Combined Analog/Digital Output Module
Contents
1. Figure 6 2 Output Device Properties Menu As seen in Figure 6 2 above the switches all come in the disabled posi tion from the factory The disabled position is the normally open position Because these switches are normally open the device will revert to open position on all switches if a power loss occurs To enable a switch select the intended mode for the switch in the respec tive drop box menu Each of the switch modes available are outlined in the following section along with configuration instructions Rev 3 User Manual 13 11 04 Honeywell Industrial Wireless 6 2 1 Monitoring Transmitter Process Values About the Failsafe Setup Once a switch has been enabled to operate in a certain mode a Failsafe Setup box will be displayed on the bottom of Output Device Properties screen as shown in Figure 6 3 The failsafe condition setting indicates which state the switch will be set to in the event of a failsafe condition such as loss of communications with the Base Radio How ever if the Output Device loses power the switch will be in an OPEN state 14 Rev 3 11 04 Combined Analog Digital Output Module The Monitor Transmitter Process Value mode is used to open and close the switch output based on the value of the Transmitter s process variable As shown in Figure 6 3 once the mode has been selected in the drop down box the following menu will appear Output Device Properties Output2. Loop Power DG Supply Load Pilot Light Figure 3 7 Wiring a Digital Output Loop The de energized state of all digital loops is NORMALLY OPEN Consideration should be given as in the event of power loss to the device all switches will OPEN User Manual 7 Honeywell Industrial Wireless Combined Analog Digital Output Module Section 4 Configuring the RS 485 Address Each Combined Analog Digital Output Module has an RS 485 address These addresses must be set before the Combined Analog Digital Output Modules can be used in service To set the RS 485 address for the Combined Analog Digital Output Mod ule follow the instructions below The factory default for all Modules is All Combined Analog Digital Output Modules are Address 3 given an RS 485 Address of 3 at the factory Thus if you have purchased more than one module re 1 Make sure Wireless Management Toolkit Software is installed on the addressing must be performed Failure to do so will prevent Wireless Management Toolkit from properly communicating with these devices PC Wire and Connect an individual Combined Analog Digital Output Module to the PC via the RS 232 converter 3 Run the Output Device Utility which is found by navigating to the following on the PC Start Programs Honeywell Wireless Manager Output Device Utility S Output Device Utitity 1 Connect to device S Status Disconnected Search for
3. e 2 Wire RS 485 Serial Communications Cable Recommend Belden 3105A shielded and protected 22A WG or equivalent e All output loops MUST be externally powered Once you have located power and communications terminal blocks shown in Figure 3 1 you can wire the Analog Digital Output Module accord ingly The best way to wire the Module is to 1 Remove the terminal blocks from the jacks on the Output Module 2 Secure the wire into the proper terminal blocks via the small standard screws located on the top of the terminal blocks 3 Plug the terminal blocks back into the proper jacks on the Out put Module SWITCH 3 SWITCH 4 LooP3 LOOP4 A FOUR INDIVIDUAL 4 20mA Analog Output Loops g__ Models A Option LOOP 1 LOOP 2 an B Option only SWITCH 1 SWITCH 2 t Honeywell 5 s st RS485LINK Eight INDIVIDUAL Digital Output Loops Models B Option Fau SWITCH 5 SWITCH 6 K x y 5 SWITCH7 SWITCH 8 WMT RS 485 From Base Radio and GND 24V B A C Option only O O 0 a 80 20 20 He GND 24V B A 24Vde Power Supply Figure 3 1 Overall Wiring Schematic 4 Rev 3 11 04 User Manual Honeywell
4. Module 3 RS485 Address 1003 Analog Swich Swich Switch Switcha Enobied Analog Output 1 Settings Monitor field unit 1 01 Rellet Vahe 226 me Input 1 Ultrasound uRyv 1000 Counts Livers 205 mA LRV 00 Counts LveZero 38 mA Z Failsafe Enabled Failsafe Level 23 mA Figure 5 3 Example of Output Device Properties Analog Loop Configuration NOTE When an Analog Digital device is configured the configuration data is downloaded into the unit via the RS 485 connection This means that the soft ware and PC can be completely separated from the device and it will continue to operate in the way it was last configured If the Wireless Management Toolkit software is being run in Configuration Mode the software will ask the Combined Analog Digital Output Module how it is currently configured and display this to the user If the Wireless Management Toolkit software is being run in Management Mode the software will store the Combined Analog Digital Output Mod ule configuration data and display this stored data to the user Sava to Fie ox _ _ concei Rev 3 11 04 Combined Analog Digital Output Module To map a Transmitter input to a particular output loop click on the NEW button This will bring up the Output Device Properties Select the appro priate Analog Loop number corresponding to L on the Output Mod ule and select Enable This will display the configuration scre
