Operating Manual
Contents
1. Fig 11 7 4 SAFETY DEVICES e ON OFF master switch P The master switch P is electromagnetic and turns the machine off automatically when power fails When power returns the switch must be reset manually to provide the machine with voltage Push button D1 to release the lever and start the motor When push button D1 is not activated there is no risk of involuntarily or accidentally moving the lever D and preventing the motor from starting e Warning light W cutter motor on The right hand front part of the machine behind the clamp unit has a warning light W The warning light flashes when the cutter motor is on Copyright Silca 2012 11 Operating Manual Matrix 7 5 WORK STATION DESCRIPTION The machine is operated by a single person using the following controls e ON OFF master switch P located on the right E hand side of the machine 17 C L Motor ON OFF switch Q e Vertical carriage lever D with push button D1 to release the lever and start the motor e Clamp unit e Lever left hand C Key pad calibration and illumination K Fig 12 ORGANIZER SHELF Z The top part of the cover incorporates an area for the operator to use as a place for things such as key blanks or cut keys It is advisable not to put too many things in this area as they could accidentally fall off ROLLBAR R The purpose of this special bar is to assist the operator during key cutting It is2. Operating Manual Matrix 9 5 CUTTING FICHET TYPE KEYS H PROFILE 1 Open the clamps slightly by loosening the knobs E E1 2 Fit the adapters and take them up against the clamps Fig 51 3 Insert the keys taking the stop up against the adapter Fig 52 4 Secure adapters and keys by tightening the knobs E E1 Check that the motor ON switch Q is OFF 5 Disable the tracer point spring Ch 8 4 6 Adjust the spring for the laser key carriage Ch 8 5 central cuts Optional 7 Grip the levers C and D 8 Press the button D1 and lower the vertical carriage 9 Keep the clamp carriage still with the left hand lever C lower the tool unit with the right hand lever D stopping before coming into contact with the clamp close to the key 10 Without exerting pressure turn the lever D clockwise to lock the height reached Fig 53 11 Start the motor with the switch Q 12 Move the lever C to trace all the cuts on the key with the tracer point Note e For right hand cuts it is advisable to make the cuts by moving the tracer point from the head to the tip e For left hand cuts it is advisable to make the cuts by moving the tracer point from the tip to the head 13 When side 1 has been cut turn off the motor with the switch Q 14 Remove both keys turn 180 and fit them into their clamps adapters again Start the motor with the switch Q and make the cuts D910534ZR STANDARD
3. 5 Replace the safety guard Y and secure with the 6 screws Y1 Fig 51 To replace the spring follow the instructions in points 1 2 3 replace the spring and adjust tightness Fig 63 Fig 64 Fig 65 Fig 66 Copyright Silca 2012 35 Operating Manual Matrix 10 7 CHECKING AND REPLACING FUSES Fuses should be checked with an instrument for measuring continuity tester ohmeter multimeter etc as they may appear normal to the eye even when electrically damaged Each fuse must be replaced with one of the same value Amperes and type rapid or delayed as shown in the manual The MATRIX key cutting machine has 2 fuses 2 5 Amperes rapid on the 230 Volt key cutting machine 6 3 Amperes rapid on the 100 120 Volt key cutting machine gt located in the mains socket they protect the machine from voltage variations and possible short circuits If the machine does not go on when the switch is activated it is advisable to check the fuses in the way described 1 Turn off the machine with switch P and disconnect the power lead 2 Use a screwdriver to remove the fuses Fig 67 1 fuse 500 mA rapid situated on the terminal board it protects the calibration keypad circuit board from possible short circuiting Check the fuse when the blue LED does not illuminate with the machine on circuit board not powered Follow the instructions below 1 Turn off switch P and detach the power
4. Fit the stationary jaw up against the right hand side and align also from the front Check alignment Ch 10 13 2 and then fully tighten the 2 screws H3 Fig 91 Fig 92 Copyright Silca 2012 43 Operating Manual Matrix 11 DECOMMISSIONING To decommission the machine it must be made unusable by e deactivating the power supply separating the plastic parts from the metal parts After doing the above dispose of the waste in compliance with the current directives in the country where the machine is located Waste disposal CEE regulations lay down special methods for disposing of waste Machine MATRIX is not only a durable machine but is also re usable Recycling is a good environmentally friendly practice Packing The MATRIX device is consigned in a cardboard packing box which can be re used if undamaged When it is to be thrown away it is classified as solid urban waste and should be placed in the special paper collecting bins The protective shell containing the machine is in expanded polyethylene classified as SUW and can therefore be placed in an ordinary waste Waste from key cutting Residue deriving from key cutting is classified as special waste but can be included in solid urban waste SUW as metal scourers This waste must be disposed of in the special collection centres according to its classification by current laws in Italy and the European Union If it is contaminated or contains harmful noxious
5. MATRIX ED MATRIX Operating Manual Original Instructions D439848XA vers 4 EN c 2012 SILCA S p a Vittorio Veneto This manual has been drawn up by SILCA S p a All rights reserved No part of this publication can be reproduced or circulated by any means whatsoever photocopies microfilm or other without the consent of SILCA S p a Edition June 2012 Printed at Vittorio Veneto by SILCA S p a Via Podgora 20 Z l 31029 VITTORIO VENETO TV Italy The Manufacturer declines any responsibility for possible inaccuracies in this document due to printing or transcription errors The Manufacturer reserves the right to alter the information without prior notice except when they affect safety This document or any of its parts cannot be copied altered or reproduced without written authorization from the Manufacturer Keep the manual and look after it for the entire life cycle of the machi ne The information has been drawn up by the manufacturer in his own language Italian to provide users with the necessary indications to use the key cutting machine independently economically and safely IMPORTANT NOTE in compliance with current regulations relating to industrial property we hereby state that the trade marks or trade names mentioned in our documentation are the exclusive property of authorized manufacturers of locks and users Said trade marks or trade names are nominated only for the purposes of informatio
6. frequenc power Fig 1 See Ch 11 DECOMMISSIONING How to apply for after sales service Silca provides purchasers of MATRIX with After Sales Service For the total safety of the operator and machine any operation not described in the manual must be carried out by the manufacturer or in the special Service Centres recommended by Silca At the end of the manual there is a list of manufacturers and authorized Service Centre addresses The warranty card attached to the machine covers free repairs or replacement of faulty parts for 24 months from the date of purchase All operations must be agreed by the user with Silca or the Service Centre Damage caused by negligence or wrong use of the machine by the user will null the warranty Copyright Silca 2012 1 Operating Manual Matrix GLOSSARY SYMBOLS TERMINOLOGY To facilitate reading a glossary is given below of commonly used symbols and terms connected to keys and the key cutting machine These symbols and terms will be used in the manual with reference to this page but we advise reading the list before the rest of the manual GLOSSARY Tools cutters and Tracer Points Clamp unit clamp set pull out tilting clamp unit right and left hand for positioning keys Vertical carriage spindle unit tracer point and cutter with relative support Z axis Clamp carriage clamp support perpendicular carriages X Y axes Safety shield transparent shield to prevent swarf scattering an
