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JetMove 215-480 User Manual

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1. Fig 14 Wiring of X63 for external ballast resistor only Connect the external ballast resistor between one UB terminal and one BR terminal Remove the bridge between BR and BR 58 Jetter AG JetMove 215 480 7 5 External Ballast Resistor and DC Link Connection Parameters of external ballast resistor in this configuration Resistor value 100 Q Continuous power 250 W or higher Peak power 7 KW for 0 6 s Type low inductivity This are the same values as that one oft the internal resistor Alternatively the resistor can have the following parameters Resistor value 50 Q Continuous power 500 W or higher Peak power 15 kW for 0 6 s Type low inductivity In this configuration the energy absorption is twice as much as in the configuration that uses only the internal resistor With both resistors the internal overload control is working as well as using the internal ballast resistor only Coupling DC link circuits of two or three JetMove 215 480 Another way to handle the energy coming back from the motor while braking is to couple the DC link circuits of several JetMove 215 480 In most cases not all axes of a machine have to brake at the same time So other axes can use the energy coming back for acceleration The coupling reduces the heat inside the amplifier emitted by the ballast resistor and provides a higher dynamic if not all axes accelerat
2. ad Y _ E A A A n Ed Y A I see e 310 321 6 277 348 5 m z aos 20000 m 2 SS PLO es Hoodoo ka 283 9 lt lt 278 7 A 105 Fig 5 Mounting dimensions of the JetMove 215 480 in mm Jetter AG 31 4 Physical Dimensions Jet WEB 32 Jetter AG JetMove 215 480 5 1 Electrical Specification 5 Technical Data 5 1 Electrical Specification Electrical Specification Jetter AG Voltage of the rated power supply e 3 phase e 48 62 Hz Frequency change 2 s max e Direct supply Vms 3x 400 480 V Common mode of the voltage 2 max Power dissipation 3 ms max Power supply tolerance 15 96 10 Inrush current limitation Branch circuit short circuit protection Supply cable Cable size Material Temperature class 10 A limited to 500 ms during the switch on sequence
3. Sealing and Strain Relief Element Shielding Collar 360 All round Contact of the Braided Shield Solder Side Mating Connector thread anni Solder Side Connect shield with the greatest possible surface area Use metallized housing only Pin Signal Core Color Pin Unassigned 1 Unassigned 2 Sine white 3 Reference sine brown 4 Cosine green 5 Reference cosine yellow 6 DATA RS 485 gray T DATA RS 485 pink 8 OV blue 9 Power Supply red 10 7 through 12 V 9 Thermal sensor black 11 Thermal sensor 12 Pin 9 and Pin 12 are short circuited Dimensions of the motor mating connector are specified in millimeters Jetter AG 55 7 Description of Connections JetWeb 7 5 External Ballast Resistor and DC Link Connection Connection of External Ballast Resistor and DC link Circuit of Another JM 215 480 Amplifier Terminals Pin Assignment X63 Up Negative pole of DC link voltage Upt Positive pole of DC link voltage BRint Connection to internal ballast resistor must be connected to BR for use of internal ballast resistor BR Common line of ballast circuit HAZARD caused by high operating voltage and electric shock Extremely hazardous voltages of up to 850 V may occur Please observe the following precautions in order to avoid muscle
4. 46 Jetter AG JetMove 215 480 _ ll _ ll Jetter AG 7 2 Motor Connection 7 2 4 Motor power cable with mating connector SM Note The suitable mating connector female connector of the synchronous servo motor series JL5 JL8 and JK7 can be ordered from Jetter AG by supplying the following particulars Article 60860443 Motor connector JL5 JL8 JK7 Note The Jetter Motor power cable of the synchronous servomotor series JL5 JL8 and JK7 can be purchased from Jetter AG It is confectioned with the matching motor connector and can be ordered by the following cable confection numbers Without Brake Cable confection 201 With Brake Cable confection 202 Mating connector of the motor solder side Solder side Fig 9 SM series mating connector of the motor internal thread M40 47 7 Description of Connections 48 JetWeb Motor power cable with mating connector SM for JetMove 215 480 Connection without motor brake Motor power cable Cable confection 201 Connecting terminals of JetMove 2xx Shield Mating connector of the motor female solder side 4 x 4mm AWG 12 4 The wires are equipped with wire end ferrules JetMove 2xx Mating Connector Cable Strap Motor Cable Shielded highly flexible 4 wire cable with PE GND HI Adapter Slide the sealing and strain relief element over the braided shield
5. Dismantled protective equipment such as the fuses and the thermal motor circuit breakers must be reattached prior to commissioning and checked for proper functioning Before commissioning the machine manufacturer must carry out a danger D analysis of the respective machine and take adequate measures so that inadvertent motions will not lead to personal injury and to material damage 1 2 1 Malfunctions In the case of malfunctions or other faults please immediately separate the digital servo amplifier JetMove 215 480 from the mains Please note chapter 1 3 Residual Dangers page 15 Malfunctions or other damages are to be reported to an authorised person at once secure the digital servo amplifier JetMove 215 480 against misuse or u accidental use 1 2 2 Information signs and labels Writings information signs and labels always have to be observed and kept readable gt Damaged or unreadable information signs and labels are to be f exchanged 12 Jetter AG JetMove 215 480 1 2 Ensure your Own Safety 1 2 3 Earthing procedure ocrew the enclosure of the digital servo amplifier JetMove 215 480 onto a highly conducting earthed panel Do only use the digital servo amplifier JetMove 215 480 at the three phase earthed industrial network TN network TT network with earthed neutral 5 000 A max symmetric rated current at 400 480 V 10 96 The digital servo amplifier must not be operated w
6. Braking relay Digital Outputs Number of outputs Type of outputs Rated voltage Voltage range Load current Electrical isolation Protective circuit Protection against inductive loads oignal voltage ON Vmax DC 30V Imax DC 2A Contact Type NO connected to BR1 and BR2 on X10 These lines may be only connected to devices having the same ground potential than voltage supply of processor logics Can be switched by the control program of PLC or by operating system of JetMove 215 480 together with software enable 4 Transistor pnp type 24 V 20 30V related to the ground potential of voltage supply of processor logics Max 0 5 A per output None Short circuit overload overvoltage overtemperature protection Yes Typ Vsupply 1 5V Power loss P max 250 W Note 1 ai Active Cooling A the fan is activated at 60 C and deactivated at 40 C the overtemperature protection is activated at 85 C e the overtemperature alarm is activated at 75 C e the duration of the peak current is measured at a starting temperature of 45 C at the heat sink Jetter AG 35 5 Technical Data Danger 36 JetWeb Note 2 A line filter can supply several digital servo amplifiers as long as line filter current is greater than the total current required by all connected servo amplifiers DANGER resulting from electric shock pem In order to prevent electric shocks ground the di
7. C with derating of 2 590 K take care for sufficient cooling Air Humidity 5 85 DIN EN 50178 no condensing Pollution Degree DIN EN 50178 Corrosion Immunity No special protection against DIN EN 50178 Chemical Resistance corrosion Ambient air must be free from higher concentra tions of acids alcaline so lutions salts metal va pours or other corrosive or electroconductive con taminants Operating Altitude Up to 1000 m above sea level DIN EN 50178 1000 to 2500 m above sea level with derating of 1 5 100m Jetter AG 27 3 Operating Conditions JetWeb Operating Parameters Mechanical Conditions Reference Transport stability With original packing Device DIN EN 50178 withstands tip over all of it s DIN EN 60068 2 31 edges Vibration Resistance 10 Hz 57 Hz with an DIN EN 50178 amplitude of 0 075 mm DIN EN 60068 2 6 o Hz 150 Hz 1 0g constant acceleration 1 octave per minute 10 frequency sweeps sinusoidal all three spatial axes Degree of Protection IP 20 DIN EN 60529 Mounting Position Vertical refer to Fig 4 on page 22 For sufficient air flow there must be a clearance of 100 mm above and below the device Electrical Safety Conditions Class of Protection fT DIN EN 50178 Dielectric Strength Power to Earth and DIN EN 50178 Power to Logic DIN EN 60146 1 1 DIN EN 60204 2 9 kV 1 min Insulation Power to Earth and Power to Logic 1 MOhm with 500 V Earth Connection 1
8. For each phase an external overload protection is required for example Circuit breaker 32 A C Fuse 32 A M medium time lag Motor circuit breaker 32 A For systems with UL approval use overload protection devices that are UL listed acc to UL 508 NKJH self protected combination motor controller Specification 480V 32A The JetMove 215 480 is suitable for use on a circuit capable of delivering not more than 50 k rms symmetrical Ampere 600 Volt maximum 4 2 5 mm min AWG 14 copper gt 60 C Motor output voltage Three phase with 560 V typical 850V max Motor output current at an ambient temperature of 45 C Continuous power of motor Nominal current Ing 15 A Peak current for 5 minutes maximum rms 30 A The duration depends on the temperature of the heat sink See Note 1 on page 35 5 5 kW 7 49 hp 33 5 Technical Data 34 JetWeb Electrical Specification Motor side short circuit protection Designed for e phase to phase e phase to earth Motor overload protection Refer to Motor Protection on page 37 Motor cable Cable size Material Capacity Temperature class Max length of motor cable 4 2 5 mm min AWG 14 copper 150pF m gt 60 C 50 m max for greater length please contact Jetter AG Line filter Line filter ensuring EMC 1n a residential environment to DIN EN 61800 3 The following filte
