MAraTON Power Box
Contents
1. DSUB37 male Pin X0 Comment 1 INHIBIT 16 INHIBIT 0 20 INHIBIT RETURN 16 INHIBIT RETURN 0 2 INHIBIT 17 INHIBIT 1 21 INHIBIT RETURN 17 INHIBIT RETURN 1 3 INHIBIT 18 INHIBIT 2 22 INHIBIT RETURN 18 INHIBIT RETURN 2 4 INHIBIT 19 INHIBIT 3 23 INHIBIT RETURN 19 INHIBIT RETURN 3 5 INHIBIT 20 INHIBIT 4 24 INHIBIT RETURN 20 INHIBIT RETURN 4 20 1 6 INHIBIT 21 INHIBIT 5 25 INHIBIT RETURN 21 INHIBIT RETURN 5 7 INHIBIT 22 INHIBIT 6 26 INHIBIT RETURN 22 INHIBIT RETURN 6 8 INHIBIT 23 INHIBIT 7 27 INHIBIT RETURN 23 INHIBIT RETURN 7 9 INHIBIT 24 INHIBIT 8 28 INHIBIT RETURN 24 INHIBIT RETURN 8 10 INHIBIT 25 INHIBIT 9 29 INHIBIT RETURN 25 INHIBIT RETURN 9 11 INHIBIT 26 INHIBIT 10 30 INHIBIT RETURN 26 INHIBIT RETURN 10 12 INHIBIT 27 INHIBIT 11 31 INHIBIT RETURN 27 INHIBIT RETURN 11 13 INHIBIT 28 INHIBIT 12 32 INHIBIT RETURN 28 INHIBIT RETURN 12 37 19 14 INHIBIT 29 INHIBIT 13 33 INHIBIT RETURN 29 INHIBIT RETURN 13 15 INHIBIT 30 INHIBIT 14 34 INHIBIT RETURN 30 INHIBIT RETURN 14 16 INHIBIT 31 INHIBIT 15 35 INHIBIT RETURN 31 INHIBIT RETURN 15 17 NC NC reserved 36 NC NC reserved 18 NC NC reserved 37 NC NC reserved 19 NC NC reserved Table 10 Inhibit Connector Pin Assignment 21 March 2012 16 01695 A0 7 Power Box Data Sheet 3U box with max 6 power modules Input Rated Input Voltage Rated Input Current Output Insulation SELF2. 8 Return 16 PRM 3 N ou 3 re Na VAL K1 63H2 gt le N T LP po i 1 li 385VDC 4 8 Return PRM 2 PET AC Input 2 Q 90 265 VAC 63 la 1 Bi A 385VDC a 8 PRM 1 fa Return FEI TRO AC Input 1 20 90 265 KT G3MZ L i gt sI KA 3S Figure 2 2 4U Primary Rectifier Power Bin fox six Primary Rectifier Modules apis Jaddn The conductor cross section is max 2 5 mm PR Modules are plugged to a six fold rear plug screw terminal combination The terminals are foreseen for wire cross section of For different paralleled DC outputs the version OPFCO OOOP without integrated circuit breaker is available In that case the AC inputs of the paralleled PR Modules have to be the max 2 5mm same phasing Otherwise a short circuit occurs 21 March 2012 01695 0 3 MAraTON Power Box The MAraTON Power Box uses the 385 VDC of the Primary Rectifier and generates up to 8 independent low voltage quasi floating output voltages Referring to the ground reference VME LOGIC GND pin 30 of the 37 pin D Sub connector the maximal floating voltage for proper regulation should not exceed 10V MAraTON Power Box Input 385 V DC 11 A CAN Bus Output Up to 8 quasi floating channels Figure 3 1 MAraTON Power Box Voltage
3. 385 V DC 10V 11A CE EN 60950 ISO 380 VDE 0805 UL 1950 C22 2 950 Regulation fast remote sense circuit short sensed distance sense connected to output at the MARA power bin Static MDC M 2 8 V 30 60 lt 15 MDC M other voltages lt 0 05 Dynamic 0 5 2 8 lt 100 mV wire other 0 7 96 Recovery Time MDC M 2 8V 1 0 2 ms 0 1 0 5 ms MDC M 5 16V 7 24V 1 0 0 ms 0 1 1 0 ms MDC M 30 60V 196 0 5 ms 0 1 1 0 ms Conditions 100 load full mains range 100 load full DC input range 50 Yo 75 load change 50 Yo 75 load change 50 90 75 load change 50 90 75 load change 50 75 load change Current slope 1000A ms 20mF per 100A parallel to load Regulation slow remote sense circuit long sensed distance Static Dynamic Recovery Time 40m wire 5V at load side lt 2 21 March 2012 MDC M 2 8V 30 60V 15 mV Other 0 05 90 100 load full mains range 100 load full mains range Dynamic deviation depends on current slope resp filter capacitors at load side only 30m cable to load 0 3mF capacitance at load side 1V drop at nominal load 10 90 load change with 3ms slope 50A output 13 33A ms leads to less than 10 temporary output voltage deviation MDC 2 7V 2 8V 1020 15 ms 190 25 ms Other 1020 15 ms 190 33 ms 17 50 90 75
