SPECIFICATIONS, INSTALLATION
Contents
1. operation if the stop switch has been pressed The Stop switch Used to Stop the inflation or deflation process When pressed Stp will flash on the top LCD Preset switch P1 P2 amp P3 can be programmed to store any preset pressure setting To store new preset pressure values press and hold the desired preset switch for 3 seconds the unit will flash indicating this new pressure has been stored Note The default factory setting for maximum differential pressure between over inflation pressure and actual tire pressure is 29 psi 200 kPa 2 bar CORPORATION WARNING A To avoid the risk of personal injury especially to the eyes face or skin DO NOT direct the air stream at any person s A This equipment is not intended WARNING for use by children without adult supervision www haltec com A 3 2 Inflation amp Deflation CORPORATION 3 2 1 Set the desired pressure refer to Section 3 1 for the function of each switch 3 2 2 Connect the hose to the tire ensure the hose is connected securely Air leaks will cause an error message to be displayed refer to Section 4 0 If Confirmation button is programmed press the Flat tire only switch to start the inflation process 3 2 3 If the pressure in the tire is less than 3 psi 20 kPa or 0 2 bar the process will not commence until the Flat tire only switch is pressed refer Section 6 1 3 2 4 The unit wi2. equipment before its release is checked and tested and is calibrated on test equipment that has a traceable accuracy that exceeds EC Directive 86 217 EEC and managed under ISO9001 requirements This equipment also complies to the relevant sections of EC directive 86 217 EEC tire pressure gauges for motor vehicles and BS EN 12645 1999 pressure gauges Apparatus for inspection of pressure and or inflation of tires for motor vehicles applicable to digital equipment In addition this equipment complies where relevant to the following EC directives 2004 108 EC EMC Directive 2006 95 EC Low Voltage Directive This compliance has been verified and tested by accredited laboratories to the following standards Emission AS NZ CISPR 14 1 2003 AS NZ 61000 3 3 1998 CISPR14 1 2000 Inc A1 2001 CISPR14 1 2005 inc A1 2008 amp C1 2009 CISPR 14 2 2006 EN 55014 1 2000 Inc A1 2001 EN 55014 1 2006 EN 55014 1 2007 EN 61000 3 2 1995 inc A13 1999 EN 61000 3 2 2006 IEC 61000 3 3 1994 EN 61000 3 3 1995 inc A1 1998 A1 2001 A2 2002 amp A3 2006 Immunity CISPR 14 2 1997 Inc A1 2001 CISPR 14 2 1997 Inc A1 2006 amp A1 2008 CISPR 14 2 2003 EN 55014 2 1997 Inc A1 2001 EN 55014 2 1997 Inc A1 1998 A2 2002 amp A3 2007 EN 61000 3 3 1995 Inc A1 2001 Further testing and approval information is available upon request Manufactured for Haltec Corporation by Airtec Corporation Asia Pte Ltd 67 Ubi Crescent 01 02 a ann Singapore 4
3. 08560 A Model i O 89XDX O 89XDZ Product Serial NO 00aanananannnnnnannnannnna www haltec com HALTEG CORPORATION Haltec Corporation Shipping Address 32585 North Price Road Salem Ohio 44460 Mailing Address PO Box 1180 Salem Ohio 44460 8180 Phone 330 222 1501 Toll Free 800 321 6471 US amp Canada Fax 330 222 2302 http www haltec com Haltec Corporation reserves the right to change specifications modify designs and discontinue items without incurring obligation and whilst every effort is made to ensure descriptions specifications and other information in this manual is correct no warranty is given in respect thereof and the company shall not be liable for any error therein R2 26 Nov 2013 C21 1 www haltec com
4. CORPORATION Digital Inflation Equipment Over Inflator i 89XDX 89XDZ SPECIFICATIONS INSTALLATION OPERATION SERVICE Please read this manual before carrying out any installation or service procedures Upon Installation pass this manual to the equipment owner www haltec com E CORPORATION Contents 1 0 Introduction This Manual Digital Inflation Overview General Specifications 2 0 89XDX 89XDZ Model Specifications Installation 3 0 Operations Switch Functions Inflation amp Deflation Volume Adjustment 4 0 Troubleshooting 5 0 Spare Parts amp Accessories 6 0 Wiring Diagram 7 0 Component Replacement 8 0 Warranty 9 0 Initial Verification Certificate www haltec com a 1 0 1 1 1 2 Introduction This Manual Congratulation on selecting a Haltec Digital Tire Inflator This equipment has a number of unique features that are explained in this manual Throughout the manual the following symbols will be used this information is for your safety and to prevent damage to this product VAN WARNING VAN CAUTION The hazard or unsafe practice could result in severe injury or death The hazard or unsafe practice could result in minor injury Digital Inflation Overview Your Haltec Digital Tire Inflator has a dual pneumatic valve controlled by an electronic circuit that controls the inflation and deflation process www haltec com CORPORATION VAN WARNING To avoid the ris
