Advanced Modular Calibrator and HART
Contents
1. bar peli FS FS FS FS ES FS C16 ES Oto5 2 0 030 0 050 0 080 Oto 12 0 to 35 inHg 2 0 020 0 036 0 070 OO 2 O to 30 2 0 015 0 036 0 052 O16 35 O to 50 2 0 015 0 036 0 050 0107 O to 100 2 0 015 0 036 0 050 Oto 10 O to 150 2 0 015 0 005 0 030 0 020 0 047 0 025 0 to 20 O to 300 2 0 015 0 005 0 030 0 020 0 047 0 025 01055 O to 500 2 0 015 0 005 0 030 0 020 0 047 0 025 0 to 70 O to 1000 2 0 015 0 005 0 030 0 020 0 047 0 025 O to 100 O to 1500 2 0 015 0 005 0 030 0 020 0 046 0 025 Oto 135 O to 2000 2 0 015 0 005 0 030 0 020 0 046 0 025 O to 200 O to 3000 2 0 015 0 005 0 030 0 020 0 046 0 025 Oto 350 O to 5000 2 0 015 0 005 0 033 0 020 0 049 0 026 O to 700 O to 10000 2 0 015 0 005 0 033 0 020 0 049 0 025 O to 1000 O to 15000 2 0 015 0 005 0 033 0 020 0 049 0 025 10 The PV 621 G 622 G and 623 G Pressure Stations Features e A uniquely capable re rangeable and self contained pressure test system e Advanced pressure generation 95 vacuum to 20 bar 300 psi pneumatic 95 vacuum to 100 bar 1500 psi pneumatic 0 to 1000 bar 15000 psi hydraulic e Stand alone replacements for hand pumps e Bench top use as comparators There are three pressure generation stations the PV 621 G a pneumatic pressure generator for pressures 95 vacuum to 20 bar 300 psi the PV 622 G a pneumatic pressure generator for pressures 95 vacuum to 100 bar 1500 psi and the PV 623 G a hydraulic pressure generator for pressures up to 1000 bar 152. 0 1 0 175 0 00 850 00 32 00 Sezioni 0 0215 H 0 174 Pt 200 EEE 200 00 0 00 328 00 5S OO 0 017 0 069 0 12 0 00 260 00 32 00 MSI 0 018 0 069 0 12 260 00 MESS 500 00 MISI N 0 033 0 33 0 6 Pt500 Bis 200 00 MEU 328 00 METIO 0 0165 MOS 0 09 60 00 0 00 76 00 32 00 0 017 0 16 0 29 0 00 850 00 32 00 156200 0 024 0 16 0 28 Pt1000 3 85 200 00 MESA 328 00 E 0 016 0 044 0 074 150 00 OO 238 00 32 00 0 018 0 1 0 175 0 00 850 00 32 00 BEZ 0 0215 m 0 174 Cu 10 2 27 200 00 Bee 328 00 32 00 0 035 0 66 1 18 0 00 260 00 32 00 MERO 0 01 0 66 1 18 D100 MMS 200 00 OA 328 00 Soe 0 019 Ou 0 174 0 00 640 00 32 00 1184 00 0 02 Onl 0 174 Ni 100 6 72 60 00 Dem 76 00 32 00 0 00 DO 0 13 0 00 250 00 32 00 482 00 0 002 0 071 0 13 Ni 120 6 72 80 00 OO 112 00 32 00 0 00 0 06 0 11 0 00 Bazi 32 00 ee 0 00 0 06 0 11 270 00 Zu 518 00 BOSA 0 00 Or 0 36 RTD Simulate Mode 0 1mA min 0 4000 0 05mA min 400 40000 Type Temperature Temperature range Total Uncertainty coefficient 10 t0 302C 5010 86 Filion year C Fr Rdg Tos From To From To SE SE Pt50 MS 200 00 UY 328 00 52 00 0 043 0 24 0 42 0 00 850 00 32 00 156200 0 043 0 24 0 42 Pt100 MS 200 00 0 00 328 00 200 0 04 0 16 0 28 0 00 850 00 32 00 2156200 0 04 0 16 0 28 Pt 100 en 200 00 DN 328 00 32 00 0 04 0 16 0 28 0 00 850 00 32 00 1562 00 0 04 0 16 0 28 Pt200 ECE 200 00 OOO 328 00 e200 0
3. S2 1 Release the pressure Attach the device under test Step Procedure 1 Release the pressure Open the 5 refill valve 1 turn then fully open the pressure release valve 4 2 Use the applicable adaptor to attach the device figure A3 EN English K0458 Issue 1 Quick Reference 1 S2 2 Vacuum OR pressure operation Step Procedure Vacuum Set to vacuum operation pa Open the refill valve 1 turn Wind the volume adjuster to mid range or fully clockwise Seal the system Set the vacuum with the pump Adjust the vacuum decrease increase Step Procedure Pressure Set to pressure operation 2 Wind the volume adjuster to mid range Seal the system 4 Use the pump to set a pressure up ha to 20 bar 300 psi Open the refill valve 1 turn You now have full control to increase or decrease the pressure with the volume adjuster If you increase pressure and get to the limit of travel close the refill valve and wind the volume adjuster fully counterclockwise There is no change in pressure Refill the pressure mechanism with the pump 15 cycles and wind the volume adjuster clockwise until the pressure starts to increase Continue to do steps 5 to 7 until you get the necessary pressure 2 Quick Reference K0458 Issue 1 EN English vs PV 623 models Start operations 4 A2 3 Front cover S3 1 Fill the reservoir Figure A4 front cover The first time yo
4. and 622 G pneumatic systems and cross contamination from one device under test to another The IDT connects directly to the PV 621 G and 622 G pressure port and replicates the quick fit connection for compatibility with the hose and adaptor kits P N 10620 IDT621 Maximum working pressure 20 bar 300 psi P N 10620 IDT622 Maximum working pressure 100 bar 1500 psi Pressure relief valve When fitted to a PV 62X G pressure station protects the PM 620 pressure module and the device under test from overpressure Relief Valve Table Partnumber For use with Factory Adjustable range setting bar psi bar psi lO620 PRV P1 PV621GPV622G 1 15 0 2 Tod Seals lO620 PRV P2 PV 621G PV 622G 5 100 5 to 45 to 100 I0620 PRV P3 PV 621G PV 622G 30 435 16 10 32 230 to 460 lO620 PRV P4 PV 622G 60 870 30 to 60 4355 O 70 I0620 PRV P5 PV 622G 100 1500 60to100 870to 1500 lO620 PRV P6 PV 621G PV 622G 3 45 11103 iG ters lO620 PRV P7 PV 621G PV 622G 12 170 6 1 to 12 20710 170 lO620 PRV P8 PV 621G PV 622G 18 260 121to18 Werten lO620 PRV H1 PV 623G 50 123 101050 SROS I0620 PRV H2 PV 623G 200 3000 50to200 725to 2900 10620 PRV H3 PV 623G 400 6000 20010400 2900 to 5800 10620 PRV H4 PV 623G 700 10000 300 to 700 4350 to 10000 10620 PRV H5 PV 623G 1000 15000 600 to 1000 8700 to 15000 Pressure station carrying case P N 10620 CASE 3 A protective carrying case with shoulder strap and large pocket for accessories Also accommoda
