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COMBI-KETTLE

1. M 52 Water GONE OOPS c nern rent Herner 55 Icebank connections C3 OPTION u een 56 Water connection and quality requirements 56 Optional twin water connection T for soft water 56 Extreme Water conditoris concret rer vacet EHE PARC arena 56 Neal cw TRUE REL 57 OthierqnStallatons vectes actes tur tc c NL ELO ER 57 Procedures after installation tenete tennis 57 Adjusting TNG TUG sss ccena ci teer cott nectit tta fec cte tee t e tede hated dieto ett reed 57 Fastening the mixer motor cover box First RUriand teS Ingenti ditte e tdt dieto tdt ate detta ditat FING the stearm generator a e nannte iere aue Meee eim pnm iiti Checking the safety block Adjustments programming Scu A Combination of machines Adjustment instructions Setting customer specific parameters sssssssssssee ettet Customer specific parameters settings and factory presets Troubleshooting rrr cone qnt acta Reti imi tat ess rest c EE ERE e ee renta Technical spechhications 5 5 2 acini tiet AE AAA AA Rev 1 0 PROVENO E 8 1 2013 Rev 1 0 metos General 1 General PROVENO E 8 1 2013 Rev 1 0 Carefully read the instructions in this manual as they contain important information regarding proper efficient and safe installation use and maintenance of the appliance Keep this manual in a safe place for eventual use by other operators of the appliance The installation
2. Select the mixing function Message 15 appears on the mixer display D Start the mixer You can adjust the mixing speed with the central dial while the mixer display is blinking Changing the speed D When the mixer is running press the start pause button once Qo Select the speed 15 140 rev min with the central dial NOTE You cannot change the mixing speed if a mixing program P1 P6 or CLN is in operation However it is also possible to start power mixing when a mixing programs is running see Power mixing during mixing Auto reverse function When the mixer is running press the mixer button once A rotating symbol appears on the left hand side of the display and the mixer is auto reversing Power mixing during mixing dp When the mixer is running press and keep pressed the mixer button A rotating symbol appears on the whole display Power mixing is heavy auto reverse mixing which continues as long as the button is held down Power mixing can be used whenever the mixer is running also during the pre set mixing programs Make sure before using power mixing that possible splashes of food do not cause any danger to safety at work Operation instructions PROVENO E 8 1 2013 Rev 1 0 Pre set mixing programs P1 P6 Select the mixing function Message 15 appears on the mixing display D Select the desired mixing program P1 P6 D Start the mixing program The display show
3. If the control pillar front plate 1 is in place it must be first detached by opening two screws 4 at the lower section of the plate Detach the rear cover plate 3 by opening the screws 4 metos o 52 Installation PROVENO E 8 1 2013 Rev 1 0 EE au 2eo09929 1 Supply cable 2 Lead through plate 3 Cable bushing 4 Mains switch 5 Nand PE terminals Detach the lead through plate 2 from the pillar Slip the supply cable 1 through the cable bushing 3 of the lead through plate and upwards via the lead through of the electrical box behind the mains switch 4 to the top terminals Connect the phase wires of the cable to the mains switch and N and PE cables 5 to the terminal blocks After that check phase order to make sure that the mixer and tilting motors rotate in the correct direction Close the lid and safety grid of the combi kettle but do not put the cover of the safety grid on Gp Turn the mains switch to position and switch the combi kettle on with the ON OFF switch D Start the mixer by first pressing the mixing function button and after that the mixer start button The mixer should rotate clockwise amp Stop the mixer by pressing the red STOP button On hydraulically tilted Proveno 200 300 and 400 combi kettles you still have to check the rotation direc tion of the hydraulic pump motor HO Open the kettle lid and tilt the kettle by pressing the tilting button The correct
4. The kettle is not returned to an upright position Press the tilting reverse button until the kettle is to after tilting the temperature display shows a tally horizontal and the temperature display shows an PoS signal n signal Electric kettle Not enough water in the steam Check that the shut off valve of the water supply line generator the two red error lights on the cont is in the OPEN position rol panel are illuminated Steam kettle The shut off valve of the steam Open the valve input is closed Other technical fault Contact qualified technical personnel Electric kettle Too much water in the steam Check the water level of the steam generator accor generator ding to the instructions by opening the emptying valve Steam kettle Condensate water gathered in Remove the condensate by opening the emptying thesteam jacket has not been emptied valve which is in the steam jacket Re The steam jacket of a kettle equipped with a move the chilling water by opening the emptying manual cooling system C1 is full of cooling valve electric or the emptying valve for condensate water which has not been emptied eam There is air in the steam jacket which does he air does not exit through the automatic vacuum flow out because the automatic vacuum valve valve contact qualified technical personnel does not function One of the fuses in the main fuse box is Change excite the fuse blown triggered 1 The forced 1 2 power
5. metos COMBI KETTLE PROVENO E Type 40 I 60 I 80 I 100 I 150 I 200 I 300 I 400 I Accessories MIXER MANUAL COOLING AUTOMATIC COOLING ICEBANK COOLING AUTOMATIC WATER FILLING EASYRUN 1 1 PROGRAMMING 4222150 4222152 4222154 4222156 4222158 4222160 4222162 4222164 Installation and Operation Manual S N 10911210170030 Valid from 17 10 2012 Rev 1 0 Original instructions Rev 1 0 PROVENO E 8 1 2013 TABLE OF CONTENTS 1 Generals eiserne teen na ern ee EU EM 5 4 Symbols used in the manual treten tentis 5 12 Symbols used on the appliance nnne niens 5 13 Checking the relationship of the appliance and the manual 5 13 1 Provena combi kettle versions nennen ni 6 2 Safety Instructions ocssssiientenistrsase iainekn dne ANA KEN AR ARKA AKER E 11 2 1 CIC cR I 1 2 2 Construction of the combi kettle sse tenentes 12 23 Saleand COIT ect USC iets tte redde eed di dva eet c ae eee 4 2 9 AVOIGIRO DUITIS iasg n Yer dreier 5 2 3 2 Avoiding risks during mixing and tilting the kette 5 2 33 Other instructions Tor correct and safe US cen tei eene pecie i pra prega 5 2 3 4 Changing the settings and adjustments een nennen 6 2 3 5 Safety instructions in the event of mMalunC OM s sssusa 16 2 4 Disposal of the appliance E 16 2 5 Other prohibitions dangerous methods and procedures 16 3 Functional de
6. metos kitchen intelligence
7. Function Parameters which makes it possible to alter certain functions to better suit the specific needs of an individual customer or kitchen Should adjustments be needed see Adjustment instructions for customer specific setting values Parameter values for adjustment by authorized service personnel are given in a separate service manual 5 10 Staff training Before taking the Proveno combi kettle into use make sure that the operators have sufficient information about the correct and safe use of the kettle 5 11 Combination of machines When the kettle is connected to a closed loop cooling system a combination of machines as specified in the machinery directive is created for which at commissioning a signed declaration of conformity must be provided covering the combination of machines COMBINATION OF MACHINES Start signal Machines Machine 1 Kettle Cooling circuit to kettle Cooling Cooling circuit return system metos 59 Adjustment instructions PROVENO E 8 1 2013 Rev 1 0 6 Adjustment instructions 6 1 Setting customer specific parameters i By setting the customer specific parameter it is possible to modify certain functions of the Proveno combi kettle to better suit a kitchen s or customer s individual needs In general the preset factory set tings are well suited to most users so the settings need only be modified to meet the special conditions or modes of operation in a kitchen The custo
8. 2 EN ISO 13857 EN 61000 6 1 EN 61000 6 3 ja lis ksi vakuuttaa ett seuraavia muita standardeja tai niiden osia kohtia on sovellettu och f rs krar dessutom att foljande andra standarder eller delar paragrafer har anvants and furthermore we declare that the following other standards or parts clauses have been used EN 60204 1 EN 60335 1 EN 60335 2 47 EN 13886 Tuotteen suunnitelmatarkastustodistus ja laatujarjestelmaa valvova ilmoitettu laitos vain painelaitteet Produktens konstruktionskontrollcertifikat och anm lt organ som vervakar kvalitetssystemet endast tryckk rl Product design examination certificate and the notified body supervising the quality system only pressure vessels Quality system DA 30483 2012 4E 6E DA 30484 2012 8E 10E Inspecta Tarkastus Oy Helsinki Finland DA 30485 2012 15E 20E DA 30486 2012 30E 40E 0424 Polartest Oy Vantaa Finland 0875 Alla mainittu henkil on valtuutettu kokoamaan teknisen tiedoston Nedan n mda person r bemyndigad att sammanst lla den tekniska dokumentfilen The person mentioned below is authorized to compile the technical file Rainer Keto Metos Oy Ab Ahjonkaarre 04220 Kerava Finland Antopaikka ja paiva Utfardad pa ort och datum Place and date of issue KERAVA 8 11 2012 Valtuutetun qu nimija a pu Bemyndigad persons namn och befattning Name and title of a Pekka M nkk nen Director of Business Unit Pasi Karhunen Manager
9. AISI 316 The kettle is triple jacketed and thermally insulated throughout Operating principle The Proveno kettle is heated by steam generated with heating elements The steam generator and hea ting elements are located in the lower section of the kettle The kettle tilts by means of a tilting motor 40 150 litre kettles Larger kettles 200 400 litres are equip ped with a hydraulic tilting mechanism The mixing functions are performed by means of a gear motor Cooling accessory is based on cold water circulating inside the kettle s steam jacket The raised control panel of the appliance is situated on the kettle s right hand pillar control pillar metos 17 Functional description PROVENO E 8 1 2013 Rev 1 0 3 4 Operation switches and indicator lights All Proveno s operation switches are push buttons Also the central dial has a pushbutton function The buttons are activated by a light and gentle push or by holding a button down for some time 2 10 se conds depending on what function you plan to use Values to be set are selected by means of an auto reverse central dial Turning clockwise to the right increases and turning anticlockwise to the left decreases the value being selected If a button is fitted with an indicator light it shows if a function is on or if it has been programmed to start later The buttons and displays related to various functions as well as the functions of the buttons are illustrated in the follow
10. Installation 5 5 Ventilation 5 6 5 7 5 7 1 PROVENO E 8 1 2013 Rev 1 0 3 Reverse osmosis system A reverse osmosis system must be used if the chloride concentration exceeds 60 mg l This is very cru cial in order to avoid corrosion 4 Water softener If a high level of scale build up is experienced a water softener is needed H lon Exchanger or Kleensteam are recommended systems Sodium ion exchangers must not be used because of problems caused by high salt content The heat and steam load of the kettle must be taken into account in the kitchen s ventilation plan A ven tilation hood must be installed above the kettle because plenty of steam is released when the kettle lid is opened When dimensioning the ventilation hood the space requirement for opening the lid must be taken into account see installation drawing Other installations In case the combi kettle being installed is connected to a kitchen power management system the con nection points are shown in the electric wiring diagram Procedures after installation Adjusting the tilting Before refitting the cover plates on the combi kettle control panel you have to check and when needed adjust the operation of tilting On hydraulically tilted Proveno 200 300 and 400 combi kettles first check the rotation direction of the hydraulic pump The correct rotation direction is anticlockwise viewed from the motor s cooling fan end If the rotation direction is wr
