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8210 Classic Cooler Manual

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4. 12 17 C4 Rack mounting plates dimensional 17 C5 Wall mounting plates dimensional drawing 17 Appendix D Perma Pure Sample Pump Maintenance 18 Appendix Warranty and Disclaimer nemen enn 21 5 Model 8210 User s Manual PERMA PURE LLG Doc 562 Revision 000 HALMA 3 21 Perma Pure has made every effort to ship you high quality product that has been thoroughly inspected and tested It has been carefully packed to ensure that it arrives at your facility in good condition Even though every effort has been made to prevent damage during the transportation process damage can occur by the carrier This is out of control of Perma Pure and is the responsibility of the carrier to ensure that your equipment arrives intact and undamaged Inspect outside packaging If there is any visible damage inform the carrier at the time of deliver This inspection is important Once the package is signed for responsibility for any visible damage then transfers to the consignee Unpack your equipment Visually inspect the outside of your equipment for any damage If there is any damage contact the carrier immediately Generally a carrier must be notified within 24
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6. 141 334 v 6 9 4 30 13355 5 01350 N3HM 5 p SIN S310N30 NIMOA X0 8 ad ONGIQIOVADNYM YO INN NYSOVIO LO3NNOONSLNI mirum MCN HSINH 5 SI HOIHM 303 3S0dafd 3HL 303 AIOS 13501 38 01 SI ONY 100 200 STOH T3NNVHO N3ll13d YNO Sr smw SLN3W313 Wray OUT AMVL3hidONd OIMLOFTSOWNSHL SNIVLNOO SIHL vee sce NIMGTVa I 1 T3NNVHO 46 0 0 2 69 ld 9d Sd td d avo 38 13142345 5
7. NOLLvHaI ANI 00 H 20 SNIVINOD LN3WNIO0 SIHL Sox ON NING Ive 20761790 avo 031319395 5 5531 0 011414253 33040 12009 0101 oreg 0128 oe oes 308941 NDILdI32S 30 A10 W311 TYAS 1300 203 130 12 2 3X3 3809 100 40 682 Cel dst GLY 1d 19 142 LNOOW TIVA 30491 41914 19142 1 o TWILINI 00 00 00 0 Model 8210 User s Manual b Doc 562 Revision 000 PERMA PURE LLG Page 18 of 21 HALMA COMPANY Appendix D Perma Pure Sample Pump Maintenance nstructions Ite Description VALVEBODY BEARING CAP CWEIGHT CAPACITOR ECCENTRIC FAN BLUE FAN WHITE HEAD STD SS PLATE DIAPH CONNECTING ROD TOL RING SCREW HEAD BASE SCREW PLATE SCREW GROUND SCREW SCREW SCREW SCREEN SCREW LOCK WASHER DISC VALVE DIAPHRAGM GASKET WASHER 01321 115v 60 50 01322 30v 60 50 Disassembly of head section and service diaphragm 1 Remove head section by unscrewing the four large bolts A flat bladed screw driver may be needed to gently pry the head free of the service diaphragm If you have Teflon coating on the heads use caution not to scratch the surface The valve body can then be removed by unscrewing the two smaller screws also
8. 303 SLOVLNOD ANO OL e NO JOYLNOD 31dWVS LOH 3574 2 01 MOTE SALVIS SIOVINOO NAVIY AAY SALVAS SLOVINOD dns ans aava ov anna P 5 803 9 EE YOSNIS QV3Hyin8 600 8006 ya du 415 13638 803 19V1NOO ATIVWHON AYG 3LOW3N OL 00 00 00 0 5 ava NA34 4 9 2 L 1335 5 OVI qasn N3HM SLN3TVAInO3 SALONS SNOILO3NNOO 91315 4408 Av 134 vna 0114192530 1944 TWIXILYW ONI 30NVW 4 530 S3HONI NI 33V UN 19 4 9 131925 3715 SN OISN3AIQ 530 v0 1 10 A16 Wall NIMTIE NI X0 NI 30n908d 1530 ONRI33NION3 04 0350 38 LON TIVHS SIHL GGHSINYN SI H
9. TANNVHO R10 Pump Cony aol CHANEL 3 j COMPUTER z Your A 4 SE Br mal Cni NOTES UNLESS OTHERWISE SPECIFIED 2 ON PC i 5 Model 8210 User s Manual PERMA PURE LLG Doc 562 Revision 000 HALMA COMPANY Page 17 of 21 Appendix C Sample Conditioning System Drawings C1 Flow schematic C2 4S 9AA Single stream piping and dimensional drawing C3 4S 9AA Dual stream piping and dimensional drawing C4 Rack mounting plates dimensional drawing C5 Wall mounting plates dimensional drawing COPYRI GHT 2008 ALL RIGHTS RESERVED Original Instructions 0350 N3HM 51 3 1301 133 5 5 vs NsoMa vers 5 OVI YILININ 5310830 S3HONI NI SNOISN3MIQ 630 TON 1327025 325 VID WALSAS 5 BALLOV 3AILOV NOUAROSIO 1419 ivo NIMQTVS 53 0128 13008 monan NOIL 449530 1N3A 314 5 Wd1 01 0 7 101 83L3AMO 13 43113 ALVINOWLYVd 5432 INWA WNOILdO 416 30 gt 5 3
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11. SI ONY 100 00 708 NIMTTV8 SF sro NOLVNYOJNI 007 SNIVLNOO 1N3AP20Q SIHL 75 ae NOON 1979 8 13184089 3140345 3SMGHIO 55 M3ONIdWI 0235 JO 8 SI M39NIdWI 15814 JO 931909 EST EG x 18315 SSTINVIS 55 19 31VSN3QNOO 8 31VSN3QNOO NOLLVINSNI NOLLVINSNI I WnnovA 338WVHO NOLLVINSNI 100 Sv9 31dWvS v 1 1dN3 8 1 100 Sv9 3ldWvs 100 5 9 JIdWYS NI SVD 3ldWVS SLL NI SVD JIdNVS SVD 5 sie 881 1301 133 5 121313 1 lt 5 OVD 035 N3HM YILININ S310N30 dAMP d 9S SIN V S3HONI NI 34V Lava 0 mam xs 630 STOHM YO INN TON 3UND0Ud 1530 803 Sadar Hen SI 05508 SNIVW AlddnS N3MOd Mh aal 39044 NOLLVINSOJNI SNIVINOD 18340200 SIHL 00 00 Dvd 1 NIMQ1V8 a NOILVWYONI 16 85 70 AMNVL3lildOMd NVI 031312395 5
