- Divelbiss Corporation
Contents
1. Y C PULSE DEVICE Figure 2 5 Typical High Speed Counter Input Connections NPN PNP Input Configuration The High Speed Counter Inputs CTA and CTB may be configured to interface to NPN or PNP input devices as shown in Figure 2 5 When configured for PNP the input device sources the power to the counter input When configured for NPN the counter input is pulled to common and an internal pull up resistor is enabled on the counter input Counter Configuration Jumpers All the features described for enabling the de bounce or configuring for NPN PNP operation are listed below Refer to Figure 1 2 in the Getting to Know the VB 1000 Layout and Connections in the Getting Started section of this manual for actual jumper locations and pin number identification J3 J6 HIGH SPEED COUNTER INPUTS CONFIGURATION JUMPERS Jumper ID Shunt Installed Pin 1 to Pin 2 Shunt Installed Pin 2 to Pin 3 Counter Channel A Configured for NPN 1 5K Q P U Counter Channel A Configured for PNP Counter Channel B Configured for NPN 1 5K Q P U Counter Channel B Configured for PNP Counter Channel A De bounce Enabled Counter Channel A De bounce Disabled Counter Channel B De bounce Enabled Counter Channel B De bounce Disabled VB 1000 User Manual Document 2012001 1 pdf PAGE 14 of 24 Divelbiss Corporation 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com VB 1000 Features S 5 Lu Ge O O LO S Zz Dw me2. F Over current protected Sourcing as 2 Groups of A Outputs 2 Channels Count Up 1 100KHz CTA CTB Field selectable as NPN or PNP type 2 Channels may be used as Digital Inputs in addition to Counter Inputs 7 Channels 10 bit Resolution field selectable as 0 20mADC 0 5VDC or 0 10VDC 8 Channels 1 5Hz to 1KHz Over current Protected 4ADC Maximum ZEIT Sourcing 2 Groups of 4 Outputs with Individual V Power Source Terminal for Source 8 32VDC with internal input power monitor using AN7 PMON 12VDC Input 45mA Typical No I O Included standard operation Add 5mA for Each I O Point Input or Output Output Loads additional Power for External Sensors and Devices additional Communications additional 40 80 C Ladder Logic using Divelbiss EZ LADDER Toolkit 4 27 Wide x 8 3 Length x 1 0 Tall Sub Plate Mount using 6 Hardware Open Board 40 85 C NOTE1 4ADC Total up to 50 C Maximum per 2 Output Channels Channels paired as OTO OT1 OT2 OT3 OTA OTS and OT6 OT7 Total Current is sum of both paired output channels See Figure 2 16 for maximum output current per output channel pair based on ambient temperature Max Current Per Output Pair vs Temperature Current Amps Max Current 0 20 40 60 80 Ambient Temperature C Figure 2 16 Max Current for Outputs VB 1000 User Manual PAGE 24 of 24 Document 2012001 1 pdf Divelbiss Corporation 9778 Mt Gilead Road e Frederic
3. PROGRAMMING CABLE SI PGM Figure 2 1 Programming Port Connection VB 1000 User Manual Document 2012001 1 pdf PAGE 10 of 24 Divelbiss Corporation 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com V VB 1000 Features Watchdog LED The operating status of the VB 1000 can be determined the by Watchdog LED When the Watchdog LED is flashing at a slow rate approximately once per second then there is no ladder program executing When the Watchdog LED is flashing at a fast rate sev eral times per second a program has been loaded and it is executing If the Watchdog appears to be flickering at a very fast rate the Kernel is not running Either the kernel needs to be installed or the controller reset to restart the kernel if it is installed Should the Watchdog LED not flash at all first check the input power If the input power is correct and there is still no Watchdog LED contact Divelbiss Technical Services Programmable LED The VB 1000 provides a user programmable status LED This LED is programmed in the ladder diagram by using the PLED variable that is automatically created when the target is selected The programmer may utilize this LED as desired Input Power The VB 1000 is powered using 8 32VDC The main power terminals VIN e provide power for the controller logic only Addition al terminals are provided for supplying power for digital input and digital outputs
4. 1000 Features The VB 1000 provides two groups with 6 digital inputs in each group Each input group INO IN5 and IN6 IN11 may be wired as either sinking or sourcing They are identified in EZ LADDER Toolkit and this manual as INO through IN11 EZ LADDER Toolkit automatically creates these variables when the VB 1000 is selected as the target Each digital input can accept an input voltage of 8 32VDC The presence of this voltage on an input will result in the input being read as TRUE in the ladder diagram Each of the digital inputs are optically isolated and have on board de bounce circuitry Digital Input Group Wiring Each digital input group may be wired as a group as sinking our sourcing Group A INO IN5 uses the CA terminal as it s common Group B IN6 IN11 uses the CB terminal as it s common Refer to Figure 2 4 for typical digital input connections A positive voltage or ground may be connected to the CA or CB terminals as required for sinking or souring By connecting the CA CB terminals to ground and switching a signal positive voltage through an external device into the INx inputs the group is config ured as sinking By connecting the CA CB terminals to a positive voltage and switching the ground through an external device into the INx inputs the group is configured as sourcing To read a digital input status in a ladder diagram place and connect the appropriate contact for your needs The DIRECT CONTACT and INVERTED CONTA