9. current overload factor and time constant of the motor are programmed in correctly The l t calculation must be activated by JetSym or by the PLC program It is possible to parameterize the warning level The error level error 30 is set to 100 The l t value is readable in a variable of JetMove 215 480 through JetSym or the PLC The digital servo amplifier JetMove 215 480 calculates the percentage of motor power loss according to the following formula t 2 x t 100 x average morer ament dit nominal current x t displayed value of motor power loss in t Time since start of motor running it with the average current in seconds T Motor time constant in seconds 37 5 Technical Data 38 E Important E Important JetWeb The formula shows that the 100 96 value will never be reached as long as the average motor current is lower than the nominal current of the motor Further the calculated value always starts with value O with t 0 the result of the equation is zero and its change approaches zero for times much higher than the motor time constant The time till error stop x 100 96 is a result of the following formula M Jl nominal current j average motor curren After reset the values of the important parameters are nominal current 15A overload factor 2 motor time constant 1800 s 30 min With these parameters the 100 error level will be reached if for e
10. 215 480 if one of the coupled devices is not ready for operation The power supplies of coupled JetMoves 215 480 must be activated j and deactivated simultaneously For this reason please connect the supply lines of the coupled JetMove 215 480 with exactly the same relays and the same fuses identical cable diameters and cable lengths difference lt 0 5 m Jetter AG JetMove 215 480 7 5 External Ballast Resistor and DC Link Connection D The minimum cable size for a DC link coupling is 4 mm AWG 12 The maximum cable length between two JetMoves 215 480 is 0 5 m It is also possible to combine the coupling of DC link circuits with the use of external ballast resistors In this case it is important to use identical resistors and cables for all coupled JetMove 215 480 Jetter AG 61 7 Description of Connections JetWeb 7 6 Digital Inputs and Logic Power Supply Connection Digital Inputs Logic Power Supply Terminals Signal Function Specification X10 on the amplifier side ENABLE Hardware e High signal at this input DC 24V Enable of is necessary for running max 7 5 mA motor power the Motor must be set Operating point input before software enable lt 6 V low gt 15V e Low signal de energizes high the motor immediately REF Reference e Depending on e DC24V switch input parameter setting this e max 5 mA input is used for Operating point reference run lt 6 V low gt 15V high
11. Connect both sides of the shield with the greatest possible surface area Use metallized housing only Solder side Solder side Wire Number Signal Pin X62 U2 Phase 1 X62 V2 2 Phase 2 V X62 W2 Phase 3 X62 PE Yellow green PE GND GND conductor Dimensions of the motor mating connector are specified in millimeters Jetter AG JetMove 215 480 Connection with motor brake 7 2 Motor Connection Motor power cable Cable confection 202 Connecting terminals of JetMove 2xx Shield Mating connector of the motor female solder side 4x4 2x0 5 mm AWG 12 4 AWG 20 2 The wires are Shielded highly flexible 6 wire cable with PE GND Adapter equipped with wire end ferrules Slide the sealing and strain relief element over JetMove 2xx the braided shield Mating Connector Cable Strap Motor Cable Solder side Connect both sides of the shield with the greatest possible surface area Use metallized housing only Pin Wire Number Signal Pin X62 U2 1 Phase 1 Phase 2 V Phase 3 Yellow green PE GND conductor C X10 BRAKE2 Brake X10 GND Brake Dimensions of the motor mating connector are specified in millimeters Jetter AG 7 Description of Connections JetWeb 7 2 5 Connection assignment of terminal box Connection Assignment of T
12. JETTER AG JetMove 215 480 is measuring the load of the ballast resistor and sets a warning bit If the ballast load reaches a specific value It the resistor is overloaded an error occurs error F06 In this case an external ballast resistor has to be used Use of external ballast resistor in addition to the internal ballast resistor BRint UB UB UB UB UB BRc BRc Q o Fig 13 Wiring of X63 for internal and external ballast resistor Connect the external ballast resistor between one UB terminal and one BR terminal Jetter AG 57 7 Description of Connections JetWeb Parameters of external ballast resistor for this configuration Resistor value 100 Q Continuous power 250 W or higher Peak power 7 KW for 0 6 s Type low inductivity In this configuration the energy absorption is twice as much as in the configuration that uses the internal resistor only But half of the heat is still emitted inside the cover of the amplifier To avoid this a third configuration can be chosen Use of external ballast resistor instead of the internal ballast resistor BRint UB UB UB UB UB BRc BRc O
13. Jetter AG JetMove 215 480 11 Analogue Input Option 11 Analogue Input Option 11 1 Function It is possible to order an optional integrated analogue input card for JetMove 215 480 which provides an analogue input with a resolution of 12 bit The converted va lue of the measured voltage can be read by an register of the JetMove in the PLC program or processed by the firmware of the JetMove in an additional controller This way it is possible for example to realize a pressure control loop in which the motor controlled by the JetMove generates the pressure A pressure sensor in the machine is connected to the analogue input of the JetMove to deliver the actual pressure va lue for the control loop 11 2 Technial Data Technical Data Analogue Input Connection SUB D connector mail at device Voltage range 0 10V Resolution 12 bit Value range 0 32767 resolution in steps of 8 Isolation none Accuracy Offset error max 5 LSB x 40 values corresponds to 12 2 mV Gain error max 10 LSB x 80 values corresponds to 24 4 mV Jetter AG 79 11 Analogue Input Option JetWEB 80 11 3 Description of Connections Specification of mating connector for X72 e 9 pol Sub D plug femail Metallized housing Specification of the cable to the analogue input e Cable size 2 0 14 mm min AWG 26 2 e Cores have to be twisted and shielded e Shielding has to be connected to the connector housings on both sid
14. Table 69 M Malfunctions 12 Mechanical action of force 16 Modifications 10 Motor Power Cable JetMove 2xx Cable confection 201 48 Cable confection 202 49 Cable confection 24 1 46 Cable confection 26 1 45 Mounting Position 28 N Noise immunity 18 O Operating Conditions 27 Overvoltage Category 28 P Pollution Degree 27 PWM frequency 40 Q Qualified Staff 10 R Reference variables 64 Repairs 10 Residual danger Electric shock 17 24 25 High operating voltage 15 Hot surfaces 15 Mechanical action of force 16 Potentially explosive atmosphere 16 Resolver cable JetMove 2xx Cable confection 23 52 Jetter AG JetMove 215 480 Jetter AG Servicing Sine consine sensor System Bus Cable Cable confection 530 Specification T Terminal box 10 40 66 65 50 Appendix U Usage as Agreed Upon Usage Other than Agreed Upon V Vibration Resistance 28 89 Jetter Subsidiaries Jetter Asia Pte Ltd 32 Ang Mo Kio Industrial Park 2 05 02 Sing Industrial Complex Singapore 569510 Phone 65 6483 8200 Fax 65 6483 3881 E Mail sales jetter com sg Internet http www jetter com sg 90 A Jetter Jetter AG Gr terstra e 2 D 71642 Ludwigsburg Germany Phone 49 7141 2550 0 Phone Sales 49 7141 2550 433 Fax 49 7141 2550 425 Fax Sales 49 7141 2550 484 Hotline 49 7141 2550 444 Internet http www jetter de E Mail sales jetter de Jetter Schweiz AG M nc
15. cramps burns Danger unconsciousness respiratory standstill etc and death A high DC link voltage is applied to each of the eight terminals X63 e Please do never establish a connection to these terminals while power is being supplied to the JetMove 215 480 or up to 7 minutes after having separated the JetMove 215 480 from the power supply Ballast system When a mechanical system is braked by the motor the energy is fed back to the servo amplifier This energy is led to the ballast resistor to convert it into heat The ballast resistor is switched into the DC link circuit by the ballast circuit JetMove 215 480 is delivered with an internal ballast resistor If the power that is supplied back is to high for the internal resistor an external ballast resistor can be added It is also possible to run the JetMove 215 480 with an external ballast resistor only 56 Jetter AG JetMove 215 480 7 5 External Ballast Resistor and DC Link Connection Use of internal ballast resistor delivered condition BRint UB UB UB UB UB BRc BRc I hed Fig 12 Wiring of X63 for internal ballast resistor For the use of the internal ballast resistor the terminal BRint and one BRc terminal of X63 have to be connected This is the standard wiring when the JetMove 215 480 is delivered from
16. in a way that it is always at hand until the digital servo amplifier JetMove 215 480 will be disposed of e Pass this manual on if the JetMove 215 480 is sold or loaned leased out In any case you encounter difficulties to clearly understand the manual please contact the manufacturer We would appreciate any kind of suggestions and contributions on your part and would ask you to inform or write us This will help us to produce manuals that are more user friendly and to address your wishes and requirements From the servo amplifier JetMove 215 480 module may result unavoidable residual risks to persons and property For this reason any person who has to deal with the transport installation operation maintenance and repair of the digital servo amplifier JetMove 215 480 must have been familiarised with it and must be aware of these dangers Therefore this person must carefully read understand and observe this manual and especially the safety instructions Missing or inadequate knowledge of the manual results in the loss of any claim of liability on part of Jetter AG Therefore the operating company is recommended to have the instruction of the persons concerned confirmed in writing History Original issue in English Operating conditions electrical specification coupling of DC link voltage external ballast resistor and error messages more detailed Addresses of subsidiaries corrected to Revision of many chapters for bette
