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SCADAPack 32 Controller

1. This side for This side for 60 ES SE Figure 22 Line Frequency DIP Switches The 60Hz line frequency is enabled by default Digital Input Filters Each of the three digital counter DIN Counters inputs on the SCADAPack 32 controller board can be filtered Filtering limits the maximum digital input or counter frequency to approximately 30Hz Use a filter for 50 or 60Hz digital inputs and for low speed counting applications Filtering is not needed for high speed counting applications SCADAPack 32 controller board SW1 switches Filter 0 Filter 1 and Filter 2 switches control the input filter functions e Filter O for DIN Counters input 0 e Filter 1 for DIN Counters input 1 e Filter 2 for DIN Counters input 2 To enable a filter side the Filter 0 Filter 1 or Filter 2 actuator to the right side of the switch closed To disable a filter dide the Filter 0 Filter 1 or Filter 2 actuator to the left side of the switch closed Figure 23 Low Pass Filter DIP Switches Filters are disabled by default 5000 Analog Input Module Compatibility 5000 analog input modules 5501 and 5521 require firmware release D or more recent if they are used with a controller board with a firmware release 1 23 or more recent Upgrade older 5501 or 5521 UO module firmware otherwise Document Version 2 24 1 84 5 19 2011 55 Operation
2. SW1 1 Option 1 Lower I O module analog input range selection SW1 2 Option 2 Optional 5303 analog output module range selection SW1 3 Option 3 Line frequency selection DAT A Option 4 Available for application programs DT D Filter 0 DIN Counters input 0 filtering SW1 6 Filter 1 DIN Counters input 1 filtering SW1 7 Filter 2 DIN Counters input 2 filtering SW1 8 Not Used i HEHEHE Figure 19 Description of SW1 DIP Switches Configuration switches can be changed with the power applied Configuration changes take effect immediately To select configuration switch functions e Remove the module cover and locate the configuration switches See Figure 1 for SW1 location e Slide the switch actuator to the right side of the switch to enable the switch function e Slide the switch actuator to the left side of the switch to disable the switch function Analog Input Range Selection The analog input channels on the integrated I O modules on some versions of the SCADAPack 32 controller can be configured for a 0 or 20 offset using switch Options 1 on SW1 With the 0 offset the input signal measurement range is 0 20mA in current mode or 0 5V in voltage mode With the 20 offset the input signal measurement range is 4 20mA in current mode or 1 5V in voltage mode On the SCADAPack P4 equipped with the 5601 I O board select the 0 offset by sliding switch Options 1 on SW1 to the left as shown in the fi
3. 2 je 2 e e j C e r C je j Document Version 2 24 1 84 5 19 2011 44 Ethernet Communication Ethernet Communication LAN Port Settings TCP IP Settings The SCADAPack 32 controller has one 10BaseT Ethernet port on connector P5 of the controller board This port is labeled LAN Refer to Figure 1 5232 Controller Board Layout for the location of the LAN port 10BaseT is a single communications channel running at 10MHz over unshielded twisted pair cabling 10BaseT uses differential signaling Connections to the LAN port are made through a RJ 45 modular connector The wiring and pin connections for this connector are described in section RJ 45 Modular Connector for Ethernet The following table shows the TCP IP parameters supported by the LAN port These parameters are set from the IEC 61131 1 or from an application program running in the SCADAPack 32 controller Default values are set when a Cold Boot is performed on the SCADAPack 32 controller IP Address In the format 255 255 255 255 Default 0 0 0 0 Subnet Mask In the format 255 255 255 255 Default 0 0 0 0 Gateway In the format 255 255 255 255 Default 0 0 0 0 The IP Address is the address of the controller The IP address is statically assigned Contact your network administrator to obtain an IP address for the controller The Subnet Mask is determines the subnet on which the controller is located The subnet mask is statically assigned