5. 24 Divelbiss Corporation 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com VB 1000 Features This section explains the Versatile Base Model 1000 VB 1000 hardware features options and information regarding EZ LADDER Toolkit for basic operation VB 1000 Features The VB 1000 is programmed using its Programming Port PGM1 This RS232 serial port is only to be used for programming using Divelbiss EZ LADDER Toolkit software This is not a general purpose port and may not be used in any other capacity than program ming the controller itself The Programming Port defaults to Baud 57600 Parity None Data Bits 8 Stop Bits 1 An SI PGM programming cable purchased separately is required to establish communications between EZ LADDER Toolkit and the VB 1000 controller This cable connects to a standard 9 pin RS232 Serial port on a computer and plugs into the VB 1000 PGM1 port using a standard phono jack connection Figure 2 1 illustrates this connection It is important that cable plugged into PGM1 is seated properly plugged in as far as it will go Failure to insure this connection may result in communication errors or failure to establish communication between the VB 1000 controller and EZ LADDER Toolkit bh 2 Ze re INOA NIA de VERSATILE BASE CONTROLLER MODEL VB 1000 il SE vooo oojo oo Vooo amO L Plugs into PGM1 on VB 1000 Plugs into PC Serial Port
6. 24VDC ollo ollo HIEN elle lt lt ll OJO OJO OJO O O smal cond wegl mech Same Load Common must be used for both power sources and must be the same as the VB 1000 Controller Input Power Figure 2 7 Typical Digital Output Connections 1000 target is configured in EZ LADDER 8 status variables are created automatically identified STATO STAT7 These variables indi cate the status of the output and may be used in the program as any boolean variable DIRECT CONTACT or INVERTED CONTACT A High or True condition indicates that the output is functioning properly while a Low or False condition indicates a fault condition of the output open load or overload This condition is only valid when the output is turned on in the ladder diagram program Q In addition to controlling the outputs the status of each digital output may be monitored for an OK or Fault status When the VB VB 1000 User Manual Document 2012001 1 pdf PAGE 16 of 24 Divelbiss Corporation 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com VB 1000 Features Pulse Width Modulation Outputs As previously noted the VB 1000 includes 8 on board digital outputs that may be configured individually and exclusively as either digital outputs or pulse width modulation outputs therefore each output may only be used as either digital output or PWM out put Before Pulse Width Modulation outputs may be used in the ladde
7. 3 OT3 PWM 3 Digital Output 7 OT7 PWM 7 a Add PWM Channel PWMO PWM PWM3 PWM4 PWM5 PWME PWM7 Figure 2 10 ADD PWM Window 6 Click OK to close the ADD PWM dialog The next step is configuring the frequencies 7 Enter the desired frequency for Clock A and Clock B if installed The VB 1000 has 8 available PWM Channels These channels are either controlled with Clock A or Clock B This allows two different PWM frequencies The Minimum and Maximum frequencies are displayed in the PWM Properties dialog The frequency for Clock A and Clock B must be in this range Refer to Figure 2 9 Due to limitations of hardware the Desired Frequency and Actual Frequency may vary The Actual Frequency will be the closest attainable frequency to the entered Desired Frequency 8 Click OK to close the PWM Properties Window Click OK to close the VB 1000 Properties Window and click OK to close the Project Settings Window With the Pulse Width Modulation Outputs configured in EZ LADDER they can now be used in the ladder diagram project The PWM channel s are controlled in the ladder diagram by the PWM and PWM_FREQ function blocks For each PWM channel re quired a PWM function block is required Typically PWM Outputs operate at a set frequency while the Duty Cycle is adjusted to vary the output The Duty Cycle is a variable input to the PWM function block In the event the frequency must be changed during operation the PWM_FREQ function block
8. is used Refer to the EZ LADDER Toolkit User s Manual for more detail regarding function blocks and variables When configuring any output OTO OT7 to be used as a PWM output the automatically created boolean variable used for control ling the output as a digital output is automatically removed Likewise when an output OTO OT7 configured for PWM is removed from the PWM Properties the digital output boolean variable is re created automatically An output cannot exist in the ladder diagram as a PWM output and Digital output simultaneously Whether used as PWM or Digital Outputs OTO OT7 have the same characteristics and typical connections See Figure 2 7 VB 1000 User Manual Document 2012001 1 pdf PAGE 18 of 24 Divelbiss Corporation 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com VB 1000 Features Q The VB 1000 provides 7 on board 10 bit resolution analog inputs Each analog input will accept an input of 0 5VDC 0 10VDC or 0 20mADC The analog input ranges and types are configured using jumpers J7 J20 These jumpers should be configured for the correct inputs prior to actually connecting the analog inputs Analog Input 7 AN7 is the input power monitor and cannot be used as an external analog input Refer to the Input Power Section in the Getting Started section of this manual for more details on AN7 Each analog input is represented in the EZ LADDER Toolkit ladder diagram