17. marks the following features 215 identifies a rated current of 15 A 480 identifies an operating voltage of max 480 V A protection device which is monitoring whether the sum of all currents flowing into a circuit and out of it is zero If the limit is exceeded the circuit will be de ener gized A filter installed in the mains to suppress radio frequen cy interferences in the supply voltage A circuit breaker with monitoring functions as to phases and temperature of a motor Incoming circuit of a transformer Jetter AG JetMove 215 480 Jetter AG Process Register Resolver Secondary circuit Sensor Appendix A program or a part of it A related sequence of steps carried out by program A high speed memory for a group of bits placed in a mi croprocessor or in another electronic device where data can be buffered for a specific purpose On JET TER con trollers usually these are 32 bit wide storage positions in a remanent RAM Built on accessory of an electric motor serving as posi tion transducer A resolver is a position transducer con tinuously measuring motor shaft position The resolver itself does not contain any electronic components Output circuit of a transformer Electronic detector pick up 85 Appendix 86 AC cf DC V e g EMC E L C B Gnd Hiperface Hz IEC IP JX2 SBK1 LED PE PELV PFC PWM RS 485 SELV SUB D Temp JetWeb Appendix C L
18. position activated torque Check reference position Acknowledge failure Run axis back inside the range of hardware limits software limit switches Will be active automatically at leaving the switch F 20 Undervoltage The DC link Stop with Check the voltage of the DC link voltage voltage is less than emergency power line the minimum value stop ramp Check parameter DC link voltage min trip Acknowledge failure F 21 Overvoltage DC The DC link Stop with Check the voltage of the link voltage voltage has emergency power line exceeded the stop ramp n generator operation maximum value reduce braking power Acknowledge failure Jetter AG 71 JetWeb Error Message Table JetMove 215 480 Error Type of Error Description Effect Troubleshooting F 22 The drive has The drive could not Immediate Eliminate the cause of stalled overcome the n 0 pulse stalling threshold within the disable Acknowledge failure time limit specified by the parameter blocking triping time F 23 Tracking error The tracking error otop with Check the drive has exceeded the emergency mechanism limit defined in stop ramp Check steepness of parameter acceleration deceleration tracking error ramps and amplifier limit for the time parameters in relation to specified in the parameters tracking tracking window error limit and tracking time window time Ac
19. than the def disable acknowledge failure inition according to Reduce the average load UL See chapter of motor 5 2 3 Motor over load protection ac cording to UL page 38 Warnings If the dot in the display is flashing one or several warnings have been recognized Please check in the motion setup or by issuing the motion commands in the PLC program which warning is active Jetter AG 13 74 JetWeb Jetter AG JetMove 215 480 10 refer to page 65 refer to page 56 Bus cable from previous bus member Connection Diagrams external ballast resistor and coupling DC link with other drives Bus cable to next bus member 1 x Se I ceo I x te 5 oo A C RA N 20 x O CO LOC ee Ges T o N o9 Q ng lt Z ST HA N LLI l i i LC yel Lie 5 ly m x q F I N iJ N o gt gt O S un gt 50 J J a g D DA O o E O l Gnd 24V ES i Load for UB UB UB UB UB BRc BRC ED X62 Motor W29V2 SUZ SRE X1 3 X AC 400 V ul VI WI PE AIA Sande oy freewheeling diode if not a integrated in the motor Fig 17 Connection Diagram JetMove 215 480 RE Jetter AG LY L2 L3 F
20. the scope of delivery Please obtain an individual offer from the Jetter headquarters the Jetter subsidiaries or the distributors e Interconnecting cable with cable confection 530 x x m length 0 2 m through 5 0 m e Motor connecting cable see chapter 7 Description of Connections page 41 e Resolver cable see chapter 7 Description of Connections page 41 e Motors e g AC servo motors of the Jetter motor series JK or JL e Motor circuit breaker see chapter 5 Technical Data page 33 e Circuit breaker see chapter 5 Technical Data page 33 e Motor overtemperature protection see chapter 7 Description of Connections page 41 e Mounting screws 2 pcs refer to Fig 5 page 31 Please note N M If you are not sure which mounting accessories you require please contact Jetter AG 2 2 Mechanical Installation Prior to installing the digital servo amplifier check it for possible transport damages Please check the delivery package for completeness To ensure proper functioning of the JetMove 215 480 check whether o the mounting plate in the electric cabinet is unpainted Jetter AG 21 2 Installing the JetMove 215 480 JetWeb The only possible mounting direction is vertical see Rear and front view of the JetMove 215 480 enclosure with mounting holes on page 22 Please make sure there is a clearance of at least 100 mm under and above the JetMove 215 480 unobstructed ventila
21. when it is live Do not touch the terminals X1 X62 and X63 while the servo amplifier Is running In the given context the terminals have the following meaning X1 AC 400 480 V voltage supply X62 DC motor voltage up to 850 V Danger X63 DC link voltage up to 850 V CAUTION Hot Surfaces During operation the surfaces respectively the heat sinks of the digital servo amplifier JetMove 215 480 can heat up The internal heat sink can reach temperatures of up to 85 C Caution Do by no means touch the enclosure of the digital servo amplifier g JetMove 215 480 near the internal heat sink during operation and during the cooling off period after switching off the device Ensure that no temperature sensitive parts are attached to the digital servo amplifier JetMove 215 480 Jetter AG 15 1 Safety Instructions Danger Caution Danger 16 JetWeb DANGER in potentially explosive atmosphere m Do not operate the digital servo amplifier JetMove 215 480 in a potentially explosive atmosphere DANGER of injuries caused by mechanic force The digital servo amplifier JetMove 215 480 runs a servo motor This servo motor moves mechanic parts or sharp edges Therefore failure or malfunctioning of the digital servo amplifier JetMove 215 480 can be dangerous for man or damage the manufacturing plant to an amount depending on the respective kind of plant This should be prevented by installing additional safety precau
22. 2 V 10 A 0 1 Ohm DIN EN 60204 Overvoltage Category DIN EN 50178 DIN VDE 0110 1 Important Measures to avoid damages in transit and storage The packing material and the storage place are to be chosen in a way that the values given in the above table Operating Parameters are kept to 28 Jetter AG JetMove 215 480 3 Operating Conditions EMC Emitted Interference Parameter Value Reference Enclosure Frequency band DIN EN 61800 3 30 230 MHz limit 30 dB uV m at 30m Frequency band 230 1000 MHz limit 37 dB uV m at 30 m class B Power Line Frequency band DIN EN 61800 3 0 15 0 5 MHz limit 79 dB uV Frequency band 0 5 30 MHz limit 73 dB uV ES Important This is a product with restricted sales distribution class to IEC EN 61800 3 In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures In this case additional line filters can be used See Line filter on page 34 EMC Interference Immunity Enclosure Parameter Value Reference RF Field Frequency band 80 1000 MHz DIN EN 61000 4 3 amplitude test signal strength 10 V m DIN EN 61800 3 modulated AM 80 with 1 kHz Criterion A Contact Discharge DIN EN 61800 3 Test peak voltage 6 kV DIN EN 61000 4 2 Criterion B Jetter AG 29 3 Operating Conditions JetWeb EMC Interference Immunity Power Lines and Power Interfaces Parameter Value R
23. 5 480 LEDs LED Colour Meaning 5V Green Logic module voltage is OK L1 Yellow Axis is standing still speed 0 L2 Yellow A voltage of 24 V is applied to the input of the positive limit switch LIMIT L3 Yellow A voltage of 24 V is applied to the input of the negative limit switch LIMIT Note The 7 segment display of the output stage indicates the operating and fault conditions of the digital servo amplifier The various display modes are set by the Motion Setup Mode 0 default is used for normal operation and mode 1 for commissioning JetMove 215 480 7 Segment Display Mode 0 Normal Operation Colour State Meaning 0 NOT READY TO BE Initialization of amplifier functions SWITCHED ON 1 INITIALIZATION Initialization completed Safe state COMPLETE achieved after initialization and acknowledgement of errors The drive controller can be switched on 2 READY TO BE SWITCHED Drive controller was disabled by ON software command The drive controller can be switched on 3 SWITCHED ON DC link monitoring is activated 4 OPERATION ENABLED The drive controller is enabled 7 QUICK STOP ACTIVATED A quick stop has been activated The drive was decelerated to zero speed and then locked Jetter AG 67 JetWeb JetMove 215 480 7 Segment Display Mode 0 Normal Operation E ERROR REACTION An error has been recognized ACTIVATED An adjustable error reaction ma
24. JetMove 215 480 Jetter Artikel Nr 60864822 Edition 1 30 Drive User Manual December 2005 Printed in Germany Jet Web JetMove 215 480 Edition 1 3 Jetter AG reserves the right to make alterations to its products in the interest of technical progress These alterations need not be documented in every single case This manual and the information contained herein have been compiled with due diligence However Jetter AG assumes no liability for printing or other errors or damages arising from such errors The brand names and product names used in this manual are trade marks or registered trade marks of the respective title owner Jetter AG JetWeb Jetter AG How to Contact us Jetter AG Graterstrasse 2 D 71642 Ludwigsburg Germany Phone Switchboard 49 7141 2550 0 Phone Sales 49 7141 2550 433 Phone Technical Hotline 49 7141 2550 444 Telefax 49 7141 2550 425 E Mail Sales sales jetter de E Mail Technical Hotline hotline jetter de Internet Address http www jetter de This User Manual is an Integral Part of the JetMove 215 480 Model Serial No Year of Manufacture Order No To be entered by the customer Inventory No Place of Operation Copyright 2005 by Jetter AG All rights reserved JetMove 215 480 Significance of this User Manual This user manual is an integral part of the digital servo amplifier JetMove 215 480 Therefor it must be kept