12. 62 80 00614 8 08 0328 5 01 60 76 00808 10 6 043 6 59 58 72 0106 13 9 0565 8 63 56 69 0138 18 2 0735 11 3 54 65 0178 23 4 0948 14 5 52 62 0230 30 3 123 18 8 50 58 0295 38 8 157 24 1 48 54 0378 49 7 202 30 9 46 51 0481 63 3 257 39 3 44 47 0609 80 0 325 49 7 42 44 0768 101 A10 62 7 40 40 0966 127 516 78 9 38 36 1209 159 644 98 6 36 33 1507 198 804 122 9 34 29 1873 246 1 00 152 32 26 2318 305 1 24 189 30 22 2859 376 1 52 234 28 18 351 462 1 88 287 26 15 430 566 2 30 351 24 526 692 281 430 22 8 640 842 3 41 523 20 4 776 1020 413 633 18 0 939 1240 5 00 770 16 3 1 132 1490 6 03 925 14 a7 1 361 1790 7 25 1110 12 10 1 632 2150 8 69 1335 10 14 1 950 2570 10 4 1596 8 18 2 326 3060 12 4 1900 6 21 2 765 3640 14 7 2260 4 25 3 280 4230 175 2680 2 28 3 880 5100 207 3170 0 32 4 579 6020 24 4 3640 2 36 5 294 6970 28 2 4330 4 39 6 101 8030 32 5 4990 6 43 7 013 9230 37 4 4730 8 46 8 045 10590 42 9 6580 10 50 9 029 12120 49 1 7530 12 54 10 52 13840 56 1 8600 14 57 11 99 15780 63 9 9800 16 61 13 63 17930 72 6 11140 18 64 15 48 20370 82 5 12650 20 68 17 54 23080 93 5 14330 22 71 19 827 26088 16699 24 75 33 377 29443 18847 26 79 25 209 33169 21232 5 Model 8210 User s Manual PERMA PURE LLG Doc 562 Revision 000 HALMA 21 of 21 Appendix F Warranty and Disclaimer Perma Pure LLC Perma Pure Seller war
13. Y PEE Y VAL X 10 UELUT 10 Set POMES oremi 11 Troubleshooting and Maintenance 10 12 Replacement Parts e n ed cR EGER E ac E a dng DR TCR TRU EUR RD 14 Classic 8210 cat 14 Sample Conditioning Systems w Classic Model 8210 Thermo Electric Cooler 14 Appendix B Cooler Drawings ionini k a ER DAR EAR 16 B1 Model 8210 dimensional drawing enne enn 16 B2 Impinger cie exter n E EET 16 B3 Power supply diagram A EUER RENI ERU ne 16 B4 Interconnect wiring 16 B5 Relay retirer rhet rie Ce ERE 16 Contact states EX PROP RR 16 Appendix C Sample Conditioning System 65 17 Flow schematic ie erre erue ikea rd a awed Vx ea coe EY dur Vau da 17 C2 4S 9AA Single stream piping and dimensional 17 4S 9AA Dual stream piping and dimensional
14. 5531 AlddNS 530 51210039 01402413 13008 NOILdIj2S 30 ALO wanj NIVW OVA OZZ OL OVA 011 5 N3HM NI 3503 30 112 AL JLON OZZ OL 13 NONWOO ZHOS DVAOZZ 804 Z OLL OL 13 NONWOO ZHO9 OVAOLL NOS 4 0300 SNIVW AlddNS YOLSISNVYL 035 NAHM 5 5310 30 S3HONI NI L 13365 TWORILO313NSD2ILVW3HOSMAVMON S 5 SNOISN3MIQ 630 ON 1327025 325 IN3WGONVHNV 08 530 18 L6 01 v0 avo 42530 01702 5 0128 13008 AlddNS 1 20 61 a tdl LSNrav 0337 2 664 2 0 NOILYX NY JO 39NV3 NvdS OM3Z N3TllHO 31dWVS Z NvdS 991 2 0 2 0 LNIOd 135 AQV3H Z HO 0 2 5 135 Z H2 4 31 FIdWVS ONILIXS WALSAS IWNOILdO dW3il N39NIdWI W3LSAS 13 C AIGNODOWYSHL NOlLdO dW3l JidWVS dN3L TOMINOO Z 13NNVHO ZL QNnOND 91 INdINO 38nivs3d
15. Revision 000 PERMA PURE LLG Page 14 of 21 HALMA CO N Replacement Parts Classic Model 8210 Part No Description 3CCB 011 Control Board Dual Channel 2FAN 005 Fan Muffin 4 x 1 12 VDC 2FAN 007 Fan Muffin 6 x 172 120 2FAN 008 Fan Muffin 6 x 172 230 3CXD 022 Impinger 10 EZ clean twist apart Durinert 3CXD 024 Impinger 10 NJ EZ clean twist apart Durinert coated 3CXG 002 Impinger 10 Glass threaded w fittings 3CXK 003 Impinger 10 Kynar 3CXS 022 Impinger 10 Stainless Steel EZ clean twist apart 3CXS 024 Impinger 10 NJ Stainless Steel EZ clean twist apart 3KPE 004 Peltier Element Kit 40 mm 1PSD 009 Power Supply 500 W 15 VDC 3CCB 005 Relay Board Dual Channel 1 001 Thermocouple Temperature Control Type 24 Recommended Spares Sample Conditioning Systems w Classic Model 8210 Thermo Electric Cooler Part No Description 3KFA 001 Filter Assembly Sample in line 2 micron 3FHG 001 Filter Bowl Glass 3FEC 002 Filter Element Ceramic 2 micron 3KPB 003 Peristaltic Pump Dual Kit 115V Complete w Enclosure 2PBM 003 Peristaltic Pump Head Only Standard 2PBM 001 Peristaltic Pump Motor Only 115V AC 60 Hz 2PBT 002PK Peristaltic Pump Tubing Norprene Size 17 10 feet 3KPA 002 Sample Pump Assembly Dual Head w Check Valve 115V 2PAM 002 Sample Pump Repair Kit Dual 3KCW 007 Water Slip Sensor SS Pins w Holder Assembly Recommended
16. accessible on the top of the head section This part may be freed by gently tapping on these two screws after they have been loosened about 3 or 4 turns When the valve body is removed check all internal surfaces fro an accumulation of dirt The two valve discs can be wiped clean and replaced as long as they appear unaffected by usage The valve gasket can be easily removed and should be inspected As a matter of good practice the valve discs and valve gasket should be replaced during any routine maintenance check of the head section A once a year routing procedure is recommended The service diaphragm is secured by the single screw in its center Remove this screw with a 5 32 Allen wrench The diaphragm and its clamping plate should be easily lifted off Some slight adherence to the metal may occur if the diaphragm has been in use for a long period When replacing the service diaphragm a Teflon washer should be inserted under the head of the diaphragm cap screw This is added insurance against small gas leaks through screw heads and may be essential in vacuum applications where outside air contamination cannot be tolerated After tightening the screw the excess Teflon should be trimmed away NOTE When replacing the service diaphragm be sure the four projection studs of the base casting are properly located in the four outer holes provided in the diaphragm before the part is clamped in place Be sure the diaphragm plate is firmly replaced with its