5. contain all the Combined Analog Digital Output Modules that are on the network If you have connected the Analog Digital Module but do not see it being displayed you may have to tell the software to look for new devices The software performs a new device search upon start up of the RF Server however if devices are added after the RF Server is already running they may not be detected To manually perform a new device search click Dis cover Devices which is found under the File menu The software will inform the user when it is finished searching for devices via the Events Log User Manual 9 Honeywell Industrial Wireless 5 2 TRIMMING THE 4 20mA LOOP OUTPUTS 5 3 MAPPING TRANSMIT TERS TO ANALOG OUT PUTS Transmitters are often referenced throughout the software by two numbers such as 1 4 in Figure 5 2 The first number refers to the Base Radio ID and the second number refers to the Transmitter RF ID 10 Rev 3 11 04 Combined Analog Digital Output Module In order to make the 4 20mA loop read accurately it must be trimmed to match the device that is reading it To trim one of the four analog loops on the device go to the Base amp Device Outputs view in the WMT software Right click on the Output Module you wish to trim Then select the Trim Wizard selection from the menu Doing this will bring up the trim wizard as shown in Figure 9 ix Quad Analog Output Properties Quad 1 0 18 Output 1
6. fing the trimming process the normal operation of the Gund Gute Device will be interrupted Please ensure that this is OK before proceeding Output 1 Trim Figure 5 1 Example of How to Trim Loop Outputs As shown above select the output loop you wish to trim from the drop down box These outputs correspond to loops L1 L1 L2 L2 and so on Once you have selected the output you wish to trim click the Output Trim button This will take you through a set of steps that will trim that particular output of the unit Please note that you must have a way to read the output of the unit as this is required when performing the trim func tions Any Transmitter s input may be mapped or linked to an available output loop on the Analog Output Module This is done in the Base amp Output Devices view within the WMT software as shown in Figure 5 2 Ble vew tep Base amp Output Devices m OOO O iU UOUS Tog Nome RF Channel of Field Units E Base Radio 1 4 Connection Field Units Bese amp Output Devices Tosks 1 Outpot Device s Listed Device Type _ Analog Di ital O wutput Module Tag Name Jo t Output Module 3 1 03 Events Chat 4 Totel Field Units O Aaming Field Units Fi igure 5 2 Example of Base amp Output Devices View User Manual Honeywell Industrial Wireless 5 3 Continued Output Device Properties Output
7. Device 2 Configure device COM Port Figure 4 1 Output Device Utility Baudrate AS 485 Address 12 You should see the following screen after performing these steps Select the COM Port that the Module is connected Usually COM 1 Then click Search for Device Once the device is found its current Baud Rate and RS 485 Address will be displayed Enter a new address from 3 to 32 NOTE Com bined Analog Digital Output Modules CANNOT share the same ad dress if they reside on the same daisy chain network 4 Then click Set Address 5 Repeat all steps for subsequent devices Note that all devices come factory configured to Address 3 and will conflict unless all are changed to different addresses WN Re 8 Rev 3 User Manual 11 04 Honeywell Industrial Wireless Combined Analog Digital Output Module Section 5 Configuring the Analog Output Loops All loops must be externally powered as the Ana log Digital Output Module does not supply the loop power See section 3 1 5 for more wiring details 5 1 GETTING STARTED Rev 3 11 04 In this section software configuration instructions are discussed for the various setup capabilities of the Quad Analog Output Module The sub sections are as follows 5 1 Getting Started 5 2 Trimming the 4 20mA Loop Outputs 5 3 Mapping Transmitters to Analog Outputs This section only applies if you have the Wireless Management Toolkit softwa
8. Honeywell Combined Analog Digital Output Module User Manual XYR 5000 Line 34 XY 25 07 Rev 3 11 04 User Manual Honeywell Inc Industrial Measurement and Control 2500 West Union Hills Drive Phoenix AZ 85027 Combined Analog Digital Output Module Models A Option B Option and C Option Versions 1 57 or later A e Changes or modifications not expressly approved by the manufacturer may void the user s authority to operate the equipment Important Information to the User e Ifthe Wireless Management Toolkit RF Server software is shutdown the RS 485 network MUST be physically disconnected from the PC as the serial port is no longer being controlled by the software and may disrupt communications between the Base Radio s and Combined Analog Digital Output Module s Copyright 2004 by Honeywell International Inc Rev 3 11 28 2004 While this information is presented in good faith and believed to be accurate Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Honeywell and TotalPlant are U S registered trademarks Of Honeywell International Inc Other b
9. Indicates power is being supplied e RS485 LINK Flashes every time the Output Module receives an RS485 message from the Base Radio e FAULT Indicates loss of communication or sensor error with one of the eight mapped inputs when lit Once you have properly wired up the Base Radio and the Combined Ana log Digital Output Module s turn on the Transmitters Base Radio and Output Module Make sure that the Transmitter s and Base Radio are communicating properly see respective User Guides for more details Then run the Wireless Management Toolkit WMT software Once you are connected to the WMT software click on the Base amp Out put Devices icon in the left hand VIEWS pane The top half of the view will contain all the Base Radios on your network The bottom half of the view will contain all the Combined Analog Digital Output Modules that are on the network If you have connected the Analog Digital Module but do not see it being displayed you may have to tell the software to look for new devices The software performs a new device search upon start up of the RF Server however if devices are added after the RF Server is already running they may not be detected To manually perform a new device search click Dis cover Devices which is found under the File menu The software will inform the user when it is finished searching for devices via the Events Log User Manual Honeywell Industrial Wireless Combined Analog Digital Output M