5. can be fitted with any PM 620 pressure module from 25 mbar to 1000 bar 10 inH O to 15000 psi A simple screw fit means no tools are required and ensures both a high integrity pressure seal and a reliable digital interface Even the pressure adapters are interchangeable and only require a finger tight fit The carrier is designed for pressure safety and will automatically seal if a module is not fitted or if the user attempts to remove it MC 620 G Specification Maximum pressure 400 bar 5800 psi pneumatic 1000 bar 15000 psi hydraulic Compatible with stainless steel and nitrile seals Pressure equipment directive class SEP 80 mm x 100 mm x 110 mm 640 g Pressure media Pressure safety Size and weight PM 620 Specification Maximum intermittent pressure EMI Maximum working pressure 110 FS Sealing IP 65 protected against dust and Jets of water 10 to 50 C 14 to 122 F 20 to 70 C 4 to 158 F Humidity 0 to 90 RH non condensing Shock and vibration BS EN 61010 2001 Def stan 66 31 8 4 cat Ill 1 m Drop Tested EMC BS EN 61326 1 2006 Electrical safety BS EN 61010 2001 Pressure safety Pressure equipment directive class Operating temperature Storage temperature CE marked L 56 mm Dia 44 mm 106 g maximum Approval Size and weight NLH amp R Non linearity hysteresis and repeatability O Compatible with non corrosive gas fluid Gauge Ranges referenced to atmo
6. counterclockwise change in pressure Continue to do steps 2 to 4 until you get the necessary pressure EN English K0458 Issue 1 Quick Reference 3 1 Overview There are three pressure stations in the PV 62x series PV 621 two pneumatic pressure stations to give you accurate and controlled pressure and vacuum conditions PV 621 950 mbar to 20 bar 13 5 to 300 psi version PV 622 PV 622 950 mbar to 100 bar 13 5 to 1500 psi version e one hydraulic pressure station to give you accurate and PV 623 n controlled hydraulic pressure conditions PV 623 0 to 1000 bar 15000 psi 1 1 Other module The pressure stations are part of a set of hand held modules options that you can quickly put together to include a wide range of calibrator functions DPI 620 Pressure calibrator You can use the pressure stations on their own or you can attach the DPI 620 calibrator and a PM 620 module to make a fully integrated pressure calibrator instrument Pressure calibrator Advanced modular calibrator DPI 620 Optional item This is a battery powered instrument for electrical measure and source operations and HART communications It also supplies the power and user interface functions for all the add on modules You can use the touch screen to display up to six different parameters Refer to user manual K0449 DPI 620 Pressure modules PM 620 Optional item These modules attach to a pressure station PV 62
7. mm female Comparator adaptor P N I0620 COMP Allows the PV 62X G pressure station to be used as a comparator The adaptor connects to the stations pressure port and provides two outlet ports for making gauge comparisons Compatible with the test point adaptors supplied with the PV 62X G and the adaptor sets Blanking plug P N I0620 BLANK Allows the PV 621 G and 622 G to be used as pressure generators independently of the DPI 620 G and PM 620 by blanking the PV 62X G pressure module port Not required for the PV 623 G as the port is self sealing DPI 104 Gauge adaptor P N 10620 104 ADAPT Allows a DPI 104 digital pressure gauge to be connected to the PV 62X G pressure module port in place of DPI 620 G and PM 620 to provide a simple low cost pressure calibrator 13 GE Sensing amp Inspection Technologies Druck PV 62x pneumatic hydraulic pressure stations safety and quick reference guide K0458 O to 1000 bar 0 to 15000 psi ii PV 62x DPI 620 PM 620 Recommended pressure modules PM 620 Figure B1 B2 PV 621 models 25 mbar to 20 bar 0 36 to 300 psi PV 622 models 25 mbar to 100 bar 0 36 to 1500 psi PV 623 models 70 to 1000 bar 1000 to 15000 psi Caution To prevent damage to the PM 620 module only use it within the specified pressure limit on the label PV 62x pressure relief valves PRV Recommended options Parts I0620 PRV P1 to P5 Pneumatic PV 621 models 1 to 30 bar 14
8. the DPI 620 calibrator read the user manuals K0449 Druck DPI 620 Advanced modular calibrator and K0457 Druck PV 62x pneumatic hydraulic pressure stations Procedure Lower the calibrator into the moulded compartment 2 Press on the bottom end of the calibrator until it latches in position Attach a pressure module with the correct range and type Tighten it until it is hand tight only 8 Installation K0458 Issue 1 EN English 6 Maintenance 7 Specification Operating temperature Storage temperature Humidity Shock Vibration EMC Electrical safety Pressure safety Approved Hydraulic fluid PV 623 models only Power supply 9 Maintenance Specification Clean the case with a moist lint free cloth and a weak detergent Do not use solvents or abrasive materials Return the instrument to the manufacturer or an approved service agent for all repairs Do not dispose of this product as household waste Use an approved organisation that collects and or recycles waste electrical and electronic equipment For more information contact one of these e our customer service department Contact us at www gesensing com e your local government office Table 1 General specification 10 to 50 C 14 to 122 F Note PV 623 models only If the temperature is less than 4 C 39 F the instrument must be fully drained and dry 20 to 70 C 4 to 158 F Note PV 623 models only If the tempe
