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HYDRAULIC PRESS BRAKE - Mohawk Machinery Inc

1. 1 e max X axis min X axis _ NN e x ef H H Ki Q x 5 EI Se E i A r 79 B Figure 32 1 For the safety the gauge fingers their displacements on the front and back side limited by switches Stop finger sensitive adjustment is provided by the clockwise rotation or the counter clockwise rotation of the special bolt numbered 1 MACHINE NAME Strok X max Strok X min Strok R 40 Ton AD R 430 0 160 90 120 160 200 300Ton AD R 650 0 200 400 600 Ton AD R 750 0 200 AD R optional 1000 0 200 Table 12 1 DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RK YE TEL 90222219 1800 FAX 90224242 7580 Guz Ww Av durmazlar com P Page 59 DURMA ORIGINAL INSTRUCTIONS
2. O _ 3 N 4 1 5 k o LU B Figure 33 Figure 34 8 3 2 GAUGE FINGER ADJUSTMENT E The bolt 1 in the slot on the gauge finger is loosened It is fixed just in the middle of the slot by means of the scaled adjustment bolt By loosening the bolts 2 which provide the connection between the gauge finger and gate vehicle the parallelism of the plane of the finger contacting with the sheet to the lower mold is realized by means of a measurement device or a gauge By tightening the bolts the finger is fixed 8 3 3 R AXIS ADJUSTMENT R axis deflections in the whole length are determined by placing a gauge on the lower tool and on the gate where the gauge finger are travelling on This process may be realized by connecting a comparator to the gauge finger and by the travelling of the comparator end along the lower tool upper plane The known deflections are eliminated by means of R axis adjustment bolts 3 4 8 3 4 X AXIS ADJUSTMENT deflections in the X axis may be determined by measuring the distance between the front plane of the tool and the fingers by means of measuring devices If the deflection on two ends of the machine is bigger than 1 mm it is eliminated by means of bolts 7 8 where the back gauge profile is connected If the deflection is smaller it is eliminated by means of
3. DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RK YE TEL 902242191800 FAX 90 224 242 75 HOLDING wwav durmazlar com Page 56 T urmazlar DURMA ORIGINAL INSTRUCTIONS 8 2 LOWER and UPPER TOOL ADJUSTMENT UPPER TOOL UPPER TOOL LOWER TOOL N ri J LOWER TOOL ADJUSTMENT UNIT ren LOWER TOOL fi 1 e ACH LOWER TOOL LOWER TOOL gt y ADJUSTMENT SET SCREW ADJUSTMENT ADJUSTMENT UPPER SIDE OF NS m ek THE LOWER TABLE 2n LOWER TABLE M SIDE WIEW OF THE SIDE WIEW OF THE NAROW LOWER TABLE WIDE LOWER TABLE MEL SERBS 40 120 TON E SERIES Fiqure 30 Fiqure 31 1 UPPER TOOL LOWER TOOL ADJUSTMENT UNIT WEDGE LOWER TABLE SIDE WIEW OF THE WIDE LOWER TABLE 160 600 TON E SERIES Figure 31 2 The most important factor in order to obtain precise bending is that the lower and the upper tools to be adjusted in the same axis Adjustment is realized as follows First of all the lower tool set screws in the Durma wide connection tool adjustment handling are completely loosened The lower surface of the lower tool and the upper surface of the lower table should be cleaned very well The lower tool is seated to its place by means of tool lifting bolts and chain in the wide connection The V channel where adjustment is to be realized and the end of the upper tool should be cleaned well The upper too
4. NAJ gt V Fiqure 24 The radius of the sheet to be bended is dependant on the V channel aperture it is not related to the sheet thickness and dimensions Please look at Figure 23 Under these conditions the radius is smaller than the radius of the V channel Please look at Figure 25 r r 0 16xV Fiqure 25 T HERREN DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE 90 224 219 1800 FAX 90 224 242 75 80 HOLDING WWwWAN durmaglar corn tr Page 43 din urmazlar DURMA ORIGINAL INSTRUCTIONS 7 1 4 BACK SPRING PROPERTY As known sheets return to their old forms because of their flexibility This event depends on the following items a r s proportion b Capacity of the material c Upper fibre property of the material d The internal structure of the material 1 42 x Lx Rm x s 1000xV F Figure 26 F Bending Force ton L Sheet Length mm Rm The Breaking Off Tension of the Material daN mm s Sheet Thickness mm V Channel Width mm CHANNEL WIDTH DEPENDANT ON THE SHEET THICKNESS Sheet Thickness s 0 5 2 5 3 0 8 0 9 0 10 0 12 0 Table 8 MINIMUM SIDE TABLE ACCORDING TO THE ANGLE Side Length Table 9 1 31x V 1 94 x V MEN Nc _ e DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE 90 224 219 1800 FAX 90 224 242 75
5. wy durmazlar comtr Page 52 din urmazlar DURMA ORIGINAL INSTRUCTIONS 9 Press the Stop button if the machine is in the Enc stop mode Check if the led is turned off 10 Press the Half Automatic Mode button 11 In order to operate the DNC press the Start button Machine will realize indexing 12 Press the pedal The machine will realize Lasersafe Testi The upper table will displace downwaraly a little and it will stop Do not press on the pedal The upper table will return to 13 Press the pedal again The machine will realize Lasersafe Test2 Do not press on the pedal The upper table will return to TDC 14 bend and the upper table will go to Tdc As the upper table passes through the mute point when displacing Press the pedal again the upper table will displace downwardly and it will complete a normal downwardly Muting lamp turns on 15 Machine is ready for operation 7 2 5 DELEM DA56 LASERSAFE PEDAL Turn on the main switch Wait for the Delem control unit to be ready Check if the Emergency Stop button on the pedals is in the drawn position or not 4 Press the Emergency Restart Reset button 5 Press the Hydraulic Pump Start button 6 Bring the Man Auto switch to the Auto position nx e DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE TEL 90224219 1800 FAX 90 224 242 75 80 HOLDING wWMWAN durmaglar com tr Page 53 din urmazlar DURMA OR
6. The conditions that have to be kept away High temperature Decomposition temperature C gt 100 Dangerous decomposed products There is no composition of harmful decomposed products Storing temperature C 0 40 Storing precautions There is no special requirement The factor that has to be kept away is the increasing temperature TRANSPORTATION Technical precautions Protection of the user Provide appropriate ventilation in order to prevent the product being subject to the vapor or smoke thereof Avoid contact with used or dirty products Keep the machine away from the flammable materials Keep the machine away from comestibles Protection from fire and explosion Empty tankers may comprise explosive gas and vapors After the pouring of the product the cloth paper and other similar materials used in the collection of the product are flammable These should not accumulated and after being used they should be disposed of safely and immediately Precautions Avoid the static electrification of the product provide connection with the ground o 4 DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE 90 224 219 1800 FAX 90 224 242 75 80 HOLDING wwav durmazlar com Page 73 din urmazlar DURMA ORIGINAL INSTRUCTIONS Realize the machine adjustments so that the product does not pour on the hot pieces or the electrical equipment Prevent leakage to the circuit operating
7. HYDRAULIC PRESS BRAKE COMPANY NAME MACHINE TYPE AD R 25100 SERIAL NUMBER 7312126951 PURCHASE NUMBER DATE HYDRAULIC PRESS BRAKE AD R SERIES INDEX PAGE Index 2 Foreword 5 Declaration of conformity CHAPTER 1 GENERAL SAFETY WARNINGS 1 1 Safety Instructions 1 2 Unavoidable Risks CHAPTER 2 GENERAL DESCRIPTION OF THE MACHINE 2 1 Introduction of the Machine 9 2 1 1 Machine operation principles 10 2 2 Warning and introduction labels on the machine 11 2 3 Prohibited applications 19 2 4 Safety switches and guards on the machine 20 2 5 Light barrier safety calculation 24 2 6 Protective side cage dimensions 26 2 Safety areas on the machine 27 2 8 Technical data of the machine 28 2 9 Standard and optional accessories of the machine 29 2 9 1 Standard accessories 29 2 9 2 Optional accessories 29 2 10 Noise 30 2 10 1 Noise level measurements 31 2 11 Standards used in the design of press brakes 31 CHAPTER 3 INSTRUCTIONS ABOUT THE TRANSPORTATION OF MACHINE 3 1 Delivery of the machine 33 3 2 Transportation of the machine 33 3 3 Removal of the package 35 CHAPTER A STORAGE CONDITIONS 35 CHAPTER 5 MACHINE INSTALLATION INSTRUCTIONS 5 1 General information 36 5 2 The working area of the machine 36 5 3 Machine Installation 37 5 4 Electrical Connections 37 5 4 1 Motor direction 37 5 4 2 Motor power specifications 38 5 5 Lubricant Information 39 5 5 1 Hydraulic lubricant selection 39 5 5 2 Gr
8. 90 224 219 1800 FAX 90 224 242 75 80 HOLDING WWwWAN durmaglar corn tr Page 64 din urmazlar DURMA ORIGINAL INSTRUCTIONS 8 7 INFORMATION ABOUT THE LUBRICANT USED IN THE REDUCTORS INDUSTRIAL PLANTS SO standard EP grade 20 C 60 x 1SOVG150 1SOVG220 130 6150 220 _ BLASIA SX 220 DEGOL PAS 150 220 BP ENERGOLGRXP150 ENERGOLGRXP220 EVERSYNEXP 150220 ALPHASYN 150 220 CEPSA ENGRANAJES HP 150 ENGRANAJES HP 220 ENGRANAJES HPX 150 220 cHEVRON NL GEAR COMPOUNDS N L GEAR COMPOUNDS TEGRA SYNTHETIC 150 220 150 220 eso SPARTAN EP 150 SPARTAN EP 220 SPARTAN S EP 150 220 RENOLIN UNISYN FUCHS RENOLIN CKC 150 220 150 220 KLUBERSYNT KLUBER KLUBEROIL GEM1 150 KLUBEROIL 1 220 EG 4 150 4 220 GOYA 150 GOYA 220 EL GRECO 220 MOBILGEAR MOBIL MOBILGEAR 600 XP 150 MOBILGEAR 600 XP 220 SHC XMP 150 220 MOLYCOTE L 0115 L 0122 L 2115 L 2122 SUPER TAURO REPSOL SUPER TAURO 150 SUPER TAURO 220 SINTETICO 150 220 SHELL OMALA 150 OMALA EP220 TIVELA OIL S TOTAL CARTER EP 1500 CARTER EP 2200 CARTER SH 150 220 NOTE Below 30 and above 60 special felt should be used Table 13 m DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURK YE 90 224 219 1800 FAX 90 224 242 75 80 HOLDING WAN durmazlar com tr Page 65 din urmazlar DURMA ORIGINAL INSTRUCTIONS 8 8 MACHINE LUBRICATION
9. D LKA DLUGOSC Y NGD MANUFACTURING YEAR A O DE FABRICACI N ANNEE FABRICATION VALMISTUSVUOSI BYGGE R BOUWJAAR N DE SERIE N DE SERIE VALMISTUSNUMERO MASKINNR SERIE NUMMER CAPACIDAD CAPACITE TEHO KAPASITET CAPACITEIT CARRERA COURSE ISKUNPITUUS SLAG SLAG STROKE IN A MINUTE GOLPES POR MINUTO COUPS PAR MINUTE ISKULUKU SLAGANTALL PR MIN AANTAL SLAGEN MIN LUBRICANT CAPACITY CAPACIDAD DEL LUBRICANTE CAPACITE RESERVOIR OLJYMAARA KAPACITET OLJETANK TANK INHOUD W PESO DEL PUNZON POIDS DU POINSON YLATYOKALUN PAINO VEKT OVERVERKTOEY GEWICHT BOVENSTEMPEL Dn UV DE LA MATRIZ POIDS DELA MATRICE ALATY KALUN PAINO VEKT UNDERVERKTOEY GEWICHT MATRIJS LARGEUR LEVEYS BREDDE BREEDT LARGO LONGUEUR PITUUS LENGDE LENGTE Motor Motor Motorleistung Potencia del motor Potenza Motore Moteur Motor Moottori Silnik Motorkapasitet KW Motoreffekt Motorvermogen Faz Phase Stromart Fase Fasi Phase F ze Vaihe Ilos faz Fase Antal faser Phase rekans Frequency Frequenz Frecuencia Frequenza Frequence Frekvence Taajuus Cz stotliwo Frekvenz Frekvens Frequentie al ma gerilimi Betriebsspannung Voltaggio Pracovn Napi cie zasilania Driftspanning Kumanda gerilimi Steuerspannung Tensione comandi Ridici nap t Napiecie sterowania Man versp nning Ak m Nennstrom Assorbimento Proud Prad Driftstr mstyrka Ar
10. INSTALLATION INSTRUCTIONS 5 1 GENERAL INFORMATION As a principle of the company the customer satisfaction is the most important factor the strength and the high quality are the most important factors and also the production costs are taken into consideration This information is arranged for the careful and efficient transportation of the machines against the damages during loading and unloading The most important point is that for the damages resulting from loading unloading or for the damages resulting from carelessness the manufacturer company is not responsible Your machine should be commissioned by experts For the commissioning of your machine apply DURMAZLAR MAKINA A S or the related company distributor which you bought your machine from 5 2 THE WORKING AREA OF THE MACHINE The distance which should be left for maintenance 1500 d I TT d Ln i ce X 1000 d m x Operating Face L The distance which should LA be left which is equal to the length of the sheet to be folded SIUEUSJUIEW JO yal aq pinoys yaya 3ue1sip au 3000 e SUM The distance which should left if the part which is folded is to be removed from the lateral side of the machine X 2500 Figure 22 a mE DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE 90 224 719 1800 FAX 90 224 242 7580 HOLDING wwav durmazlar com tr Page 35 d
11. NOTE Do not intervene with the crowning If there is a problem consult the authorized service i s l n bilinenin DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RK YE TEL 902242191800 FAxX 90 224 242 75 80 HOLDING Wav durmazlar com tr Page 72 din urmazlar DURMA ORIGINAL INSTRUCTIONS CHAPTER 10 THE HEALTH AND THE SAFETY OF THE OPERATOR 10 1 THE SPECIFICATIONS OF THE HYDRAULIC LUBRICANT USED Blazing point C and the method 193 C closed reservoir Combustion temperature C 200 Fast burning limit 1 5 6 The units formed as a result of burning Essentially carbon oxides the organic compounds defined by water vapor opecial burning Dangerous explosions On wide surface areas where air or oxygen are existing freely the greasy wastes papers may easily lead to combustion These materials should be disposed after usage opecial extinguishing methods The extinguishing stuff should come to the related region with equipment that provides breathing Directly applying water to the stored containers is dangerous because of the boiling risk Fire extinguishers Foam dry chemical powder carbon dioxide Appropriate materials layers All of the general metals Inappropriate materials layers It may melt some plastics Continuity Permanent Reaction with water No Dangerous reactions No The materials that have to be kept away The units that strongly oxidize other units