17. center screw Replacement parts 2PAM 002 Sample pump repair kit dual head 5 Model 8210 User s Manual PERMA PURE LLG Doc 562 Revision 000 HALMA 19 21 Appendix E Conversion Tables CHART OF VOLUME PERCENT WATER CONCENTRATIONS AT SATURATION FOR VARIOUS TEMPERATURES AT STANDARD PRESSURE ATMOSPHERIC PRESSURE DEGREES C DEGREES F VOLUME 96 DEGREESC DEGREES VOLUME 96 100 212 100 00 2 36 0 696 90 194 69 20 Tu 34 0 649 80 176 46 70 0 32 0 602 75 167 38 70 1 30 0 555 20 158 30 70 2 28 0 510 65 149 25 20 3 27 0 469 60 140 19 70 4 25 0 431 55 131 15 50 5 23 0 396 50 122 12 20 6 21 0 363 45 113 9 45 7 19 0 333 40 104 7 25 8 18 0 305 35 95 5 55 9 16 0 281 30 86 4 19 10 14 0 256 29 84 3 95 11 12 0 234 28 82 3 73 12 10 0 214 27 81 3 62 13 9 0 196 26 79 3 32 14 7 0 179 25 77 3 13 15 5 0 163 24 75 2 94 16 3 0 148 23 73 2 77 17 1 0 135 22 72 2 61 18 0 0 123 21 70 2 46 19 2 0 112 20 68 3 31 20 4 0 102 19 66 2 17 22 8 0 084 18 64 2 04 24 11 0 069 17 63 1 91 26 15 0 057 16 61 1 79 28 18 0 046 15 59 1 68 30 22 0 038 14 57 1 58 32 26 0 031 13 55 1 48 34 30 0 025 12 54 1 38 36 34 0 019 11 52 1 29 38 37 0 016 10 50 1 21 40 40 0 013 9 48 1 13 42 44 0 011 8 46 1 03 44 47 0
18. water flow resulting N f water into the sample HN Drain Port For instructions on installing a Perma Pure peristaltic pump see appendix 1 Note that the rating on this pump tubing is 20 psi 1 7 bar Figure 1 Model 8210 Cooler 5 Model 8210 User s Manual PERMA PURE LLG Doc 562 Revision 000 HALMA COMPANY Page 9 of 21 Electrical Relay Board Make the following connections while referring to Appendix B3 Interconnect wiring diagram Computer status alarms wire to TB2 a Terminals 1 and 3 for water slip alarms b Terminals 4 and 6 for ready slip alarm status e Sample pump control water slip only a Jumper line neutral and ground from the power supply line terminals to TB8 GNL on the relay board b Wire the sample pump power leads to TB2 terminals 6 hot 7 neutral and 8 ground Sample pump control water slip plus read slip power fail safe start a Jumper hot neutral and ground from the power supply line terminals to 8 GNL on the relay board b Wire the sample pump power leads to TB2 7 neutral and 8 ground e Wire a jumper on TB1 from terminal 3 to terminal 4 and wire another jumper on TB9 from terminal 1 to terminal 2 d Wire sample pump hot wire to TB9 terminal 5 e Wire water slip sensor to TB1 terminals 1 and 2 Sample pump is now in series with water slip sensor and the ready slip power failure relay which will
19. 008 7 45 0 988 46 51 0 006 6 43 0 922 48 54 0 005 5 41 0 861 50 58 0 004 4 39 0 803 52 62 0 003 3 37 0 751 54 65 0 002 19 COPYRIGHT 2008 ALL RIGHTS RESERVED Original Instructions Model 8210 User s Manual Doc 562 Revision 000 Page 20 of 21 5 PERMA PURE LLG HALMA MOISTURE CONVERSION TABLE DEW POINT DEW POINT VAPOR PRESSURE RELATIVEHUMIDITY m by WEIGHT oF C Mm Hg ppm by VOLUME 70F 110 166 0000010 00132 10000053 0 00082 108 162 10000018 00237 10000096 0015 106 159 10000028 00368 1000015 0023 104 155 0000043 00566 000023 0035 102 152 10000065 00855 1000035 0053 100 148 10000099 0130 1000053 10081 98 144 000015 0197 1000080 012 96 141 000022 0289 00012 018 94 137 1000033 0434 00018 027 92 134 1000048 0623 00026 039 90 130 00007 0921 00037 1057 88 126 00010 132 00054 082 86 123 00014 184 00075 84 119 00020 263 100107 16 82 116 00029 382 100155 24 80 112 00040 562 00214 33 78 108 00056 737 00300 46 76 105 00077 1 01 00410 83 74 101 100105 1 38 100559 86 72 98 00143 1 88 00762 147 70 94 100194 2 55 0104 1 58 68 90 00261 3 43 0140 2 13 66 87 100349 4 59 0187 2 84 64 83 100464 6 11 0248 3 79
20. 10HM NI LN3N 38n208d NISIA ONIH33NION3 804 Q3sn 38 LON TIVHS 1N3An20Q SIHL SI LI HOIHM 303 ISOdYNd 803 41305 0350 38 SI ONY 314084 SNIVINOO 1 380200 SIHL NOIL VASO JNI 314 09 100 00 53 OIO T 20 20 SvnD30 39NV83101 03142345 5 5531 0 SdWNd ANON 9119151434 Qv3H vna 9 35 30 09 5 05 55 9ISd OL 35 JAWA 131134 d3ldWVS 40 ALIOWdVD 031 38 TIVHS IWLOL NO1343L 55419 3199160308 13315 5531 5 38 TIVHS 535 9 ONY 3ldWVS 8 Q31L3M SIN3NOdWOO SALON ANON 35 30 02 FIdNVS 0 15 z S 9 8 L JO L 133 5 OMG WaLSAS 5 n PEU Ni NIM 1236 01048 57 1 g S3HONI NI 34V tte vsnuvepioq mmm Sov ns omia S be SNOISNINIQ 539