7. 24 18 Copyright Silca 2012 Operating Manual Matrix RIGHT HAND cuts Fig 25 LEFT HAND cuts D910533ZR OPTIONAL on vers 230V STANDARD on vers 120V Cin a Ts a i aye LE i pija an 1 WINS a j s WINS KM l w a E r pg amp i LE 2 Fig 26 REGULATING CARRIAGE SPRING for LASER KEYS With the motor power switch Q off loosen the knob O slightly Fig 23 Central cuts Take the tools above the keys centred over the key stem Fig 24 e Right hand cuts Take the tools above the keys to the left of the key stem Fig 25 e Left hand cuts Take the tools above the keys to the right of the key stem Fig 26 Lock the knob O and proceed with cutting Copyright Silca 2012 19 Operating Manual Matrix 8 6 CLAMPS The machine comes with a set of tilting clamps 0 45 The clamp unit can be pulled out and placed into the guides according to the operator s needs The clamp unit has two positioning notches according to the type of jaws to be used for cutting Fig 27 and Fig 28 1 Turn the lever A1 anti clockwise to move the clamp sideways and or remove it Turn the lever A1 clockwise to lock the clamp in place Fig 27 Fig 28 2 Loosen the handle I in order to turn incline the clamp for the cutting angle required The angle is shown on the central body B2 The values of 0 15 30 and 45 are visible whereas to see the others the reference lines
8. Nigeria Ltd P O Box 5153 Mla Lagos del di chilexproducts yahoo co uk Norway Prodib Ab Montorgat 16 Eskilstuna 63229 46 16 168000 SES prodib prodib se 48 22 7710118 Poland Dar Mar ul Napoleona 17 Kobylka 05 230 48 22 7710118 dar mar dar mar pl Poland ZIM Epp 32 447 Siepraw 795 Siepraw 48 1227 46365 ee aes Wojcieck Kowalczyk expres expres pl Casa Das Chaves Da 351 214912403 Portugal Falagueira Ltda Estrada Da Falagueira 5B Amadora 2701 351 214936430 ch falagueira mail telepac pt Av Rodrigues de Freitas 4000 351 22 5361248 Portugal Luso Chav 199 A Porto 303 351 22 5104702 geral lusochav pt 36 Badea Cartan Street 40 212120155 Romania M amp C Business S r l 2nd District Bucharest 20064 40 213118602 main_office mcbusiness ro Russia Strazh 16 2 pt Komsomolskiy Moscow 119021 7 495 7083440 7 495 7083292 n 7 812 2523885 Russia O O O Peter Key Mihaylovsky Pereulok 7b Saint Petersburg 198095 7 812 2520241 peterkeyGpeterkey ru Saudi Fahd Omar 966 2 6447238 Arabia Bamashmous Est SEO NIS Jes SUA ssec i aen bamashmous_est hotmail com 381 11 3290017 Serbia Silkon D O O 29 Novembra 70 Belgrade 11000 381 11 2080200 silkon ptt yu 21 Toh Guan Rd East gt 65 6316 4470 Singapore Silca Soxxi Pte Ltd 01 12 Toh Guan Centre Singapore 608609 65 6316 8100 info silca sg 421 2 6252 0032 421 2 6252 0034 Slovakia H amp B Slovakia s r o Ovsistske Nam 1 Bratislava 85104 421 2 6252 0033 hb slovakia kluce hb sk South A
9. Operating Manual Matrix Fig 82 10 13 2 CONTROL ALIGNMENT RIGHT HAND STATIONARY JAWS 1 Lower the vertical carriage with the lever D 2 Align the 2 pins Ch 8 3 on the key surface seat for CS62 keys 3 When the pins are aligned raise them slightly with the lever D so that they are a few mm below the top surface of the clamp Turn the lever D clockwise to lock the height of the vertical carriage 4 Move the clamp carriage with the lever C and take the pins into contact with several points on the right hand jaw If the calibration board shows a green light the right hand jaws are aligned 5 If not loosen the 2 screws H3 and regulate the jaw if necessary loosen the 2 nuts H4 and regulate the 2 grub screws H5 until the condition described above is achieved iil Copyright Silca 2012 41 Operating Manual Matrix 10 14 REPLACING THE JAWS Make sure the motor ON switch is OFF 10 14 1REPLACING THE LEFT HAND STATIONARY JAWS 1 Loosen the 2 screws B3 and remove the jaw 2 Fit the new jaw up against the left hand side and align also from the front Fig 86 3 Tighten the 2 screws B3 without exerting pressure 4 Check alignment Ch 10 13 1 and then fully tighten the 2 screws B3 Fig 85 Fig 86 10 14 2REPLACING RIGHT HAND STATIONARY JAWS Loosen the 2 screws H3 and remove the jaw Carefully clean the seat and fit the new jaw up aga
10. and lower the vertical carriage to start the motor i NS a NS Hold the carriage with the left hand lever C lower the tool unit by means of the right hand lever D until the tracer point tip centres one of the holes Continue to lower the lever using the tracer point spring function to reach the cutting depth 9 Repeat this operation for each hole on the key 10 End cutting on the first side release the lever D to stop the motor 11 Remove the cut key only and place it on the second side the key has the same cuts on both sides 12 Proceed with cutting side 2 Fig 42 9 3 1 BACK CUTS If there are cuts on the back of the key stand it upright on the bottom of the clamp Fig 43 Fig 43 26 Copyright Silca 2012 Operating Manual Matrix 9 3 2 INCLINED CUTS Proceed as follows for keys with inclined cuts 1 Loosen the handle 1 to free the clamps and incline them to the chosen angle see index B2 on graduated drum Fig 44 2 Lock the clamps in place with the handle 1 3 Make the cuts Fig 45 Fig 46 Copyright Silca 2012 27 Operating Manual Matrix 9 4 CUTTING LASER TYPE KEYS 1 Disable the tracer point spring Ch 8 4 2 3 4 Turn on the motor with the switch Q Insert the two keys into their clamps Take care when positioning the keys Stop O for keys with stops Ch 9 2 Stop 1 2 3 for ke
11. 14 4 Replacing right hand mobile clamp jaW ooooccconncccnccccnccnnnccnnnncncnncnnnncnnononnnnnronnncnonnrnnnncncnnennns 43 11 DECOMMISSIONING a 44 12 AFTER SALES SERVICE 4 ents ettet ec erent ae eet eee eee 45 12 1 How to apply for after sales service coooncccoccococnncncnococononcnonnnnonnnonnnnnnnnnonnnnonanncnnnnonnnnonnnnnnninos 45 Operating Manual Matrix USE OF THE MANUAL This manual has been drawn up by the Manufacturer and is an integral part of the machine literature The manual gives information it is obligatory for the operator to know and which makes it possible to use the machine safely User s Manual This user s manual is provided because it is essential for proper use and maintenance of the machine The manual must be kept carefully throughout the life of the machine including the decommissioning stage Keep in a dry place close to the machine where it is always to hand for the operator IT IS OBLIGATORY to read the manual carefully before using the machine Readers characteristics This manual must be read and its contents acquired by those who will use it Manufacturer s ID MATRIX has an ID plate located on the back of the machine showing the serial number SILCA SPA VIA PODGORA 20 manufacturer s 3 ITALY se address e mail info psilca it TYPE N MATRICOLA serial No working SERIAL No voltage absorbed current CE mark year of working absorbed manufacture
12. PRO only 2 Remove the knob unit by pulling towards the back of the machine Matrix PRO version only 3 Loosen the belt by pushing the motor gently towards the tracer point and cutter 4 5 Tighten by pushing the motor towards the back of the machine Remove the belt and replace secure the motor by tightening the 4 allen screws Y2 re position the knob unit and secure with the 2 screws V2 Matrix PRO only replace the top safety guard Y and secure with the 6 screws Y1 10 2 REMOVING THE UPPER FRONT UNIT 1 Switch the machine off and disconnect the power lead 2 Remove the 2 screws R1 securing the rollbar Fig 59 3 Loosen the 4 screws K2 securing the upper front unit K5 and remove 10 3 REPLACING THE ROLLBAR 1 Remove the upper front unit K1 Ch 10 2 2 Loosen the 3 screws R3 and remove the rollbar R Fig 60 3 Fit the new rollbar and secure with the 3 screws R3 4 5 Replace the upper front unit on the machine and secure with the 4 screws K2 Secure the rollbar with the 2 screws R1 Copyright Silca 2012 33 Operating Manual Matrix 10 4 REPLACING THE TRANSPARENT SAFETY SHIELD 1 Remove the upper front unit Ch 10 2 2 Use a screwdriver to detach the shield from the upper front unit 3 Attach the new shield to the upper front unit 4 Replace the cover on the machine and secure with the 4 screws K2 5 Secure the roll