25. NC or NO contact LIMIT Positive limit Depending on e DC24V switch input parameter setting this e max 7 5 mA input is used as positiv Operating point limit switch 6V low 15V high NC or NO contact NC contact recommended LIMIT Negative e Depending on e DC24V limit switch parameter setting this e max 7 5 mA input input is used as negativ Operating point limit switch lt 6 V low 15V high NC or NO contact NC contact recommended INPUT Digital Input Depending on e DC24V parameter setting this e max 5 mA input can be used for Operating point quick stop or capturing lt 6 V low 15V or referencing without high stop 62 Jetter AG JetMove 215 480 Jetter AG 7 6 Digital Inputs and Logic Power Supply Connection le Common Ground for all ground inputs and logic power supply li Common Relays Ground for all ground inputs and logic power supply DC 24 V Voltage DC 20 30V supply of I lt 0 8 A processor logics BRAKE 1 Braking relay Relay contact for motor Vmax DC 30 V contact Br1 brake Imax DC 2 A BRAKE 2 Braking relay contact Br2 Can be switched by the control program of PLC or by operating system of JetMove 215 480 together with software enable A free wheeling diode is necessary if not integrated in the motor Contact Type NO These lines may be only connected to devices having the same ground potential than voltage supply of pr
26. accident prevention regulations accepted safety rules e EC guidelines and other country specific regulations 1 1 1 Usage as agreed upon Usage as agreed upon includes operation in accordance with the operating instructions The digital servo amplifier JetMove 215 480 may only be operated in the enclosed control cabinet and within the range of the set values Do not apply a voltage to the digital servo amplifier JetMove 215 480 that is higher than the prescribed operating voltage Each of the three phases of the digital servo amplifier JetMove 215 480 has got an operating voltage ranging between AC 340 V and AC 530 V Thus the digital servo amplifier JetMove 215 480 comes under the EG Low Voltage Directive It is the explicit purpose of the digital servo controller JetMove 215 480 to torque speed and or position control and to drive brushless synchronous servo motors The rated voltage of the motors must be higher than or at least equal to the DC link voltage supplied by the servo amplifier The digital servo amplifier JetMove 215 480 is used to control machinery such as conveyors production machines and handling machines 1 1 2 Usage other than agreed upon The digital servo amplifier JetMove 215 480 must not be used in technical systems which to a high degree have to be fail save e g ropeways and aeroplanes If the digital servo amplifier JetMove 215 480 is to be run under operating conditions which differ from th
27. afety as regards the Installation HAZARD caused by high operating voltage and electric shock Extremely hazardous voltages of up to 850 V may occur Please observe the following precautions in order to avoid muscle cramps burns unconsciousness respiratory standstill etc and death gt Have installation and maintenance jobs carried out by qualified personnel i only see chapter 1 1 3 Who may operate the servo amplifier JetMove 215 480 page 10 D Switch off the operating voltage Consider the warnings of residual dangers in chapter 1 3 2 Hazards after u POWER has been turned OFF page 17 Before carrying out installation and maintenance jobs separate the servo amplifier JetMove 215 480 and all connected devices from the mains pull out the mains plug Jetter AG JetMove 215 480 2 6 Safety Instructions for Commissioning 2 6 Safety Instructions for Commissioning HAZARD caused by high operating voltage and electric shock Extremely hazardous voltages of up to 850 V may occur Please observe the following precautions in order to avoid muscle cramps burns Danger unconsciousness respiratory standstill etc and death Have commissioning jobs carried out by qualified personnel only see chapter 1 1 3 Who may operate the servo amplifier JetMove 215 480 page 10 What must be done before switching on gt Reattach dismantled protective equipment and check it for proper f functioning By doing
28. cation of the system bus cable For manufacturing a system bus cable the following minimum requirements are important Technical Data of System Bus Cable Function Description Cable size 1 MBaud 0 25 to 0 34 mm AWG 24 to 22 500 kBaud 0 34 to 0 50 mm AWG 22 to 20 250 kBaud 0 34 to 0 60 mm AWG 22 to 19 125 kBaud 0 50 to 0 60 mm AWG 20 to 19 Capacity of cable Maximum 60 pF m Specific resistance 1 MBaud Maximum 70 Q km 500 kBaud Maximum 60 Q km 250 kBaud Maximum 60 Q km 125 kBaud Maximum 60 Q km Number of cores 5 Shielding Complete not paired Twisting Cores CL and CH must be twisted Material Temperature class 65 7 Description of Connections JetWeb Permissible Cable length Baud rate Max cable Max stub line Max overall stub length length line length 1 MBaud 30m 0 3m 3m 500 kBaud 100 m 1m 39 m 250 kBaud 200 m 3m 78m 125 kBaud 200 m System Bus Cable with Cable Conf 530 Shielding BUS OUT Connect the shielding on both sides Metallized housing necessary Pin Signal Pin CMODEO CL CMODE1 TERM oo j Oo oO A C hh do not connect 66 OO CO nN OD oO ATIT OIN Jetter AG JetMove 215 480 8 Status Monitoring The amplifier LEDs indicate the operating status of the digital servo amplifier JetMove 21
29. cording to UL 38 6 Drive Controller Structure 39 7 Description of Connections 41 7 1 Power Supply Connection 41 7 2 Motor Connection 42 T Inhalt 7 2 1 1 2 2 12 5 7 2 4 1 2 9 1 3 1 3 1 1 3 2 1 4 7 4 1 7 4 2 7 5 7 6 7 7 7 8 7 8 1 8 9 10 11 11 1 11 2 11 3 General information Specification Motor power cable with mating connector SC Motor power cable with mating connector SM Connection assignment of terminal box Resolver Connection Specification Resolver cable with mating connector HIPERFACE Connection Specification HIPERFACE cable with mating connector External Ballast Resistor and DC Link Connection Digital Inputs and Logic Power Supply Connection Digital Output Connection Jetter System Bus Specification of Jetter system bus Status Monitoring Error Messages Connection Diagrams Analogue Input Option Function Technial Data Description of Connections Appendices Appendix A Recent Revisions Appendix B Glossary Appendix C List of Abbreviations Appendix D List of Illustrations Appendix E Index JetWeb 83 84 86 8 88 Jetter AG JetMove 215 480 Jetter AG 1 1 General Information 1 Safety Instructions 1 1 General Information The digital servo amplifier JetMove 215 480 fulfils the accepted safety regulations and standards Special emphasis was given to the safety of the users The following additional regulations apply to the user relevant
30. e at the same time Jetter AG 59 7 Description of Connections JetWeb iS 60 9 9 9 O O O cc cc c en en en O O O cc en LLI en en en 2 2 en en J en en 2 J I en en 2 2 I en en 2 2 3 E c cc cc cc en en en O u O Fig 15 Wiring of X63 for coupling DC link circuits of up to three JetMove 215 480 The coupling provides an even load for all internal ballast resistors A special ballast circuit ensures that the braking energy which is not used by an other amplifier is equally distributed among all ballast resistors Important Requirements on the coupling of DC link circuits Before connecting a coupled JetMove 215 480 completely connect all wires of X63 Otherwise the device could be damaged Do not couple more than three JetMove 215 480 D Do not couple JetMove 215 480 with other amplifier types Do not release the other JetMoves
31. e conditions mentioned in chapter 3 Operating Conditions page 2 the manufacturer is to be contacted beforehand 1 Safety Instructions JetWeb 1 1 3 Who may operate the servo amplifier JetMove 215 480 Only instructed trained and authorised persons are permitted to operate the digital servo amplifier JetMove 215 480 Transport Only by persons with knowledge in handling electrostatically sensitive components Installation Only by specialists with training in electrical engineering Commissioning Only by specialists with extensive knowledge of and experience with electrical engineering drive technology 1 1 4 Modifications and alterations to the module Due to safety reasons no modifications and alterations to the digital servo amplifier JetMove 215 480 and its functions are allowed Any modifications to the servo amplifier JetMove 215 480 not expressly authorised by the manufacturer will result in a loss of any liability claims to Jetter AG The original parts are specifically designed for the servo amplifier JetMove 215 480 Parts and equipment of other manufacturers are not tested on our part and are therefore not released by us The installation of such parts may impair the safety and the proper functioning of the digital servo amplifier JetMove 215 480 For any damages resulting from the use of non original parts and equipment any claims with respect to liability of Jetter AG are excluded 1 1 5 Repairing and ser
32. e servo amplifier series JetMove 2xx Mating connector of the resolver solder side Solder Side Fig 10 RC series mating connector of the resolver internal thread M23 7 Description of Connections JetWeb Resolver cable of cable confection 23 JetMove 2xx Shield Motor Resolver SUB D connector female solder X61 side Cable Solder Side Adapter Mating Connector Union Nut oo Sealing and Strain Relief Element Shielding Collar Attaching screws ML lt lt Contact of the must have a metric E eH thread Individual Solder Side Connect shield with the greatest possible surface area Use metallized housing only Pin Signal Core Color 8 S1 cosine red 3 S3 cosine blue 2 S4 sine 7 S2 sine 1 R1R exciter winding 6 R2L exciter winding 9 Th1 thermal sensor 4 Th2 thermal sensor Unassigned Dimensions of the motor mating connector are specified in millimeters 52 Jetter AG JetMove 215 480 Jetter AG 7 4 HIPERFACE Connection 7 4 HIPERFACE Connection 7 4 1 Specification Specification of mating connector for X61 ENCODER e 9 pole Sub D plug mail Metallized housing Specification of HIPERFACE cable e Cablesize 4 2 0 14mm 2 0 5mm AWG 26 4 2 AWG20 2 2 0 5 mm AWG 20 2 are for connection of the power supply and GND s
33. eference Conducted Frequency 0 15 80 MHz DIN EN 61800 3 Radio Test voltage 10 V DIN EN 61000 4 6 Disturbances AM 80 with 1 kHz Criterion A Burst Test voltage 2 kV DIN EN 61800 3 tr tn 5 50 ns DIN EN 61000 4 4 Repetition rate 5 kHz Criterion B Puls Voltage tr th 1 2 50 us 8 20 us DIN EN 61800 3 1 kV coupling line to line DIN EN 61000 4 5 2 kV coupling line to earth Criterion B Interference Immunity Process Measuring and Control Lines Parameter Value Reference Conducted Frequency 0 15 80 MHz DIN EN 61800 3 Radio Test voltage 10 V DIN EN 61000 4 6 Disturbances AM 80 with 1 kHz Criterion A Test voltage 2 kV DIN EN 61800 3 tr tn 5 50 ns DIN EN 61000 4 4 Repetition rate 5 kHz Criterion B Interference Immunity Signal Lines Parameter Value Reference Conducted Frequency 0 15 80 MHz DIN EN 61800 3 Radio Test voltage 10 V DIN EN 61000 4 6 Disturbances AM 80 with 1 kHz Criterion A Test voltage 1 kV DIN EN 61800 3 tr tn 5 50 ns DIN EN 61000 4 4 Repetition rate 5 kHz Criterion B 30 Jetter AG JetMove 215 480 4 Physical Dimensions 4 Physical Dimensions O E PS BEN K IN er FIR Ss N AN