12. SCHEMA 2 S AR OPTIONAL S Figure 36 VEN _ HUP DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE 90 225 219 1800 FAX 90 224 242 75 80 HOLDING WAY mazlarcom t Page 66 din urmazlar DURMA ORIGINAL INSTRUCTIONS X Axis Ballscrew Nut Speedol Epx 2 Rear stop Rack Gear Speedol Epx 2 1 Hydraulic reservoir Ee Ie IDCM Iso Vg32 Vg 46 level decreases Table 14 8 9 HYDRAULIC RESERVOIR LUBRICANT LEVEL DISPLAY The hydraulic reservoir lubricant level display which is used at the same time as a thermometer should be filled with lubricant until the 100 C line When the lubricant level falls below the 40 C line lubricant addition to the hydraulic reservoir should certainly be realized Eech PE 100 210 907 190 80 170 70 150 60 130 50 110 90 30 Figure 37 _ DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE 90 2242191800 F AX 90 224 242 75 80 HOLDING wwav durmazlar com t Page 67 din urmazlar DURMA ORIGINAL INSTRUCTTONS 8 10 REAR LIGHT CURTAIN TEST The protective device must be checked daily or prior to the start of work by a specialist or by authorised personnel using the correct test rod Operate the machine if the power LED and guard LED are lit In another LED combinations during the test do not op
13. SWITCH CAGE LATERAL PROTECTION CAGE SWITCH PHOTOCELL REAR PROTECTION C AG E WITH PHOTOCELL LATERAL PROTECTION CAGE Figure 13 FRONT SAFETY SYSTEM CYLINDER PROTECTION SHEET AXIS MAX LIMIT SWITCH LATERAL PROTECTION X AXIS MEN LIMIT SWITCH LATERAL PROTECTION Figure 14 CAGE SWITCH If frontal safety protective side cage and and protective rear cage with photocell exist on your machine Protective Side Cage Switch While the machine is running if one or the side cages are opened upper table will continue to displace downwaraly slowly If the cage is closed and the pedal pressed again the upper table will continue to displace downwardly fast If both of the side cages are opened the upper table stays stationary at its position and hydraulic pump will stop In such a case press the EMERGENCY RESET RESTART button for starting the machine again Then press the HYD PUMP START button See Figure 12 Protective Rear Cage with Photocell While the machine is running if an object gets through between the sensors the upper table will stay stationary at its position and hydraulic pump will stop In such a case press the EMERGENCY RESET button for starting the machine again Then press the HYD PUMP START button See Figure 13 R Axis Min Max Limit Switch Rear leaning axis R movements are limited at minimum and maximum points with limit switches See Figure 14 X Axis Min Max Limit S
14. adjustment bolts 5 6 on the lateral surfaces of the profile _ eg mn DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RK YE 90 224219 1800 FAX 90 224 242 75 80 HOLDING vav durmazlar com t Page 60 din urmazlar DURMA ORIGINAL INSTRUCTIONS 8 4 Y1 Y2 CONNECTION CONTROL Y1 Y2 connection control is realized when the upper table is in the upper position While this adjustment is being realized place a wedge between the lower and the upper table Figure 35 Because of the high pressure and discharge as a result of operation in manual mode the connections between the upper table and cylinder may loosen Because of this in monthly periods these connections may need to be checked and adjusted again e Upper table and cylinder connection must be realized by following the below mentioned process steps e When the upper table is in the upper point remove the right and left cylinder casing covers on the cylinder Check if the cylinder connection flange 2 is loose or tight If it is loose the upper table is pressed inside the lower tool with a value equal to half of the maximum tonnage Afterwards 1 the space of the bolts must be eliminated and they must be tightened one tour Be sure that both of the cylinder connection bolts are tightened at equal values Otherwise the sledge adjustment and the adjustment of the tool axes will change Test the hanger mechanism by displacing the upper ta
15. delivery of the machine remove the packages carefully without damaging the machine CHAPTER 4 STORAGE CONDITIONS The machine is delivered by being taken under protection so as not to be damaged during transportation If the machine is to be stored for more than one month the following issues should be taken into consideration e During transportation the upper tool of the machine is seated onto the V channel of the lower tool Machine should preserve this position e lf the machine is to be stored in a humid environment dehumidifying materials should be placed on the electrical panel and the hydraulic control block the electrical equipment should be protected from the humidity e Protective lubricant should be used in order to prevent the rusting of the lower and the upper tools e The machine should be protected from excessive sunlight e Storing in open area in rainy environment should be avoided The valve sockets may be damaged or the electrical system may be harmed DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURK YE 90 224 219 1800 FAX 90 224 242 7580 HOLDING ww durmazlar com P Page 33 din urmazlar DURMA ORIGINAL INSTRUCTIONS Figure 20 WRANG Figure 21 DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE TEL 90224219 1800 F AX 90 224 242 75 80 HOLDING wav durmazlar com PD Page 34 T urmazlar DURMA ORIGINAL INSTRUCTIONS CHAPTER 5 MACHINE
16. distance values Never go inside the machine while bending Sheet metal s part that is at the front side of the machine while bending might rise fast and hit the operator _ DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE 90 2242191800 F AX 90 224 242 75 80 HOLDING wwav durmazlar com t Page din urmazlar DURMA ORIGINAL INSTRUCTIONS CHAPTER 2 GENERAL DESCRIPTION OF THE MACHINE 2 1 INTRODUCTION OF THE MACHINE e Machine is produced with high technology and very sensitive tolerances Tension elimination is done at the parts with large welding All tension points are designed with large radius and possible weld cracks are eliminated e For minimum displacement lower and upper table heights are designed at optimum values Upper table is placed vertically cylinder bearings piston bearings and felts are designed in such a way that they can compensate vertical loads Hydraulic cylinders have two sided design and honed at a surface quality of 2 microns By doing that minimum abrasion resistance for the felts is obtained Cylinder bodies are forged from SAE 1040 metal Hydraulic cylinders are bound with bolts and wedges at the front sides of feet therefore a perfect level of bearing and load balancing is provided Piston head properties Eguipped with Omegat type felts wide bronze bearings and half angled bearing bands Pistons are sensitively grind
17. fastening e Mech basic NSCL wila fastening and crowning with motor e Hydraulic upper fastening for European type tools e Special throat depth e Slidable arms e Laser hardening at tools e Corner bending with laser measurement e Lubricant cooler e Tandem preparation V PETERE DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE TEL 90224219 1800 F AX 90 224 242 75 80 HOLDING vav durmazlar com t Page 28 din urmazlar DURMA ORIGINAL INSTRUCTIONS 2 10 NOISE q YON N N N LI UN k a re L a 1 Se AN p p Figure 19 The noise limit of the machine is designed by reducing to minimum levels Design is made by regarding the following factors The internal pump geared pump that are being used are the least noise making ones on the market Flexible hoses are isolated from the manifold and the pump assembled on the machine The noises that may occur close to the ear level are prevented by means of making the lateral body high In the case valves are functioning during pressure hydraulic circuit design is organized neatly for preventing the noise that might be caused by the hydraulic The couplings that were used between the motor and pump are able to absorb the vibration DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RK YE TEL 90224219 1800 FAX 90 224 242 75 80 AMAN mazlarcom t Pa
18. lubricant iff DURMAZLAR HOLDING Page 15 din urmazlar DURMA ORIGINAL INSTRUCTIONS LABEL 19 Label 19 Saving a person who is trapped between machine molds if there is no power on the machine grab the upper table with forklift from the hole on upper table with a crane Then disassemble the valves on hydraulic blocks and raise the table lifting lug LABEL 20 DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RK YE TEL 90224219 1800 FAX 90 224 242 75 80 Makine kal plar aras na s k an ki inin kurtar lmas Makine al t r lam yor elektrik kesilmi iken 1 Ust tablay forklift veya kren kullanarak serbest d mesini engel olacak ekilde sabitleyiniz 2 Hidrolik blok zerine ba l servo valfleri s k n z ve st tablayi yukar kald r n z The release of persons trapped between the tools n case electricity is cut 1 To lift the upper table use forklift or use crane hang on the hole ontop of the beam to fix prevent gravity fall 2 After dismantle the servovalves on the hydraulic block and lift the beam Label 20 The tag illustrating the lifting point on the machine Location is next to wwav durmazlar com tr din urmazlar DURMA ORIGINAL INSTRUCTIONS WA R N N G Label 21 Before maintenance depressurized the hydraulic system Location is on the hydraulic system BEFORE MAINTENANCE DEPRESSURIZED THE HYDRAU
19. oleje a sm r otacen motoru Pou vejte olej ISO VG 32 VG 46 Ennen koneen k ynnist mist tarkista ljyn m r sek moottorin oikea py rimissuunta K yt ljy ISO VG 32 VG 46 Przed uruchomieniem maszyny sprawdzi poziom oleju i kierunek obrot w silnika U ywa olej ISO VG 32 VG 46 Foer man starter maskinen vennligst kontroller olje stand og kontroller dreieretning av motoren Bruk olje ISO VG 32 VG 46 Kontrollera oljeniv n och motorns rotationsriktning innan maskinen startas Anv nd oljekvalite ISO VG 32 VG 46 Voordat de machine in bedrijf genomen wordt dient het olieniveau gecontroleerd te worden Hydraulische olie volgens ISO VG 32 LABEL 14 Label 14 Hydraulic system warning label do not touch or adjust the valves on the machine s hydraulic system Before operating the machine be sure that the hydraulic lubricant is at an appropriate level and check the motor s direction of rotation Our lubricant recommendation is ISO VG32 VG 46 L tfen makinanin st tablasini komple alt konuma almadan makinanin hidrolik motorunu veya ana salteri kapatmayiniz A Please switch off the machine or hydraulic motor when the upper tool is totally Bitte bevor sie den Oberbalken auf untere position genommen haben schalten Sie hydraulik Motor oder Hauptschalter nicht ab LABEL 15 Label 15 Place the upper tab
20. original tools in the machine is recommended Other tools may cause damage on the machine 18 Keep the workspace organized Unorganized workspace causes error and danger and also limits your movements 19 Before using the machine check if the safety equipment can fulfill their functions or not 20 Do not try to open the electric panel while machine is running Shut down the machine s power before opening the electric panel 21 The operator must be work with steel front footwear for preventing a crash caused from a fallen work piece 22 Operator must be work with protective personal equipment gloves shoes etc 23 Use protective eyewear while working on the machine DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURK YE 90 224 219 1800 FAX 90 224 242 7580 HOLDING ww durmazlar com P Page 6 din urmazlar DURMA ORIGINAL INSTRUCTIONS 1 2 UNAVOIDABLE RISKS Figure 1 Figure 2 Keep your hands away from bending axis while bending Keep in mind that the part that is being bended is going to be elevated as much as the bending angle therefore protect yourself from a hit by work piece Take into consideration that the bended part would fall after the operation Do not change the machine s tool adjustments while bending and do not let the protective cover safety switches be disabled Do not approach to the moving parts of the machine while running Regard the safety
21. sensors the upper table will stay stationary at its position and hydraulic pump will stop In such a case press the EMERGENCY RESET RESTART button for starting the machine again Then press the HYD PUMP button See Figure 7 R Axis Min Max Limit Switch Rear leaning axis R movements are limited at minimum and maximum points with limit switches See Figure 8 X Axis Min Max Limit Switch Rear leaning axis X movements are limited at minimum and maximum points with limit switches See Figure 9 MEN _ BEEN LLL MM MENU DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE 90 224 219 1800 FAX 90 224 242 75 80 HOLDING WWwWAN durmaglar corn tr Page 20 T urmazlar DURMA ORIGINAL INSTRUCTIONS CYLINDER PROTECTION SHEET CYLINDER PROTECTION T FRONT SAFETY SYSTEM CYLINDER PROTECTION SHEET LATERAL PROTECTION CAGE SWITCH C T REAR PROTECTION LATERAL PROTECTION h A LATERAL PROTECTION CAGE lt SWITCH reevees gt amp REAR PROTECTION LATERAL PROTECTION Figure 9 CAGE SWITCH LATERAL PROTECTION CAGE SWITCH Figure 10 FRONT SAFETY SYSTEM CYLINDER PROTECTION SHEET X AXIS MAX LIMIT SWITCH LATERAL PROTECTION CAGE X AXIS MIN LIMIT SWITCH LATERAL PROTECTION Figure 11 CAGE SWITCH If frontal safety protective side cage and protective rear cage exist on your machine Protective Side Cage Switch W