13. lead 2 Place the key cutting machine on its back and loosen the 4 screws P4 to remove the bottom safety plate Fig 75 1 Take the fuse out of its seat V3 Fig 68 and Fig 69 2 Replace and secure the bottom safety plate with the 4 screws P4 3 Return the key cutting machine to its proper position i Ty A o d r Fig 68 Fig 69 36 Copyright Silca 2012 Operating Manual Matrix 10 8 REPLACING THE CALIBRATION KEY PAD ELECTRONIC CIRCUIT BOARD If the key pad K is not working properly replace the electronic circuit board inside it as described below 1 Remove the upper front unit Ch 10 2 2 Detach the connectors J4 and R4 Fig 70 3 Remove the 4 screws a b c d paying attention to the position of the wires 4 5 Remove the 2 screws K4 fixing the circuit board Replace the circuit board secure with the 2 screws and re connect the 2 connectors J4 and R4 and the 4 wires with screws a b c d 6 Replace the upper front unit on the machine and secure with the 4 screws Ch 10 2 7 Secure the rollbar with the 2 screws R1 Ch 10 3 10 9 REPLACING THE CONDENSER Disconnect the key cutting machine from the mains Loosen the 6 screws Y1 and remove the top cover Fig 55 Move the protective cap on the condenser Fig 72 a O N o Disconnect the connectors from the condenser paying attention to their position Loosen the condenser fixing nut C3 Connect
14. used as a rest for the left hand when moving the clamp carriage centering cuts on dimple keys or cutting path for laser keys It ensures smooth synchronised carriage movements during cutting operations TRANSPARENT SAFETY SHIELD G Special plexiglass shield to limit the dispersal of swarf TOOL BOX S In the bottom part of the machine front under the clamp unit carriage there is a tool box with an open part to use as a handle for pulling out the box Inside it has 20 spaces for holding tracer points and cutters and a larger area for other small tools and or keys Fig 13 12 Copyright Silca 2012 Operating Manual Matrix 7 6 STARTING THE KEY CUTTING MACHINE 1 Connect the power lead 2 Turn on the key cutting machine with the master switch P A beep sounds and for a second all the warning lights leds on the key pad control board K light up simultaneously on the machine front blue vertical bar green vertical bar 2 red arrows Fig 5 3 When the beep stops only the blue warning light stays on to indicate that the machine is live Note if the conditions described above do not occur see chap 10 7 7 6 1 STARTING THE MOTOR With the machine connected and on 1 press the luminous switch Q to power the motor Fig 12 2 Press the push button D1 on the vertical axis lever D and lower the lever ATTENTION if the motor does not start and the lever D will not move check that the lever is fully
15. vers 230V Use the left hand part of the clamp and the M adapter Fig 36 KEYS WITH DIMPLE CUTS CISA ABUS BRICARD with CS62 CS70 BD13 profile O 1 Use the bottom right hand part of the clamp for cuts on the stem Fig 37 Copyright Silca 2012 23 Operating Manual Matrix LASER KEYS WITH HU66 PROFILE Use the top right hand part of the clamp Fig 38 TUBULAR KEYS MATRIX PRO VERSION ONLY Use the special seat in the front right hand part of the clamp Fig 39 For other types of keys consult the Specialist Guide for the key cutting machine in use 24 Copyright Silca 2012 Operating Manual Matrix 9 CUTTING ATTENTION Please see the following warnings to ensure completely safe cutting operations e Always work with dry hands e Check that the machine is earthed Wear the safety goggles even when the machine has a safety shield e Start the motor only after completing the following operations fitting keys into the clamps fitting and calibrating tools Keep your hands out of the way of the cutter in motion e For each cutting operation make sure the clamp is in the horizontal position reference notch 0 except when keys need inclined cuts e Cut the key only if calibration has taken place insert the necessary tools turn on the key cutting machine disable the tracer point spring procee
16. 0438 9136 PUES IESO silca silca it 1 2 40 Haradanaka 561 81 6 6844 1147 Japan Clover Co Ltd Toyonaka shi Osaka 0807 81 6 6844 2111 info cloverkey co jp COUNTRY COMPANY ADDRESS FAX 254 20 6532913 e mail 254 20 6533369 Kenya MPPS Ltd P O Box 31347 Nairobi 254 20 6533370 mpps swiftkenya com Hasawi amp Sabano Co n 965 2622778 Kuwait For Gen Trad P O Box 42105 Kuwait City 70652 965 24832505 sabanokuwait sabano com Latvia Solo F Ltd Salaspils 12 Riga 1057 371 7278359 O solo f apollo lv Mouawad Books amp Mouawad Str Mouawad 961 4 11206 Lepanon Stationary Sarl Center 60094 Jal el Dib BEYT 961 4 711202 icham mouawad mouawadmbs com Macedonia Panevski amp Sinovi Llidenska 11 Kumanovo 1300 4389 31 411545 VEM at panevski mt net mk 356 241319 Malta Unimark Ltd 32 Zerafa Str Hmr 03 Marsa 356 21 231540 pl waldonet netmt Corporacion Cerrajera Circuito Gustavo BAZ 16 52 55 53667291 OO Alba Sa De Cv Atizapan de Zaragoza MERO D SESS OSSIAN info kaba mexico com A Davel Importacao Rua Do Carmo NR 54 3 Mozambique Comercio Secos Solat Coimbra 3000 351 239833858 351 914506747 New T Unit 5 6 Argus Place E 649 444 5119 Zealand Baber LSC Limited ACRES Glenfield 1310 649 444 5117 infoGbaberlsc co nz Chilex Security Products 12 Olowu Street i 234 1 4965005
17. 10 510336 info chrisikos gr Greece Footnotes eon Patission Str 110 Athens 11257 30 210 8234009 O econ O E roulasot otenet gr GEMKA Karidis 30 210 3249571 Greece G amp Sons OE Lykoyrgoy St 14 16 Athens 10552 30 210 3243000 g_karidis yahoo com er i 30 2810 280165 Greece Fr lli Raptakis Pili lisou 10 Iraklion Crete 30 2810 285000 raptakis_keys her forthnet gr Guinea Soguintec S A Calle Abilio Baloboa Malabo Provincia 240 556618 del Bioko Norte Holland Duitman B V Aquamarijnstraat 5 7554 NM Hengelo 31 74 2452520 T L RS info duitman nl Holland H Cillekens amp Zn B V Metaalweg 4 JB Roermond 6045 31 475 325147 bcd SS info hcillekens nl Holland Steenhauer B V Oude Raadhuisstraat 1 Ap Leidschendam 2266 31 70 3177262 NR info steenhauer nl Unit A D 9 F Hong Kong esslonel Lock Centre Gemstar Tower i o 852 23302268 eae dd 23 Man Lock Street 9 9 praepic 36 1 3290692 Hungary Kaba Elzett Megyeri ut 51 Budapest 1044 36 1 3501011 info elzett hu Minda Silca Engineering 91 987 397630 91 120 2351301 India Ltd Plot No 37 Toy City Greater Noida 201308 91 987 397631 info mindasilca in Iran Klidavarshayan Co NOUS Sie o gt ERU Tehran 98 216 6702757 crx BUS Soe Khomaini Ave klidavar yahoo com A M C I Locksmith 22 Efal Street Kiryat Aryeh 972 3 9230332 Israel Supply Ltd P O Box 3667 Petan Tikva Seven were RAA amci bezedqint net Italy SILCA S p A Via Podgora 20 Z 1 Vittorio Veneto TV 31029 39
18. 3 Amp rapid 120V 100V A A 2 5 mm hex wrench 5 RS F22 cutter Co Steel bar Co gf T22tracer point Calibration pins j fuse 1 pc ATTENTION Adhesive label EEN 500 mA rapid DANGEROUS DANGEROUS 4 1 TECHNICAL DATA Power supply Cutter motor Cutters Tool speed Movements Clamps Runs Dimensions Illumination Mass Noise rating MOBILE PARTS MOBILE PARTS 230V 50 60Hz 0 75 Amp 170 Watt 100V 120V 50 60Hz 2 3 Amp 220 Watt single phase 1 speed motor 230V 50 60 Hz Super speed steel 6000 rpm for cutters in super speed steel on 3 axes by ball guides tilting with interchangeable plates X axis 40 mm Y axis 50 mm Z axis 30 mm width 310 mm maximum lever operating space 400 mm depth 400 mm height 470 mm LED lamp Kg 24 6 Lp A 70 5 dB A brass dimple keys Lp A 75 9 dB A brass keys with laser cuts Lp A 76 6 dB A steel keys with laser cuts Copyright Silca 2012 Operating Manual Matrix 5 ELECTRIC DIAGRAM 186666666 G iis a lef lef le le le lef ler ler lel 8 Fig 9 1 Fuses 2 5 Amp 230V 6 3 Amp 100V 120V 8 Transformer 2 Safety switch 9 LED circuit 3 Terminal board 10 LED lamp 4 Motor ON OFF switch 11 Tracer point contact 5 Motor 6 3mF 230V 14 mF 100V 120V 12 Cutter contact 6 Motor warning light LED 13 Antenna not on Matrix EVO 7 Motor safety microswitch 14 Fuse 500 mA rapid Copyri
19. MATRIX is used to cut the following types of keys e keys with flat or inclined dimple cuts keys with laser type cuts laser keys with a narrow stem Mercedes e Fichet type keys H profile see note tubular keys Matrix PRO only KEYS WITH DIMPLE CUTS LASER KEYS WITH A NARROW STEM MERCEDES o Cm with M adapter STANDARD on vers 120V OPTIONAL on vers 230V KEYS WITH LASER TYPE CUTS E FICHET type KEYS H profile AN TUBULAR KEYS Pad m min 4 mm max 12 mm with F adapter STANDARD on vers 230V OPTIONAL on vers 120V STANDARD on Matrix PRO only Copyright Silca 2012 5 Operating Manual Matrix 2 WORKING PARTS MATRIX PRO Fig 7 A A1 B B1 C D D1 Ee E1 E Gu H ie J K E 4 1 x 7 g i f o We mm Z T Eos ac a d aa gt X d N Y A mm i i r TE 94 UN d V O Om Am n T y gt MA w E ma er Ha f K clamp carriage X Y axes clamp locking lever left hand tilting clamp right hand tilting clamp clamp carriage lever X Y axes vertical carriage lever Z axis lever release and motor start button left hand clamp knob right hand clamp knob cutter transparent safety shield clamp carriage locking knob clamp tilt locking lever lamp calibration unit key pad M tracer point