21. 55310 2 909 4 331000 OIMIO313 OWN3HL 01702 40128 9351 53 ALO Wall pu N 31dn090WN3HL Lum 110 820 N d L 8s cal 110 1 09 ME g4 5 s 31dn020WH3HL gt 20 Sz 2 2 151934 3 2 eX AlddNS dv 350 V 3 up MNIS STVNINYAL 3S3HL 1 353844 SI M3MOd OV 7081802 804 SLOVLNOD ANO OL 3i3dWnr vs 7OMLINOO N3MOd dWnd 31dWvS 304 LOH 3513 IV 2 01 SMLVLS YALNdNOD SIOVINOO T SALVIS 304 SLOVINOD ANG dns salva a Rs 3ldWvS 1 N x03 600 0591 N d 5 TIVISNI rel ma YOSNIS A stoannoo AVINA 08 Tem 5 5 13538 804 AV 134 19V1NOO 035010 ANG 310W3N OL 3AOW3N C maL STVNINYAL 3S3HL 1 353864 SI M3MOd OV NOLLNVD TOMLNOO
22. DC voltage is applied to the n type thermo electric element electrons pass from the p to the n type thermo electric element and the cold side temperature will decrease as heat is absorbed The heat absorption cooling is proportional to the current and the number of thermo electric couples This heat is transferred to the hot side of the Peltier element where it is dissipated into the heat sink and surrounding environment The Classic Cooler removes the moisture from the sample gas by cooling it as it passes through a laminar impinger heat exchanger A diagram showing the gas flow path through an impinger is shown in the Appendix The heat exchanger made of 316L stainless steel Durinert a corrosion resistant inert coating over 316L stainless steel PVDF Kynar or glass is mounted within a thermally insulated heat transfer block bored to receive the heat exchanger without a mechanical lock This assembly allows the easy removal of any heat exchanger simply by slipping it out of the cooling block by hand The heat transfer block cools the heat exchanger through the heat pumping action of the Peltier element The heat transfer block is on the cold side of the thermo electric element and the heat sink is on the hot side of the thermo electric element The heat from the heat transfer block is pumped to the heat sink where it is then dissipated into the air by the heat sink fan See Figure 2 The desired temperature is maintained by a closed loop con
23. OIHM 903 350404 303 ANOS 035 38 OL SI ONV INI NIMC 14 AUV13INdONd NOLLVWHOJNI SNIVLNOD LN3NNDOG SIHL NOILYWYOJNI TINNVHO lt 00 STOH 00 70 aan SWAD SONVETIOL 31319395 351 8 5531 0 ISN 5 0 OL 21 AVT34 YALNdWOD YO dW d 303 03410033 SI dNAr OVA OOA vZ v8 S3M OSZ V9 1115 AQV34 34 5 1 3 512 1 02 OVA SIL JOA 8 53 OSZ V9 33vS 1 3 SLOVLNOD AXO 05 35 dns TANNVHO 35 3 9 005 OL 43MOd AVT38 YALNdNOD YO s3dWnr NOlLVM3dO 303 SI dNAr OVA GIL JMA v8 S34 OWA OSZ V9 SALVLS 33 5 1 3 512 1 02 JOA ve S34 OSZ V9 H3 VM 3496 11 4 SLOVLNOD AXO HO MOSN3S dns S A AJA A A A OA A ES AJS ES ES ES ES ES ES ES S ES RS ES SLOVINOO 10H OL 191 xod 681 201 gt 0 3 331002 FIdNVS cal SAV 139 dns 331002 FIdNVS SLOVINOO 10H OL 481 sod 0181 201 gt 3 0 3 331002 FIdNVS 981 133 dS 431009 dldWVS
24. PERMA PURE LLG Baldwin Series Model 8210 Thermo Electric Cooler User s Manual PERMA PURE LLG A HALMA COMPANY 8 Executive Drive 2105 Toms River 08754 732 244 0010 800 337 3762 fax 732 244 8140 www permapure com info permapure com Model 8210 User s Manual b Doc 562 Revision 000 PERMA PURE LLC Page 2 of 21 HALMA Contents 3 General description ede obi AU EY E T VY AIV VES VE YEAR 4 Specifications ERRORI EC RR RA ER ERR DA XT RADO RR UR ERR Ec geen 6 zelo 6 Important Safety Warnings 41 1 111 4 4 1 nnn 7 Installation rire rn tae rn rex 8 Hardware required for 1 4 44 2 2 4 4444 44 seen 8 MOUNTING 2 8 8 Sample and Dra cous eo RERO RERO EUER KR VERDURE RERO ERR AGERET AT 8 Electrical Relay RUNE RENS 9 LED tr ra e v RA VA TE Y
25. Spares Consumables 5 Model 8210 User s Manual PERMA PURE LLG Doc 562 Revision 000 A HALMA COMPANY Page 15 of 21 Appendix A Installation of Peristaltic Pum NOTE Perma Pure peristaltic pumps are rated for a maximum pressure of 20 psi If supplied loading key is not available use a flat head screwdriver Single pump head loading a Separate the end bells the pump head halves Hold the end bell containing the rotor as shown with the tubing retainer grooves facing down b Place tubing in the right groove and against the first two rollers Hold tubing with thumb Near groove insert smaller prong of loading key between the top of the rotor and tubing Push key in as far as possible c Push down and turn key counterclockwise completely around the rotor The key will push the tubing uniformly into the end bell assembly Hold the second end of the tubing Remove key d Position the other end bell on top and press the end bells together Be careful not to pinch the tubing If end bells do not snap tightly together reload tubing If necessary turn key in slot on rotor shaft to adjust tubing as in step e e With key in slot on rotor shaft turn key to align tang on rotor shaft with slot in motor drive shaft Point tubing retainer grooves up Shift the pump head slightly till it snaps on the alignment pins if present Secure with four provided screws Tighten with fingers only Multi channel mounting a Loa
