Application 0 Standard Supply voltage TU 12to24VDC Sensor combination A B 00 CS1000 AS1000 10 MCSs1000 AS1000 Customer modification number 000 Customer modification number Items supplied e 1 SMU 1200 series e 1 USB memory stick e 1 connection cable 5 pole with flying leads for power supply L 5m e 2 connection cables appropriate to the sensor combination L 5m e 1 FluMosS light CD e 1 User manual e 1 DIN rail L 20 cm Accessories Power supply PS5 100 240 V AC 50 60 Hz 1 1 A gt 24 V DC 1000 mA Cable length 1 8 m PN 3399939 Dimensions 9 01 sadd 229mm 62mm 5 04 128mm 6 0 0 Dimensions are for general information only all critical dimensi
22. features a tare function enabling it to be zeroed The HMG 510 features a USB interface in addition to the HMG 500 The HMG 510 is also designed to work with the HYDACLab and the CS1000 particle counter Technical Details Sensor inputs The HMG 510 features two analog inputs with automatic sensor detection at 2 input jacks channel A and B Only HSI sensors pressure temperature or flow rate transmitters and SMART sensors moisture temperature and flow rate sensors can be connected Channel A and B e Automatic sensor recognition for HSI and SMART sensors automatic setting of the measurement range and unit of measurement e Measured value differential for channel A B Measurement accuracy of the input channels e lt 0 1 of the measurement range Measurement rate e 0 1 ms Measurement amp Display e Current measured value e Min max values e Measured value differential e Change ofthe unit of measurement Operating time using 9 V battery 2 sensors e approx 10 hours Standards with Which the HMG 510 Complies e EMC EN 61326 1 A1 A2 e Safety EN 61010 e Protection rating IP 54 PN 02075860 12 11 FSP1110 1386 J agnostics u HMG Display Panel amp Connections 1 On Off button HMG 500 2 Mode Adjusting the menus 3 Reset Resetting the min max values 4 Min Max Display of the minimum and maximum values Display Sensor Input Connector Channel A Sensor Input Connector Channel B
23. not uncommon for viscosity to be overlooked when specifying an off line filtration unit The results of this oversight can severely affect system efficiency and longevity and render the filtration system useless when high viscosity fluid causes the filter to be in constant bypass HYDAC considers maximum fluid viscosity at the minimum operating temperature in conjunction with flow to properly size the pump and motor Standard OFX Series OFX1 OFX6 skids include a hydraulic pump electric motor and either a single or dual standard capacity or high Capacity housing Many different component combinations provide the flexibility to match specific system viscosity flow and cleanliness requirements Multiple housing lengths give the option of adding additional dirt holding capacity HYDAC s high viscosity OFX Series skids OFX7 amp OFX8 are designed to handle fluids that have a viscosity as high as 25 000 SUS The skids have 39 long high capacity filters to efficiently clean the viscous fluids The filters have a high dirt holding capacity capable of holding almost 1000 grams of dirt depending on the element OFX7 amp OFX8 Series skids include a pump motor high capacity filter suction strainer and dirt indicator Various options can account for specific user needs 52 GAB INNOVATIVE FLUID POWEReomoso com Features e Protects and extends the life of expensive components e Minimizes downtime and maintenance costs e Desig
24. severe environments in which these machines operate Steel amp Heavy Industry Maintaining clean hydraulic systems in steel mills and other heavy industrial plants is very important The use of HYDAC fluid service products will help keep these operations running smoothly and efficiently by reducing costly system and component failures Investment in these products can easily be justified by the resulting cost savings www comoso com Our product range includes portable and online contamination monitors and water content sensors as well as portable and permanent offline filters For more critical applications we offer in depth analysis kits which return detailed reports about the HYDAC stands for quality and customer satisfaction This quality is the result of constant research and development combined with 45 years of global application experience and know how Our products are designed to be reliable and cost effective solutions for monitoring and maintaining hydraulic and Our internal staff and worldwide distribution network take care of the important mat ter of customer service HYDAC values high standards professional ethics and mu tual respect in all transactions with customers vendors and employees We invest in our relationships by providing expertise quality dependability and accessibility to foster growth and a sense of partnership Our customer service representatives are committed to serving the customers needs
25. 0 Model Codes Containing RED are non standard items Minimum quantities and longer lead times may apply Contact HYDAC for information and availablity CS 1000 Block Kit Quick Order Guide Model Code Part Number Description CS1220 A 0 0 0 0 000 03236362 4 20mA display model CS1210 A 0 0 0 0 000 03240458 4 20mA non display model Connection Cable 03281220 CS1220 A 0 0 0 1 K 02087348 4 20mA display model and CS Block Kit without AS Sensor CS1220 A 0 0 0 1 KAS 02086855 4 20mA display model and CS Block Kit with AS Sensor PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLU D POWER GUNS Cala Contamination Monitors Dimensions CS 1000 with Block kit AS1000 Shown for Reference Only 6 46 164 2mm Connection Thread 327 T Og 83mm pr 25mm 146 1mm Connection Thread SAE 4 SAE 4 Nd Dm aille 0 47 12mm mana Pa A 0 98 5 28 11mm 25mm 134 1mm 1 53 1 91 38 9mm 48 5mm 1 9 1 38 48 5MM o O 83 9mm Dimensions are for general information only all critical dimensions should be verified by requesting a certified print 8 GUNS INNOVATIVE FLUID POWER omoso com PN 02075860 12 11 FSP1110 1386 Contamination Monitors yaY Hydraulic Connections Inline Version Connection Thread SAE 4 3 94 60 100 Plug INLE
26. 0 1386 www comosd WOVATIVE FLUID POWER yay 81 CGA Replacement Elements Pressure Elements Used in OFS Series OFCS amp OFCD Series OFAS amp OFAD Series OF5HS amp OF5HD Series and OFX Skid Standard Capacity Series 9 inch Elements 18 inch Elements 27 inch Elements Model Code Part No Model Code Part No Model Code Part No 5 03 09D10AM__ _ 02075265 5 03 27D40AM 02088358 HIK HJ connectorelemen 02056730 Used in OFX Skid High Capacity Used in OFX Skid High Capacity Replacement Elements Coreless Replacement Elements 16 inch Element 39 inch Element 16 inch Element 39 inch Element Model Code Part No Model Code Part No Model Code Part No Model Code Part No 5 31 16D03ECO C V 5 31 39D03ECO C V C F 02060588 5 31 16D05ECO C CIF CIF 5 3116D10ECO O CIF 5 3116D10ECO C V CIF 5 31 16D20ECO C CIF CIF C F Dimicron Elements Cartridge and Used in OLF Series 4 FAMH Series Spin on Elements Used in OLF Compact Series Micron Model Code Rating Part No N15DM002 01251590 Model Code Rating Media Type Part No N5DM002 00349494 N5DM005 03068101 Micron N15DM010 03115180 N15DM020 00349576 N15DM030 03048790 Be sure to order the correct number of elements E J N5DM010 03102924 A i 2 mani Cartridge element can not be used with OLF 5 4 SP Spin on element for OLF 5 4 SP only lon eXchange and Replacement Elements MAROOT ENNI Used i
27. 0 2000 2500 3000 0 500 1000 1500 2000 2500 3000 Speed RPM Output Speed RPM Output 77 DANGER ZONE DO NOT EXCEED 70 psi 7777 DANGER ZONE DO NOT EXCEED 70 psi 14 GPM AIR MOTOR 14 GPM AIR MOTOR Air Consumption vs Speed Output Power vs Speed c Ke o D a z O 2 D lt D 8 F ing LL 0 0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000 Speed RPM Output Speed RPM Output C77 DANGER ZONE DO NOT EXCEED 70 psi 777 DANGER ZONE DO NOT EXCEED 70 psi Note Performance data represents a 4 vane model with no exhaust restriction 48 GUNS INNOVATIVE FLUID PQWEReomoso com PN 02075860 12 11 FSP1110 1386 Offline Filtration Systems GNG Model Code OFAD 2 09 BN 10 BN 1 Series OFAS Air Operated Single Filter System OFAD Air Operated Dual Filter System Number of Elements 1 2 size 09 only 3 size 09 only Element Length 09 ne9 elements supplied 18 One 18 elements supplied 27 One 27 elements supplied Element Media BN Betamicron AM Aquamicron Filtration Rating BN only AM has no rating microns 3 5 10 25 Element Media OFAD only BN Betamicron AM Aquamicron Filtration Rating BN only AM has no rating microns 3 5 10 25 Seals B Pump Size 07 gpm 14 14 gpm NOTE When OFAS ODAD is ordered the number of elements element length and seals will be identical for both filter housings
28. 0 VAC with VFD E 575 VAC F 575 VAC with VFD Clogging Indicator N Visual pop up in cap standard G Differential pressure gauge M Electric with 12 ft 4 in conductor wire C Differential pressure gauge with electric switch Vacuum Gauge N None V Vacuum gauge Options N None S Suction strainer standard on sizes 7 amp 8 C 4 wheeled cart sizes 1 6 only B Continuous bleed for continuously aerated systems includes cap vent port valve and return line P Particle counter sizes 1 amp 4 only Motor starter control option C series non disconnect shut off motor on light electrical indicator change element light and type 4x wash down enclosure VFD control option same as above but with enclosed variable frequency drive control and larger metal NEMA enclosure For replacement element part numbers please see page 69 of this catalog BA CT INNOVATIVE FLUID PUWER omoso com PN 02075860 12 11 FSP1110 1386 Offline Filtration Systems GNG Dimensions OFX4 OFX5 amp OFX6 Series Dual Standard Capacity Filter Version 36 00 914mm 1 25 33 50 a 851mm 0 75 19mm 13 00 14 50 330mm 368mm Hm IN i 00 63 a aa _ 4 mounting holes Optional 4 Wheeled Cart Optional Electrical Starter Box Standard Capacity Filters S1 21 07 535mm 2 30 48 774mm S3 40 25 1022mm 48 00 ng 1219mm
29. 1 FSP1110 1386 www comosd WOVATIVE FLUID POWER yay 3 m Diagnostics HMG 3000 Series General The HMG 3000 data recorder is a portable unit for simple measurement and data capturing tasks involving hydraulic and pneumatic systems Applications extend primarily to maintenance and servicing troubleshooting and test stands as well as quality inspecting The HMG 3000 can concurrently evaluate signals up to 10 sensors The unit features 5 input jacks for connecting the sensors if necessary this number can be doubled using a Y adapter for measurement operations involving more than 5 sensors HYDAC offers matching HSI sensors HSI HYDAC Sensor Interface for pressure temperature and flow rate which are automatically recognized by the HMG 3000 Standard HYDAC sensors can also be used However these sensors do not feature any automatic sensor detection consequently the initial setup has to be entered by hand Current Measured Values Yalue Unit Min Max 19 4 bar 0 0 100 0 Designation 0 87 9 bar 0 100 0 6 e U Sensor E 409 bar U 100 0 Settings Recording Extras Min Max Reset Features The HMG 3000 is user friendly by virtue of its easy access selection menus leading to all of the unit s functions and settings The unit features a combination keypad for entering numeric values and text B Sensor B psi D Sensor D psi A system pressure psi C Sensor L psi Geb 138 I Sensor mi
30. 1220 A 0 0 0 0 000 Series _________ U O CS Contamination Sensor Resolution 1 4 Particle Size Channels Indicator Code 2 ISO 4406 1999 SAE AS 4059 D gt 4 um c 56 um c 514 um c 521 um c 3 ISO 4406 1987 NAS 1638 gt 2 um gt 5 um gt 15 um gt 25 um ISO 4406 1999 SAE AS 4059 D gt 4 um c 56 um c gt 14 um c gt 21 um c Options 1 without Display 2 with Display 270 rotation of display Fluids 0 1 Analog Interfaces A 4to20mA B Oto 10V Switching Output 0 Limit Switching Output Hydraulic Mineral oil Phosphate Esters Digital Interfaces 0 RS485 Electrical Connection 0 Plug M12x1 8 pole connection cable not included Mounting 0 Inline version vertical flow mounting is recommended 1 Modification Number Flanged version 000 standard K CS Block Kit without AS Sensor requires Mounting Option 1 KAS CS Block Kit with AS Sensor requires Mounting Option 1 Scope Of Delivery Contamination sensor Operation and Instruction manual Calibration Certificate Accessories Connection cable 6 5 ft with M12x1 connector screened 8 pole Part Number 03281220 Connection cable 16 4 ft with M12x1 connector screened 8 pole Part Number 02702459 Connection cable 9 8 ft with M12x1 connector 8 pole Part Number 02091414 CSI D 5 Contamination Sensor Interface Part Number 03249563 Power Supply CS1XXX PS1 Part Number 0337653
31. 216 cSt l l Higher viscosity version available HYDAC now offers a kidney loop filtration system with a pneumatic Contact factory for details motor in place of the standard electric motor The pneumatic motor offers the same flow capability using the same components but without the need for an electrical outlet This provides a major advantage in the application of this unit With no need for an Maximum Operating 20 to 150 F 29 to 65 C Temperature For higher temperature applications contact factory electrical outlet it is more portable than the standard electric Bypass Valve Setting Cracking 30 psi 2 bar motored skids and carts Material Manifold and cap Cast aluminum Because most trucks and industrial machinery are already equipped Element case Steel with an air compressor a simple connection to the 1 4 NPT port will Compatibility All petroleum based hydraulic fluid Contact easily power the 1 5 HP or 4 0 HP motor At 70 psi and 2000 rpm factory for use with other fluids this motor consumes less than 40 cfm 70 cfm for the 4 0HP motor of compressed air Because no electricity is used the pneumatic motor is ideal for working in hazardous environments such as mines Element Change 9 18 or 27 Clearance depending on model configuration Performance 7 GPM AIR MOTOR 7 GPM AIR MOTOR Air Consumption vs Speed Output vs Speed Horsepower CFM Free Air Consumption 0 0 0 500 1000 150
32. 24 h standstill period gt 24 h 1 5 to 4 0 5 to 1 5 with maximum membrane load of 0 8 mg Max particle size um Time and effort Dimensions CTU10XX a CTU12XX pt a pr r ca 1500 Dimensions are millimeters and for general information only all critical dimensions should be verified by requesting a certified print PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER yay 31 Cala Contamination Monitors MM Series Measuring Microscopes Description Ordering Information This measuring microscope is designed specifically to be MM S5 P Standard eyepiece used for measuring contamination particles in oil samples on 110 V 60 Hz powered light source filter membranes All models include coarse and fine focusing exp adjustments as well as both X and Y directional slide table MIMSO2 RA A sep ise i pa l 110 V 60 H light adjustments to make focusing and positioning the subject simple paa ee Banaag even at maximum magnification connection to laptop or PC There is a rotating lens holder with 3 achromatic objective lenses MM KKE P C U Triocular eyepiece with magpnifications of 4x 10x and 20x The micrometer eyepiece 110 V 60 Hz external cold light illumination provides an additional 10x magnification resulting in 40x 100x CCD camera with LPT 1 port for and 200x magpnifications The measuring scale on the eyepiece has a scale division of 1 mm in 100 parts allowing measurement of parti
33. 500 000 e HDA 4748 H 0600 000 e ZBE 30 02 cable M12x1 for HMG 2m e Gauge Adapter G1 4 female to Testpoint 16x2 e Case for HMG 500 34 G48 7X89 INNOVATIVE FLUID PQWE amp Rcomoso com General The HMG 500 Portable Data Recorder is a hand held measuring unit for simple measuring tasks on hydraulic and pneumatic systems Typical applications are in analysis maintenance and service The HMG 500 has two analog input channels and can record the signals from HYDAC HSI sensors which are connected to it HSI sensors HYDAC Sensor Interface are HYDAC sensors for pressure temperature and flow rate with automatic sensor recognition The HMG 500 automatically reads the measuring range and unit from each sensor that is connected Manual adjustments of the measuring range settings are no longer required The measured values actual minimum and maximum are recorded from the sensors Depending on the requirement and setting the following are displayed the actual measured values channel A B the minimum or the maximum values channel A B The min max values can be reset at any time at the touch of a button Furthermore the HMG 500 is capable of measuring and displaying the differential between the values on channel A and B channel A B Technical Details Sensor inputs The HMG 500 has two analog inputs on 2 input connections channel A and B for connecting HSI sensors with automatic sensor recognition pressure temperature a