34. erminal Box for Jetter Motor Series Amplifier Terminals Motor Terminal Box Terminal Assignment X62 U2 PIN 1 Phase 1 X62 V2 PIN 2 Phase 2 X62 W2 PIN 3 Phase 3 X62 PE PIN 4 PE GND GND d conductor X10 BRAKE2 PIN 7 Brake X10 GND PIN 8 Brake alternatively to motor connectors 50 Jetter AG JetMove 215 480 Jetter AG 7 3 Resolver Connection 7 3 Resolver Connection 7 3 1 Specification Specification of mating connector for X61 ENCODER e 9 pole Sub D plug mail Metallized housing Specification of resolver cable e Cablesize 3 2 0 14mm 2 0 5mm AWG 26 3 AWG 20 2 2 0 5 mm AWG 20 2 are for connection of the temperature sensor Cores have to be shielded and twisted in pairs and must be included in an overall shielding e Shielding has to be connected to the connector housings on both sides e Material copper Temperature class 60 C e Maximum cable length 50 m 7 3 2 Resolver cable with mating connector Note The resolver respectively HIPERFACE mating connector of the synchronous servo motor series JL5 can be ordered from Jetter AG by supplying the following particulars Article 15100069 Resolver HIPERFACE The complete resolver cable connecting the servo amplifier series JetMove 2xx as well as the synchronous servo motor series JL and JK can be ordered from Jetter AG by supplying the following cable confection number and specifications Cable confection 23 for th
35. es Material copper Temperature class 60 C Pin Assignment of the Analogue Input Connect shield with the greatest possible surface area Use metallized housing only Analogue signal 0 10 to Pin 6 Analogue GND connected to earth in device don t use Jetter AG JetMove 215 480 Appendix Appendices Jetter AG 81 Appendix JetWeb 82 Jetter AG JetMove 215 480 Jetter AG Appendix A Recent Revisions Chapter Comment Revised Appendix Deleted diverse Value of max DC link vol tage changed from 800 V Symbols Safety Instruc tions Instructions on EMI more detailed description V Notes on Safety as re gards the Installation Safety Instructions for Commissioning Overload protection Defi nition according to UL Continuous power of mo Motor overload protection Braking relays segment display mode 0 Error Messages F29 F31 Connection Diagrams Figures newly drawn for better clarity New chapter Last page Addresses of subsidiaries corrected v v 83 Appendix 84 Analog Autotransformer Ballast resistor Circuit breaker DC link voltage Digital Electromagnetic Com patibility EMC Encoder Hiperface Interference JetMove 215 480 Leakage current pro tection switch Line filter Motor circuit breaker Primary circuit JetWeb Appendix B Glossary A parameter e g voltage which is step
36. gital servo amplifier m JetMove 215 480 by all means via two positions for this refer to chapter 1 2 3 Earthing procedure page 13 Compatible AC Servo Motors Motor types Jetter motors of the JL and JK series as well as Bautz motors of the M and F series Please refer to Jetter Motor Catalog or contact the sales department of Jetter AG Note In case you intend to use motors other than the above mentioned types please contact Jetter AG Jetter AG JetMove 215 480 Jetter AG 5 2 Motor Protection 5 2 Motor Protection There are three ways of motor protection 5 2 1 Built in temperature sensor JetMove 215 480 is able to run with three different temperature sensors Type of sensor Type of evaluation of sensor KTY83 110 Temperature is measured in C Warning level is adjustable Error detection at max temperature of motor PTC good or bad decision Error detection at max temperature of motor Temperature good or bad decision switch Error detection at max temperature of motor 5 2 2 Pt calculation The digital servo amplifierJetMove 215 480 calculates the model of motor power loss by an lt calculation The calculated value is a measure of the average power loss of the motor and is calculated in percent of the maximum motor power loss For this calculation it is important that the parameters nominal current which is the minimum of nominal motor current and nominal servo amplifier current
37. hen connected to unearthed networks and to unsymmetrically earthed networks The digital servo amplifier JetMove 215 480 has got a leakage current greater than 3 5 mA In order to avoid electric shocks a second protective earth conductor will be required For this the following measures must be taken The protective earth bus must be connected to the PE GND bolt 1 located at the top side of the rack as well as to the PE GND terminal X1 2 please refer to Fig 1 The diameter of the two earthing conductors must be equal to the diameter of the supply lines min 2 5 mm AWG 14 e A durable connection with the power supply of the digital servo amplifier JetMove 215 480 must be provided Correct cabling of the PE GND bus according to the connection diagram cf chapter 10 Connection Diagrams page 75 must be carried out QY J OO 25 Oa zd f s LL E O mM OO HR amp A Wu ce me E Ul e HI 3 E O fr o F HH DE m 5m Am AN i gt N E
38. hwilerstra e 19 CH 9554 T gerschen Phone 41 719 1879 50 Fax 41 719 1879 69 E Mail info jetterag ch Internet http www jetterag ch Jetter USA Inc 165 Ken Mar Industrial Parkway Broadview Heights OH 44147 2950 Phone 1 440 8380860 Fax 1 440 8380861 E Mail bschulze jetterus com Internet http www jetterus com Jetter AG
39. iate Switch the 24 V supply off combined checksum error checksum error pulse and on again with F00 has occurred disable Ifthe error occurs 70 repeatedly return the amplifier for repair Jetter AG JetMove 215 480 Error Message Table JetMove 215 480 Error Type of Error Description Effect Troubleshooting F 14 Internal An internal Immediate Switch the 24 V supply off combined communication communication pulse and on again with F 00 error error has occurred disable Ifthe error occurs repeatedly return the amplifier for repair F15 The hardware The software Immediate Disable the drive by enable is enable is given pulse means of the software missing without a hardware disable Acknowledge failure enable F16 Power input The current at the Immediate Check input voltage over current power input was to pulse Reduce mechanical high disable power of the motor Acknowledge failure F 17 Trip of software Actual position is Stop with Check destination limit switch outside the range max current position of software limits torque Acknowledge failure and software limit Run axis back inside the switches are active range of software limits software limit switches will be active automatically by entering this range F 18 Trip of hardware One hardware limit Stop with Check destination limit switch switch was max current
40. ignal e Cores have to be twisted in pairs and must be included in an overall shielding e he following signals must be twisted in pairs Sine and reference sine Cosine and reference cosine DATA and DATA 0 V and power supply e Shielding has to be connected to the connector housings on both sides e Material copper Temperature class 60 C e Maximum cable length 50 m 7 4 2 HIPERFACE cable with mating connector Note The resolver respectively HIPERFACE mating connector of the synchronous servo motor series JL and JK can be ordered from Jetter AG by supplying the following particulars Article 15100069 Resolver HIPERFACE The complete HIPERFACE cable connecting the servo amplifier series JetMove 2xx respectively JetMove 6xx and the synchronous servo motor series JL and JK can be ordered from Jetter AG by supplying the following cable confection number and specifications Cable confection 723 for the digital servo amplifier JetMove 2xx 53 7 Description of Connections JetWeb HIPERFACE mating connector solder side Solder Side Fig 11 RC series HIPERFACE mating connector internal thread M23 54 Jetter AG JetMove 215 480 7 4 HIPERFACE Connection HIPERFACE cable of cable confection 723 JetMove 2xx SUB D connector X61 Shield Motor HIPERFACE female solder side Attaching screws must have a metric Cable Adapter ieee Union Nut ee
41. ilter i L4 L2 L3 PE Contactor ul z Pe as os JetWeb refer to page 56 external ballast resistor and coupling DC link with other drives refer to page 65 Bus cable from previous bus member BRint UB UB UB UB UBr BRc BRc Bus cable to next bus member 9 4 X19 BUS OUT E e 3 uo tt e x ne So a EM LC V TIN w bs I I I ON D gt 6 Q a 50 mum 9 E3 5 DL O o E Bes 8 LILIBRAKE 2 i amp E B O X62 xi B Ic Motor 3 x AC 400 V D f Il Q W2 v2 U2 PE Ul V1 WI PE HHI rel HHHH Load for digital outputs i um um m en freewheeling Pi Le Eye iei et emn b e eeu b Eas ev Gnd 24V ES EO Contactor diode if not uj z o s n integrated in the motor 44 SES Fig 18 Connection Diagram JetMove 215 480 Hl 76 Jetter AG JetMove 215 480 Jetter AG Key to the wiring diagrams 9 a A WwW Line filter optional refer to Line filter on page 34 Mains protection refer to Branch circuit short circuit protection on page 33 Motor Motor brake optional Resolver or Hiperface encoder Motor overtemperature protection 71 78 JetWeb
42. ist of Abbreviations Alternating Current cf see Direct Current Voltage e g lat exempli gratia for example Electro Magnetic Compatibility Earth leakage current breaker Ground High Performance Interface Hertz International Electrotechnical Commission International Protection Jetter Extended Module 2 Systembuskabel 1 System Bus Cable The numeral 2 stands for PROCESS PLC and JetCon trol 200 Light Emitting Diode opeed Protective Earth Protective Extra Low Voltage Power Factor Control Power loss Pulse Width Modulation RS Recommended Standard an accepted industry standard for serial communications connections RS 485 is used for transmission distances over 15 m two lines for differential mode evaluation transmitting and sending on the same line Safe Extra Low Voltage Voltage up to 60 V galvanically se parated from the network Type name of a plug in connector Temperature oymbol for voltage electric potential difference Jetter AG JetMove 215 480 Jetter AG Appendix Appendix D List of Illustrations Abb 1 Double Earthing 13 Abb 2 Shielding of SUB D connectors in conformity with the EMC standards 19 Abb 3 EMC compatible connection of motor cables 20 Abb 4 Rear and front view of the JetMove 215 480 enclosure with mounting holes 22 Abb 5 Mounting dimensions of the JetMove 215 480 in mm 31 Abb 6 Block Diagram of Drive Controller Structure 39 Abb 7 Connection of motor