4. Document Version 2 24 1 84 5 19 2011 58 Troubleshooting Troubleshooting Analog Inputs cnn eg 20mA inputs continuously Check transmitter power read 0 Reading is at or near 0 for Check if the input transient suppressers are input signals damaged 20mA readings are not Check for a damaged 250Q current sense accurate resistor Reading is constant Check that the analog input is not forced Reading seems out of Check the input range switch setting calibration for small inputs but improves as input increases Analog Outputs Fc S Outputs are continuously Check the 24V power OmA The full scale output is less Check the 24V power Maen Check that the load resistance is within specification Output is constant and Check that the analog outputs are not forced should be changing The output is 4mA when a The 4 20mA output range is selected Select value of 0 is output OMA the 0 20mA range was expected The output is OMA when a The 0 20mA output range is selected Select value of 0 is output 4mA the 4 20mA range was expected The output seems to be Check the setting of the output range switch uncalibrated at small output The wrong output range is probably selected values Document Version 2 24 1 84 5 19 2011 59 Troubleshooting Digital Inputs EE Ee Input LED does not come Check the input signal at the termination block on when input signal is It should be at le
5. incorrect data may be returned from the module Check the version of the firmware in your 5501 or 5521 analog input module against the table below Check These Part Chip Revision rats Number Location Required 5501 firmware TBUM160246 U12 Suffix D or later EO eee 5521 firmware TBUM160246 U12 Suffix D or later Jemen ure Jee Firmware Loading Periodically the firmware for a controller is updated to add new features or provide bug fixes As they become available new firmware versions may be downloaded from www controlmicrosystems com Allowed connections for firmware loading for a SCADAPack 32 controller are com1 com2 or com4 and Ethernet port Document Version 2 24 1 84 5 19 2011 56 Maintenance Maintenance Fuse The SCADAPack32 controllers require little maintenance The 5V power LED indicates the status of the 5V supply If the LED is off and the 5232 Controller is powered using the integrated power supply on board fuse F1 or F2 may require replacing If the LED is off and the 5232 Controller is powered using a 5103 power supply fuse F1 5V or F2 24V on the 5103 may require replacing If the program is lost during power outages the lithium battery may require replacement The analog input and output circuitry is calibrated at the factory and does not require periodic calibration Calibration may be necessary if the module has been repaired as a result of damage If the SCADAPack22 controller is not fun
6. The 5232 Controller board can be powered from a 12Vdc to 24Vdc power source applied to the DC PWR input or a 16Vac power source applied to the AC PWR IN input With input power applied the 5232 Controller board power supply provides an internal 5V output to power the integrated I O module and 5000 modules through the inter module cable IMC The 5V supply has a 1 3A output capacity of which 500mA is required by the 5232 Controller board The remaining capacity 800mA is used to power the integrated I O module and other 5000 modules connected through the IMC cable When the 5232 Controller board is powered with 16Vac power applied to the AC PWR IN input a limited amount of 24Vdc power is provided on the DC PWR terminals The amount of 24Vdc power available is dependent on the amount of 5V output power used in the system With the controller board consuming 500mA of current at 5Vdc 360mA at 5Vdc is available to power external devices However this value linearly decreases to 80mA when the onboard power capacity is exhausted Refer to the user manual of your respective I O module for a sample power supply calculation Power Supply Input Connections Input power is connected to the SCADAPack 32 controller board in one of the following ways A 16Vac source connects to the AC DC PWR IN terminals on the Controller board and on the 5601 I O Module See section Recommended AC Power Supply Configuration for an example of using a 16Vac transformer to