20. a Do Brasil Ltda Neto 510 S o Paulo 001 55 11 5545 4510 kaba kabadobrasil com br Bulgaria Intesa S r l 1 Kukush Sofia 01309 359 2 8211425 e Sd info intesa bg Burkina Av Houari Boumedienne 01BP 2957 226 710002 Faso O Porte N 1651 Ouagadougou 01 o oe dialloebauchedecles yahoo fr China Silca China Xinhua Industrial Zone Guanghal County 86 750 5325698 Bil peal ici Taishan Canton alan tswahyat com Colombia Flexon Llaves S A SEN aaa ES Bogot 571 2538300 571 5331842 385 52 503 529 385 52 503 529 Croatia Ferrotechna d o o Japodska 66c Pula 52100 4385 52 502 609 ferrotechnaGppu t com hr Cyprus G H Yacoubian Ltd 74 B Regaena Street Nicosia 357 22 663525 A ghycy spidernet com cy cele H amp B Plus s r o Zateck 8 Plzen 30148 420 377 225903 ieu E Republic plzen klice hb cz 45 70111221 Denmark Agenturcentret A S Brydehusvej 20 Ballerup 2750 45 70111211 agentur agenturcentret dk 23 Omer Ibn El Khatar Heliopolis 20 2 22404705 20 2 22404705 Egypt anno Street El Cairo 20 2 26441401 gam intouch com Hardware Group Finland i E 358 9 2962186 Finland Oy Hgf Ltd Luostarinportti 5 Kirkkonummi 02400 358 9 2219490 asiakaspalvelu hof fi 12 Rue de Rouen Z Limay 33 1 30983501 France SILCA S A S B P37 Porchevilie 78440 33 1 30983500 info silca fr Germany SILCA GmbH Siemensstrasse 33 Velbert 42551 49 2051 2710 e ali info silca de E TK 30 2310 521651 Greece Chrisikos K loannhs 7 Pipsou St Thessalonik 54627 30 23
21. a ref HU41P HU64P HU64T HU81T 2 fit the adapter onto the left hand clamp and align the groove with the one on the clamp for Stop 2 Fig 49 Silca ref HU55P 3 fit the adapter onto the left hand clamp and align the groove with the one on the clamp for Stop 3 Fig 50 4 slide the stop bar into the groove 5 insert the key and take it right up against the bar 6 7 secure adapter and key by tightening the knob E remove the bar and repeat the same operation on the right hand clamp Cutting 8 disable the tracer point spring cap 8 4 9 grip the levers C and D 10 press the button D1 and lower the vertical carriage to start the motor 11 hold the clamp carriage still with the left hand lever C and lower the tool unit with the right hand lever D until the tracer point touches the depth of the cut 12 without exerting pressure turn the lever D clockwise to block the height 13 move the lever C to trace all the cuts on the key with the tracer point e For left hand cuts we advise tracing the cuts by taking the tracer point from the tip to the head 14 when the first side has been cut turn off the motor with switch Q 15 remove the key blank only and turn 180 to cut the second side The key has the same cuts on both sides 16 re start the motor with switch Q and proceed with cutting D910533ZR STANDARD on vers 120V OPTIONAL on vers 230V Fig 50 Copyright Silca 2012 29
22. ar belts lamp and vertical carriage spring Replacement operations are simple and can be performed by the operator CLEANING it is advisable to keep the carriage and clamps clean by regularly brushing away the swarf deriving from cutting operations ATTENTION DO NOT USE COMPRESSED AIR ATTENTION to maintain machine efficiency we recommend using protective oil such as WD40 or similar to apply to the burnished mechanical parts This will prevent oxidation of the parts in question clamps guides carriages Make sure the oil does not come into contact with the electronic parts b Before performing any type of maintenance checks or replacements read the warnings below do not perform any maintenance operations with the machine on e always disconnect the power lead follow the instructions in the manual carefully use original spare parts 10 1 TIGHTENING AND REPLACING THE BELT If vibrations occur on the top part of the key cutting machine check the state and tightness of the belt in the way described 1 Turn off the master switch and disconnect the power lead 2 Loosen the 6 screws Y1 and remove the top safety guard Y 3 Loosen without removing the 4 allen screws Y2 securing the motor Fig 56 32 Copyright Silca 2012 Operating Manual Matrix Tightening e Increase belt tension by pushing the motor towards the back of the machine Replacing 1 Loosen the 2 screws V2 Matrix
23. bar with the 2 screws R1 Fig 60 10 5 REPLACING THE LAMP Follow the instructions below to replace the lamp 1 Remove the upper front unit Ch 10 2 2 Disconnect the connector J4 Fig 61 3 Loosen and remove the 2 screws J1 securing the lamp glass Fig 62 4 Loosen and remove the 2 screws J3 securing the LED board 5 6 Pull the LED lamp downwards 7 Secure the new board with the 2 screws J3 0 1 Fit the new LED board so that the wire passes over the top and connect the connector to the board 8 Secure the lamp glass with the 2 screws J1 9 1 1 Connect the connector J4 JReplace the upper front unit on the machine and secure with the 4 screws K2 JSecure the rollbar with the 2 screws R1 Fig 62 34 Copyright Silca 2012 Operating Manual Matrix 10 6 ADJUSTING REPLACING THE VERTICAL CARRIAGE SPRING If the vertical carriage Z axis seems loose it is advisable to adjust the spring and replace if necessary Proceed as follows 1 Switch off the machine and disconnect the power lead 2 Remove the 6 screws Y1 to detach the top safety guard Y Fig 55 3 Loosen the 4 screws Y3 and remove the rear panel Fig 63 4 Turn the machine so that its back faces the operator to increase spring tightness perform operations 1 and 2 shown in Fig 65 to decrease spring tightness perform operations 1 and 2 shown in Fig 66
24. cromeler galeria A savas whee Macar ee gu hes US ded 15 8 37 Calibration tonada 16 os MEME Ur iei gione REUS 17 8 5 Carriage spring Tor laser Ss dd ee 18 A A A A A a EA uoRUE 20 8 6 1 The clamp unit has several seats dedicated to the positioning of different types of keys 21 SMECIUSMAIS C cT 25 9T IPIEUDO IA a S tosta cus a wear ened ano 25 SPAN A ii a EAEE ea a EEO ER 25 93 CUMING dimple KEYS ERE 26 DOr WACK OIS era 26 iS 0 Z2IRCINCA CU M 27 94 outing Taser type KEYS aces iris ditus Qo adole Papa iio 28 9 4 1 Cutting laser keys with narrow stems ssssssssssssssseeseseene eene nene nnne nn ener nennen 29 9 5 Cutting tichet type keys hi profile ioco a ETE EEEE a 30 9 6 Cutting tubular keys MATRIX PRO VErSiON cccccseceeeeeeeeeeeeeeseeeeeseeeeeseeeessaeeesseneeseaeeesaeeeesaaes 31 TOMAINTE NANG eae atte auto aR eee RE CEE hn Ree Onn EEL ici E 32 10 1 Tightening and replacing the Dal di e dea capuc cen 32 10 2 REMOVING thie upper TOME UD oorpore eos 33 10 3 Replacing the Tolba custo o oa iaa is OE a 33 10 4 Replacing the transparent safety shield occccoccccocnnconnccoononncnnoncnnnncononononnnnonnncnnnnnnnnnonaninnncns 34 105 FREDIACING Ne ipo t 34 10 6 Adjusting replacing the vertical carriage SpriNQ ooccccoccccnocncccnnononnconcnonnnnnoncnnnnononanonnnnnnnnnnnnnncnano
25. d partially protect the operator Front vertical carriage cover Hole dimple cut on the stem or back of the key TERMINOLOGY For those inexperienced in the subject of keys and key cutting below is an illustration of the most frequently used terms 4 1 Cosi 1 Head 3 Stop 5 Tip 7 Cuts 2 Neck 4 Stem 6 Back 8 Diameter Fig 2 Matrix PRO only 2 Copyright Silca 2012 Operating Manual Matrix GRAPHICS IN THE USER S MANUAL Pay attention Obligation to read Position of Position of Activation of Deactivation the manual clamp carriage clamp carriage tracer point of tracer point to the left to the right spring spring GRAPHICS ON THE MATRIX KEY CUTTING MACHINE Y HR _ Obligatory use of Cutter release Tracer point spring Tracer point spring safety goggles Matrix PRO only ON OFF ATTENTION DANGEROUS MOBILE PARTS E Adhesive label Adhesive labels DANGEROUS MOBILE PARTS cap 4 Mass RPM Fusibles place the adhesive label in the way illustrated Fig 3 Fig 4 Calibration control ON Tool alignment green switch Lamp switch Tracer point key contact Cutter key contact Blue LED for machine live Fig 5 Copyright Silca 2012 3 Operating Manual Matrix GENERAL WARNINGS MATRIX is designed to the principles of European Standards CE Right from the design stage solutions have b