43. knowledge failure F 24 Error in 24 V External 24 V sup Immediate Check external power combined supply voltage ply was lower than pulse supply with F 01 18 V disable Acknowledge failure F25 F27 Internal supply One or more inter Immediate Note the number of error combined error nal supply voltages pulse Return the amplifier for with F 01 has fallen below disable repair their limit F28 Error in power The input current Immediate Note the number of error charging circuit limitation circuit is pulse Return the amplifier for defective disable repair F29 Mains powertoo The average mains Immediate Acknowledge failure high power is too high pulse Reduce the average load disable of motor F30 lt Error The average power Immediate Let the motor cool down loss of the motor pulse After cooling down was more than the disable acknowledge failure max value config Check the configuration of ured by nominal nominal motor current motor current overload factor and motor overload factor and time constant motor time con Reduce the average load stant of motor See also to lt calculation page 3 72 Jetter AG JetMove 215 480 Error Message Table JetMove 215 480 Error Type of Error Description Effect Troubleshooting F31 Motor Overload Average motor Immediate Let the motor cool down Protection power loss was pulse After cooling down According to UL higher
44. lessly adjustab le Contrasted with digital Transformer without electrical isolation between prima ry and secondary circuit Resistor converting into heat the energy fed back to the drive during rheostatic braking or braking operation A circuit breaker without monitoring function Also known as automatic circuit breaker DC circuit within a servo drive on the basis of which the motor currents are made up Presentation of a parameter e g time in the form of characters or figures This parameter in digital repre sentation can be changed in given steps only Contras ted with analog Definition according to the EMC regulations EMC is the ability of a device to function in a satisfactory way in electro magnetic surroundings without causing electro magnetic disturbances itself which would be unbearab le for other devices in these surroundings A feedback element that converts linear or rotary positi on absolute or incremental into a digital signal Hiperface is the name of a transducer system develo ped by Max Stegmann GmbH The SinCos motor feed back system with standardised Hiperface is often used in digital drive technology In contrast with the resolver the SinCos motor feedback system with Hiperface inter face contains electronic components lat interferre to carry in Superposition of waves JetMove 2xx is the product designation of a digital servo amplifier series produced by Jetter AG The extension
45. lines 43 Abb 8 View on the SC series mating connector of the motor internal thread M23 44 Abb 9 SM series mating connector of the motor internal thread M40 47 Abb 10 RC series mating connector of the resolver internal thread M23 51 Abb 11 RC series HIPERFACE mating connector internal thread M23 o4 Abb 12 Wiring of X63 for internal ballast resistor of Abb 13 Wiring of X63 for internal and external ballast resistor of Abb 14 Wiring of X63 for external ballast resistor only 58 Abb 15 Wiring of X63 for coupling DC link circuits of up to three JetMove 215 480 60 Abb 16 Connection of digital outputs 64 Abb 17 Connection Diagram JetMove 215 480 RE 15 Abb 18 Connection Diagram JetMove 215 480 Hl 76 87 Appendix 88 Appendix E Index Numerics segment display Mode 0 Normal Operation Mode 1 Commissioning A AC Servo Motors Air Humidity Altitude Ambient Temperature Analogue Input Option C Cable confection Class of Protection Connections Corrosion D Damages in transit and storage Degree of Protection Description of Symbols Dielectric Test Voltage Disposing Drive Controller Specification E Earthing procedure Electrical Specification EMC H HIPERFACE cable JetMove 2xx Cable confection 723 Information signs 67 68 36 27 27 27 79 51 28 41 2 28 28 28 11 40 13 33 29 55 12 Jet Web J JetMove 215 480 LEDs 67 JetMove Fault Message
46. me of switching on the 24 V logic power supply Jetter AG JetMove 215 480 Drive Controller Structure 6 peeds oud o xJe O2 PI Buijeos uang uonogjeq Jung bj J9 ONUOD pl 9M Seah tafe ute chest coca este Does teeth a a tee SE peeds 9 Je 2 AU Yed Aul AWA J91 0 4u09 bj JsjoNuogpssds ul dy an ul dy Q Q jesbn jeun Jesb xeui Jeu Pe eee Cee eT En a En an JojeJeues eDejoA UOIP9S JOMOd H JOJOOA THAN Md eoedsg SOd J9 OJJUODSOd M Q O4so SOd J94S0d peeds joypeeds JOjeJeuac pm4psads juiodjes p I Block Diagram of Drive Controller Structure Fig 6 39 Jetter AG JetWeb Drive controller specification All drive controllers can be parameterized through the control program 40 Function Comment Motor control commutation opace vector modulation PWM frequency 8 kHz Current controller Cycle time 62 5 us Speed controller Cycle time 125 us Current pre control adjustable Position feedback controller Cycle time 250 us Speed pre control adjustable Position setpoint generator Sine square and linear acceleration deceleration ramps Setpoint output cycle position feedback controller interpolation can be parameterized individually 2 ms Position sensing Resolver Resolution Sampling interval Sine cosine sensor mul
47. nowledge failure Reduce regeneration power F 07 Amplifier over The amplifier has Immediate Let the drive controller temperature reached the maxi pulse cool down mum temperature disable After cooling down acknowledge failure Reduce power of drive system F 08 Motor The motor has Immediate Let the motor cool down overtemperature reached the maxi pulse After cooling down mum temperature disable acknowledge failure Refer also to Built Reduce the average load in temperature of the motor sensor page 37 F 09 Encoder failure Encoder breakage Immediate For extended diagnostics or initialization er pulse purposes use motion ror disable setup Check the encoder line and all plug in connections Acknowledge failure F 10 Over speed The actual shaft Immediate Check motor and encoder speed has exceed pulse connections ed a value of 1 25 x disable Check speed controller maximum speed parameters If necessary modify parameters Acknowledge failure F 11 Overshoot of A current Immediate Reduce Kp of the current current temporarily too pulse controller by 10 to 20 measuring high has been disable Acknowledge failure range detected F 12 Short circuit to One or more Immediate Check the motor cable earth phases of the pulse and the motor motor cable or disable Acknowledge failure inside the motor have been short circuited to earth F 13 Internal An internal Immed
48. ocessor logics is connected to the GND of the control system For connection diagram please refer to Connection Diagrams page 75 63 7 Description of Connections 64 JetWeb 7 7 Digital Output Connection Digital Outputs Terminals X31 on the Signal Specification amplifier side DC 24V Power Supply for outputs DC 20 30 V with max 2 A max 0 5 A per output 1 Digital output signals oee Digital Outputs page 2 PNP outputs 35 3 4 0 V Common ground Ground for limit and reference switches and enable is connected to the GND of the control system X31 NO CN COE 24V f OV Load Load e Load Load e 24V OV Fig 16 Connection of digital outputs Jetter AG JetMove 215 480 Jetter AG 7 8 Jetter System Bus 7 8 Jetter System Bus The Jetter system bus is used to connect the JetMove215 480 to the PLC and to other JetMoves or Jetter PLC modules The system bus input BUS IN is a 9 pole Sub D male connector while the output BUS OUT is a 9 pole Sub D female connector 7 8 1 Specification of Jetter system bus Specification of the mating connectors On side of BUS OUT X19 e 9 pole Sub D mail connector Metallized housing On side of BUS IN X18 e 9 pole Sub D plug femail connector Metallized housing Specifi
49. perated at the operator s own risk The noise immunity of a system corresponds to the weakest component of the system For this reason correct wiring and shielding of the cables is important Important Measures for increasing immunity to interfering in electric plants Earth the device adequately according to chapter 1 2 3 Earthing procedure page 13 gt Connect all grounding terminals of the JetMove 215 480 A double grounding terminal will be needed Connect the earth to the cover For this please refer to Fig 1 on page 13 Connect protective earth PE GND at terminal X1 The distance between the optional line filters and the digital servo amplifier JetMove 215 480 must be as short as possible When of a motor cable with included brake lines is used these brake lines must be shielded separately Please follow the instructions given in Application Note 016 EMC Compatible Installation of the Electric Cabinet published by Jetter AG The following instructions are excerpts from Application Note 016 On principle physical separation should be maintained between signal and power lines We recommend spacings greater than 20 cm Cables and lines should cross each other at an angle of 90 pam Shielded cables must be used for the following lines d Analog lines data lines motor cables coming from inverter drives servo output stage frequency converter lines between components and interference su
50. power lines disable Return the amplifier for repair F 01 Error of internal Oneormore power Immediate Cut drive controller from voltage supply supply voltages are pulse power lines beyond their limits disable Return the amplifier for repair F 02 Mains phase Failure of one of Immediate Check fuses and wiring error the mains phases pulse Acknowledge failure disable F 03 Motor cable The motor cable is Immediate Check the motor cable breakage broken pulse connections disable Acknowledge failure Note The motor cable is tested when the drive controller is enabled for the first time F 04 Overvoltage in A DC link voltage gt Immediate Check input voltage the DC link 850 V has been pulse supply circuit detected disable Ifthe motor is used as generator reduce the regenerating power Acknowledge failure F 05 Current Output current was Immediate Check motor cable for overload greater than 2 5 x pulse short circuit between lines rated current disable or lines to earth Check current control parameters If necessary correct parameters Acknowledge failure Jetter AG 69 JetWeb Error Message Table JetMove 215 480 Error Type of Error Description Effect Troubleshooting F 06 Ballast resistor The ballast resistor Immediate Let the drive controller overload has been pulse cool down overloaded disable After cooling down ack