10. Industrial Wireless Combined Analog Digital Output Module 3 1 3 Daisy Chaining Multiple order to allow the Base Radio to communicate to an Output Module the Output Modul user MUST daisy chain the Base Radio to the Analog Digital Output WPHI TAOGHIES Module To do so bring the RS 485 wires from the Base Radio to the Output Mod ule terminal block labeled RS485 from Base Radio shown in the Figure 1 Overall Wiring Schematic Then simply attach the outbound RS 485 cable if needed for a PC or another Analog Digital Output Module to the terminal labeled For Daisy Chain Applications Caution A Power may be supplied in daisy chain form from a single power supply but be sure not to power a Module from two separate supplies Doing so an Output Module at any time Does not apply to will supply the Analog Digital Output Module with 48VDC and destroy Loop Power Supplies the unit The two GND and 24V connectors on the Module are connected internally Make sure only ONE power supply is routed to Shown in Figure 3 2 is a common daisy chain network using three op tional Honeywell Analog Digital Output Modules In this setup the output from one Analog Digital Output Module is the input to the next Analog Digital Output Module End Unit needs termination ota Radio Combined Analog Digital RS 232 Output Modules Converter SO ai Serial RS tet tot Daisy Chained Cable Figure 3 2 Daisy Chained Netw
11. Module 3 RS485 Address 1003 Analog 2 Analog 3 Analog 4 Switch Switch2 Switch3 Switcha SwitchS Switche Switch Switch Analogi Monitor Field Unit Process Value j Process Value Setup Monitor field unit 1 02 Loop 33 a Input 2 Input 2 x Process variable condition Threshold Above x 50 mA Deadband 45 mA When condition occurs Output Switch Opens imi Failsafe Setup On failsafe condition Output Switch Clases Note Regardless of selection above the output switch will open when de energized Losa from File Save to File Figure 6 3 Monitoring Transmitter Process Value In the above example Switch 1 S1 S1 is being setup to monitor the process variable of the Transmitter with RF ID 02 and a Tag Name of Loop 33 The Transmitter s number two or secondary process variable has been set to be monitored via the Input drop box Since the unit be ing monitored is a Multi Input Transmitter the Threshold and Deadband values are in whichever units the device has been configured to in this case mA The Threshold setting is the set point that if exceeded the state of the switch will change to state selected in the When condition occurs drop box in this case the switch has been set to open when the threshold is ex ceeded The Deadband setting is an additional margin about the threshold at which the switch will be allowed revert to its original st
12. ON 10 Wire 24VDC power to the Output Module See side Diagram Wire WMT RS 485 communications to the Module See side Dia gram Place terminating resistor in terminal only if Module will be used as an End Unit see side Diagram With only one Analog Digital Output Module on the RS 485 network at a time configure the RS 485 Address of each Analog Digital Mod ule via the Output Device Utility Only assign addresses between 3 and 32 Once each Module has been given a unique address re wire the Mod ules in a daisy chain with the Base Radio making sure that the device with the terminating resistor could be Base Radio is in the End Unit location See Diagram below for daisy chain wiring diagram 4 OOOO OOOO De D amp amp nevwell OG ae oe Honeywell OOO Kir ti ba 12 Model WI 4AO i Of LZ 12 Model WI 4A0 POWER OK POWER ok S485 LINK S485 Link FAULT FAULT If this were an End Unit a ter ABB inst te inating Quad AO Module Section Power Supply Wires WIM RS 485 From Base Radio B A Tx Tx To Next Quad Module etc Wire Analog Loops L1 L4 if purchased See side Diagram Wire Digital Loops S1 S8 if purchased See side Diagram Using Wireless Management Toolkit software trim all Analog Output Loops if purchased via the Trim Wizard on each Output Module Using Wireless Management Toolkit software map desired Transmit ter Proc
13. alog Digital Output Module 3 1 5 Wiring Analog Output Loops Note that this section only applies if you have purchased an Analog Out 3 1 6 Wiring Digital Output Loops Rev 3 11 04 put Module A Option or the combination Combined Analog Digital Out put Module C Option Because the Analog Module does not supply the loop power for each of its four output loops L1 L4 this must be supplied by an external power supply and an optional current limiting resistor in series with the monitor ing device as shown in the figure below Analog Output Module l Positive Wire Negative Wire L1 L1 Loop Monitoring Device Loop Power Supply Optional Resistor Figure 3 6 Wiring an Analog Output Loop Note that this section only applies if you have purchased the Digital Out put Module B Option or the combination Combined Analog Digital Out put Module C Option Because the Digital Module is simply a Normally Open switch type opera tion some excitation may need to be supplied to the digital loop in order to determine the state of the digital loop as shown in Figure 3 7 below The amount of power supplied to the loop is determined by the require ments of the device that is monitoring the state of the digital loop The power supply limits of the digital loops are 30VDC and 1A each Each digital loop is individually isolated Digital Output Module Pe Sai Negative Wire S1 Positive Wire S1