9. 0 320 00 660 00 608 00 1220 00 1 10 1 98 660 00 1740 00 1220 00 3164 00 1 00 1 80 i IEC 584 270 00 230 00 454 00 382 00 3 00 5 40 230 00 50 00 382 00 58 00 1 00 1 80 50 00 400 00 58 00 752 00 0 30 0 54 U DIN 43710 200 00 50 00 328 00 58 00 0 60 1 08 50 00 600 00 58 00 1112 00 0 30 0 54 C 0 00 1600 00 5200 2912 00 0 80 1 44 1600 00 2000 00 2912 00 5652 00 1 00 1 80 2000 00 2300 00 3632 00 4172 00 1 40 2 52 D 0 00 100 00 32 00 212 00 1 10 1 98 100 00 270 00 212 00 518 00 0 80 144 270 00 1200 00 518 00 2192 00 0 60 1 08 1200 00 1800 00 2192 00 52 12 00 0 80 1 44 PM 620 Pressure Modules Features e Fully interchangeable with no need for set up or calibration e Simple screw fit hand tight no tools required e Ranges from 25 mbar to 1000 bar 10 inH O to 15000 psi e Accuracy from 0 005 FS The PM 620 is the latest development in digital output sensor technology incorporating a number of key innovations to allow pressure re ranging of compatible equipment A simple screw fit makes both the pressure and electrical connections without the need for tools sealing tape cables or plugs and digital characterisation allows interchangeability without set up or calibration dui G nii MC 620 G Module Carrier Features e 2 independent pressure channels e Simple to re range e Pressure protection The MC 620 G module carrier attaches the head of the DP 620 G to provide two independent pressure measurement channels These
10. 00 328 00 ea 0 012 0 05 0 09 0 00 850 00 32 00 MERA 0 012 008 0 09 Pt 100 Bia 200 00 DOM 328 00 ro 0 012 0 04 0 07 0 00 850 00 32 00 EEE 0 012 0 04 0 07 Pt100 Er 200 00 0 00 328 00 S200 0 012 0 04 0 07 0 00 850 00 32 00 MESS 0 012 0 04 0 07 Pt200 ES 200 00 0 00 328 00 S200 0 01 0 03 0 051 0 00 260 00 32 00 ee 0 01 0 03 0 051 260 00 MESSI 500 00 Eee 0 015 0 077 0 14 Pt500 Bis 200 00 MIS OSIO 328 00 ee 0 01 0 026 0 044 60 00 O 6 00 S OO 0 015 005 0 086 0 00 850 00 32 00 MERA 0 012 0 05 0 086 Pt 1000 EES 200 00 MEUS 328 00 E70 0 009 0 024 0 04 150 00 Oe 238 00 2m 0 011 0 036 0 061 0 00 850 00 32 00 Were 0 012 0 036 0 061 Culo Pia 200 00 0 00 328 00 32 00 0 00 0 14 0 25 0 00 260 00 32 00 500 00 0 00 017 0 3 D100 6 18 200 00 0 00 5328 00 Seog 0 01 0 035 0 06 0 00 640 00 32 00 1184 00 0 012 0 055 0 06 Ni 100 6 72 60 00 OCG 76 00 32 00 0 00 0 026 0 047 0 00 250 00 32 00 482 00 0 00 0 03 0 055 Ni 120 zZ 80 00 0100 112 00 32 00 0 00 0 022 0 04 0 00 MANDO 32 00 MEUS 0 00 0 028 0 05 270 00 HERO 518 00 BROS 0 00 0 057 0 1 Type Temperature Temperature range Total Uncertainty coefficient 1010 30 0150 10 36 Hier year a bi _ Rdg Tos ae From To From lens Zee AR Pt50 Mes 200 00 OA 328 00 S200 0 021 0 16 0 28 0 00 850 00 32 00 1562 00 0 024 0 16 0 28 Pt 100 bia 200 00 OOM 328 00 32 00 0 017 DA 01735 0 00 850 00 32 00 MES N 0 0215 E 0 174 Pt 100 Mia 200 00 OO 328 00 ea 0 017
11. 000 psi Each pressure station is designed for stand alone operation as a pressure generator and can replace conventional hand pumps to provide greater efficiency and ease of use They can also be used on the workbench as comparators Combining any of the pressure stations with a PM 620 pressure module and the DPI 620 G calibrator creates a uniquely capable self contained pressure calibrator PV 622G PV 621 G 622 G and 623 G Specification Maximum pressure PV 621 G 20 bar 300 psi pneumatic PV 622 G 100 bar 1500 psi pneumatic PV 623 G 1000 bar 15000 psi hydraulic Pressure media PV 621 G and PV 622 G non corrosive gases PV 623 G de mineralized water or mineral oil ISO viscosity grade lt 22 Operating temperature TOTO 50C K4 to 22 For water 4 to 50 C 39 to 122 F Storage temperature 20 to 70 C 4 to 158 F must be empty of water Shock and vibration BS EN 61010 2001 Def stan 66 31 8 4 cat III 1 m drop tested Pressure safety Pressure equipment directive class SEP Size and weight 450 mm x 280 mm x 235 mm PV 621 G 2 65 kg PV 622 G 3 30 kg PV 623 G 57a KG del Ordering Information All DPI 620 DPI620G series products are compatible with each other For the intrinsically safe DPI620IS and compatible accessories please refer to the DPI620IS datasheet Please order the following model numbers and part numbers as separate line items Model DPI 620G Genii