51. ppressor filter if the suppressor filter has not been placed at the component directly Shield both sides of the cable Unshielded wire ends of shielded cables should be as short as possible Jetter AG JetMove 215 480 1 4 Instructions on EMI The entire shield must be drawn behind the isolation and then be clamped under a flat earthed cable strap at the greatest possible surface area When male connectors are used Only use metallised connectors e g SUB D with metallised housing Please take care of direct connection of the strain relief with the housing here as well see Fig 2 Fig 2 Shielding of SUB D connectors in conformity with the EMC standards Jetter AG 19 1 Safety Instructions JetWeb If the shield cannot be connected directly at the connector e g when signal lines are connected to scew terminals Shield and cable strap must be connected with low impedance to earthed surfaces Earthing must be done in a way that keeps the unshielded part of the signal lines as short as possible Mating Connector Cable Strap Motor Cable Fig 3 EMC compatible connection of motor cables 20 Jetter AG JetMove 215 480 2 1 Scope of Delivery 2 Installing the JetMove 215 480 2 1 Scope of Delivery e Digital servo amplifier JetMove 215 480 e Mating connectors plugged e Cable strap serving as strain relief and motor cable shield e User Manual Installation accessories not included in
52. r description and according to the requirements of UL For more detailed information see Recent Revisions page 83 Jetter AG JetWeb Description of Symbols This sign is to indicate a possible impending danger of serious physical damage or death Danger This sign is to indicate a possible impending danger of light physical damage l This sign is also to warn you of material damage amp Caution This sign indicates hazard of life due to electric shock caused by a high operating voltage This sign is to indicate hazard of serious physical damage or death due to accidentally touching dangerous parts of the device QD gt You are asked to wear goggles Failure to comply may lead to bodily injuries This sign is to warn you of material damage due to applying hard blows or shocks to the motor flange and shaft This sign is to indicate a possible impending situation which might bring damage to the product or to its surroundings It also identifies requirements necessary to ensure faultless operation Important Jetter AG JetMove 215 480 You will be informed of various possible applications and will receive further useful suggestions It also gives you words of advice on how to efficiently use hardware and software in order to avoid unnecessary efforts Enumerations are marked by full stops strokes or scores Operating instructions are marked by this arrow Automatically running processes o
53. r results to be achieved are marked by this arrow PC and user interface keys This symbol informs you of additional references data sheets literature etc associated with the given subject product etc It also helps you to find your way around this manual Jetter AG Produktname Jetter AG Inhalt Table of Contents 1 Safety Instructions 9 1 1 General Information 9 1 1 1 Usage as agreed upon 9 1 1 2 Usage other than agreed upon 9 1 1 3 Who may operate the servo amplifier JetMove 215 480 10 1 1 4 Modifications and alterations to the module 10 1 1 5 Repairing and servicing the servo amplifier JetMove 215 480 10 1 1 6 Decommissioning and disposing of the digital servo amplifier JetMo ve 215 480 11 1 2 Ensure your Own Safety 12 1 2 1 Malfunctions 12 1 2 2 Information signs and labels 12 1 2 3 Earthing procedure 13 1 3 Residual Dangers 15 1 3 1 Hazards during operation 15 1 3 2 Hazards after POWER has been turned OFF 17 1 4 Instructions on EMI 18 2 Installing the JetMove 215 480 21 2 1 Scope of Delivery 21 2 2 Mechanical Installation 21 2 3 Electrical Installation 23 2 4 Checking the Installation 24 2 Notes on Safety as regards the Installation 24 2 6 Safety Instructions for Commissioning 25 3 Operating Conditions 27 4 Physical Dimensions 31 5 Technical Data 33 9 1 Electrical Specification 33 5 2 Motor Protection 37 5 2 1 Built in temperature sensor 37 5 2 2 It calculation 37 5 2 3 Motor overload protection ac
54. rotection see Branch circuit short circuit protection on page 33 Protecting the motor cables is not advisable Select the cables according to standards Check whether all ground cables are connected double earthing see chapter 1 2 3 Earthing procedure page 13 To connect resolvers or power units you can use prefabricated cables available from Jetter or opt for self made cables Please refer to chapter 7 Description of Connections page 41 To ensure that installation is carried out in conformance with EMC regulations the following items have to be observed especially If possible run control cables and power cables separately Connect the encoder resolver or HIPERFACE encoder Use shielded terminals or EMC compatible connectors Connect holding brake if available and connect shields on both sides of the cables Connect the motor leads according to Fig 3 page 20 Please further note the chapter 1 4 Instructions on EMI page 18 23 2 Installing the JetMove 215 480 JetWeb 24 Danger 2 4 Checking the Installation Check motor and servo amplifier wiring and connections by means of the connection diagrams Y Check the holding brake if existing for proper functioning Check to see whether all necessary protection measures against accidental contact with live or moving parts have been taken Carry out any other checks specific to or required for your system 2 5 Notes on S
55. rs can be used for the input circuit NEFB 10332 with l 2 16 A NEFB 10333 with 2 25 A NEFB 10334 with l 36 A See Note 2 on page 36 Voltage supply of processor logics demands on power supply module e 24V DC 20 30 V e 0 6A The voltage output of the power supply unit must comply with the SELV or PELV type Internal ballast resistor External ballast resistor e Resistance 100 Q Continuous power 250 Watt e Maximum capacity 7 kW for 0 6 s e Overload protection internal warning and error In order to achieve greater brake power an external ballast resistor can be installed For this see Connection of External Ballast Resistor and DC link Circuit of Another JM 215 480 on page 56 Residual voltage To avoid hazard of electrical shock wait at least 7 minutes after switching off the digital servo amplifier before attempting to pull out the plug or remove this unit see page 17 Leakage current gt 3 5 mA See Danger on page 36 Jetter AG JetMove 215 480 5 1 Electrical Specification Electrical Specification Digital Inputs Enable E Reference switch R Limit switch RH L and Limit switch LH L Input Inp DC 20 V 30 V related to the ground potential of voltage supply of processor logics with an input current of 7 5 mA max each oee Digital Inputs Logic Power Supply on page 62
56. s resp be sure to connect the phase f cables according to contact assignment Jetter AG JetMove 215 480 Jetter AG 7 2 2 Specification Specification terminal X62 4 pole plug Typ Phoenix PC6 4 ST 10 16 Cable size max 6 mm AWG 10 Torque 1 2 1 5 Nm 10 6 13 3 Ibf inch e Ambient temperature max 45 C Field wiring Specification of cable Cable size min 4 2 5 mm AWG 14 e Material copper Temperature class 60 C Length of stripped conductor end 6 mm Shielding Braided copper shield of 80 coverage 7 2 Motor Connection Connection of the motor to the digital servo amplifier JetMove 215 480 has to be done following the wiring diagram below Connection of the brake is optional E L L R In V uU HP 24V Br1 B2 free wheeling diode if not ipsu CES poe ety gt integrated in i motor 24V OV a connect shield to cable grip at ea nn JM 215 480 en 0 ut X ME i brake N H Q u brake bi yellow green PE n 1 a core 1 phase1 gt N core 2 phase 2 gt x core 3 phase 3 O Fig 7 Connection of motor lines Motor 43 7 Description of Connection
57. s JetWeb 44 Solder Side 7 2 3 Motor power cable with mating connector SC Note The suitable mating connector female connector of the synchronous servo motor series JL3 JL4 JK5 JK6 can be ordered from Jetter AG by supplying the following particulars Article 15100070 Motor connector JL2 JL4 JK4 JK6 without brake Article 15100105 Motor connector JL2 JL4 JK4 JK6 with brake Note The Jetter Motor power cable of the synchronous servomotor series JL3 JL4 JK5 JK6 can be purchased from Jetter AG It is confectioned with the matching motor connector and can be ordered by the following cable confection numbers Without Brake Cable confection 26 1 With Brake Cable confection 24 1 Mating connector of the motor solder side Fig 8 View on the SC series mating connector of the motor internal thread M23 Jetter AG JetMove 215 480 7 2 Motor Connection Motor power cable with mating connector SC for JetMove 215 480 Connection without motor brake Motor power cable Cable confection 26 1 Connecting Shield Mating terminals of connector of the JetMove 2xx motor female solder side 4 x 1 5 mm Shielded highly AWG 16 4 flexible 4 wire cable with Cable The wires have been PE GND equipped with wire end ferrules Adapter COSE al Mating Connector Union Nut JetMove 2xx We HT TE Mating Connector ia Sy Cable Strap Motor Cable u E Connect both
58. sides of the shield with the greatest possible surface area Use metallized housing only Sealing and Strain Relief Element Shielding Collar 360 All round gt Contact of the Braided Shield Individual Cores Solder Side Pin Wire Number Signal Pin Phase 1 1 Phase 2 5 Phase 3 2 Yellow green PE GND conductor Dimensions of the motor mating connector are specified in millimeters Jetter AG 45 7 Description of Connections Connection with motor brake JetWeb Motor power cable Cable confection 24 1 Connecting terminals of JetMove 2xx Shield Mating connector of the motor female solder side 7 x 1 5 mm Shielded highly AWG 16 7 flexible 6 wire cable with Cable The wires have been PE GND equipped with wire end ferrules Adapter my Mating Union Nut Connector JetMove 2xx il I TS UT Sealing and Strain Relief Element Shielding Collar Cable Strap Braided Shield Motor Cable i E a Solder Side Qoo 4 Connect both sides of the shield with the greatest possible surface areal Use metallized housing only Pin Wire Number Signal Pin X62 U2 1 Phase 1 1 X62 V2 Phase 2 5 X62 W2 Phase 3 2 X62 PE Yellow green PE GND GND conductor O X10 BRAKE2 Brake 6 X10 GND Brake 4 Dimensions of the motor mating connector are specified in millimeters