34. 70 30 is caused by other faults 126 000 i g x 30 HYDAC Fluid Service can return 90 of the fluid related downtime costs 264 600 j h x 90 PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER GUNS 3 4 CYAN Overview ISO 4406 Code Cleanliness levels are defined by three numbers divided by slashes These numbers correspond to 4 6 and 14 micron in that order Each number refers to an ISO Range Code which is determined by the number of particles for that size 4 6 amp 14um and larger present in 1 ml of fluid Each range is double the range below Refer to the chart below to see the actual ranges Example larger than 4um 22 340 larger than 6um 1 950 larger than 14um 43 ISO Code 22 18 13 Achieving the appropriate cleanliness level in a system The only way to achieve and maintain the appropriate cleanliness level in a hydraulic or lubrication system is to implement a comprehensive filtration program HYDAC offers all of the products that are needed to do just that They include Solid Contamination e pressure filters e return line filters e offline filtration loops e oil transfer units for precleaning of new oil e portable and online contamination monitors e reservoir breathers and filler breathers Water Content e water content sensors e reservoir breathers with silica gel desiccant e vacuum dehydration water removal units e water removal elements Fluid Analysis e
35. Aquamicron media should be in the first filter housing followed by the BN media in the second housing For replacement element part numbers please see page 69 of this catalog Dimensions OFAS OFAD 18 0 50 314mm 4 places 20 50 314mm 4 places EN AR N a AG WEN Sil 221mm 1 4 NPT Air Inlet EEE EE EE 5G 5 EE 55 so ei SS or gE Oo o e e LO CI ele a a ko co n ze s Nar R to LO O O z o cla oja to to NOI ols tly v 0 NM TI a la TAn to Ba IL Il at S Wy ol EE elec ol LO CO Hele E e aa paka Bana Qo O DD NG o o o RE ca or cle j Jd aa xxx a KA xx O D TIN O XS s3 a y T 07 gpm 16 ORB 07 gpm 14 65 372mm lE 1 312 12UN 2B A E 14 gpm 14 64 372mm pel 14 gpm 20 ORB 00 07 gpm 16 ORB 1 312 12UN 2B Ie 44 dom 20 ORB 1 625 120 N 2B 1 625 12UN 2B 14 gpm 20 ORB 1 625 12UN 2B 14 gpm 20 ORB 1 625 12UN 2B Dimensions are for general information only all critical dimensions should be verified by requesting a certified print PN 02075860 12 11 FSP1110 1386 www comosdWeVATIVE FLUID POWER CrN 49 0 B 14 1 4 NPT Air Inlet E SA Fe U Ko cola N YI vt a IR ll Sg N EEH olo O boa k N yl O Ele olo O O M st Oj 07 gpm 16 ORB 1 312 12UN 2B 14 gpm 20 ORB 1 625 12UN 2B CD Offline Filtration Systems OF5HS
36. Gear Centrifugal OLF 15 11 16 12UN SAE 12 G3 4 11 16 12UN SAE 12 Gav 1 5 16 12UN SAE 16 OLF 30 15 8 12UN SAE20 G11 4 15 16 12UN 7 SAE 16 1 5 16 12UN SAE 16 OLF 45 60 15 8 120N SAE20 Gii 4 17 812UN SAE24 Gii 2 15 8 12UN SAE 20 G14 4 Housing drain standard on all units BLACK SAE connections when using adapters which are supplied standard RED BSPP connections if supplied adapters are not used OLF 15 OLF 30 OLF 45 OLF 60 Filter Element N15DMxxx N15DMxxx 2x N15DMxxx 3x N15DMxxx 4x 1x Contamination Retention Capacity Gao Filter Efficiency Bx gt 1000 Permissible Ap Across the Element psi 72 5 Weight Element Ibs 66 82 188 Material of Filter Housing Stainless Steel Capacity of Pressure Vessel gallons Max Operating Pressure Filter Housing psi Material of Seals Housing standard 25 3 3 NO NO O O ol B 85 NB Weight Housing Ibs PT 53 62 Fluid Temperature in F 15 175 Motor Pump Units 5 gpm 10 gpm 15 gpm 20 gpm Operating Pressure of the Pump psi 65 Viscosity Range with Vane Pump SUS 75 2500 Viscosity Range with Gear Pump SUS 75 5000 Viscosity Range with Centrifugal Pump SUS z Motor Capacity watts Oooo S S Y Vane Pump 1500W Gear Pump 1500W Centrifugal Pump Weight Vane Pump Ibs Weight Gear Pump Ibs Weight Centrifugal Pump Ibs Material of Seals in Pumps standard NBR All details in this brochure are subject to technical mo
37. Ibs 7 0 kg OLF 5 E 5 5 Ibs 2 5 kg OLF 5 15 24 3 Ibs 11 kg OLF 5 4 24 3 Ibs 11 kg Housing drain standard on all units Black SAE connections when using adapters which are supplied as standard Red BSPP connections if supplied adapters are not used 58 CT INNOVATIVE FLUID POWEReomoso com PN 02075860 12 11 FSP1110 1386 Offline Filtration Systems GNG Model Code OLF 5 S 120 K N5DMO002 E 12 C1 Series OLF 5 Series 5 1 6 gpm OLF 5 15 Series 15 4 9 gpm OLF 5 4 Series 15 1 3 gpm OLFCM 5 15 With Fluid Condition Monitoring Pump Type S Vane Pump standard E Flow Control Valve series 5 only TV Toploader with Motor use with OLFCM only Power Consumption 120 120W for all OLF 5 200 200W for all 24VDC 370 370W for all Series 5 15 amp 5 4 Z Without motor pump unit series 5 only K 115V single phase series 5 15 and 5 4 only L60 115V single phase series 5 only M 220V single phase N 220 440V 3 phase U 24VDC Z Without motor pump unit Element N5DMO002 2 micron N5DMO005 5 micron N5DMO010 10 micron N5DMO020 20 micron N5AM002 2 micron with water removal N5AM020 20 micron with water removal M180B20 20 micron spin on series 5 4 only Clogging Indicator E Standard gauge series 5 amp 5 4 only F Static electrical switch VMF2F 0 series 5 amp 5 4 only BM Differential visual VM2BM 1 Series 5 15
38. Inlet and outlet of the CSM viscosity range are connected to the tank near the suction of the main pump Permissible viscosity 10 to 1000 cSt 2 Measuring from the pressure line before the filter This is the normal location for taking bottle samples By using the Permissible Fluid 32 to 158 F 0 to 70 C CSM 1000 the amount of bottle sampling can be reduced and temperature range information on the oil condition is therefore available immediately Permissible fluids Hydraulic and lubrication fluids based This test point is used mostly in lube systems on mineral oil 3 Measuring from pressure line after the filter This test point is used in roll hydraulics and the reason for measuring motor pump group 0 21 kW 60 Hz oil after the filter is to ensure that clean oil is always available to the Ambient temperature 32 to 131 F 0 to 55 C sensitive proportional valves and to other machine parts Mainly range used in roll hydraulics and particularly if customers have had oF oC problems with the proportional valves a EMPErALUNE 4 to 1857F 20 to 85 C Important The pressure should be reduced using a separate valve Relative humidity max 90 not condensing before the oil goes into the CSM IP55 Weight approx 40 Ibs 18 kg Applications ContaminationSensor e Lubrication systems in paper steel and energy sectors Self diagnosis continuously with error indication via e Preventive pro active preparation of service intervals stat
39. LF 5 TAK Part No 03039235 PN 02075860 12 11 FSP1110 1386 N5DM020 37 5 U amp 30 0 2 mD o 22 5 p A w 15 0 2 D 5 75 0 0 0 2500 5000 7500 10 000 Viscosity SUS Application a Tank capacity to approx 200 gallons Tank capacity to approx 525 gallons ex p O OLF 5 4 4 NAA AA AA AA AA AA AA l l l 15 200 7000 Viscosity SUS G 3 4 breather filter Port Size PEE AA adapter m ee m Port Size return hose suction hose www comos NNAVATIVE FLUID POWER GNYAN 61 CD Offline Filtration Systems OLF Series Typical Cleanliness Improvement Using the OLF 21 19 16 20 18 15 19 17 14 17 15 12 D Yn amp O 1 15 13 10 D 13 11 8 10 10 6 9 6 3 0 2 4 6 8 10 12 14 16 18 20 Time minutes t without OLF AI with OLF Features and Benefits Dimicron Element The OLF series of filters is designed to efficiently and cost effectively The synthetic membrane 2um absolute provides a high filtration filter hydraulic oils lubricating oils cleaning fluids and coolants rating while the cellulose filter layer collects and holds the bulk of the which are highly contaminated The filters can be supplied either dirt load This combination results in excellent removal efficiency as individual filters or as ready to install offline units complete with even in a singl
40. M12x1 2 m e CD ROM with CMWIN software e Case for HMG 510 Dimensions 3 94 x 6 69 x 1 57 in 100 x 170 x 40 mm Weight 0 90 Ibs 0 41 kg Operating Ambient Conditions Operating temperature 41 122 F 5 to 60 C Storage temperature 40 158 F 40 to 70 C Relative humidity O to 70 Power Supply A standard 9V battery is sufficient for operation The unit can also be operated using the AC mains adaptor plug listed under Accessories If you have any questions suggestions or encounter any problems of a technical nature please contact your HYDAC sales office Special Features Adjustment function for mechanical pressure switches 36 G48 Y N8 INNOVATIVE FLUID PQWE amp Rcomoso com General The HMG 510 Portable Data Recorder is a hand held unit for simple measurement tasks on hydraulic and pneumatic systems Typical applications are primarily to be found in analysis maintenance and servicing The HMG 510 features two analog inputs HSI sensors HYDAC Sensor Interface or SMART sensors can be connected to these inputs HSI sensors are HYDAC sensors featuring automatic sensor recognition Consequently manual adjustments of the measurement range settings are no longer required Furthermore the HMG 510 is capable of measuring and displaying the differential between the values on channel A and B channel A B providing two sensors featuring the same unit of measurement are connected In addition the HMG 510
41. Metals including Wear Contaminant Additive 4 Multi Source D5185 e Viscosity 40C ASTM D445 e Water by Crackle Karl Fischer if Crackle is Positive e Total Acid Number TAN ASTM D664 e Particle Count as per ISO4406 1999 3 digit ISO code 4 6 14 Test Kit part number 02095151 includes a box of 10 sample bottle kits the same as the above analysis as well as a photomicrograph Water Glycol Sample Testing Test Kit part number 02702057 includes a box of 10 sample bottle kits This kit includes specific analysis parameters for the water to oil ratio of the Glycol Karl Fischer Water is done and pH is tested instead of TAN If the water concentration is tested out of specification to the identified lubricant the lab will give the current concentration level and then make a recommendation for the acceptable water concentration percentage range for the stated lubricant The tests included are as follows e Spectrometals 24 Metals by ICP including Wear Contaminant Additive amp Multi Source D5185 e Viscosity 40C ASTM D445 e Water by Karl Fischer in PPM ASTM D1744 e pH If a Standard Mineral Oil is Identified then TAN is done e ISO Particle Count as per ISO4406 1999 3 digit ISO code 4 6 14 Oil Analysis Reports Each Fluid Analysis Kit contains e Clean Sample Bottle e Component Registration Form CRF PN 02075860 12 11 FSP1110 1386 e Packaging for mailing sample e Prepaid Fluid An
42. ONDA Protective Cover Connection for AC adaptor and mini USB connection 9 Battery Compartment Diagnostic Unit Flow Sensor with HSI ypac sensor Interface Model Code Description g min l min Part No Model Code Description HMG 510 000 E Includes i AS ale with Manual EVS 3108 H 0020 000 0 3 to 5 3 1 2 to 20 00909405 USB ad EVS 3108 H 0060 000 1 6 to 15 9 6 to 60 00909293 e Y adapter blue for HLB 1000 00909889 EVS 3108 H 0300 000 4 0 to 79 3 15 to 300 00909404 e Y adapter yellow for CS 1000 EVS 3108 H 0600 000 10 6 to 159 40 to 600 00909403 e Sensor cable M12x1 2 m e CD w CMWIN software Stainless Steel e Case for HMG 510 EVS 3118 H 0020 000 0 3 to 5 3 1 2 to 20 00909409 EVS 3118 H 0060 000 1 6 to 15 9 6 to 60 00909406 Pressure Transducer with HSI EVS 3118 H 0300 000 4 0 to 79 3 15 to 300 00909408 HYDAC Sensor Interface EVS 3118 H 0600 000 10 6 to 159 40 to 600 00909407 Model Code Description Part No 00909429 Accessories 00909425 Model Code Description Part No 00909554 06040851 00909426 06040852 00909337 00909752 03304374 00910000 06049553 Temperature Transducer with HSI 06040585 HYDAC Sensor interface 02702416 Model Code Description Part No ETS 4548 H 000 13 to 212 F 25 to 100 C 00909298 HDA 4748 H 0400 000 0 to 5802 psi 0 to 400 bar 00909427 HDA 4748 H 0600 000 0 to 8702 psi 0 to 600 bar 00909428 PN 02075860 12 1
43. T OUTLET Pressure Viscosity Range Viscosity cSt 1000 60 300 ml min 50 o 2 2 4 a 7 i a o 30 a a O 3 T L S 100 m min Q Q 10 30 ml min 0 4635 Viscosity SUS PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER GUNS 9 Cala Contamination Monitors CS 2000 Series Contamination Sensors HYDAC Software User s Software Y ENENEN N E fa tite tote ta N Warning Lamps ISO Code Displays Description Features The CS Contamination Sensor is a solid contamination sensor for e Online installation detecting and monitoring solid contamination in hydraulic lube and pressures up to 5000 psi w external relief fuel oil The CS Sensor continuously monitors the condition of the e 4 bolt cushioned mounting fluid and transmits the information to a variety of devices in real time e Weight 8 8 Ibs 4 kg The data can be transmitted in various formats allowing the user to display contamination levels program alarms and or warnings activate or de activate auxiliary filtration loops or examine via Data Output To HYDAC software e PC via HYDAC software included The Sensor technology used is the same as that in our portable FCU l series contamination monitors and has been proven as a successful e Programmable logic controllers PLC means of detecting solid contamination particles e Warning lamps via relays The HYDAC sensor concept provides a distinct durability e
44. VATIVE FLUID POWER Gy te 25 Cala Contamination Monitors SMU 1200 Series SensorMonitoring Unit Description The SensorMonitoring Unit SMU1200 is a display unit for HYDAC fluid sensors and is designed to display and store measured data The following combinations of fluid sensors can be connected directly ContaminationSensor CS1000 amp AquaSensor AS1000 MetallicContamination Sensor MCS1000 amp AquaSensor AS1000 Advantages Simple installation parallel to the customer system HYDAC Sensor Interface HSI for SMU1200 transfer of the sensor s own analogue and switching outputs Simple installation using the magnetic holder or DIN rails High protection rating IP67 Installation in a switch cabinet is not necessary Plug amp Work unit including the 5m connection cable required for direct connection of the sensors sensor connections via M12x1 male connectors no programming necessary The measured data is displayed on the large display Simple keypad operation Data is stored in the SMU with a date and time stamp Measured values can be read from the standard USB memory stick supplied via the USB master port Simple data processing and data evaluation using MS Excel or HYDAC FluidMonitoring Software FluMosS light version available as freeware at www hydac com Program restarts independently once voltage is restored no loss of measured data Technical Details Mounting position Optional Self
45. acala Tlalnepantla De Baz Edo de Mexico Mexico 54090 92 5 99965 8511 HYDAC CORPORATION Accumulator Division 2204 Avenue C Bethlehem PA 18017 1 610 266 0100 HYDRO POWER HYDAC Cylinders LLC 540 Carson Road N Birmingham AL 35217 1 205 520 1220 HYDAC TECHNOLOGY CORPORATION Cooling System Division 3539 Denver Drive Denver NC 28037 1 610 266 0100 x1805 HYDAC CORPORATION HYDAC TECHNOLOGY CORPORATION Sales Office 1718 Fry Road e Suite 100 Houston TX 77084 1 281 579 8100 HYDAC CORPORATION HYDAC TECHNOLOGY CORPORATION Sales Office 9836 B Northcross Center Court Huntersville NC 28078 1 610 266 0100 x1803 HYDAC CORPORATION Sales Office 101 18207 114 AVE W Edmonton Alberta Canada 15S 2P6 1 780 484 4228 ns 02075860 12 11 FSP1110 1386 ste www comoso com
46. act factory for use with other fluids Element Change Clearance 18 or 27 Ta 7T rn on model configuration Weight 245 Ibs 112 245 lbs 112k sid Element Performance Filtration Rating per ISO 4572 NFPA T3 10 8 8 Using automated particle counter Using APC calibrated APC calibrated per ISO 4402 per ISO 11171 Element Bx275 Bx2100 Bxz200 Bx 200 Bx 1000 1 t0 74 82 100 80 100 Filtration Rating Micron wrt ISO 16889 Rating Dirt Holding Capacity 9 Element 18 Element Micron Ki DHC gm Micron Ki DHC gm 0a 186 PN 02075860 12 11 FSP1110 1386 Offline Filtration Systems GNG Model Code OFS A 1 09 BN 10 BN 01 V 9 W if OFS Filtration Station Voltage ae 120VAC 60 Hz oe ie ma ba i A plug is not provided for these options Number of Elements 18 and 27 housings only 1 Element length must be either 18 or 27 2 S Two 9 elements per 18 housing 3 Three 9 elements per 27 housing Element Length 18 and 27 housings only 09 Two 9 elements per 18 housing Three 9 elements per 27 housing 18 One 18 element per 18 housing 2 One 27 element per 27 housing Element Media BN Betamicron AM Aquamicron Filtration Rating BN only AM has no rating microns 01 03 05 10 25 Element Media BN Betamicron AM Aquamicron Filtration Ra
47. alls to the ground 5 03 09D05BN 02060529 5 03 27D05BN 02065004 5 03 09D05BN V 02056714 5 03 27D05BN V 02073488 e Base ported filter provides easy element service from the top cap e Integral suction strainer protects pump e Off line stationary system available z 5 03 09D10BN V 02056715 5 03 27D10BN V 02056493 e 27 Housing Standard 5 03 09D20BN 02060531 5 03 27D20BN 02065006 5 03 09D20BN V 02056716 5 03 27D20BN V Applications 5 03 09D10AM 02075265 HK HJ connector element 02056730 e Supplementing continuous filtration by system filters 5 03 09D10BN 02060530 5 03 27D10BN 02065005 e Cleaning up a hydraulic system following component replacement e Filtering new fluid before it is put into service e Transferring fluid from storage tanks and drums to system reservoirs AA CT INNOVATIVE FLUID POWE Reomoso com PN 02075860 12 11 FSP1110 1386 Offline Filtration Systems GNG Model Code OFCD 27 BN 10 BN 10 B 14 Sees a OOO OO ON OFCS Single Filter System OFCD Dual Filter System Pneumatic Option omit Electric motor standard Pneumatic motor only Element Length 1 09 One 9 Elements Supplied 2 09 Two 9 Elements Supplied must be same micron rating 3 09 Three 9 Elements Supplied must be same micron rating 18 One 18 Element Supplied 27 One 27 elements supplied Filter Media BN Betamicron Low Collap