11. OFF switch Make sure before use that the removable lid is properly in place Make sure before use that the safety grid is properly in place Always open the lid to its extreme position and check the lid s secure before you bend down over the kettle Check the kettle s safety valve at regular intervals in the way explained in this manual and keep a record of regular checks 2 3 4 Changing the settings and adjustments Only qualified persons with sufficient competence and expert knowledge of the appliance are allowed to change technical adjustments The user can adjust some functions of the appliance to make them better suit their food production see Setting customer specific parameters The service parameters can only be adjusted by a qualified person having the required expert knowledge of the appliance 2 3 5 Safety instructions in the event of malfunction In case of a serious emergenoy all functions of the appliance must be stopped by pressing the emergen cy stop button or by turning the mains switch to the OFF position The functions become operable when the button is released by turning it to the right In case the reason for using the emergency stop switch is a serious malfunction jeopardizing safety at work contact an authorized service provider immediately 2 4 Disposal of the appliance When the appliance has reached the end of its useful life it must be disposed of in compliance with the local rules and regulati
12. Other technical fault Contact qualified technical personnel It is not possible The kettle is not returned to an Press the tilting reverse button until the to activate the upright position after tilting the kettle is totally horizontal and the tempera EasyRun program temperature display shows a PoS ture display shows a On signal signal The lid and the safety grid are notin Place the lid and safety grid in their correct their correct positions on the kettle positions on the kettle the mixer display shows a Lid signal Other technical fault Contact qualified technical personnel metos 64 Troubleshooting PROVENO E 8 1 2013 Rev 1 0 MALFUNCTION POSSIBLE CAUSE WHATTO DO The automatic The temperature of the cooling wa Select a final temperature that is possible cooling program is ter is so high that it is not possible to reach with the temperature of the cool interrupted although to reach the set temperature the ing water at hand If there is a need for the set temperature reached temperature is flashing on lower temperatures please contact your is not reached the temperature display dealer for information on ice bank cooling Systems When you contact service personnel give the following information for the unit in question whatis the type and model of the unit e what is the serial number of the unit and the date the unit has been installed e a short description of the fault what function is not working
13. Proveno combi kettle with HACCP mixer timer automatic water filling and cooling ONDIN PM ua NOoOfPWN gt O Heating HACCP Mixer Mixer start and pause Mixer stop Displays for heating HACCP and mixer Return kettle bowl to upright position Central dial with pushbutton function Kettle bowl tilting Starting time Function time Automatic water filling Manual water filling Cooling Displays for timer water filling and cooling Error message lights ON OFF switch metos General PROVENO E 8 1 2013 Rev 1 0 1 2 3 5 4 6 7 8 9 10 11 12 13 14 15 17 16 Proveno combi kettle with HACCP mixer timer automatic water filling and EasyRun 1 1 programming Heating HACCP Mixer Mixer start and pause Mixer stop Displays for heating HACCP and mixer Return kettle bowl to upright position Central dial with pushbutton function 9 Kettle bowl tilting 10 Starting time 11 Function time 12 Automatic water filling 13 Manual water filling 14 EasyRun 1 1 programming 15 Displays for timer water filling and programming 16 Error message lights 17 ON OFF switch 90 O9 c 0 metos General PROVENO E 8 1 2013 Proveno combi kettle with HACCP mixer timer and automatic water filling Qo 4 O c 0 Era ce OT SR ky c Heating HACCP Mixer Mixer start and pause Mixer stop Displays for heating HACCP and mixer Return kettle bowl to upright position Cen
14. _ LM with mixer M A D ovi dorr door 4 540 860 1080 100 800 eoo 215 a 1080 100 800 eoo 225 The minimum free distance to any structure behind the kettle needed or tilting of the kettle is dimension Lor LM depending on model However service access to the components under the kettle bowl requires the bigger dimension M National and local regulations must be observed when installing the combikettle metos 45 Rev 1 0 8 1 2013 PROVENO E Installation 5 2 2 Floor drain positioning FEY 17777 metos 46 Installation PROVENO E 8 1 2013 Rev 1 0 5 2 3 Positioning of installation frames Combined kettles 5 6 Frame front edges must be aligned Single kettle 124 Frame front edges must be aligned 1 Control pillar frame 3 Installation guide 3601113 Subsurface 3604544 4 Spacer guide 3604144 Surface 3604545 5 Hex bolt M12 x 25 2 Support pillar frame 6 Hex nut M12 Subsurface 4215231 Surface 4215233 metos 47 Installation PROVENO E 8 1 2013 Rev 1 0 5 2 4 Subsurface frame cast into the floor Installation frames are mounted according to the installation drawing with the help of distance guides supplied with the delivery The frames must be installed in a horizontal position and fixed so that they do not move during casting The installation frames must be positioned so that their upper surface
15. by placing the pins on the mixing tool into the holes on the scrapers After that turn the scraper into place by lifting the scraper s lower part Finally pull the scraper forward The bevel 1 will on the lower scraper point upwards and on the side scraper away from the mixer axle m i Scraper A2 Scraper C2 bottom 1 1 J 1 1 2 2 Use scrapers in all cooking modes to increase the efficiency of heat transfer and to help the cleaning of the kettle metos 24 Operation instructions 4 2 4 Cooking G G PROVENO E 8 1 2013 Rev 1 0 It is easiest to attach the mixing tool to the mixer axle when the kettle is in a tilted position Push the ring on the mixing tool into the kettle s mixer axle and fit the mixing tool in place while the lifting handle is straight so that the locking device of the lifting handle sets in the groove at the upper end of the mixer axle Then turn the handle aside Make sure that the mixing tool is locked in its place by trying to lift oull it out of its place by pulling at the mixer blade for example Co 1 Switch on the appliance On appears on the temperature display Press the temperature button once Select temperature with the central dial When the temperature starts to blink on the display you can select the desired temperature using the central dial The set value is automatically saved in the memory after about three seconds temperatu
16. continues automatically until the new temperature has been reached Continuing the cooling to a lower temperature When food temperature reaches the temperature set the flow of cooling water stops rdy blinks on the display and the buzzes sounds The mixer continues rotating if this function has been selected gt Press once buzzer stops sounding D Select a new target temperature on the display food temperature The new target temperature is reached rdy is again blinking on the display and the buzzer sounds Maintaining the cooling temperature Hold The Proveno kettle can maintain the temperature reached gt Press once buzzer stops sounding Food temperature is blinking on the display but now a new temperature selection is not made The Hold function is autornatically activated and the kettle starts to maintain the reached temperature i e cooling continues when food temperature rises but the buzzer does not sound Stopping the cooling Ea Press and keep pressed for about 2 seconds When the cooling is stopped the kettle starts immediately automatic water emptying from the kettle s steam jacket The display continuously shows the emptying time for the remaining water During emp tying all the kettle functions except for tilting are locked You cannot cancel the stopping of cooling the emptying time must be allowed to come to an end If the kettle is tilted or the power is cut before the emptyi
17. cooling has ended Icebank out R3 4 inner thread 5 4 2 Water connection and quality requirements 5 4 3 Optional twin The unit must be connected to the cold and warm water supply and if fitted with a twin water con nection option T also to the soft water supply All water supply lines must be fitted with a one way valve and a shut off valve not included in deli very Before connection to the unit all water lines must be thoroughly rinsed from all loose particles The water pressure range for optimum performance is 250 600 kPa The minimum water pressure allowed for proper function of the unit is 250 kPa If the pressure is lower a pressure rise pump must be fitted by the customer The minimum water flow rate is 5 l min however if optimum cooling capacity is required the cold or soft water flow rate must be at least 20 l min e All water connections are of size 15mm R 1 2 e Water conductivity should be below 1000uS cm Already when the conductivity is over 500uS cm a water analysis is recommended e Maximum chloride concentration allowed is less than 60 mg l e Maximum chlorine concentration allowed is less than 0 2 mg l The pH value of the water should be between 6 5 and 9 5 Unit damages caused by chloride chlorine or pH values exceeding the stated limits are not covered by manufacturer warranty water connection T for soft water If fitted with a twin water connection this conn
18. nguppv rmd electrically or steam heated Mallit Modeller Models 40 60 80 100 150 200 300 400 Varustepaketit Optionspaket Option sets M T W C1 C5 S1 S3 D1 D2 P1 P9 T HA DO NF on seuraavien direktiivien asiaankuuluvien s nn sten mukainen verensst mmer med till mpliga best mmelser i foljande direktiv is in conformity with the relevant provisions of the following directives MD 2006 42 EC LVD 2006 95 EC EMC 2004 108 EC RoHS 2002 95 EC WEEE 2002 96 EC PED 97 23 EC moduulit modulerna modules B1 D SEP 40 60 h yry nga steam Cat I 40 60 s hk el electric 80 400 h yry nga steam Cat Il 80 400 s hk el electric HUOM PED 97 23 EY artiklan 3 kohdan 3 mukaisesti vaatimustenmukaisuusvakuutus ja CE merkint ei Koske SEP luokiteltuja laitteita OBS Enligt PED 97 23 EG artikel 3 paragraf 3 g ller f rs kran om verensst mmelse och CE m rkningen ej produkter i SEP kategorin ATT According to PED 97 23 EC article 3 paragraph 3 the declaration of conformity and the CE marking does not apply to SEP category products ja lis ksi vakuuttaa ett seuraavia yhdenmukaistettuja standardeja tai niiden osia kohtia on sovellettu och f rs krar dessutom att f ljande harmoniserade standarder eller delar paragrafer har anvants and furthermore declares that the following harmonised standards or parts clauses have been used EN ISO 12100 1 EN ISO 12100
19. of this appliance must be carried out in accordance with the manufacturer s instructions and following local regulations The connection of the appliance to the electric steam and water supply must be carried out by qualified persons only Persons using this appliance should be specifically trained in its operation Switch off the appliance in the case of failure or malfunction The periodical function checks requested in the manual must be carried out according to the instructions Have the appliance serviced by a technical ly qualified person authorized by the manufacturer and using original spare parts Not complying with the above may put the safety of the appliance in danger 1 1 Symbols used in the manual AN Li T This symbol informs about a situation where a safety risk might be at hand Given instructions are man datory in order to prevent injury This symbol informs about the right way to perform in order to prevent bad results appliance damage or hazardous situations f This symbol in appliance orms about recommendations and hints that help to get the best performance out of the 1 2 Symbols used on the appliance This symbol on a part informs about electrical terminals behind the part The removal of the part must be carried out by qualified persons only 1 3 Checking the relationship of the appliance and the manual The rating plate of the appliance indicates the serial number of t
20. rotation direction is anticlockwise viewed from the motor s cooling fan end An arrow indica ting the rotation direction is fixed to the motor on the same side where the connection box is located If the rotation direction in two foregoing points is wrong two phases of the supply cable coming to the mains switch have to be exchanged Tighten the screws of the cable connections and the cable bushing properly refit the lead through plate and the rear cover plate metos 53 Installation PROVENO E 8 1 2013 Rev 1 0 Electrical connections 1 Supply cable connection point Connections from the rear 1 Supply cable connection point Connections from below inside this area Electrical power supply cable Ice bank cooling C3 C5 control cable option Additional HACCP cabling option Power management system control cable option ono Detailed electrical connection data available in kettle electrical diagram metos 54 Installation PROVENO E 8 1 2013 Rev 1 0 5 4 Water connections e Water connections of the Proveno combi kettle can only be carried out by a person with professional competence in the installation and service of heating plumbing and air conditioning equipment The location of the water connection points appears from the installation drawing Both cold and hot water connections must be fitted with a closing valve and a non return valve not included in delivery The sizes of water con