22. 2 8 amp 25 69 46 aam T0 100 80 25 100 80 25 MO 75 25 80 66 t6 Sos X9 176 95 125 9 35 15 0 9 25 Table 4 DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RKNE TEL 902242191800 FAX 90224242 7580 www murrryazlar com tr Page 37 Min urmazlar DURMA ORIGINAL INSTRUCTIONS 5 5 LUBRICANT INFORMATION 5 5 1 HYDRAULIC LUBRICANT SELECTION Before the machine is installed the required hydraulic lubricant should be filled until the levels illustrated in the lubricant level display Please look at Table 5 IF ENVIRONMENT IF ENVIRONMENT IF ENVIRONMENT TEMPERATURE IS IEMEERATUNES TEMPERATURE IS LOWER THAN 20 C 20 40 C HIGHER THAN 40 C Standard norm Iso Vg 32 Iso Vg 46 Hydro Oil Hd 68 Aral Vitan Gf 32 Vitan Gf 46 B P 32 46 68 Caltex Texaco Rando Oil 32 Rando Oil 46 Esso Nuto H 32 Nuto H 46 Purfina France Hydran 32 Hydran 46 Huile Renault Elf Olna 32 Olna 46 Shell Tellus 32 Tellus 46 Tellus 68 Valvoline Ultramax 32 Ultramax 46 Veedol Andrain 32 Andrain 46 Yacco Transhyd 32 Transhyd 46 Gulf Harmony 32 Aw Harmony 46 AW Castrol Aws 32 Aws 46 Hyspin Aws 68 Mobil Dte 26 Table 5 5 5 2 GREASE LUBRICANT SELECTION FOR LOWER UPPER SLEDGE DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RK YE AMAN mazlarcom t Grease Speedol Epx 2 Table 6 MIEIHOLDING Page
23. 242 75 80 HOLDING 24 T urmazlar DURMA ORIGINAL INSTRUCTIONS 2 6 PROTECTIVE SIDE CAGE DIMENSIONS FRONT SAFETY Figure 16 Machine Name AD R 2060 AD R 25100 AD R 30100 AD R 30135 AD R 30175 AD R 37175 AD R 40175 AD R 30220 AD R 37220 NN NEN AD R 40220 S S 1 s EN NEN A mm F mm G mm A1 mm B1 mm C1 mm G1 mm 1600 300 1600 300 1600 300 890 245 890 255 890 220 AD R 60220 890 190 AD R 30320 AD R 40320 AD R 60320 AD R 30400 AD R 40400 AD R 60400 AD R 40600 AD R 60600 1800 300 Table 1 DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RK YE TEL 90224219 1800 FAX 90 224 242 75 80 HOLDING www durmazlar com ir Page 25 din urmazlar DURMA ORIGINAL INSTRUCTIONS 2 7 SAFETY AREAS ON THE MACHINE Before changing the upper tool leave safety distance between tools AREA Be careful at the workspace Use gloves ee Use gloves Do not forget that the sheet metal will displace upward during pressing protect yourself against this When maintenance disassem bly removing and cleaning of the Frdraulic parts aredesired to be realized fix the upper table by Placing appropriate supports between the upper and lower tool Never get inside the machine except for the reason of maintenance Never forget
24. 38 din urmazlar DURMA ORIGINAL INSTRUCTIONS CHAPTER 6 THE INSTRUCTIONS FOR COMMISSIONING THE MACHINE 6 1 LATERAL AND FRONTAL PROTECTION COVER ASSEMBLY Picture 1 All of the cages and the covers of the machine are designed so as to be coated easily onto the profiles whose assembly is realized on the machine None of the assembly processes require any connection member except the hinge connections of the lateral cages on the profiles where the lateral cages can be opened Picture 2 Picture 3 Picture 4 By means of the bolts fix the hinges on the fixed cage and the movable door DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RK YE TEL 90224219 1800 90 224 242 75 80 HOLDING www durmazlar com tr Page 39 din urmazlar DURMA ORIGINAL INSTRUCTIONS Picture 5 In order to fix cylinder casing and middle casing covers assemble the cylinder casing hanger wedge by screwing to the holes opened beforehand on the cylinder body Fix the right and left cylinder casing covers by placing them on the hanger wedges which you fixed beforehand Fix the right and left cylinder casing covers by means of fixation bolts Please look at Picture 5 Picture 6 After assembling the opening closing arm on the movable door the assembly of all of the pieces which are delivered to you in the dismantled form are completed DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RK YE 90 224
25. 7219 1800 FAX 90 224 242 75 80 HOLDING www durmazlar com tr Page 40 din urmazlar DURMA ORIGINAL INSTRUCTIONS CHAPTER 7 INSTRUCTIONS FOR USE 7 1 BEND INFORMATION 7 1 1 BENDING IN AIR AND WITH TOOL Durmazlar Press Brakes are developed in order to shape the sheets Our press realizes bending in air and bending with tool processes which require sensitivity Bending in Air In this type of bending there are three important points These points are the two corners of the lower tool and the bending end of the upper tool In this operation the lower and the upper tools do not contact with each other The process is realized as follows First of all after a suitable V channel is selected through the lower tool the upper tool is displaced and the bending process is continued until the desired value for instance 30 60 75 is obtained In this process the tensioning value of the material should be taken into consideration The values which should be taken into consideration in the selected V channel For sheet up to 3 mm 6 8 x s For sheet longer than 3 mm 8 12 x s S This is the sheet thickness to be bended From the bending chart on the following pages the required power inner radius and similar information can be found For instance For a sheet of 3 mm thickness the required channel width is 25 mm the narrowest width of the sheet bended is 18 mm The inner radius which can be formed
26. 75 80 HOLDING wwav durmazlar com Page 11 din urmazlar DURMA ORIGINAL INSTRUCTIONS LABEL 9 LABEL 10 LABEL 11 Label 9 Protect yourself from the danger of being stuck between upper tool and workpieces Label 10 Don t forget that the piece to be bended will raise during the operation therefore protect your body from a hit of the workpiece Label 11 Don t place your hand between the upper and lower tools during the operation Label 12 Greasing label it indicates the places to be lubricated LABEL 12 Falling Time After Stopping achlaufzeit Tiempo de descenso despues de parar Tempo discesa dopo lo stop Temps ecoule apres arret Doba k zastaven Pys hdysaika ms Czas zatrzymania belki Foelgetid EE slope Label 13 Safety distance label it indicates when Traversing Distance After Stopping the light curtain is cut off when and where the Movimento dopo lo stop Distance parcourue apres arret Dojezd po zastaven Pys hdysmatka mm Droga zatrzymania Foelgevei machine will stop and the distance between safety Fallr relse vid n dstopp Naloopweg Safety Distance barrier and danger area Sicherheitabstand Distancia de seguridad Distanza di sicurezza Distance de securite a mm Vzd lenost nad plechem Turvaet isyys Odleg o bezpieczna Sikkerhetsavstand S kerhetsavst nd Veiligheidsafstand LABEL 13 DURMAZL
27. 80 HOLDING wwav durmazlar com t Page 44 din urmazlar DURMA ORIGINAL INSTRUCTIONS FOR INSTANCE Sheet length 1000 mm The breaking off tension of the material 42 daN mm If we choose V channel V 8 x s the value we obtain is as follows 1 42 1000 x42xs 1 42 x 42 x s F 1000 85 85 means this formula without the need for useless calculations the pressing power tonnage which is 85 required for bending in air is calculated Length 2500 mm Sheet thickness 2 mm Hardness of the sheet 45 daN mm The required pressing power 2 5 x 8 x 2 40 tones As mentioned in the last example for a sheet with hardness 40 45 kg mm the required pressing power to 2 5 mm is given If our press brake is used above its capacity there may be damages in the tool and in the sheet When sheets whose drawing strengths are over 40 kg mm are bended a 10 96 value must be added to the practically calculated value The cracks that may be formed may partially be prevented in this manner In harder sheets this value is taken as 10 12 x s and thus the cracks which may be formed as a result of the hardness of the sheet may be prevented The following table defines the relationship between Y stroke values bending angle and back spring In order to prevent the back spring in the sheet it must be bended more where this bending angle increase is equal to a angle In order t
28. 807 0 906 1 005 50 0255 0 381 0 508 0 633 0 759 0 884 1 01 1 132 1 256 EX I E SEE M 500 255 38 501 64 76 88 101 113 126 680 32 48 64 8 96 1 127 143 158 Table 10 DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RK YE TEL 902242191800 FAX 90 224 242 75 80 HOLDING Page 46 din urmazlar DURMA ORIGINAL INSTRUCTIONS 7 1 5 BENDING DIAGRAM s mm e 90 64 5 15 2 142 M L s en 1000 1301 22 EE Oo so 4808 2 Table 11 F Bending force L Length mm L 1000 mm ri Inner radius Rm Breaking off strength of the material daN mm V Channel width b Minimum sheet curling length s Sheet thickness nx DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE TEL 90224219 1800 FAX 90 224 242 75 80 HOLDING wwav durmazlar com tr Page 47 din urmazlar DURMA ORIGINAL INSTRUCTIONS 7 1 6 IMPORTANT NOTICE FOR BENDING BENDING Is DED F 100 BENDING 5 NOT RECOMMEN DED F 75 CORRECT BENDING ae STYLE 62 37 Figure 28 Figure 29 Figure 28 This is the figure illustrating the maximum tonnage allowed in the determination of the bending length TS Total sheet length Figure 29 When we have to realize short bend as illustrated
29. 9 Index YI mm Y2 mm Y1 HHA mm Y2 m 6 In the bending test realized on the Left Y1 side if we obtain 92 instead of 90 in the 09 Index line Y1 value is incremented If we obtain 88 instead of 90 in the 09 Index line Y1 value is decreased The same rule applies for the Y2 Right side After the required arrangement is realized in DNC the switch is taken to the 0 while pressing the Alt button press the 0 button position The machine is normally turned off Afterwards it is turned on again and index is taken by the machine The bending process is checked by realizing bending by the machine Again if there is a difference with the same method again an arrangement is realized 9 3 ADJUSTMENT OF THE Y1 and Y2 AXES IN THE CNC PRESS BRAKE WITH DELEM DA 66 UNIT This adjustment is realized in order to eliminate the difference between the two ends as a result of the bending obtained by the material which we realize the most bending processes and by the tools used in the bending of this material and when we can not obtain the value which we write in the DNC For this 1 A material which is equal in length to at least 2 3 of the machine length is bended 90 in the machine By means of a setsquare with degrees on it the angles in the direction of the Y1 and Y2 cylinders are measured 2 In the DNC unit the menu button is pressed On the menu page firstly code 19 is entered Afterwar
30. AR MAK NE OSB 75 YIL BULVARI BURSA T RK YE TEL lt 902242191800 FAX 90 224 242 75 80 SEH HOLDING gt d er r wwav durmazlar com D Page 12 urmazla DURMA ORIGINAL INSTRUCTIONS Please do not touch hydraulic adjustment valves Bitte verstellen sie nicht die Einstellung der hydraulischen Ventile Por favor no tocar las v lvulas de ajuste hidr ulico E fatto divieto di regolare la taratura delle valvole idrauliche Pri re de ne pas toucher aux r glages des valves Nedotykejte se nastaven hydraulickych ventil Paineventtilien s t ihin el saa koskea Nie ruszaj zawor w z regualcja Vennligst juster ikke innstillingen av de hydrauliske ventilene Andra inte hydraul ventilernas inst llning Instellingen van de hydraulische ventielen niet wijzigen Before starting the machine please control the oil level and check the rotation of the motor Use oil ISO VG 32 VG 46 Bevor man die Maschine startet lstand und Motordrehrichtung kontrolieren Ol ISO VG 32 VG 46 Antes de utilizar la m quina comprobar el nivel de aceite y la rotaci n del motor Utilizar aceite ISO VG 32 VG 46 Prima di accendere la macchina controllare il livello dell olio e verificare la rotazione del motore Usare olio ISO VG 32 VG 46 Avant de demarrer la machine controler le niveau d huile et le sens de rotation du moteur Utiliser P huile ISO VG 32 VG 46 P ed spu t n m stroje zkontrolujte hladinu
31. IGINAL INSTRUCTIONS 7 Select the Half Automatic mode as the operation mode LJ 8 Press the Start button Machine will realize indexing 9 Press the pedal and do not press afterwards 10 Press the pedal The machine will realize Lasersafe Testi The upper table will displace downwaraly a little and it will stop When the pedal is not pressed the upper table will return to 11 Press the pedal again The machine will realize Lasersafe Test2 When the pedal is not pressed the upper table will return to Tdc 12 amp Press the pedal again the upper table will displace downwardly and it will complete a normal twist the upper table goes to Tdc As the upper table passes through the mute point when displacing downwardly Muting lamp turns on 13 Machine is ready for operation 7 2 6 CYBELEC DU6000 LASERSAFE Pedal 1 Turn on the main switch Wait for the Du 6000 unit to be ready Check if the Emergency Stop button on the pedals is in the drawn position or not From the control panel press the Emergency Restart button If the DU6000 unit is in the STOP position press the button and check if the led is turned off 6 Press the Hydraulic Pump Start button 7 Press the Half Automatic Mode button DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE 90 224 219 1800 FAX 90 224 242 75 80 www durmazlar comtr Page 54 dina urmazlar DURMA ORIGINAL INSTRUC
32. LIC SYSTEM LABEL 21 D KKAT CAUTION ARKA TEHLIKE B LGESINE DO NOT ENTER REAR MAKINE CALISIRKEN DANGER AREA OF MACHINE GIRMEYINIZ WHILE IN OPERATION LABEL 22 Label 22 Do not enter rear danger area of machine while in operation This situation causing bodily injury even dead It is the employer s responsibility Location is rear of the machine Label 23 Fixed guards must be in position before use Location is all the fixed guards on the machine GUARD MUST BE IN POSITION BEFORE USE LABEL 23 Label 24 Trip hazard Location is back gauge DANGER system because of x axis movement cause trip hazard TRIP HAZARD LABEL 24 DURMAZLAR MAKINE 5 75 Y L BULVAR Bu RSA TURKIYE TEL 90 224 719 1800 0 224 242 75 80 AMAN mazlarcom t Page 17 din urmazlar DURMA ORIGINAL INSTRUCTIONS 2 3 PROHIBITED APPLICATIONS e No connection except the electric scheme should be done and no material should be used except the ones that were indicated on the scheme e Main switch locked on the panel is being used When the panel is open machine doesn t run Never work on the machine when panel cover is open e Do not bypass the lateral and rear protection cover switches e Never cancel the rear photocells e Do not change the adjustments of pressure safety valves on hydraulic system e Never bypass the frontal safety system on the mac