12. 0345 Bier 0 21 0 00 260 00 32 00 S000 0 0345 E 0 21 260 00 Bese 500 00 ISO 0 087 0 28 0 48 Pt500 ES 200 00 EEE 323 00 METIO 0 033 0 095 0 16 60 00 O 76 00 e200 0 078 023 0 39 0 00 850 00 32 00 MRS 0 078 025 0 39 Pt 1000 EES 200 00 BENSON 528 00 MRS 0 032 0 085 0 15 150 00 0 00 238 00 S20 0 0675 MONO 0 32 0 00 260 00 32 00 MES N 0 0675 OMS 0 32 260 00 850 00 500 00 1562 00 0 082 On 0 28 Cu 10 KA 200 00 0 00 328 00 32 00 0 00 0 85 153 0 00 MANN 32 00 EDER 0 00 0 92 1 66 D100 Eee 200 00 O 328 00 ae 0 038 0 16 0 28 0 00 640 00 32 00 1184 00 0 038 0 16 0 28 Ni 100 zz 60 00 A 76 00 32 00 0 00 0412 0 22 0 00 Ze 32 00 482 00 0 00 012 0 22 Ni 120 zz 80 00 Be 112 00 32 00 0 00 AMI 0 2 0 00 MATANDO 32 00 MESA 0 00 Ol 0 2 270 00 So 518 00 MESS 0 00 025 0 45 Note These figures relate to DPI 620 Genii uncertainties only For RTD Measure and Source functions the uncertainty is given by Urtd T C x Rdg Tos C or Urtd T F x Rdg Tos F where T is the measurement expressed in C or F Measurement resolution 0 01 C F Simulation resolution 0 1 C F Excitation current Measure mode 0 to 4000 2 5mA 4000 to 40000 0 5MA Simulate mode 0 to 400 Q 5mA max 0 4 to 2kQ 1mA max and 2 to 4kQ 0 5mA max Simulate mode pulsed excitation current minimum duration 10 ms Specifications relate to DPI 620 Genii uncertainties only Thermocouple Measurement and Simulation Type Standard Temp
13. 1 400 to 2000 Q 0 05mA 0 048 0 0035 0 06 0 006 0 0 001 0 01 CAI 2k to 4 kQ 0 05mA 0 048 0 0035 0 06 0 0045 0 0 001 0 01 CHI Maximum input current 0 400 Q 5 mA 400 2000 Q 1mA 2000 4000 Q 0 5 mA Frequency O to 1000 Hz 0 0003 0 00023 0 003 0 00023 omi CH1 1kHz to 5 kHz 0 0003 0 000074 0 003 0 000074 0 001 CH1 Output waveform Square positive swing up to 20V adjustable negative swing 120mV fixed Sine and Triangular adjustable amplitude and offset within the limits 2 5 to 20 V Square wave peak output Oto 20V 20mV 6 mA maximum O to 99999 CPM Please refer to range table above for equivalent frequency 1 CH1 0 to 99999 CPH Please refer to range table above for equivalent frequency 1 CH1 Totalizing counter Maximum count 1000000 Rate 1 to 50 000 pulses sec 1 CHI Notes 1 Specification applies 45 to 65Hz and between 10 and 100 of full scale 2 Specification applies when calibration temperature is between 10 and 30 C 3 Maximum input current for ohms simulation 0 400 _ 5 mA 400 2000 _ 1mA 2000 4000 _ 0 5 mA Multiple parameter display capability The display can be configured to show a maximum of 6 simultaneous reading windows as follows CH1 CH2 P1 P2 IDOS HART True Ohms RTD Measure Mode 4 wire Type Temperature Temperature range Total Uncertainty coefficient 103930 C150 Too Fier year ae F Rdg Tos From To From To se ch Pt50 MS 200 00 0
14. 2 hours continuous Dual Function mA measure CH2 7 hours 24 V Source at 12 mA Connectivity USB Type A USB Type Mini B WiFi IEEE 802 11g Bluetooth Electrical Measurement and Source NLH amp R Total Uncertainty Additional error Resolution Display 1 C 2 F for 24 hrs 100300150 98367 10 to 10 C 14 to 50 F reading note 1 for 1 year note 3 30 to 50 C 86 to 122 F window Rdg FS Rdg FS Rdg C FS C Measure mode DC Voltage Thermocouple Please refer to Thermocouple specification table CH1 TC mode 10 to 100 mV 0 0045 0 008 0 007 0 01 0 0 0005 0 001 CH1 200 mV 0 0045 0 004 0 01 0 005 0 0 0005 0 001 CHI CH2 2000 mV 0 004 0 003 0 0095 0 005 0 0 0005 0 01 CHI Che 20V 0 0025 0 002 0 0145 0 002 0 0 0005 0 00001 CH1 CH2 30V 0 0035 0 0035 0 0145 0 004 0 0 0005 0 0001 CHI CH2 AC Voltage 0 to 2000 MVAC 0 125 0 125 0 2 0 15 0 005 0 005 omi CH1 O to 20 VAC 0 1255 0 125 0 2 0 15 0 005 0 005 0 001 CAL O to 300 VAC 1 0 06 LS 0 1 0 05 0 005 0 01 CHI Current 20 mA 0 006 0 005 0 012 0 006 0 0 0005 0 0001 CHI CH2 55 mA 0 005 0 005 0 016 0 005 0 0 0005 0 0001 CH1 Cae Resistance RTD Please refer to RTD specification table CH1 True 0 to 4000 0 0055 0 001 0 009 0 0012 0 0 0005 0 001 CH1 4 wire 0 to 40000 0 0055 0 001 0 009 0 0012 0 0 0005 0 01 CHE Resistance RTD Please refer to RTD spe
15. 5 to 435 psi PV 622 models 1to 100 bar 14 5 to 1500 psi Parts I0620 PRV H1 to H5 Hydraulic PV 623 models 50 to 1000 bar 725 to 15000 psi Note lt 4 See figure table or section 2008 General Electric Company All rights reserved Trademarks All product names are trademarks of their respective companies K0458 Issue 1 PV 623 lt 93 1 PV 62x DPI 620 PM 620 PV 622 PV 623 S N 1234567 ORUCK LTD LES OFH UK www gesensing com Customer service Visit our web site www gesensing com Quick Reference WARNING Before you use this instrument read and understand the Safety section It is dangerous to ignore the specified warnings S1 PV 621 models Start operations lt A2 1 Front cover S1 1 Release the pressure Attach the device under test Step Procedure Release the pressure amp 2 Use the applicable adaptor to attach the device figure A3 S1 2 Vacuum OR pressure operation Step Procedure Vacuum Step Procedure Pressure Set to vacuum operation amp Set to pressure operation 2 Turn the volume adjuster to e 2 Turn the volume adjuster to mid range or fully clockwise mid range Seal the system Seal the system Y Set the vacuum with the pump 2 Set the pressure with the pump Adjust the vacuum Adjust the pressure decrease increase increase decrease s2 PV 622 models Start operations lt A2 2 Front cover