26. d with calibration 9 1 FITTING KEYS 1 Take the clamp carriage towards the operator until you feel the limit switch click 2 Insert the original key into the left hand clamp and the key to be cut into the right hand clamp taking care to type of stop on key Ch 8 6 1 Choice of key seat Ch 8 6 1 Secure the keys with the knobs E E1 9 2 KEY STOP The notches 0 1 2 3 on the clamp are used according to the type of key stop O for keys with back stop towards head Fig 40 1 2 3 for keys with tip stop Fig 41 Choice of stops 1 2 3 is determined by the length of the key stem ATTENTION the cutting path must always lie within the clamp surface Fig 40 Fig 41 Copyright Silca 2012 25 Operating Manual Matrix After fitting the keys into the clamps follow the instructions for the type of key to be cut 9 3 Cutting dimple keys 9 4 CUTTING laser TYPE keys 9 5 Cutting FICHET type keys H profile 9 6 CUTTING tubular keys MATRIX PRO version EN 9 3 CUTTING DIMPLE KEYS 1 Enable the tracer point spring Ch 8 4 2 3 4 Press the motor on switch Q Insert the two keys into their clamps i N a a Take care when positioning the keys Stop 0 for keys with stops Stop 1 2 3 for keys without stops using the bar provided for tip stop 5 6 7 8 Attention if the bar is used remove it before making the cuts Grip the levers C and D Press the button D1
27. e clamp hold the tool in this position and tighten the grub screw G3 with the hex wrench provided Removing loosen the grub screw G3 with the hex wrench and remove the tool Cutter Fitting insert the cutter into the spindle with the numbered ring towards the clamp hold the tool in this position and tighten the grub screw G4 with the hex wrench Removing loosen the grub screw G4 with the hex wrench and remove the tool 8 2 MICROMETER GAUGE AWN The micrometer gauge is used for tool alignment and also for adjusting small variations in depths often necessary on worn keys After tool alignment green bar the depth of cuts can be reduced or increased by turning the micrometer gauge V to the left or right Each line on the gauge corresponds to an increase of 0 02 mm Fig 19 Turn the gauge clockwise to make cuts less Turn the gauge anti clockwise to make cuts deep deeper Copyright Silca 2012 15 Operating Manual Matrix 8 3 CALIBRATION TOOL ALIGNMENT Carry out this operation with the key cutting machine on ATTENTION check that the motor start switch Q is off 1 2 3 4 Check that the clamps are in the horizontal position ref 0 Ch 8 6 Turn the cam N clockwise all the way to disable the tracer point spring Ch 8 4 Fit and secure the two tools tracer point and cutter in their respective spindles Press the button K1 on the fro
28. ectromagnetic Compatibility and with the EN 55022 EN 55024 EN 61000 3 2 EN 61000 3 3 Standards European Union DIRECTIVE 2006 95 CE Low Voltage 12 and with the EN 60950 1 EN 62233 Standards Claudio Tomasella of the Silca S p A Research amp Development Division is authorized to create a Technical File Operations Director Stefano Setti ALCA S p A Tel 39 0438 9136 Fax 39 0438 913800 www silca it info amp silca t Via Podgora 20 7 1 P IVA CF e Reg Impr ITO3286730266 REA TV 258111 31029 Vittorio Veneto TV Italy Cap Soc 10 000 000 Lv Export TV 038851 Boomi soggetia a iro p coneriarmenin d Kaba Modding A pon see im Aerie renal A Member of the Kaba Group Hofwianatradae 28 ai seni e per g effetti deg artical 7497 2497 96x del odio Cile VITTORIO VENETO 13 01 20J CE DECLARATION OF 1ACHINE COMPLIANCE SILCA S p A VIA PODGORA 20 Z I 31029 VITTORIO VENETO TV ITALY TEL 04389136 FAX 0438 913800 Declares under 1ts own responsibility that the Key cutting machine model MATRIX EVO complies with the requirements of the following European Directives European Union DIRECTIVE 2006 42 CE Machines and with the EN 12100 Standards European Union DIRECTIVE 2004 108 CE Electromagnetic Compatibility and with the EN 55022 EN 55024 EN 61000 3 2 EN 61000 3 3 Standards European Union DIRECTIVE 2006 95 CE Low Voltage 12 and with the EN 60950 1 EN 62233 S
29. een adopted to eliminate hazards for the operator in all the stages of use handling regulation use and maintenance The materials used in manufacture and the components employed in using MATRIX are not dangerous and ensure that the machine complies to current standards Silca S p A has also experimented and applied numerous technical solutions that allow the key cutting machine to optimize the quality of the cut keys To guarantee maintaining these results over time please follow the instructions below Observe the procedures described in this manual e Always use Original Silca Tools as they are designed to make the best of MATRIX and provide quality key cutting Use Silca key blanks made with top quality materials Have the key cutting machine checked periodically by an authorized Silca After Sales Service Centre list at the end of this manual always use Silca Original Spare Parts Beware of imitations NORMAL USE MATRIX is a key cutting machine and must be installed and used according to the rules and specifications established by the manufacturer Any other use different from that indicated in this manual will cause the forfeiture of all customers rights to make claims on Silca S p A and may be an unknown source of hazard for the operator or third parties ATTENTION Negligent use or failure by the operator to observe the instructions in this manual are not covered by the warranty and the manufacturer declines any re
30. ews T3 Use the screws Z2 to fix the 2 transparent low voltage cables in the 12 Volt connectors on the transformer Secure the 2 mains supply wires to the connectors on the transformer a wire in position 0 and one corresponding to the voltage being used with their screws Z3 A Take care that the position is correct according to the voltage Fig 76 9 Replace and secure the bottom safety guard with the 4 screws P4 10 Return the key cutting machine to the upright position 38 Copyright Silca 2012 Operating Manual Matrix PMA COD Med S P4144 Fest BEE i fe SEP in mi 2011 ASTE Adie z g z AD AY Fig 75 Fig 76 10 12 REPLACING SWITCHES MASTER AND MOTOR ON 1 Disconnect the power lead from the machine 2 Turn the key cutting machine onto its back and loosen the 4 screws P4 to remove the bottom safety guard Fig 75 Disconnect the wires from the switch to be replaced paying attention to their position Press the fixing tabs on the switch so that it can be pulled out Insert the new switch into the special seat Reconnect the connectors Replace and secure the bottom safety guard with the 4 screws P4 8 Return the key cutting machine to the upright position Fig 78 Copyright Silca 2012 39 Operating Manual Matrix 10 13 ALIGNING CALIBRATING THE CLAMP The key cutting machine comes from Silca with the clamp perfectly aligned Alignment is
31. frica Sanlic International Pty 46 Hulbert Street Johannesburg 427 11 4939717 27 11 6831312 Ltd New Centre acoetzee voltex co za Spain Silca Key Systems S A C Santander 73 A Barcelona 08020 34 93 4981400 TOP silca silca es Sweden Prodib Ab Montorgat 16 Eskilstuna 63229 46 16 168000 ey eee prodib prodib se 41 44 8773322 Switzerland Robert Rieffel Ag Widenholzstrasse 8 Wallisellen 8304 41 44 8773333 info rieffel ch WT 963 11 2212407 963 11 2224588 Syria Muheiddin Arabi Katbi P O Box 1322 Damascus 963 11 2224588 963 11 3737001 Taiwan Global Tecspro Ltd 11F 2N 42 2 Lian Sheng Jhongho City 886 2 22494028 TODO es Lo TOS St Taipei vincent carkey tw Kadikoy Anahtar Osmanaja Mah Nuzhet 2i 90 216 3475488 Ue San Ve Tic Ltd Sti Efendi Sk No 56 Sielbeeuaon systuen UA MEE info kadikoyanahtar net U A E Sabano Trading Co Lle P O Box 32075 Dubai 971 4 2682400 O sabanodubai sabano com Ukraine Service Centre Kopir Segedskaya 12 Odessa 65009 438 487 433196 ver aI AEE v key odessa ua United 6 Lloyds Court RH10 44 1293 531108 Kingdom Pine LIG Manor Royal SAWI 9QU Ses sales silcaltd co uk 400 Jeffreys Road Rocky Mount 1 252 446 4702 U S A A898 Leo fern P O Box 2627 NC 27804 Win SERA custsvc irm kaba com La Casa del Cerrajero ud a 58 212 781 8692 Venezuela CA Av Principal de Marip rez Caracas 58 212 793 0083 cerrajero cantv net Yemen Sabano Trading Co Llc P O Box 32075 Dubai U A E 971 4 2682400 NG e saban