26. W3l 3 AQv3H 135 34304993931 ONILVYSdO 135 Gdl 5 NvdS ON3Z 2 290 100 334 514 1531 INSWLSAPQVY e 992 96 TAI y0 gt 5 310HM NI LN3N 38n208d NISIA ONIH33NION3 04 Q3sn 38 LON TIVHS 1431200 SIHL SI LI HOIHM 303 ISOdYNd 803 41305 0350 38 SI ONY 314084 SNIVINOO 1 380200 SIHL 4 Ld 8d 9d Yves 039 13 OIO T T 00 5 230 03142345 5 5531 0 SLAdLNO 6 13 431113 ini L T3NNYHO 5 GNNOYD 0437 tdi 15 0 4 0 0 JO Nvds NvdS ON3Z N3TIIHO 31dWvS HO 20 01 0 2 01 LNIOd 135 AQV3M HO 20 600 2 5 LNIOd 13S HO dW4l N39NIdWI TANNVHO 31dn020NWH3HL IHNNVH2 3M lvH3dW3l AQV3M 135 3Mhivs3dW31 9NIIVM3dO 135 5 NvdS OM3Z2 141 2 20 100 049 Ol 4434 514 1531 INSWLSAPQV 13 13 1331 LHOIY 3015 1 4
27. ack gas or exhaust from internal combustion engines requires a method to remove the moisture from the sample without removing the gas compounds of interest The Baldwin Series Classic TE Cooler is an ideal way to decrease the dew point of combustion gases to a repeatable stable constant low dew point The Classic cooler prevents water condensation in sample pre filters pumps and analyzers For gas analyzers where water vapor is an interferent a stable repeatable dew point becomes a part of the gas analyzer performance specification Classic coolers provide this constant low water concentration resulting in an accurate gas measurement All Classic coolers use thermo electric elements Peltiers to cool the sample gas to the desired dew point temperature A Classic Thermo Electric TE Cooler is best illustrated as a small heat pump with no moving parts The Peltier operates on direct current and may be used for heating or cooling by reversing the direction of current flow This is achieved by moving heat from one side of the module to the other with current flow and the laws of thermodynamics A typical single stage Peltier Figure 1 consists of two ceramic plates with p and n type semiconductor material bismuth telluride between the M plates The elements semiconductor material are connected electrically in series and thermally in parallel Figure 1 Thermo electric element Peltier When a positive
28. d the pump heads with tubing b Install the four correct length mounting screws in drive c Slide the first pump head into the mounting screws d Place key in slot on mounting shaft Twist to align tang on rotor shaft with slot in motor drive shaft Shift the pump housing around till it drops over the alignment pins if present e Repeat for each additional pump head aligning pump head tang with slot on previously mounted pump head f Slide the flow flat washers onto screws and secure with the four wingnuts Tighten with fingers only Replacement parts 2PBM 001 Peristaltic pump motor only 115 VAC 60 Hz 2PBM 002 Peristaltic pump motor only 230 VAC 50 Hz 2PBM 003 Peristaltic pump head only standard 2PTB 002PK Peristaltic pump tubing Norprene size 17 10 feet 2PBM 015 Single head hardware kit 2PBM 006 Dual head hardware kit 15 COPYRIGHT 2008 ALL RIGHTS RESERVED Original Instructions Model 8210 User s Manual b Doc 562 Revision 000 PERMA PURE LLG Page 16 of 21 HALMA COMPANY Appendix B Cooler Drawings Model 8210 dimensional drawing B2 Impinger diagram B3 Power supply diagram B4 Interconnect wiring diagram B5 Relay diagram B6 Contact states diagram L JO 1 133 5 531435 7002 TINSOMOVIEES VS avo 0351 N3HM 5 SIN YILININ 5310830 iub VEU ADORA Vd X0 z 0128 14000 10 IGM 3wos 325
29. hours of the delivery to make a hidden damage claim Items in the carton include 1 Model 8210 thermo electric cooler 1 User s Manual Optional glass impingers will ship separately If any of the above parts are missing or damaged call the helpline at 800 337 3762 ext 145 I ntroduction Thank you for purchasing this product from Perma Pure LLC This manual has been assembled so that it can answer all questions regarding operation Please keep the operators manual near the equipment for future reference There may also be optional equipment available that was not ordered at the time of original purchase which may be described and or illustrated in this manual If you still have any questions regarding your equipment s operation available options or technical support please contact your purchasing dealer or contact Perma Pure directly Perma Pure LLC Tel 732 244 0010 P O Box 2105 Tel 800 337 3762 toll free US 8 Executive Drive Fax 732 244 8140 Toms River NJ 08754 e mail info permapure com website www permapure com This equipment is to be installed and operated by trained personnel with sufficient command of the English language to clearly understand the instructions and safety warnings 2008 ALL RIGHTS RESERVED Original Instructions Model 8210 User s Manual b Doc 562 Revision 000 PERMA PURE LLG Page 4 of 21 HALMA General description Sampling combustion product st