9. the reader of a potential danger or hazard associated with certain actions Q Appears when the text contains a tip that is especially useful Indicates the text contains information to which the reader should pay particularly close attention All Specifications and Information Subject to Change without Notice VB 1000 User Manual Document 2012001 1 pdf PAGE 3 of 24 Divelbiss Corporation 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com Getting Started Configuring the VB 1000 Target in EZ LADDER Toolkit Before you can program and use the VB 1000 Controller it must be configured as a target within the EZ LADDER Toolkit For help with installing or using EZ LADDER please refer to the EZ LADDER User Manual 1 In EZ LADDER from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window Select VB 1000 as the target from the choices Refer to Figure 1 1 Verify the Port is correct and the baud rate is 57600 EZ Project Settings Name Description PLC ON AACHIP Divelbiss Corporation HI ON A HI Pneumadyne WPS Hneumachane Wine Preservation System Solves 1T Divelbiss Corporation Solves IT Controller VB 1000 Divelbiss Corporation VB 1000 4 mt Communications Settings Pot Figure 1 1 Project Settings Window 2 Click OK This will close the Project Settings Window saving the VB 1000 as the target for this ladder diagram project
10. 0 User Manual Document 2012001 1 pdf PAGE 1of 24 Divelbiss Corporation 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com Getting Started This section explains how to read this manual and understand the symbols and information that it contains To begin using your VB 1000 Controller you will need to follow these steps e Install EZ LADDER Toolkit if not already installed not included e Configure the VB 1000 Controller in the EZ LADDER Toolkit Project Settings e Connect the Input Power e Using purchased or self made cable connect the Programming Port e Write a ladder diagram program or use a sample program provided on the EZ LADDER CD e Install the VB 1000 Kernel if this is a new unit from the factory e Download and run the program on the VB 1000 Controller Refer to the appropriate sections of this manual for details on the above items Getting Started In this manual the following conventions are used to distinguish elements of text BOLD Denotes labeling commands and literal portions of syntax that must appear exactly as shown italic Used for variables and placeholders that represent the type of text to be entered by the user SMALL CAPS Used to show key sequences or actual buttons such as OK where the user clicks the OK button In addition the following symbols appear periodically in the left margin to call the readers attention to specific details in the text Y Warns
11. 20 of 24 Document 2012001 1 pdf VB 1000 User Manual Divelbiss Corporation 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com VB 1000 Features General Purpose RS232 Serial Port The VB 1000 includes an RS232 serial port COM1 This serial port is a general purpose serial port that supports serial printing This port may also be used to communicate to a Modbus Master Device the VB 1000 is a Modbus Slave At this time the general purpose serial port is an output device only as there is no software support to read a serial input COM 1 is wired using the provided terminal RX1 TX1 and W These terminals are located along with the CAN communication port terminals Refer to Figure 1 2 in the Getting to Know the VB 1000 Layout and Connections in the Getting Started section of this manual for actual terminal locations Ensure that TX and RX are swapped between the VB 1000 and the serial communication device COM 1 supports Modbus and the SERIAL_PRINT function block Before COM 1 may be used it must be configured to Serial Print or as Modbus Slave Port in the Project Settings To configure COM 1 as a Modbus Slave click PROJECT then SETTINGS Click the MODBUS button in the Project Settings Dialog The Modbus Setup dialog will open Using the check box enable Modbus Configure the Modbus settings required to communicate to the Modbus Master Click OK to save and close the Modbus Setup and click OK t
12. ACT and INVERTED CONTACT functions are used to read digital inputs in the ladder dia gram When placing the contact verify you select the correct input CTA or CTB from the provided drop down menu Use as High Speed Counter Inputs When using either of the two high speed counter inputs terminals CTA and CTB as high speed counter inputs the count is read in the ladder diagram program using the CNTRTMR function block When placing this block ensure the correct counter channel is selected from the provided drop down menu Channel 0 CTA Channel 1 CTB VB 1000 User Manual Document 2012001 1 pdf PAGE 13 of 24 Divelbiss Corporation 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com V V VB 1000 Features Input De bounce When using the High Speed Counter inputs as general purpose inputs CTA or CTB jumpers J5 J6 have been provided to enable or disable a hardware de bounce Typically when using the inputs as general purpose inputs the de bounce should be enabled and when using the inputs as high speed counter inputs the de bounce should be disabled With de bounce enabled high speed count ing will be limited as the input frequency is limited Figure 2 7 illustrates the de bounce jumper configurations of J5 and J6 High Speed Counter Input with High Speed Counter Input with PNP Pulse Device Connected NPN Pulse Device Connected VOUT CTA CTB A VOUT CTA CTB FF S S S gd 99 0 3