33. R40400 400 4050 3400 100 8 AD R 60400 400 6050 5100 100 8 AD R 37175 DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RK YE TEL 90224219 1800 FAX 90 224 242 75 80 Wa durmazlar comtr Page 27 din urmazlar DURMA ORIGINAL INSTRUCTIONS 2 9 STANDARD AND OPTIONAL ACCESSORIES OF THE MACHINE 2 8 1 STANDARD ACCESSORIES e 1 Remote control pedal e 1lower 1 upper tool These tools can be designed in desired way e 2mold rotating chains and bolts e 1 illumunator lamp e Machine user manual e Manual lower table crowning system e Back gauge with motor e Control unit with Modeva 10s software e Delem da 66w e Y1 Y2 X R 4 axes e Sheet metal support arms with T channels and stops 2 8 2 OPTIONAL ACCESSORIES e Special safety systems and controls having CE certificate e Lower table crowning system controlled by CNC e Special design supplementary lower and upper tools e Manufacturing as Z1 Z2 X1 X2 R1 R2 Z1 Z2 X1 X2 R1 R2 can be realized e Cybelec Modeva 10s Delem da 66w touch screen delem da 69w e Sheet followe and sliding system ap3 ap4 e Park area for support arms e DURMA hyaraulic upper tool fastening system for wila tool without tool e Durma hydraulic lower tool fastening system for wila tool with motor and crowning without tool e Hyd wila rapid fastening NSCL Il upper without tool e Hyd wila rapid fastening NSCL Il lower without tool e Mech basic NSCL wila
34. RMA ORIGINAL INSTRUCTIONS Suction If the product is thought to go inside the lungs because of any reason for instance because of vomiting the person should be immediately taken to the emergency service of the hospital Control of the usage individual protection Engineering precautions The product should only be used in well ventilated places When using the product in closed areas be sure that there is no dense vapor effect in the air or put on fix the recommended equipment Control parameters The limit to be subject to lubricant vapor 10 mg m for 15 minutes lubricant vapor 5 mg m for 8 hours Individual protection equipment Hand protection Water proof gloves which are resistant to hydro carbon The recommended material rubber Eye protection Eye glasses against splashes Skin and the body When necessary mask for face protection clothes resistant to hydro carbon safety boots when carried by means of barrel Toxic information STRONG TOXIC LOCAL EFFECTS Respiration It does not have a risk in normal usage In respiration according to the concentration of the vapor it may lead to a light irritation in the upper part of the respiration system Contact with the skin It does not have a risk in normal usage When the skin is subject to product spray in high pressure the product may penetrate under the skin The person who is subject to these conditions should be taken to the hospital even if
35. TIONS Press the Start button Machine will realize indexing meanwhile 9 Press the pedal The machine will realize Lasersafe Testi The upper table will displace downwaraly a little and it will stop Do not press on the pedal The upper table will return to the top point 10 Press the pedal again The machine will realize Lasersafe Test2 Do not press on the pedal The upper table will return to Tdc 11 Press the pedal again the upper table will displace downwaraly and it will complete a normal bend and the upper table will go to 12 Machine is ready for operation 7 2 7 DNC880s C4000 pedal Turn on Main Switch Check the Emergency Stop button on the pedal If pressed release it Wait for loading DNC Press the Emergency Restart button Press Hydraulic Pump Start button Press the Programming Mode key Press key to open bending menu and select first line to open bending page If ENC is in stop mode then press STOP key led will be off Press Semi Automatic Mode key 10 Press START to run DNC Machine will make indexing 11 Machine is ready for working O1 OQ IN gt 7 2 8 TURNING OFF THE MACHINE e For the Modeva10s 12s 15s and DNC880s control units When you finish operating the machine Through the control unit press the half automatic operating mode button 2 By pressing on the pedal bring the upper table to the lowest position press
36. TO DEHLER CHART SHEET r mm s mm eel i Brass Plate s 58 5 5s 6 Aluminum 1s 2 Copper 5s 4 Ce pan Rm 22 daN mm 2 1s 5s 1 5s 2 1s 5 Sheet metal plate 1 6 Rm 40 daN mm 8 S 5S 5s 1s 2 Brass hard plate 0 8 2 s 5S 3 gt 2 bul ji Bronze 2 s 5S 1 55 3 1s s 5S 55 sheet metal plate 15 4 5s 7 e Zi 2 1s 5S 3 5S 5 Table 7 9 2 NM lt lt DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURK YE 90 224 219 1800 FAX 90 224 242 7580 HOLDING WWwWAN durmaglar corn tr Page 42 din urmazlar DURMA ORIGINAL INSTRUCTIONS 7 1 3 DIE PRESSING In order to obtain sensitive profiles your tools should be very good Here instead of bending in air big amount of tonnage usage is required Bending with tool In this type of bending the upper tool realizes pressing process by displacing until the end of the channel Here the points to be taken into consideration are 1 Requirement to use complete tonnage power of the press 2 The opportunity to bend sheets with suitable thicknesses 3 Realization of the various bends by means of the same upper blade Our advantages in bending are that the degree difference that may occur is at minimum because we decrease the tendency of the material to return to its old form to minimum Our disadvantages are the high tonnage usage requirement and high tool cost
37. ULVARI BURSA T RK YE 90 224 219 18 00 WWwWAN durmaglar corn tr LABEL 3 LABEL 2 LABEL 4 Label 3 Grounding Label Label 4 Label that shows turning direction of machine uff DURMAZLAR MEIHOLDING Page 10 din urmazlar DURMA ORIGINAL INSTRUCTIONS DIKKAT 2 MAXBASIN ERE LABEL 5 LABEL 6 ATTENTION ACHTUNG ATENCI N ATTENZIONE ATTENTION NEBEZPE HUOM UWAGA OBS VARSEL VARNING OPGELET MAX PRESSURE MAX DRUCK MAX PRESI N ke MAX PRESSIONE PRESSION MAXI MAX TLAK MAX MAX CI NIENIE MAKS TRYKK F MAX TRYCK MAX DRUK Label 5 Electricity Warning Label Label 6 Label that Shows Maximum Pressure DO NOT GO NEAR LEAKS High pressura oll pincbures skin serious Injury H injured asek emergency medical help Relieve pressure before loasenimg rings LABEL 7 Label 7 Hydraulic system leakage warning label High pressure lubricant might cause serious injuries Before doing anything about the leakage reduce the pressure first A WARNING KEEP OIL BETWEEN RED AND BLACK LINES DO NOT OVERFILL LABEL 8 Label 8 Warning Hydraulic lubricant amount must be between the red line and the black line on the lubricant indicator SS _ ape s DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RK YE TEL 902242191800 FAX 90 224 242
38. a sigorta akimi Nennstrom der Hauptsicherung Fusibile intermediario Str dn proud Zabezpieczenie pradowe Huvuds kring ektik devre no E schaltplan Schema elettrico n El sch ma Nr maszyny Elschemats nr Working voltage Voltaje de trabajo Tension d alimentation J nnite Driftsspenning Bedrijfsspanning ommand voltage Voltaje de dominio Tension de commande Ohjausj nnite Styrespenning Stuurspanning urrent Intensidad Intensit Virta Nettstroem Netspanning ntermediate fuse curren Corte de corriente Puissance totale Nimellisvirta Total hovedsikring Hoofdzekering circuit scheme no Circuito E esquema n Circuit E Sch ma n Kytkent kaava E skjaltplan nr Schema no DURMAZLAR MAK NA SANAY ve T CARET A Organize Sanayi B lgesi 75 Y l Bulvar BURSA T RK YE LN Tel 490 224 219 18 00 pbx Fax 90 224 242 75 80 E C Y KSEKL K H HE ALTEZZA VYSKA WYSOKO H JD HEIGHT ALTO HAUTEUR KORKEUS HOEYDE HOOGTE A IRLIK GEWICHT PESO HMOTNOST CIEZAR MASKINVIKT WEIGHT PESO POIDS PAINO VEKT GEWICHT DURMAZLAR MAK NA SANAY ve T CARET A Organize Sanayi B lgesi 75 Y l Bulvar BURSA TURK YE Tel 90 224 219 18 00 pbx Fax 90 224 242 75 80 MADE IN LABEL 1 L abel 1 Machine Identification Label Label 2 Machine Power Information Introduction Label DURMAZLAR MAK NE OSB 75 YIL B
39. above in Figure 29 bend pieces with equal lengths on both sides of the machine _ YA ANAN ONAN u W ua DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE 90 224 219 1800 FAX 90 224 242 75 8 HOLDING AVAN mazlar com t Page 48 din urmazlar DURMA ORIGINAL INSTRUCTIONS 7 2 OPERATING THE MACHINE 1 2 In the machine command pedal compliant to the CE norms Is used 1 Emergency stop button 2 Lifting up button 3 Pedal 3 7 2 1 DELEM DA51 V4000 2 STATIONS Turn on the main switch Check if the Emergency Stop button on the pedals is in the drawn position or not Check the Photocell button of the rear stop The light must be on Press the Emergency Restart button Bring the Adjust Auto switch to the Auto position DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE TEL lt 907247191800 FAX 90 224 242 75 80 iff HOLDING Wa durmazlar com tr Page 49 dina urmazlar DURMA ORIGINAL INSTRUCTIONS Press Hydraulic Pump Start button 7 Select Station 1 position from the Station switch The control unit will be opened on the operation page f it is not opened on this page press the button on the right bottom corner of the page 9 Select the automatic operation mode 10 aj In order to operate Da51 press the Start button The machine will realize the indexing process 11 In order to adjust V4000 select 1
40. art 1 Planning EN 418 1992 EN 563 1994 EN 574 1996 O O O lt EN 614 1 1995 EN 894 2 1997 EN 894 3 2000 EN 953 1997 EN 954 1 1996 EN 982 1996 EN 983 1996 EN 999 1998 EN 1050 1993 EN 1088 1995 EN 1837 prEN 1921 1995 EN ISO 3746 1995 EN ISO 4871 1996 ISO 11688 1 1998 V PETERE DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RKIYE 90 224 719 1800 FAX 90 224 242 75 80 HOLDING WWwWAN durmaglar corn tr Page 31 din urmazlar DURMA ORIGINAL INSTRUCTIONS EN 14122 1 2001 Safety of machinery Permanent means of access to machinery Choice of a fixed means of access between two levels EN 14122 2 2001 Safety of machinery Permanent means of access to machinery Part 2 Working platforms and walkways EN14122 3 2001 Safety of machinery Permanent means of access to machinery Stairways stepladders and guard rails EN 60204 1 1997 Safety of Machinery Electrical Eguipment of Machines Part 1 General Requirements EN 60529 1991 Specification for degrees of protection provided by enclosures IP code EN 60825 1 1994 ori of laser products Equipment classification requirements and user s EN 61496 1 1997 Safety of machinery Electro sensitive protective equipment General requirements and tests CHAPTER 3 INSTRUCTIONS ABOUT THE TRANSPORTATION OF THE MACHINE 3 1 DELIVERY OF THE MACHINE When the machine is delivered to you please take the following issues int
41. bending parameters can be typed At CNC press brakes the bend operations necessary tonnage retraction rear stop and bend rotation are adjusted automatically e When wrong parameter inputs or values exceeding limits are typed an error message prompts By that means the possibility of performing a false operation by the operator is prevented e DNC control unit has automatic inch or metric system convertor While using the DNC control unit different languages can be selected DURMAZLAR MAKINE OSB 75 Y L BULVAR BURSA TURKIYE TEL 90 224 719 18 00 0 224 242 7580 panan Ww Av durmazlar com P Page 9 urmazla ORIGINAL INSTRUCTIONS DUHMA 2 2 WARNING AND INTRODUCTION LABELS ON THE MACHINE 1956 urmazlar URETIM YILI BAUJAHR ANNO DI COSTRUZIONE ROK VYROBY ROK PRODUKOJI TILLVERKNINGSAR MASCH NR MATRICOLA VYRONB SLO NUMER MASZYNY SERIENUMMER KAPAZITAT CAPACITA KAPACITA NACISK KAPACITET 5 HUBZAHL PRO MIN COLPI AL MINUTO PO ET ZDVIHU ZA MIN CYKLE NA MINUTE SLAG MINUT YA KAPAS TES LTANK KAPAZIT T CAPACITA SERBATOIO OLEJAV N PL POJEMNOS ZBIORNIKA OLJETANKENS RYMD U KA D A L5 GEWICHT OBERWERKZEUG PESO UTENSILE SUPERIORE HMOTNOST H N STROJE CIEZAR NARZ GORNEGO VERVERKTYGETS VIKT GEWICHT UNTERWERKZEUG PESO UTENSILE INFERIORE HMOTNOST S N STROJE CIEZAR NARZ DOINEGO UNDERVERKTYGETS VIKT BREITE LARGHEZZA X SZEROKOSG LUNGHEZZA
42. ble Assemble the covers to their places again Note During the pressing of the upper table be sure that the crowning value is zero DURMAZLAR MAK NE OSB 75 BULVARI BURSAJY RM YE TEL 4702062191900 FAX 90226242 7560 gt wwav durmazlar com Page 61 T urmazlar DURMA ORIGINAL INSTRUCTIONS 8 5 HYDRAULIC COMPRESSION SYSTEM A 5 Picture 7 A DETAYI 2 3 1 4 Picture 8 Wa durmazlar comtr Page 62 T urmazlar DURMA ORIGINAL INSTRUCTIONS Picture 9 e After the assembly of the 12 Pin illustrated by Number 1 and M12 x 35 Special six corner headed bolt illustrated by Number 2 in Picture 8 the hydraulic compression with Number 3 is placed on the upper table e he hydraulic compression is pushed slightly to the right until the centering of the set screw hole with the pin illustrated in Number 1 e Afterwards the assembly of the wila motor illustrated by Number 5 is realized and the fixation bolt of the wila motor is dismantled e By means of the set screw M5 allen switch illustrated by Number 4 the upper tool is seated onto the lower tool and centering is realized e By means of the bolts the front cover assembly illustrated by Number 6 is realized e The ruler is placed to its place e lateral cover illustrated by Number 7 is fixed DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RKIYE TEL 902242191800 90 224 242 75 80 HOLDING www durmaz