16. C Complies with European A Warning refer to the instrument Union directives manual 0 Read the manual Pressure relief valve Do not dispose of this product as household waste Refer to Maintenance Section 6 More marks and symbols are specified in the user manual K0457 Druck PV 62x pneumatic hydraulic pressure stations 6 Safety K0458 Issue 1 EN English 4 Parts Refer to the figures on the front cover A2 B1 4 1 Keyto figure A2 PV 62x pressure stations SOO 1 Optional accessory Pressure connection for a pressure relief valve PRV see table A1 3 front cover A blanking plug is standard 090 Test port Pressure connection G1 8 or 1 8NPT to attach the device under test see figure A3 front cover 08 3 Pressure and electrical connections for aPM 620 module PV 621 PV 622 models Seal the pressure connection with a blanking plug Part 10620 BLANK or a PM 620 module PV 623 models only The pressure connection seals itself SOO 4 Pneumatic pressure release valve PV 621 PV 622 models or hydraulic pressure release valve PV 623 models to release pressure in the system On PV 623 models it also gives access to the hydraulic fluid reservoir see figure A4 front cover 5 PV 622 models only Pneumatic refill valve Close it to seal off the device pressure and refill the pressure mechanism refer to Quick Reference S2 BOO Moulded compartment for the DPI 620 cali
17. GE Measurement amp Control DPI 620 Geni Advanced Modular Calibrator and HART Foundation Fieldbus Communicator Combines an advanced multi function calibrator and HART Foundation Fieldbus communicator with world class pressure measurement and generation A 44 mA mA COM 3w COM Druck GENII DASHBOARD im og op YV v COMMUNICATION PROTOCOL Fieldbus Foundation A flexible modular system The Druck DPI 620 Genii Series Advanced Modular Calibrator and HART Fieldbus Communicator comprises four system components to provide the multi functionality to perform duties formerly requiring a wide range of different instruments These system components are e DPI 620G Multi function calibrator HART Fieldbus Communicator e PM 620 Interchangeable pressure modules e MC 620G Pressure module carrier e PV 62xG Pressure generating stations Features e Multi function capabilities electrical frequency temperature and pressure e Complete HART communicator included e Optional Foundation Fieldbus communicator e Modular re rangeable and expandable concept e Individual components can be used as stand alone instruments e Allows significant inventory reductions e Simplifies training and improves operator safety e Reduces cost of ownership DPI 620 G Multifunction Calibrator and Communicator 196 Druck Genii DASHBOARD Measure and source mA mV V ohms frequency RTD s and thermocou
18. advanced modular calibrator and HART communicator Model DPI 620G FF Genii advanced modular calibrator and HART Fieldbus communicator The DPI 620 G are supplied with a rechargeable lithium polymer battery P N 10620 BATTERY universal mains adaptor charger P N 10620 PSU I0620 AC 300 VAC true rms measurement probe test leads calibration certificate and quick reference guide Model MC620G Genii pressure module carrier Supplied with G 1 8 female and 1 8 NPT female adaptors 2 of each Model PM 620 pressure range and type Pressure module Supplied with calibration certificate e g PM 620 20 bar 300 psi gauge Model PV621G Pneumatic pressure station 20 bar 300 psi Model PV622G Pneumatic pressure station 100 bar 1500 psi Model PV623G Pressure station 1000 bar 15000 psi The PV 621 G 622 G and 623 G are supplied with G1 8 female and 1 8 NPT female adaptors carry strap and quick reference guide In addition the PV 623 G includes a plastic bottle for hydraulic fluid DPI 620 G Accessories Replacement AC voltage measurement probe P N I0620 AC Attaches to the DPI 620 G 30 V sockets to provide 300 VAC true rms measurement P N 10620 AC is supplied as standard with all new DPI 620 G Carrying case P N I0620 CASE 1 A protective carrying case with belt loop shoulder strap and large pocket for test leads and accessories 12 System carrying case P N I0620 CASE 2 A protective carrying case fo
19. brator with electrical connections and a mechanism to hold it in position 20 7 Push button mechanism to release the DPI 620 calibrator ES PV 621 models only Pneumatic volume adjuster de PV 622 PV 623 models only Volume adjuster wheel with fold in handle 10 PV 623 models only Hydraulic refill valve Close it to seal off the device pressure and refill the pressure mechanism with fluid refer to Quick Reference S3 11 PV 621 PV 622 models only Pressure vacuum selector to set the pump operation pressure vacuum 20 PV 621 PV 622 models only Pump mechanism EN English K0458 Issue 1 Parts 7 4 2 Key to figure B1 PM 620 module Optional item Pressure module PM 620 with a pressure connection reference port a and a label The label includes Pressure limit Example 20 bar g g gauge a absolute serial number S N manufacturer name address website 5 Installation 5 1 External pressure connections 5 2 Calibrator assembly Step Before you start e Read and understand the Safety section e Do not use damaged equipment Note Use only original parts supplied by the manufacturer See figure A3 front cover Use an applicable method to seal the external pressure connections and then tighten to the applicable torque Maximum torque 1 8 NPT 35 Nm 26 Ibf ft G1 8 25 Nm 18 4 Ibf ft Optional item DPI 620 PM 620 See figure B2 front cover Note To use