7. 1300 Maximum current 5V Total Current 5V Sum of 5V current required for system 0 25 Derating factor is a constant In this example when 1010mA is required at 5V 172 5mA is available on the 24V supply on connector P3 This is greater than the 155mA required by the integrated 5601 I O module The Recommended AC Power Supply Configuration can therefore be used to power the SCADAPack P4 controller As illustrated in section Recommended AC Power Supply Configuration the 5232 controller board may be powering a 5601 I O module as well as other 5000 modules The following table shows current requirements of the controller board and the 5601 I O modules Document Version 2 24 1 84 5 19 2011 19 Power Supply Example 1 aa 5V Current mA DC Input Current mA 5604 I O Module 15 to 170 10 12 24V boost converter requirements Can vary up to 550mA The DC Input current depends on the actual DC Input voltage whether the DC Input is boosted and the load on the output See specifications for details In the following example a 5232 Controller board with a 5604 I O Module and analog outputs is powered using the Recommended AC Setup such that 24V will be available across the DC PWR terminals on connector P3 to power the integrated I O board _ This 24V power is available for both analog outputs and analog inputs that require power In this example both analog outputs and 8 analog inputs are being used Further assume
8. configuration and operation of the 5232 controller board only It is meant to be used in conjunction with the hardware manual of the respective I O module that comes with your controller Integrated SCADAPack 32 Field Wiring An integrated SCADAPack 32 controller comprises of a 5232 controller and a lower integrated I O module Communication between the controller board and the I O module occurs via an Inter Module Cable IMC The IMC cable also provides 5V from the controller board power supply to the integrated I O module and expansion 5000 modules An Integrated SCADAPack 32 could be a SCADAPack P4 P4A or P4B The I O module is configured using jumper links on the controller or I O module circuit board Data from the I O module is made available to a user program using one of the following methods For TelePACE applications use the Register Assignment to configure the I O module you are using For IEC 61131 1 applications use the Complex Equipment I O connection to configure the I O module you are using This manual covers wiring configuration and operation of the 5232 controller board only It meant to be used in conjunction with the hardware manual of the respective I O module that comes with your controller SCADAPack controllers use screw termination style connectors for termination of field wiring These connectors accommodate solid or stranded wires from 12 to 22 AWG The connectors fit over pins on the controller board a
9. COM P4 Connection Example 1 213 4 5 6 7 8 Swi Filter 0 is ON to debounce contacts SW1 Filter 1 is ON to filter AC Gi Gi SW1 Filter 2 is OPEN for high speed counting seg SW1 CII 4 Options x LB Li T Filters I not used Figure 7 Digital Counter DIN COUNTERS Input Wiring COUNTER 0 is being used as a counter in a low speed application The low pass filter is enabled to remove the high frequency noise inherent in mechanical relay contacts COUNTER 1 is being used as a low speed counter with an AC enabling signal The low pass filter is also enabled to filter AC COUNTER 2 is being used as a high speed counter with the low pass filter disabled The controller board has a third counter digital input This input is labeled INT Cnitr on the P4 terminal connector This input operates as a DC digital input and as a counter input For DC input the maximum input voltage is 30V and the minimum voltage to turn the input ON is 10 0V For counter input the maximum frequency is 500Hz See the Digital Inputs section in the Specifications The INT Cnir input can be used as both a digital input and a counter input in an application program e For TelePACE applications use the CNTR Controller Interrupt Input register assignment to read the INT Cntr input as a counter and the DIN Controller Interrupt Input register assignment to read the IN
10. The LED POWER push button toggles the LED power state Press the LED POWER push button to toggle LED power state from on to off The default setting of the LED power state is LED power enabled The LED power returns to the default state 5 minutes after the LED POWER push button is last pressed The application program may change the default state and time to return to the default state The LED POWER push button does not affect some LEDs such as digital inputs and counter inputs These LEDs are on when a signal is applied to the corresponding input these LEDs cannot be disabled to conserve power Status LED and Output The status LED labeled STAT on the controller board indicates a controller condition that needs to be addressed The STAT LED blinks and the STATUS output opens when such a condition occurs The STATUS output remains open continuously when a controller condition is present The STAT LED turns off and the STATUS output closes when the condition clears The STAT LED blinks a binary sequence indicating condition codes The sequences consist of long and short flashes followed by an off delay of 1 second The sequence then repeats The sequence may be read as the Controller Status Code A short flash indicates a binary zero A long flash indicates a binary one The least significant bit is output first As few bits as possible are displayed leading zeros are ignored The application program defines the values of the condition co