21. to the stand by mode metos 60 Adjustment instructions PROVENO E 8 1 2013 Rev 1 0 6 2 Customer specific parameters settings and factory presets The following table contains the parameter values starting from program revision Orb4 The program revision is visible on the temperature display a short moment after switching the kettle on Pr code Function Display Value Factory pre set Pr10 Default cooking temperature Temperature hPt Timing 0 120 Pr11 Used temperature unit Temperat hEC Celsius hEC hEF Fahrenheit Pr12 Default Hold temperature automatically set Temperat hold after the cooking process Timing 51 100 7 Hd13 ure ure 1 0 Pr13 Central dial selection delay sec after which Temperature td 2 td 7 td 5 the selected value is locked Pr14 Low temperature area 51 69 C heating Temperature hd 0 hd30 Hd10 temperature difference ure ure ure Pr15 Mid temperature area 70 87 C heating Temperat nd 0 nd30 87 C temperature nd30 temperature difference fixed 100 C Pr16 Cooking temperature area 88 100 C Temperat Hd 0 Hd heating temperature difference Selection and deselection of the short pull Temperat Fbon Pull back ON back of the tilting done after releasing the FboF Pull back OFF Selection and deselection of the buzzer sig Temperature AL nal used when pausing and ending the mixer Mixer on Buzzer ON oFF Buzzer OFF Pr22 Forced slow mixing when tilting Temperature FC15 Mixer on off P
22. will ensure that the adjustment range of the pillars is adequate Pieces of stainless steel plate should be used as spacers that are large enough and have a suitable hole for the fixing bolt Washers or other small spacers are not allowed The fixing bolts for the surface installation must be chosen according to the floor construction A type recommended is a UKA M10x150 chemical bolt which suits various floor materials The junction of the surface frame and the floor is filled with flooring material or silicone mastic To achieve the best result regarding tightness the installation frame should be filled up to the top level e g with acrylic filler after the installation The main points concerning the installation of the surface frame are shown in the picture below Surface frame 1 2 Concrete casting 3 Fixing bolt for surface frame 4 Finished floor surface 5 Silicone mastic 6 Acrylic filler Fixing bolts of the surface installation must be chosen according to the floor material Recommended type is a UKA 12x200 chemical bolt which is suitable for different floor materials Alternatively expansi on shell bolts or equivalent can be used Place the kettle on the surface installation frame and adjust to a horizontal position with 4 adjusting bolts which are in the corners of the pillars When the kettle is in a horizontal position it must be fixed to the surface frame with the help of M12 fixing bolts The control pi
23. 2 5 4 3 5 4 4 5 5 5 6 5 7 5 71 5 72 5 8 5 8 1 5 8 2 5 9 5 10 5 11 6 1 6 2 PROVENO E 8 1 2013 lt EaSyR n 1 1 PROGRAMING es snc skaka HEN AA odd ti rn det dendi rr ada da 35 Possible power failure during timing or EasyRun program sssssssseeeeeeeeneenees 38 CleanPlus cleaning aid program CINP een 39 Seltsconttol ACEP ODLIOR scc pcenis testatur nter teats aant puente e tua p nen dread 39 ANOT USC tastes titans tue Goetz AA omar gentis 40 JE nT lac NEN RN ECT ERN 40 Periodic SET VIE entiers eee ae nr sud vette s euntis ete nennen 42 Service recordingi oc td aee euet tiende tute dettes ta a os 42 Installation enden en 43 LTA ete eee eee ae pe ee ee ee 43 Operating conditions sssssssssseeeett a AATRES EANES tete tte 43 Possible interference from the surroundings to the surroundings 43 jl e EE EDI UL LLL LL 43 Unpacking the appliance tentent nnne tennis 43 DISPOSAL HT the package aui iit tree sn taie reci ned ra rt dri 44 Installation dentem sites ne ies Geta tes MM EAM ENIM DM betta DEM IN EE 44 DIMENSIONS so arp tede aep tedio egal e UR lett E er ERR I e 45 Floor drain positioning tentent tente tenente nnns 46 Positioning of installation frames et eed eee Han 47 Subsurface frame cast into the floor 48 Surface installation frame fixed to the floor 49 Installing the combi kettle on the frame 50 Electnealiconnections zei
24. 80 100 150 200 300 400 40 60 80 100 150 200 300 400 40 400 40 60 80 100 150 200 300 400 40 200 300 400 40 60 80 100 150 200 300 400 40 60 80 100 150 200 300 400 40 60 80 100 150 200 300 400 40 100 150 200 300 400 8 1 2013 Specification 1047x800x900 1535 mm 1154x800x900 1535 mm 1360x920x900 1535 mm 1560x1160x900 1535 mm 150x250x900 mm 860 mm 945 mm 955 mm 070 mm 1070 mm 270 1280 mm 600 mm 740 mm 1745 mm 995 mm 2110 mm 2080 mm 450 mm 500 mm 472 mm 545 mm 744 mm 944 mm Acid proof stainless steel AISI 316 Stainless steel AISI 304 260 kg 270 kg 295 kg 325 kg 380 kg 410 kg 490 kg 550 kg 215 kg 225 kg 245 kg 280 kg 320 kg 360 kg 430 kg 490 kg 2 07 2 91 3 88 Rev 1 0 metos 67 Technical specifications Item PROVENO E Type 8 1 2013 Rev 1 0 Specification Mixer power Mixer power Mixer power Mixer speed range Mixer programs Electricity connections Water connections Sound level of the appliance measured 1m straight in front of the appliance and at a height of 1 5m Weight of mixing too Weight of mixing too Weight of mixing too Weight of mixing too Weight of mixing too Weight of mixing too Weight of mixing too Weight of mixing too umber of scrapers umber of scrapers umber of scrapers umber of scrapers EM ze gt umber of scrapers tart timer an zZ C
25. Changing the temperature of timer set cooking Press once and select Qo Changing the timer set starting time Press once and select the week day Q Push the central dia Select the starting time Push the central dia Changing the timer set cooking time Press once and select Deactivating the activated programmed timer Press and keep pressed for about 2 seconds metos 31 Operation instructions PROVENO E 8 1 2013 Rev 1 0 Deactivating the activated programmed operation time OO Press and keep pressed for about 2 seconds In case the starting time has not yet been reached the starting time has to be deactivated by pressing the starting time button for about two seconds Activating the egg timer function and changing the operation time Press once OO and select Q e n case none of the combi kettle functions is activated the clock functions as an entirely separate ock and the buzzer sounds after the set time e In case the heating is on it continues for the set time After that the buzzer sounds and the combi ettle sets to automatic holding see Activating the starting and cooking time e n case the mixer function is on the combi kettle mixes for the set time after which the buzzer sounds and the mixer stops e n case both heating and mixing functions are on both functions continue for the set time with the set values after which the buzzer sounds and the mixer stops The he
26. ain valve to the cooking position Operation instructions PROVENO E 8 1 2013 Rev 1 0 4 2 14 EasyRun 1 1 programming EasyRun programming consists of 4 different programs Er a single step cooking program Er2 a two step program where the steps can be either cooking cooling or cooling cooking Er3 a three step program where each step can be either a cooking or cooling step CInP an automatic cleaning aid program with preset kettle size dependent settings In an Er program cooking step the following functions can be set the cooking temperature e HACCP on or off selection applies to the whole program EasyRun stirring on or off use CheckPoint yes or no starting time of the first step duration of the step amount of water to be filled In an Er program cooling step the following functions can be set the cooling temperature e HACCP on or off selection applies to the whole program e Cool stirring on or off use CheckPoint yes or no duration of the step A cooking step is changed into a cooling step by pressing for about 2 seconds A cooling step is changed into a cooking step by pressing E3 for about 2 seconds An Er program can be set to start at a maximum after seven days by setting the start time weekday and time Setting a CheckPoint CP in a program step pauses the program until the user confirms continuation of the program extends the step duration or lowers the cooling temperature in a cooling st
27. ain the appliance in working order should be recorded in the Maintenance ation table below phases of the test could not be carried out according to the above description the use of the In case a ror kettle is absolutely forbidden Contact immediately an authorized service company to repair the fault 4 1 2 Maintenance information Combi kettle Serial No Taken into use date Checking the safety valve fo Checked by Checked by ur times per year Checked by Checked by Operation instructions PROVENO E 8 1 2013 Rev 1 0 4 2 Operation procedures 4 2 1 Operating the control panel General When the appliance is started with the ON OFF switch all displays and indicator lights on the control panel illuminate for a short time display test After that On remains on the temperature display and the time on the timer display if the kettle is fitted with a timer function The appliance is now ready for use The same logic is repeated in all button functions of the control panel Selecting activating a function Press briefly the appropriate button and then set the value desired using the central dial for example The appliance waits for the value for three seconds the selected display is blinking whereafter the appliance starts to perform the function according the set value In some functions e g in automatic water fill a second press is still needed to confirm and activate the function b
28. all the time the amount of water in litres The display goes off and sets to zero soon after the water fill is completed In case water supply to the appliance is prevented the display shows an error message Err Check that the water supply closing valve is open metos 29 Operation instructions PROVENO E 8 1 2013 Rev 1 0 4 2 11 Timer functions metos 30 Setting the time Setting correct time by the clock is necessary to make timing and data collection possible OO Press and simultaneously hold down for about 2 seconds Q Set the time Start selecting the time within three seconds after the timer display begins to blink When you have set the time it will be saved automatically in the memory after about three seconds and the timer starts up Setting the date Setting the correct date is necessary to make the data collection possible oO Press and simultaneously keep pressed In about 2 seconds the timer display starts blinking Continue holding the button down until Yr blinks on the timer display and two last digits of the year illuminate Release the buttons If needed select a new year within 3 seconds After the year is locked Mo and a month begin to blink on the timer display Q If needed select a new month within 3 seconds After the month is locked dY and a day of the week begins to blink on the timer display D If needed select a new day within 3 seconds After the day
29. ase of power failure during the operation time the kettle s timer display shows when the power supply is restored for how long a time the operation was interrupted during operation time letter E interrupted time in hours and minutes and the remaining operation time alternate on the display e g E0 12 r0 46 and the green indicator light on the operation time button is blinking after operation time the display shows letter E interrupted time in hours and minutes e g E1 12 and the green indicator light on the operation time button is blinking e in case of several power failures their durations are summed up Power failure during both the starting time and operation time In case of power failure during both the starting time and operation time the kettle s timer display shows when the power supply is restored the total time the timing was delayed during operation time letter E total delayed time in hours and minutes and the remaining operation time alternate on the display e g E1 22 r0 27 and the green indicator light on the operation time button is blinking after operation time the display shows letter E total delayed time in hours and minutes e g E1 22 and the green indicator light on the operation time button is blinking incase of several power failures their durations are summed up After a power failure the kettle must be switched off and on again with the ON OFF button in order to reset the