4. MAraTON Power Supply System Technical Manual 21 March 2012 1 01695 A0 General Remarks The only purpose of this manual is a description of the product It must not be interpreted as a declaration of conformity for this product including the product and software W Ie Ne R revises this product and manual without notice Differences of the description in manual and product are possible W Ie Ne R excludes completely any liability for loss of profits loss of business loss of use or data interrupt of business or for indirect special incidental or consequential damages of any kind even if W Ie Ne R has been advises of the possibility of such damages arising from any defect or error in this manual or product Any use of the product which may influence health of human beings requires the express written permission of W Ie Ne R Products mentioned in this manual are mentioned for identification purposes only Product names appearing in this manual may or may not be registered trademarks or copyrights of their respective companies No part of this product including the product and the software may be reproduced transmitted transcribed stored in a retrieval system or translated into any language in any form by any means with the express written permission of W Ie NE R Control Cabinet In the context of this user manual the control cabinet must fulfill the requirements on fire protective enclosures according t
5. Control Connector Input The power inhibit input POWER is provided to force all outputs to be switched off The default configuration is e connected to GND Power outputs disabled e floating Power outputs may be enabled by the remote control DSUB15 female Pin Signal Comment 8 NC reserved 15 NC reserved T NC reserved 14 5V INTERLOCK reserved 15 8 6 reserved 18 GLOBAL TRIPOFF DISABLE reserved 3 NC reserved 12 INTERLOCK_RETURN reserved 4 GND Ground of the aux supply connected to DGND 11 CAN H reserved 9 1 3 INHIBIT Inhibit input 10 CAN L reserved 2 NC reserved 9 CAN GND reserved 1 reserved Table 2 Control Connector Pin Assignment This default configuration can be changed with the RS232 configuration software see manual 00461 A0 21 March 2012 7 01695 0 Configuration Flags 6 6 o x Plug amp Play Checking Enabled Plug amp Play Voltage Change allowed INHIBIT complement HIGH power off TIN ed Iv INHIBIT is a digital input only iv TRIP OFF DISABLE is a digital input only MANUAL SYSRESET is a digital input only INTERLOCK MAIN SWITCH is a digital input only Stand By Channel Temperature is Voltage Input UO u4 TTA Ul US 1s Fu2 us FI2 rus E VT7 Cancel Figure 3 4 Programming of the Control Connector Behavior The signals shall be connected
6. Tables Table 1 High Voltage DC Input Connector Pin Assignment 6 Table 2 Control Connector Pin 4 00 1 1 7 Table 3 CAN Transmission Speed 9 Table 4 Power Supply Adjustment with the Rotary Switches 10 Table 5 Sense Connection Jumper 13 Table 6 Status LED Jumper 0 13 Table 7 ON J mper 13 Table 8 Bin RS232 Connector Pin 14 Table 9 Bin CAN Connector Pin 14 Table 10 Inhibit Connector Pin 16 21 March 2012 v 01695 A0 General Information Features A MAraTON Magnetism Tolerant New e up to 8 independent quasi floating Power supply system is a distributed power outputs gt 3 kW DC output power supply designed to provide up to 810W 385VDC input voltage high current channels at magnetic A 3 6 kW water cooled uncamen e Fully controlled adjustable trip levels lt offers up to 8 channels in a 3U high box e Adjustable voltages current limits and Dynamic behavior adjustable by internal OVP trip levels jumper long or short sensed distance