43. chine parameters page the lifting upwardiy pressure values are increased 2 For the DELEM control unit the parameter numbered 59 from the Y axis parameters page is increased as percentile value 9 2 ADJUSTMENT OF THE Y1 and Y2 AXES IN THE PRESS BRAKE WITH CYBELEC DNC UNIT This adjustment is realized in order to eliminate the difference between the two ends as a result of the bending obtained by the material which we realize most of the bending processes and by the TOOLS used in the bending of this material and when we can not obtain the value which we write in the DNC For this 1 A material which is equal in length to at least 2 3 of the machine length is bended 90 in the machine By means of a setsquare with degrees the angles in the direction of the Y1 and Y2 cylinders are measured 2 In the DNC unit the switch is turned to the 3 while pressing the Alt button press the 3 button position As password 333 is entered 3 Programming key is pressed Program mode is selected 4 Using the PgUp and PgDwn buttons in the parameters the UPPER TABLE BEAM page is selected 5 On the UPPER TABLE BEAM page the 09 Index line is found w METRE DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RKIYE 90 224 719 1800 FAX 90 224 242 75 80 HOLDING vav durmazlar com t Page 70 din urmazlar DURMA ORIGINAL INSTRUCTIONS FOR INSTANCE 07 Limits Min Max 08 Ref In pressure Y 1 Y2 0
44. ds the enterance code 32157 is entered 4 n the menu that appears 1 Y and X axis machine parameters is selected and parameter page is entered 5 In the parameters 5 lin Scale Ref Left and 6 lin Scale Ref Right lines are found 6 In the test bending realized if we obtain on the Y1 Left side 90 instead of 92 5 lin Scale Ref Left value is decreased If we obtain 88 instead of 90 6 lin Scale Ref Right value is increased The same rule may be applied for Y2 Right side NOTE The amount in increasing and decreasing process is determined by finding the amount formed in Y 1 and Y2 values when 1 Correction is given in DNC After the required arrangement is realized END button is pressed twice in DNC The pump is closed END button is pressed again and it is waited for 30 seconds The pump is operated after the screen appears in DNC and indexes are taken by the machine The bending process is checked by realizing bending by the machine Again if there is a difference with the same method again an arrangement is realized i DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURK YE 90 224 219 1800 FAX 90 224 242 7580 HOLDING ww durmazlar com P Page 71 din urmazlar DURMA ORIGINAL INSTRUCTIONS 9 4 CROWNING SYSTEM CROWNING SYSTEM The arm on the right of the machine in the crowning system is adjusted to 0 in our factory The ridge increas
45. e other axis this shows that the problem is in the direction valve whose position is changed gt When the pedal is pressed and the upper table is displacing downwardly if one cylinder is displacing downwardly faster than the other cylinder 1 The machine is balanced 2 The sledge adjustment of the machine is realized w METRE DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RKIYE 90 224 719 1800 FAX 90 224 242 75 80 HOLDING vav durmazlar com t Page 68 din urmazlar DURMA ORIGINAL INSTRUCTIONS gt While the machine is realizing indexing if it does not complete the reference process The arrow symbol on the linear ruler body must be at a lower position than the arrow symbol on the movable part If the arrow symbol is not at a lower position the bolts between the cylinders and the upper table may loosen These bolts must be tightened Correct position Cylinder dowel pin bolt Fiqure 11 DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RK YE TEL 90224219 1800 90 224 242 75 80 www durmazlar com tr Page 69 din urmazlar DURMA ORIGINAL INSTRUCTIONS gt l fthere is no displacement on the upper table when the pedal is pressed 1 First of all it is checked if the machine takes reference or not 2 Afterwards the energizing of the contacts are checked in other words when the pedal is pressed it is checked if the contacts of the contacts
46. ease Lubricant selection for lower upper sledge 39 CHAPTER 6 THE INSTRUCTIONS FOR COMMISSIONING THE MACHINE 6 1 Lateral and frontal protection cover assembly 40 CHAPTER 7 INSTRUCTIONS FOR USE 7 1 Bending Information 42 7 1 1 Bending in air and with tool 42 7 1 2 According to Dehler chart 43 7 1 3 Die pressing 44 7 1 4 Back spring property 46 7 1 5 Bending diagram 48 7 1 6 Important notice for bendings 49 7 2 Operating the machine 50 7 2 1 Delem DA51 V4000 2 Station 50 7 2 2 Modeva 880S pedal 51 7 2 3 Delem DA56 pedal 52 7 2 4 Modeva 880S lasersafe pedal 53 7 2 5 Delem DA56 lasersafe pedal 54 7 2 6 Cybelec DU6000 Lasersafe pedal 55 7 2 7 880s C4000 pedal 56 7 2 8 Turning off the machine 56 CHAPTER 8 MAINTENANCE REPAIRMENT AND CLEANING INSTRUCTIONS 8 1 Safety in the lower and upper mold adjustment 57 8 2 Lower and upper mold adjustment 58 8 3 Back Gauge adjustment 59 8 3 1 Back Gauge adjustment X R optional 60 8 3 2 Gauge finger adjustment 60 8 3 3 R Axis adjustment 61 8 3 4 X Axis adjustment 61 8 4 Y1 Y2 connection control 62 8 5 Hydraulic compression system 63 8 6 Maintenance information 65 8 7 Information about the lubricant used in the reductors 66 8 8 Machine lubrication scheme 67 8 9 Hydraulic reservoir lubricant level display 68 8 10 Rear light curtain test 69 CHAPTER 9 TROUBLESHOOTING INFORMATION 9 1 Possible failures 69 9 2 Adjustment of the y1 and y2 axes in the CNC press brake with Cybel
47. ec DNC unit 71 9 3 Adjustment of the y1 and y2 axes in the CNC press brake with Delem da 66 unit 72 9 4 Crowning system 73 CHAPTER 10 THE HEALTH AND THE SAFETY OF THE OPERATOR 10 1 The specifications of the hydraulic lubricant used 74 10 2 The recommended first aid 75 CHAPTER 11 DISMANTLING DECOMMISSIONING THE MACHINE 77 APPENDIX Foundation plan Hydraulic circuit schema Spare part list Electric schemas and auxiliary documents Guarantee certificate din urmazlar DURMA ORIGINAL INSTRUCTIONS FOREWORD This user manual is prepared for our clients by also including the necessary technical data in order to let our machines serve more efficiently and actively Our first principle is to obtain maximum performance in particular operations of the machine which is produced with high quality materials state of the art technology and high level engineering services Our low operation cost products would serve for long years if you give importance to their regular maintenance While the press brakes which exist in our product range are being used for twisting sheet metals with various thicknesses and qualities shears are being used for shearing materials sheet metal Al Cu plastic paper etc with appropriate thicknesses Just like you who are responsible for operating the stuff working with the machine should also read this book at least once It is essential to keep the book in the vicinity of the machine in orde
48. ed and coated with hardened chrome The reason for that is to provide low friction and abrasion resistance while piston is moving towards the felts Adjustable upper table sledges are made of ulpolen material which is suitable for low friction resistance They don t necessitate casting In the displacement of upper table towards right left or rear front those bearngs are organized for guidance e Our company designed the hydraulic blocks in a manner so that they provide a decrease in heat Furthermore the necessity for hydraulic pipes and fittings is minimized This guarantees that the hydraulic system is being used reliably and at maximum level When Durmazlar develops a hydraulic system they always use accessible valves and high quality safety and performance equipment without hesitation Durmazlar is capable of reaching to very low pressure values by means of press and load sensing system at hydraulic This is being yielded without unnecessary repetitions t reduces the risk of extraordinary equipment loads to 2 3 of pressure values By this means absolute value of working pressure 1 obtained Hydraulic system is being constantly protected from extraordinary loads by means of pressure limits This is accomplished by the extraordinary pressure securing limits at CNC program Durmazlar Hydraulic System allows sensitive usage at all pressure values up to maximum pressure value and in addition to that with those pressu
49. ent Physical and chemical Under normal usage it does not have a special burning or explosion risk 10 2 THE RECOMMENDED FIRST AID IN CASE OF A SERIOUS DISTURBANCE A DOCTOR SHOULD BE CALLED OR THE PERSON SHOULD GO TO A MEDICAL ESTABLISHMENT Respiration When a person is subject to the vapor or the spray of the product in dense form this may lead to a light irritation in the throat of the person The person should be taken outside he she should have a rest in a warm environment Contact with the skin When the skin is subject to product spray in high pressure the product may penetrate under the skin The person who is subject to these conditions should be taken to the hospital even if there is no wound or visible sign on the skin The clothes of the person which are subject to the product should be peeled off immediately The part which is subject to the product should be washed with water and soap immediately and in a repeated manner Contact with the eye With the eyes open they should be washed with plenty of water for 15 minutes immediately Swallowing There is a risk of vomiting and diarrhea The person should not be vomited because of the risk of contact with the respiration system Nothing should be drunk to the sick person DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURK YE 90 224 219 1800 FAX 90 224 242 7580 HOLDING ww durmazlar com P Page 74 din urmazlar DU
50. erate the machine Installation of the multiple light beam safety device must be checked by specialised personnel In operation mod power and guard LED must be light up During the test if the situation of the LEDs does not change when the specialized personnel interrupted the multiple light beams work must stop at the machine This must produce the following result On the transceiver for the related multiple light beam safety device only the power LED break LED and upper LED are allowed to illuminate and not the other LED combinations and as long as the light beam is interrupted it must not be possible to initiate the dangerous state CHAPTER 9 TROBLESHOOTING INFORMATION 9 1 POSSIBLE FAILURES If one of the machine cylinders deflects downward For machines with REXROTH block 1 The places of the secondary safety valves Please look at the Hydraulic circuit scheme are changed If the problem passes to the other axis this shows that the problem is in the secondary safety valve whose place is changed 2 After the place changing process if the problem still continues the places of the opposite pressure valves on the hydraulic block are changed If the problem passes to the other axis this shows that the problem is in the opposite pressure valve whose place is changed 3 After the position changing of the opposite pressure valves if the problem continues the places of the direction valves are changed If the problem passes to th
51. es if the turning arm is rotated counter clockwise towards left The ridge decreases if it is rotated clockwise towards right SIKO numarator must be operated between values 0 100 For the values between 0 100 in 0 a ridge of O mm and in 100 for a length of 3 meters a ridge of 3 mm is formed in the middle With respect to various sheet thicknesses the user must find the most suitable crowning value by applying it himself The dimension between the lower and the upper points of the crock springs in the connection bolts of the crowning system is as mentioned in the table This value is adjusted according to the values between 0 100 The table values must be checked in periodical maintenances ATTENTION During transportation the turning arm is dismantled in order not to be damaged When the machine is commissioned the arm must be placed into its slot and the set screw must be aligned with the hole on the numerator spindle and it must be tightened Thus the arm is fixed While there is pressure in the machine do not realize adjustment This may lead to a breakage in the piece When the crowning is 0 the adjustment must be realized as follows hit A B B IB ra Gd Z Tabla boyu Ji parag vok parca 3 10 L iols parca 5 io parca EB ee ES E SS el far ae pars Fiqure 38 Fl ee
52. from the operating modes 12 Press the Teach In and Alignment Request buttons together Press the button for 5 seconds Teach In Request lamp will turn on 13 Press the Teach In button The green lamp on the V4000 receiver will turn on 14 Press the pedal once The upper mold will displace approximately 100 mm downwaraly and it will stop This is Test 1 15 Place a small sheet on the lower tool Press the pedal The upper tool will displace downwards until the mute point and it will stop again This is Test 2 16 Press the pedal again The machine will realize bending and the upper table will again displace upwaraly 17 The machine is ready for operation 7 2 2 MODEVA 880 PEDAL 1 Turn on the main switch Check if the Emergency Stop button on the pedals is in the drawn position or not Wait for the DNC to open The operation page will appear Bring the Man Auto switch to the Auto position i e DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RK YE TEL 90224219 1800 FAX 90 224 242 75 80 HOLDING wWMWAN durmaglar com tr Page 50 10 11 12 din urmazlar DURMA ORIGINAL INSTRUCTIONS Press the Emergency Restart button Press the Hydraulic Pump Start button Press the Programming Mode button Open the menu by means of the F3 button and open the operation page in the first option Press the Stop button if the machine is in the Enc stop mode Check if the led is turned off Pre