14. ate The value entered in the Deadband box is the width of this deadband and NOT a set point For example with the above settings Switch number one would open when the second input variable of Transmitter RF ID 02 is above 5 MA Say this open switch turns on a discharging device of some sort and the amperage begins to fall from the 5 mA it reached to 4 mA The switch will remain in the open state and the discharging device will remain on even though the measured temperature has fallen below the threshold This is due to the deadband that was set In this case the switch will not close and turn off the discharging device until the amperage reaches 0 5 Volts Once the amperage falls below 0 5 Volts it must climb back above the 5 Volt threshold to open the switch again User Manual Honeywell Industrial Wireless 6 2 2 Monitoring Transmitter Input Switches About the Failsafe Setup Once a switch has been enabled to operate in a certain mode a Failsafe Setup box will be displayed on the bottom of Output Device Properties screen as shown in Figure 6 3 The failsafe condition setting indicates which state the switch will be set to in the event of a failsafe condition such as loss of communications with the Base Radio How ever if the Output Device loses power the switch will be in an OPEN state Rev 3 11 04 Combined Analog Digital Output Module The Monitor Transmitter Input Switches mode is used to open an
15. d close the switch output based on the current state of the switch input being monitored by a Transmitter s As shown in Figure 6 4 once the Monitor ing of a Transmitter s Input Switches mode has been selected in the drop down box the following menu will appear Output Device Properties Output Module 3 RS485 Address 1003 Analog 2 Analog 3 Analog 4 Switch 1 Switch2 Switch3 Switcha SwitchS Switche Switch Switch Analogt Monitor Field Unit Input Switches v Input Switch Setup Input switch 1 Monitor switches Input switch 2 Available field units Selected field units Add gt r r Field Unit ID Field Unit ID 1 01 Relief Valve 226 ma Loop ag 1 03 Wort 23 Temp Add All gt 1 04 Wort 23 Pressure lt Remove lt Remove All Show offline units Output switch Opens iv when EITHER input switch is closed x on Failsafe Setup On failsafe condition Output Switch Closes x Note Regardless of selection above the output switch will open when de energized Le een Figure 6 4 Monitoring Transmitter Input Switches Load from File J Save to File In the above example Switch 1 S1 S1 is being set up to monitor the switch inputs of the Transmitter with RF IDs 02 and Tag Name Loop 33 The Transmitter s Input Switch 1 and Input Switch 2 have been set to be monitored via the r
16. en as shown in Figure 5 3 First select the desired Transmitter to be mapped in the Transmitter drop box The first number corresponds to the Base Radio ID The second num ber corresponds to the Transmitter ID on that Base Radio Once the Transmitter is selected select the Input Number This refers to the available inputs on the selected Transmitter Please note that a Trans mitter may only have one input Next select the Output Module that should output the Transmitter value The number in parenthesis is the address of the Output Module This num ber corresponds to the RS 485 Address values set via the Output Device Utility see the Setting the Analog Digital Output RS 485 Address section for more details After selecting the specific Output Module select the loop or Output Number This number refers to the four available loops on the Output Module Number 1 corresponds to L1 and L1 on the Output Module and so on In the Output Settings box set the upper and lower output values in In put Unit Values and then select corresponding mA loop output values Note that this is a linear output from the lower range value LRV which is 4mA to the upper range value URV which is 20mA In the example in Figure 11 we have selected the ultrasound input of Transmitter ID 01 and mapped it to Output Loop 1 We then selected that 100 Counts would be the URV and this would cause an output of 20mA on the output loop and we selected that 0 Co
17. espective check boxes Note that in the list of Avail able Transmitters only online Transmitters are displayed If it is desired to have all possible Transmitters displayed check the Show offline units box Since we have chosen to monitor both input switches of the two Transmit ters we are allowed to enter two rules which will determine the state of the output switch Switch 1 on the Digital Output Module in this case The first rule pertains to the two input switches on EACH Transmitter The rule is asking whether the output switch on the Digital Output Mod ule should open close depending on the user setting when EITHER in put switch closes on a Transmitter or if the output switch should open close only when BOTH input switches on a Transmitter close The second rule pertains to Transmitter s that are listed in the Selected Transmitters box The rule is asking if the output switch should open close when ANY Transmitter meets the first rule or if the output switch should open close only if ALL Transmitters meet the first rule In Figure 6 4 we are only monitoring one Transmitter so that is the only available tule If we had chosen only to monitor Input Switch 1 OR Input Switch 2 and not both the first rule would have been unavailable This means that only the second rule would apply to respective monitored input switch User Manual 15 Honeywell Industrial Wireless 6 2 3 Monitoring Transmitter Status About the Fail