11. available from Control Microsystems as part number TBUM297217 RJ 45 SCADAPack 32 DE9S DTE 8 Pins DTE Function Function Shield connects to shell js eer es 1 2 3 7 and 8 No wires connected at are not this end connected at this end RJ 45 to DE 9P DCE This cable is used to connect from an RJ 45 based RS 232 port on the SCADAPack 32 controller to DE 9S connector on a DCE such as a modem A 15 inch long cable is available from Control Microsystems as part number TBUM 297218 RJ45 SCADAPack 32 DE 9P DCE DTE Function Function Shield connects to shell Document Version 2 24 1 84 5 19 2011 37 Serial Communication TxD RxD DCD GND CTS RTS 5V RS 232 Wiring Examples DTE to DTE without Handshaking There are several methods for wiring the RS 232 COM port to DTE and DCE Data Communications Equipment devices The simplest connection requires only 3 wires RxD TxD and signal ground Figure 12 RS 232 DTE to RS 232 DTE without Handshaking shows a common RS 232 COM port to DTE device RS 232 COM port DTE DTE DCD RxD gt RxD X TxD TxD a 7 D bel el bi el bi ai N See device specifications for pin numbers Figure 12 RS 232 DTE to RS 232 DTE without Handshaking DTE to DTE with Handshaking Some DTE devices may require hardware handshaking lines suing the CTS and RTS lines Less common are the DTR and DCD
12. labeled P7 and COM4 connector is labeled P8 Refer to the section RS 232 Serial Communication Ports for more information The Ethernet LAN Port is wired to a gray 8 pin modular RJ 45connector labeled P5 Refer to the section Ethernet Communication for more information on Ethernet connections 5V RUN LEDS STAT FORCE INT CTRO CTR1 CTR2 LAN LINK TX RX CTSDCD TX RX CTSDCD TX RX CTS DCD oO Pi Power Supply and CPU Interupt and Counters LAN COM1 com2 COM4 P2 P11 CH DN P P9 OOO LIL CO co sees es 4 E QO COM Port CO CH oO me 5 J0 emes R9232 P11 oreja rem BT1 e ii 1 F2 B J ew TX m mi A P P4 P5 pe P7 P8 P3 LAN COM1 COM2 COM4 RS232 485 RS232 RS232 A ACDCI j iz 0 1 2 COM TR wr Eny E un mwa Figure 1 5232 Controller Board Layout Document Version 2 24 1 84 5 19 2011 12 Power Supply Power Supply Overview and Requirements The SCADAPack controller is primarily a DC input powered device but can be powered with 16Vac under some conditions The power supply requirements and setup is explained in the proceeding sections Voltage referred to as Vrms or VAC on some products indicates AC power Voltage referred to as V indicates DC power
13. no messages are sent in that time This allows the slave device to free unused connections The Server Receive Timeout parameter sets when connections from a remote device are closed Setting this value to zero disables the timeout the connection will be closed only when the remote device closes it Any other value sets the timeout in seconds The connection will be closed if no messages are received in that time This allows the controller to free unused connections The Maximum Server Connections parameter sets the number of incoming server connections that the controller will allow Incoming server connections are used when a remote device creates a connection to this controller Outgoing connections are used when this controller creates a connection to a remote device e g using a masterip function block Setting this value to the maximum allows the server to use the connections for incoming connections Setting the value below the maximum limits the number of incoming connections from remote devices This reserves the remaining connections for use by the controller for outgoing connections Document Version 2 24 1 84 5 19 2011 46 Ethernet Communication The TCP Port parameter sets the port used by the Modbus TCP protocol This should be set to 502 This is the well known port number for Modbus TCP Modbus TCP devices use 502 by default and on many devices the value cannot be changed It is suggested that you change this valu