32. ght Silca 2012 9 Operating Manual Matrix 6 HANDLING The MATRIX key cutting machine is easy to handle and there are no special hazards involved in moving it The packed machine can by carried manually by one person 6 1 PACKING The packing for the MATRIX key cutting machine ensures safe handling of the machine and all its components Packing comprises expanded plastic material wrapped around the machine The robust cardboard box in which it is placed and the nylon wrapping protect the machine even when stored for a long period Fig 10 Mu Keep dry Handle with care Up 6 2 TRANSPORT The symbols on the outside of the cardboard box give indications for transport ATTENTION keep the packing for future machine transfers 6 3 UNPACKING To remove the machine from its packing 1 Cut the strapping with scissors and remove 2 3 Free the machine from the protective shells 4 Open the box carefully without damaging it Check the contents of the packing comprising MATRIX key cutting machine Documentation comprising user s manual spare parts sheet specialist guide and warranty Power lead Tool holder 6 4 HANDLING THE MACHINE Once removed from its packing place MATRIX directly on the work bench one person can easily perform this operation ATTENTION lift the machine by holding onto the base Never lift the machine by gripping the clamps levers or other parts 10 Copyright S
33. ilca 2012 Operating Manual Matrix 7 MACHINE INSTALLATION AND PREPARATION Installation is the customer s task and does not require any special skills The key cutting machine is supplied ready for use and does not need calibration except for the tools to be used however the operator is required to make certain checks and prepare the machine for use 7 1 CHECKING FOR DAMAGE MATRIX is a solid compact machine and will not break if handling unpacking and installation are carried out to the instructions in this manual However it is good practice to check that the machine has not been damaged 7 2 ENVIRONMENTAL CONDITIONS To make the most of the key cutting machine bear in mind the following environmental parameters it is advisable for the area to be dry with good air circulation The optimum environmental conditions for machine operation are temperature 10 C to 40 C relative humidity approx 60 7 3 POSITIONING 1 Place the key cutting machine on a solid horizontal work bench suitable for the weight of the machine 24 6 Kg The work bench should be approximately 100 120 cm high to facilitate access to the working parts We recommend leaving at least 30 cm clearance behind and around the machine to ensure good ventilation and facilitate handling Fig 11 2 Make sure machine voltage is suitable for the mains supply and that the latter is earthed with a differential switch 3 Connect the power lead to the machine
34. inst the right hand side and align also from the front Fig 88 Tighten the 2 screws H3 without exerting pressure Check alignment Ch 10 13 2 and then fully tighten the 2 screws H3 1 2 3 4 Y a a 42 Copyright Silca 2012 Operating Manual Matrix 10 14 3REPLACING LEFT HAND CLAMP MOBILE JAW Loosen the 2 screws B3 and remove the stationary jaw Ch 10 14 1 Remove the knob E stop plate S4 Fig 89 Fully unscrew the knob E J O N Remove the mobile jaw and clean the clamp Fit the new jaw screw in the knob and replace the plate S4 O Fit the stationary jaw up against the left hand side and align also from the front Fig 86 7 Tighten the 2 screws B3 without exerting pressure Check alignment Ch 10 13 1 and then fully tighten the 2 screws B3 00 dl e Wee er ee ee er e 7 um e i5 at 1d LE Fr sam 4 d n r j rs Um a 1 Eh a ru a y F SO n F A j E i 7 i E i x E Tr Fig 89 Fig 90 10 14 4REPLACING RIGHT HAND MOBILE CLAMP JAW 1 2 3 4 Loosen the 2 screws H3 and remove the stationary jaw Ch 10 14 2 5 Fit the new jaw screw in the knob and replace the plate U4 Remove the knob E1 stop plate U4 Fully unscrew the knob E1 Remove the mobile jaw and clean the clamp 6 7 Tighten the 2 screws H3 without exerting pressure 8
35. ivated or deactivated according to the type of key to be cut vertical spring for the tracer point used for dimple keys ch 8 4 e cross spring for the carriage used for laser keys ch 8 5 8 1 FITTING AND REMOVING TOOLS ATTENTION carry out this operation with the cutter motor off Lever D fully raised Clamp carriage lever C fully down Fig 16 Matrix PRO version Tracer point Fitting insert the tracer point all the way into its spindle with numbered ring towards the clamp Hold the tracer point in this position and turn the upper knob M clockwise to lock Removing turn the knob M anti clockwise to open the self centering gripper and remove the tool Rotate the knob without exerting pressure until it clicks Cutter Fitting insert the cutter all the way into its spindle with numbered ring towards the clamp Turn the tool to fit it into its seat anti rotation system Hold the cutter in this position and turn the knob M1 clockwise to lock Do not exert pressure to turn the knob slightly M1 Removing press knob M1 lightly downwards and turn anti clockwise to open the self centering gripper and remove the tool Do not exert pressure to turn the knob slightly M1 Fig 17 14 Copyright Silca 2012 Operating Manual Matrix Matrix EVO version Tracer point Fitting insert the tracer point all the way into the spindle with the numbered ring towards th
36. locking knob M1 N tracer point spring cam cutter locking knob O carriage spring knob P ON OFF switch Q motor ON switch R rollbar S tool box T tracer point V tracer point regulation micrometric ring W motor ON warning light Z power socket Copyright Silca 2012 Operating Manual Matrix 3 WORKING PARTS MATRIX EVO A A1 B B1 C D D1 ES E1 ES C H alpes K clamp carriage X Y axes clamp locking lever left hand tilting clamp right hand tilting clamp clamp carriage lever X Y axes vertical carriage lever Z axis lever release and motor ON button left hand clamp knob right hand clamp knob cutter transparent safety shield clamp carriage locking knob clamp tilt locking lever lamp calibration unit key pad ATA n A T y Fig 8 N tracer point spring cam O carriage spring knob P ON OFF switch Q motor ON switch R rollbar S tool box T tracer point V tracer point regulation micrometric ring W motor ON warning light Z power socket Copyright Silca 2012 7 Operating Manual Matrix 4 ACCESSORIES PROVIDED MATRIX comes with a series of accessories for use and maintenance tools hex wrenches fuses etc provided in a special holder e FICHET adapter F ES MERCEDES adapter M Cr D910534ZR a D910533ZR ae STANDARD on vers 230V at STANDARD on vers 120V STE Fi cutter fuse 2 pcs 2 5 Amp rapid 230V 6
37. must be used Each line corresponds to 5 Each clamp right or left hand comprises 3 jaws Standard stationary jaw located on left Mobile central jaw Right hand stationary jaw NOTE Carefully clean the clamp before and or after cutting a key Fig 29 Matrix PRO clamps 20 Copyright Silca 2012 Operating Manual Matrix j gts ad H re i C da ER a he iJ b y e 1 i 5 1 Fig 30 Matrix EVO clamps Fig 31 8 6 1 THE CLAMP UNIT HAS SEVERAL SEATS DEDICATED TO THE POSITIONING OF DIFFERENT TYPES OF KEYS keys with dimple cuts and laser keys laser keys with a narrow stem Mercedes e Fichet keys with H profile e Cisa Abus Bricard with CS62 CS70 profiles keys vehicle keys with HU66 profiles e tubular keys Matrix Pro version only Copyright Silca 2012 21 Operating Manual Matrix KEYS WITH DIMPLE CUTS AND LASER KEYS Fig 32 Fig 33 Use the left hand part of the clamp for keys with head stop stop 0 or tip stop Stop 1 Stop 2 Stop 3 22 Copyright Silca 2012 Operating Manual Matrix FICHET KEYS WITH H PROFILE E D910534ZR STANDARD on vers 230V OPTIONAL on vers 120V O 3 1 Use the left hand part of the clamp and the F adapter Fig 35 LASER KEYS WITH A NARROW STEM MERCEDES D910534ZR STANDARD on vers 120V OPTIONAL on
38. n so that any lock for which our keys are made can be rapidly identified INDICE USE OFTHE MANTA ls ds dd 1 GLOSSARY SYMBOLS TERMINOLOG Y ccccccccccecceeceeceeceeceeeseeceesceeseeseesaesouecueseeseesesoueseeseees 2 GENERAL WAR NING Sd el e de 4 t MACHINE DESCRIPTION a ted ed 5 2 WORKING PARTS Mafix PRO sorana a a a 6 3 WORKING PARTS Matrix EVO ii ii T 4 ACCESSORIES PROVIDED cerere E EEEE A EESE 8 AN Teennicaldata sansi E AR E E a 8 O ELECTRIC DIAGRAM ceric pet titur a oi 9 mois BIB TC 10 A Tm 10 OZ Mans pO e O E 10 9 SIO ACN ias XC 10 SP Randing the machi dl 10 7 MACHINE INSTALLATION AND PREPARATION cccccsccecssceeseeceeseeeeeesaecoesesseeseeeesesesseeeseeenes 11 roc NN e TOF damage TUI a a T AE E O E 11 faz ENVIO mental COMGMIONS iii ll lada ida 11 Fos e A S ENTRE a 11 LA Salet GCOVICSS esse ses e m 11 To Work Station description seus eiae vut wer ive arab asin is 12 7 6 Starting the key cutting machine occcoccccccnccccnccncnonnnnononnnnnnconononnnnnnnnnonnnnnnnnnnnnnnnnrnnnnrnnnnnnenaninnanos 13 TEA SlAMING UNE MOON ooo Gs ae 13 7 6 2 Cutter motor on warning light econo ten te A A e 13 7 6 3 Led lamp matrix pro Version cansar ira 13 7 64 Ledlamp matic evo Versi a oo 13 8 MACHINE CALIBRATION AND REGULATION Lococccccnccnnncnnnncnnnccnnncncnnnnnncononnnnncnnnnnnnnnononnnnnnnnnnnonnnncnnss 14 os Ting and removing Odin di 14 0 2 Mi