5. SH SWITCH H PUSH SWITCH H INLET OUTLET EXHAUST Applicable for XDZ PUSH SWITCH 7 H PUSH SWITCH H PUSH SWITCH Hr PUSH SWITCH 4 H PUSH SWITCH P H PUSH SWITCH P H PUSH SWITCH P1 H PUSH SWITCH P2 H PUSH SWITCH P3 H_ PUSH SWITCH H_ PUSH SWITCH H INLET OUTLET EXHAUST WARNING A CAUTION Ensure that the product is If this equipment is being installed connected to the correct power on a retail petroleum site and air supply refer to rating consideration must be given to label and general specifications the requirements of German Standard DIN EN 837 1 DruckmeBgerate mit Rohrfedern Ausgabe Februar 1997 or the relevant Hazardous Area standard for your region www haltec com CORPORATION 7 0 Component Replacement 7 1 PCB 7 1 1 To remove the existing PCB open the unit 7 1 2 Disconnect the switches from the connector 7 1 3 Unplug all other connections on the PCB 7 1 4 Remove the sample tube from the valve block 7 1 5 Remove the 4 screws that retain the PCB 7 1 6 To install the replacement PCB remove the clear protective film over the LCD 7 1 7 Connect the sample tube to the valve block 7 1 8 Replace the 4 screws that retain the PCB in position 7 1 9 Reconnect the switch connector and all other connections VAN WARNING To avoid the risk of electrical shock personal injury or death disconnect power before servicing this equipm
6. compressor supply pressure Check hose connection Check and dry up the valve connection Check and dry up the buzzer connection CORPORATION 5 0 Spare Parts amp Accessories Part Number Description Hose Chucks Open Type 91 0213 Clip on Heavy Duty Hose Chuck 1 4 BSP Female 91 0210 Hold on Twin Chuck 1 4 BSP Female 22 0000 Hose Coupling Cover Hose Kit 61 0001 10m Grey Hose fitted with Standard Coupling and Accessory Pack 61 0101 93 0800 94 5049 94 0951 41 0702 45 1042 45 1050 97 5058 97 5258 Valves 95 1004 95 1514 96 1024 95 1026 96 1038 Heavy Duty Hose Chuck Open Other colours available on request Includes 1 x 10m Hose Kit 2 x Heavy Duty Hose Chucks and 1 x Hose Coupling Cover Manifold Kit 4 way 1 2 x 1 4 Vented Slide Valve 1 2 Non Return Valve 1 4 BSP M F Beeper suits 89XD Models Piezo Switch Mechanical Switch Clip On Core Retracting Tool Lock On Core Retracting Tool Filter Washers 1 4 Filter Washers 1 2 Valve Assembly 1 4 Less Fittings Valve Diaphragm to suit 1 4 and 1 2 Valves Valve Assembly 1 2 Less Fittings www haltec com E HALTEG 6 0 Wiring Diagrams CORPORATION Applicable for XDX HEATER OPTION ER_OPTIC a PUSH SWITCH i H PUSH SWTCH H EE ban PUSH SWITCH H PUSH SWITCH t H PUSH SWITCH P H PUSH SWITCH P H PUSH SWITCH P1 H PUSH SWITCH P2 H PUSH SWITCH P3 H PU
7. ector Unstable pressure faulty hose connector Incorrect supply pressure Inflate amp Deflate valve connections are reversed Low or nil supply pressure Initial or final pressure is too high exceeding the maximum pressure by more than 20 psi 140 kPa or 1 4 bar Low supply voltage Programme or PCB error Insufficient supply pressure Loose hose connection Calibration error Calibration error Unstable supply pressure Hose disconnection during inflate cycle Short circuitry on valve connection Short circuitry on buzzer connection CORPORATION SOLUTION Replace the hose connector Replace the hose connector Check the air compressor supply pressure Check the valve connections on the PCB Check the air compressor supply pressure Disconnect hose connector reset processor by switching off the power for a minimum of 5 seconds If error message reappears replace PCB refer Section 7 0 Check power supply The message will clear when the correct voltage is restored Reset machine by switching off the power for a minimum of 5 seconds If error message reappears replace PCB refer Section 7 0 Check the air compressor supply pressure Check hose connection Unit requires calibration contact your local distributor or service agent Reset machine by switching off the power for a minimum of 5 seconds If error message reappears replace PCB refer Section 7 0 Check the air