18. ess Values to respective Analog Output Loops via the Data Maps view Using Wireless Management Toolkit software configure Digital Out put loops to monitor various Transmitter and Network parameters via the Properties of each Output Module Rev 3 11 04 User Manual 3 Honeywell Industrial Wireless Combined Analog Digital Output Module Section 3 Installation 3 1 ELECTRICAL INSTALLATION 3 1 1 Electrical Specifications 3 1 2 Wiring Power and Communications A Remember to turn off all power BEFORE hook ing up any wires rN Warning A A Caution The 420mA Loop on the Analog or Analog Digital Device only labeled L1 L2 L3 and L4 are NOT for a power supply however they must be externally powered These connections are only used for analog 420mA loop outputs Plac ing incorrect power supply to these connections can damage the Analog Digital Output Module FOR DAISY CHAIN APPLICATIONS In this section wiring instructions are discussed for the various setup capa bilities of the Combined Analog Digital Output Module The subsections are as follows 3 1 1 Electrical Specifications 3 1 2 Wiring Power and Communications 3 1 3 Daisy Chaining Multiple Modules 3 1 4 Terminating Combined Analog Digital Output Modules 3 1 5 Wiring Analog Output Loops 3 1 6 Wiring Digital Output Loops e 24VDC Power Supply with 0 5 Amp minimum output Recommend 22A WG Power Supply wire
19. essesseesressessresresseese 6 3 5 Example of How to Properly Terminate an Output Module eee 6 3 6 Wiring an Analog Output LOO pessicslectcebanndivactoecsannssaveacneassdueest dad eotansaaieiesonennas 7 3 7 Wiring a Digital Output Loop ysceninsyeitesenisinasnicducnscnisainceacminsaiioinn 7 AAS Output Device CIty harsi a a O a en lec i 8 5 1 Example of How to Trim Loop Outputs css ccsitdseeccsacvass dinners 10 5 2 Example of Base amp Output Devices View ccccccceseesseeeseceteceseeeeeeeeseeeseeeaes 10 5 3 Example of Output Device Properties Analog Loop Configuration 11 6 1 Base amp Output Devices V 16 Ws ae evae ede dsaevesx tase ieuied Gait Aetvaedhayavianss 13 6 2 Output Device Properties MGnth 3 5 cass os cess ueeiengit Layeaeedastitar see pesabtate cavtadanapiens 13 6 3 Monitoring Transmitter Process Values ccccecccesecesceeeeceseceseeeeseeeeeeneeenes 14 6 4 Monitoring Transmitter Input Switches 2 0 0 cece ceceeseceseeeeeeeeteeeteeeeteeeseeenes 15 6 5 Monitoring Transmitter Status oso sales cos sGacs fospesegss fences epauev ys oaach osrmeee nats 16 IV Rev 3 User Manual 11 04 Honeywell Industrial Wireless Section 1 Introduction 1 1 USING THIS MANUAL Rev 3 11 04 Combined Analog Digital Output Module This manual is designed to assist in installing operating and maintaining Honeywell Models A Option B Option and C Option Output Modules The manual is broken into section
20. goes into a fail safe condition User Programmable Options e Range lower value range and upper value range each output using Wireless Management Toolkit WMT Trim each output using WMT Enable or disable failsafe for each output Failsafe output user selectable to 3 6mA 23mA or user specified value Select RS 485 address with the Configuration Utility Program Rev 3 User Manual 17 11 04 Honeywell Industrial Wireless Combined Analog Digital Output Module 18 Rev 3 User Manual 11 04 Honeywell Industrial Measurement and Control 2500 W Union Hills Drive Pheonix AZ 85027
21. ll shipping materials are saved for their examination If damage is found during examining and removal of the contents save the packing material and the carton Software for Honeywell is revised periodically Internal device software may contain portions that are not compatible with previous versions of the Wireless Management Toolkit software To ensure software compatibility Wireless Management Toolkit software version 1 56 126 or later must be used If you believe you are experienc ing software compatibility issues please call Honeywell Technical Support at 800 423 9883 or email ACE Honeywell com User Manual Honeywell Industrial Wireless Section 2 In a Hurry Terminating Resistor GND 24V B A FOR DAISY CHAIN APPLICATIONS gt GND 24V B A WMT RS 485 From Base Radio or Daisy Chained Quad Analog Output Module Power Wires lo 9 Analog Output Module I Positive Wire L1 Negative Wire L1 Loop Power Supply Loop Monitoring Device Optional Resistor Digital Output Module Positive Wire S1 Negative Wire S1 DC Load Pilot Light Loop Power Supply Combined Analog Digital Output Module This section summarizes what must be done in order to get the device in stalled configured and in operation quickly However it does not provide detailed or how to information to perform the tasks outlined FOR DAISY CHAIN APPLICATIONS gt 09 1
22. n industry standard Analog Digital Output Module 4 20mA signal or digital output depending on user configuration and type of module purchased within the Analog Digital Output Module and out put on the respective user defined loop The Analog Digital Output Module allows the user to select which Trans mitters and their respective variables are mapped to device via the Wire less Management Toolkit software The purpose of this manual is to help you install and maintain your Hon eywell Analog Digital Output Module The manual is designed to cover three products but will mainly discuss the Analog Digital Output Module as it encompasses the use and design of the other two products Remove the Packing List and check off the actual equipment received If you have any questions on your shipment please call your Honeywell Representative Upon receipt of shipment inspect the container for any signs of damage in transit Especially take note of any evidence of rough handling Report any apparent damage immediately to the shipping agent Please note that sometimes units are assembled with accessories when shipped Inspect the shipment carefully if you think that something is missing This is rare as we take considerable care to pack units for ship ment but it does sometimes happen Please give us a call and we may be able to resolve this matter quickly over the phone Please note that the carrier will not honor any claims for damage unless a