30. impinger temperature is below 109 and the sample gas flow can begin 3 After approx more minutes the factory set point of 5 419 will be reached The SLIP Green LED is always on unless Moisture is detected by the water slip sensor There is a malfunction eg Shorted water slip sensor leads or a bad relay board NOTE All voltages can be read at the PCB terminal strip 5 Model 8210 User s Manual PERMA PURE LLG Doc 562 Revision 000 HALMA COMPANY Page 11 of 21 Set Points Both the operating control temperature and ready relay set points are adjusted by 20 turn potentiometers located on the control board Using a digital voltmeter DVM attach the black lead to P1 for ground reference point and attach the red lead to test points 1 2 or 3 located just above terminal TB1 where the control thermocouple terminates TP1 is the thermocouple zero span adjustment test points and should not be adjusted by the user TP2 is the control set point temperature set point 2 is the ready relay set point temperature set point 3 To adjust either set point open the cooler front door attach the DVM and adjust the labeled potentiometer on the control card NOTE These set point potentiometers are factory set and sealed for proper cooler operation Please consult the factory before making any changes to these set point adjustments SET POINT 2 is factory adjusted to 5 500 VDC SET POINT 3 is fact
31. k Peltier current draw gt 6 for both elements on that channel Ensure proper placement Replace bad peltier Impinger does not reach set temperature but is below ready temperature System loading Calibration and set temperature adjustment Ensure system loading is not exceeding cooler capacity Adjust as necessary Impinger temperature cycles up and down Peltier connections on control board Ferrite bead on thermocouple going into terminal TB1 Ensure a firm connection on flag connectors on control board Ensure system loading is not exceeding cooler capacity Wrap thermocouple wires around a Ferrite bead PERMA PURE LLG HALMA COMPANY Model 8210 User s Manual Doc 562 Revision 000 Page 13 of 21 Water carryover in system Impinger temperature Should be below 6 C Ensure system loading is not exceeding cooler capacity Slip LED does not come on Water carryover in system Water slip sensor connections Ensure system loading is not exceeding cooler capacity Ensure that all water slip sensor connections are made Disconnect sensor at base of unit Clean tip of sensor Replace alarm relay water slip board Pump does not start Ready and slip LED s are on Pump electrical connections Ensure proper connections Replace board COPYRIGHT 2008 ALL RIGHTS RESERVED Original Instructions Model 8210 User s Manual b Doc 562
32. m cooling rate Maximum inlet sample temp Maximum inlet pressure Maximum pressure drop Ambient temperature range Outlet sample gas dew point Voltage Power supply Cooling down time Connections Up to 11 LPM Up to 23 3 SCFH 20 H20 60 C DP 5 LPM 440 BTU ht 464 kJ hr 400 F 205 C for SS or glass impingers 280 F 138 C for Kynar impingers 15 psig 1 bar 760 mmHg lt 1 in H2O 33 110 F 0 6 43 C 41 F 5 C 115 230 VAC 50 60 Hz 500W Less than 6 minutes e Sample gas inlet Kynar 3 8 tube compression fitting e Sample gas outlet Kynar 1 4 tube compression fitting Drain tubing connection Kynar 3 8 tube compression 14 barbed tube fitting An automatic condensate drain dual head peristaltic drain pump is recommended for water removal Perma Pure part number 3KPB 003 size 17 tubing Always use factory supplied fittings Perma Pure cannot warrantee against damage to the Peltier elements or heat exchangers if our fittings are not used 5 Model 8210 User s Manual PERMA PURE LLG Doc 562 Revision 000 HALMA PAN Page 7 of 21 Important Safety Warnings Please be sure to review the following basic safety procedures These procedures represent the MI NI MUM requirements to operate the equipment safely It is the ultimate responsibility of the operator to ensure proper safety practices are utilized at the point of operation e NEVER attempt to operate this equi
33. olved with servicing of the equipment NEVER replace fuses with types other then the sample specification of type and current Do not bypass this or any other safety device NEVER operate this equipment if it is visibly damaged or the possibility exists that it may been damaged e The use of components that have not been purchased through an authorized Perma Pure dealer or directly from Perma Pure may compromise the safety of the operator Additionally use of non authorized components may change the operating characteristics of this equipment Any changes to the equipment that modify its operation in any way are dangerous and are strictly prohibited Read the entire operating manual before attempting to set up or operate the equipment Please heed all warning labels that the equipment They are there to remind you of possible hazardous conditions Verify the integrity of any mechanical and or electrical connections that are made to the unit Verify that the unit is connected to the proper rated power for the system Verify that the unit is plumbed properly to operate effectively 2008 ALL RIGHTS RESERVED Original Instructions Model 8210 User s Manual b Doc 562 Revision 000 PERMA PURE LLG Page 8 of 21 HALMA Installation Hardware required for installation 4 4 20 mounting screws e For stainless steel sample lines 2 inches of 3 8 Teflon tube Peri