7. current limit and the supervision limits minimum and maximum sense voltage maximum current can be programmed for each channel independently via CAN bus A global INHIBIT input allows to disable all outputs with just one signal 21 March 2012 5 01695 0 3 1 Figure 3 2 Power Box Front Figure 3 3 Power Box Rear Side Power Output Connections High Voltage DC Input The DC input connections are made with the Amphenol circular connector series ECTA 133 standard polarization 0 rotation between insert and shell We recommend the mating plug 1331 M 303 FS with the backshell 1330 3 PESI DC Input 21 March 2012 Pin Signal Comment 1 385 V DC Power Input There is a bridge rectifier inside so exchange of 2 385 V Return the polarity does not harm PE Protective Earth Safety Ground Table 1 High Voltage DC Input Connector Pin Assignment 6 01695 A0 3 2 Water Cooling Connection 3 3 3 4 The water connections are made with quick couplings series LC 6 4 mm from Colder Products Company CPC We recommend an elbow mating plug with shutoff e g LCD230 04 Consider that water inlet and water outlet are not exchangeable The safety valve may not be readjusted by the customer Main Switch The green illuminated switch works as a global inhibit input e 0 Power outputs disabled e I Switch is lighting power outputs may be enabled by the remote control
8. load change 50 75 load change 01695 A0 DC Output Characteristics Sense compensation range Regulation mode Floating range Noise and ripple Conditions at the load Emission Immunity Operating temperature Storage Temperature Temp Coefficient Stability constant conditions Current limiting Status control DC Off trip off Efficiency pro Module M T B F cooled by Water 30 inflow Forced Air 30 entrance 21 March 2012 Limited to 10V or nominal voltage whichever is lower The voltage at the sense connection point is regulated min 10V Voltage lt 8 V lt 10 mVpp 0 5 m wire 0 20 MHz Voltage gt 8 V 15 mVpp lt 3 mVpp 10 m wire 0 300 MHz 1 5 mV gus Parallel X 330uF and ceramic 100nF HF conducting to case Y each line CE EN 50081 1 EN 55 022 B CE EN 50082 1 or 2 10 C 40 C C 85 C cooling water must be completely removed else 3 C 85 C lt 0 2 10K 5mV or 0 1 within 24 h 25mV or 0 3 within 6 months Programmable via CAN bus Processed in external Remote Controller Tripping global group or channel wise programmable after overload overheat overvoltage undervoltage 65 2V 81 25V 85 SIN 87 gt 12V 90 gt 48V at nominal input voltage Conditions DC output with 80 efficiency 600W internal power dissipation WORST CASE ca 120 000
9. 4 3 1996 A1 1998 A2 2001 EN 61 000 4 4 1995 A1 2001 EN 61 000 4 5 1995 A1 2001 EN 61 000 4 11 1994 A1 2000 EN 61 000 4 2 1995 A1 1998 A2 2001 Niederspannungsrichtlinie low voltage directive St raussendung EMA RF emission St rspannung conducted noise Storfeldstirke radiated noise Oberschwingungen harmonics Spannungsschwankungen flicker Storfestigkeit EMB immunity HF Einstromung injected HF currents HF Felder radiated HF fields incl 900MHz Burst Surge Spannungs Variationen voltage variations ESD Conditions This unit is not a final product and is foreseen for use inside a closed cabinet The supplying of loads over long distances gt 3m needs possibly additional RF rejection hardware to get in conformity of the definition Name and signature of authorized person Place and Date Juergen Baus Techn Director Mai 2008 21 March 2012 iii 01695 A0 Contents Declaration of Conformity sicsccssiscsccsescssessssssssesentesesonssootesssavsesnsssoosesessetesnsicnosesssentedesedosess iii T General enc ota nti nln e ota enna Onn teas 1 2 Primary e eie 3 S MATATON POwWer BOX ee oust Betas dwan ua ib dote ran e dodo siye 5 3 1L High Voltage DC eren poenae phun erre Pe nena 6 3 2 Water Cooling Connectio