23. ng the Eight Digital Output Loops All loops must be externally powered as the Ana log Digital Output Module does not supply the loop power See section 3 1 6 for more wiring details 6 1 GETTING STARTED 12 Rev 3 11 04 In this section software configuration instructions are discussed for the various setup capabilities of the Eight Digital Output Module The subsec tions are as follows 6 1 Getting Started 6 2 Mapping Transmitters to Digital Outputs 6 2 1 Monitoring Transmitter Process Values 6 2 2 Monitoring Transmitter Input Switches 6 2 3 Monitoring Transmitter Status 6 2 4 Monitoring Fault Conditions This section only applies if you have the Wireless Management Toolkit software and you have purchased the Eight Digital Output Module B Op tion or the Combined Analog Digital Output Module C Option If this is not the case please contact your Honeywell Sales Representative There are eight possible digital output loops available on each Combined Analog Digital Output Module Each individual loop is configured to a Transmitter RF ID number and variable within that Transmitter For example If Switch 1 on the Combined Analog Digital Output Module has been selected to monitor Transmitter Status then the Transmitter s that have been selected to be monitored will have their user selected status variables collectively output as specified on that switch The Module also has three indication lights e POWER OK
24. odule 6 2 MAPPING TRANSMIT Any combination of Transmitters and their respective inputs and outputs may be mapped or linked to the various digital outputs on the Digital TERS TO DIGITAL OUT Output Module This is done in the Base amp Output Devices view within PUTS the WMT software as shown in Figure 6 1 Ble yew Hep Base amp Output Devices a ee Tog Nome RF Channel of Field Units 2 Ei Base Radiot 1 4 Connection Field Units Bese amp Output Devices Tosks 1 Output Device s Listed t Tag Name ip Device Type _ Output Module 3 1 03 Analog Digital Output Module Accounts d Reliet Valve 226 by Admin Aden 3 Temp by 3 Pressure by Admin Radio 1 by Admin Output Module 3 by Admin Events L Chat 4 Total Field Units 0 Alarming Field Units Figure 6 1 Base amp Output Devices View To map the Transmitter s double click on the appropriate Analog Digital Output Module or right click and select Properties Doing so will open The de energized state of all digital loops is NOR the Output Device Properties menu as shown in Figure 6 2 MALLY OPEN Consideration should be given as in the event of power loss to the device all Output Device Properties Output Module 3 RS485 Address 1003 switches will OPEN Switch 1 TESKA Switeh 3 Switch 4 SAE Switch amp Swich SERAH Analog 1 Disable Switch
25. on 1 Introduction 1 1 1 Using This Manual 1 1 2 About the Device 2 1 3 Unpacking 2 1 4 Software Compatibility 2 Section 2 In a Hurry 3 Section 3 Installation 4 3 1 Electrical Installation 4 3 1 1 Electrical Specifications 4 3 1 2 Wiring Power and Communications 4 3 1 3 Daisy Chaining Multiple Modules 5 3 1 4 Terminating Analog Digital Output Modules 6 3 1 5 Wiring Analog Output Loops 7 3 1 6 Wiring Digital Output Loops 7 Section 4 Configuring the RS 485 Address 8 Section 5 Configuring the Quad Analog Output Loops 9 5 1 Getting Started 9 5 2 Trimming the 4 20mA Loop Outputs 10 5 3 Mapping Transmitters to Analog Outputs 10 Section 6 Configuring the Eight Digital Output Loops 12 6 1 Getting Started 12 6 2 Mapping Transmitters to Digital Outputs 13 6 2 1 Monitoring Transmitter Process Values 14 6 2 2 Monitoring Transmitter Input Switches 15 6 2 3 Monitoring Transmitter Status 16 6 2 4 Monitoring Base Radio Status 16 Section 7 Technical Specifications 17 Rev 3 User Manual m 11 04 Honeywell Industrial Wireless Combined Analog Digital Output Module Table of Figures 3 1 Overall Wiring SChemate iivsnd ace hed Anan aia lA ae ta ie a thei el 4 3 2 Daisy Chained Networks ciusecas iis ant neaatatincnuiarsiielncmnaemanseaeeuenaes 5 3 3 Example of How to Wire Daisy Chained Output Modules c eee 5 3 4 Example of End Unit Location eesesesseseeseseseessessresressessresr
26. ork Shown below in Figure 3 3 is an example of how to wire the Modules together when using a daisy chain setup with multiple Analog Digital Output Modules Honeywell O Sea Honeywell L2 Q Model WI 4AO tir ii LZ 2 Model WI 4A0 POWER OK POWER OK RS485LINK RS485 LINK FOR DAISY CHAIN The RS 485 communication setup is half duplex APPLICATIONS gt If one of the Output Modules in the daisy chain application is wired to an RS 485 to RS 232 con verter the A Tx and B Tx wires may need to be crossed for correct operation Please see the converter s user manual for further instructions WIM RS 485 From Base Radio B A Tx Tx To Next Quad Module etc Figure 3 3 Example of How to Wire Daisy Chained Output Modules Rev 3 User Manual 5 11 04 Honeywell Industrial Wireless 3 1 4 Terminating Analog Digital 6 Rev 3 11 04 Output Modules Combined Analog Digital Output Module RS 485 is capable of maintaining communications over a maximum dis tance of approximately 3000 to 4000 feet In most and we recommend all situations the unit that comprises an end of an RS 485 network should be terminated by a resistor wired across the A and B wires In the case of a daisy chained application the end unit should be termi nated The end unit is the unit that is at the end of series of units Note a PC is also an end unit but
27. racteristics e Power Supply 10 28 VDC 24 VDC typical e Current Consumption 10 26 mA 13 2 mA typical 40 F to 185 F 40 C to 85 C 40 F to 284 F 40 C to 140 C storage temperature Analog Output Characteristics e Number of Ports 4 e Current Range 3 1 23 5 mA e Field Voltage 12 30 VDC 24 VDC typical Isolation 2200 Vrms between field and logic Compliance 1000 Ohms Max 24 VDC 500 Ohms Max 12 VDC e Connector Wire size 14 AWG MAX Digital Output Characteristics e Number of Channels 8 e Maximum Current 1 Amp On Voltage 6 30 VDC A C Frequency N A On Resistance 15 mOhms 9 mOhms typical Isolation 2200 Vrms between field and logic Connector Wire size 14 AWG MAX Accuracy e Accuracy of 10 pA at 25 C reference conditions e Ambient Temperature effect 0 1 of reading per 18 F 10 C e Supply rejection less than 2 uA from 12 32 V Physical Characteristics e DIN Rail mounted e 3 8 high X 1 8 wide X 4 4 deep Quad Analog Output Module A Option e 3 8 high X 2 7 wide X 4 4 deep Eight Digital Output Module B Option 3 8 high X 2 7 wide X 4 4 deep Combined Analog Digital Output Module C Option Fault Fail Safe Condition e Each output goes into fail safe in the event of a sensor failure missing sensor NO RF condi tion RS 485 link down Transmitter powered down e The Analog Digital Output Module displays a fault indication if any enabled output