53. ge 29 din urmazlar DURMA ORIGINAL INSTRUCTIONS 2 10 1 NOISE LEVEL MEASUREMENTS MACHINE NAME UNLOADED WORKING dBA 60 TON AD S 100 TON AD S 135 TON AD S 175 TON AD S 320 TON AD S 400 TON AD S 600 TON AD S Table 3 NOT The measurements were made according to EN 12622 press brake standards and appropriate to EN ISO 11202 noise measuring standards o 4 DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE 90 224 219 1800 FAX 90 224 242 75 80 HOLDING wwav durmazlar com Page 30 din urmazlar DURMA ORIGINAL INSTRUCTIONS 2 11 STANDARDS USED IN THE DESIGN OF PRESS BRAKES STANDARDS EN 12622 2009 NAME oafety of machine tools Hydraulic press brakes Safety Safety of machinery Basic concepts general principles for design Basic terminology methodology EN 292 1 1992 Safety of machinery Basic concepts general principles for design Technical orinciples oecifications Safety of machinery Safety distances to prevent danger zones being reached by the upper limbs oafety of machinery Minimum gaps to avoid crushing of parts of the human EN 292 2 1991 D D 2 O Qo EN 294 1992 EN 349 1993 oafety of machinery Emergency stop equipment functional aspects Principles for design Safety of machinery Temperatures of touchable surfaces Ergonomics data to establish temperature limit values for hot surfaces Safety of machinery Two hand co
54. hile the machine is running if one or the side cages are opened upper table will continue to displace downwardly slowly If the cage is closed and the pedal is pressed again the upper table will continue to displace downwardly fast If both of the side cages are opened the upper table stays stationary at its position and hydraulic pump will stop In such a case press the EMERGENCY RESET RESTART button for starting the machine again Then press the HYD PUMP START button See Figure 9 Protective Rear Cage Switch While the machine is running if rear side cage Fis opened upper table will stay stationary at its position and hydraulic pump will stop In such a case press the EMERGENCY RESTART button for starting the machine again Then press the HYD PUMP START button See Figure 10 R Axis Min Max Limit Switch Rear leaning axis R movements are limited at minimum and maximum points with limit switches See Figure 11 X Axis Min Max Limit Switch Rear leaning axis X movements are limited at minimum and maximum points with limit switches See Figure 11 a mE DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE 90 224 719 1800 FAX 90 224 242 7580 HOLDING wwav durmazlar com tr Page 21 din urmazlar DURMA ORIGINAL INSTRUCTIONS CYLINDER PROTECTION SHEET CYLINDER PROTECTION SHEET FRONT SAFETY L SYSTEM LATERAL PROTECTION LATERAL PROTECTION CAGE
55. hine e Do not change the speed adjustments and machine parameters e Do not leave the tools fixation screws loosened e Lower tool must be precisely aligned with its center e m S DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE TEL 90224219 1800 FAX 90 224 242 75 80 HOLDING vav durmazlar com t Page 18 din urmazlar DURMA ORIGINAL INSTRUCTIONS 2 4 SAFETY SWITCHES AND GUARDS ON THE MACHINE CYLINDER PROTECTION SHEET CYLINDER PROTECTION SHEET CYLINDER PROTECTION SHEET LATERAL PROTECTION LE C AGE uM mer LL 44 FF LATERAL PROTECTION CAGE SWITCH LATERAL PROTECTION C AGE SWITCH REAR PROTEC TION LATERAL PROTECTION CAGE SWITCH CAGE SWITCH Figure 4 LATERAL PROTECTION CAGE CYLINDER PROTECTION SHEET X AXIS LIMIT SWITCH LATERAL PROTECTION CAGE X AXIS MIN LIMIT SWITCH LATERAL PROTECTION SWITCH Figure 5 If the rear protective cages exist in the machine Protective Side Cage Switch While the machine is running if one or the both lateral cages are opened upper table will stay stationary at its position and hydraulic pump will stop In such a case press the EMERGENCY RESET RESTART button for starting the machine again Then press the HYD PUMP button See Figure 3 Protective Rear Cage Switch While the machine is running if rear side cage is opened upper table will stay stationary at its position and hydra
56. ie Wartungsarbeiten bei laufender schine wornehrnen Mazchi ne worn Metz tennen wenn zie nicht benutz wird Prbeiten Sie nur mit Werkzeugen die f r die entsprechend geeignet sind Setzen Sie nur unbe zchadigte Wie rkz euge an der Maschine ein Unterlassen Sie jegliche Zw eckentfremdung der schine und des Zubeh rs Dieses Wamechild nicht wn der aschine entfemen Instrucciones de seguridad Lea alanlamaniz el manua de insimeciemes y las Manas de sequridad ames de e m guina y mani ngalo por s le ayien aguna duas Para su seguridad yla de la maquina Ho utilice ropas holgadas ni adomos pueden ocasionar accidentes Par zu seguridad utilice calzado de seguridad durante eltrabajo Hunca ajuste repare la maquina mientras esta conectada Desconecte la maquina de la red ilice solamente laz hera mientas de la maquina utilice herramienta s que puedan estar da adas Nunca utilice piezas que correspondan a la maquina Jamas quite esta placa de seguridad de la maquina Instruction de s curit Lire le manuel dinsimieten elles plaques dg acentisssrmment avert toute mise en sene Pour votre s curit et celle de la machine pas porter de v tements fottants ainsi que dez bijoux car ils peuvent tre l origine d accidentz Porter des chaussures de s curit lors de l utilisation de la machine jamais r gler ou r parer la machine e
57. in double hand circuit draw or not 3 When the pedal is pressed whether the contacts of the contactor draw and whether power reaches to the servo valve fast dropping valve and common valves are measured by means of a measurement device by examining the voltage level of the valves gt If there is no displacement or Y2 axes when the pedal is pressed 1 It is checked if the position values of Y1 and Y2 in the control unit are equal or not 2 lt is checked if linear encoder operates or not 3 The places of the direction valves are changed If the fault passes to the other axis this shows that the fault is in the direction valve 4 f the problem continues it is checked from the control unit that all of the axes are in the position or not gt Ifthe machine does not pass to pressing mode 1 First of all the upper table of the machine is taken to the upper point 2 he cover of the hydraulic reservoir is opened The control unit is prepared in manual operation mode and the pedal is pressed 3 he inside of the hydraulic lubricant reservoir is checked by hand if lubricant comes out of the thick pipes extending from the hydraulic reservoir towards the front filling valves then this shows that the filling valve of that axis is faulty gt Ifthe upper table of the machine have difficulty in the returning process in the end of pressing process 1 For the CYBELEC control unit by means of the parameter numbered 33 from the ma
58. in urmazlar DURMA ORIGINAL INSTRUCTIONS 5 3 MACHINE INSTALLATION A special protective against rusting is applied to the stoned surfaces of the tools The protective can be easily cleaned by a suitable cleaning substance Cleaning process After wrapping the tools by a wet fabric wait for 10 minutes and then wipe by means of a clean fabric Petrol or Tri lubricant solvent should be used The connection bolts of the machine to the ground should be supported by metal pieces The dimensions of these pieces are declared optionally The machine should be fixed to the ground by anchorage bolts Before the fixation process the concrete should be made compliant to the machine Moreover using bolts with the required sizes and quality this process can be realized The machine should be checked by means of sensitive balance apparatus water balance The advised balance points are the center and the two ends of the table By the placement of the balance apparatus into the center of the table and by balancing on both sides of the table longitudinally the front back adjustment and the length adjustment of the machine are realized and the machine is balanced The balance of the machine is adjusted by the tightening and loosening of the bolts which are placed separately in each leg THE BODY OF THE MACHINE SHOULD NOT BE SUBJECTED TO BE TWISTED IN ANY CASE In order to provide correct parallelism the body should not be twisted Non parallelism should be eli
59. ing position Stop the hydraulic pump motor _ METRE DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE 90 224 219 1800 FAX 90 224 242 75 80 HOLDING wwav durmazlar com Page 55 din urmazlar DURMA ORIGINAL INSTRUCTIONS 4 ul Thorugh the control unit press the F1 button and select the EXIT option from the opened menu 5 Wait for the shutting down of the Windows XP operating system 6 Through the electric panel bring the main switch to the OFF position e For Delem DA 66 Delem DA 69 Delem DA 56 Cybelec DNC60 DU6000 and AD 90 control units When you finish operating the machine 1 Through the control unit press the half automatic operating mode button 2 By pressing on the pedal bring the upper table to the lowest position pressing position Stop the hydraulic pump motor 4 Through the electric panel bring the main switch to the OFF position CHAPTER 8 MAINTENANCE REPAIRMENT AND CLEANING INSTRUCTIONS 8 1 SAFETY IN THE LOWER and UPPER TOOL ADJUSTMENT NEVER place your fingers hand or any part of your body between the tools e Besure that other people are also far away the tool area e When you change the bending adjustments in order to be sure that the adjustments are correct be sure that there is no unsafe condition in the trial bending e Besure that all of the equipment is operating correctly and precisely M
60. is 4 2 mm and the required power for one meter is 21 tones For the bend in air because of the tendency of the material to return its old form the following tolerance values should be taken into consideration E For bending with a blade whose end is sharp 2 For bending with a standard tool 3 For bending with a tool whose mouth is wide 5 For bending in air degree differences form resulting from the different values of the material hardness in the whole size An example regarding this is as follows For instance If we desire to bend a sheet with 2 mm thickness at an angle 140 the V channel aperture to be selected is equal to 8x5 V amp x2 V 16mm In the next chart it is equal to 16 mm The value corresponding to the channel aperture is equal to 0 081 The degree difference for the sheet whose hardness is different is equal to 1 If we assume that the hardness difference is equal to 10 in the whole size oft he material in this case 0 20 mm the degree difference is equal to 2 5 DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURK YE 90 224 219 1800 FAX 90 224 242 7580 HOLDING ww durmazlar com P Page 41 din urmazlar DURMA ORIGINAL INSTRUCTIONS Figure 23 The values we give are possible to be calculated practically or theoretically because of the reasons we explained beforehand Please look at Figure 23 7 1 2 ACCORDING
61. isplay changes from green to red it must be changed If the machine is not operated continuously if it is not used for 3 or 5 months and then it s used again In such a case the waiting duration of the hydraulic lubricant is taken into consideration And this leads to a difference according to the mark and type of the lubricant used In this case the company which provides the hydraulic lubricant should be contacted and the lubricant used in the machine should be tested However the sample lubricant that is to be taken for test from the machine should be taken after the machine is operated for at least 1 hour The unit that realizes the test examines the standard lubricant characteristics and the sample lubricant values and according to the test result the unit will declare that this lubricant is appropriate for usage or the unit will declare that the lubricant can not be used As a result of the test a NAS contamination value is obtained The NAS value of the lubricant used in the machine should be lower than 9 NAS 7 is a suitable value e On the hydraulic unit the main pressure valve and secondary safety valve are adjusted to the maximum operating conditions in the factory Do not change these adjustments by no means hydraulic flexible hoses about five years The hydraulic filexible hoses should be changed regularly every five years V HERREN DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE
62. l in manual mode is seated into the V bearing of the lower tool in a balanced manner and its centering is provided by means of a pressure of 10 tones DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE TEL 90224219 1800 FAX 90 224 242 75 80 HOLDING Wa durmazlar comtr Page 57 din urmazlar DURMA ORIGINAL INSTRUCTIONS e Lower tool adjustment set screws Tool adjustment handling are slightly tightened The upper tool is taken 5 6 mm upwards Provided that the X distance is equal everywhere full adjustment is realized by playing with the tightening bolts and tightened by means of composing stick or feeler tool The adjustment process must be realized on both ends of the machine 8 3 BACK GAUGE ADJUSTMENT Max A Mini A Figure 32 For the safety the gauge fingers their displacements the front back side limited by switches Stop finger sensitive adjustment is provided by the clockwise rotation or the counter clockwise rotation of the special bolt numbered 1 MACHINE NAME Max X mm Min X mm 40 Ton AD R 430 10 90 120 Ton AD R 620 15 160 200 Ton AD R 620 20 300 400 600 Ton AD R 620 25 Table 12 DURMAZLAR MAKINE OSB 75 Y L BULVAR Bu RSA TURKIYE TEL 90 224 219 18 00 FAX 70 224 2427580 panan AMAN mazlarcom t Page 58 din urmazlar DURMA ORIGINAL INSTRUCTIONS 8 3 1 BACK GAUGE ADJUSTMENT X R OPTIONAL