20. cification table CH1 4 wire 0 to 4000 0 012 0 005 0 015 0 006 0 0 001 0 001 CHI 0 to 40000 0 0115 0 0045 01015 0 006 0 0 001 0 01 CH1 Frequency O to 1000 Hz 0 0003 0 0002 0 003 0 0002 0 0001 CH1 1 kHz to 5 kHz 0 0003 0 0004 0 003 0 0004 0 00001 CH1 0 to 999999 CPM Refer to range table above for equivalent frequency 0 01 CHI 0 to 999999 CPH Refer to range table above for equivalent frequency 0 01 Chi Totalizing counter Maximum count 9999999 1 CHI Trigger level Automatic and adjustable 0 to 20 V 0 1 Pressure 25 mbar to 1000 bar Please refer to PM 620 pressure range table P1 P2 0 35 psi to 15000 psi IDOS external module Please refer to IDOS UPM datasheet Cable P N 10620 IDOS USB 10620 USB PC required IDOS USB port Please refer to GE Measurement amp Control for compatible devices USB Source mode DC Voltage TC mode Please refer to Thermocouple specification table TC mode 10 to 100mV 0 009 0 008 0 014 0 01 0 0 0005 0 001 CH1 0 to 200 mV 0 0045 0 004 oroi 0 005 0 0 0005 0 1 CH1 O to 2000 mV 0 004 0 003 0 0092 0 005 0 0 0005 0 1 CH1 Oto 20V 0 006 0 0035 0 0145 0 0035 0 0 0005 0 001 CH1 Current 0 to 24 MA 001 0 004 0 015 0 005 0 0 0005 0 001 CHI CH2 O to 24 mA Internal loop 0 01 0 004 0 015 0 005 0 0 0005 0 001 CH2 power 24 V loop power Selectable 24 V 10 or 28V 10 Resistance RTD Please refer to RTD specification table CH1 O to 400 Q 0 1mA 0 024 0 0035 0 03 0 0075 0 0 001 0 01 CH1 O to 400 Q 0 5mA 0 004 0 0025 0 008 0 003 0 0 001 OF CH
21. eneral Specifications Display Size 110 mm 4 3 in diagonal 480 x 800 pixels LCD Colour display with touch screen Languages English Default Chinese French German Italian Portuguese Russian Spanish Dutch Japanese Operating temperature 10 to 50 C 14 to 122 F Storage temperature 20 to 70 C 4 to 158 F Ingress Protection IP54 Humidity O to 90 RH Non condensing Shock Vibration BS EN 61010 2001 Def Stan 66 31 8 4 cat III 1 m Drop Tested EMC Electromagnetic compatibility BS EN 61326 1 2006 Electrical safety Electrical BS EN 61010 2001 Pressure safety Pressure Equipment Directive Class Sound Engineering Practice SEP Approved CE Marked Size L W H DPI 620 Genii only 183 x114 x 42 mm 7 2 x 4 5 x 1 7 in MC 620 G 265 x 114 x 64 mm 10 4 x 4 5 x 2 5 in PM 620 265 x 114 x 93 mm 10 4 x 4 5 x 3 7 in Weight DPI 620 Genii only 575 g 1 3 Ib battery included MC 620G only 640 g 1 4 Ib PM 620 only 100 g 0 2 Ib Power supply Lithium Polymer battery GE Part number 10620 Battery Capacity 5040 mAh minimum 5280 mAh typical Nominal voltage 3 7 V Charge temperature 0 to 40 C 32 to 104 F Discharge temperature 20 to 60 C 4 to 140 F Note For best battery performance keep the temperature less than 60 C 140 F Charge discharge cycles gt 500 gt 70 capacity Duration Measure functions CH1 1
22. erature range range shows correct resolution Measurement resolution 0 01 C F Simulation i 86 F resolution 0 1 C F for 1 year Cold Junction CJ Error maximum SC F C dl Range 10 to 30 C 50 to 86 F 0 2 C 0 4 F From To From To Add 0 01 C 0 02 F CJ Error ambient temperature i ESA on au san Zar ic cs change for ranges 10 to 10 C 30 to 50 C 500 00 700 00 932 00 1292 00 2 00 3 60 14 to 50 F 86 to 122 F 700 00 1200 00 1292 00 2192 00 1 50 2 70 1200 00 1820 00 2192 00 3308 00 1 00 1 80 E IEC 584 270 00 200 00 454 00 328 00 2 00 3 60 200 00 120 00 328 00 184 00 0 50 0 90 120 00 1000 00 184 00 1832 00 O25 0 45 J IEC 584 210 00 140 00 346 00 220 00 0 50 0 90 140 00 1200 00 220 00 2192 00 0 30 0 54 K IEC 584 270 00 220 00 454 00 364 00 4 00 1 20 220 00 160 00 364 00 256 00 1 00 1 80 160 00 60 00 256 00 76 00 0 50 0 90 60 00 800 00 76 00 1472 00 0 30 0 54 800 00 137000 1472 00 2498 00 0 50 0 90 L DIN 43710 200 00 100 00 328 00 148 00 0 40 072 100 00 900 00 148 00 1652 00 O25 0 45 N IEC 584 270 00 200 00 454 00 328 00 7 00 1260 200 00 40 00 328 00 40 00 1 00 1 80 40 00 1300 00 40 00 2372 00 0 40 O72 R IEC 584 50 00 360 00 58 00 680 00 3 00 5 40 360 00 1760 00 680 00 3200 00 1 00 1 80 S IEC 584 50 00 70 00 58 00 158 00 3 00 5 40 70 00 520 00 158 00 608 00 150 21
23. ples PM 620 DPI 620 G MC 620 G Pressure Module Carrier Securely attaches to the DPI 620 G when pressure measurement iS required PM620 Pressure Module 3 Druck Genii Re rangeable dual channel pressure measurement from 25 mbar 10 inH O to 1000 bar 15000 psi PV 62x G Pressure Station The DPI 620 G securely attaches to the pressure stations when pressure generation and measurement is required Re rangeable pressure measurement and generation from 25 mbar 10 inH O to 1000 bar 15000 psi DPI 620 Genii P N DPI620G This ultra compact electrical frequency and temperature calibrator and HART communicator provides simultaneous measurement and source capabilities for the setup testing and calibration of most types of process instruments including transmitters transducers gauges indicators switches proximity detectors counters RTDs thermocouples and valve positioners what s new in Genii compared to the old DPI 620 Smart phone technology touch display and new UI User Interface supporting gestures and swipes for a flatter menu structure and greater ease of use Completely new digital platform and modems to support HART and Fieldbus applications New DASHBOARD to quickly launch applications such as CALIBRATOR HART and SETUP with new applications including SCOPE for real time signal diagnostics TASK menu allows single touch configuration for common devices such as pressure and temperature tran