13. CT functions are used to read digital inputs in the ladder diagram When placing the contact verify you select the correct input address INO IN11 from the provided drop down menu Digital Input Group A _ Digital Input Group B Connections shown for Sinking Inputs Connections shown for Sourcing Inputs INO IN1 IN2 ING IN7 IN8 BINS IN10 B 24VDC 24V00 QO H Input Device Input Device Figure 2 4 Typical Digital Input Connections High Speed Counter General Purpose Inputs In addition to the twelve 12 digital inputs the VB 1000 also provides two high speed counter inputs These two inputs may be used in the ladder diagram program as standard digital inputs using contacts CTA and CTB or as high speed counter inputs using the CNTRTMR function Each digital input can accept an input voltage of 8 32VDC and is optically isolated Refer to Figure 2 5 for typical connections Figure 2 6 represents the actual high speed counter input circuitry The VOUT terminal is provided to connect the power terminal of pulse devices to the input power of the controller The W terminal is used as common for the pulse devices Use as General Purpose Inputs When using either of the two high speed counter inputs terminals CTA and CTB as standard digital inputs the actual input is read in the ladder diagram program by contacts To read a digital input status in a ladder diagram place and connect the appropriate contact for your needs The DIRECT CONT
14. Loading the VB 1000 Controller s Kernel THE VB 1000 WILL NOT FUNCTION UNLESS THIS STEP KERNEL LOADING IS COMPLETED The kernel is the firmware for the controller and to provide greater flexibility and reliability VB 1000 controllers are factory shipped without a kernel If this is a new unit from the factory it will be necessary to load the kernel before a ladder program can be down loaded If the kernel is already loaded this step is not required To upgrade a kernel see the EZ LADDER User s Manual VB 1000 User Manual Document 2012001 1 pdf PAGE 4of 24 Divelbiss Corporation 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com Getting Started To install the VB 1000 s kernel 1 Verify the target has been configured see Configuring the VB 1000 Target in EZ LADDER Toolkit 2 Connect the Programming cable s from the computer to the VB 1000 See Programming Port in the VB 1000 Features section 3 Create a small one rung program with a normally open direct contact and an output tied together You may also open a pre existing program for the VB 1000 EZ LADDER version 1 0 4 4 and later includes a sub directory EZ LADDER Kernel Install Start Programs which has starter programs for each target to load the kernel Choose GetStarted_VB 1000 dld 4 Click the Compile button 5 Click the A7 button to change from the Edit to Monitor Mode 6 Click the
15. O Termination Resistor CAN Port 4 with 120 Q Termination Resistor CAN CHANNEL 0 CAN CHANNEL 4 INTERNAL to VB 1000 INTERNAL to VB 1000 120 Ohm 120 Ohm To Other CAN Devices To Other CAN Devices J Figure 2 14 CAN Port Terminations and Jumpers VB 1000 Target Setting Options To use some of the function blocks and features on the VB 1000 it may be required to configure additional target properties in the Project Settings Dialog Box Click PROJECT then SETTINGS With the VB 1000 selected click PROPERTIES The following are items that must be configured in the VB 1000 Project Settings Properties Dialog PWM Properties This is used to configure the Pulse Width Modulation channels see Pulse Width Modulation Outputs J1939 Properties This is where SAE J1939 Communications is enabled and configured Refer to the J1939 section of the EZ LADDER Manual OptiCAN Properties This is where OptiCAN Communications is enabled and configured Refer to the OptiCAN section of the EZ LADDER Manual Serial Print Properties This is used if the Serial Print function block is to be used to transmit data to an external device using the General Purpose Serial port The serial port is configured here Expansion Options The VB 1000 is designed for field installation of expansion boards VBEXP xxxx The VB 1000 can be expanded by adding one board vertically mounted and connected t
