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10 Gallon Portable Foaming Unit User Manual

1. PLATE ASSEMBLY ITEM NUMBER Santoprene pump PA PF RE ITEM NUMBER Kalrez pump PA PFK X ITEM NUMBER Viton pump PA PFV mu Plate Inside View n b P56 P56K or P56V P56 BRKT SCREW 2 ER P56 BRKT HBSSEL1438 NV14Y NL BPS 58SO R25 TNN c a AG100 STR38 IL HBSSEL1438 HBSSEL1814 HBSS1438 SSC38 SST12HB38 HHPB3414 a SSC38 a HBSSEL1438 EC14 2 SSC38 CV38 PVCV34FM Plate Back View OPTIONAL COMPONENTS NV14Y WATER SEPARATOR 30 ft 9 m AIR HOSE ASSEMBLY ITEM NUMBER WS 20CFM ITEM NUMBER AH30 AP25 14 55414 H3BB H per it 3 2 M HBSS1212 H8BF1438 FWP12 25 Best Sanitizers Inc 888 225 3267 www bestsanitizers com Page 5 of 6 User Manual 10 Gallon Portable Air Operated Foaming Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER DESCRIPTION HBSSEL1814 304 STAINLESS ELBOW 1 8 INCH NPT X 1 4 INCH HOSE BARB AG100 1 5 INCH DRY MODEL 20 DUAL SCALE GAUGE HHPB3414 HEX HEAD POLY REDUCER BUSHING 3 4 X 1 4 AKSS12 SS ANTI KINK SPRING FOR 1 2 INCH HOSE WITH PIN HHSB1214 HEX HEAD S S REDUCER BUSHING 1 2 X 1 4 AKSS12 P SS ANTI KINK SPRING FOR
2. 10 Gallon Portable Air Operated Foaming Unit USER MANUAL USP20084 Santoprene pump seals USP20085 Kalrez pump seals USP20086 Viton pump seals We BEST 7 SANI INC TIZERS Pestsanitizors 888 225 3267 m BEST SANITIZERS ING User Manual 10 Gallon Portable Air Operated Foaming Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT AA WARNING 000 Read this manual completely and understand the equipment before operating or servicing it Always wear protective clothing gloves and eyewear while operating or servicing unit Avoid contact of cleaning agent with skin and eyes If contact occurs see SDS sheet for further first aid measures Follow safety instructions of chemical manufacturer SDS Never point the discharge wand at anyone Incoming air pressure cannot exceed 100 psi 7 bar After each use relieve all remaining pressure in the system by unplugging the air line from the unit and opening the discharge ball valve to prevent accidental discharge After relieving the pressure from the unit store the unit with the ball valve in the closed position Be sure to flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline Do not exceed a fluid temperature of 100 F 37 C Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If needed install an air
3. P56 P56K P56V without cycling the pump needs to be replaced e solution backs up into air regulator bowl ABR25 the check valve CV38 needs to be replaced Best Sanitizers Inc 888 225 3267 www bestsanitizers com If foam comes out wet no matter where the needle valve NV14Y is positioned the check valve CV38 may need to be replaced Check for proper air pressure on air gauge AG100 Air regulator R25 is factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 5 to 10 CFM 141 64 to 283 30 l min If the unit foams at a reduced pressure e Check the air compressor supplying the unit If the pressure is less than 40 psi turn the foam unit off until the compressor can catch up e f the air supply is 50 psi 4 14 bar or above check the AG100 which should read near 50 psi 4 14 bar If the AG100 is more or less than 50 psi 4 14 bar adjust the pressure by turning the knob on the top of the air regulator R25 e f both of the above are okay the stainless steel mixing mesh SS MESH could be plugged Remove and clean it by following the instructions below 1 Be sure the foam unit is not plugged into an air supply and be sure to relieve all stored pressure in the unit by having the ball valve HV60 in the open position 2 Remove the stainless adaptor SSA12 from the tee fitting SST12HB38 3 Remove the screen and the mixing mesh from inside the tee fitting SST12HB3