28. rand or product names are trademarks of their respective owners Rev 3 11 04 User Manual I About This Document Revision Notes The following list provides notes concerning all revisions of this document 34 XY 25 07 12 03 1st issue of document 34 XY 25 07 02 04 2nd issue of document 34 XY 25 07 06 04 Reformatted layout updated technical information 34 XY 25 07 09 04 Updated configuration information and figures Contacts World Wide Web The following lists Honeywell s World Wide Web sites that will be of interest to our industrial automation and control customers Honeywell Organization WWW Address URL e mail Corporate http Awww honeywell com Industrial Measurement and Control http content honeywell com imc International http www honeywell com Business global asp Field Instruments http www honeywell com imc Technical Assistance Center ACE Honeywell com e mail Telephone Contact us by telephone at the numbers listed below United States and Canada Honeywell Inc 1 800 343 0228 Sales Industrial Automation and Control 1 800 525 7439 Service Global Technical Support Center 1 800 423 9883 Asia Pacific Honeywell Asia Pacific Inc 852 8298298 Hong Kong Europe Honeywell PACE 32 2 728 2111 Brussels Belgium Latin America Honeywell Inc 305 364 2355 Sunrise Florida U S A Honeywell Industrial Wireless Combined Analog Digital Output Module Table of Contents Secti
29. re and you have purchased the Quad Analog Output Module A Option or the Combined Analog Digital Output Module C Option If this is not the case please contact your Honeywell Sales Representative There are four possible 4 20mA output loops available on each Combined Analog Digital Output Module Each individual loop is configurable to a Transmitter RF ID number For example If Loop 1 on the Combined Analog Digital Output Module has been mapped to RF ID 1 and Input 1 then the Transmitter that has been set to RF ID 1 will have its process variable from Input 1 output on that 4 20mA loop The Module also has three indication lights e POWER OK Indicates power is being supplied e RS485 LINK Flashes every time the Output Module receives an RS485 message from the Base Radio e FAULT Indicates loss of communication or sensor error with one of the four mapped inputs when lit Once you have properly wired up the Base Radio and the Combined Ana log Digital Output Module s turn on the Transmitters Base Radio and Output Module Make sure that the Transmitter s and Base Radio are communicating properly see respective User Guides for more details Then run the Wireless Management Toolkit WMT software Once you are connected to the WMT software click on the Base amp Out put Devices icon in the left hand VIEWS pane The top half of the view will contain all the Base Radios on your network The bottom half of the view will
30. s as follows Section 2 In a Hurry This section summarizes what must be done in order to get the device in stalled configured and in operation quickly However it does not provide detailed or how to information to perform the tasks outlined Section 3 Installation This section explains how to correctly wire power communications ana log output loops and digital output loops Also covered in this section is how to daisy chain multiple devices together on the same power and communications supplies Proper communications termination is also cov ered Section 4 Configuring the RS 485 Address Because each Combined Analog Digital Output Module must have a unique RS 485 address before it is used in service this section covers how to set this address Note that a different wiring setup is needed to per form the configuration thus it is ideal that this be done prior to placing the device in service Section 5 Configuring the Analog Output Loops This section only applies if you have the Wireless Management Toolkit software and you have purchased the Quad Analog Output Module A Option or the Combined Analog Digital Output Module C Option This section covers the mapping of Transmitter inputs to one of the four analog output loops provided Ranging and trimming of these loops is also discussed in this section Section 6 Configuring the Digital Output Loops This section only applies if you have the Wireless Managemen
31. safe Setup Once a switch has been enabled to operate in a certain mode a Failsafe Setup box will be displayed on the bottom of Output Device Properties screen as shown in Figure 6 3 The failsafe condition setting indicates which state the switch will be set to in the event of a failsafe condition such as loss of communications with the Base Radio How ever if the Output Device loses power the switch will be in an OPEN state 6 2 4 Monitoring Base Radio Status 16 Rev 3 11 04 Combined Analog Digital Output Module The monitoring of a Transmitter s status mode is used to open and close the switch output based on the current status of a Transmitter s As shown in Figure 6 5 once this mode has been selected in the drop down box the following menu will appear Output Device Properties Output Module 3 RS485 Address 1003 Analog 2 Analog 3 Analog 4 Switch1 switche Switch3 Switch4 Switchs Switch6 Switch Switche Analogi Monitor Field Unit Status x Field Unit Condition Setup Low Battery Sensor Fault Monitor conditions Sensor Overrange System Error Available field units Selected field units Field Unit ID ase Field Unit ID 1 02 Loop 33 1 01 Reliet Valve 226 Add All gt 1 03 Wort 23 Temp 1 04 Wort 23 Pressure lt Remove lt Remove All Show offline units On above condition Outp