8. ent www haltec com EB 8 0 CORPORATION Policy Warranty Your Haltec Digital Inflation Equipment is covered under warranty for 12 months from the date of invoice subject to the following conditions 8 1 Products Subject to change without notice Haltec Corporation is not responsible for inadvertent typographical errors or omissions 8 2 Returned Goods No return goods will be accepted unless authorized in writing by Haltec Corporation All return goods must be shipped prepaid to the factory and are subject to a restocking charge Special items are not returnable 8 3 Warranty Except where the product has been damaged by misuse faulty installation unauthorised repairs incorrect maintenance or accidental damage Haltec will at its own discretion repair or replace the defective product or pay for the cost of repair or replacement Warranty does not include air hoses hose connectors hose chucks or membrane keypads Haltec Corporation expressly excludes all other warranties expressed or implied including without limitation the implied warranties of merchantability and fitness for any other purpose Haltec Corporation further excludes liability for consequential and incidental losses including but not limited to the loss of profits which may arise out of the breakdown or failure of any product www haltec com K HALTEG CORPORATION 9 0 Initial Verification Certificate Compliance Statement This
9. k of electrical shock personal injury or death disconnect power before servicing this equipment CORPORATION 1 3 General Specifications Operating Temperature 0 C to 60 C without heater Relative Humidity Supply Voltage Current Fuse Max Inlet Air Supply Recommended Inlet Air Supply Operating Pressure Maximum Minimum Accuracy Display Increments Units of Measurement 32 F to 140 F 20 C to 60 C with heater 4 F to 140 F 100 11 18Vdc 8 16Vac 110 120V 50 60Hz 220 240V 50 60Hz 1A Max Auto Reset 2 5A Nominal 150 psi 1035 kPa 10 3 bar 10 psi 70 kPa or 0 7 bar above the maximum set pressure of the unit 145 psi 1000 kPa 10 0 bar 5 psi 35 kPa 0 3 bar Up to 0 5 FS 1 psi 5 kPa 0 1 bar psi kPa bar kg cm Note Specifications may vary for non standard factory equipment Contact service agent for further information VAN WARNING To avoid the risk of personal injury especially to the eyes face or skin DO NOT direct the air stream at any person s VAN WARNING This equipment is not intended for use by children without adult supervision VAN CAUTION To avoid equipment damage never exceed the manufacturer s maximum inlet pressure of 150 psi 1035 kPa or 10 3 bar VAN CAUTION This equipment has NO user serviceable parts Only trained experienced repair personnel employed by an authorised service agent should perform se
10. ll inflate or deflate to the set pressure in the top LCD Periodically the process will check the tire pressure and this pressure will be updated in the bottom LCD Once the overinflation pressure has been reached the unit will beep and flash 2 times 3 2 5 The scroll bar will indicate that the unit is VAN WARNING inflating or deflating Ensure that the product is connected to the correct power and air supply refer to rating 3 2 6 Once the overinflation pressure has been aba and oe era opec EAN reached the unit will automatically deflate the tire to set value in the bottom LCD Periodically the process will check the tire pressure and this pressure will be updated in the bottom LCD Once the stable final pressure has been reached the unit will beep VAN CAUTION for 5 times and flash END on the top LCD if this equipment is being installed Bottom LCD will display the final pressure on a retail petroleum site This will continue until the hose is consideration must be given to disconnected during this time the keypad will the requirements of German i Standard DIN EN 837 1 be disabled DruckmeBgerate mit Rohrfedern Ausgabe Februar End 1997 or the relevant Hazardous 32 Pe Area standard for your region www haltec com 2 3 3 Volume Adjustment CORPORATION 3 3 1 Turn the unit off f RAN grr ery i Over Inflator 3 3 2 Press and hold the decrease and Flat Tire Only s