16. Refer to Figure 1 2 for identifying terminals and terminal locations on the VB 1000 Refer to the VB 1000 Specifications section of this manual for input current requirements While the digital I O have separate terminals for power if using the same power supply for logic and digital I O make sure it is sized appropriately to handle the output loads The input power can be monitored in the ladder diagram via an internal power monitor analog input This analog input is ac cessed in the ladder diagram by using the PMON variable that is automatically created when the VB 1000 target is selected This PMON variable represents the raw analog input value of the input power This value must be scaled before it is used in a ladder diagram program The following is an example ladder diagram program to read the PMON input and scale it for actual input voltage Refer to Figure 2 2 PMON Power Monitor Analog Input Integer Automatically created R_AN2 Variable used to store converted value of PMON as a real variable type This is required for calculations R_Temp Variable used to temporarily store values real variable type during calculations AinScale Variable used to store maximum analog input scale value real variable type The default value 1023 0 MaxScale Variable used to store the maximum input voltage scale real variable type The default value 40 0 InputV Scaled analog input representing Input Voltage real variable type REAL DIY M
17. T Connect button to connect to the target A dialog will appear automatically when no kernel is loaded If this dialog does not appear click PROJECT then BOOTLOADER 7 Click the BROWSE button and select the target s kernel by part number located by default at C Program Files EZ Ladder Kernel The following are kernel names and descriptions File Name Description To be Used on Part number VB_1000 dat Kernel for VB 1000 VB 1000 plus VB 1000 with VBEX XXXX Expansion oJ Open EES Fp ll Seaieh P Omgili E Sear By Organize Views L Gm E Mew Folder Pcs LN dat Pcs NN dat Date modified z 2 23 2012 2 17 PM 2 23 2012 2 17 PM Faworite Links E Documents WW Desktop EO PLCHIP_M2_1280X dat EP PLCHIP_M2_2560X dat EP PLCHIP_M2_2562X dat EP PLCHIP_M2_2563X dat PLCHIP_M2_5123X dat G PLCHIP P13 5122X dat pl Recent Places More gt Folders di Divelbiss Corporation 2 23 2012 2 16 PM 2 23 2012 2 16 PM 2 23 2012 2 16 PM 2 23 2012 2 16 PM 2 23 2012 2 16 PM 2 20 2012 6 11 AM 1 AllianceWinForm2005 A Bootloader EZ Ladder Auto data A Kernel le m G Solves IT_5I_100 dat G Solves DT SL 110 dat GH vB 1000 det 2 21 2012 6 21 AM 2 21 2012 6 21 AM 2 23 2012 2 17 PM E Reni i oi File name VB_1000 dat VB 1000 User Manual PAGE bot 24 Document 2012001 1 pdf Divelbiss Corporation 9778 Mt Gilead Road e Frederickt
18. TIONS COUNTER DE BOUNCE JUMPERS VBEX EXPANSION PORT Zz COUNTER S CHANNEL A LED COUNTER A 8 E S IER NPN PNP JUMPER Cer HIGH SPEED d H CANO RS232 SERIAL PORT Gd 8 Gd Ge mini JUL COUNTER Km RS232 PROGRAM PORT DIGITAL OUTPUT STATUS LEDS DIGITAL INPUT STATUS LEDS DIGITAL INPUTS CONNECTIONS LA glo VLOLNOA in AIND NPN PNP JUMPER 0001 9A 73dON E YSATIONLNOO ASVE AIILVSYSA COUNTER WATCHDOG STATUS LED PROGRAMMABLE LED E ZEZ oo opoo poopoo INO IN1 IN2 IN3 IN4 GROUP B IN6 IN11 IN6 IN7 IN8 IN9 IN10 IN11 CB IN5 CA DIGITAL INPUTS GROUP A INO IN5 INPUT POWER _ _ CONNECTIONS COEF CIEE J Corr Leifer E Z er ANALOG INPUT V OUTPUT FOR CZ Car Cet POWER TO CONFIGURATION Cer LEI CS JUMPERS x 14 INPUT DEVICES q b COMMON FOR s cor ANO AN1 AN2 _ AN3 SZ KE ANA AN5 ANG ANALOG INPUT CONNECTIONS SIGNAL amp COMMON Figure 1 2 VB 1000 Features VB 1000 User Manual Document 2012001 1 pdf PAGE 7 of 24 Divelbiss Corporation 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com Getting Started VB 1000 Configuration Jumper Summary As the VB 1000 Controller is designed to provide powerful programmable features in versatile open board format on board option jumpers must be configured for proper operation Below is a summary of th
19. ULT EN Q EN Q EN Q PMON zap Oj R_AN2 rap Oj R_Tempf P1 Ost Input AinScale f P2 MaxScale P2 Figure 2 2 Scaling the Power Monitor Analog Input Even with the scaling in Figure 2 2 the actual reading in the ladder diagram may read approximately 7V lower than the actual input voltage This is due to an on board diode between the input power and the monitor circuit It is recommended to use the ADD function block to add 7 to the InputV variable shown increasing the ladder diagram reading to be closer to the actual input power VB 1000 User Manual Document 2012001 1 pdf PAGE 11 of 24 Divelbiss Corporation 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com VB 1000 Features The VB 1000 is designed to be sub plate mounted using standoffs and screws purchased separately 6 hardware should be used for each of the four mounting holes provided Refer to Figure 2 3 for mounting hole dimensions and locations LU S S O Z lt 3 lt 2 oO aS a S aP a i CANO CAN4 H LdXJ CH CH C o E S Si RNO ANT AND A SF wy ANT AND AN 5 I N N of KI z w GE SE I SE C zZ gt O Figure 2 3 VB 1000 Mounting VB 1000 User Manual Document 2012001 1 pdf PAGE 12 of 24 Divelbiss Corporation 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com VB
20. VERSATILE BASIE SIER VB 1000 CONTROLLER USER MANUAL ow A E E ec K Fap oni q KZ pai Es Pae CH CX E NUAN ae Nolia REVISION 1 m Divelbiss Corporation Toll Free 1 800 245 2327 ive ISS 9778 Mt Gilead Road Web http www divelbiss com CORPORATION Fredericktown Ohio 43019 Email sales divelbiss com 2012001 1 Manual Contents Getting Started HOW to Use this Manual 3 Configuring the VB 1000 Target in EZ LADDER Toolkt 4 Loading the VB 1000 Controller s kKermel 4 Getting to Know the VB 1000 Layout and Connechons 6 VB 1000 Configuration Jumper SUMMALY ccceeccceecceeeceeseeeeneeeeneens 8 VB 1000 Features POS Vat ee GE 10 WACO OS LED WE 11 Programmable LED orssed EEE EE 11 NOU OW E 11 Ville let ln 12 Diela AQUOS E 13 High Speed Counter General Purpose Inputs 13 Biei gO Tino tv 16 Pulse Width Modulation Outpouts 17 ae MPU EE 19 General Purpose RS232 Serial bot 21 CAN Networking e Tue 21 VB 1000 Target Setting Optons 22 PONSON giele EE 22 EEPROM IWICINOFY ett EE ENEE 23 VB 1000 Specifications ee 24 WARNING The VB 1000 as with other programmable controllers must not be used alone in applications which could be hazardous to personnel in the event of failure of this device Precautions must be taken by the user to provide mechanical and or electrical safeguards external to this device This device is NOT APPROVED for domestic or human medical use VB 100