30. ating remains at the set value if lower than the holding temperature or keeps the automatic holding temperature HoLd on the display OQO Stopping the egg timer function Pres and keep pressed for about 2 seconds 4 2 12 Automatic cooling metos 32 Cooling is based on cold tap water circulating in the kettle s steam jacket Mixing and use of scrapers make the cooling more efficient The cooling time depends for example on the product and the amount to be cooled the product s initial and end temperature the flow rate and temperature of the cooling water as well as mixing operations Starting the cooling gt Press once Q Select the target temperature for the product being cooled Wait three seconds until no is displayed With the central dial select YeS on the display Ea Start the cooling by pressing once Set is blinking on the display to remind you that mixing makes the cooling much more effective Choose a mixing operation suitable for the product and the load If no remains on the display for 10 seconds i e the Ye selection is not made the cooling function is cancelled If you however want to start cooling activate the function by starting from the beginning PROVENO E 8 1 2013 Rev 1 0 Operation instructions Changing the target temperature during cooling gt Press once Q Select a new target temperature on the display food temperature Cooling
31. control of the building is on Normal operation Other technical fault Contact qualified technical personnel metos 63 Troubleshooting PROVENO E 8 1 2013 Rev 1 0 MALFUNCTION POSSIBLE CAUSE WHATTO DO The kettle does not tilt The lid of the kettle is on and the mixer display Open the lid shows a Lid signal The emergency stop button is pushed Release the emergency stop switch by turning it clockwise The ON OFF switch is not in the ON position Push the switch to the ON position The mixer does not start The emergency stop button is pushed Release the emergency stop switch by turning it clockwise The lid and the safety grid are not in their cor Place the lid and safety grid in their correct positions ect positions on the kettle the mixer display on the kettle and restart shows a Lid signal No mixer mode has been selected after selec First select the mixer function and then select the mi the mixer xing see the user manual Mixing functions The fuses in the main fuse box are blown Change excite the fuses riggered above mentioned sections have been The safety switch of the safety grid is damaged and a both red error lights on the control for safety reasons the operation of the mixer is inhi panel are flashing bited Contact qualified technical personnel Other technical fault Contact qualified technical personnel The mixer stops during The lid and the safety grid are not in their cor Place th
32. controlling the costs and in plan ning new investments The safety valve must be periodically checked as instructed in this manual Enter the check data in the Maintenance information table contained in this manual metos 42 Installation PROVENO E 8 1 2013 Rev 1 0 5 Installation 5 1 General AN Please observe the instructions given in this chapter concerning the installation and adjustments that must be done before taking the Proveno combi kettle into use Strict observance of the instructions prevents malfunctions and damages potentially caused by defective installation Do not switch the power on if the installation place is damp or wet building site conditions 5 1 1 Operating conditions The Proveno combi kettle can be used in a normal airconditioned professional kitchen The room tempe rature of the installation place must not exceed 40 C and the relative humidity must be less than 80 condensation on surfaces not allowed to occur If the temperature of the facility in winter conditions is below 0 C the steam generator of the combi kettle must be drained and the kettle must be emptied to avoid damage caused by freezing The kettle s pipes and solenoid valve bodies must be emptied at the same time 5 1 2 Possible interference from the surroundings to the surroundings 5 1 3 Storage AN The Proveno combi kettle fulfils the requirements of the EMC directive concerning the emissions and immunity to electro
33. d in its place locking part one end of the handle in the groove of the mixer axle with the handle turned in a horizontal position Secure fixing by trying to lift the tool out of the kettle by the upper blade Quarterly check safety valve It is the responsibility of the user to check the safety block of the combi kettle four times a year or have it checked by qualified personnel The Proveno combi kettle is equipped with a fourphase safety block Testing the block is performed as described below NOTE Values in brackets concern combi kettle ver sions with a max setting temperature of 110 C It is not allowed to stand behind the kettle during the safety block check because when the check is completed the safety valve at the kettle s rear section opens blowing hot steam out of the kettle The test also produces a loud whistling sound Use hearing protectors The kettle must always be clean and empty Switch the kettle on set the temperature to a max va heats up to the set value and the heating stops phase ue of 120 C 110 C and wait until the kettle tested Stop the heating function by pressing until On appears on the display Press the e On the temperature display tESt blinks th ree times th and HO buttons simultaneously and hold them down throughout the test e heating is switched on again and the tem perature display is updated according to the temperature rise e When the temperatur
34. d when you try to tilt the kettle 1 e Err in the water automation function the appliance does not get water Blinking SEt in the cooling function reminds you to start the mixer to make cooling more efficient Blinking InF1 on the temperature display when pressing the HACCP button The kettle has no ID assigned for HACCP funcctionality set user parameter Pr51 3 4 2 Error message lights There are two red indicator lights on the control panel to indicate an error or malfunction 1 Indicator light 1 2 Indicator light 2 Error malfunction Indicator light 1 Indicator light 2 Low water level in steam generator illuminates Defective solenoid switch of the safety grid or the safety blinking blinking grid is on the kettle and the lid s lifting arm is in an upper position Remove the safety grid and press the STOP but ton Automatic water filing pulses missing illuminates lluminates lluminates blinking Iluminates Defect in temperature adjustment 124 C exceeded blinking by turns blinking by turns metos 20 Operation instructions 4 4 1 Before use PROVENO E Operating instructions 4 1 1 Preparing for use Daily check before use e Water supply hot cold is open Noinappropriate objects in the kettle 8 1 2013 Rev 1 0 Scrapers are correctly attached to the mixing tool See Positioning the mixing tool and scraper he mixing tool has been locke
35. e pillar clean Do not spray water on the control panel Clean the pillars of the appliance by wiping metos 40 Wash the exterior of the appliance with running water only if necessary Wiping with a damp cloth will often suffice Consider the requirements of food hygiene when cleaning the kettle Abundant use of wa ter for soaking increases water consumption However if you want to clean the kettle by soaking make use of the mixer to make soaking more efficient mixing slowly during soaking Cleaning procedures Switch the appliance off Scrape loose dirt with a plastic scraper Spray detergent into the kettle then brush and spray the kettle with water until clean Dry the kettle e e Operation instructions PROVENO E 8 1 2013 Rev 1 0 The dosing and impact time instructions for cleaning detergents must be followed e g exceeding the impact time for foam cleaning detergents in combination with salt residues has been observed to cause Severe spot corrosion even on stainless steel The manufacturer does not take any responsibility for possible damage caused by not following the X instructions above Detaching the lid parts Make sure the kettle is in an upright position Place the lid on the kettle Remove the cover of the safety grid and detach the safety grid Detach the solid lid from the lifting arm by pulling at the locking lever of the lid Refitting the lid parts Place the solid lid on the kett
36. e display keeps on blinking to indicate data collection Stopping the collection of self control data amp Press and keep pressed for about 5 seconds HACC OFF blinks three times on the display The collection of temperature data is interrupted and the blinking dot on the temperature display goes off metos 39 Operation instructions 4 3 After use 4 3 1 Cleaning 2 A Eo Li PROVENO E 8 1 2013 Rev 1 0 Use of a high pressure hose is forbidden High pressure hoses generate huge amounts of water fog that might contribute to contamination of food and food handling surfaces over large areas in the kitchen Switch off the appliance with the ON OFF switch or the mains switch before starting to wash the kettle Tools not allowed for cleaning high pressure hose all metallic tools rough rubbing sponges steel wool abrasive detergents Tools recommended for cleaning special detergents for stainless steel nylon brush e soft rubbing sponges other materials intended for stainless steel that do not scratch the surface All accessories such as strainer plates and its parts mixing tools and scrapers and parts of the safety lid can be washed in a dishwasher suitable for washing such items The less the kettle surface gets scratched the easier it is to clean The fastest and easiest method is to clean the kettle every time right after use Always use a top tray on the control pillar This will keep th
37. e lid and safety grid in their correct positions mixing rect positions on the kettle the mixer display on the kettle and restart shows a Lid signal The emergency stop button has accidentally Release the emergency stop switch by turning it been pushed clockwise A pre set program including stopping of the Check if a pre set program is in use mixer is in use The stuff to be mixed is too thick or there is Make the contents of the kettle thinner or reduce the too much contents in the kettle amount and restart Other technical fault Contact qualified technical personnel Timing of the kettle not The kettle is not returned to an upright position Press the tilting reverse button until the kettle is to possible after tilting the temperature display shows a tally horizontal and the temperature display shows an PoS signal On signal The lid and the safety grid are not in their cor Place the lid and safety grid in their correct positions rect positions on the kettle the mixer display on the kettle shows a Lid signal Other technical fault Contact qualified technical personnel The automatic wa The shut off valve of the water sup Open the shut off valve or wait until the ter filling does not ply line is in the closed position or water supply is restored and start the fill any water into the whole water supply network is automatic water fill again the kettle closed an Err message is blinking on the water fill display
38. e of 124 C 114 C has been reached the heating is interrupted for 3 seconds and OFF appears on the temperature disp After a lag of 3 seconds the heating is swi show temperature However letter a is di ay Also the pressure switch starts to function at 124 C 1 tched on again and the temperature display continues to splayed instead of letter c phase 2 tested 14 C and informs about correct functioning by alternately blinking the red indicator lights on both sides of the ON OFF switch phase 3 tested After the pressure switch function has been checked the heating is forced further until the safety valve opens The temperature display shows then about 128 C 116 C and the pressure gauge cor respondingly 1 5 bar 0 75 bar phase 4 tested In case the safety valve does not open when the pressure gauge indicates 2 bar the buttons must be immediately released and the combi kettle s mains switch turned to the OFF position Using the kettle is strictly forbidden Contact qualified service personnel without delay to repair the fault metos 21 PROVENO E 8 1 2013 Rev 1 0 Operation instructions Comp ete the check by releasing the buttons nformation on the completed safety block check is automatically recorded in the combi kettle s me mory res ca inform or potential retrieval later on For the user s self control safety block checks and other procedu rried out to maint
39. ection supplies softened water for filling of the kettle jacket and if fitted with waterbased cooling also for the cooling 5 4 4 Extreme water conditions metos 56 When extreme water conditions not fulfilling the requirements above exist filters and water treatment devices should be installed in order to ensure proper function of the unit and avoid corrosion When extreme water conditions are at hand a water quality analysis must be carried out Depending on the results of the analysis needed filters and water treatment devices are installed by the customer The most common filters and treatment equipment are The optional twin water connection should also be utilized when extreme water conditions not fulfilling the requirements above exist This lowers the consumption of treated water because raw water can be used for cleaning purposes Filters and water treatment devices should be installed in order to ensure proper function of the unit and avoid corrosion When extreme water conditions are at hand a water quality analysis must be carried out Depending on the results of the analysis needed filters and water treatment devices are installed by the customer The most common filters and treatment equipment are 1 Particle filter A 5 15um particle filter is recommended when water contains sand iron particles or other suspended matters 2 Active carbon filter An active carbon filter must be used if the chlorine level exceeds 0 2 mg l