63. l bodies Please look at Figure 20 The weight center is in the center of the machine along the X axis and it is variable in the Y axis depending on the rear stop position Thus during lifting this issue is to be taken into consideration The issues to be cared for during transportation V PETERE DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RKIYE 90 224 719 1800 FAX 90 224 242 75 80 HOLDING wWwhw durmaglar corm t Page 32 din urmazlar DURMA ORIGINAL INSTRUCTIONS The lifting apparatus and the connection bridge should be compliant with the loading capacities with the correct specifications While lifting the machine the correct lifting method should be used and the chain or the steel ropes should have enough strength e While transporting the machine from the first unloading region store warehouse etc to the region where it is to be used the weight of the machine should be taken into consideration Do not ever try to lift the machine using the lubricant tank back basing or the cylinder group Always use the lifting points If there is not a rope whose lifting capacity is sufficient the chains and its connections should be compliant with the machine tonnage e During lifting no hanger should be used 3 3 REMOVAL OF THE PACKAGE The machine and the parts thereof are delivered to the customer in packaged form in order for them not to be damaged during transportation After the
64. lar DURMA ORIGINAL INSTRUCTIONS CHAPTER 11 DISMANTLING DECOMMISSIONING THE MACHINE For the machines which have completed its operating life in the decommissioning process e Bring the upper table of the machine to the lowest position e After completely emptying the hydraulic lubricant in the machine annihilate this lubricant according to the rules of the environment protection laws e Unfix the bolts of the machine which fixes the machine to the ground e Machine components can be classified as follows Electronic wastes sensors light curtains Steel recycle Aluminum Materials except iron felts motor propellers sledge ulpolens TEMP m S DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE TEL 90224219 1800 FAX 90 224 242 75 80 HOLDING vav durmazlar com t Page 76
65. lar com fr Page 63 din urmazlar DURMA ORIGINAL INSTRUCTIONS 8 6 MAINTENANCE INFORMATION E Before maintenance depressurized the hydraulic system All of the maintenance processes must be realized when the upper table is in the lower point e All of the electrical connections should be disconnected before all of the maintenance processes e All of the maintenance processes must be realized when the upper table is in the lower point e The lubrication points should be lubricated at the frequencies illustrated in the lubrication table Figure 36 under normal operating conditions e If the machine is not to be operated for a long time the surfaces which have tendency to be rusted should be lubricated with a protective lubricant e The oxidized burrs and the pieces which come out of the sheet during sheet bending may corrupt the tools by attaching the lower and the upper tools operating surfaces Therefore the burrs must be cleaned regularly The reductors in the rear stop system must be lubricated by means of the lubricant illustrated in Table 14 after 2000 working hours The lubricant used in the hydraulic must be changed after the first 500 working hours and afterwards after each 2000 working hours Please look at Table 5 The pressure filter has a sensitivity of 10 microns and with time it may be filled with the particles in the filter system The pressure filter has mechanical dirt display Accordingly when the d
66. le to lower position before shutting down the hydraulic motor and main switch i s l n bilinenin DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RK YE TEL 90224219 1800 FAX 90 224 242 75 80 HOLDING WWwWAN durmaglar corn tr Page 13 din urmazlar DURMA ORIGINAL INSTRUCTIONS Capacity ton Sheet length L 1000 R Internal radius mm Tensile strength kg mm Mould opening mm Needed tonage Ton Min sheet bending length mm I U lt Sheet thickness mm LABEL 16 Label 16 Bending Diagram uff DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE TEL 4907247191800 90 224 242 75 80 HOLDING durmazlar com P Page 14 urmazla DURMA ORIGINAL INSTRUCTIONS ec harhaitshirweise Lesen und schien Se bite vor der Maschine Beadienmureedarnmeitine ond Warnscehider an der Maschine Gefahren die worn werzehentlich en Kontakt mit beweglichen Teilen kommen sind falgendermassen zu verte den Tragen Sie keine weite Beldeidung oder Schmuck da dies zu Unf llen Obren kann F r Ihren eigenen Schutz tragen Sie bei der Arbeit immer Sicherheiteschuhe Keine Einstell scw
67. minated from the support pieces which support the machine and which are parallel to each other right and left 5 4 ELECTRICAL CONNECTIONS Connect the machine to the main supply by means of standard electrical cables The machine is arranged with respect to 3 phase main voltage The cable input is realized through under the electrical panel the connections to the terminal are realized as in the electrical drawing Neutral is not used in the powering of the machine The electrical connections of the machine should be realized by qualified personnel WARNING The main supply cable dimensions and the input dimensions should have the values mentioned in the table These are minimum values and they can be in bigger dimensions depending on the cable length Please look at Table 4 Local coming to the machine voltage should be checked by assessing the transformer and the main motor voltage Connect the suitable powering cable to the machine and power the machine after the checking process 5 4 1 MOTOR DIRECTION The motor direction is from the flange to the pump as mentioned by the arrow The direction of the motor facing the fan should be checked In order to determine the motor rotation direction it should be operated for a short time by means of the Hyd Pump Start button and afterwards the motor should be stopped using the Hyd Pump Stop button If the rotation direction is wrong it should be stopped immediately In order to change the r
68. n fonctionnement d brancher la machine de l alimentation avant chaque intervention Ukiliser les outils appropri s la machine Lors de r parations n utiliser gue dez pi ces d origine Ne jamais enle ver cette plaque de la machine Safety Instruction Read the insimiesien manual amd the warning pistes on tbe machine before operating ie machine and ike them into consideration machine s safety and your za ety Do not wear loose dothes oramaments these cause accidents Wear safety shoez while working for your safety Mewer adjust repair when the machine is running If nat in use disconnect the machine fom the netu ork Work only with the tools appropriate to the machine Use onlythe tools that are not damage dto the machine Never use the parts that not fitting tothe machine Hewer re mowe this warning plate from the machine Legere slenlameniz i martae iimizion e le hamhede di aventimenmie applicate ala Machina pma T O EE GUR az eon qa rm arc ra Perla v5 sicurezza quella della macchina nan indossare abit di taglia superiore omament sono causa di infortuni indossare scarpe antin ortunistiche mentre si lavora mai regalare o la macchina durante il suo funzionamento Se non utilizzata disconnette re la macchina dalla linea elettrica lavorare solo con utensili alla macchina usare sola utensili nan danneggiati nan utiliz
69. ne is turned off before any service or maintenance operation 4 Do not allow anyone to perform maintenance operation except the authorized personnel 5 Do not wear long wide or large clothes for avoiding the possibility of the cloth being caught by the moving parts 6 Provide the grounding of the machine with copper grounding cables 7 The machine is designed to be operated with one 1 operator 8 Never open the rear cover and protective side covers while the machine is running 9 For safety do no change the adjustment of the hydraulic valves 10 Do not change the position of the limit switches 11 Never exceed the maximum pressure value that is given on the pressure label 12 Both cylinders are sealed by means of a cover for preventing any possible squeezing of hands from sides and front Therefore never work while the cover is opened 13 An emergency stop button is placed on the pedal and the bench for the safety of machine and the operator Emergency stop button stops all dangerous actions 14 Illumination is realized at the necessary parts of the machine The operating environment of machine should also be well illuminated and the workspace should not contain any obstacles 15 Any third person should be kept away from workspace 16 Tool rotating operations should be realized with chain 17 Press brake toolss are being produced with special production techniques Always the use of
70. ntrol devices Functional aspects Principles for design Safety of machinery Ergonomic design principles Part 1 Terminology and general principles Safety of machinery Ergonomics requirements for the design of displays and control actuators Part 2 Displays oafety of machinery Ergonomics requirements for the design of displays and control actuators Part 3 Control actuators Safety of machinery Guards General requirements for the design and construction of fixed and movable guards The requirements for safety related parts of control systems Chapter 1 General principles for design oafety of machinery Safety requirements for fluid power systems and their components Hydraulics Safety of machinery Safety requirements for fluid power systems and their components Pneumatic Safety of machinery The positioning of protective equipment in respect of approach speeds of parts of the human body Safety of machinery Principles for risk assessment Safety of machinery Interlocking devices associated with guards Principles for design and selection Integral lighting of machines Industrial Automation Systems Safety of Integrated Manufacture Systems Main Rules Acoustics Determination of sound power levels of noise sources using sound pressure Acoustics Declaration and verification of noise emission values of machinery and equipment Acoustics Recommended practice for the design of low noise machinery and equipment P
71. o consideration Be sure that there is no damage during transportation Check if there is any missing part Be sure that the machine or any part of the machine is still functional e If the machine is required to be transported again with another vehicle take care for the placing of the machine with respect to the load balance of the vehicle and take care for the fixing of the machine to the vehicle using wooden wedges so as not to slide 3 2 TRANSPORTATION OF THE MACHINE The machine is wrapped by nylon folio in order to be effected at minimum level from the environmental conditions during transportation and storing e When the machine arrives at the place where it is to be operated or stored tools like crane hoist lifter etc should be ready and the region where the machine will be placed should be completed and the environmental conditions of the region where the machine will be placed should be suitable On the concrete where the machine will be installed there should not be cracks and spaces The surface of the concrete should be flat The machine is recommended to be placed on a soft and parallel ground Before bringing the machine to its final position check the anchorage bolts be sure these bolts are in the correct place Balancing bolts should be lubricated and they should be placed on the ground with the whole length There are two lifting points as right and left from the upper points of the latera
72. o prevent the back spring of the sheet to be bended more bending must be realized according to the values in the table Please look at Table 10 Degree differences which may q Back spring angle be formed in a tool whose B Bending angle channel aperture is known 1 Figure 27 DURMAZLAR DURMAZLAR MAKINE 5 75 Y L BULVAR Bu RSA TURKIYE TEL 90 224 2 19 18 00 70 2 4 242 amp 80 wav durmazlar com P Page 45 din urmazlar DURMA ORIGINAL INSTRUCTIONS 2 5 3 35 4 45 5 ar mase noor aore aos one ra aro 0 041 0 061 0 081 0 101 0 121 ei e a i0 0051 ue 0 101 0 127 0452 0 177 0202 0226 0251 15 0 076 0 114 0 152 0 19 0 228 0 265 0 302 034 0377 E 1 Sa m 3E 3 19 0 097 0 145 0 193 0 241 0 288 0 336 0 383 0 43 0 477 20 0 152 0 203 0253 0 304 0354 0403 0 453 0502 24 0 122 0 183 0 244 0 304 0 364 0 424 0 484 0 544 0 603 25 0 127 0 19 0 254 0 317 0 379 0 442 0 504 30 0153 2 0305 0380 0455 053 0 605 0 679 0754 82 0 163 0 244 0 325 0 405 0 486 0 566 0 645 0 725 0 804 35 0 178 0 267 0 355 0 443 0 53 0619 0 706 0 793 0849 38 0299 0386 0 481 0 577 0 672 0 766 0 861 0 955 40 0204 0 305 0 406 0 507 0 607 0 707 0
73. otation direction of the motor the machine should be COMPLETELY ISOLATED and the phase coming to the machine should be stopped This process should be completed by an experienced person Take the warning label regarding the motor rotation direction into consideration _ a DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE 90 224 219 1800 FAX 90 224 242 75 80 HOLDING wwav durmazlar com t Page 36 din urmazlar ORIGINAL INSTRUCTIONS 5 4 2 MOTOR POWER SPECIFICATIONS DUHMA T 220 240 V 50Hz 60Hz 380 400 V 50Hz 60Hz 415 V 50Hz 60Hz 440 V 50Hz 60Hz 575 V 50Hz 60Hz j 899 y 5919 id A A mm A A mm A A mm A A mm A A mm 3 4128 15 15 10 7 18 f0 65 15 0 6 15 6 35 45 e 25 145 15 16 85 15 16 8 15 16 8 15 10 5 18 925 25 20 4 16 115 25 16 25 16 25 16 25 22 6 25 155 25 25 M 25 M 25 16 0 25 11 5 3 10 3 22 4 32 21 4 32 20 4 25 15 25 5 16 4 3 6 4 6 34 25 6 232 j 4 18 5 5 80 e 25 5 3 0 4 3 0 4 2 6 2 2 9 5 6 4 1 8 3 4 2 6 Tam 100 35 8 55 16 55 16 68 5 16 50 38 1 Tim 120 50 100 66 25