34. only allow the sample pump to start if both conditions are true ie No water slip and safe operating temperature of the sampling system 2008 ALL RIGHTS RESERVED Original Instructions Model 8210 User s Manual b Doc 562 Revision 000 PERMA PURE LLG Page 10 of 21 HALMA CO LED Summary The Classic Model 8210 has a dual channel digital operating temperature front panel indicator and 3 LED status displays for each channel 2 green and 1 red These indicators are arranged vertically on the front of the cooler Ready Green LED comes when output stream dew point is below 109 e Slip Green LED comes on when water is not present on water slip sensor e Failure Red LED comes on if the thermocouple failed NOTE Slip LED is connected to the water slip sensor which is normally dry on start up If the Slip Green LED goes out this indicates water is slipping past the heat exchanger The relay then shuts off the sample pump so that water is not allowed to reach the analyzers preventing damage to the analytical instruments Steps need to be taken at this time to determine the cause of the moisture and correct the situation Classic Model 8210 is operating properly when both Green LED s are lit Start up 1 Plug power cord into a properly grounded main circuit Green Slip LED will come on 2 Wait for the green Ready LED light to come on approx 6 minutes This will indicate the
35. ons and or properties of the product may be affected by the processing treatment handling and or manufacturing of the product by Buyer or others and Seller takes no responsibility for he nature or consequence of such operations or as to the suitability of the product for the purposes intended to be used by Buyer or others after being subjected to such operations SELLER MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED OF THE PRODUCT SUPPLIED HEREUNDER INCLUDING WITHOUT LIMITATION IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE AND ALL SUCH WARRANTIES ARE HEREBY EXPRESSLY EXCLUDED SELLER SHALL HAVE NO LIABILITY FOR LOSS OF PROFITS OR SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES UNDER ANY CIRCUMSTANCES OR LEGAL THEORY WHETHER BASED ON NEGLIGENCE BREACH OF WARRANTY STRICT LIABILITY TORT CONTRACT OR OTHERWISE SELLER SHALL IN NO EVENT BE LIABLE IN RESPECT OF THIS ORDER AND OR PRODUCT DELIVERED ON ACCOUNT OF THIS ORDER FOR ANY AMOUNT GREATER THAN THAT PAID TO SELLER ON ACCOUNT OF THIS ORDER COPYRI GHT 2008 ALL RIGHTS RESERVED Original Instructions
36. ory adjusted to 10 C 1 00 VDC COPYRI GHT 2008 ALL RIGHTS RESERVED Original Instructions Model 8210 User s Manual Doc 562 Revision 000 5 PERMA PURE LLG Page 12 of 21 HALMA Troubleshooting and Maintenance Guide Symptom Diagnostic Fix No LED s and no fan AC power input Ensure that AC power is connected No LED s and no fan DC 3A fuse F1 on control Bd AC 15A fuse on power supply Check for 15VDC at amp P11 of control bd Replace fuse as necessary Replace fuse as necessary If low reading remove wires from P1 amp P11 measure at power supply and replace supply if voltage still is low LED s on and no fan Wire harness at P10 on control board over to P1 on relay boards Relay Board for 12VDC at TB7 pins 1 amp 2 and 384 If loose then reseat connectors If no voltage or low reading replace relay board F1 on control board keeps blowing Impinger remains at ambient temperature Thermocouple failure LED is on Replace fuse 3A and disconnect P10 cable going to relay board Peltier current draw Should be between 6 and 8 amps Thermocouple connection If fuse does not blow replace relay board Replace Peltier element Ensure proper connection Try a good thermocouple in place of old one Replace thermocouple Impinger frozen and cooler indicates ambient temperature Thermocouple placement in heat exchanger bloc
37. pment in an explosive or otherwise hazardous area NEVER exceed any specified rating for the equipment Voltage temperature and pressure ratings must be closely observed and not exceeded Voltage rating of the equipment MUST match the rating on the data label Please make sure that it matches before powering up the equipment This equipment is NOT designed to be used in an explosive environment This equipment is NOT designed to operate in a wet environment Condensate is potentially dangerous NEVER handle drain lines impingers or any other item that may have come in contact with the gas stream or any hazardous material without adequate personal protective equipment ALWAYS assume that any liquid present is hazardous Sample gas is potentially dangerous A leak test is recommended at initial startup and as often as necessary to maintain a safe working environment around the equipment The gas stream exhaust must exit away from all personnel to prevent dangerous exposure NEVER operate the equipment with any part of the enclosure unsecured All operated doors and covers must be in place and secured prior to operation Electrical current may be present behind covers or doors even if tools are not necessary to access these components NEVER attempt service on this equipment without first disconnecting all energy sources Repair of this equipment should only be done by properly trained personnel that are familiar with the potential risks inv