40. efore the function starts to operate Stopping cancelling a function Press the appropriate button for a long time approx 2 seconds 4 2 2 Tilting the kettle It is not possible to tilt the kettle when the lid is closed In case you try to tilt the kettle with the lid in a closed position a blinking Lid message appears on the display QD the Proveno kettle is carried out by pressing the tilting button The kettle tilts as long as the button is held down In case the pull back function is on see Adjust ment instructions Setting customer specific parameters a slight reversing movement occurs after the button is released which decreases dripping of food from the the spout In case the kettle is tilted to its extreme position the reversing movement making the kettle completely empty does not occur Din the kettle to the cooking position is carried out by pressing the upright position button For safety reasons safety regulations the reversing movement lasts only as long as the button is pres sed The upright position button must be pressed so long that the reversing movement stops and the kettle is in the cooking position In case the kettle is not reversed up to the cooking position a blinking PoS message appears on the display when you try to switch the heating or mixing on metos 23 Operation instructions PROVENO E 8 1 2013 Rev 1 0 4 2 3 Positioning the mixing tool and scrapers Attach the scrapers
41. ep The following functions are possible when an EasyRun program is in operation GJE power mixing D interrupting the mixing function Oo changing the step duration stopping with the emergency stop button Activating an EasyRun program Pros e Press once Qo Select the desired program Er1 Er2 or Er3 with the central dial 8 Push the central dial Select the values you want for the first step by first pressing the button of the appropriate function and setting the desired value with the central dial metos 35 Operation instructions metos 36 PROVENO E 8 1 2013 Rev 1 0 If desired a programmed starting time for the first step is set as follows Press for about 2 seconds until the button light goes on Press once Select the weekday Push the central dia Select the starting time Push the central dia Do not set a programmed start time if you want the program to start immediately when activated to run If the first program step is a cooling program and the following step is a cooking step with a programmed starting time the cooling will start immediately when the program is activated and the following cooking step when the set start time is reached When programming an Er2 or Er3 program with more then one step the next step is selected as follows Pros e Press once Q Select the next step 9 Push the central dial Select the values you want for the next step in the same way as the f
42. ettle is removed from its transport pallet it must be supported to prevent it from falling before it is fixed to the floor If the kettle falls down this may cause injury to people or damage to property metos 43 Installation PROVENO E 8 1 2013 Rev 1 0 5 1 5 Disposal of the package 5 2 Installation AN PE metos 44 In connection with unpacking all packing material must be sorted and disposed of in accordance with local recycling regulations Check before installation from the installation drawing that there is enough space behind the kettle for tilting and servicing Also check the location of the floor drain The Proveno combi kettle is designed for installation in a place with a floor drain in front of the kettle The arrangement with a pouring channel and floor drain behind the kettle is not suitable for use with the combi kettle The combi kettle can be installed in two different ways e Ona subsurface installation frame the frame cast into the floor e Ona surface installation frame the frame fixed to the floor surface For kettles size 200 400 a subsurface frame installation is recommended Fixing the kettle directly to the floor without frames is forbidden Either subsurface frames or surface frames must be in position before the installation of the combi kettle is started Installation PROVENO E 8 1 2013 Rev 1 0 5 2 1 Dimensions 450 4U0 ZUVUL L without mixer
43. f Pr52 Setting of HACCP data collection interval Temperature HAC3 min Mixer 1 5or 10 metos 62 Troubleshooting PROVENO E 8 1 2013 Rev 1 0 7 Troubleshooting MALFUNCTION POSSIBLE CAUSE WHATTO DO The kettle cannot be switched on The kettle does not heat Heating of the kettle is slow The mains switch is in the OFF position Turn the mains switch fitted on the rear part of the control pillar right side to the ON position The emergency stop button is pushed Release the emergency stop switch by turning it clockwise The fuses in the main fuse box areblown Change excite the fuses triggered The delivery of electric energy is interrupted Check if the delivery of electric energy is interrupted elsewhere and wait for it to return The timer function is activated if the kettle is Switch off the timer function according to instructions equipped with a timer The EasyRun function is activated if the kettle Switch off the EasyRun function according to instruc is equipped with the option tions h h The emergency stop button is pushed Release the emergency stop switch by turning it clockwise The ON OFF switch is not in the ON position Push the switch to the ON position On a kettle fitted with automatic cooling The Wait until time on the display next to the cooling but draining of the cooling water is still unfinished ton runs out The fuses in the main fuse box are blown Change excite the fuses triggered
44. he appliance If the manuals are missing it is possible to order new ones from the manufacturer or the local representative When ordering new manuals it is essential to quote the serial number shown on the rating plate If language versions have information contradictions the original language English is the primary langu age regarding the information content metos 5 General PROVENO E 8 1 2013 Rev 1 0 1 3 1 Proveno combi kettle versions The mixer and timer are standard options on all versions The user panel and the available functions on the combi kettle are different depending on what options are available This manual covers all options except the EasyRun 99 9 programming option that is covered in a separate manual included with the combi kettles with the option installed The functions of the different versions are Proveno combi kettle with HACCP mixer timer automatic water filling EasyRun 1 1 programming and cooling Heating HACCP Mixer Mixer start and pause Mixer stop Displays for heating HACCP and mixer Return kettle bowl to upright position Central dial with pushbutton function Kettle bowl tilting Starting time Function time Automatic water filling Manual water filling EasyRun 1 1 programming Cooling Displays for timer water filling programming and cooling Error message lights ON OFF switch metos General PROVENO E 17 16 8 1 2013 Rev 1 0
45. ing pictures Heating function Mixing function Tilting function Timer functions Water fill functions EasyRun programming function ON OFF and error message lights HACCP Central dial 10 Cooling function 0 O0 AR WN metos 18 Functional description PROVENO E 18 17 8 1 2013 Rev 1 0 Proveno combi kettle with HACCP mixer timer automatic water filling EasyRun 1 1 programming and cooling Heating HACCP Mixer Mixer start and pause Mixer stop Displays for heating HACCP and mixer Return kettle bowl to upright position Central dial with pushbutton function Kettle bowl tilting Starting time Function time Automatic water filling Manual water filling EasyRun 1 1 programming Cooling Displays for timer water filling programming and cooling Error message lights ON OFF switch metos 19 Functional description PROVENO E 8 1 2013 Rev 1 0 3 4 1 Display messages for the user Blinking number letter in various fields of the display in general the appliance is waiting for a value to be set with the central dial approx 3 seconds e Blinking PoS on the temperature display the kettle is not in the cooking position completely upright and horizontal E g heating and mixing functions water automation and cooling function cannot be operated Blinking Lid on the mixer display the lid is open mixing is not possible safety regulations or the lid is close
46. ion enables forced mixing at the lowest mixing speed while the kettle is tilted With the help of this function it is possible to portion more homogenous batches of food into smaller bowls The user parameter Pr22 must be set to ON to enable this feature For safety reasons the mixer only operates at the lowest speed of 15 rev min The central dial must be held down Do as follows Lift the kettle lid to an upper position Tilt the kettle slightly from the cooking position e e Press the central dial and keep it pressed all the time Using a finger of your other hand press the mixing function button a Press the mixer start button D The mixer starts to run at a speed of 15 rev min It is not possible to raise the speed e Continue to keep the central dial pressed Press the tilting button HO with a finger of your other hand gt The kettle tilts and the mixer runs all the time at a speed of 15 rev min If the kettle is returned fully to the cooking position the mixer stops Release the central dial when you want to stop this function To operate mixing functions after that close the lid and put the safety grid on the kettle according to instructions filling Filling a small amount of water Press and keep pressed When the desired amount of water has been filled release the button Filling a large amount of water Quh Press once The water flow starts When the desired amount of water ha
47. irst one When the last program step is set the program is activated to run Pros e Press once Q Select the value Strt 8 Push the central dial Pros e Press once In the program display the Er program step and the message run is shown The program is now activa ted to run If no starting time was set the buzzer sounds and the program starts to run If a programmed starting time was set the timer display shows the following values start weekday starting time current time step running time Operation instructions PROVENO E 8 1 2013 Rev 1 0 The next time the same Er program is selected all the previously set program values are stored in me mory and can be altered to new values as needed Check Point CP If a program stage has the checkpoint selection Yes the program run will halt and the buzzer sounds at the end of the step At this point it is possible to check the food process result and act accordingly If the result is the desired Pros e Press once The program will continue to the next step If more cooking time is needed Press once Select additional cooking time with the central dial Pros e Press once The cooking continues for the additional set time and the checkpoint alarm will sound again If a lower cooling temperature is needed E Press once Qo Select a lower temperature with the central dial amp Press once Cancelling a program In order to cancel a p
48. is 30 mm above the finished floor surface The junction of the installation frame and floor is filled with flooring material or silicone mastic To achieve the best result regarding tightness the installation frame should be filled up to the top level e g with acrylic filler after the installation The main points concerning the installation of the subsurface frame are shown in the picture below M joe e m ee 1 Installation frame 2 Concrete casting 3 Finished floor surface 4 Silicone mastic 5 Acrylic filler Place the kettle on the installation frame and adjust to a horizontal position with the adjusting bolts which are in the corners of the pillars When the kettle is in a horizontal position it must be fixed to the installation frames with the help of M12 fixing bolts The control pillar has 4 bolts and the support pillar has 2 bolts Tighten the adjusting nuts carefully Do not seal the space between the kettle pillars and installation frame as there must be enough change of air metos 48 Installation PROVENO E 8 1 2013 Rev 1 0 5 2 5 Surface installation frame fixed to the floor AN Surface frames are mounted according to the installation drawing with the help of distance guides supp lied with the delivery If the inclination of the floor is very steep it may be necessary to level the surface frame closer to the horizontal by placing stainless steel spacers between the frame and the floor This