24. r system components including the DPI 620 G MC 620 G PM 620 modules test leads hose and adaptors Spare replacement lithium polymer rechargeable battery P N I0620 BATTERY Spare replacement battery for the DPI 620 G P N 10620 BATTERY is supplied as standard with all new DPI 620 G Battery charging station P N 10620 CHARGER This external battery charging station allows a spare battery to be charged independently of the DPI 620 G for minimum instrument down time Power is provided by the standard mains adaptor P N 10620 PSU A complete charge cycle takes approximately 6 5 hours Simultaneously the DPI 620 G can be connected via a USB cable to provide a top up charge full charge in 13 hours Spare replacement mains adaptor P N 10620 PSU A spare replacement universal mains adaptor for use with DPI 620 G and P N 10620 CHARGER Input voltage 100 to 240 VAC 50 60 Hz Mains socket adaptors are provided P N I0620 PSU is supplied as standard with all new DPI 620 G USB cable P N 10620 USB PC Connects the DPI 620 G to a PC IDOS to USB converter P N 10620 IDOS USB Allows connection of an IDOS universal pressure module to the DPI 620 G P N 10620 USB PC is also required to connect the converter to the DPI 620 G USB port USB to RS 232 cable P N 10620 USB RS232 Connects the DPI 620 G to an RS 232 interface PV 621 G 622 G 623 G and MC 620 G Accessorles Dirt moisture trap Prevents contamination of the PV 621 G
25. rature is less than 4 C 39 F the instrument must be fully drained and dry 0 to 90 relative humidity RH non condensing Def Stan 66 31 8 4 cat III Electromagnetic compatibility BS EN 61326 1 2006 Electrical BS EN 61010 2001 Pressure Equipment Directive Class Sound Engineering Practice SEP CE Marked Reservoir capacity 100 cm 6 1 in Fluid type Demineralised water or a mineral oil ISO viscosity grade lt 22 None If you attach a DPI 620 calibrator to make a pressure calibrator all the power comes from the DPI 620 calibrator Refer to user manual K0449 Druck DPI 620 Advanced modular calibrator K0458 Issue 1 EN English EN English K0458 Issue 1 10 11 K0458 Issue 1 EN English EN English K0458 Issue 1 12
26. re that the equipment is safe to use with the necessary media To prevent a dangerous release of pressure isolate and bleed the system before you disconnect a pressure connection To prevent a dangerous release of pressure make sure that all the related pipes hoses and equipment have the correct pressure rating are safe to use and are correctly attached Continued Standard equipment 5 Electrical If you use the DPI 620 calibrator with your pressure station warnings these warnings are also applicable To prevent electrical shocks or damage to the instrument do not connect more than 30V between the terminals or between the terminals and the ground earth This instrument uses a Lithium Polymer Li Polymer battery pack To prevent an explosion or fire do not short circuit do not disassemble keep it safe from damage e To prevent an explosion or fire use only the GE specified battery power supply and battery charger Cautions To prevent damage to the PM 620 module only use it within the specified pressure limit on the label To prevent damage to the instrument do not let dirt get into the pressure mechanism Clean the equipment before you attach it Before you start an operation or procedure in this publication make sure that you have the necessary skills if necessary with qualifications from an approved training establishment Follow good engineering practice at all times Marks and symbols on the
27. smitters transducers switches and valve positioners User configured tasks can be added to the library All first generation DPI 620 and the new Genii system components are fully interchangeable e g pressure stations pressure modules and all accessories Standard Dashboard Applications Calibrator One touch selection of common tasks e g P to for a pressure transmitter Highest accuracy for measuring sourcing and simulating electrical frequency temperature and pressure Simulate device inputs and measure outputs simultaneously up to 6 active channels Calculates errors between inputs outputs Pressure system generates 100 bar 1 500 psi pneumatic and 1000 bar 15 000 psi hydraulic pressures Interchangeable pressure modules from 25 mbar 1 inH O to 1 000 bar 15 000 psi Meter Easy to use Multi meter Take measurements test power supplies check continuity Scope Real time graphical analysis of pressure and electrical signals Advanced diagnostics and fault finding HART Communicator View change clone and store device configurations Work off line to create and change configurations Transfer device configurations to your PC Measure and source analogue variables without secondary calibration equipment No power during shutdown Genii provides 24 V Need a 230 ohm resistor Just select from the menu It s easy to upgrade Genii with free of charge software and latest DD library Technical Specifications DPI 620 Genii G