48. alysis Service Choice of three ISO 17025 A2LA accredited laboratories to send the samples Addresses are included on the Component Registration Form e All locations are within 48 hours ground transit from nearly anywhere in the continental United States e Results returned within 24 48 hours after lab receipt of the test samples e Fast email or fax notification of high severity results A Component Registration Form CRF is included with each sample bottle kit but it only needs to be filled out the first time each piece of equipment is sampled or to make changes After the initial sample the CRF information is stored under the Unit ID Sample results will be e mailed to the e mail address supplied on the CRF Additionally a Username and Password will be emailed to each report recipient who provides an e mail address on the Component Registration Form CRF This feature allows multiple users to view the reports simultaneously The Username and Password provides the recipient with access to www eoilreports com where a personal internet account has been set up From this site the full sample report with the capability of graphing and trending analysis is available online as well as the complete testing history is securely stored HYDAC Canada Fluid Analysis Services Canada Customers Only Contamination Analysis Test Kit Part Number 02552392 single 02552390 pack of 10 This kit identifies contamination before it hampers
49. amic with evaporated metal Output Data Humidity Measurement lt 2 FS max lt 3 FS typ 0 02 FS bar Output Data Temperature Measurement Output 7 temperature 4 Uo O 20 mA Accuracy o lt lt 2 FSmax FS max Parts in contact with fluid Nominal temperature range 32 to 194 F 0 to 90 C measuring saturation level Ambient temperature range 40 to 212 F 40 to 100 C 32 to 23175 SUS Viscosity range 1 to 5000 cSt Flow velocity lt 16 ft sec nap l Fluids based on mineral oil and Permissible fluids synthetic and natural esters CE mark EN 50081 1 EN 50081 2 EN 50082 1 EN 61000 6 2 Type of Protection acc DIN 40050 IP67 Other Data Supply voltage 12 to 32 V DC Residual ripple G 3 8 BSPP male thread approx 18 ft lbs Electrical connection Pin 1 Ub Pin 2 Signal saturation level Pin 3 OV GND Pin 4 Signal temperature Pin 5 not connected M12x1 5 pole DIN VDE 0627 Reverse polarity protection of the supply voltage excess voltage override and short circuit protec tion note FS Full Scale relative to the full measuring range Standard approx 5 oz 145 g Example of a Hydraulic Oil Saturation Curve 1200 wd TY TI z dad Free and Emulsified Water fF 5 600 400 200 0 4 14 32 50 68 86 104 122 Temperature in F PN 02075860 12 11 FSP1110 1386 Contamination Monitors yay Model Code AS 1 O 0 8 C 000 Series AS Aq
50. amp 5 4 only C Differential electrical VM2C 0 series 5 15 amp 5 4 only D Differential electrical visual VM2D O L series 5 15 amp 5 4 only Mechanical Connections 12 SAE Connections standard Supplementary Details L24 L48 L115 L230 Lamp for D type clogging indicator LXX XX voltage A With AquaSensor AS1000 Series OLFCM only C1 With Contamination Sensor CS1320 OLFCM only C2 With Contamination Sensor CS1310 OLFCM only Consult Factory for special options Not all combinations available Choose S for model without motor pump and without flow control valve For replacement element part numbers please see page 69 of this catalog Model Codes Containing RED are non standard items Minimum quantities and longer lead times may apply Contact HYDAC for information and availablity Replacement Element Model Codes 2 um N5DM002 20 um N5DM020 or Typical Cleanliness Improvement Using the OLF 21 19 16 20 18 15 19 17 14 180MA020BN OLF 5 4 only Water Removal 2 um N5AM002 20 um N5AM020 17 15 12 15 13 10 13 11 8 10 10 6 ISO Class 2 4 6 8 10 12 14 16 18 20 Time minutes 0 amp without OLF Al with OLF PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER GUNS 59 CD Offline Filtration Systems Dimensions OLF 5 S NG IL A al ME RA Ta ANK
51. asured Value ISO code SAE Class NAS Class Saturation level Temperature Measuring Range Display from ISO code 9 8 7 MIN t ISO code 25 24 23 MAX Calibrated within the range ISO Description 13 11 10 to 23 21 18 The FluidControl Unit FCU 1000 series combines the advantages Saturation level 0 to 100 of the portable contamination measurement units FCU 2000 series Temperature 13 to 212 F 25 to with the measurement technology of the ContaminationSensor CS 100 C 1000 The FCU 1000 is a portable service unit and is designed for i i i i i Accuracy 1 2 ISO class in the calibrated temporary measurement of solid particle contamination in hydraulic range lt 2 Full scale max systems The integrated pump and the hoses which are contained in the scope of delivery of the FCU 1000 series e control circuits 4 Storage Temperature Range 40 to 176 F 40 to 80 C pie ate cu IP 50 in operation IP67 closed e fluid sampling from pressureless reservoirs Weight approx 29 Ibs 13 kg h Hydraulic Data Important Instructions Restrictions Operating Pressure in 0 5 to 45 bar 7 25 to 650 psi e Designed for hydraulic oils up to ISO VG 68 viscosity range 10 to out 0 to 0 5 bar 0 to 7 5 psi 350 cSt with Adaptor for Pressure in 15 to 345 bar 217 to 5000 psi Lines out O to 0 5 bar O to 7 5 psi e Designed for temporary operation up to max 30 minutes followed by a rest period of 10 minutes no c
52. ation Monitors FCU 2000 Series Fluid Control Units FCU 2000 1 Description The FCU 2000 Series Fluid Control Unit is the second generation of diagnostic equipment for measuring and controlling contamination in hydraulic and lubrication systems These Units are portable which makes them ideal for use on multiple machines in a plant or in the field use The rugged construction incorporates a folding handle which also serves as a prop stand for optimal viewing Online Measurement A key advantage of the FCU is that it allows the user to measure changes in contamination instantaneously as they occur The unit continuously detects solid particles and displays the results in cleanliness classes according to ISO 4406 1992 or 1999 SAE AS 4059 or NAS 1638 standards Tank Extraction The FCU 2000 4 model is equipped with a specific suction inlet and an integrated pump for reservoir in addition to the standard online measurement capability Comprehensive Reporting Measurements are automatically stored in memory and can be used to print tabular and graphic reports in a wide variety of formats Although extensive functions for data recording and documentation are available clear built in menus make it easy for a user to develop highly informative reports with minimal training 18 C49 INNOVATIVE FLUID PAWERcomoso com FCU 2000 4 PC Capability For many applications the built in printer will produce the necessary r
53. bottle sampling kits e complete analysis kits CITI INNOVATIVE FLUID PAWEReomoso com 2 Bam TO F 18 hn a a aa sapi EG er a EE Y SMC T T24 wooo T Jz 7 ee P O a oo a oo GG AA MG TITI 7T 17 S l Ll ll 16 oe a 15 PU T TTITI la a NANG IA 13 PT TITI eS SS Hi ef 10 LI TF i a KG KG NN a E O E CT Ek lil LU lt Cl Ui eet TTT TH LC TO FI sas IA IBA IE NEA HANG NANG Oo TUT OT TUT sas KA FAN NONA REG KANA ANNA NI PN 02075860 12 11 FSP1110 1386 Overview Finding the cleanliness level required by a system 1 Starting at the left hand column select the most sensitive component used in the system 2 Move to the right to the column that describes the system pressure and conditions 3 Here you will find the recommended ISO class level and recommended element micron rating High Pressure Very High Pressure 2000 to 2999 psi 3000 psi and over low medium with high pressure with severe conditions severe conditions Low Medium Pressure Under 2000 psi moderate conditions ISO Target Micron ISO Target Micron ISO Target Micron Levels Ratings Levels Ratings Levels Ratings Pumps Fixed Gear or Fixed Vane conan 20 E277 ST ET 7 5 Fixed Piston ona o a o s o e o Dee eons 5 tse 3 notappicabe notapplicabie Variable Piston MUTE KAN E YY Valves Sethe valve NET 20 2onans 20o torong BUAT SYA os 20 ine 10 wera 5 Standard Flow Cont
54. ce Instructions AS 1000 e 1 Calibration certificate of the CS1000 Upon receiving the FMS check it for any damage in transit Do not put the FMS into operation unless it is in perfect condition Report any damages in transit to the transport company or the responsible agent immediately Do not put the unit into operation Dimensions FMS FMM O FMS FMM P Dimensions are for general information only all critical dimensions should be verified by requesting a certified print PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER Gy te 29 Cala Contamination Monitors CTU 1000 Series Contamination Test Unit Technical Details CTU10xx 1800 mm x 1000 mm x 900 mm CTU12xx 1800 mm x 1000 mm x 1100 mm CTU10xx approx 595 Ibs 270 kg approx 640 Ibs 290 kg with ultrasonic CTU12xx approx 685 Ibs 310 kg Mobile mounted on castors 600 W 800 W with ultrasonic 59 to 82 F 15 to 28 C polished stainless steel mie The HYDAC Cleanliness Test Unit CTU 1000 is the latest addition to PC controlled with user friendly software the existing CTU 2000 series Designed to determine the technical rinse options and rinsing volume cleanliness especially present on minor contaminated components programmable The cause for the development are the increased demand for system Reservoir and cleanliness and for monitoring and optimizing the cleanliness Filtration Module especially of smaller components d
55. cles at all three magnifications connection to laptop or PC These units come with an integrated plug in light source that provides sufficient illumination even at maximum magnification The optional CCD digital camera attaches to the eyepiece and transfers images to a PC via a USB connection making it easy to Technical Details capture and transmit images from the microscope MM S5 P MM S5 P U amp MM KKE P C U Huygens Eyepiece 10xM Achromatic Lens 4x 10x 20x Magnification 40x 100x 200x Supply Voltage 110 V 60 Hz MM S5 P U amp MM KKE P C U only Image Digitization CCD Camera Video System PAL color system Resolution horiz 460 lines vert 400 lines Image Processing Video capture unit PC interface LPT 1 port System Requirements min Pentium 100 Mhz Windows 95 32 CT INNOVATIVE FLUID POMWER omoso com PN 02075860 12 11 FSP1110 1386 Contamination Monitors yaya FAS Series Fluid Analysis Service ence o eee REGISTRATION FORM AEII Roc oom s aand BATT is i HO mi kasii N iihi ella dial bi aal Hi H Bitty 9 i NN adi Big eg i 4 F m an we as CS piya re Additional Oil Analysis Tests are available contact factory for information Premium Oil Sample Testing Test Kit part number 02702060 includes a box of 10 sample bottle kits Oil sample analysis for standard mineral hydraulic and lube oil includes the following tests e Spectrometals by ICP 24
56. difications Oi O O Differential Pressure at 3 96 gpm 15 L min Differential Pressure psi 0 1000 2000 3000 4000 5000 Viscosity SUS 64 CT INNOVATIVE FLUID PUWER omoso com PN 02075860 12 11 FSP1110 1386 Offline Filtration Systems GN Sizing Offline Filtration 109 5 Dam The following calculations will help to approximate the attainable system gt cleanliness level when applying offline filtration 10 Step 1 Select the approximate contamination ingression rate from the chart below HYDAC quantitative investigations have yielded the 100 3 T following approximate figures T K D 2 Sam 10 CONTAMINATION INGRESSION g 10 TYPE OF SYSTEM ug gal SURROUNDINGS ki S d A CLEAN NORMAL POLLUTED Closed circuit Injection molding machine 3 6 9 k Standard hydraulicsystem 6 o 2 CC pa Lubrication system 8 n 4 S Hi 2 micron Mobile equipment 9 a Flushing test equipment a2 6o 78 4 ove 20 0 20 micron 0 01 12 10 7 14 12 9 16 14 11 1811613 201815 22 20 17 KON l 13 11 8 151310 17 15 12 1917 14 21 19 16 Step 2 Make the correction required for offline filtration The contamination input selected above must be Maximum Attainable Cleanliness Level ISO multiplied by the factor Main System Flow Rate Desired Offline Flow Rate Note Main system flow rate must be corrected for cycle time For example if the flow rate is 500 g
57. e and render them as a graph on line and in real time simple Curve Recording Graph Y system pressure bar Time mg AM T Ba AA T NAMAN VAA AAA ASEEN 20 00 2500 E000 7500 10000 Status Graph Meas values Stop HMG Software The HMG 3000 communicates with a computer via a USB or serial port HYDAC offers HMGWIN 3000 the matching software for the HMG 3000 for convenient post processing rendering and evaluation of measurements at your computer It also enables the HMG 3000 to be operated directly from your computer The HMG 3000 is equipped with specially developed software providing for fast data collection and processing A measurement curve can comprise up to 500 000 measured values The HMG 3000 s measured value memory is capable of storing at least 100 of these measurement Curves Display Options In addition to enabling simple measurement curves to be recorded the HMG 3000 also features other functions enabling event driven measurements to be taken and event logs to be recorded Various trigger options are available for triggering events Current Measurement 36 32 13 6 36 16 13 6 H H 36 00 13 5 39 26 13 5 39 04 13 5 4 Back Settings Info 35 44 13 5 HM dd 4 PN 02075860 12 11 FSP1110 1386 Diagnostics GYA7N8 Apart from measurement curves the HMG 3000 can store user specific settings user profiles The main advantage of this is enabling identical measureme
58. e Oil Filters Inline Filters The AutoFilt RF3 is an Inline Duplex Filters In Tank Filters In Tank Inline Duplex Filters In Tank Return Line Filters In Tank Suction Filters Inside Tank Filters Manifold Mount Filters Modular Stacking Filters Manifold Cartridge Filters Low Med amp High Press Filters Filter Elements Clogging Indicators Air Cooled Oil Coolers Air Cooling Systems for Water Glycol Air Cooled Oil Coolers for Mobile Applications Pump Filter Cooler Units Heat Exchangers Accessories Adjustable Temperature Switches Thermostatic Bypasses Integrated Bypasses Compatible Filters Compatible Clogging Indicators Pressure Transducers Special Environment Transducers Pressure Switches Display Units Temperature Transducers Temperature Switches Level Sensors Flow Sensors Diagnostic Equipment Adapters Connectors Mounting Kits Demonstration Kits Pressure Control Valves Pressure Relief Valves Pressure Reducing Relieving Valves Flow Control amp Regulator Valves Check Valves Counterbalance Valves Solenoid Control Valves Directional Control Valves Proportional Valves Solenoid Coils Line Bodies amp Form Tools Manifold Accessories Seal Kits amp Adjustment Kits INNOVATIVE FLUID POWER Accumulators aha automatic self cleaning filtration system designed for continuous maintenance free filtration of water 20 31 000 gpm flow rates 2
59. e Weight 2 42 Ibs 1 10 kg Standards with which the HMG 3000 Complies e EMC EN 6000 6 1 EN 6000 6 2 EN 6000 6 3 EN 6000 6 4 e Safety EN 61010 e Protection type rating IP40 www comos WAVATIVE FLUID POWER GNYAN 39 GYVN8 Diagnostics HMG Display Panel amp Connections 6 Graphic display Display of the menu and operating functions measured values 1 On Off button and measurement curves 2 Brightness contrast setting of the display 7 5 way navigation key 3 ESC key For navigating step by step in the display OK key for inputting For canceling an entry or going Back step by step concluding accepting or storing an entry 4 Shift key Tip To accept characters release the Shift key or press the right Switches the numpad to a textpad when pressed the textpad is arrow of the 5 way navigation key active only as long as the Shift key is pressed 5 Keypad Numbers and letters can be entered via the combination keypad in a fashion similar to that of mobile phones Numbers 0 to 9 decimal separator and minus Text Entry Capital ABC s and Lower case abc s INS insert DEL delete Entry of spaces SHIFT INS simultaneously Deletion of characters SHIFT DEL simultaneously Jana 5000 6666 0000 Connections A D amp 4sensor input jacks for up to 8 sensors with an analog I J 1 or 2 input jacks for E H signal channel A D and E H e g for sensors for 2 digital
60. e pass and extremely high dirt holding capacity optional motor and pump units e Lower Operating Costs e Extended Element Service Life e Cleaner more efficient systems Dimicron Technology Dimicron technology which incorporates membrane filtration and multi disc construction sets the OLF apart from conventional filters by providing it with exceptional dirt holding capacity and separation efficiency Each filter element is able to capture and hold more than 1 pound of dirt meaning that the OLF60 which uses four elements will hold nearly 5 pounds of dirt Membrane filtration provides the OLF with a separation efficiency over 99 9 for particles 2 micron and larger 82 gt 1000 even in a single pass Applications Typical applications include e Filling and flushing hydraulic units e Filtration of fluids for hydraulic systems and test stands e Filtration of cleaning fluids for parts washing machines 1 KA e Filtration of coolants SORO nlang E a O JO e e Q o 0 0 9 PO TOS GA v O Ox PANO a ma GOV KOLO HOW COUSIN AO OS Cellulose Synthetic Drainage Support Filter Layer Membrane Structure Tube 62 Cry nN INNOVATIVE FLUID POWEReomoso com PN 02075860 12 11 FSP1110 1386 Offline Filtration Systems GOB Model Code OLF 15 15 S L60 N15DM002 E 12 Series OLF Stationary offline filter with integrated pressure gauge Size 15 1 element 30 2 elements 45 3 eleme