10. 8 Serial Data In and Pin 2 or 7 Status Output 9 Pin DSUB Connect a LED between Pin 3 Serial Data Out and Pin 1 or 6 21 March 2012 9 01695 0 3 8 Control of the Power Supply by the Main Switch Use mains switch at the rear side to start the power supply Also this optional rocker switch acts as a DC on off switch and doesn t disconnect mains from the unit 4 Power Supply Adjustments All output voltages can be adjusted manually via the two rotary switches situated on the power supply top 1 the 1 rotary switch selects the function which has to be adjust 2 the 2 rotary switch will change the settings when turned right left Channel selection 0 Uo 7 U7 C A D CANbus Adjustment O Mode Function Selection Adjust Voltage of U0 U7 CAN Address low Bit 0 3 CAN Address high Bit 4 6 CAN General Call Address low Bit 0 3 CAN General Call Address high Bit 4 6 CAN Transmission Speed Index Table 4 Power Supply Adjustment with the Rotary Switches To change the CAN Bus parameters the following sequence is recommended Example address 58 0x3A general call address 127 Ox7F transmission speed index 1 1 Setthe MODE to A 2 Setthe ADJUST to the low address value A 3 Setthe MODE to B 4 Set the ADJUST to the high address value 3 5 Set the MODE to 21 March 2012 10 01695 A0 6 7 8 9 Set the ADJUST
11. Earth Safety After connecting the Power box to the mains the mains input module is powered permanently Filter and storage capacitors of the power factor correction module are charged with about 400VDC Any DC On Signal as well as a power switch at control board if any installed operates as a low voltage DC on off switch only and not as a mains breaker Therefore it becomes dangerous if the box cover is open In this case a lot of components on high voltage potential get touchable Before starting any kind of work inside the power box remove the unit from mains and wait a couple of minutes with your activities Discharge the primary DC Filter capacitors by use of a well isolated 22 ohm 10W resistor We recommend in case of any malfunction to send the power box to Wiener or to one of our representative for service 21 March 2012 ii 01695 A0 Declaration of Conformity Low Voltage Directive 73 23 EEC and EMC Directive Art 10 1 of 89 336 EEC W IC NC R Plein amp Baus GmbH declare under our own responsibility that the product MAraTON Power Supply System Items 0M01 0M02 0M05 OPFC is in accordance with the following standards or standardized documents EN 60 950 1 2001 Corr 2004 09 EN 61 000 6 3 2001 EN 55 022 1998 Corr 2001 A1 2000 B EN 55 022 1998 Corr 2001 A1 2000 KI B EN 61 000 3 2 2001 EN 61 000 3 3 1995 1997 A1 2001 EN 61 000 6 2 2001 EN 61 000 4 6 1996 A1 2001 EN 61 000
12. h put through gt 501 h for lt 10 C DT of cooling water Minimum differential pressure gt 0 5 bar abs max pressure 15bar 90 000 h put through gt 153m3 h for lt 15 C DT of cooling air ambient air pressure 1 bar Adequate airflow is roughly 1 4m s Values for air cooled units are valid for new ones Abrasive dust corrosion etc can limiting the heat transfer to the cooling air during lifetime Higher operating temperature is the consequence Increasing of internal temperater at the most critical points of 10 C 18 01695 A0 will reduce the MTBF by 5096 Lower operating temperatures will increase the MTBF accordingly independent of cooling medium Construction 3 U box with extraction max 6 modules up to 3 kW 3 6kW features lever output power Accessories Connections plugs 24 female pins 80A parallel used for higher currents 3 x 9pin Sub D for sensing each for 4 channels Dimensions w h d 434 mm x 132 mm x 325 mm Weight 31 5 kg Accessories 19 Power Bin for plug in MAraTON power supplies 18 power contacts with M6 MS threated bolts and sense terminals at rear side 21 March 2012 19 01695 A0 8 Primary Rectifier Data Sheet Mains Input AC Input CE power fact 0 98 Inrush current cold unit Input protection Power Output converter 230VAC input Regulation Output ripple frequency RF rejection Output protection overload Dimensions Weight Mod