74. r to avoid possible defects Our factory possesses the right to implement recently developed technologies without getting permission from any authority Along our service period since 1956 our domestic market position showed an increase especially in the last 30 years namely since the expansion of the foreign markets Therefore the experience and technological advancements obtained from this market are being ideally reflected to our clients We wish you good luck with your machine and success with your business DURMAZLAR MAKINA SAN Ve TIC A Organize Sanayi B lgesi 75 Y l Caddesi BURSA Tel 90 224 219 18 00 Fax 90 224 242 75 80 242 93 73 Internet www durma com tr Www durmazlar com tr E mail durma durmazlar com tr MEN _ LLL MM MENU DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE 90 224 219 1800 FAX 90 224 242 75 80 HOLDING WWwWAN durmaglar corn tr Page 5 din urmazlar DURMA ORIGINAL INSTRUCTIONS CHAPTER 1 GENERAL SAFETY WARNINGS 1 1 SAFETY INSTRUCTIONS By all means read the user manual before operating the machine Please contact the producer company if you have any questions concerning the machine 1 While the machine is being supplied regard the given values on the instruction label situated on the machine 2 NEVER put your fingers hands or any part of the body into the tool section or any moving part of the machine 3 ALWAYS be sure that the machi
75. re values sensitive positioning of the cylinder synchronization and repeatability can be available The hydraulic pipes are made of steel seamless pipes with St 35 4 quality according to DIN 2391 CY All electrical valves can be controlled with 24 dc voltage For safety and endurance all valves are equipped with indicators which smoothes possible hits The electric system is based on PLC PCL system replaces the mechanical relays and increases the reliability It shortens the response time of critical devices such as motors valves or servo valves PLC enables the monitoring of hydraulic and electrical conditions in functions Input and output values can be followed easily Diagnosed errors are illustrated on the screen as error messages All valves relays and limit switches have 24 V DC control voltage This is the best way for safe working w METRE DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RKIYE 90 224 719 1800 FAX 90 224 242 75 80 HOLDING vav durmazlar com t Page 8 din urmazlar DURMA ORIGINAL INSTRUCTIONS e The power method of main motor and hydraulic group enables the necessary power consumption All CNC control flows are being controlled with DC servo movement units as closed circuit and optimal performance is provided The speed and the definable values are optimally shown The back gauge system is produced with respect to the environment conditions he back ga
76. ss the Half Automatic Mode button Press the Start button to operate the DNC Machine will realize indexing The machine is ready for operation 7 2 3 DELEM DA56 PEDAL Turn on the main switch Wait for the Delem control unit to be ready Check if the Emergency Stop button on the pedals is in the drawn position or not Bring the Man Auto switch to the Auto position Press the Emergency Restart button i e DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE TEL 90224219 1800 FAX 90 224 242 75 80 HOLDING www durmazlar com fr Page 51 din urmazlar DURMA ORIGINAL INSTRUCTIONS Press the Hydraulic Pump Start button T Press the upper table upward button on the pedal The upper table will take index and it will find the reference point Press the Half Automatic Mode button varr Press the Start button Rear stop will realize indexing and it will find the reference point 10 Machine is ready for operation 7 2 4 MODEVA 8805 LASERSAFE PEDAL 1 Turn on the main switch 2 Check if the Emergency Stop button on the pedals is in the drawn position or not 3 Wait for the DNC to be ready Bring the Man Auto switch to the Auto position 4 5 Press the Emergency Restart button 6 Press the Hydraulic Pump Start button 7 Press the Programming Mode button 8 Open the menu by means of the F3 button and open the operation page in the first choice
77. that the rear side is mobile Figure 17 TEES BEES DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RKIYE TEL 90222191800 FAX 90 224 242 75 80 HOLDING YAYAN mazlarcom t Page 26 DURMA urmazla ORIGINAL INSTRUCTIONS 2 8 TECHNICAL DATA OF THE MACHINE iuBieM 12750 1uBieH UIpIA u16ue Ayoede9 20590 20750 28250 22750 26750 35750 14780 17250 18 5 200 5250 1700 2750 12850 78 5850 LO JOMOd 401ON e TH eebe LO tO tO tO 1O tO LO tO tO LO tO LO tO LO LO LO LO tO LO 9Y011S Ololololololololeololololololeolololeololeole ISNI INI QI CO C lt F kw t mm mm mm 4 2490 1285 2975 3500 75 10250 11250 12250 14100 40250 65 410 410 410 410 410 410 410 410 410 410 410 410 410 410 410 510 510 510 510 Figure 18 4 80 80 80 80 peeds Buipueg p ds u5eoiddy suwnjoy oeouejsiq _ _ 1260 60 1250 1050 200 10 120 AD R 2060 60 2050 1700 200 10 120 AD R 2560 60 2550 2200 200 10 120 VISITER AD R 40600 600 4050 3100 80 7 AD R30400 400 3050 2400 100 8 AD
78. there is no wound or visible sign on the skin Swallowing If it is swallowed in small amounts there is no risk In case that large amounts are swallowed it may lead to an ache in the abdomen and to diarrhea SENSITIVITY Under the light of the known information the product does not lead to sensitivity CHRONIC AND LONG TERM TOXIC EFFECT Contact with the skin In case of long term or continuous contact with the clothes where the product is smeared characteristic skin wounds oily pimples may form Annihilation information Annihilation of the wastes Recycling and the re using of the waste lubricants are essential In cases where this is not possible the waste lubricants should be annihilated without giving harm to human health and to environment When the annihilation of the waste lubricates by burning is taken into consideration the plants which took license according to Article 22 and Article 23 of the Regulations of Control of Dangerous Wastes will be used Annihilation of the packages It should be assessed under the wastes annihilation Industrial waste EU number 13 01 06 hydraulic lubricants containing only mineral lubricant Local responsibilities dated 27 08 1995 and numbered 22387 Official Gazette Regulations of Control of Dangerous Wastes DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURK YE 90 224 219 1800 FAX 90 224 242 7580 HOLDING ww durmazlar com P Page 75 din urmaz
79. uge bearings is made for heavy conditions with double carriers and made by star hiwin Machine s outer surface is painted with 2 layers of paint which is 60 microns thick which is protective against weather conditions There is Y1 Y2 X R production at standard axis DNC control unit as cybelec or delem at standard production CYBELEC MODEVA 10S DELEM DA 66W control unit is being used Machine has 2 year guarantee for everything including production defects however except defects caused by misuse 2 1 1 MACHINE OPERATION PRINCIPLES e Upper table s parallelism is being provided by linear encoders situated at Y1 and Y2 axes The parallelism of upper table at every stroke position is being provided with servo valves that are being controlled by CNC control units The parallelism of the machine is being provided with 1 96 sensitivity while running Upper table movement speed is optimized There three rotational movement speeds of upper table fast fall bending speed return speed These speed values can be adjusted by means of CNC programming A bending program can be easily implemented on the screen In addition to this 2D or 3D animation of the bending program can be observed on the screen That feature facilitates the work of the operator effectively e Adjustments can be done faster at serie AD S machines in comparison to conventional press brakes For producing any part in addition to fast programming angle and
80. ulic pump will stop In such a case press the EMERGENCY RESET RESTART button for starting the machine again Then press the HYD PUMP button See Figure 4 X Axis Min Max Limit Switch Rear leaning axis X movements are limited at minimum and maximum points with limit switches See Figure 5 t m DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE 90 224 219 1800 FAX 90 224 242 75 80 HOLDING WWwWAN durmaglar corn tr Page 19 din urmazlar DURMA ORIGINAL INSTRUCTIONS CYLINDER PROTECTION SHEET CYLIHDER PROTECTION SHEET LATERAL PROTECTION CAGE LATERAL PROTECTION CAGE SWITCH LATERAL PROTECTION CAGE SWITCH REAR PROTECTION CAG E WITH PHOTOCELL LATERAL PROTECTION i i 7 CAGE Figure 6 Figure 7 CYLINDER PROTECTION SHEET X AXIS LIMIT SWITCH LATERAL PROTECTION C AGE X AXIS MIH LIMIT SWITCH LATERAL PROTECTION Figure 8 CAGE SWITCH If protective side cage and protective rear cage with photocell exists on the machine Protective Side Cage Switch While the machine is running if one or the both side cages are opened upper table will stay stationary at its position and hydraulic pump will stop In such a case press the EMERGENCY RESET RESTART button for starting the machine again Then press the HYD PUMP button See Figure 6 Protective Rear Cage with Photocell While the machine is running if an object gets through between the
81. under pressure The liquid which comes out as a result of the leakage to this circuit is distributed by spraying and it is flammable In this case the lubricant vapor reaches the burning lower point in the concentration of 45 g m During usage nothing should be eaten nothing should be drunk and cigarette should not be smoked Transportation recommendations Only reservoirs gasket pipe etc resistant to hydro carbon should be used STORING Technical precautions Realize the necessary arrangements and take all the necessary measures in order to prevent the product to mix into the water and the soil Storing conditions he appropriate method Store in room temperature keep away from water and humidity keep away from flame sources Keep the carriers closed when they are not used The factors that need to be avoided Do not store the materials that have been subject to the product cloth paper etc Inappropriate products It leads to a dangerous reaction with strong oxidants The packaging of the product Recommended Only reservoirs gasket pipe etc resistant to hydro carbon should be used If possible keep it in its original carrier Otherwise place all the markings onto the new carrier according to the original carrier Identification of the dangers Harmful for the human health Under normal usage it does not have any effect or danger Environmental effects Do not pour this product into the environm
82. witch Rear leaning axis X movements are limited at minimum and maximum points with limit switches See Figure 14 _ gas DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE TEL 90224219 1800 FAX 90 224 242 75 80 HOLDING wwav durmazlar com tr Page 22 din urmazlar DURMA ORIGINAL INSTRUCTIONS 2 5 LIGHT BARRIER SAFETY CALCULATION According to TS EN 12622 Appendix A S Safety distance T Stopping performance time of the whole system s C Additional distance T to t3 At ti Response time of the hydraulic system in press brake t Safety protection system s response time t5 Rest of the calculable response times At Uncertainity 2000 mm s is chosen According to TS EN 12622 Appendix A 2 t 63 ms The measurement that we made by means of the testing device t2 17 ms SICK C4000 ADVANCED T 63 17 80 ms 0 08 s C Beam barrier sensing capability According to TS EN 12622 Appendix A 6 C 0 found S 2000 x 0 08 0 S 160 mm t m DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA TURKIYE 90 224 219 1800 FAX 90 224 242 75 80 HOLDING WWwWAN durmaglar corn tr Page 23 T urmazlar DURMA ORIGINAL INSTRUCTTONS B IN E di III 3 990 Figure 15 DURMAZLAR DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RK YE TEL 90224219 1800 FAX 90 224
83. zare parti comp onenti non forniti in dotazione alla macchina mai rime were rendere qqibile tale targhetta di avvertmento Veil heidsaarw izing Lees an mem voor inbendniiame van de machine de handleiding en waar soho ngabadan die op de machine goed dear Gevaarliike situates kontakt met bewegende onderdelen kunnen als wolgt werrneden warden Draag geen te wijde kleding of sieraden die tat ongevallen kunnen leiden Oraag altijd weiligheid sach oenen hstel en onderhoud au erkzaa mhe den nooit bij een lopende machine uitwoeren 510 de machine af van het elektriciteitsnet als deze niet gebruikt wordt Gebruik immer passend en woor het doel geeigende gerecdzchappen Gebruik alleen onbe schadigd e geree dschapp en en onderdelen Laat alleen wakbe kwame woor machine opgeleide onderhoudstechnia onderhoud au erkza eden aan deze machine uitvoeren en zorg dat geen machine weemde obstakels foftoebehoren worden gemonteerd Dit waarschuw ing sbord niet nuijd eren LABEL 17 Label 17 Safety usage information DIKKAT DEPODA YAG YOKTUR WARNING THERE IS NO OIL IN THE TANK WARNUNG KEIN OL IM TANK LABEL 18 DURMAZLAR MAK NE OSB 75 YIL BULVARI BURSA T RK YE TEL 90224219 1800 FAX 90 224 242 75 80 Wa durmazlar comtr Label 18 No lubricant in reservoir Do not operate the machine without filling it with enough

HYDRAULIC PRESS BRAKE - Mohawk Machinery Inc

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