61. ent Pending mass transfer technology uses ambient air to optimize and control dewatering rates e Remove free and disolved water e Highly effective in low and high humidity Technical Details 32 W x 59 L x 70 25 H Dry M Without Heater 1050lbs With ee Heater 12301bs Inlet Connections 1 1 2 MJIC 460V 3 60Hz 7 amps Power Supply 460V 3 60Hz 22 5 amps w Heater 575V 3 60Hz 5 5 amps 575V 3 60Hz 18 amps w Heater Attainable Water Content lt 50ppm Relative Humidity Display Standard 0 99 Range Base Frame Carbon Steel Vessel Stainless Steel Seals Viton Protection Class NEMA 2 Construction Element Performance Micron Rating B 4 2 c 1000 B 4 8 c 1000 TECEN Filter Rating DJa Om e701 B 10 c s1000 B 24 c s1000 PN 02075860 12 11 FSP1110 1386 Offline Filtration Systems GAB Model Code MAFH E V M A B G05 H Series C00 MAFH Dehydration Station Flow Rate E 15gpm average Seals V Fluoroelastomer FPM Mobility S Stationary M Mobile Voltage A 460V 3 60 Hz B 575V 3 60Hz B z Integral Blower G01 G03 G05 G10 G25 Optional Heater H 12500W Heater Dimensions 1499 i ii PE oa a a a NGO Ce ka ty Ala Dimensions are for general information only all critical dimensions should be verified by requesting a certified print PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER ya
62. eports In addition data can be transmitted to a PC via an RS232C interface providing the user with flexibility in analysis with the supplied CoCos light software package or with standard packages like MS EXCEL Contamination Control By means of control software the user can program the FCU to activate an auxiliary filtration unit through built in relays when contamination reaches a specified maximum level This makes it possible to control system cleanliness reliably and automatically The FCU also can be programmed to de activate an off line unit when contamination reaches a preset target level an especially useful feature in flushing operations Applications The versatility and simplicity of the FCU 2000 Series is advantageous in various applications e Preventive Maintenance e Field Service e System Production and Testing e Fluid Cleanliness Documentation e Flushing Process Control PN 02075860 12 11 FSP1110 1386 Contamination Monitors yaly Technical Details FCU 2100 2um 5um 15um 25um NAS 2 to 12 ISO 13 11 10 to 23 21 18 NAS 2 to 15 ISO 12 10 9 to 25 23 21 FCU 2200 4m 6um 14yum 2tum SAE 2 to 12 ISO 13 11 10 to 23 21 18 SAE 2 to 15 ISO 12 10 9 to 25 23 21 Particle size channels Measurement Range Indication Range 1 2 class ISO NAS SAE Calibration ISO 4402 ISO 11943 Recalibration Recommended every 2 years Log Memory Can accommodate up to 3000 measured values 100 Tes
63. erated without the presence of free or emulsified water The most common sources of water entering a system are ambient humidity splash from process water and new oil Water contamination will accelerate the aging process of the oil resulting in oil oxidization additive depletion reduced lubrication corrosion and damaged components Most of these costly problems can be avoided by monitoring the water content of the operating fluids Sometimes the water content is difficult to determine but with the HYDAC AquaSensor determining the amount of water is easy The most practical method for monitoring water content in oil is as a percent of the saturation level Different oils are capable of dissolving varying amounts of water therefore they have varying water saturation curves The curve below is an example of the typical relationship of water saturation level versus fluid temperature in hydraulic and lubrication oils By looking at the example graph it can be seen that this fluid is capable of holding more water or has a higher saturation level as the temperature increases Applications e Hydraulic systems that are sensitive to water e Gear boxes e Molding machines e Turbines e Transferrers 24 GAYA INNOVATIVE FLUID POWEReomoso com Technical Details Input Data Measuring range temperature 13 to 212 F 25 to 100 C Measuring range saturation level O to 100 Operating pressure max 725 psi 50 bar cer
64. erature Range 41 to 104 F 5 to 40 C PN 02075860 12 11 FSP1110 1386 Offline Filtration Systems GN Model Code N 1 TM 003 N Nominal Flow Rate 1 Nominal flow rate 1 l min Element Type TM TriMicron Filtration Rating microns 003 3 Sealing Material N NBR F FPM Element Differential Pressure Viscosity in mm s g 0 81 Dimensions FT 20 5mm are Na spring unloaded spring loaded NI I Gam 5 Laaa CA ISIIKIIII SSS N NS LUN KN ae i A Sa A f ng i III 12 32 ee a Kai ey a 0 39 Og Omm cho 03 38 86MM 05 79 147mm Dimensions are for general information only all critical dimensions should be verified by requesting a certified print PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER GUNS 69 CD Offline Filtration Systems IXU 1 4 Series lon eXchange Unit Technical Details Hydraulic Data Terminal value lt 0 1 mg KOH g possible neutralization number Use typically Possible up to max TAN 1mgKOH gOl Flow rate IXU 1 2 2 I min IXU 4 8 9 I min ona Fluid temperature 86 to 140 F 30 to 60 C Description Max operating pressure 6 bar The easy to service lon eXchange Units of the IXU series are used PT for conditioning flame resistant phosphate ester based HFD R Een Suction ere ibak a pressure at suction inl
65. est point is used mostly in lube systems on mineral oil 3 Measuring from pressure line after the filter This test point is used in roll hydraulics and the reason for measuring motor pump group 0 21 kW 60 Hz oil after the filter is to ensure that clean oil is always available to the Ambient temperature 32 to 131 F 0 to 55 C sensitive proportional valves and to other machine parts Mainly range used in roll hydraulics and particularly if customers have had oF oC problems with the proportional valves Se EMPErALUNE 4 to 185 F 20 to 85 C Important The pressure should be reduced using a separate valve Relative humidity max 90 not condensing before the oil goes into the CSM IP55 Weight approx 40 Ibs 18 kg Applications ContaminationSensor e Lubrication systems in paper steel and energy sectors Self diagnosis continuously with error indication via e Preventive pro active preparation of service Intervals status LED e Monitoring of component cleanliness on test benches Measuring range MIN MAX Display from class ISO 7 6 5 MIN up to class ISO 28 27 26 MAX Calibrated within the range ISO 13 11 10 to ISO 23 21 18 Power supply voltage 9 to 36 VDC residual ripple lt 10 Power consumption 3 Watt max e Monitoring of oil cleanliness in storage tanks Electrical outputs Analog output 4 to 20 mA or 0 to 10 V RS485 Interface Switching output 14 Cry nN INNOVATIVE FLUID POWE Reomoso com PN 02075860
66. et IN hydraulic and lubrication fluids They effectively remove acidic products of decomposition and Viscosity range 15 to 80 cSt dissolved metals caused by the hydrolysis and or oxidation of Permissible operating fluid HFD R Flame resistant phosphate based hydraulic fluids the fluid The units are applied to hydraulic and lubrication oil tanks of up to Connectors IN OUT Ya 20 000 liters with a volumetric flow of 9 I min in the bypass flow Pump type Gear pump without Mobile or stationary IXU are available Electrical Data The IXU uses HYDAC lon eXchange Elements IXE Power supply voltage See ordering details Power consumption 0 25 to 0 6 kW 16 Amps Features Ambient Conditions Operating temperature 32 to 104 F 0 to 40 C e Effective removal of acids and metallic salts range e No extractable metals or particles as in the case of fuller s earth Storage temperature range 32 to 140 F 0 to 60 C or active aluminum oxide RA MA Relative humidity O to 80 non condensing Protection class to DIN IP 55 e Available as complete unit for service and as a modular system 40050 f trofitting existing bypass circuits or for OEM ae ame General Data Length of electrical 10 m for option PKZ FA1 FA2 Advantages connection cable optional see ordering details Length of suction pressure 5m ek hose optional e Reduction in functional problems e g with servo valves DEP Sealing material Fluo
67. fied by requesting a certified print PN 02075860 12 11 FSP1110 1386 www comosdWeVATIVE FLUID POWER yay A5 CD Offline Filtration Systems OFCD HV Series Compact Dual Stage Filtration System for High Viscosity Description A great product just got better HYDAC s newest addition to the portable filtration carts offers the user the ability to filter high viscosity fluids The OFCD HV is a compact self contained filtration system equipped with high efficiency high capacity elements capable of removing particulate contamination and or water quickly conveniently and economically It is perfect for cleaning up existing systems as well as for prefiltering new fluids since new fluids often have contamination levels significantly higher than that recommended for most hydraulic systems The OFCD HV dual filtration unit can be used to remove both water and particulate contamination or for staged particulate contamination removal Additional features include a modular base that eliminates hoses and fittings between components a drip pan and easier element servicing Features e An integrated lifting eye option for lifting the OFCD HV up into the Wind Tower e Ability to filter fluids having a viscosity up to 10 000SUS Modular base eliminates hoses between components and minimizes leakage Base ported filter provides easy element service from the top cap Ten foot hose and extension tubes included Dip pan catches oil befo
68. fied print PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER yay 13 Cal Contamination Monitors CSM 2000 Series Contamination Sensor Module Hydraulic Circuit Technical Details Operation pressure P INLET 0 4 to 0 5 bar standard pump 0 4 to 120 bar pump pressure inlet stable OUTLET 5 bar Pout ee Ke line 0 5 bar pump pressure inlet stable P pressure CSM 2000 Installation KH Sy stems Connections INLET Thread G 1 4 ISO 228 Basically there are four different possibilities for connecting the CSM OUTLET Thread G 1 4 ISO 228 2000 to hydraulic and lubrication systems Select the measuring Total flow rate Saree 100 mimin anda point according to the type of information the customer requires ae ad Bue from the system approx 180 ml min pump pressure inlet stable tice Seng IONE TANK Permissible operating 10 to 3000 cSt Indicates the overall condition of the oil Inlet and outlet of the CSM viscosity range are connected to the tank near the suction of the main pump Permissible viscosity 10 to 1000 cSt 2 Measuring from the pressure line before the filter This is the normal location for taking bottle samples By using the Permissible Fluid 32 to 158 F 0 to 70 C CSM 2000 the amount of bottle sampling can be reduced and temperature range information on the oil condition is therefore available immediately Permissible fluids Hydraulic and lubrication fluids based This t
69. g BN only AM has no rating microns 3 5 10 25 Seals B BunaN V FPM Pump Size 07 7 gpm 14 Options XX High viscosity version Contact factory for available options NOTE When OF5HS OF5HD is ordered the number of elements element length and seals will be identical for both filter housings Contact factory if EPR seals are required Aquamicron media should be in the first filter housing followed by the BN media in the second housing For replacement element part numbers please see page 69 of this catalog Model Codes Containing RED are non standard items Minimum quantities and longer lead times may apply Contact HYDAC for information and availablity OF5HS 18 0 457mm OF5HD 18 0 457mm 16 5 419mm 0 75 19mm 16 5 419mm 0 75 19mm 07 gpm model only 07 gpm model only A 14 gpm model a Q E NG E z ble 5 5 E 5 OUTLET INTLET ZIS Q Q l T N N N a o io oo oj OF A c0 o y A x 8 69 5 73 0 56 14mm ik 221mm 146mm n 445mm Mtg Hole 4 places 44 4 0 56 14mm 366mm Indicator Mtg Hole 4 places in cap oe og a a a USGS N RISSA GUI aat a Ng pa 4 EE EE EE jan es EE alas IN EIE E TON EEE ss SEE sg O o o RB Or Q Pats l LO EE 2m Oo o So o KALA Sel 28 bag banag Fa 82 i
70. g the codes the pump will stop and the cycle complete light will come on When in manual mode the system will run continuously and display the ISO codes A water sensor is available for providing the water saturation of the fluid both displayed on the control panel Features e Real time monitoring of ISO cleanliness classes e Automatic shutdown when user defined ISO codes are reached e USB port allows the ISO code data to be downloaded for further processing and or printing e 30 mesh suction strainer and 230 micron filter and included to protect the particle monitor from clogging e The AS1000 allows real time water saturation and temperature values of the fluid to be displayed e Bypass valve so cart can be used as a transfer cart e Single lift point e Plastic removable drip pan 42 GAAS INNOVATIVE FLUID PQWFReomoso com Applications e In Plant Service Filter to desired cleanliness levels and extend component life e Mobile Dealer Networks Aid in certified re builds service maintenance contracts and total maintenance amp repair programs e Original Equipment Manufacturer Filter to required roll off cleanliness levels e Lubricant Reclamation Recycling Clean oil to extend oil life and reduce hazardous waste Technical Details 1 HP 9OVDC Variable speed DC option 20 F to 150 F 29 C to 65 C Bypass Valve Setting Cracking 30 psi 2 bar x 2 Compatibility All petroleum based hydraulic fluid Cont
71. icantly The graph below illustrates that there is a range CIEN Seeder GS Premiere Cnteroncing _HYDAC Worth A OM international WYDAC C in which this investment really pays off Calculate the Savings Realized by Proper Fluid Filtration Bon a Kao Company Conse Cumgany TE Om z ia tiaa j TYPICAL BREAKDOWN OF THIS COST mechencsi or ann masa t2 san aan Wipro at matagl Padua ASU Sunao BIMAISO 1 000 000 4 ey orede Foe maa NEN Economic Range nn mo Tom ren ii Jon Don TYPICAL BREAKDOWN OF HYDRAULIC FAILURES onumu pung rame kamias Himas TY Cather Hydrate Patterns 20 KIT 106 HUK Mao 5 SAVINGS RFSLA TINO FROM HYDAC Fi LED SERVICE Tapay BO od pa by erterweee ka ented ama yee ee er nm THIS ALSO RESULTS IN INCREASED PRODUCTIVITY an eon 900 008 260299 Solid Particle Content mg Machine Availability in Yo Try our automated savings calculator at www HYDACusa com Savings Calculation Example This example demonstrates how to calculate the potential savings that will be realized by implementing a proper fluid service program Example Your Data Number of Machines 50 a Operating Hours per year 5 000 b Current Availability 92 C Downtime Costs per hour 60 d Total Downtime Costs 1 200 000 e 100 c axbx 100 XI Downtime costs due to mechanical electrical failures 65 780 000 f e x 65 hydraulic failures 35 of which 420 000 g e x 35 70 is due to the fluid 294 000 h g x
72. ifferential pressure Betamicron BN Beta Ratio Data Betamicron Absolute Terminal AP Across Media Rating Filter Element Technical Details Recommended Fluid Petroleum based oils Contact HYDAC for other applications Nominal Flow OF7S10 4gpm 15 l min OF7S90 4gpm 15 l min OF7CM 2 5 gpm 10 I min Maximum Oil Temperature 180 F 80 C Viscosity Range OF7S10 OF7S90 OF7CM 20 1600 SUS 5 350 cSt 70 4600 SUS 15 1000cSt 20 900 SUS 5 200cSt Max Operating Pressure 50 psi 3 5 bar 27 5 Ib 12 5 kg Electrical Motor 110 VAC 0 25 HP 0 18 KW or 24 VDC 0 27HP 0 20KW PN 02075860 12 11 FSP1110 1386 Offline Filtration Systems GTA Model Code OF7 S 10 P 1 K1 B 10 E ski OF7 Hand Held Portable Filter Type S standard CM Standard with fluid condition monitoring 10 standard 90 High Viscosity Option only for OF7S type P Nitrile NBR standard Vane Pump standard Pump for OF7S90 and OF7CM options Electric Motor Voltage K 110 VAC 60 Hz standard AE60 120V 60HZ single phase OF7S90 option only U 24VDC D pneumatic motor Spin on Filter Element Size 1 Size 0160 2 Size 0180 OF7S90 option only Filter Element Material B Betamicron Low Collapse P Paper A Water Removal Filtration Rating microns 03 05 BN 10 Absolute Filtration 20 10 P Nominal Filtration 10 _ W Water Removal Type of Clogging Indicator E Pres
73. in Ester Oils causes e Hydrolysis e Seal deterioration e Leakage Tiny water droplets in hydraulics fluid i unit equals 10 micron Typical Saturation Limit of Hydraulic Oil for Water Water Saturation Curve curves vary based on the fluid chemistry dissolved water Water Content in ppm 4 14 32 50 68 86 104 122 Temperature in F FAMH Sizing Factors That Affect Water Removal Rate Sizing of the FAMH is normally done through periodic measuring of Factor Dewatering the water content which will determine the hourly ingression of increasing decreasing Speed water The typical dewatering speed of the FAMH is listed in the Water Content technical data table If there is a continuous ingression of water the A recommended flow rate of the FAMH can be determined by the system size total gallons It should circulate 3 or 4 times through the Fluid Temperature FAMH every day Detergent Additives Sizing Chart Limits Absolute Pressure in continuous water ingression Vacuum Chamber Tank Volume FAMH Humidity Cor i Key ay Model 1000 to 2000 FAMH 15 FAM Flow Rate 2000 to 4000 FAMH 30 4000 to 7000 FAMH 50 7000 and up FAMH 70 Ester Oils Please note that the fluid temperature should be a minimum of 20 F warmer than the ambient air temperature to enable efficient dewatering An inline heater is available for reclaim applications Please contact our sales technical department PN 02075860 12 11 FSP111