21. d to the H terminal The CAN LOW should be connected to the L terminal The Shield should be connected to the earth ground terminal only one end of the shield should be connected to earth ground Refer to Figure 1 2 in the Getting to Know the VB 1000 Layout and Connections in the Getting Started section of this manual for actual terminal locations CAN BUS CAN BUS DEVICE DEVICE DN LOW Typical Typical CAN PORT 120 120 Ohms Ohms A HI SHIELD Figure 2 13 Typical CAN Port Connections VB 1000 User Manual Document 2012001 1 pdf PAGE 21 of 24 Divelbiss Corporation 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com VB 1000 Features As shown in Figure 2 13 when devices are at the end of the communications lines 120 ohm terminating resistors are required for correct functionality The VB 1000 includes optionally enabled terminating resistors for each CAN port 0 and 4 The terminating resistors are enabled and disabled using jumpers J1 and J2 Figure 2 14 illustrates the on board terminating resistor jumper op tion Refer to Figure 1 2 in the Getting to Know the VB 1000 Layout and Connections in the Getting Started section of this manual for actual jumper locations J1 J2 CAN PORT TERMINATION JUMPERS Jumper ID Shunt Installed Pin 1 to Pin 2 Shunt Installed Pin 2 to Pin 3 CAN Port 0 with NO Termination Resistor CAN Port 0 with 120 Q Termination Resistor CAN Port 4 with N
22. e jumper settings found on the VB 1000 controller Each of these jumpers and their specific operational characteristics is detailed in later sections of this manual J1 J2 CAN PORT TERMINATION JUMPERS Jumper ID Shunt Installed Pin 1 to Pin 2 Shunt Installed Pin 2 to Pin 3 J1 CAN Port O with NO Termination Resistor CAN Port O with 120 Q Termination Resistor J2 CAN Port 4 with NO Termination Resistor CAN Port 4 with 120 Q Termination Resistor J3 J6 HIGH SPEED COUNTER INPUTS CONFIGURATION JUMPERS E J7 20 ANALOG INPUTS CONFIGURATION JUMPERS Jumper ID Shunt Installed Pin 1 to Pin 2 Shunt Installed Pin 2 to Pin 3 Analog Input 5 AN5 Configured for Voltage Analog Input 6 AN6 Configured for 0 20mADC Analog Input 6 AN6 Configured for Voltage Analog Input 6 AN6 Configured for 0 10VDC Analog Input 6 AN6 Configured for 0 5VDC Analog Input 5 AN5 Configured for 0 10VDC Analog Input 5 AN5 Configured for 0 5VDC Analog Input 3 AN3 Configured for 0 10VDC Analog Input 3 AN3 Configured for 0 5VDC Analog Input 4 AN4 Configured for 0 10VDC Analog Input 4 AN4 Configured for 0 5VDC Analog Input 3 AN3 Configured for 0 20mADC Analog Input 3 AN3 Configured for Voltage Analog Input A AN4 Configured for 0 20mADC Analog Input 4 AN4 Configured for Voltage Jumper Example Pull Jumper as shown and install from Pins 1 to 2 or Pins 2 to 3 based on setting required VB 1000 User Manual Document 2012001 1 pdf PAGE 8 of
23. i 2 32 KEE Cum Jus Of Ow lt m lt 5 O SV H 4 CTA SELECT NPN PNP CTB SELECT NPN PNP VOU CTA CTB Figure 2 6 High Speed Counter Input Circuitry VB 1000 User Manual Document 2012001 1 pdf PAGE 15 of 24 Divelbiss Corporation 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com VB 1000 Features The VB 1000 includes 8 on board digital outputs They are identified in the EZ LADDER Toolkit and this manual as OTO OT7 and these variables are automatically created when the VB 1000 is selected as the target These outputs are sourcing therefore an energized output will source an output voltage equal to the controller input voltage Refer to Figure 2 7 for typical output connec tions The outputs are divided into two groups of four outputs each Group A consists of OTO OT3 while Group B consists of OT4 OT7 Each output group requires an external power connection and source to supply power for the outputs Group A power is supplied by the VA terminal while Group B power is supplied by the VB terminal The VA and VB terminals and output groups allow for output loads to be controlled at different voltages Independent and different supply voltages 8 32VDC may be connected to VA and VB individually VA and VB may be connected to different voltages but the power supplies connected must have the same common ground as GH the VB 1000 Failure to use the same c