11. rvice to this equipment www haltec com E 2 0 89XDX 89XDZ Models Specifications Construction Die Cast Aluminium Enclosure Degree of Protection IP 66 Unit Diamensions 269 x 285 x 106mm Excluding packaging Shipping Weight 4 5kg Flow Rate 1 500 litres min 89XDX More than 3 000 litres min 89XDZ Refer to General Specifications for further information Installation 1 i Unpack the unit Hold the unit up on the wall and mark where the Four 4 holes are to be drilled Secure the unit using suitable fasteners Connect the air supply to the unit Connect the power supply refer to the rating label for the correct power requirements CORPORATION Over Inflator 2a r 89XDX 89XDZ WARNING Ensure that the product is connected to the correct power and air supply refer to rating label and general specifications VAN CAUTION If this equipment is being installed on a retail petroleum site consideration must be given to the requirements of German Standard DIN EN 837 1 DruckmeBgerate mit Rohrfedern Ausgabe Februar 1997 or the relevant Hazardous Area standard for your region www haltec com EB 3 0 3 1 Operation A D Over Infator 66 6 paii AIRTEC a 8 6 Q Switch Functions 1 Reduces the over Inflation set pressure 2 Increases the over Inflation set pressure 3 Reduces the actual tire pressure
12. setting 4 Increases the actual tire pressure setting 5 i Displays an alterative unit of measurement This switch can be programmed to operate in one 1 of the following modes Default Unit Mode Pressing and holding the switch will momentarily display an alternative unit of measurement When you release the switch the display will immediately revert back to the default unit of measurement The pressure can only be set in the default unit of measurement CORPORATION VAN WARNING Ensure that the product is connected to the correct power and air supply refer to rating label and general specifications WAN CAUTION If this equipment is being installed on a retail petroleum site consideration must be given to the requirements of German Standard DIN EN 837 1 DruckmeBgerate mit Rohrfedern Ausgabe Februar 1997 or the relevant Hazardous Area standard for your region www haltec com p 3 1 Switch Functions Selectable Unit Mode Pressing and releasing the switch will display an alternative unit of measurement The pressure can be set in any of the units of measurement The unit displayed on each machine will vary depending on the software that has been requested 6 The Flat Tire Only switch discharges up to five 5 bursts of air Used to start the inflation process when the pressure in the tire is less than 3 psi 20 kPa or 0 2 bar The Start switch Used to resume normal
13. witches refer to diagram on the right 3 3 3 Turn the unit on VOL will be displayed OOQ 3 3 4 Adjust the volume using the increase and z Are i Ci e_WMeO decrease switches refer to Section 3 1 Wi e es DIEE _ s T 3 3 5 To store the setting press the Flat Tire Only switch Further changes can be made by repeating the above procedure 4 0 Troubleshooting The following chart has been prepared to assist with diagnosis of faults PROBLEM dO hts Mf I OF hs SOLUTION No display No power supply Check power supply The inflation process does not The tire is deflated below 3 proce D Commence even when the psi 20 kPa or 0 2 bar pressure is set and the hose is The hose connector is faulty Replace the hose connected to the tire connector The display will not move or is The switch is damaged Replace the faceplate stuck on a particular value The unit deflates very slowly The silencer plug on the valve Remove and clean the silencer block is blocked plug The unit no longer beeps The beeper is damaged Replace the beeper The inflation process Low or nil supply pressure Check the air compressor commences but does not supply pressure complete www haltec com 4 0 Troubleshooting cont PROBLEM ER1 ER2 ER3 ER4 ERS ER6 ER7 ER8 ER9 ERP ERU ERB www haltec com sk Oks ts OFAN LS Unstable pressure faulty hose conn
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