74. is means that the Aquamicron element doubles as a safety filter The filtration rating is 40 um absolute 840 100 to Ap 3 bar In order to guarantee the greatest efficiency it is recommended that these elements be installed in an off line recirculation loop configuration For complete details please contact your HYDAC distributor Betamicron Aquamicron BN AM BN AM filter elements are specifically designed to absorb water and achieve absolute filtration of solid particles from mineral oils HFD R oils and rapidly biodegradable oils A super absorber reacts with the water present in the fluid and expands to form a gel from which the water can no longer be extracted even by increasing the system pressure These filter elements do not remove dissolved water below the saturation level of the hydraulic medium Solid particle filtration 3 um 10 um absolute is achieved due to the Betamicron filter construction AW i i For complete details please contact your HYDAC distributor Gnl Betafit Filter Elements Exceptional Performance Superior Stability S HYDAC offers a complete range of interchange elements for all major manufacturers To quickly and easily search for an interchange for any manufacturer please visit www hydacusa com betafit PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER GUNS 83 Other Products GCXO119 INTERNATIONALS amp ig TF Hydraulic an
75. iscosity 4635 SUS e Voltage supply 9 36VDC e Data output 4 20mA or 0 10 VDC Technical Details Self diagnosis Continuously with error indication via status LED Measuring range Display up to class ISO 7 6 5 to 28 27 26 Calibration within the range ISO 13 11 10 to 23 21 18 Contamination code ISO 4406 1999 SAE AS 4059 D 4350 psi 300 bar max Connectors Inlet Thread G 1 4 ISO 228 Outlet Thread G 1 4 ISO 228 30 300 ml min 300 ml 10 02 32 to 185 F 0 to 85 C Electrical specification 4 to 20 mA output 0 to 10 V output Max 330 Q Min 820 Q Max current 1 5 A Electrical outputs Analog Interfaces 4 to 20 mA max 330 9 O to 10 VDC min 820 9 Passive n switching power MOSFET max current 1 5A RS485 2 conductor cable Ambient temperature range 22 to 176 F 30 to 80 C Relative Humidity max 95 non condensing Seal Material Hydraulic Mineral Oil Fluoro elastomer FPM Phosphate Ester Ethylene Propylene EPDM Electrical safety class Ill low voltage protection IP67 Weight 2 9 Ibs 1 3 kg We do not guarantee the accuracy or completeness of this information The information is based on average working condition For exceptional operating conditions please contact our technical department All details are subject to technical changes Limit Switching Output PN 02075860 12 11 FSP1110 1386 Contamination Monitors yaya Model Code CS
76. lic oils which are highly contaminated The OLF Compact is specifically designed to be used on hydraulic systems with a reservoir volume of up to 1000 gallons Please see sizing calculation on back page The standard filters can be supplied as ready to install offline units complete with motor and pump units as shown or as individual filters Technical Details Operating Range to 700 SUS OLF 5 to 3000 SUS OLF 5 15 to 10 000 SUS OLF 5 4 45 psi 3 bar max 11 Hg 0 4 to 6 bar max 145 psi 10 bar min 725 psi 50 bar max 32 to 175 F 0 to 80 C 4 to 104 F 20 to 40 C NBR standard Maximum Flow Rate OLF 5 1 6 gpm OLF 5 15 4 9 gpm OLF 5 4 1 3 gpm Fluids Standard Mineral Oils Water Oil based fluids Minimum 40 Oil in Fluid Consult factory for other fluids Elements Dimicron 2um 20um Water Removal 2um 20um Number required OLF 5 5 15 and 5 4 1 Dirt Holding Capacity AP 36 psi 2 5 200g ISO MTD N5DM 185g ISO MTD N5AM bar Water Retention AP 36 psi 2 5 bar se 0 5 quarts 0 5 liters Beta Ratio Bx gt 1000 Bx gt 1000 absolute value value 45 psi 3 bar Connections All Female OLF 5 with motor pump Inlet amp Outlet 3 4 16UNF SAE 8 BSPP G1 2 OLF 5 15 amp 5 4 Inlet amp Outlet 1 5 16 12UN SAE 16 BSPP G1 OLF 5 without motor pump Inlet 9 16 18UNF SAE 6 BSPP G3 8 Outlet 3 4 16UNF SAE 8 BSPP G1 2 Weight OLF 5 S 15 5
77. line Filtration Systems MAFH E Series Dehydration Station Description Water contamination in hydraulic systems can severely reduce the life of hydraulic systems and fluids The MAFH E is designed to eliminate 100 of free and up to 90 of dissolved water from reservoirs barrels and gear boxes Using a patent pending transfer process the MAFH E efficiently removes water and particulate contamination quickly in all environments A proprietary design reduces aeration of free and entrained gases of returned fluid The unit was designed to be extremely portable using either the integrated lifting lugs located on each corner of the cart or the optional wheeled cart Principle of Operation The MAFH E uses a new mass transfer dewatering technology Ambient air is conditioned to increase its water holding capability before injecting to the reaction chamber Fluid is equally distributed and cascaded down through reticulated media and the conditioned air stream Water is transformed to water vapor and is expelled from the unit as a moist air stream The relative humidity of the incoming fluid is continually monitored by an integral AS 1000 AquaSensor and displayed real time on the control panel 76 GAYS INNOVATIVE FLUID PQWE amp Rcomoso com Features e High Dewatering Rates and particulate removal in one system e Simple Controls RUN DRAIN modes e Reduce fluid recycling cost e No expensive vacuum pump to service and replace e Pat
78. ly The operating fluid is drawn from the oil reservoir by the vacuum in the reactor through the suction strainer and the shut off valve The oil trickles down slowly and from there is fed back into the oil reservoir by the gear pump through the filter When Dimicron filter element technology is used the unit is especially economical Water is removed from the fluid in the reactor The vacuum present has the effect of reducing the boiling point of the water The water vapor is released into the atmosphere or the water reservoir through the vacuum pump 80 Cry nN INNOVATIVE FLUID POWEReomoso com PN 02075860 12 11 FSP1110 1386 Offline Filtration Systems GNG Negative Effects of Water on Oils It is almost certain that there is water in a hydraulic system The most frequent causes are ambient humidity splash water and new oil Mineral based oils show a faster aging process if there is water in the oil This aging process is accelerated through contamination particles by a catalytic effect The additives are quickly used up and the lifetime of the operating fluid is much shorter than that of dry oil Water in Mineral Oil causes e Ageing of the fluid e Fluid deterioration Reduced air separating results in Cavitation Increased foaming results in Cavitation Reduced lubrication results in Vibration amp Wear Erratic operation results in Inaccuracy e Depletes additives e Clogged filters e Corrosion Water
79. m Global Head Office Gye HYDAC INTERNATIONAL GMBH Industriegebiet 66280 Sulzbach Sarr Germany Tel 49 6897 509 01 Fax 49 6897 509 577 Internet www hydac com Email info hydac com Accumulators Filters Process Filtration Filter Systems Valves Clamps Accessories Electronics Cooling Systems Compact Hydraulics Mobile Directional Control Valves Mobile Systems Cylinders HYDAC TECHNOLOGY CORPORATION HYCON Division Filter Division Electronic Division 2260 City Line Road Bethlehem PA 18017 1 610 266 0100 HYDAC TECHNOLOGY CORPORATION Hydraulic Division Compact Hydraulic Division 450 Windy Point Drive Glendale Heights IL 60139 1 630 545 0800 HYDAC TECHNOLOGY CORPORATION Cooling System Division 445 Windy Point Drive Glendale Heights IL 60139 1 630 545 0800 HYDAC CORPORATION HYDAC TECHNOLOGY CORPORATION Mobile Hydraulic Division Sales Office 1660 Enterprise Parkway e Suite E Wooster OH 44691 1 610 266 0100 x1902 HYDAC CORPORATION HYDAC TECHNOLOGY CORPORATION Sales Office 12606 NE 95th Street Building VC Suite 100 Vancouver WA 98682 1 360 882 0977 Cr NP Canada www HYDAC ca HYDAC CORPORATION 14 Federal Road Welland Ontario Canada L3B 3P2 1 905 714 9322 HYDAC CORPORATION Sales Office Montreal Qu bec Canada J2M 1K9 1 877 539 3388 COTS Mexico www HYDACmex com HYDAC INTERNATIONAL SA DE CV Av Industria No 102 Nave V Los Reyes Ixt
80. n J motor Hz Settings Recording Extras Min Max 38 GEN48 7X8 INNOVATIVE FLUID PQWE amp Rcomoso com The HMG 3000 was designed in particular for capturing typical measurement values pressure temperature flow rate in hydraulic and pneumatic systems A variety of other measurement tasks can be performed by virtue of additional inputs for voltage measurement Example checking the actuation of a switching valve or plotting the characteristic curve of a valve setpoint In addition it is also possible to determine differential values between the measured values of individual sensors One example of this is taking a flow measurement using a differential pressure orifice plate In addition to the analog measurement inputs the HMG 3000 features two digital inputs enabling frequencies or speeds to be recorded thus expanding the unit s range of potential applications When taking measurements of rapid dynamic machine processes all 8 analog input signals can be concurrently captured at a rate of 0 5 ms A special feature of the HMG 3000 is its ability to record measurements of highly dynamic processes in a machine To this end two input channels are featured which are capable of recording measured values at a rate of 0 1 ms This feature is dependent on the use of suitable fast acting sensors Another feature offered by the HMG 3000 is its ability to record the dynamic processes of a machine in the form of a measurement curv
81. n IXU 1 4 Series Model Code Part No IXE 200 03348961 Model Code Part No 5 12 09D10BN V 02561354 5 12 09B03BN 02093367 V 5 12 09B05BN V 02091885 Breather Element 02561357 82 GUNS INNOVATIVE FLUID POWEReomoso com PN 02075860 12 11 FSP1110 1386 5 03 18D05BN V SO103H 02077497 5 03 18D10BN V SO103H Replacement Elements CNB Portable Filtration Units Used in OF7 Series Model Code 0160MA BN 003 Size D3 C23 0160MA size 160 spin on element OF7 only y 4 A ba A z Media Type E BN Betamicron A Aquamicron P Paper Micron Rating 003 3 um 005 5 um 010 10 um 020 20 um 025 25 um NOTE Not all combinations are available Refer to product model code charts to see which combinations are available for each Aquamicron AM Aquamicron filter elements are specially designed to separate water from mineral oils They are only supplied in the dimensions of HYDAC return line filter elements from size 330 and larger This means that they can be installed in all HYDAC filter housings from size 330 which are fitted with return line filter elements The increasing pressure loss in a filter element which is being saturated with water indicates by means of standard clogging indicators that it is time to change the element When the Aquamicron technique is employed particle contaminants are also separated from the hydraulic medium as a by product Th
82. nat haaha o o fo fo to See nameplate Oo rr Blan EE 22 ON forel t OT wu tro BO NG pa ka Or elemen CT AA or cr Ne re order to to 2a e E ujon o na information NGO OD sss tl SO SSS tt na NO dos or 222 sa On DOD nou ef kada DIO Q nou 0j O E SI 4 dest oo x x x EE xx x DO TIN A 02 TINO gi DD Or SF x Jo Y 07 gpm 16 ORB 1 312 12UN 2B 14 gpm 20 ORB 1 625 12UN 2B y y A 07 gpm 16 ORB 1 312 12UN 2B 07 gpm 14 25 362mm 14 gpm 20 ORB 1 625 12UN 2B 14 gpm 14 24 362mm 07 gpm 14 65 372mm 14 gpm 14 64 372mm 07 gpm 16 ORB 1 312 12UN 2B 14 gpm 20 ORB 1 625 12UN 2B 0 5 13mm _ 07 gpm 16 ORB 1 312 12UN 2B 14 gpm 20 ORB 1 625 12UN 2B Dimensions are for general information only all critical dimensions should be verified by requesting a certified print PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER yay 5 GyYA7N9 Offline Filtration Systems OFX Series os Filter Skids Single OFX Description HYDAC s new OFX Series filtration skids are compact self contained filtration systems equipped with high efficiency high capacity elements capable of removing particulate contamination and or water quickly and economically They supplement in line filters whenever the existing filtration is incapable of obtaining the desired ISO cleanliness level It is
83. nd flow rate transmitters Channel A and B e Automatic sensor recognition for HSI sensors pressure temperature or flow rate transmitters and setting of measuring range and unit of measurement e Measured value differential for channel A B Measurement accuracy of the input channels e lt 0 1 of the measuring range Measurement rate e 0 1 ms Measurement amp Display e Actual measured value e Min max values e Measured value differential e Change ofthe unit of measurement Operating time using 9V battery 2 sensors e approx 10 hours HMG 500 Kit 2 Part 00909471 Includes e HMG 500 000 e 2 pcs HDA 4748 H 0600 000 e 2 pcs ZBE 30 02 cable M12x1 for HMG 2m e 2 pcs Gauge Adapter G1 4 female to Testpoint 16x2 e Case for HMG 500 PN 02075860 12 11 FSP1110 1386 J agnostics u HMG Display Panel amp Connections 1 On Off button HMG 500 2 Mode Adjusting the menus 3 Reset Resetting the min max values 4 Min Max Display of the minimum and maximum values Display Sensor Input Connector Channel A Sensor Input Connector Channel B ONDA Protective Cover Connection for AC adaptor 9 Battery Compartment Diagnostic Unit Flow Sensor with HSI ypac sensor interface Model Code Description g min l min Part No ces NASI Stainless Steel Model Code Description Part No HMG 500 000 E Includes e HMG 500 000 E with Manual 00909101 e 9V Battery Model Code Desc
84. ned to handle high viscosity oils up to 25 000 SUS see Skid Selection e Many component combinations and variable starter options allow the flexibility to match specific user needs e Four wheel cart option provides product portability e Integral drip pan with drain plug prevents oil from spilling on ground e Sample valves provided at filter base for fluid sampling e Market leading HYDAC Betamicron synthetic filtering media provides for quick efficient clean up with maximum element life Technical Details Up to 82 gpm 310 L min Temp Range O F to 180 F 17 C to 82 C Bypass Valve Setting 50 psi 3 5 bar for skid series OFX1 OFX2 OFX3 OFX4 OFX5 OFX7 amp OFX8 40 psi 2 8 bar for skid series OFX6 Up to 25 000 SUS see Skid Selection All petroleum based hydraulic fluids Contact HYDAC for use with other fluids including ester and skydrol Flow Rating Fluid Viscosity Compatibility OF X1 OFX6 Continuous duty gear pump with integral 150 psi relief Flow dependent on skid series and motor Refer to Pump Motor amp Weight Data table OF X7 OFX8 Positive displacement rotary screw pumps Horsepower dependent on skid series and flow Refer to Pump Motor amp Weight Data table Dependent on flow Refer to Porting Data table Porting PN 02075860 12 11 FSP1110 1386 Offline Filtration Systems GOB Skid Selection Series Viscosity Range Filter Housing s Maximum Flow 150 500 SUS
85. nge adaptor plate SAE 4 SAE 1 P N 3442518 e Socket plug female with 2 m line shielded 8 pole M12x1 P N 3281220 e Socket plug female with 5 m line shielded 8 pole M12x1 P N 02702459 e Extension cable 5 m Socket plug female 8 pole M12x1 Socket plug male 8 pole M12x1 P N 3281240 e Socket plug with screw clamp 8 pole M12x1 P N 3281243 Dimensions Flange connection SAE 4 according to ISO 6162 1 MCS with accessory flange adaptor set optional 1 65 L 42mm 83mm Dimensions are for general information only all critical dimensions should be verified by requesting a certified print PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER GUNS 23 Cala Contamination Monitors AS 1000 Series AquaSensor Description The AS 1000 series AquaSensor is a stationary microprocessor based measurement unit for the continuous monitoring of the water saturation level and temperature in hydraulic and lubrication systems The sensor measures the water content relative to the saturation concentration saturation point and output the degree of saturation saturation level in the range of O to 100 as a 4 20 mA signal A reading of 0 would indicate fluid that is free of water while a reading of 100 would indicate a fluid that is saturated with water Water in Oil It is almost certain that there is water present in hydraulic and lubrication systems These systems should be op
86. ning Element Performance Micron Rating Filter Rating D a Om elit B 4 2 c 21000 B 6 3 1000 B 10 c 21000 B 24 c 21000 74 Cry nN INNOVATIVE FLUID POWE Reomoso com PN 02075860 12 11 FSP1110 1386 Offline Filtration Systems GNG Model Code MAFH A V S A 8B 01 X Seriegzz ts MAFH Dehydration station Flow Rate A 1 5 gpm average Seals V Fluoroelastomer FPM Mobility S Stationary M Caster base Voltage A 110V 60 Hz 1 Phase B 220 VAC 50 Hz Air Source B Integral blower C Compressed air supplied Element Size 01 03 05 10 25 Options X class 1 Div 2 explosion proof contact factory if this option is required in for your application For replacement element part numbers please see page 69 of this catalog Model Codes Containing RED are non standard items Minimum quantities and longer lead times may apply Contact HYDAC for information and availablity Dimensions 23 25 590 5mm O D 1 00 25 4mm through hole for lifting lug 1 L A r 1 2 MJIC INLET OUTLET Ports E Na p IET _ 55 28 oO 0 TS a 14 11 358 3mm e eres L L I 1 Oo Noo UH NO E Rk Optional Cart Dimensions are for general information only all critical dimensions should be verified by requesting a certified print PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER GUNS 15 GyYAVN98 Off