24. ill four Variable 1 Address Boolean 2 Variable 2 Address Integer 4 Variable 3 Address Boolean 2 bytes uses location 0 and 1 bytes uses location 2 3 4 and 5 bytes uses location 6 and 7 Nerf avons toca BERCHER ES ES EIESESESESEAER TH tf emie JL SSES EELER em Figure 2 15 EEPROM Memory Locations EEPROM storage area has a limited number of write cycles therefore it shouldn t be used to store data which changes often and must be re written often Writing often to the same location can cause the location to fail VB 1000 User Manual Document 2012001 1 pdf PAGE 23 of 24 Divelbiss Corporation 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com Processor Memory Serial Ports Networking Digital I O Counters Analog Inputs PWM Outputs Input Power Voltage Input Power Current Operating Temp Program Language Dimensions Mounting Type Storage Temperature VB 1000 Features VB 1000 Specifications PLC on a Chip 256K Flash 12K RAM 2792 bytes EEPROM 1 Programming Port Max baud 57 6K 1 Multipurpose Port RS232 Serial Print and Modbus Slave 2 CAN Ports for Divelbiss OptiCAN and SAE J1939 Communications Field selectable internal CAN terminating Resistors 12 Inputs amp 8 Outputs on board Expandable using OptiCAN Network Inputs rated 8 32VDC 2 Groups of 6 Groups may be wired for Sinking or Sourcing Outputs rated 4A Max
25. in incorrect readings or even damage to the VB 1000 controller Analog Input Connections Each of the analog inputs are single ended connections they all use the same common the same as the VIN A single terminal is provided for each analog input labeled ANx where x represents the analog input number Two W terminals are provided as an convenient common return point If the device connected to an analog input requires a voltage you must provide this externally or using the VOUT terminals located near the controller s input power terminals Figure 2 11 illustrates the typical connections for analog inputs Figure 2 12 illustrates the analog input circuitry It is recommended to use twisted pair shielded wire when connect ing devices to the analog inputs Earth ground is typically only connected at one end of the shielded wire VB 1000 User Manual Document 2012001 1 pdf PAGE 19 of 24 Divelbiss Corporation 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com VB 1000 Features Analog Input Connections ANO AN1 AN2 AND YW W AN4 ANS ANG QWVQVAVPV QVCO SENSOR V 12VDC Twisted Pair Shielded 7 Cable is Recommended Figure 2 11 Analog Input Connections VOLTAGE RANGE JUMPER ANALOG INPUT FROM DEVICE ose E T i VOLTAGE PLC ON A CHIP JUMPER 249 100K 100K PINS 2 3 Voltage PINS 1 2 0 20mA V7 S Figure 2 12 Typical Analog Input Circuit PAGE
26. ktown Ohio 43019 e 1 800 245 2327 e www divelbiss com
27. o close the Project Settings To configure COM 1 to serial print click PROJECT then SETTINGS Click the PROPERTIES button in the Project Settings Dialog The VB 1000 Properties dialog will open Click the SERIAL PRINT PROPERTIES button The Serial Properties dialog will open Configure the serial settings required to communicate to device connected to COM 1 Click OK to save and close the Serial Properties click OK to close the VB 1000 Properties and click OK to close the Project Settings CAN Networking Ports The VB 1000 provides two on board CAN bus interface ports These CAN ports may be used for additional communications and networking including SAE J1939 and the Divelbiss proprietary OptiCAN Network The on board CAN ports are CAN 0 and CAN 4 respectively To use the VB 1000 s CAN ports as either SAE J1939 or OptiCAN it will be necessary to configure certain parameters These parameters are configured from the VB 1000 Properties Window in the Project Settings As these settings vary greatly and are software based only please refer to the EZ LADDER Toolkit User s Manual for details on configuring using and implementing CAN port networking including all relevant function blocks for J1939 and OptiCAN The CAN ports should be wired according to established practices for CAN networks Figure 2 13 illustrates typical CAN Port con nections The VB 1000 provides 3 terminals for each CAN port H L and earth ground The CAN HI should be connecte
28. o the EXP1 port For installation of expansion options see the Expansion Option s Manual For a list of available expansion options contact Divelbiss Corporation VB 1000 User Manual Document 2012001 1 pdf PAGE 22 of 24 Divelbiss Corporation 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com l VB 1000 Features As one of the standard features of PLC on a Chip and EZ LADDER Toolkit the VB 1000 supports the use EEPROM memory that may be used to store and recall boolean integer real and timer values in non volatile memory in the ladder diagram This can be used to store field adjustable set points and more The VB 1000 supports 2792 bytes of EEPROM memory This memory is accessed in the ladder diagram using the EEPROM_READ and EEPROM_WRITE Function blocks The same variable type that writes to the EEPROM location should be used to read the EE PROM location A memory map is recommended for organizing variables stored in EEPROM bytes of EEPROM When writing a boolean to address O the actual variable will use addresses 0 and 1 two bytes Should you write an integer variable into address 0 then it would use addresses 0 3 A memory map should be created and used to assign variable types and addresses prior to coding to ensure that variable size and types are accounted for Each EEPROM address is absolute and is one byte in size Boolean variables fill two bytes while all other variable types f