13. to the low G Call address value F Set the MODE to D Set the ADJUST to the high G Call address value 7 Set the MODE to E 10 Set the ADJUST to the speed index 1 11 Set MODE to F park position 5 The Power Bin For easy exchange of the MAraTON Power Box the special bin is provided The low voltage high current cabling is connected to M8 pin 1 9 and 12 and M6 pin 10 11 and 13 18 threaded bolts MULTICONTACT Sense Connection Figure 5 1 Power Bin Pin Assignment 21 March 2012 11 01695 A0 Temperature Probes Sense Connection STATUS LED Figure 5 2 Sense Connection Connectors 51 Temperature Probes Up to 8 temperature probes Silicon sensor KTY81 110 may be connected to the TO TOR T7 T7R terminals 5 2 Sense Connection The sense lines terminal U0 U0 U7 U7 must be connected to the power output lines at the load for propper regulation The sense difference amplifiers of all power modules are connected to a common auxiliary power supply This amplifiers have a specific measurement range input common mode and it must be satisfied that all sense voltages remain inside this common mode operating range To achive this either the positive or negative sense line of each channel must be connected to the digital ground DG This connection can be made by setting a jumper at the 3 pin jumper posts DGO DG7 21 March 2012 12 01695 A
14. 0 5 3 5 4 e Negative sense line connected to digital ground e e Positive sense line connected to digital ground Table 5 Sense Connection Jumper Settings Status LED The green STATUS LED displays the status of the power supply e OFF Power is off e ON Power is on e BLINKING Failure The status line of the power supply is shared with the serial RS232 communication The functionallity is selected with the C LED jumper C LED e RS232 communication active LED unused e e LED active no RS232 communication possible Table 6 Status LED Jumper Settings ON Jumper It is possible to switch the power supply on without remote control The power on line of the power supply is shared with the serial RS232 communication The functionallity is selected with the ON jumper ON ee RS232 communication active e POWER ON no RS232 communication Table 7 ON Jumper Settings 21 March 2012 13 01695 0 5 5 RS232 DSUB female Pin Signal Comment 1 NC reserved 6 NC reserved 1 6 2 TXD TXD output of the power supply 7 reserved 3 RXD RXD input of the power supply 9 8 NC reserved 5 4 NC reserved 9 NC reserved S GND GND Table 8 Bin RS232 Connector Pin Assignment 5 6 CAN DS
15. UB male Pin Signal Comment 1 NC reserved 6 NC reserved 1 2 CAN L CAN bus LOW signal 6 7 CANH CAN bus HIGH signal 3 CAN GND CAN bus GND q 8 NC reserved 5 4 NC reserved 9 NC reserved 5 reserved Table 9 Bin CAN Connector Pin Assignment 21 March 2012 14 01695 A0 6 Output Register Optional This is a special option designed for the CERN CMS experiment In addition of the elements of the standard sense connection board this circuit provides 32 quasi floating digital outputs which can be set via CAN bus FROM LOGIC BC857C E l el 5 60k 0 125W 2 70k 0 125W C NeT R1 100K 0 125W D1 BZX83C4V7 BC847C 10 0k 0 125W L RETURN R3 INHIBIT RETURN is connected to the 15VAUX RETURN by the sense return lines Figure 6 1 Output Register Schematic one of 32 The 15VAUX RETURN of the auxiliary power supply is connected to the digital ground DG inside of the power supply For the functionallity of this circuit it is essential to connect the sense lines with the digital ground too see 5 2 Sense Connection on page 12 2 March 2012 15 01695 A0 1 R T2 T3R T3 TAR T4 TSR 5 T6R T6 7 T7 Temperature Probes Sense Connection DG4 065 5 6 567 STATUS LED ale m Bj Figure 6 2 Output Register Connectors