87. nnection N AB N60 AB60 400V 50 Hz 3Ph 400 V 60 Hz 3Ph delta connection 690 V 50 Hz 3Ph 690 V 60 Hz 3Ph star connection Supplementary Details AS with AquaSensor AS 1000 Series Items Supplied Dimensions e CSM a 360 gt e Operating and Maintenance Instructions a 255 gt e CD with CoCoS 1000 Software and manuals e Calibration Certficate ContaminationSensor Model Codes Containing RED are non standard items Minimum quantities and longer lead times may apply Contact HYDAC for information and availablity Accessories for CS 1000 Part No ContaminationControl Software CoCoS 1000 03251484 ContaminationSensor Interface CSI D 5 03249563 Connector with 2 m cable screened 8 pole M12x1 03281220 Connector with 5 m cable screened 8 pole M12x1 02702459 Extension cable 5 m socket 8 pole M12x1 plug 8 pole M12x1 93261240 Connector with screw clamp screened 8 pole M12x1 03281243 Part No ZBE 08 Right angled connector 5 pole M12x1 06006786 ZBE 08S 02 Right angled connector with 2 m cable screened 5 pole M12x1 ZBE 08S 05 Right angled connector with 5 m cable screened 5 pole M12x1 ZBE 08S 10 Right angled connector with 10 m cable screened 5 pole M12x1 06019455 06019456 z 5 AG 06023102 5 200 gt Dimensions are millimeters and for general information only all critical dimensions should be verified by requesting a certi
88. nts 60 4elements Pump Flow Rate must be ess than or equal to size T ng This code entry 15 30 45 60 45 _ 15 gom must be less than or equal to the size 60 20 gpm entry 15 30 45 60 Z without pump S vane pump G gear pump W centrifugal pump Z Without motor pump L60 115V Single Phase O60 460V Three Phase Z Without motor pump Filter Element N15DM002 Dimicron 2 um Absolute N15DM010 Dimicron 10um Absolute N15DM020 Dimicron 20 um Absolute N15DM030 Dimicron 30 um Absolute Clogging Indicator E Standard gauge BM Differential visual VM2BM 1 C Differential electrical VM2C 0 Supplementary Details 12 SAE adapters BSPP connections are standard V Viton Seals NBR seals are standard MP Integrated TestPoint for connection to FCU via Minimess Line For replacement element part numbers please see page 69 of this catalog Model Codes Containing RED are non standard items Minimum quantities and longer lead times may apply Contact HYDAC for information and availablity Dimensions 27 Drain Dimensions are for general information only all critical dimensions should be verified by requesting a certified print PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER GUNS 63 CD Offline Filtration Systems Technical Details Connections All Female Housing Inlet amp Outlet 15 16 12UN SAE 16 G1 Pump Inlet Model Vane
89. nts of various equipment items to be repeated for the purpose of preventive maintenance All the user has to do is retrieve the respective user profile from the HMG 3000 s memory Lond Stored Settings Saved 1811105 14 4 25 Mama HYDAC Electronics lomi Cancel Technical Details Sensor Inputs e 1 input jack for 2 digital inputs channel I J The HMG 3000 features a 3 5 color full graphics display enabling the measured values to be rendered in an easy to read form as text or a measurement curve Individual measured values can be displayed in a large format 7 segment format enabling them to be read at an extended distance The HMG 3000 also provides for a variety of user friendly features for displaying evaluating and processing measured values e Table e Ruler e Graph e Tracker e Scaling e Zoom Sensor measurement 3 7 X Time s Y Control line ba 0 0 25 50 IS Back Settings Indcabon range Tools Info Curve rendering Dotted and Dotted and solid 10 0 e 4 input jacks for 8 analog inputs channel A H e Voltage input of 10 V to 10 V shown at channel H e Connecting the sensors is done using a standard M12 x 1 plug connector 5 pin Channel A to H e Automatic detection for HSI sensors pressure temperature volumetric flow rate transducers e Connection of standard sensors with current or voltage signals e Differential channels for channel A B channel C D A amp
90. ode FAMH 30 M 2 O 2700 030 DM 02 S A 1 Series FAMH Fluid Aqua Mobile Flow Rate 15 Sop 30 10 gpm 50 16 gpm 70 23 gpm Operating Fluid M Mineral Oils including Oils with max viscosity as identified in Technical Data Transformer Oil heater required X Synthetic amp Fire Resistant Oil please specify exact fluid type FPM seals Type 1 Stationary 2 Mobile Voltage Frequency F 230 V 60 Hz 3Ph PE O 460 V 60 Hz 3Ph PE N 575 V 60 Hz 3Ph PE Power without heater with heater 1900 1900 W FAMH 15 8650 8650 W FAMH 15 2700 2700 W FAMH 30 19200 19200 W FAMH 30 3200 3200 W FAMH 50 21200 21200 W FAMH 50 5100 5100 W FAMH 70 26100 26100 W FAMH 70 Filter Size microns 4 Number of Elements 015 1 x N15DMxx FAMH 15 only 030 2 x N15DMxx FAMH 15 and 30 only 045 3 x N15DMxx FAMH 15 30 and 50 only 060 4x N15DMxx FAMH 15 30 and 50 only 075 5x N15DMxx FAMH 70 only Filter Material DM Dimicron Absolute Filtration Rating micron 02 2 um DM 10 10 um DM 20 20 um DM 30 30 um DM Vacuum Pump Type Size D Rotary vane pump S Standard watering vacuum pump Measuring Equipment A Modification Number latest version always supplied 1 SW AquaSensor standard Automatic Water Fill Note Please consult factory for NEMA4 enclosure Model Codes Containing RED are non standard items Minimum quantities and longer lead times may ap
91. on your mobile or industrial equipment The attractive cost to performance ratio makes it especially interesting for OEM applications Online real time condition monitoring allows you to have total predictive maintenance Applications Monitoring system on vehicles such as e Construction equipment e Agricultural machinery e Mobile and stationary mining equipment Industrial hydraulic systems e Integration into power unit monitoring systems e Hydraulic test stands Combination with filter unit CS 1000 Block KIT The Contamination Sensor Block KIT CS 1000 Block KIT combines two condition monitoring products the CS 1000 series Contamination Sensor and the AS 1000 series Aqua Sensor into one plug and play unit It serves as an on line measurement of solid contamination and water in hydraulic and lube systems Note Flow control is necessary when utilizing the CS 1000 sensor Flow must be maintained through the sensor module to ensure accurate readings Utilization of the CS Block Kit is required to maintain Sensor flow rate range as described in the Technical Details at the right CITI DD INNOVATIVE FLUID PAWEReomoso com Features e Version with or without display e Display with pivot function e Display with 6 digit ISO Code optional e Measurement of solid particle contamination in hydraulic and lubricating fluids e Compact and rugged design e Type of protection IP67 e Max pressure 4350 psi 800 bar e Max v
92. ons should be verified by requesting a certified print PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER Erm N9 2 Cala Contamination Monitors FMS Series FluidMonitoring System Description The FluidMonitoring System FMS combines HYDAC s Condition Monitoring Products ContaminationSensor CS1000 and AquaSensor AS1000 and the SensorMonitoring Unit in one system The FMS is used as a robust and stationary system for online measurement of solid particle contamination and water content in hydraulic and lubricant fluids e g for the detection of leakages The SMU shows the cleanliness class and the fluid temperature as well as the relative humidity These values are passed on via the signal output for further processing The FMS features all of the requisite connectors adapters enabling it to be easily connected to existing hydraulic circuits Depending on the version the FMS is suitable for bypass flow and pressure circuits FMS FMM O 6 15 bar FMS FMM P 15 300 bar Advantages e Cost effective solution e Early warning of critical machine states e Continuous fluid monitoring e Condition based maintenance planning Caution The FMS is only to be used with mineral oils or mineral oil based raffinates 28 GAYS INNOVATIVE FLUID PQWE amp Rcomoso com Hydraulic Circuits FMS FMM O Technical Details FMS FMM O Operating pressure 6 to 15 bar 87 to 217 psi Minimal differential pre
93. ontinuous operation 345 bar 5000 psi e Operating pressure 0 5 to 45 bar with pressure adaptor 15 to Measurement Flow Rate 30 to 300 ml min viscosity dependant e Not designed as a Bottle Sampler minimal volume of 300 ml is Permissible Viscosity Range 10 to 350 cSt 46 to 1622 SUS required for a bottle sample analysis with Adaptor for pressure 2 to 350 cSt 10 to 1622 SUS e Measurement recording with HMG 3000 is not possible the lala HMG 3000 cannot process the data from both FCU 1000 sensors Fluid Temperature Range 32 to 158 F 0 to 70 C simultaneously Electrical Data Power Supply Voltage 24 V DC 20 residual ripple lt 10 Applications Max Power 100 Watt 4A Current Consumption e Hydraulic systems Interface Plug connection 5 pole male e Service for mobile hydraulics M12x1 e Maintenance only for HYDAC Sensor Interface HSI We do not guarantee the accuracy or completeness of this information The information is based on average working conditions For exceptional operating conditions please contact our technical department All details are subject to technical changes 16 Cry nN INNOVATIVE FLUID POWEReomoso com PN 02075860 12 11 FSP1110 1386 Contamination Monitors yaya Model Code FCU 1 3 10 4 U AS 1 Series CT FCU Fluid Control Unit Model 1 1000 Series 4 particle size channels Contamination Code 3 ISO 4406 1987 NAS 1638 2 5 um 5 15 um 15 25 um gt 25 um ible bet
94. ply Contact HYDAC for information and availablity Sample Model Code top of the page is a standard version FAMH 30 M 2 O 2700 030 DM 02 D A 1 Standard FAMH without a heater FAMH 30 M 2 O 19200 030 DM 02 D A 1 Standard FAMH with a heater For replacement element part numbers please see page 69 of this catalog For special models please contact our sales technical department See next page for factors that affect water removal rate PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER GUNS 19 CD Offline Filtration Systems Technical Details Series FAMH 15 FAMH 30 FAMH 50 FAMH 70 OLF 15 OLF 30 OLF 45 OLF 70 Filter Element N15DMxxx 1x N15DMxxx 2x N15DMxxx 3x N15DMxxx 5x Capacity of Pressure Vessel gal liters 5 25 20 10 5 40 20 5 78 26 25 100 Approx Solid Contamination removal to ISO 4572 Ibs g 1 1 500 2 2 1000 3 3 1500 5 5 2500 VM 2C x Viscosity Range without SUS cst Electrical Cable Length ft m 32 10 16 6 NBR JIC 20 1 1 4 JIC 16 1 NBR 970 50 to 175 F 5 to 105 F Approx Max Free Water Removal Rate 0 75 1 15 9 gallons hour Attainable water content ppm Power Requirements Dimensions Wi pam wd u k 22 02 32 0 Dimensions are for general information only all critical dimensions should be verified by requesting a certified print Water Extraction Process for FAMH 15 70 without heater on
95. pm but only runs for 20 of the system cycle the main system flow rate would be 100 gpm 500 gpm X 20 This yields the expression Contamination Factor Contamination Input ug gal x Mam System Flow Rate Upri Desired Offline Flow Rate gpm Calculate the contamination factor using this expression Step 3 Determine the attainable cleanliness level Locate the calculated contamination factor on the y axis of the attached graph Go to the right to find the intersection point on the curve corresponding to the desired absolute filter micron rating Read the resulting attainable cleanliness level on the x axis In case of dynamic flow through the offline filter the attainable cleanliness level will be 2 to 3 times worse than indicated by the graph Offline Filtration Sizing Example Type of System Heavy industrial press Surroundings Normal Main System Flow Rate 150 gom Desired Offline Flow Rate 16 gpm OLF 60 Step 1 Using this criterion select the approximate contamination ingression rate from the chart above This yields a contamination input of 18 ug gal based on a heavy industrial press with normal surroundings Step 2 Make the correction required for offline filtration Contamination Factor 18 ug gal x 150 gpm 20 gpm 135 Step 3 Determine the approximate attainable cleanliness level for each micron rating using the attached graph If the attainable cleanliness level is not acceptable the desired offline flow rate should
96. ponds to a sphere with 200 um particles 100 s at a pulse duration of 7 ms at Max particle count the signal output We do not guarantee the accuracy or completeness of this information The information is based on average working conditions For exceptional operating conditions please contact our technical department All details are subject to technical changes 2 Configurable switching outputs n switching Power MOSFET normally open PN 02075860 12 11 FSP1110 1386 Contamination Monitors yaya Model Code MCS 1 5 1 0 5 0 000 Series CC Cr MCS Metallic Contamination Sensor Model 1 1000 Series Contamination Code 4 particles gt 100 um 1 2 5 particles gt 200 um 1 Options 1 Standard Fluids 0 Mineral and synthetic oils particulary used in wind power industry Hydraulic connection 2 Flange Connection SAE 3 4 according to ISO 6162 1 only for MCS14xx 5 Flange connection SAE 4 according to ISO 6162 1 only for MCS15xx Electrical Installation 0 Standard Modification number 000 Standard Scope of Delivery e MCS 1000 e O ring 47 22x3 53 NBR 70 Shore e O ring 110 72x3 53 NBR 70 Shore e Operating and maintenance instructions Accessories e SAE 4 Flange adaptor set for pipe or hose connection 42L according ISO 8431 1 Consisting of 2x Flange adaptors 2x O rings 8x Cylinder screws 8x Washers 8x Spring washers P N 3435426 e Fla
97. production and shortens component life and includes e Particle Count e Water Content e Viscosity e Patch Test Photo Total Conditioning Analysis Kit Test Kit Part Number 02552393 single 02552391 pack of 10 Includes all the above tests PLUS it determines additive wear metal contaminant and oxidation levels Tests included in this kit are e Particle Count e Water Content e Total Acid Number e Viscosity e Patch Test Photo e Spectrographic Analysis Water Glycol Analysis Kit Test Kit Part Number 02550327 This kit is designed exclusively for water glycol systems Contamination water content and viscosity are monitored Tests included e Water Content e Viscosity e Patch Test Photo e Estimated ISO 4406 cleanliness code www comosdWAVATIVE FLUID POWER GNYAN 33 mr Diagnostics HMG 500 Series General Specifications Items supplied e HMG 500 e Manual D E F e 9V battery Dimensions 3 94 x 6 69 x 1 57 in 100 x 170 x 40 mm Weight 0 90 Ibs 0 41 kg Operating Ambient Conditions Operating temperature 41 122 F 5 to 60 C Storage temperature 4 158 F 20 to 70 C Relative humidity 0 to 70 Power Supply A standard 9 V battery is required for operation It is also possible to operate the unit using the AC mains adaptor plug listed under Accessories Special Features Adjustment function for mechanical pressure switches HMG 500 kit 1 Part 00909470 Includes e HMG
98. ptional Starter or Starter with Automatic Shutdown when indicator is activated Optional Pump Motor Group Lockable Swivel Casters Mall o O Solid Wheels Dimensions are for general information only all critical dimensions should be verified by requesting a certified print PN 02075860 12 11 FSP1110 1386 www comos W VATIVE FLUID POWER GNYAN 73 GyYA7N 8 Offline Filtration Systems MAFH Series Dehydration Station Features e High Dewatering Rates and particulate removal in one system e Simple Controls RUN DRAIN modes e Reduce fluid recycling cost e No expensive vacuum pump to service and replace e Patent Pending mass transfer technology uses ambient air to optimize and control dewatering rates e Compact efficient footprint same diameter as a 55 gallon drum e Remove free and disolved water e Highly effective in low and high humidity elements Technical Details 46 H x 23 25 0D Description Fluid Viscosity 1000 SUS 216 cSt Water contamination in hydraulic systems can severely reduce the life Weight 295 Ibs 134 kg of hydraulic systems and fluids The MAFH is designed to eliminate Inlet Connections 3 4 MJIC 100 of free and up to 90 of dissolved water from small reservoirs Outlet C 1 2 MJIC barrels and gear boxes Using a patent pending transfer process O SON the MAFH efficiently removes water and particulate contamination Flow Rate 90 gallons hour quickly in all environments A proprie
99. re it falls to the ground 18 inch housing is standard Applications Cleaning high viscosity fluids used in Wind applications Supplementing continuous filtration by systems filters Cleaning up a hydraulic system following component replacement Filtering new fluid before it is put into service Transferring fluid from storage tanks and drums to system reservoirs 46 G48 Y N89 INNOVATIVE FLUID PQWFReomoso com Hydraulic Symbol Technical Details Flow Rating Maximum 3 gpm Maximum Viscosity 10 000SUS Hose Pressure Rating 30 psig 2 0 bar 150 F 65 C Full vacuum 150 F 65 C Maximum Operating 20 to 150 F 29 to 65 C Temperature Bypass Valve Setting Cracking 40 psi 2 8 bar Material Manifold and Cap Cast Aluminum Element case Steel Compatibility All petroleum based hydraulic fluid Contact factory for use with other fluids Motor 115V AC Single phase 1 5 HP Replacement Elements Model Code Part No PN 02075860 12 11 FSP1110 1386 Offline Filtration Systems GNG Model Code Series II FT Dual Filter System OFCD Element Length 18 21 Filter Media BN AM Filtration Rating BN only AM has no rating microns Betamicron BN HC Absolute Filtration Rating B 1000 3 5 10 20 Filter Media BN AM Filtration Rating BN only AM has no rating microns 3 5 10 20 Options G2597 G2538 G2502 One 18 element supplied per hou