39. necessary only if a jaw falls from the clamp and has to be replaced caduta accidentale del morsetto 1 Make sure the motor ON switch is OFF 2 Fit and secure the 2 calibrating pins provided to the 2 spindles as if they were tools N B the flat part with greater diameter must be visible towards the clamp 3 4 5 6 Turn on the key cutting machine with the master switch P Enable the key pad calibration control board with key K1 Disable the tracer point spring Ch 8 4 i a a a Place the clamp set on the right or left hand notch according to the control to be performed p L Fig 79 Fig 80 10 13 1CONTROL ALIGNMENT LEFT HAND STATIONARY JAWS 1 Lower the vertical carriage with the lever D Fig 80 2 Align the 2 pins on the key surface Ch 8 3 3 When the pins are aligned raise them slightly with the lever D so that they are not in contact with the key surface 4 Turn the lever D clockwise to lock the height of the vertical carriage 5 Move the clamp carriage with the lever C and take the pins into contact with several points on the left hand jaw also on the side of Stop 0 If the calibration board shows a green light the left hand jaws are aligned 6 If not loosen the 2 screws B3 and regulate the jaw if necessary loosen the 2 nuts B4 and regulate the 2 grub screws B5 until the condition described above is achieved Fig 81 40 Copyright Silca 2012
40. nt of the machine to enable the key pad control board Kt Tool alignment green Tracer point key contact Cutter key contact Fig 20 5 Press the lever D release button D1 lower the vertical carriage and take the tools into contact with the clamp surface seat of the key Fig 21 There are three possibilities Central green bar illuminated Green arrows illuminated CALIBRATION OK In this case both tools are in contact with the keys and aligned Note from this position it is advisable to turn the gauge V clockwise by a couple of clicks e Left hand red arrow illuminated Tracer point side In this case only the tracer point is in contact with the key Hold the vertical carriage down and turn the gauge V anti clockwise in the direction of the illuminated arrow Calibration is complete as soon as the green vertical bar illuminates together with the two green arrows e Right hand red arrow illuminated Cutter side In this case only the cutter is in contact with the key Hold the vertical carriage down and turn the gauge V clockwise in the direction of the illuminated arrow so that the red light on the left hand arrow goes on From this position hold down firmly the right hand lever and turn the gauge V one click at a time Calibration is complete as soon as the green vertical bar illuminates together with the two green arrows ATTENTION at the end of calibration press the button K1 to disable the key pad co
41. ntrol board 6 Now it s possible to proceed with duplication 16 Copyright Silca 2012 Operating Manual Matrix FN O Bl 1 I E xL AY OU Cp Fig 21 8 4 TRACER POINT SPRING Fig 22 disabling the tracer point spring e To enable the tracer point spring function Turn push the cam N all the way anti clockwise e To disable the tracer point spring function Turn push the cam N all the way clockwise Enable the tracer point spring to cut dimple and tubular keys Disable the tracer point spring for calibration operations to cut keys with laser cuts and vehicle keys in general Copyright Silca 2012 The machine comes with a rapid system for enabling or A 17 Operating Manual Matrix 8 5 CARRIAGE SPRING FOR LASER KEYS The MATRIX key cutting machine comes with a spring system on the clamp carriage to control the range of movement considerably facilitating the cutting of laser keys The spring function for laser keys is activated by means of the knob O Fig 23 and causes pressure on the tool sides along the cutting track when making cuts this method allows the operator to trace cuts manually without pressing crosswise with the lever C Fig 24 Fig 25 and Fig 26 illustrate the three examples of use of the spring system e CENTRAL cuts e RIGHT HAND cuts e LEFT HAND cuts CENTRAL cuts Cn z n E Fig 23 Fig
42. odubai sabano com SILCA S p A Via Podgora 20 Z l 31029 VITTORIO VENETO TV Tel 0438 9136 Fax 0438 913800 E mail silca silca it www silca biz Members of the Kaba Group amp
43. on vers 230V OPTIONAL on vers 120V F Fig 52 Fig 53 30 Copyright Silca 2012 Operating Manual Matrix 9 6 CUTTING TUBULAR KEYS MATRIX PRO VERSION Check that the motor ON switch Q is OFF 1 Insert the tools into their spindles 2 Fit the keys into their seats on the clamps original key in the left hand clamp and key blank in the right hand clamp 3 4 Take care when positioning the keys the stop goes up against the jaws aligned with the notch 5 Turn on the motor Enable the tracer point spring function 6 Prip the levers C and D 7 press the button D1 and lower the vertical carriage to start the motor 8 Hold the carriage with the left hand lever C lower the vertical carriage with the right hand lever D until the tracer point centres on one of the cuts in the key and continue to lower using the tracer point spring function to reach cutting depth 9 Move the lever C slightly to complete each single cut 10 Repeat this operation for each cut on the key Fig 54 Copyright Silca 2012 31 Operating Manual Matrix 10 MAINTENANCE b ATTENTION when repairing or replacing parts the CE label is guaranteed only if original spare parts provided by the manufacturer are used The MATRIX key cutting machine does not need special maintenance but it is good practice to check and if necessary replace parts subject to we
44. s established by the countries which have received Directives 91 156 CE and 91 689 CE wastes are substances or objects deriving from human activity or natural cycles which are discarded or intended to be discarded 44 Copyright Silca 2012 Operating Manual Matrix 12 AFTER SALES SERVICE Silca provides full service to purchasers of the MATRIX machine To ensure total safety for the operator and the machine any operations not specified in this manual shall be carried out by the manufacturer or in the special Service Centres recommended by Silca On the back cover of the manual there is a list of the manufacturer s addresses the following page lists the addresses of specialized Service Centres 12 1 HOW TO APPLY FOR AFTER SALES SERVICE The warranty attached to the MATRIX machine guarantees free repairs or replacement of faulty parts within 24 months of purchase Any other operation shall be agreed by the user with Silca or its Service Centres Copyright Silca 2012 45 VITTORIO VENETO 13 01 20J CE DECLARATION OF 1ACHINE COMPLIANCE SILCA S p A VIA PODGORA 20 Z I 31029 VITTORIO VENETO TV ITALY TEL 04389136 FAX 0438 913800 Declares under 1ts own responsibility that the Key cutting machine model MATRIX PRO complies with the requirements of the following European Directives European Union DIRECTIVE 2006 42 CE Machines and with the EN 12100 Standards European Union DIRECTIVE 2004 108 CE El
45. sponsibility in such cases RESIDUAL RISKS On the Matrix key cutting machine there is a residual risk of injury in the cutter spindle area cutter rotating if the vertical axis for laser cuts is blocked Furthermore the MATRIX key cutting machine has residual risks when gaining access to parts in motion not fully protected and the risk of chippings flying into the air during the key copying process f These residual risks in the product are reported in special warnings i ATTENTION MOVING PART HAZARD and involve the obligatory use of personal protective devices GOGGLES ho SAFETY REGULATIONS Always disconnect the machine when it is not in use or when performing maintenance operations e Check the electrical wiring periodically replace any wires that show signs of wear e Always work with dry hands free of grease or oil e Never pull hard on the power lead and make sure it does not come into contract with oil sharp objects or heat Never remove the earth wire from the plug Make sure the earth wire connection is sound Do not use the machine in dangerous environments wet or damp e All visitors especially children must stay at a safe distance from the machine and must never come into contact with the electric wiring 4 Copyright Silca 2012 Operating Manual 1 MACHINE DESCRIPTION Matrix The MATRIX key cutting machine gives excellent technical performance of great precision The standard clamp on