38. rants that product supplied hereunder shall at the time of delivery to Buyer conform to the published specifications of Seller and be free from defects in material and workmanship under normal use and service Seller s sole obligation and liability under this warranty is limited to the repair or replacement at its factory at Seller s option of any such product which proves defective within one year after the date of original shipment from seller s factory or for a normal usable lifetime if the product is a disposable or expendable item and is found to be defective in material or workmanship by Seller s inspection Buyer agrees that 1 any technical advice information suggestions or recommendations given to Buyer by Seller or any representative of Seller with respect to the product or the suitability or desirability of the product for an particular use or application are based solely on the general knowledge of Seller are intended for information guidance only and do not constitute any representation or warranty by Seller that the product shall in fact be suitable or desirable for any particular use or application 2 Buyer takes sole responsibility for the use and applications to which the product is put and Buyer shall conduct all testing and analysis necessary to validate the use and application to which Buyer puts the product for which Buyer may recommend the use or application of the product by others and 3 the characteristics specificati
39. staltic drain pump dual head Mounting The Classic Model 8210 Thermo Electric Cooler should be installed away from heat sources a well vented area NOTE The operational stability of the cooler dew point is influenced by the stability of the ambient temperature For proper operation the ambient temperature cannot exceed 43 C 110 F At or close to the maximum ambient temperature the cooler will not be able to control the temperature to reduce the dew point of the sample gas to the 5 C set point This will result in compromised operation and water slip or carryover possibly into the analyzer Also at or near this temperature the cooler will be running full on and Peltier life will be greatly reduced Connections Sample and Drain 1 Connect the sample inlet to the 3 8 tube fitting shown in figure 1 NOTE If using stainless steel sample line place 2 Sample Inlet S mls inches of Teflon tubing in between the exchanger TYP ag Outlet inlet fitting and the heated line This prevents the sample cooler from heat sinking the incoming heated line which adds undue load to the cooler THERMOELECTRIC COOLER 2 Connect the sample outlet to the 1 4 tube fitting 13 shown in figure 1 3 Connect the peristaltic pumps to the barbed tube fittings shown in figure 1 NOTE Do not reduce the size of the condensate tubing since doing so restricts
40. trol system which is implemented through an analog proportional controller The controller uses a type K thermocouple in the heat transfer block located very close to the cold side of the peltier element as the input sensor 5 Model 8210 User s Manual PERMA PURE LLG Doc 562 Revision 000 HALMA COMPANY Page 5 of 21 Figure 2 Heat Exchanger Impinger and Heat Sink The sample gas is passed to the cooler via the heated filter sample probe and heated sample line The cooler lowers the sample dew point to 5 41 F As the gas cools and the moisture vapor condenses the condensate exits the heat exchanger through the bottom drain connection Particulate matter passing through the sample cooler can be removed by an optional Baldwin Series pre filter located downstream from the cooler along with an optional water slip sensor The conditioned sample gas can then be directed to the gas analyzers COPYRIGHT 2008 ALL RIGHTS RESERVED Original Instructions PERMA PURE LLG HALMA Model 8210 User s Manual b Doc 562 Revision 000 Page 6 of 21 Physical Description Single Series or Dual Parallel stream system 2 x 10 heat exchangers connected in series or parallel 2 Active cooled to 4 C heat exchangers LCD temperature display Dimensions 14 5 x 11 x 10 5 HWD 37 x 28 x 26 5 cm Weight 35 Ibs 16 kg Specifications Sample gas flow range Avg inlet dew point at rated flow Maximu

8210 Classic Cooler Manual

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