4. 1 2 INCH HOSE HV60 1 2in STAINLESS BALL VALVE w WELDED NUT AKSS HPC ANTI KINK STAINLESS STEEL HITCH PIN CLIP NV14Y FLOW CONTROL VALVE INCLUDES BLACK KNOB AP25 PLUG 1 4 NPTM AIR FITTING BRASS NV14Y HNDL KNOB FOR 2839 1 4 NEEDLE VALVE AS1 VS 1 4 20 X 1 2 PHIL TRUSS MACH SCREW 19 8 W 516 ORANGE VIBRASEAL PATCH P56 5700 PUMP WITH SANTOPRENE SEALS INCLUDES HOSE BARBS B8X58 8 15 X 5 8 inch PHIL FLAT TY A 316 S S P56K 5700 PUMP WITH KALREZ SEALS INCLUDES HOSE BARBS BPS 58SO Back Panel Screw 5 8 inch with Stand Off P56V 5700 PUMP WITH VITON SEALS INCLUDES HOSE BARBS BPS SSR 1 4 INCH PUSHNUT BOLT RETAINER STAINLESS STEEL 20756103B Polypro G57 Air Port x HB Straight w Viton o ring COT 1 8 X 1 COTTER PIN 18 8 S S HB14P 1 4in BRASS HB AIR FITTING G57 P56 CV38 PVC CHECK VALVE 3 8 BARBS SS SPRING HB5638 HOSE BARB FOR P56 PUMP DFP7 7 INCH HINDGED CAP INCLUDES LID FLANGE AND HINGE PIN HB5638K HOSE BARB FOR P56K PUMP DFP7 C 7 INCH DRAIN CAP POLYPRO BLACK HB5638V HOSE BARB FOR P56V PUMP DEP7 F 7 INCH TANK LID FLANGE POLYPRO P56 BRKT PUMP BRACKET STAINLESS STEEL DFP7 PIN HINGE PIN FOR DFP7 C amp DFP7 F P56 BRKT SCREW HI LO SCREW FOR RETAINING P56 BRKT DFP7 C BL 7 INCH FILL CAP POLYPRO BLUE PANTONE PLPF PORTABLE FOAMER BACK PLATE W HINGE AND HOLES DFP7 C GN 7 INCH FILL CAP POLYPRO GREEN PANTONE PLPF PIN 302 STAINLESS PORTABLE PLATE HINGE PIN DFP7 C RD 7 INCH FILL CAP POLYPRO RED PANTONE PVCV34FM PVC VALVE 3 4in X 3 4in MPT DFP7 C YL 7
5. 8 4 Clean any particles from the mixing mesh and the screen 5 Replace the mixing mesh and then the screen into the back of the tee and screw the stainless adaptor back into the tee It is recommended to use a pipe thread sealant when reinstalling the stainless adaptor back into the tee fitting SST12HB38 If the mixing mesh has a lot of foreign particles in it make sure the strainer STR38 IL is still in place Check for plugged strainer STR38 IL Replace strainer if necessary Strainer must be used Page 3 of 6 User Manual 10 Gallon Portable Air Operated Foaming Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT TANK ASSEMBLY ITEM NUMBER TANK 10N A DFP7 see parts list for color options COT AS1 VS SSP12 SSAXLE14 PVCV34FM HOSE AND WAND ASSEMBLY FAN TIP FOAM WAND ASSEMBLY ITEM NUMBER SSWA12 HA20 ITEM NUMBER PWA12 ST ZERO TIP FOAM WAND ASSEMBLY 20 ft 6 m HOSE ASSEMBLY ITEM NUMBER SSWA12 ITEM NUMBER H12 20 gac p HBSS1212 SN1212 on 780100 HV60 H12B H J Available per ft ANTI KINK SPRING ASSEMBLY ITEM NUMBER AKSS12 HV60 HHSB1214 W8 AKSS12 P uim PC 551212 Best Sanitizers Inc 888 225 3267 www bestsanitizers com Page 4 of 6 User Manual 10 Gallon Portable Air Operated Foaming Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT
6. INCH FILL CAP POLYPRO YELLOW PANTONE PW10 3 4in BLACK POLY PRO X 10in FPTBE SCH 80 DP A 7 INCH HINDGED CAP INCLUDES LID FLANGE AND HINGE R25 AIR REGULATOR INCLUDES AIR FILTER AND BOWL PIN AFR25 AIR FILTER for R25 DP FRONT DRAIN PLUG FOR PORTABLE UNIT POLYPRO ABR25 METAL AIR BOWL for R25 DP G FKM SQUARE CUT DRAIN PLUG GASKET 142058 VS 1 4 20 X 5 8 PHIL TRUSS MACHINE SCREW 18 8 516 DP INSERT 304 STAINLESS DRAIN PLUG INSERT VIBRASEAL ORANGE PATCH EC12 OETIKER CLAMP 21 0 706R SN1212 1 2in HEX STAINLESS STEEL NIPPLE EC14 2 OETIKER CLAMP 13 8 SSA14 SS304 MALE FEMALE ADAPTOR 1 4 NPT X 1 4 NPT F12SS STAINLESS 875 ID FERRULE FOR 1 2 INCH HOSE SSAXLE14 14 long with the 5 8 diameter bar amp 2 through holes with countersinks beveled ends F38SS STAINLESS 3 8 INCH FERRULE SSC12 WORM GEAR CLAMP S S 31 91 FACI14 FEMALE COUPLER 1 4in NPTF SSC38 WORM GEAR CLAMB S S 25 63 FWAX15 FLAT AXLE WASHER SS MESH STAINLESS STEEL MESH WITH SSST FOR REPLACEMENT FWP12 7 8 ID X 1 5 OD X 0 05 THK SSFW SSP12 STAINLESS STEEL AXLE PLATE 2 5 inch X 1 inch 2 HOLE FWP14 C 816 1 2in SS WASHER SSST SCREEN DISC 687 DIA 10 X 10 MESH 020 DIA 300 H12B H 1 2 INCH BLUE GOODYEAR HORIZON HOSE Available SERIES S S per ft SST12HB38 STAINLESS TEE COMBO 1 2in FPT X 3 8 in BARB WITH H14B H 1 4 INCH BLUE HOSE GOODYEAR HORIZON Available SSST AND S S MESH per ft ST80100 VEEJET NOZZLE BRASS 80100 H38B H 3 8 INCH BLUE GOODYEAR HORIZON HOSE Availabl