49. is locked the timer display begins to show the actual time Operation instructions PROVENO E 8 1 2013 Rev 1 0 Activating the starting time and duration of cooking Press once The start time can be set at a maximum seven days ahead The next weekday is selected by default but can be changed by the user Proveno suggests the cooking temperature starting time and duration that you used the previous time If you do not want to change the values the functions are activated automatically in about 15 seconds Cooking begins at the selected time and the kettle cooks at the set temperature for the set period of time Counting the cooking time does not begin until the set temperature has been reached The kettle is equipped with an automatic holding function factory setting 70 C You can change the holding temperature between 50 100 C see Setting customer specific parameters After the cooking time has elapsed HoLd appears on the display in case the cooking temperature is higher than the set holding temperature Otherwise the kettle holds the food at the set cooking tempe rature also after cooking In case the starting time and operation time were saved in the memory before you managed to set the times desired first cancel the timer functions by pressing the start or function button for about two seconds The indicator lights of the buttons go off After that start activating the time functions from the beginning
50. le approximately in the correct position Pull the lifting arm down over the lid Turn the solid lid so that the guiding pin lines up with the hole in the lifting arm center piece Solid lid Lifting arm Guiding pin Locking lever of the lid Safety grid for lid opening Cover for fill opening O Mm A WN metos 41 Operation instructions PROVENO E 8 1 2013 Rev 1 0 Press the lid arm against the lid so that the fixing cone is guided into the fixing part and the locking lever snaps in the locked position Make sure that the lid is locked on the arm Put the safety grid and its cover in place 4 3 2 Periodic service Like a car a food preparation appliance should be kept in good working order with the help of preventive maintenance This guarantees trouble free and safe operation of the appliance Depending on how much the kettle is used and in what kind of conditions it is operated the technical condition of the Proveno combi kettle should be checked according to plan from time to time For example the amount of scale built up on the steam system depends on the use of the kettle and the hardness of local water Contact your authorized service provider for recommendations on preventative maintenance to be performed 4 3 3 Service recording Keep a record of all service and repair measures carried out for the Proveno combi kettle during its life cycle Service history may speed up future service measures help in
51. llar has 4 bolts and the support pillar has 2 bolts Tighten the fixing nuts carefully Do not seal the space between the kettle pillars and surface installation frames as there must be enough change of air metos 49 Installation PROVENO E 8 1 2013 Rev 1 0 5 2 6 Installing the combi kettle on the frame The front and rear cover plates of the kettle s support and control pillar must be detached before installa tion Each plate has been fixed at its lower edge with two screws After that it is also possible to detach the lead through plate of supply cables and water pipes located at the lower rear edge of the control panel by loosening four screws Installing the first lefthand kettle or a single kettle The kettle can be transferred from its transport pallet onto the installation frame in the following way Cut the longitudinal boards of the pallet and push the fork lift trolley below the kettle Care must be taken that the lifting arms of the fork lift trolley do not hit the parts protruding from the N kettle bottom i e the mixing motor cover box Proveno 40 60 80 100 as well as the drain and discharge pipes Furthermore it is recommended to place e g plywood strips between the fork lift trolley and the kettle bottom Before lifting the transport support of the kettle s left hand axle and the support pillar are de tached from the transport pallet It should be observed that the kettle pillars also moves It is advisable to
52. magnetic disturbances In case there are electronically controlled appliances and in particular devices fitted with a frequency converter in the installation place it is recommended to ensure their conformity with the relevant regulations and that their cabling has been done according to instructions The Proveno combi kettle must be stored in a dry place at a temperature between 10 and 40 C The kettle should be kept in its transport package during storage If the appliance is stored in construction site conditions special care must be taken not to damage it through other operations on the site Protect the exterior of the combi kettle from scratches and knocks Protect the combi kettle from construction site dust Protect the combi kettle from sparks produced by welding grinding and abrasive cutting wheels These can later cause rust spots on the stainless steel surface of the appliance 5 1 4 Unpacking the appliance AN The combi kettle should be transported in its own package as close as possible to the installation place before final unpacking Do not remove the protective foils until after installation just before the first use of the kettle After removing from the transport pallet the combi kettle is not stable until it has been bolted down to the installation frame It is strictly forbidden to operate or tilt the kettle before it has been fixed to the floor according to the installation instructions When the combi k
53. mer specific parameters are normally set by the person in charge of the kitchen activities The combi kettle has to be in the stand by mode when starting to alter customer specific parameters This means that On is shown on the temperature display and the time on the timer display in case the kettle is fitted with a timer option No functions are allowed to be in operation The customer parameter setting mode can be accessed as follows Go Simultaneously press the temperature and the tilting reverse buttons for 3 seconds CodU appears on the temperature display After this press the temperature button for 3 seconds The first parameter Pr00 appears on the temperature display Qo By using the central dial search within 3 seconds the desired parameter between Pr00 Pr52 the desired parameter appears on the display press briefly the temperature button In case the parameter is in use its setting value is shown on the display of the function it relates to Functions have not been defined for all parameters The table at the end of this chapter specifies the parameters in use Q Change the parameter using the central dial Confirm the new setting by pressing the temperature button for 3 seconds When the displayed value goes out this indicates that the new setting has been saved in the memory Select a new parameter using the central dial and wait for 10 seconds so the combi kettle will revert
54. metos 57 Installation PROVENO E 8 1 2013 Rev 1 0 Tilting lever Mounting plate of limit switches Limit switch for cooking position Limit switch of tilting end position Locking nut for adjustment oF co N gt 5 72 Fastening the mixer motor cover box On the large kettle models Proveno 150 200 300 400 the cover box of the mixing motor comes unat tached inside the kettle The cover box is fastened after installation by using the screws supplied while the kettle is in a tilted position 5 8 First run and testing The following checks must be performed after the installation before taking the Proveno combi kettle into regular use 5 8 1 Filling the steam generator The steam generator of the Proveno combi kettle is empty of water on delivery When the combi kettle is started for the first time after installation the steam generator is automatically filled After first run the combi kettle automatically checks and maintains the correct water amount in the steam generator First check that the closing valves coming to the kettle are in the ON position and the kettle s mains switch is in position ON Switch the kettle on with the ON OFF button After initial check the red indicator lights inside the triangle on both sides of the ON OFF button illuminate to indicate low water level e Check that the kettle section is in the cooking position by pressing the tilting reverse button Filling the steam generator
55. nection points are as follows Cold water connection with R1 2 outerthread supply with min 15 mm inlet pipe Hot water connection with R1 2 outerthread supply with 10 mm inlet pipe max 60 C If the cold water inlet pipe is smaller than 15 mm water flow will decrease and the filling times will be longer than indicated e Cold and hot water supply lines must be fitted with a one way valve and a shut off valve not included in delivery Before connection to the unit all water lines must be thoroughly rinsed from all loose particles The water pressure range for optimum performance is 250 600 kPa he minimum water pressure allowed for proper function of the unit is 250 kPa 3 2 5 4 200 300 L1 5 Connections from the rear Connections from below inside this area Cold water connection R 15mm Must be fitted with a oneway valve and shut off valve Hot water connection R 15mm Must be fitted with a oneway valve and shut off valve Ice bank cooling C3 C5 inlet R2 Max pressure 400 kPa flow 24L min option Ice bank cooling C3 C5 outlet R3 4 option C de 63 ISO metos 55 Installation PROVENO E 8 1 2013 Rev 1 0 5 4 1 Icebank connections C3 option The location of the connection points of an external icebank appears from the installation drawing Icebank in R1 2 inner thread The icebank must be fitted with a solenoid valve to stop the flow of coo ling water after
56. ng time has expired emptying will be inter rupted and it continues when the kettle is reverted to an upright position or the power is connected After the emptying time the kettle is ready for cooking On is displayed metos 33 Operation instructions PROVENO E 8 1 2013 Rev 1 0 4 2 13 Manual cooling option metos 34 Cooling is based on cold tap water circulating in the kettle s steam jacket Mixing and use of scrapers make the cooling more efficient The cooling time depends for example on the product and the amount to be cooled the product s initial and end temperature the flow rate and temperature of the cooling water as well as mixing operations Starting the cooling e Set the temperature to 0 C Close the water tap e Detach the spray gun from the cleaning hose and connect it to the connector of the emptying valve located under the kettle Open the emptying valve Open the cold water tap Observe the pressure gauge reading when the gauge reading reaches 1 bar turn the drain valve to the cooling position 2 3 4 Spray gun hose Connector of emptying valve Emptying valve BB WW NA Drain valve Stopping the cooling lose the cold water tap e Detach the hand spray hose from the connector of the emptying valve e Let excess water flow out of the steam jacket into the drain When no more water is flowing from the steam jacket close the emptying valve and turn the dr
57. ntal position When tilting the kettle make sure there are no objects in the space between the kettle and the pillars or that no objects can fall there when the kettle is being tilted When tilting the kettle make sure that nobody s fingers hands or other parts of their body are in danger of getting between the kettle and the pillars Always check that the mixing tool has been locked in place before starting to mix Always check that the scrapers have been properly attached to the mixing tool 2 3 3 Other instructions for correct and safe use Stop the mixer before opening the lid either with the amp or D button Stopping the mixer by opening the lid activates the emergency stop function Keep the cleaning jet tap closed when the jet is not used The mixing tool is easier to position and remove from the kettle when the kettle is in a tilted position ergonomics Protect yourself in an appropriate way when cleaning the kettle follow safety and handling instruc tions of the detergent Do not use the kettle if its protective cover plates are not properly in place Observe the cleaning instructions Avoid excessive use of water when cleaning the control pillar Use of a high pressure jet is prohibited Disconnect the control voltage of the kettle with the ON OFF switch and with the mains switch before cleaning the kettle metos 15 Safety PROVENO E 8 1 2013 Rev 1 0 1 Emergency stop button 2 Mains switch 3 ON