100. removal 3 Vent G1 4 EN ISO 228 1 OUTLET SAE 2 EN ISO 228 1 Dimensions are for general information only all critical dimensions should be verified by requesting a certified print PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER yay 6 CD Offline Filtration Systems N1TM TriMicron Element Series Description The TriMicron series of filter elements have been specially developed for the combined removal of e fine particles e water and e oil ageing oxidation products from hydraulic and lubrication oils They are a combination of pleated and SpunSpray depth filter elements The filter layers are produced using melt blown technology synthetic fibers Features e Excellent filtration performance 6 ea 1000 e Low initial differential pressure e High contamination retention capacity e Fine particle contamination and water as well as products of oxidation amp oil ageing removed by depth filter material e Broad range of fluid compatibility e Simple element change Applications e Offline filtration in lubrication systems e g in wind turbines e Offline filtration in hydraulic systems e Transmission and hydraulic test rigs 68 G48 7 Xe INNOVATIVE FLUID PQWE amp Rcomoso com Technical Details Contamination retention Capacity ISOMTD at AP 2 5 bar Water Retention Capacity 370g 300 ml Permitted Fluid Temperature Range 14 to 176 F 10 to 80 C Storage Temp
101. requiring multiple filters in different locations e Cleaning up a hydraulic system following component replacement e deal location for water removal 50 G48 Y Ne INNOVATIVE FLUID PQWE amp Rcomoso com a e _ Technical Details Flow Rating 7 gpm max or 14 gom max Maximum Viscosity 1000 SUS 216 cSt Higher viscosity version available Maximum Operating 20 to 150 F 29 to 65 C Temperature Bypass Valve Setting Cracking 30 psi 2 bar Material Manifold and cap Cast aluminum Element case Steel Compatibility All petroleum based hydraulic fluid Contact factory for use with other fluids Motor 115 V AC Single phase 3 4 hp 7 gpm o 1 1 2 hp 14 gpm Weight OF5HS 1 101 Ib 45 9 kg OF5H5 2 112 Ib 50 9 kg OF5HS 3 123 Ib 55 9 kg OF5HD 1 117 Ib 53 2 kg OF5HD 2 139 Ib 63 2 kg OF5HD 3 161 Ib 73 2 kg PN 02075860 12 11 FSP1110 1386 Offline Filtration Systems GOB Model Code OF5HD 1 09 BN 10 BN 10 B 14 Series OF5HS Single Filter System OF5HD Dual Filter System Number of Elements 1 2 size 09 only 3 size 09 only Element Length 09 One 9 elements supplied 18 One 18 elements supplied 27 One 27 elements supplied Element Media BN Betamicron AM Aquamicron Filtration Rating BN only AM has no rating microns 3 5 10 25 Element Media OF5HD only BN Betamicron AM Aquamicron Filtration Ratin
102. ription Part No HDA 4748 H 0009 000 15 to 131 psi 1 to 9 bar 00909429 HDA 4748 H 0016 000 0 to 232 psi 0 to 16 bar 00909425 aa oe a HDA 4748 H 0060 000 0 to 870 psi 0 to 60 bar 00909554 EVS 3118 H 0300 000 4 0t0 79 3 15 to 300 r o 300 EVS 3118 H 0600 10 6 to 159 40 to 600 00909407 HDA 4748 H 0100 000 0 to 1450 psi 0 to 100 ba 00909426 EN o 600 HDA 4748 H 0250 000 0 to 3626 psi 0 to 250 bar 00909337 Accescores HDA 4748 H 0400 000 0 to 5802 psi 0 to 400 bar 00909427 HDA 4748 H 0600 00909428 8 H 0600 000 0 to 8702 psi 0 to 600 bar 00909428 ZBE 30 02 cable for M12x1 2 meters 06040851 ZBE 30 05 cable for M12x1 5 meters 06040852 Temperature Transducer with HSI ZBE 34 M12x1 Binder adaptor 03236597 HYDAC Sensor Interface ZBE 35 M12x1 Hirschmann adaptor 03236601 Model Code Description Part No Model Code Description Part No ZBE 36 AS 1000 Aqua Sensor 00909737 Adapter ZBE 38 M12 Y adaptor 03224436 doubles the inputs for HMG 500 amp accessories 06043006 Power Supply 24 VDC power supply 02702416 ETS 4548 H 000 13 to 212 F 25 to 100 C 00909298 PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER Cr ND 35 m Diagnostics HMG 510 Series General Specifications Items supplied e HMG 510 e Manual Ger Eng Fra e 9V battery e USB cable e Y adapter blue for HLB 1000 e Y adapter yellow for CS 1000 e Sensor cable
103. rly detection of imminent gear unit damage e Prevention of expensive plant downtime e Optimal supplement to optical sensors e Measurement of metallic particles ferromagnetic and non ferromagnetic gt 100 um e Measurement result is not affected by air bubbles or liquid contamination in the liquid Applications e Wind Turbines e Marine Thrusters e Industrial Gear Boxes e Mobile Drive Systems e Lubrication Systems e Flushing Systems e Test Stands 22 NYS INNOVATIVE FLUID POWEReomoso com Technical Details General Data Ambient temperature 40 70 C Diameter sensor MCS1410 1 2 12 7mm cross section MCS1510 1 25 4 mm Protection class to DIN 40050 ree approx 8 Ibs 3 5 kg Dimensions L x W x H 83 x 162 x 140 mm Vibration 10 58 Hz 0 75 mm amplitude 58 500 Hz 10 g acceleration Hydraulic Data Flange connection SAE 4 according Inlet Outlet to ISO 6162 1 External Electrical Data Supply voltage 9 36 V DC residual ripple lt 10 Internal Electrical Data 1 x Ferromagnetic particles Fe 1 x Non ferromagnetic particles nFe or 1 x Ferromagnetic particles Fe Non ferromagnetic nFe 1 x Status signal Alarm relays capacity RS485 interface 2 wire half duplex HSI interface 1 wire half duplex Detection limits ferromagnetic Fe particles E A icles wiles Vole 9 p corresponds to a sphere with 100 um non ferromagnetic Fe 400 um particle whose volume corres
104. ro os 20 ona 10 816m 5 Cartridge Valve MF ET EY E Serres visi 3 wee 3 ean Servo Valve Ga o ET 777 CTT o Actuators a AA AA AA Bearings MT TO aa 752 s notapplcable notapplcable notappicabie not applicable MT a e 8 notapplcable notappicable notappicabie not applicable EAT 5719710 ar notappicabie notappicable motapplcable not applicable PO FEE era 34 notapplicable notapplicable notapplicable not applicable _ 1 Severe conditions may include high flow surges pressure spikes frequent cold starts extremely heavy duty use or the presence of water 2 Two or more system filters of the recommended rating may be required to achieve and maintain the desired Target Cleanliness Level ISO Cleanliness Guidelines for Aia NA a Lube Olis The information on these two pages is also available on our ISO Cleanliness Guidelines poster Visit our web site to request your FREE copy www HYDACusa com poster INGVATIVE FLUID POWER PN 02075860 12 11 FSP1110 1386 IN Cala Contamination Monitors CS 1000 Series Contamination Sensor CS 1000 with Block Kit CS 1000 without display CS 1000 with display Description The CS 1000 Contamination Sensor is the latest HYDAC development for continuous measurement of solid contamination of fluids Using the latest technology and materials the CS 1000 is a reliable measuring instrument that is permanently mounted
105. roelastomer FPM e Greater machine and system availability pn l Sound level at 1m lt 80 dB A We additionally recommend continuous dewatering for example using a FluidAquaMobil FAMH Weight empty IXU 1 155 Ibs 70 kg IXU 4 660 Ibs 300 kg Fluid cleanliness required ISO 19 17 14 ISO 4406 1999 Applications 9A 9B 9C SAE AS4059 We recommend to order the unit with prefilter to ensure the required cleanliness e Steel industry level or filter with 5 10um absolute e Other applications with ester base flame resistant fluids Weight noted is for a stationary unit 70 Cr ND INNOVATIVE FLUID POWEReomoso com PN 02075860 12 11 FSP1110 1386 e Extended service life of the operating fluid e Power plants Offline Filtration Systems GNG Model Code IXU 4 M G F 05 BM 05 PKZ Series KAPAG YYYYH H HKCHryf re lon eXchange Unit IXU Size 1 1 lon eXchange element IXE200 0 5 gpm 2 2 min 4 4 lon eXchange elements IXE200 2 5 gpm 8 9 l min Type M mobile S stationary Type of pump G gear pump Z without Power supply voltage F 230 V 60 Hz 3 Ph J WSV 50 Hz 1 Ph K 460V 60 Hz 3 Ph Prefilter 05 with 5um element 10 with 10um element X without prefilter Clogging indicator BM differential pressure indicator visual VM2BM 1 C differential pressure indicator electrical VM2C 0 Postfilter 05 with 5um element 10 with 10um element
106. s Other e Water removal below saturation point e Static flow through the filter Optimal particle removal efficiency e Removed water is used to seal the vacuum pump Vacuum Pump type S SW only e The special vacuum pump concept avoids any dangerous chemical reaction products Vacuum Pump type S SW only e No corrosion within the vacuum pump e No oil mist with standard watering vacuum pump e Serviceable vacuum chamber e Low operating costs e User friendly on screen operational and maintenance instructions The contamination of hydraulic fluids with water can either be caused by condensation or by ingression Variations in temperature of the hydraulic tank lead to condensation The ingression of water can be caused by defective cooler hoses defective seals or external leakages into the system In lubrication and hydraulic fluids water can occur in two different forms e free water visible e dissolved water not visible Aquamicron elements centrifuges and condensation methods normally only separate free water the FAMH separates both forms of water from the oil While dewatering the fluid dissolved gases are also removed Thereby the lubricating properties are improved which extends oil life reduces component wear rates and eliminates production losses caused by breakdowns PN 02075860 12 11 FSP1110 1386 Offline Filtration Systems GNG Model C
107. scribed For applications or operating conditions not described please contact the relevant technical department Subject to technical modifications e Automotive suppliers e Identification and elimination of weak process steps e Establishing of cleanliness standards both internal and external 30 CT INNOVATIVE FLUID POWEReomoso com PN 02075860 12 11 FSP1110 1386 Contamination Monitors yaya Model Code CTU 1 O O O M Z Z Series CTU Contamination Test Unit Model 1 Analysis cabinet clean room Installation Size 0 Dimensions analysis cabinet 300 mm x 800 mm x 400 mm effective height x width x length 2 Dimensions analysis cabinet 550 mm x 800 mm x 650 mm effective height x width x length Analysis 0 with Analysis Membrane Analysis Fluid 0 Solvent A Ill Class Flashpoint gt 60 C lower explosion limit gt 0 6 Vol 1 Water with surfactants admissible pH range 6 to 10 no deionized demineralized water Supply Voltage K 120 V AC 60Hz 1 Phase USA CDN M 230 V AC 50Hz 1 Phase Europe N 240 V AC 50Hz 1 Phase UK Extraction Process Z Rinsing medium pressure U Rinsing medium pressure plus ultrasonic Supplementary Details Z series R external rinsing connections 6mm between the hand holes Blank Control Values All data depends on ambient conditions Cleaning time h after a short Cleaning time h after a long standstill period lt
108. se AM Aquamicron Water Removal Filtration Rating BN only AM has no rating microns a Betamicron BN HC 10 Absolute Filtration Rating 20 B 1000 Filter Media OFCD only BN Betamicron Low Collapse AM Aquamicron Water Removal Filtration Rating BN only AM has no rating microns OFCD only Betamicron BN HC 10 Absolute Filtration Rating ha B 1000 Pump Size 07 7 gpm 14 14 gpm NOTE Higher Viscosity versions are available please contact factory for details Aquamicron media should be in the first filter housing followed by the BN media in the second housing For replacement element part numbers please see page 69 of this catalog Model Codes Containing RED are non standard items Minimum quantities and longer lead times may apply Contact HYDAC for information and availablity Dimensions OFCS Series OFCD Series OFCS 07 1 00 DIA x 36 00 914 Long Hose Wand BY OFCS 14 1 25 DIA x 36 00 914 Long Hose Wand Long Hose Wand 14 gpm 1 25 DIA x 36 00 914 Long Hose Wand 1113mm Indicator 43 12 1095mm 43 81 43 12 1095mm 43 81 1113mm OFCS 07 OFCS 14 OFCD 07 OFCD 14 Suction Strainer 39 63 1007mm 39 63 1007mm 254mm 13 83 351mm 394mm 67mm 351mm Dimensions are for general information only all critical dimensions should be veri
109. se Pressure Rating 30 psig 2 0 bar 150 F 65 6 C have contamination levels significantly higher than that recommended Full vacuum 150 F 65 6 C for most hydraulic systems Maximum Operating 20 to 150 F 29 to 65 C The most attractive feature of the new OFCS and OFCD Series is the Temperature significant reduction in noise being reduced from 91 decibels to 72 Bypass Valve Setting Cracking 30 psi 2 bar decibels at full load Additional improvements include a modular base Material Manifold and cap Cast aluminum that eliminates hoses and fittings between components a drip pan Element case Steel and easier element servicing l i l l Compatibility All petroleum based hydraulic fluid Contact The OFCS single filtration unit can remove either water or particulate factory for use with other fluids contamination The OFCD dual filtration unit can be used to remove both water and particulate contamination or for staged particulate Motor 115 V AC Single phase 3 4 hp 7 gpm or contaminant removal 1 1 2 hp 14 gpm Weight Ibs kg OFCS OFCD 190 86 220 100 Features 197 89 227 103 e Modular base eliminates hoses between components and minimizes leakage Replacement Elements Model Code Part No Model Code Part No e Cleans up oil faster 7 gom and 14 gom models available P a Na 5 03 09D03BN 02060528 5 03 27D03BN 02065003 e Ten foot hose and extension tubes included e Drip pan catches oil before it f
110. should be Fluid Control Unit Caution Do not lock Outlet return flow to tank Inlet high pressure port Filter Cover On Off Switch Power Supply Connection main PC Connector serial port Control Connector Case Ground verified by requesting a certified print PN 02075860 12 11 FSP1110 1386 FAST IODOTN M DO DW gt FCU 2000 4 Suction Inlet suction port Outlet return flow to tank Inlet high pressure port On Off Switch Power Supply Connection main PC Connector serial port Control Connector Power Supply Connection pump Filter Cover Case Ground Ball Valve for INLET high pressure port Ball Valve for SUCTION INLET suction port www comos WA VATIVE FLUID POWER GNYAN 21 Cal Contamination Monitors MCS Series Metallic Contamination Sensor 1 E Tk i Description The Metallic Contamination Sensor MCS 1000 detects metallic solid particle contamination in lubrication fluid The particles are determined according to the inductive measurement process in which a coil system is the key element of the sensor Metallic particles ferromagnetic Fe and nonferromagnetic nFe in the gt 200 um size range are detected The MCS 1000 continuously monitors the status of the system and gives information on imminent gear unit damage This makes the sensor a reliable instrument for status oriented maintenance Features e Ea
111. signals e g for frequency or measuring pressure temperature or flow rate speed measurements channel I J The 4 input jacks can be doubled by plugging in 1 voltage input 10V to 10V channel H Y adapters DCIN Female connector for power supply Channel H can be used for sensors with an analog signal USB 4 USB connector as well as for voltage measurements of 10V to 10V RS232 1 serial port A B C D DC IN 40 GUNS INNOVATIVE FLUID PQWEReomoso com PN 02075860 12 11 FSP1110 1386 Diagnostic Unit Model Code HMG 3000 000 E Description Part No Includes e HMG 3000 000 with Manual e Battery Set amp Charging Unit 02084116 e HMGWIN software incl USB cable Pressure Transducer with HSI HYDAC Sensor Interface Model Code Description Part No 0 to 8702 psi 0 to 600 bar Temperature Transducer with HSI HYDAC Sensor Interface Model Code Description ETS 4548 H 000 13 to 212 F 25 to 100 C Additional Sensors Model Code HDS 1000 002 Part No Description Part No RPM Sensor plug M12x1 2M Includes HDS 1000 Reflector Set part no 00904812 00909436 HDS 1000 Reflective foil set SSH 1000 Sensor simulator for 2 HSI 00909414 ideal for training purposes Diagnostics u AS Flow Sensor with HSI HYDAC Sensor Interface Model Code Description g min l min Part No Aluminum S Accessories Model Code Description Part No ZBE 38 M12 Y adap
112. sing One 27 elements supplied per housing Betamicron Low Collapse Aquamicron Water Removal Aquamicron Water Removal Absolute Filtration Rating B 1000 OFCD 18 BN 10 BN 10 B G2597 Betamicron Low Collapse Betamicron BN HC High viscosity filter cart total cart height is 35 inches 18 filter cart only High Viscosity Filter Cart with Balanced Lifting Eye High Viscosity Filter Cart jeune are ORD Aquamicron media should be in the first filter housing followed by the BN media in the second housing For replacement element part numbers please see page 69 of this catalog Dimensions 33 81 859mm Dimensions are for general information only all critical dimensions should be verified by requesting a certified print PN 02075860 12 11 FSP1110 1386 www comosdWeVATIVE FLUID POWER yay 47 CD Offline Filtration Systems OFAS amp OFAD Series Single amp Dual Stage Air Operated Kidney Loop Systems Applications e Supplementing in line filtration by system filters when adequate turnover cannot be attained e Large volume systems requiring multiple filters in different locations e Cleaning up a hydraulic system following component replacement e Ideal location for water removal e Field applications on service trucks Technical Details Flow Rating 7 gpm 26 5 L min max and 14 gpm 53 0 L min max Description Maximum Viscosity 1000 SUS