7. chieved After Use Instructions 1 Flush the unit with fresh water for 5 minutes 2 Disconnect the air line from the air fitting AP25 and relieve any remaining pressure in the system by opening the discharge ball valve 60 3 Close the ball valve HV60 after all pressure has been relieved from the system Maintenance Instructions To keep your portable tank foamer operating properly periodically perform the following maintenance procedures e Check the air pump P56 P56K P56V for wear and leaks e Inspect hoses for leaks or excessive wear Make sure all hose clamps are in good condition and properly secured e Replace filter AFR25 in regulator R25 as needed e Check the suction tube and screen for debris and clean as needed e Drain compressor tank on a regular basis to ensure proper operation of pump Troubleshooting Instructions e Check to ensure the discharge hose is uncoiled properly and that there are no kinks that could obstruct fluid flow e Check air regulator bowl ABR25 for debris such as water oil or rust particles Clean by unthreading the air regulator bowl from the air regulator R25 e f needle valve NV14Y valve is open too far the pump P56 P56K P56V will cycle improperly due to lack of air pressure If this occurs reset needle valve as described in Operation Instruction 4 e Make sure proper foaming chemical and concentration is being used e If air passes through the pump
8. dryer before unit Do not use air lubricator before the unit PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations 2 6 Always remember recycle Specifications and parts are subject to change without notice WARRANTY One year warranty on all parts and components Warranty void if unit is misused modified or serviced by anyone other than an authorized technician BEST SANITIZERS ING 888 225 3267 888 225 3267 1360 Penn Valley 95946 Best Sanitizers Inc www bestsanitizers com Specifications Hose 20 feet reinforced hose 1 2 inch inside diameter 6 meters reinforced hose 12 7 mm inside diameter Foam OUT OUT eset sese eee eee 15 to 30 gallons minute 57 to 144 liters minute Foam 15 to 20 feet 4 6 to 6 meters Liquid Temperature 40 F to 100 F 4 4 C to 37 C Noise sse eee Average 79 dB A Discharge Wand Vibration Level Maximum 2 5 m s Dimensions 19 483 mm approximately 16 in 406 mm approximately Height PRU 41 in 1041 mm approxmately Weight including discharge hose and wand 39 Ibs 18 kg approximately er 138 Ibs 63 kg approximately Requirem
9. e per ft STR38 IL IN LINE STRAINER 3 8 BARB 20 MESH 304 STAINLESS EDPM GSKT HBBF1438 BRASS 1 4 X 3 8in HOSE BARB TANK 10N 10 GALLON NATURAL TANK HBSS1212 STAINLESS HOSE BARB 1 2 X 1 2 TW916 1 2 INT TOOTH L W 410SS HBSS1438 STAINLESS HOSE BARB 1 4 MPT X 3 8 BARB W15 NONMARKING WHEEL FOR PORTABLE UNITS HBSSEL1438 STAINLESS HOSE BARB ELBOW 1 4 INCH NPT X 3 8 HOSE BARB WS8 1 Ain S S WAND 7IN SS TOE Best Sanitizers Inc 888 225 3267 www bestsanitizers com Page 6 of 6 LIT LOGALPORTFOAMER UM 1015 000
10. ents Compressed Air Pressure Requirements Air regulator R25 factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 3 5 to 8 CFM 99 1 to 227 l min Chemical requirements follow all instructions from chemical manufacturer Air Operated Double Diaphragm Pump Models Offered P56 Polypropylene body with Santoprene diaphragm P56V Polypropylene body with Viton diaphragm P56K Polypropylene body with Kalrez diaphragm Acceptable Products Alkaline cleaners Caustic cleaners Sanitizers and Acids D Limonene may only be used with Kalrez pump Chlorine may only be used with Viton or Kalrez pump DO NOT USE All hydrocarbons Page 2 of 6 User Manual 10 Gallon Portable Air Operated Foaming Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Operation Instructions 1 Follow all instructions from chemical manufacturer Fill the tank with water and the advised percentage of chemical concentrate 2 With ball valve HV60 in the closed position plug an air line into the air fitting AP25 3 Slowly open the ball valve HV60 completely 4 Adjust the needle valve NV14Y to desired wetness or dryness of foam following the steps below a Close needle valve completely in clockwise direction b Open needle valve in counter clockwise direction 3 complete turns c Continue to open valve in turn increments allowing 30 seconds between adjustments until proper consistency of foam is a

10 Gallon Portable Foaming Unit User Manual

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