28. sphere Media NLH amp R NLH amp R Total 2 Compatible with stainless steel 20 C 2 C 0 to Soc uncertainty The reading can be referenced to ambient air to F 32 n F 2 DI pressure via a software feature of the DPI 620 for 1 year Genil allowing the same module to be Gauge Gauge Gauge O absolute and sealed gauge par dI a ie E DPI 620 Genii pressure resolution adjustable 4 to 7 0 025 10 inH 0 1 0 090 0 090 0 100 digits no confidence level Li K 2 0 07 1 1 0 025 0 030 0 047 0 2 5 1 0 020 0 027 0 045 0 35 9 2 0 020 0 025 0 044 0 10 2 0015 0 020 0 041 1 14 5t0 15 2 0 015 0 020 0 041 1to 2 14 5 to 30 2 00S 0 020 0 025 1t0 3 5 14 5 to 50 2 0 010 0 020 0 025 1to7 14 5 to 100 2 0 010 0 020 0 025 1to 10 14 5 to 150 2 0 005 0 020 0 025 1t0 20 14 5 to 300 2 0 005 0 020 0 025 0035 O to 500 2 0 005 0 020 0 1025 O to 70 O to 1000 2 0 005 0 020 0 025 O to 100 0191500 2 0 005 0 020 0 025 Oto 135 O to 2000 2 0 005 0 020 0 025 O to 200 O to 3000 2 0 005 0 020 0 025 Absolute Ranges referenced to vacuum Media NLH amp R NLH amp R NLH amp R NLH amp R Total uncertainty 20 C 2 C AKG 2246 0 to 50 C OSO 07 0 to 50 C 68 F 4 F MOORE 32 to122 F Be ome 32 to 122 F 24 hr 24 hr 24 hr 24 hr for 1 year Absolute Sealed Absolute Sealed Absolute Sealed o Gauge o Gauge nn Gauge
29. tes the assembled system including the DPI 620 G and PM 620 Modular system transit case P N 10620 CASE 4 A rigid transit case with wheels and an extendable handle Accommodates two PV 62X G pressure stations DPI 620 G MC 620 G and PM 620 modules with ample storage space for accessories Size 736 mm x 554 mm x 267 mm Weight 8 5 kg empty Pneumatic hose kit A high pressure pneumatic hose rated to 400 bar 5800 psi Tool less quick fit to the PV 621 G PV 622 G and MC 620 G pressure ports Terminated with a quick fit connector compatible with the test point adaptors supplied with the PV 62X G MC 620 G and the adaptor sets P N 10620 HOSE P1 1 metre pneumatic hose kit P N 10620 HOSE P2 2 metre pneumatic hose kit Hydraulic hose kit A high pressure hydraulic hose rated to 1000 bar 15000 psi Tool less quick fit to the PV 623 G and MC 620 G pressure ports Terminated with a quick fit connector compatible with the test point adaptors supplied with the PV 62X G MC 620 G and the adaptor sets P N 10620 HOSE H1 1 metre hydraulic hose kit P N 10620 HOSE H2 2 metre hydraulic hose kit Pressure adaptor set A set of test point adaptors to connect the tool less quick fit PV 62X G MC 620 G and the extension hoses to the device under test P N 10620 BSP G1 8 male and G male GY female G3 8 female and G female P N 10620 NPT 1 8 male and male female 3 8 female and 14 female P N 10620 MET 14 mm and 20
30. u want to use the hydraulic pressure station use this procedure to fill the reservoir Step Procedure Procedure 1 Use the applicable adaptor to To remove air from the pressure attach the device figure A3 mechanism wind the volume 9 2 Remove the hydraulic pressure adjuster through one full cycle release valve counterclockwise then clockwise Use the refill bottle to add the Seal the system and continue amp necessary hydraulic fluid but with the normal pressure leave a small air gap operation S3 2 Release the pressure Attach the device under test 1 ai Procedure Release the pressure Open the refill valve 1 turn then fully open 10 the pressure release valve 2 Use the applicable adaptor to attach the device figure A3 Note Fill the reservoir before you attach the device See figure A4 front cover S3 3 Hydraulic pressure operation Dea G F ere FY Step Procedure Procedure i Seal the system Open the refill valve 1 turn You now have full control to increase 10 2 Close the refill valve and then or decrease the pressure wind the volume adjuster fully 10 with the volume adjuster clockwise and counterclockwise 9 If you increase pressure and get until the pressure starts to to the limit of travel close the 10 increase refill valve again and wind the The counterclockwise operation refills volume adjuster fully the pressure mechanism without a
31. x to give the DPI 620 calibrator the necessary pressure measurement functionality They are fully interchangeable plug and play modules with no initial set up or user calibration PM 62 4 Overview K0458 Issue 1 EN English 2 Standard equipment 3 Safety General warnings Pressure warnings EN English KO458 Issue 1 These items are part of the standard equipment with a PV 62x pressure station Removable pressure adaptors G1 4 and 1 8 NPT PV 623 models only Refill bottle for hydraulic fluid Safety and quick reference guide CD with the user manual Before you use the instrument make sure that you read and understand all the related data This includes the applicable local safety procedures the user manual K0457 and the instructions for the accessories options equipment you are using it with AN WARNING It is dangerous to ignore the specified limits for the instrument or to use the instrument when it is not in its normal condition Use the applicable protection and obey all safety precautions Do not use the instrument in locations with explosive gas vapour or dust There is a risk of an explosion It is dangerous to attach an external source of pressure to a PV 62x series pressure station Use only the internal mechanisms to set and control the pressure in the pressure station Some liquid and gas mixtures are dangerous This includes mixtures that occur because of contamination Make su
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