46. ss 35 10 7 Checking and replacing TUSES eei cereo Hee x ERR ee ee desse ERR ERR ee 36 10 8 Replacing the calibration key pad electronic circuit bOArd ooccconccccncccncconconnncanonnnonanonnconanonanonons 37 10 9 REDIACING the CONDENSER sides E 37 10 10 Replacing the Motorrad pata dildo o Sonoras Dads 38 10 11 Replacing the transftorMer occconnnccccccccnncconncnonncnnononcnonncnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnrnnnnrnnnnenrnnrnnnnnnnnnns 38 10 12 Replacing switches master and motor ON oocccocccccnnncccccnnnoncncncnnnnonncnnnnonnnnnnnnnnnnnronannnnnonnrnnnncnnnenoss 39 10 13 Aligning calibrating the ClaMp cooocccocccccccncoccncnononocnnoncnonncononenonnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnoncnnns 40 10 13 1 Control alignment left hand stationary jQaWS ooocccconnccconocnncoonnnnnnnnnnonnnnnnnnnnnnnnnnnrnnnoncnnnnnnnnnnos 40 10 13 2 Control alignment right hand stationary jaws ccccooncccconnnnccnnnnononcnnonnnncnnnnnnnnnnnnnncnnnnnnnnnannnnns 41 10 14 Replacing tne AWS a ae e Du ux aC ovata a AAE 42 10 14 1 Replacing the left hand stationary jawS oooocccconncncconnccconocnnononnnnnnnnnnononnnnnnnnnnnonnrrnnnnnrnnnnnnnnnnns 42 10 14 2 Replacing right hand stationary jAWS ccccceececeeeeeeeeeeeeeeaeeeeceeeeseeeesaeeseeeesaeeeeseeeeneeeeseneeses 42 10 14 3 Replacing left hand clamp mobile jaW ooocccooncnncocncnconncnnononnnnnnnnnnonnnncnonnnnnnonnnrnnnnnnnnnnnannnnns 43 10
47. substances which transform the metal residue included in SUW into harmful noxious substances it is included in the lists of the appendices to current regulations in Italy and the European Union for waste disposal INFORMATION TO USERS Under the terms of art 10 of Directive 2002 96 CE dated 27 01 2003 regarding waste from electric and electronic equipment WEEE he symbol shown above is also attached to equipment and indicates that it has been placed on the market and must be separated and disposed of when no longer wanted including all components sub assemblies and consumables that are an integral part of the product Please contact SILCA S p A or any other subject on the national registers of other countries in the European Union for information about waste disposal systems for the equipment Household waste or of similar origins can be disposed of by the separate urban waste collection system e When purchasing new equipment of an equivalent kind the unwanted equipment can be given back to the dealer The dealer will then contact the authority responsible for collecting it e Separate waste collection of unwanted equipment and its forwarding to treatment recovery and environmentally friendly disposal makes it possible to avoid potential negative effects on the environment and human health and assists recycling and recovery of materials Unauthorized disposal of the product by the user is punished by the application of fine
48. tandards Claudio Tomasella of the Silca S p A Research amp Development Division is authorized to create a Technical File Operations Director Stefano Setti ALCA S p A Tel 39 0438 9136 Fax 39 0438 913800 www silca it info amp silca t Via Podgora 20 7 1 P IVA CF e Reg Impr ITO3286730266 REA TV 258111 31029 Vittorio Veneto TV Italy Cap Soc 10 000 000 Lv Export TV 038851 Boomi soggetia a iro p coneriarmenin d Kaba Modding A pon see im Aerie renal A Member of the Kaba Group Hofwianatradae 28 ai seni e per g effetti deg artical 7497 2497 96x del odio Cile Cm SERVICE CENTERS CENTRI DI ASSISTENZA KUNDENDIENSTZENTREN CENTRES D ASSISTANCE CENTROS DE ASISTENCIA CENTROS DE ASSIST NCIA BIJSTANDSCENTRA Coop rative Ettadhamoune 213 21 264888 Algeria Sarl Maghreb Cl s Local 21 A Badjarah Alger 16209 213 21 264934 asmaghreb_cle yahoo fr Argentina d La Rioja 483 Cordoba 5000 54 351 4216368 54 351 4229003 Frappampino S r l frappampino arnet com ar Locksmiths Supply Co VIC 61 39 3281731 Australia Pty Ltd 140 158 Dryburgh St North Melbourne 3051 61 39 3297222 IscGilsc com au Austria Erwe Gmbh Feldgasse 16 Feldkirchen A 0560 43 42762816 PESOS firma erwe at Belgium Duitman Bvba Zinkstraat 13 Halle 1500 32 2 3831620 e ne info duitman be Rua Guilherme Asbahr E 04646 55 11 5545 4515 Brazil Kab
49. the connectors to the new condenser and replace the protective cap O oOo A er e ee ua a 7 7 8 Secure the condenser with the nut C3 Replace the top cover and tighten the 6 screws Y1 Fig 71 Fig 72 Copyright Silca 2012 37 Operating Manual Matrix 10 10 REPLACING THE MOTOR 1 2 3 4 Disconnect the key cutting machine from the mains 5 Remove the motor pulley belt Loosen the 6 screws Y1 and remove the top cover Fig 55 Loosen the 2 screws W1 fixing the motor wires to the terminal board and the screw on the earth wire W2 Loosen the 4 screws Y2 securing the motor 6 Loosen the grub screw P2 securing the motor pulley and pull upwards to remove Fig 74 7 Grip the motor with one hand and use the other to loosen and remove the 4 screws Y2 8 Pull the motor out from back of the machine Fig 73 Fig 74 10 11 REPLACING THE TRANSFORMER 1 Disconnect the power lead from the machine 2 Turn the key cutting machine on its back and loosen the 4 screws P4 to remove the bottom safety guard Fig 75 3 Loosen the 2 screws Z2 fixing the low voltage transparent cables 20V Fig 76 4 Loosen the 2 screws Z3 fixing the mains supply wires a wire in position O and a wire corresponding to the voltage being used 5 Loosen the 4 screws T3 securing the transformer and remove 6 7 8 Install and secure the new transformer with the 4 scr
50. tightened A flashing warning light W signals that the motor is on Ch 7 6 2 Attention cutter in motion 3 To turn off the motor release the lever D or turn off one of the 2 switches P or Q 7 6 2 CUTTER MOTOR ON WARNING LIGHT There is a warning light W on the right hand part of the machine front behind the clamps unit Fig 14 When the cutter motor is on the warning light flashes 7 6 3 LED LAMP MATRIX PRO VERSION When the key cutting machine is turned on the lamp is off To turn on the lamp simply take a hand up to the clamp or spindle area The light goes on atuomatically due to a proximity sensor inside the front part This function can be disabled by the operator Turning on lightly touch the lamp button J1 to keep the light on Turning off lightly touch the lamp button J1 again after a few seconds initial conditions are automatically reset Note every time the machine is turned on the initial illumination function is reset turning on by proximity sensor 7 6 4 LED LAMP MATRIX EVO VERSION When the key cutting machine is turned on the lamp is off Lightly touch the button J1 to turn the lamp on or off Fig 15 Copyright Silca 2012 13 Operating Manual Matrix 8 MACHINE CALIBRATION AND REGULATION Before carrying out cutting operations the clamps and tools must be regulated The spring devices on the machine to facilitate cutting operations for the operator are act
51. ys without stops using the bar provided for tip stop Ch 9 2 5 Attention if the bar is used remove it before making the cuts 6 Adjust carriage spring for laser keys Ch 8 5 Optional 7 Grip the levers C and D 8 9 Press the button D1 and lower the vertical carriage to start the motor Keep the clamp carriage still with the left hand lever C and lower the tool unit by means of the right hand lever D until the tracer point reaches the cutting depth 10 Without exerting pressure turn the lever D clockwise to lock the height reached 11 Move the lever C to trace all the cuts on the key with the tracer point e For right hand cuts it is advisable to make the cuts by moving the tracer point from the head to the tip e For left hand cuts it is advisable to make the cuts by moving the tracer point from the tip to the head 12 When side 1 has been cut turn off the motor with the switch Q 13 Remove the key blank only and turn it 180 to cut side 2 The key has the same cuts on both sides 14 Start the motor with the switch Q and make the cuts wis E Fig 47 28 Copyright Silca 2012 Operating Manual Matrix 9 4 1 CUTTING LASER KEYS WITH NARROW STEMS EN Another function of the clamp is to cut laser keys with narrow stems by fitting the adapter M standard on 120V version optional on 230V version Follow the instructions below 1 open the clamps by loosening the knobs E E1 Silc
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