29. ommon for the VA VB and VIN may cause unwanted operation and may cause damage to the VB 1000 Each output can drive a load up to maximum current rating listed in the specifications section resistive and includes an automatic over current shutdown safety In the event an over current condition exists the output will shut down This shut down condition is reset when the output is turned off set to false in the ladder diagram Each output requires a minimum load to operate correctly Depending upon the device connected to an output a minimum load resistor may be required If the output is ON or true regardless of the ladder diagram program connect a 470Q to 1KQ load from the output to input power common Each digital output may be configured and used as a digital output or as a Pulse Width Modulation PWM output Each output may only be used as either digital output or PWM output only For information on using digital outputs as PWM outputs refer to the Pulse Width Modulation Outputs Section of this manual ED COIL functions are used to control digital outputs in the ladder diagram When placing the coil verify you select the correct Y To control a digital output in a ladder diagram place and connect the appropriate coil for your needs The DIRECT COIL and INVERT output address OTO OT7 from the provided drop down menu Digital Output Group B Connections Digital Output Group A Connections VB OT7 OT YO Le SS SSS SS 12VDC elle elle
30. own Ohio 43019 e 1 800 245 2327 e www divelbiss com Getting Started 8 Click the OPEN button to finish the kernel selection Make sure the correct kernel is chosen 9 Click the UPDATE TARGET button to install the kernel a Bootloader Curent Target Settings Target Bootloader Version Kemel Version Serial Number Upload File Filename Update Target 10 A dialog box will appear to show the status of the kernel installation This could take a couple of minutes to install 11 When the dialog windows close the installation is complete The VB 1000 is ready to use and may be connected to and programs may be downloaded Getting to Know the VB 1000 Layout and Connections The VB 1000 Controller is designed to provide powerful programmable features in versatile open board format All real world con nections to the VB 1000 except the programming port are via 5mm terminal blocks located near the printed circuit board s edge Refer to Figure 1 2 it illustrates the VB 1000 Controller s basic layout and locations for connections and configuration jumpers VB 1000 User Manual Document 2012001 1 pdf PAGE 6o0f 24 Divelbiss Corporation 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com Getting Started DIGITAL OUTPUTS DIGITAL OUTPUTS GROUP A GROUP B OLO LLO CLO ELO W i vlO SLO 910 Z1LO SA CAN PORT TERMINATION JUMPERS CAN PORT 0 CONNECTIONS CAN PORT 4 CONNEC
31. r diagram the Pulse Width Modulation Properties must be config ured in EZ LADDER Toolkit To Configure Pulse Width Modulation PWM Outputs in EZ LADDER Toolkit 1 In EZ LADDER from the File Menu at the top click PROJECT then SETTINGS This will open the Project Settings Window The VB 1000 was previously selected 2 Click the PROPERTIES button The VB 1000 Properties Window will open Refer to Figure 2 8 a a VB 1000 Figure 2 8 VB 1000 Properties Window 3 Click the PWM PROPERTIES button The PWM Properties Window will open Refer to Figure 2 9 ad PWM Properties PWM Channels 8 bit PWM up to 8 channels 16 bit PWM up to 4 channels Max Frequency 48 000 KHz Resolution Min Frequency 1 500 Hz Resolution Figure 2 9 PWM Properties Window VB 1000 User Manual Document 2012001 1 pdf PAGE 17 of 24 Divelbiss Corporation 9778 Mt Gilead Road e Fredericktown Ohio 43019 e 1 800 245 2327 e www divelbiss com V VB 1000 Features 4 Click the ADD button in the PWM Properties window 5 In the ADD PWM dialog select the channels to install To select multiple PWM channels hold the CTRL key while clicking on the channel Refer to Figure 2 10 The channels are as follows Digital Output O OTO PWM O Digital Output 4 OT4 PWM 4 Digital Output 1 OT1 PWM 1 Digital Output 5 OTS PWM 5 Digital Output 2 OT2 PWM 2 Digital Output 6 OT6 PWM 6 Digital Output
32. using variables labeled ANO AN6 These variables were created automatically when the VB 1000 target was selected in the Project Settings Window Each variable ANO AN6 will represent the actual voltage or current reading on the input based on the range and type as an inte ger number 0 1023 To use the analog input reading place the appropriate analog input variable as an input to function blocks Figure 2 12 represents the internal analog input circuits and dip switch settings Analog Configuration Jumpers Each of the analog inputs ANO AN6 have two individual configuration jumpers These jumpers determine the type of analog input and the range of operation For each analog input one jumper determines if the analog input is configured for current 0 20mADC or voltage 0 5VDC 0 10VDC The second jumper determines the range of operation when configured for voltage 0 5VDC or 0 10VDC Refer to Figure 1 2 in the Getting to Know the VB 1000 Layout and Connections in the Getting Started section of this manual for actual jumper locations and pin number identification J7 J20 ANALOG INPUTS CONFIGURATION JUMPERS uring for O 20mADC current the voltage selector jumper 0 5V or 0 10V should be set for 0 5VDC or pin 2 to pin 3 Failure to CH It is recommended that analog input jumper settings be configured prior to connecting the analog input In addition when config configure prior to connecting or improper configuration may result
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