58. of the combi kettle can take several minutes depending on the kettle size When the correct water level has been achieved the red indicator lights go off 5 8 2 Checking the safety block The Proveno combi kettle is equipped with a fourphase safety block Testing the block is performed the way described below NOTE Values in brackets concern combi kettle versions with a max setting temperature of 110 C An N It is not allowed to stand behind the kettle during the safety block check because when the check i completed the safety valve at the kettle s rear edge opens blowing hot steam out of the kettle Th kettle must be clean and empty oO Switch the kettle on set the temperature to a max value of 120 C 110 C and wait until the kettle heats up to the set value and heating stops phase 1 tested Stop the heating function by pressing until On appears on the display metos o 58 Installation PROVENO E 8 1 2013 Rev 1 0 Press the and HO buttons simultaneously and keep them pressed throughout the test e On the temperature display tESt blinks three times the heating is switched on again and the tem perature display is updated according to the temperature rise e When the temperature of 124 C 114 C has been reached heating is interrupted for 3 seconds and OFF appears on the temperature display After alag of 3 seconds heating is switched on again and the temperature di
59. ong two phases of the supply cable coming to the mains switch have to be exchanged Next you have to ensure that the kettle is horizontal when it is in the cooking position Before that make sure that the combi kettle s control pillar has been installed horizontally Checking is done as follows First tilt the kettle at least half way and after that press the tilting reverse button as long as the kettle stops in the cooking position e Check the kettle s horizontal by the upper rim of the kettle If the kettle is not horizontal the position of the mounting plate of the tilting limit switches must be adjusted as follows Tilt the kettle at least half way Loosen the locking nut for adjustment 5 and the fixing nut for the limit switch plate 6 so that the limit switch plate 1 can be moved but after moving stays in the new point e f the combi kettle in its cooking position is tilted too much towards the spout turn the limit switch plate 1 slightly downwards In case the kettle in its cooking position is tilted too much backwards turn the limit switch plate 1 slightly upwards Tighten the locking nut 5 slightly after adjustment press the tilting reverse button until the kettle tilting stops and check the kettle s horizontal again by the upper rim of the kettle Tighten both the fixing nut 6 and the locking nut 5 if the combi kettle is horizontal in its cooking position Otherwise repeat the adjustment measures
60. ons The best way of dealing with or recycling any substances which potentially have an adverse impact on the environment is to dispose of them through a proper waste company 2 5 Other prohibitions dangerous methods and procedures Deliberate disregard of safety devices is prohibited as it jeopardizes safe work in the kitchen The ma nufacturer does not take responsibility for damage caused by deliberate use of a defective appliance disregard of the safety precautions by modifying the designed operation of the appliance or neglect of the technical condition maintenance or service of the appliance metas 16 Functional description PROVENO E 8 1 2013 Rev 1 0 3 1 3 2 3 3 Functional description Intended use of the appliance The Proveno combi kettle is designed for professional food preparation Using Proveno for other purpo ses is prohibited It is forbidden to put corrosive ingredients or substances reacting with each other in the kettle Please observe that long term effect of some substances used in food preparation is corrosive Such substances are for example salt acetic acid citric acid and lactic acid Use for other purposes The manufacturer does not take responsibility for functional troubles or damages caused by misuse or use for other purposes than stated above Construction The construction of the kettle is of stainless steel throughout AISI 304 The inner bottom and jacket are of acid proof steel
61. ooking timer Options Manual cooling C1 Automatic tapwater cooling C2 Icebank cooling C3 Two stage ice bank cooling C Automatic water filling W EasyRun 1 1 programming P1 EasyRun 99 9 programming P9 Handshower S1 Heavy Duty handshower S2 Roll in handshower S3 Emptying valve D1 Bottom emptying valve D2 Double water connection T Tempnet HACCP connection HA Double temperature sensor DO Noise supression filter NF 40 60 80 100 150 200 300 400 40 400 40 400 40 60 80 100 150 200 300 400 40 60 80 100 150 200 300 400 0 75 kW 1 5 kW 2 2 kW 15 140 rom P1 P6 Cleaning program Autoreverse Power mixing see Wiring diagram see Installation section in this manual lt 70 dB A 2 8 kg 4 2 kg 4 2 kg 4 5 kg 4 7 kg 5 5 kg 6 5 kg 11 2 kg 1 2 3 4 5 max 7 days ahead 9h 59 min metosz MEM 68 METOS OY AB VAATIMUSTENMUKAISUUSVAKUUTUS Proveno2G VV doc LOMAKE LT30024 FORSAKRAN OM OVERENSSTAMMELSE Rev PED 5 1 15 12 2009 DECLARATION OF CONFORMITY Valmistajan nimi Tillverkarens namn Manufacturer s name METOS OY AB Osoite Adress Adress 04220 KERAVA FINLAND Vakuuttaa etta seuraava tuote Forsakrar att f ljande produkt Declare that the following product Nimi tyyppi tai malli Namn typ eller modell Name type or model Kombipatasarja Kombigrytsserie Combikettle serie METOS HACKMAN PROVENO 2G s hk tai h yryl mmitteinen el eller
62. ough water in the steam generator Heating mixing water filling or cooling do not function when the kettle is tilted All functions of the kettle are interrupted when the emergency stop switch is pressed The switch is released by turning it to the right The manufacturer does not take responsibility for consequences caused by incorrect use or use against the operation instructions metos 11 Safety PROVENO E 8 1 2013 Rev 1 0 2 2 Construction of the combi kettle The main parts of the combi kettle are illustrated in the following pictures Support pillar Safety block Mixer and mixing tool Emptying valve for steam generator Safety lid Safety grid for fill opening One grip tap for cleaning jet Control panel Emergency stop button 10 Cleaning jet 11 Water fill to kettle cO cO OO AOUN metas 12 Safety PROVENO E 8 1 2013 Rev 1 0 id Safety lid Lifting arm Locking lever of the lid Safety grid for fill opening Safety switch Cover for fill opening c O A OWN gt r Mains switch 1 Mains switch metos 13 Safety PROVENO E 8 1 2013 Rev 1 0 Proveno combi kettle with HACCP mixer timer automatic water filling EasyRun 1 1 programming and cooling Heating HACCP Mixer Mixer start and pause 1 Mixer stop Displays for heating HACCP 3 and mixer 7 Return kettle bowl to upright position 8 Central dial with pushbutton function 9 9 Ket
63. power failure counters Operation instructions PROVENO E 8 1 2013 Rev 1 0 4 2 16 CleanPlus cleaning aid program ClnP The CleanPlus ClnP program is a preset program that can be used to intensify soaking preferably used together with a cleaning tool ClnP Cleaning program fills the kettle size dependent amount of water into the kettle heats the water to 55 C mixer running in autoreverse mode duration 5 minutes To activate the cleaning program Pros e Press once Select the value ClnP Push the central dial Select the value Strt Push the central dial Press once 000600 4 2 17 Self control HACCP option The self control function is a separate option The TempNet is an option based on wireless temperature transmitting to a central server application If a message InF1 appears on the display the self control function cannot be switched on or it has been intentionally switched off by the user If your Proveno kettle is fitted with the self control program which you want to take into use you have to change parameters according to Adjustment instructions Setting customer specific parameters later in this manual The parameter for self control is No 51 Activating the collection of self control data HACCP Press the HACCP button HACC On blinks on the display and the HACCP button indicator light illuminates The text blinks three times after which a dot at the lower right hand edge of the temperatur
64. put a piece of foamed plastic or a rolled cellular board between the kettle and control pillar so that they do not hit each other Mounting the support pillar Start installing the combi kettle or kettle group by first positioning the left hand support pillar in place Lift the support pillar 1 on the installation frame 2 and adjust it by means of the adjusting bolts 3 located on the corners to a horizontal position and to a height of 900 mm measured from the top of the support pillar front edge to the floor When the support pillar 1 is in place fix it with two fixing bolts 4 to the installation frame 2 1 Support pillar 2 Installation frame 3 Adjusting bolt 4 Fixing bolt Installation PROVENO E 8 1 2013 Rev 1 0 Next the control pillar 1 is adjusted by means of the adjusting bolts 3 located on the corners to a horizontal position and on the same level with the support pillar When the control pillar 1 is in position it is fixed to the installation frame 2 with four fixing bolts 4 Check that the space between the kettle section and the support and control pillars is the same both at the top and at the bottom 1 Control pillar 2 Installation frame 3 Adjusting bolt 4 Fixing bolt Installing the following kettle in a kettle group If a kettle group is installed proceed as follows Remove the bearing cover plate 1 from the installed kettle control pillar before installing the next kettle b
65. r23 PIN code only EaryRun 99 9 programming Temperature Pin Water fill Set Old Info Em Mixer 1 Pr30 Water bypass time min of the automatic Temperature water filling system Used to empty long Water fi 0 0 no bypass water supply lines of possibly musty water flow done Pr31 Water bypass interval hours of the automa Temperature tic water filling system When the interval Water fi 0 bypass flow has elapsed a new bypass flow is done always done Pr32 Automatic water filling unit selection Water fi Lit GAL Att Prol Lit Pr40 Default cooling final Temperat CFt nfo 0 nfo m n oc e 99 off 5 E NO 30 75 10 ing fi ure 0 10 Pr41 C5 cooling temperature setpoint when tap Temperature C2C3 0 C2 water cooling is changed to Ice Bank f 0 100 100 C3 Pr42 C5 cooling tap water emptying delay before Temperature Cbtd 0 not in use Ice Bank emptying delay fo 0 15 Pr43 Preset time min after which the cooling is Te Cdt2 0 cooling abortion aborted if the temperature doesn t decrease 0 4 00 switched off any more Adjustment instructions PROVENO E 8 1 2013 Rev 1 0 set Pr44 Mixer program 1 soft mixing Temperature Soft off pause 2 min Att Activated when set cooling temperature Mixer on off on pause 10 min reached No longer used Pr51 Appliance identification code for the Temperature HAC2 0 HACCP HACCP data collection Mixer 0 99 switched of
66. re blinking stops on the display and the kettle starts to heat If you did not manage to set the temperature while the temperature display was blinking press the temperature button again and select the desired temperature with the central dial Temperature setting and temperatures displayed 0 50 C kettle inner surface temperature on the display 51 100 C food temperature on the display 101 120 C steam jacket temperature on the display Heating is only switched on when the kettle is in an upright position cooking position If the heating fun ction is selected when the kettle is not in an upright position the message PoS appears on the display indicating that the heating will not switch on because the kettle is not in the cooking position Open the lid and revert the kettle to the cooking position When the kettel reaches the set temperature for the first time a short buzzer sound is heard This functi on is available when the user parameter Pr21 is set to ON 25 Operation instructions PROVENO E 8 1 2013 Rev 1 0 4 2 5 Changing the temperature Press the temperature button Q Select the temperature desired 4 2 6 Stopping the cooking Press the temperature button for a long time approx 2 seconds The heating goes off when On appears on the display 4 2 7 Mixing functions metos 26 Starting the mixer manual mixing Gp Switch on the appliance The temperature display indicates On
67. rogram before it has been started Pros e Press once Select the value Strt 9 Push the central dial Pros e Press and keep pressed for about 2 seconds The indicator light of the PROG button goes off and On is displayed metos 37 Operation instructions PROVENO E 8 1 2013 Rev 1 0 Interrupt a running program In order to interrupt a program that is running Pros e Press and keep pressed for about 2 seconds The indicator light of the PROG button goes off and the timer functions are cancelled The heating and mixer functions continue If desired the mixer can be stopped with the STOP button You can cut off the heatingpy pressing the temperature button for about 2 seconds until the temperature display shows On 4 2 15 Possible power failure during timing or EasyRun program metos 38 A message appears on the timer display indicating power failure during timing or during the starting or operation time of the EasyRun program Power failure during the starting time In case of power failure during the starting time the kettle s timer display shows when the power supply is restored how much the start was delayed during operation time letter E delayed time in hours and minutes and the remaining operation time alternate on the display e g E1 10 r0 58 after operation time the display shows letter E delayed time in hours and minutes e g E1 10 Power failure during the operation time In c