113. ssure 1 bar recommended 3 bar ee 0 to 85 C 32 to 185 F FMS FMM P Operating pressure without accumulator with accumulator Differential pressure Test point type 1604 thread Connectors IN OUT Gis according ISO 228 Sealing material Permissible viscosity range 1 to 1000 mm s 15 to 300 bar 217 to 4350 psi 15 to 250 bar 217 to 3625 psi 0 to 85 C 32 to 185 F 30 to 80 C 22 to 176 F 40 to 80 C 40 to 176 F PN 02075860 12 11 FSP1110 1386 Contamination Monitors CNG TNe Model Code FMS FMM P CS AS SMU12 01 000 a FMS FluidMonitoring System Hydraulic application FMM O Offline bypass flow circulation lt 15 bar FMM P Pressure Line pressure circuit gt 15 bar ContaminationSensor CS CS 1000 Z CS Prepared for CS 1000 AquaSensor AS AS 1000 Z AS Prepared for AS 1000 SensorMonitoring Unit SMU12 SMU 1200 Sensor combination 01 FMM O M 0 CS1310 A AS 0 0 0 000 SMU1260 TU 00 000 02 FMM P L 0 CS1310 A AS 0 1 0 000 SMU1260 TU 00 000 Customer modification number 000 Customer modification number Type defined in sensor combination number Items supplied e 1 FluidMonitoring System FMS e 1 Power supply connection cable L 5m Technical Documentation consists of e 1 Installation and Maintenance Instructions FMS e 1 Operating and Maintenance Instructions SMU 1200 e 1 Operating and Maintenan
114. sure Gauge Options C1 with Contamination Sensor For replacement element part numbers please see page 69 of this catalog Model Codes Containing RED are non standard items Minimum quantities and longer lead times may apply Contact HYDAC for information and availablity Replacement Element Model Codes Micron Rating 160 Betamicron Part No 180 Betamicron Part No Paper Part No Water Removal Part No 3m 0160MA003BN 02059434 0180MA003BN 02059438 Sum O16OMADOSBN 02059435 o180MA005BN 02059439 10pm 0160MAD10BN 02059436 0180MA010BN 02059440 20um 0160MA020BN 02059437 0180MA020BN 02059441 dt e Dimensions war Dimensions are for general information only all critical dimensions should be verified by requesting a certified print PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER yay 5 CD Offline Filtration Systems OLF Compact Series Benefits e Lower operating costs e Extended element service life e Extended fluid life e Cleaner more efficient systems e Incinerable elements e Easy installation Applications Typical applications include e Injection molding machinery e Machine tools e Gear boxes e Mobile equipment e Filtration of fluids for intermittently operated hydraulic systems and test stands Features The OLF Compact filter is designed to be used offline to efficiently and cost effectively filter standard hydrau
115. t Headers Inlet Operating Pressure 45 to 5000 psi Outlet Flow Rate 800 ml min max Outlet Operating Pressure max 45 psi back pressure Measurement Flow Rate 50 150 ml min Permissible Viscosity Range 1 to 1000 cSt inlet port see graph below 1 to 150 cSt suction port continuous operation 150 to 350 cSt suction port brief operation 10 min 32 to 160 F 24 V DC 25 or 110 V AC with supplied adapter 25 W max 100 W max Fluid Temperature Range Supply Voltage Battery Powered Operating Duration Measurement without pump or pump supplied externally up to 6 hours Serial Port RS 232 with 15 pin Sub D plug Ambient Temperature Range 0 to 130 F Storage Temperature Range 4 to 185 F Relative Humidity max 90 non condensing IP40 Weight approx 30 Ibs 13 6 kg The minimum inlet pressure required to achieve a flow rate of 100 ml min for a given viscosity can be found by referring to the graphic below The required inlet pressure increases with increasing clogging of the filter element Protection Type Q Q Q D Pressure Required at the FCU High Pressured Port inlet for a Flow Rate of 100 ml min Flow regulator opened new filter element 450 375 300 225 150 15 Pressure psi O 0 1000 2000 3000 4000 5000 Viscosity SUS PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER GUNS Accuracy 19 Cala Contamination Monitors Model Code FCU 22 10
116. tact HYDAC for details Model Codes Containing RED are non standard items Minimum quantities and longer lead times may apply Contact HYDAC for information and availablity Dimensions AT 194mm 1 38 7 64 raw IN 105mm 1 4 BSPP 4 13 Ee 1 4 BSPP Outlet 209mm 8 23 38mm 1 ti pa osm to 0 984 n a ue 6 81 M6 s 0 59 ag TT 22mm Power Signal 0 87 Dimensions are for general information only all critical dimensions should be verified by requesting a certified print PN 02075860 12 11 FSP1110 1386 www comosd WOVATIVE FLUID POWER Erm N9 11 Cal Contamination Monitors CSM 1000 Series Contamination Sensor Module Hydraulic Circuit Technical Details Operation pressure P INLET 0 4 to 0 5 bar standard pump 0 4 to 120 bar pump pressure inlet stable OUTLET 5 bar ti ee Ke line 0 5 bar pump pressure inlet stable CSM 1000 Installation in Systems pressure Connections INLET Thread G 1 4 ISO 228 Basically there are four different possibilities for connecting the CSM OUTLET Thread G 1 4 ISO 228 1000 to hydraulic and lubrication systems Select the measuring Total flow rate Saree 100 mimin anda point according to the type of information the customer requires ae ad Bue from the system approx 180 ml min pump pressure inlet stable I MeASUnNJ IONE TANK Permissible operating 10 to 3000 cSt Indicates the overall condition of the oil
117. tary design reduces aeration Inlet Pressure Atmospheric of free and entrained gases of returned fluid The unit was designed Outlet P to be extremely portable using either the central lifting point or the METE On Re optional cart to access tight areas Fluid Service Temperature 50 F to 175 F 10 C to 79 C Power Supply 110 VAC 60 Hz 12 AMP Principle of Operation Attainable Water Content lt 50 ppm i idi i E O The MAFH uses a new mass transfer dewatering technology nalan 2ISpiay Standard 0 aNG Ambient air is conditioned to increase its water holding capability Materials of Construction before injecting to the reaction chamber Fluid is equally distributed Base frame vessel Stainless steel and cascaded down through reticulated media and the conditioned Seals FPM air stream Water is transformed to water vapor and is expelled from the unit as a moist air stream The relative humidity of the incoming Maximum 1000 SUS ikay ea A ae MGA TOD a Senor Operating Fluids Recommended for use with Hydraulic Fluids and Petroleum based Fluids Consult factory for Applications use with other fluid types l Maximum Recommended At 70 SUS 10 ft 0 75 inlet e Steel and rolling mills Hose Length Diameter 15ft 0 5 outlet e Pulp and paper plants At 1000 SUS 8ft 1 0 inlet e Power generation plants 10ft 0 75 outlet Tool machines Pinstiomachines Maximum Suction Pressure 0 4 bar 11 97 in Hg e Hydraulic operated presses e Oil conditio
118. ting BN only AM has no rating microns 01 03 05 10 25 Seals V Fluoroelastomer FPM B Buna N Pump Size gpm 9 Gear Pump 9 gom DC DC Drive variable flow 3 8 gom Options W AS1000 Water Sensor Aquamicron media should be in the first filter housing followed by the BN media in the second housing For replacement element part numbers please see page 69 of this catalog Model Codes Containing RED are non standard items Minimum quantities and longer lead times may apply Contact HYDAC for information and availablity Dimensions 46 50 a eo Sal AHE oo IL KAY a f 419mm 610mm Dimensions are for general information only all critical dimensions should be verified by requesting a certified print PN 02075860 12 11 FSP1110 1386 www comosd WeVATIVE FLUID POWER yay 43 CD Offline Filtration Systems OFCS amp OFCD Series Single amp Dual Stage Filtration Systems Hydraulic Symbol OFCS Series Description Technical Details The OFCS and OFCD Series are compact self contained filtration Flow Rating 7 gpm max or 14 gpm max system equipped with high efficiency high capacity elements Maximum Viscosity 1000 SUS 216 cSt capable of removing particulate contamination and or water quickly Higher viscosity version available conveniently and economically It is perfect for cleaning up existing systems as well as for prefiltering new fluids since new fluids often Ho
119. tion An AC motor is standard DC optional Features The OF7 is ideal for maintaining construction and agricultural machinery off highway vehicles and trucks It is equally useful for servicing a wide variety of industrial equipment The standard OF7 incorporates a highly efficient Betamicron spin on filter element with a 10 um absolute rating Elements with other ratings are available Other features of the unit include e Relief valve in housing e Static pressure gauge clogging indicator e Element easily replaced with strap wrench The OF7S90 high viscosity unit features a motor with higher power a size 180 spin on element as well as a special frame adapted to the larger component sizes Applications The portable OF7 filtration unit is a compact filter oump device used for transferring and filtering hydraulic fluids It can be used for e Removing water from oil e Changing oil in hydraulic systems e Filling hydraulic systems with filtered oil e Off line filtration of hydraulic systems with inadequate filtering Capacity e Flushing of small hydraulic systems 56 N4728 INNOVATIVE FLUID PQWE amp Rcomoso com Multi Pass Filtration Efficiency Ratings for Betamicron Elements to ISO 4572 e Beta Ratios for differential pressures above the indicator trip pressure are shown to demonstrate particle removal at high differential pressures e Beta Ratios for many competitive elements drastically deteriorate at high d
120. tor 03224436 doubles the inputs ZBE 41 Yellow Y Adapter 00910000 Hydraulic Adaptor Set Adapter hose DN 2 1620 1620 00903083 2 pieces each 400mm and 1000 mm pressure gauge connectors 1620 G1 4 adapter 1615 1620 bulkhead couplings 1620 1620 UVM 3000 Universal connection module 00909752 for HMG 3000 00909795 for HMG 3000 and accessories 06042959 Power Supply DC Charging unit for HMG 06054296 3000 HYDAC HSI sensors are part of a new plug and play self identifying sensor line HSI sensors must be used with the HMG 500 and facilitate easy use with the HMG 3000 The HMG 3000 is capable of reading standard sensors as well as competitive models PN 02075860 12 11 FSP1110 1386 www comos W VATIVE FLUID POWER GNYAN 41 CD Offline Filtration Systems OFS Series Filtration Station Description The HYDAC Filtration System OFS is capable of flushing filtering and monitoring ISO cleanliness with user defined automatic features The OFS is designed to transfer fluid through two filters in series for staged particulate or water particulate removal Both filters are top loading and include element indicators in the cap A particle monitor reads samples from the pump discharge and displays ISO contamination codes on the control panel The monitor allows the user to input the desired ISO cleanliness codes for the fluid In auto mode the system will run until the cleanliness codes are reached Upon reachin
121. uaSensor Measuring Range 1 Saturation level O to 100 Temperature 13 to 212 F 25 to 100 C Fluids 0 1 Mechanical Connection O G3 ADIN 3852 Electrical Connection 8 Plug M12x1 5 pole connector not included Mineral oils Phosphate esters HFD R Signal Technology C Saturation level 4 to 20 mA 0 to 100 Temperature 4 to 20 mA 25 to 100 C Modification Number 000 Standard Items supplied e AquaSensor e Operation Manual Dimensions 1 16 0 86 o 0 47 29 5mm 21 9mm 12mm Dimensions are for general information only all critical dimensions should be verified by requesting a certified print Circuit Connection Accessories 1 a ZBE 08 Connector 5 J 5 Pole M12x1 90 jo sk ZBE 08 connector only IP65 nadia 3 a Paka Part 06006786 a Y KI Signal 5 ac bean ZBE 08 02 4 with 2 meter cable IP67 Pin 5 not to be connected Part 06006792 Color Codes for connectors with cables ZBE 08 05 4 with 5 meter cable IP67 1 brown Part 06006791 2 white 3 blue 4 black HDA 5500 0 0 AC 000 Display 5 gray Part 00908861 HDA 5500 0 0 DC 000 Display E Part 00908862 AS 1000 G1 4 Housing Block Adapter HDA 5500 1 0 DC 000 Display Part 03182134 G 3 8 Part 00908868 Purchase separately HDA 5500 1 1 AC 000 Display Part 00908869 HDA 5500 1 1 DC 000 Display Part 00908870 G 1 4 PN 02075860 12 11 FSP1110 1386 www comosd WO
122. uring production storage and system assembly Membrane holder for 47 to 50 mm filter membranes By determining the type size and quantity of the contamination Vacuum strainer for quicker filtration of the analysis fluid quality standards can be checked and documented and the Diffuser Distribution of analysis fluid on the necessary steps towards optimization can be taken membrane Operating pressure 12 to 87 psi 0 8 to 6 bar A pplications Analysis fluid reservoir 2x 20 1x reservoir 1x suction reservoir Reservoir change over automatic Gearbor builders Filtration of Fine filtration according ISO 4406 min analysis fluid ISO 12 9 e Engine builders Filter clogging 1 bar pressure setting e Suppliers of hydraulic and lubrication component indicator Filter size 2x LF BN HC 60 3 um 1xx0 series filtration rating 2x MRF 1 E 1 1um 1xx1 series Benefits to You ntegrated drip Way tr tion th h tion fail t Cost reduction through lower production failure rates Services to be provided by operator Compressed air Air Filtered min 5um and dry compressed e Optimization of both internal and external handling processes air max 6 bar Air flow rate 60 l min Supply connection DN 7 2 e Documentation of component cleanliness Power Supply according to order e Survey of fluid cleanliness and filtration concepts not supplied The information in this brochure relates to the operating conditions and applications de
123. us LED e Monitoring of component cleanliness on test benches Measuring range MIN MAX Display from class ISO 7 6 5 MIN up to class ISO 28 27 26 MAX Calibrated within the range ISO 13 11 10 to ISO 23 21 18 Power supply voltage 9 to 36 VDC residual ripple lt 10 Power consumption 3 Watt max e Monitoring of oil cleanliness in storage tanks Electrical outputs Analog output 4 to 20 mA or 0 to 10 V RS485 Interface Switching output 12 Cry nN INNOVATIVE FLUID POWEReomoso com PN 02075860 12 11 FSP1110 1386 Contamination Monitors yaya Model Code CSM 1 2 2 0 1 1 W N X60 O60 Series CJ CSM ContaminationSensor Module Resolution ContaminationSensor 1 4 particle size channels Contamination Codes 2 ISO 4406 1999 SAE AS 4059 D gt 4 um c gt 6 um c gt 14 um c gt 21 um c si ISO 4406 1987 NAS 1638 gt 2 um gt 5 um gt 15 um gt 25 um ISO 4406 1999 SAE AS 4059 D 5 4 um c 5 6 um c 5 14 um c gt 21 um c reversible Options 1 without display 2 with display display rotation of 270 Fluids 0 based on mineral oil Hydraulic Version 1 2 Electrical Output ContaminationSensor 1 4 to 20 mA analogue output Standard pump Pump pressure inlet stable with oil leakage pipe 2 0 to 10 V analogue output Supply Voltage Motor Pump Unit W N X60 O060 230 V 50 Hz 3Ph 265 V 60 Hz 3Ph delta connection 400 V 50 Hz 3Ph 460 V 60 Hz 3Ph star co
124. x x a a a ayy P l 9 1 Pump ile OFX7 Series High Viscosity 42 00 1067mm 48 00 1219mm 31 84 C Face 809mm Adapter amp Coupling Assembly Pan 1295mm OFX4 OFX5 amp OFX6 Series Dual High Capacity Filter Version Single Dual 36 00 48 00 914mm 1219mm 1 25 0 33 50 45 50 32mm 7 851mm sr 0 75 Mee re 19mm e ef he KATA 2400 CU BAE BRA 13 00 14 50 CA EB MULA RILA lssomm 88mm i HAAN AR Ll EE TTIT N h T am IN o 0 63 Mn et er reid _ 4 mounting holes Optional 4 Wheeled Cart High Capacity Filters W WT Optional Electrical Starter Box L H1 37 04 941mm XA H3 48 00 58 84 dle 9mm 1495mm OFX8 Series High Viscosity 52 00 1320mm 49 63 ____ 1260mm 55 00 1397mm 51 00 57 38 1458mm 37 87 962mm o 0 63 thru A Pan Drain 4 Mounting Holes Dimensions are for general information only all critical dimensions should be verified by requesting a certified print PN 02075860 12 11 FSP1110 1386 www comos WAVATIVE FLUID POWER GNYAN 55 CD Offline Filtration Systems OF7 Series Hand Held Portable Filter Design A low noise vane pump is directly flanged to the electrical motor and fixed to an aluminum housing with a foot bracket The suction line has a Cleanable wire screen strainer for pump protec
125. y CD Offline Filtration Systems FAMH Series Vacuum Dehydrator Water amp Solid Removal Description The dewatering and filtration unit FAMH is a bypass unit which has been specially designed for the conditioning of lubrication and hydraulic fluids Use of HYDAC s Dimicron filter element technology provides a high contamination retention capacity The FAMH has been redesigned to include a touch screen menu for ease of diagnostics Advantages e Nema 12 Standard e Separation of 100 free and 90 dissolved water through vacuum dehydration e Removal of 100 free and 95 dissolved gases e Separation of particles with high contamination retention capacity e Easy handling and automatic supervision of the PLC controlled process e User friendly touch screen diagnostics e Standard aquasensor provides water saturation e JIC connections Applications e Steel and rolling mills e Pulp and paper plants e Power generation plants e Tool machines Plastic machines e Hydraulic operated presses e Oil conditioning Options e Nema 4 Enclosure 78 GAYS INNOVATIVE FLUID PQWE amp Rcomoso com Hydraulic Symbol M Vacuum T Pump D Vacuum Chamber Pressure Gauge N Air Breather Solenoid Am Level Sensors ITIEW Valve O Q S CZ Vacuum Regulation Filter ii PO po Drain Pump Sto F Na Stop Outlet Inlet Ch uy L O Hydraulic Application System HYDAC FAMH v

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