16. by an isolated contact e g relays and must not be connected to other potentials 3 5 Connection of a Personal Computer Equipment A PC running Windows the control program and a simple adapter This RS232 connection is intended for setup and repair operation and should not be used for permanent monitoring during normal operation 9 Pin DSUB female 9 Pin DSUB male PL 500 F8 PC 1 KQ n B KQ g 100nF Figure 3 5 Connection of a Personal Computer 21 March 2012 8 01695 A0 Note If you use Pin 3 and 8 for a serial connection to a computer you can t use this pins any more for the Remote On and Status Out functions and you can neither connect the power supply to an alphanumeric control panel see below 4 nor operate with remote on off see below 3 3 6 Control via CAN Bus The CAN Bus Signals are provided on the 9 Pin DSUB of the power supply This pinning is NOT identical to the 9 pin DSUB of the power bin CAN H Pin 5 CAN L Pin9 CAN GND Pin4 The software protocol is described in a separate document Part No 00183 0 Mbit s high speed needs termination 125 kbit s low speed 6 1 L300m sOkbit O 8 em Okis 7 9 10 Om skms O Table 3 CAN Transmission Speed Index 3 7 Control of the Power Supply without PC There is a remote on off input and a status output function Remote On 9 Pin DSUB Close a make contact or switch between Pin
17. e voltage variations 0 50 C without derating storage 30 C 85 C better than 95 Yo 40 ambient ca 100 000 h 40 C ambient ca 65 000 h 25 ambient gt 85000h 20 01695 A0 9 Appendix A Ordering Information 9 1 Power Box The power boxes can be classified into four categories which define the most significant part of the ordering number With magnetic screening 120 mT external field Standard Output Register Option Air Cooled 0 01 0 01 Water Cooled 0 02 0M02 xxxxR Without magnetic screening Standard Output Register Option Water Cooled 0 05 OMO5 xxxxR The right side of the ordering number is not descriptive it is randomly assigned to the requested module amp options configuration Up to six power modules may be used inside of one power box The following modules are possible Module Type Channels per Optimal Voltage Peak Output Continuous Module Range Current Output Power MDC 2 2V 7 8 2 55A 2 300W MDC 2 5 7 15 16V 2 22 2 300W MDC 2 9v 2 30A 2 270W MDC 2 TV 24V 2 11 5A 2 250W MDC 2 30V 60V 2 6 6A 2 300W The MDC 7V and MDC 9V are available with the special maximum voltage ensured option With this option the modules are designed in a way that even in the worst case electronic regulation and protection fails and the PWM generat
18. es it s maximum duty cycle the output voltage does not rise Please contact WIENER for more details All power modules can be ordered with different sense regulation characteristics 2 March 2012 21 01695 0 e Fast Fastest regulation but may be instable if connected to cables longer than 1 m e Moderate This is the standard configuration for cable length up to 30 m e Slow This is used for much longer cables Available Power Bins Ordering Number Power Bin MARA 3U 0 15 1200 Power Bin MARA 6U for two power boxes 0B14 2400 9 2 Primary Rectifier Ordering Number Primary Rectifier Module PFC OPFC 0001 Power Bin for 6 PFC Modules 0B07 0001 21 March 2012 22 01695 A0 10 Appendix A Recommended Cable Specification 10 1 400V DC Cabling Primary Rectifier MAraTON The cable selections are based on max 10V voltage drop at the cable at max current of 10A total cable resistance lt 1 maximum number of wires LAPP part no LAPP part no length cross section not halogen free halogen free 40m 2x 1 5 mm 1135 902 2X1 5 0035 067 2X1 5 65 m 2x 2 5 mm 1135 402 2X2 5 80 4 1 5 mm 211135904 4 2 5 0035 070 461 5 wires in parallel standard cable only with gn ye color 105 m 2x4mm 1135 502 2 4 0 130 m 4 x 25 mm 211135 404 462 5 0035 090 462 5 wires in parallel standard cable only standard cable only available wi