59. so you will prevent accidents resulting from moving parts gt Secure the servo amplifier JetMove 215 480 against accidental contact u with conductive parts and components D Only connect devices or electrical components to the signal lines of the digital servo amplifier JetMove 215 480 Enable Limit REF BRAKE 1 and BRAKE 2 that have been sufficiently isolated against the connected electric circuits These signal lines may only be connected with units that have got the ground potential of the DC 24 V power supply P The digital servo amplifier JetMove 215 480 has got a leakage current f greater than 3 5 mA In order to avoid electric shocks a second protective earth conductor will be required For this the measures listed in chapter 1 2 3 Earthing procedure page 13 must be taken gt Each commissioning even a short functional test must always be carried Out with a PE GND bus correctly connected Jetter AG 25 2 Installing the JetMove 215 480 JetWeb 26 Jetter AG JetMove 215 480 3 Operating Conditions 3 Operating Conditions Operating Parameters Transport Conditions Temperature DIN EN 50178 in original packaging 25 C 70 C Air Humidity 5 95 no condensation Storage Conditions Temperature DIN EN 50178 in original packaging 225 C 495 C change max 20 K h Air Humidity 5 95 no condensation Max Storage Time 1 Year Ambient Temperature 0 45 C DIN EN 50178 45 C 55
60. ti and single turn Interface Resolution of absolute position Resolution of velocity pickup Sampling interval 12 bits per revolution 62 5 us Hiperface 15 bits per revolution 20 bits per revolution 62 5 us Jetter AG JetMove 215 480 Jetter AG 7 1 Power Supply Connection T Description of Connections 7 1 Power Supply Connection Specification terminal X1 e 4 pole plug screw connection Type Phoenix PC6 4 ST 10 16 Maximum cable size 6 mm AWG 10 Torque 1 2 1 5 Nm 10 6 13 3 Ibf inch e Ambient temperature max 45 C Field wiring Specification of cable Cable size min 4 2 5 mm AWG 14 e Material copper Temperature class 60 C Length of stripped conductor end 6 mm Shielding e Not required Power Supply Amplifier Terminals Power Lines Specification X1 U1 L1 e AC 400 480 V l2 between the power lines L3 PE GND conductor 41 42 7 Description of Connections JetWeb 7 2 Motor Connection 7 2 1 General information Important E Alternative measures to avoid malfunctions of the control system and the motor e Always connect brake lines to a separate power supply unit DC 24 V if u brake and motor lines are run together in one bunch of cables and are not separately shielded The brake must be operated via separately shielded cables Important JSUM Avoid mixing up of phase cable
61. tion must be ensured Please mark on the panel two positions for the fastening screw threads f of the JetMove 215 480 see Fig 4 page 22 P Drill the holes and cut the thread the panel gt Screw the corresponding fitting bolts into the thread by approximately f half of their length By means of the oblong holes in the rear plate hang up the JetMove 215 480 by the fitting bolts then screw them tightly 1 05 t 49 N Moos ie AA Lepa re i Ni Io 559 i E E S oe e e ee rz HE o o oo Lo N s E N o e le T EB uae m Eh y i 4 y TE J y Fig 4 Rear and front view of the JetMove 215 480 enclosure with mounting holes 22 Jetter AG JetMove 215 480 Jetter AG 2 3 2 3 Electrical Installation Electrical Installation Check for correct motor and servo amplifier assignment Compare rated voltage and continuous rated current of servo amplifier and motor The motor must be isolated against voltages of DC 850 V min also refer to Compatible AC Servo Motors on page 36 Connect the JetMove 215 480 according to the connection wiring diagram shown in chapter 10 Connection Diagrams page 75 Especially check the power lines for appropriate p
62. tions One safety precaution is to install a second set of limit switches to interrupt the power supply of the motor e Another safety precaution would be installing a protection cover Make sure that hazards to persons are precluded even when the drive is moving unintentionally Do not dismount any necessary protective covers Do not wear gloves lest they should get caught in the rotating shaft Never touch a rotating drive shaft Jetter AG JetMove 215 480 1 3 Residual Dangers 1 3 2 Hazards after POWER has been turned OFF DANGER resulting from electric shock Up to 7 minutes after switching off the operating voltages capacitors still carry hazardous residual voltages As a precaution measure the voltage in the DC link circuit amplifier Danger u terminal and wait until it has fallen below DC 40 V gt Always wait at least 7 minutes after switching off the device before f separating it from the mains or loosening the connections Always wait at least 10 minutes after switching off the device before taking the following actions Touching the screws of the terminals X1 X62 and X63 Disconnecting the terminals and touching the contacts Jetter AG 17 1 Safety Instructions JSUM 18 JetWeb 1 4 Instructions on EMI The digital servo amplifier JetMove 215 480 is intended for use in industrial surroundings This module can cause radio interferences in residential areas This module is o
63. up d UL dS rd a H RE Q H TA T aNGODER N J f T D Yo i ls HH I TIE i pH TU nis d foooo0d y O KO KE Fig 1 Double Earthing Jetter AG 13 1 Safety Instructions JetWeb ES Important gt Do not install an earth leakage current breaker in the power supply network Do not install a earth leakage current breaker in the supply line If in spite of this a earth leakage current breaker is installed it will switch off the digital servo amplifier JetMove 215 480 although there is no fault When a earth leakage current breaker needs to be installed in the JetMove 215 480 an isolating transformer must be used 14 Jetter AG JetMove 215 480 1 3 Residual Dangers 1 3 Residual Dangers 1 3 1 Hazards during operation HAZARD caused by high operating voltage Extremely hazardous voltages of up to 850 V may occur These voltages lead to muscle cramps burns unconsciousness respiratory standstill and death Danger During operation all coverings and control cabinet doors must be kept closed Do not open the device Do by no means disconnect the electric connections of the digital servo amplifier JetMove 215 480
64. vicing the servo amplifier JetMove 215 480 Repairs at the digital servo amplifier JetMove 215 480 must not be carried out by the operator The digital servo amplifier JetMove 215 480 does not contain any parts to be repaired by the operator For being repaired the servo amplifier JetMove 215 480 must be sent to Jetter AG The digital servo amplifier JetMove 215 480 is maintenance free Therefore no inspection or maintenance are required for the operation of the module 10 Jetter AG JetMove 215 480 Jetter AG 1 1 General Information 1 1 6 Decommissioning and disposing of the digital servo amplifier JetMove 215 480 The environmental regulations for the respective country apply to shutting down and disposing of the digital servo JetMove 215 480 amplifier on the operating company s premises You can disassemble the digital servo amplifier JetMove 215 480 into its main components by unscrewing it aluminium heat sink and side plate steel casing cover electronic boards 11 1 Safety Instructions JetWeb 1 2 Ensure your Own Safety Isolate the digital servo amplifier JetMove 215 480 from the mains if maintenance works have to be carried out By doing so you will prevent accidents resulting from electric voltage and moving parts Please note chapter 1 3 Residual Dangers page 15 pum oafety and protective devices e g the barrier and cover of the terminal a Danger box must not in any case be shunted or by passed
65. xample the motor is run by a current of 30 A for about 8 minutes and 30 seconds Because of the fact that after reset the l t calculation always starts with zero the motor overload calculation is wrong if the motor is already hot when the digital servo amplifier JetMove 215 480 is switched on i e at the time of parameters of lt calculation are written after switching on 24V logic power supply 5 2 3 Motor overload protection according to UL The UL standard prescribes a motor overload detection for a servo amplifier that meets the following points The trip current is defined to 1 15 times the user set nominal current fthe average motor current corresponds to the trip current the overload protection must switch of the motor after a limited time fthe average motor current is 2 times higher than the trip current the overload protection must switch of the motor after at least 8 minutes e Ifthe average motor current is 6 times higher than the trip current the overload protection must switch of the motor after at least 20 seconds This protection error message 31 will occur can be parameterized only through the nominal current value The motor overload protection is always active and cannot be deactivated Because of the fact that after reset the motor overload calculation always starts with zero the result is wrong if the motor is already hot when the digital servo amplifier JetMove 215 480 is switched on i e at the ti
66. y be activated F MALFUNCTION The drive controller is locked error can be acknowledged FX X ERROR NUMBER Error of number X X has occurred Flashing dot Warning activated 0 Flashing ZERO Boot sector has been activated C Flashing C OS flash is being deleted E Flashing E OS flash is being deleted L Flashing L OS loader being loaded P Flashing P OS is being transferred to the flash memory U Flashing U The boot sector waits for OS update JetMove 215 480 7 Segment Display Mode 1 Commissioning Colour Meaning 0 N Actual Value lt 0 5 n max Comment M gt 0 n gt 0 gt quadrant Mode of operation Motor M lt 0 n gt 0 gt quadrant Il M lt 0 n lt 0 gt quadrant III Mode of operation Generator Mode of operation Motor M gt 0 n lt 0 gt quadrant IV Mode of operation Generator Positive current limit has been reached d Negative current limit has been reached 68 Jetter AG JetMove 215 480 9 Error Messages Note a In the case of an error message the letter F and two successive numbers lt appear on the 7 segment display every second Error Message Table JetMove 215 480 Error Type of Error Description Effect Troubleshooting F 00 Hardware Error Internal hardware Immediate Disconnect drive con defect pulse troller from

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