32. t Toolkit software and you have purchased the Eight Digital Output Module B Op tion or the Combined Analog Digital Output Module C Option This section covers the use of various Transmitter parameters to control the state of the digital output loops provided The various modes of digital operation is discussed in this section Section 7 Technical Specifications This section explains the technical specifications that are associated with this device such as power characteristics accuracy and operating charac teristics User Manual 1 Honeywell Industrial Wireless 1 2 ABOUT THE DEVICE 1 3 1 4 2 Rev 3 11 04 UNPACKING SOFTWARE COMPATABILITY Combined Analog Digital Output Module The Honeywell Combined Analog Digital Output Module is a DIN rail mountable device which allows the user to associate Transmitter outputs such as process variables switch input values and Transmitter status to 4 20mA loops and or Digital Switch Output loops There are three ver sions of this device currently available Quad Analog four 4 20mA loops Eight Digital eight digital switch loops and the Combined Ana log Digital which has four 4 20mA loops as well as eight Digital Output loops Each of the Transmitters outputs e g 85 C 100 PSI or Switch 1 Closed is received by the Base Radio and is then routed to the Analog Digital Output Module via an RS 485 connection This assigned variable is then converted to a
33. the termination for this end unit is done within the converter In a multiple unit daisy chain application the end unit is shown in Figure 3 4 below End Unit needs termination Base Radio Combined Analog Digital RS 232 Output Modules Converter ore Serial RS 485 Daisy Chained Cable Figure 3 4 Example of End Unit Location Termination of an end unit is done by placing a resistor across the A and B wires of the RS 485 cable The value of this resistor should match the characteristic impedance Zo of the RS 485 cable The characteristic im pedance Zo is published by the manufacturer of the RS 485 cable you are using If you are using the Belden 3105A RS 485 wire recommended under the Wiring RS 485 to the Base Radio section of the Base Radio User s Guide the value of the resistor should be a 120 ohm watt resistor To terminate an Output Module simply place one end of the resistor in the open terminal block s B slot and place the other end of the resistor in the open terminal block s A slot Doing so will place the resistor across the A and B wires as needed An example of this is shown below in Figure 3 5 Terminating Resistor GND 24V B A FOR DAISY CHAIN APPLICATIONS gt GND 24V B A WMT RS 485 From Base Radio or Daisy Chained Quad Analog Output Module Power Wires Figure 3 5 Example of How to Properly Terminate an Output Module User Manual Honeywell Industrial Wireless Combined An
34. unts would cause an output of 4mA on the output loop This would mean that if the Transmitter were reading 50 Counts of ultrasound the output would be 12 mA or half way between 4 and 20mA The Live Full Scale and Live Zero settings indicate the max min mA level that the device will output Not including the Failsafe For exam ple in Figure 5 3 we have set LiveFS to 20 5mA which means that if the ultrasound level passed 100 Counts the URV the device would continue to output until it read 103 25 Counts which corresponds to 20 5mA If the value goes beyond 103 25 Counts the device would continue to only out put 20 5mA There is also an option of enabling or disabling a failsafe output for the analog loop When the check box located in the Output Failsafe box is checked the failsafe output is enabled This means that if a failsafe condi tion occurs the output loop will no longer output the Transmitter value but instead output the mA source specified in the Failsafe Level box Rea sons for a failsafe condition are e Loss of RF communication between the Base Radio and Transmit ter e Loss of RS 485 communication between the Base Radio and Out put Module Transmitter Sensor Failure or System Failure e Transmitter mapped input is disabled by user To finish and save all the selected settings simply click the OK button User Manual 11 Honeywell Industrial Wireless Combined Analog Digital Output Module Section 6 Configuri
35. ut Switch Closes a Failsafe Setup On failsafe condition Output Switch Closes Note Regardless of selection above the output switch will open when de energized Cancel Figure 6 5 Monitoring Transmitter Status Load from File Save to File In the above example Switch 1 S1 S1 is being set up to monitor the status of the Transmitters with RF IDs 1 3 and 4 The Transmitters Sen sor Overrange and Sensor Fault have been set to be monitored via the respective check boxes If for any reason one of the selected conditions become true for ANY of the Transmitters that are listed in the Selected Transmitters box the out put switch will open close The user must determine whether the output switch should open or close based on the previous parameters This is se lected via the On above condition drop box The monitoring Base Radio status mode is used to open and close the switch output based on the detection of a fault condition with the Base Radio communications In this mode the switch will open close if for any reason the Base Radio stops communicating on the RS 485 network to the Digital Output Mod ule The user must determine whether the output switch should open or close based on the previous parameter This is selected via the drop box User Manual Honeywell Industrial Wireless Combined Analog Digital Output Module Section 7 Technical Specifications Operating Cha
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