19. mains connection Another solution is to connect each two modules in parallel and connect the three groups in a star connection to a 400V 230V mains The central point conductor must be provided The screw terminal connections of the high voltage DC outputs may not be connected in parallel Each output shall be routed to one or max two in a low power configuration Power Box Before working at the terminals the power mains to which the device is connected must be absolutely reliable switched off or disconnected The DC output terminals are connected to hazardous voltage After disconnecting the mains the capacitors connected to the DC outputs must be discharged by a well isolated resistor 22 Ohm 10 Watt 21 March 2012 3 01695 A0 N PE Ground Bolt E uL 385VDC 3 8 Return IT PRM 6 9 25 FETORO AC Input 6 la 90 265VAC 17 63 5 L le LM NEN joj LA 385VDC 8 Return 16 PRM 5 POBO AC In l 90 2 VAC 11 63 2 L gt la o sa LEA EU TSS SE PS E cxx 10 9 IB 385VDQ 1 8 Return lea PRM 4 lI ui 58 C la A ke G 17 a E LL e _ 385VDC
20. n ss cssscesssscssssessescesessecsessoessessescesessesesseesescesseseeccsoss 7 3 3 Main Switch cscsscssccsscescessesseessessessecosesnasseesseessessassesesesseseesesessesseessesesescs 7 3 4 Control Connector oen epo pa ssnonsensnossoosssoonssyunvoossosevasinesonsssasnsooasv ssys 7 3 5 Connection of a Personal Computer sssesssssssssesssscesessccesssoescessescesesceceseeseso 8 3 6 Control via CAN BUs sssssessessessscssesseesscessessesseessessessesesessesseesseessessessessseseses 9 3 7 Control of the Power Supply without PC sssssesssesssesssessseosssossscoesesesecesesses 9 3 8 Control of the Power Supply by the Main Switch ssesessessvesesesesessess 10 4 Power Supply 10 5 The Power on AE 11 5 1 Temperature Probes isisnccseccsiessessssccssoascessesssnncssensecscessssacssonsessentedencessececssecsssesncssasezests 12 5 2 Sense CONNectiON esssrssscescescesscessessessesesessasseeoseesseseessesesessesseseseeseeseesseessesses 12 5 3 Status b 13 LX Nene 13 SIS MADE 14 KH OL CAN erp S 14 6 Output Register Optional scesero a i nennen nennen rennen enne enne 15 Power Box Data Sheet 4 bene die rere ete eoe e don a Eee shee da ee 17 8 Primary Rectifier Data 5heet eh sheet tetti ER AE E E e d sea
21. o EN 60950 IEC 60950 UL 60950 All devices are intended for operation in control cabinets or in closed areas The LAN connection and all wire connections between the different system parts must be done via shielded cable with conductive connector shells which are fixed with screws Furthermore an additional fire protective enclosure is required which must not affect proper air circulation Mains Voltage and Connection The Power supplies are equipped with a World mains input rated voltage range 100 240 VAC frequency 50 60 Hz rated current 16 A Before connecting to the mains please double check correspondence This is a permanently connected equipment Mains input connection at the power supply primary rectifier is done with screw terminals A combined circuit breaker main switch 16A at maximum operating temperature is included Before working at the terminals the power mains to which the device shall be connected must be absolutely reliable switched off or disconnected 21 March 2012 1 01695 0 The DC output terminals are connected to hazardous voltage After disconnecting the mains the capacitors connected to the DC outputs must be discharged by a well isolated resistor 22 Ohm 10 Watt Terminal Label Color of the Wire Positive DC Output ___ Negative DC Output PE Protective Barth green yellow Lo Phase black or brown N Return Neutral blue Connection to