68. s been filled Qu Press again once The water flow stops Operation instructions PROVENO E 8 1 2013 Rev 1 0 4 2 10 Automatic water filling option iJ Press once Q Select the amount to be filled Start filling by pressing once again The selected amount of cold water flows automatically into the kettle The display shows all the time the amount in litres poured into the kettle Stopping cancelling the automatic water fill Interrupt water fill by pressing once Water flow will immediately stop The amount of water filled is shown on the display for 10 seconds The display goes off to indicate that the function has been cancelled stopped Changing the amount of automatic water fill during filling Interrupt the function by pressing once The display shows the selected amount in litres between the filled amount and the kettle s net volume Continue filling by pressing once When the automatic water fill is completed the filled amount is shown on the display for 10 seconds after which the display goes off The filled amount is saved in the memory until the kettle s control voltage is cut and it can be displayed by pressing the automatic water fill button once Q Select the new amount to be filled within 10 seconds You can select the amount to be filled Manual water fill Qu Press and keep pressed Cold water flows into the kettle as long as the button is held down The display shows
69. s the number and phase of the program in operation e g P2 2 The pre set programs are as follows P1 Gentle stirring with pause soups total time continuous max 5 hours P2 Meat cooking powerful auto reverse mixing total time 44 min whereof 6 min crumbling P3 Mashed potatoes powerful auto reverse mixing total time 13 min whereof 6 min mashing P4 Desserts total time 1 hour 20 min whereof last 40 min whipping P5 Porridges total time 1 hour 40 min P6 Doughs total time 6 min Pre set cleaning program Cln The last pre set program Cln is a mixing program that can be used to intensify soaking preferably used together with a cleaning tool Cin Cleaning program runs until stopped Interrupting continuing the mixer program D Press the start pause button once The mixer stops according to the instructions also if the lid is opened The correct way to stop the mixer is to press the stop or start pause button Opening the lid activates the emergency stop function Stopping the mixer program amp Press the stop button once The mixer stops according to the instructions also if the lid is opened The correct way to stop the mixer is to press the stop or start pause button Opening the lid activates the emergency stop function metos 27 PROVENO E 8 1 2013 Rev 1 0 Operation instructions 4 2 8 Mixing while tilting Li 4 2 9 Manual water metos 28 This opt
70. scription roten einen REI KR RE 3 1 Intended use of the appliance SA WWSE Tor other pupo o eee pacta qune id sg ro ic nn ene id risp unns 92 ICONS TUCTION tira cos nte tiende xU entier de x Me Nest CRUS 3 3 Operating principle 3 4 Operation switches and indicator lights 3 41 Display messages for the user teaser 3 42 Error message lights 4 Operating instructions 4 1 Before USB teretes suscctaussaciaginesadescasessnsssaniaesss ietuesselzascaesdesteshsaseesadseassnstlss 4 1 1 Preparing for use 4 1 2 Maintenance information 4 2 Operation procedures nn 4 2 1 Operating the control panel General 42 2 STING Oe KE US mg cocer etc A elena st tare verbere en tdt eds 4 2 3 Positioning the mi 4 24 COOKING sss 425 Changing the temipefat le uitae tec et t d dt ana t e e d da 26 4 2 6 Stopping the cooking eterne treten reete tete tte 26 4 2 1 MIXING functions sssssssssees 4 2 8 Mixing while tilting 42 9 Manual wWatet Hllgs soe e trei b emiten deter dec rt Een dee ere 4 2 10 Automatic water filling option 42 11 TI TUNG E EE E E ei ette terres eee eee treten tte it dee stR R 42 12 Automatic COOMTAG is gosig se erc rre nerd ea inne Senses ertt peni trente baden Serena 4 2 13 Manual cooling option metos 2 4 2 1 4 2 1 4 2 4 2 4 3 4 3 1 4 3 2 4 3 3 No 0 A Ou Ore or Or OW R punn 5 2 1 5 2 2 5 2 3 5 2 4 5 2 5 5 2 6 5 3 5 4 5 4 1 5 4
71. splay continues to show temperature However letter a is displayed instead of letter c phase 2 tested Also the pressure switch starts to function at 124 C 114 C and informs about correct functioning by alternately blinking the red indicator lights inside the triangles phase 3 tested After the operation phase of the pressure switch the heating is forced further until the safety valve opens The temperature display shows then about 128 C 116 C and the pressure gauge correspon dingly 1 5 bar 0 75 bar phase 4 tested In case the safety valve does not open when the pressure gauge indicates 2 bar the buttons must be immediately released and the combi kettle s mains switch tumed to the OFF position Use of the kettle is strictly forbidden Contact qualified service personnel without delay to repair the fault e Complete the check by releasing the buttons e Information on the completed safety block test is automatically recorded in the combi kettle s memo ry for later retrieval 5 9 Adjustments programming In case all four phases of the test could not be carried out according to the above description the use of the kettle is absolutely forbidden Contact immediately an authorized service company to repair the fault The Proveno combi kettle has been programmed in the factory with values suitable for the needs of pro fessional kitchens The combi kettle is however provided with a CSFP technology Customer Specific
72. tle bowl tilting 10 Starting time 10 11 Function time 12 Automatic water filling 12 13 Manual water filling 14 EasyRun 1 1 programming 14 15 Cooling 16 Displays for timer water filling programming and cooling 17 Error message lights 18 ON OFF switch oor Cc MN gt oO 18 17 2 3 Safe and correct use Use of the combi kettle is prohibited if you have not acquainted yourself with the user manual and the safety instructions its contains Observe the following instructions concerning safe and correct use of the appliance In case of malfunction proceed as follows e Check the nature of malfunction to be able to describe it and the situation where it occurs Also consult the user manual to make sure that the appliance really functions against the operation instructions Review the troubleshooting table contained in this manual to find a possible cause and repair me asures e Contact your service provider Be ready to quote the data for easy identification of the appliance ser vice code manufacturing number model type year of purchase etc and to describe the problem as accurately as possible The manufacturer does not take responsibility for any damage in case the operation instructions and warnings contained in this manual are neglected metos 14 Safety 2 3 1 Avoiding burns PROVENO E 8 1 2013 Rev 1 0 Beware of the inner surface the upper rim and the lid that may be hot Beware of hot steam
73. tral dial with pushbutton function Kettle bowl tilting Starting time Function time Automatic water filling Manual water filling Displays for timer and water filling Error message lights ON OFF switch Rev 1 0 metos General PROVENO E Proveno combi kettle with HACCP mixer and timer 1 Heating 2 HACCP 3 Mixer 4 Mixer start and 5 Mixer stop 6 Displays for hea 71 Return kettle bo 8 Central dial with 9 Kettle bowl tiltin Starting time Function time Manual water fi cS Se Ss oF WN gt ON OFF switch metos 10 Display for timer Error message li pause ting HACCP and mixer wl to upright position pushbutton function g ling ghts 8 1 2013 Rev 1 0 Safety 2 2 1 PROVENO E 8 1 2013 Rev 1 0 Safety Instructions General The Proveno combi kettle has been designed and manufactured in compliance with the Directive regar ding Safety of Machinery the Low Voltage Directive the Directive regarding Electromagnetic Compatibi lity and the Directive regarding Pressure Equipment currently in force The Proveno combi kettle is a pressurized vessel with a maximum operating pressure of 1 bar or 0 5 bar for certain markets Overpressure is prevented by means of both mechanical safety valve pressure switch and electronic control The Proveno combi kettle is provided with water level control which prevents heating if there is not en
74. what signals are the displays showing e what happened was done immediately before the fault occurred metos 65 Technical specifications PROVENO E 8 1 2013 Rev 1 0 8 Technical specifications metos 66 Technical specifications Item Overall dimensions in Overall dimensions in Overall dimensions in Overall dimensions in upport pillar dimens o EM o EN Oo stance needed behind th stance needed behin d d stance needed behind th stance needed behind d stance needed behin o Hl El oe Hl stance needed behind th Tilti Maximum height of cover Maximum height of cover Maximum height of cover Maximum height of cover Maximum height of cover Inner diameter nner diameter Inner diameter nner diameter X Material o Other parts of the kettle Weight with package Weight with package Weight with package Weight with package Weight with package Weight with package WI W Weight with package Weight with package Weight Weigh Weigh Weigh Weigh Weigh Weigh Weigh Transport volume t t t t t t Transport volume Transport volume Distance needed for service Distance needed for service ett ett kett ett ett ett support pillar WxDxH support pillar WxDxH support pillar WxDxH support pillar WxDxH ns LxDxH e e e e e e ng height from pouring lip edge to floor inner jacket and bottom PROVENO E Type 40 60
75. when opening the lid Beware of the hot mixing tool after cooking Use protective gloves Do not open the bottom valve or the emptying valve of the steam generator when the kettle is hot pressurized Always make sure that the mixing speed is appropriate thus preventing foodstuffs from splashing up through the holes of the lid Keep the emptying valve of the steam generator closed Open it only when there is no pressu re i e when you plan to empty the steam generator entirely or to remove the cooling water Beware of hot steam and hot surfaces when you add ingredients to the kettle or taste the food you are preparing When cooling the food water discharging 2 3 2 Avoiding risks during mixing and tilting the kettle Stop the mixer before opening the lid either with the amp or D button Do not push your fingers or utensils into the kettle when the mixer is in operation Do not wear scarfs ties etc hanging clothing which may catch on the rotating mixer Protect your hair to prevent it from catching on the rotating mixer Do not touch the rotating mixer Operating the mixer when the lid is open is prevented prohibited under all circumstances safety regulations at work Special forced slow mixing at 15 rpm is possible if the function is enabled in the user parameters Ensure that nobody stands behind or in front of the kettle during tilting Do not stand in front of the kettle when you tilt the kettle or reverse it to a horizo
76. y removing the three fastening screws 2 1 Bearing cover plate 2 Fastening screw Check that grease is applied on the bearing surface before proceeding If needed apply grease suitable for use in foodservice areas to the bearing Push the removed bearing cover 1 and the stop ring 2 behind it onto the kettle axle before pushing the axle into the bearing metos 51 Installation PROVENO E 8 1 2013 Rev 1 0 When the axle is pushed fully into the bearing and the stop ring makes contact with the bearing mount the locking ring 1 and secure it with the three locking screws 2 After that the three screws 3 for fastening the bearing cover plate can be refitted 1 Locking ring 2 Locking screw 3 Bearing cover fastening screw After this the control pillar can be adjusted and installed as previously described 5 3 Electrical connections ron The electrical connections of the Proveno combi kettle can only be carried out by a qualified electrician having the necessary competence for the installation and service of electrical appliances The control pillar cover plate is a fixed component not intended for detaching Do not force it upwards when removing the front and rear cover plates To make the electrical connections the upper left hand side plate where the mains switch is located must be removed 1 Front plate 2 Mains switch 3 Rear plate 4 Screw Turn the mains switch 2 to the OFF position

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