22. s 20 9 Appendix A Ordering Information eene en rennen rennen 21 DV Power BOX EN 21 92 Primary ne seke seve fo Ge aa Fe Vo 22 10 Appendix A Recommended Cable 2 410 23 10 1 400V DC Cabling Primary Rectifier MAraTON ccssccsessccessessescesesseco 23 21 March 2012 iv 01695 A0 Figures Figure 1 1 MARATON System 2 Figure 2 15 Primary ROGCUTION sea kl 3 Figure 2 2 4U Primary Rectifier Power Bin fox six Primary Rectifier Modules 4 Figure 3 1 MAraTON Power NN No 5 Figure 3 2 Power Box FIO LLE E a 6 Figure 3 3 Power Box Rear Side Power Output Connections 6 Figure 3 4 Programming of the Control Connector Behavior 8 Figure 3 5 Connection of a Personal 8 Figure 5 1 Power Bin Pin Assignment irr e te t eye Rx 11 Figure 5 2 Sense Connection 12 Figure 6 1 Output Register Schematic one of 32 15 Figure 6 2 Output Register 4 4 15 Figure 10 1 HV DG Wiring epe nett 23
23. s to loads e Extremely low noise and ripple e CE conform EN 50 081 82 part 2 or 1 safety in accordance with EN 60 950 e 385V DC input for low cross section cabling e CAN Bus e Water cooled recommended or by forced air 21 March 2012 1 01695 A0 The power supply system is consisting of two main components e Primary Rectifier e Power Box MAraTON System Overview Mains Input CAN Bus Safe Environment Hostile Environment Figure 1 1 MARATON System Overview The Primary Rectifier is operating at locations with standard industrial conditions Safe Environment The Power Box is located near to the electronics which shall be supplied and is capable to operate in a Hostile Environment strong magnetic field The distance between the DC DC Converter and the other components may be up to 120 m 21 March 2012 2 01695 A0 2 Primary Rectifier This module converts the standard mains voltage 100 V 230 V AC 16 A to a regulated DC voltage nominal 385 V There is no galvanic isolation Up to 6 Primary Rectifiers can be plugged into one Primary Rectifier Bin Primary Rectifier Bin Input 230 400 V AC 3 Phase max 32A max 22 kW Output 385V DC 6 fold 9 A 21 kW Figure 2 1 Primary Rectifier The screw terminal connections to the mains are separate for each Primary Rectifier So it is possible to connect all 6 inputs in parallel to a 230V 96A
24. th gn ye color available with gn ye color 160 m 2x6mm 1135 602 2 6 0 up to 1 5m up to 160 m up to 1 5m unscreened screened unscreened Patch N Patch Pannel Pannel Safety Earth Figure 10 1 HV DC Wiring 1 OLFLEX CLASSIC 110 CY 300 500 V Datasheet http www lappkabel de webkatalog katalog cfm cmd show produkt details amp produkt id 10016 2 OLFLEX CLASSIC 110 300 500 V Datasheet http www lappkabel de webkatalog katalog cfm cmd show produkt details amp produkt id 10035 21 March 2012 23 01695 0
25. ule connectors voltage 50Hz EMC Compatibility RFI Rejection EMC Filter EMA EN 61 000 6 3 2001 EN 55 022 1998 Corr 2001 A1 2000 Class B EN 55 022 1998 Corr 2001 A1 2000 Class EN 61 000 3 2 2001 EN 61 000 3 3 1995 HCorr 1997 A1 2001 EMB EN 61 000 6 2 2001 EN 61 000 4 6 1996 A1 2001 EN 61 000 4 3 1996 A1 1998 2 2001 EN 61 000 4 4 1995 A1 2001 EN 61 000 4 5 1995 A1 2001 EN 61 000 4 11 1994 A1 2000 EN 61 000 4 2 1995 A1 1998 A2 2001 ESD Operation temperature Efficiency MTBF electronics integrated fan 2 March 2012 100 240V AC 16A 10 20A peak 47 63Hz limited by soft start circuit to 110 of nominal current Circuit breaker with 20A thermal overload protection 16 A at maximum operating temperature included 385 V DC SV matched for MARATON DC DC continuously 9A 3500W nominal 4 4kW peak 190 deviation 190 deviation 1 10V 94 126Hz double mains Load 10 9096 Mains 10 90 Load 10 90 EN 55 022 Class B Input and Output current limiting for booster circuits 90 cut off temperature 4U x 14 PU width acc to IEC 60297 450 mm deep 4 7 kg 2mm pin socket diameter max ratings 25A up to 50 C 500V 2 2kV test PE Ground pins outfitted as leading pin Separate Input and Output RF emission conducted noise radiated noise harmonics flicker immunity injected HF currents radiated HF fields incl 90OMHz Burst Surg
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