14. power the SCADAPack 32 controller An 11 24Vdc source connects to the DC PWR terminals on the Controller board and on the integrated I O Module See section Recommended DC Power Supply Configuration for an example of using a DC power source coming from an 11 24Vdc power source An 11 to 24Vdc high current capacity source such as batteries connects to the AC PWR IN and DC PWR IN terminals on the 5232 Controller Board See the section Recommended Battery Supply Configuration for a wiring example Document Version 2 24 1 84 5 19 2011 13 Power Supply A 5103 UPS Power Supply supplies 5Vdc to the controller board through the IMC cable and supplies 24Vdc to the integrated I O module through the 24Vdc output See section Recommended 5103 Power Supply Configuration for an illustration Caution Power can be applied to either the AC DC power input OR the DC power input Damage to the power supply may result if power is applied to both inputs Recommended AC Power Supply Configuration This configuration uses a single Class 2 transformer to power the controller board and any integrated I O modules 24V are available on the controller module connector P3 which can be used to power the analog circuitry for the analog input and output circuits on the integrated I O module Controller Board AC DC DC PWR bY PWRIN 1 2 P3 3 4 5 6 120 16 S i Vrms Vrms I Kruser e Gd E zs e i 24V to I O
15. the terminals marked RX and RX See the figure below for an illustrative example MASTER RX RX TX TX First station in network requires terminations SLAVE RX TX TX RS 485 network 4000 feet 1200 m SLAVE maximum length RX TX TX SLAVE Last station in network TX requires terminations Figure 16 RS 485 Field Wiring Four Wire Mode Two wire mode Two wire operation uses one pair of wires for transmitting and receiving data The TX terminal is connected to the RX terminal this is the A The TX Document Version 2 24 1 84 5 19 2011 42 Serial Communication terminal is connected to the RX terminal this is the B This pair of wires becomes the transmitting and receiving pair See the figure below for an illustrative example First station in network may require RS 485 network 4000 feet 1200 m maximpm length Last station in network may require terminations Figure 17 RS 485 Field Wiring Two Wire Mode RS 485 Cable This cable is used to connect from an RJ 45 based RS 485 port on the SCADAPack 32 controller to other RS 485 devices The cable has a RJ 45 Document Version 2 24 1 84 5 19 2011 43 Serial Communication connector on one end and stripped wires at the other end A 10 foot long cable is available from Control Microsystems as part number TBUM297234 REE Fan Wie ater REES ean Pe je
16. the 32 digital I O points will be on with the LEDs enabled Input will not be boosted in the 5604 5V Current mA DC Input Current mA 5232 Controller Board 500 5604 UO Module 10 200 The controller board has 1300mA available from the 5V supply A minimum of 100mA is available from the 24V supply Additional current is available from the 24V supply when the 5V is not loaded to its 18300mA maximum The total available 24V supply current is calculated as follows 24V current 80 1300 Total Current 5V x 0 25 257 5mA where 100 Minimum current 24V 1300 Maximum current 5V Total Current 5V Sum of 5V current required for system 0 25 Derating factor is a constant In this example when 670mA is required at 5V 257 5mA is available on the 24V supply on connector P3 This is greater than the 210mA required by the integrated 5604 I O module The Recommended AC Power Supply Configuration can therefore be used to power the SCADAPack P4A controller Document Version 2 24 1 84 5 19 2011 20 Power Supply Example 2 In this example there is a 5232 Controller board with a 5604 I O Module and analog outputs powered using a 12V battery such that 24V is generated using the 12 24 boost converter onboard the 5604 module This 24V is available for both analog outputs and the 8 analog inputs Also assume the 32 digital I O points will be on with the LEDs enabled nner 5V Current mA DC Input Current 5232 Co
17. the following conditions e Power is removed e Controller board RESET e C C application program defined conditions e lO Module Indication e Register Assignment Checksum Indication e Too many UO operations requested The status output is an optically isolated transistor When using the status output confirm the following e The polarity of the output is correct e The current is limited to 60mA during the ON condition e The output voltage is limited to 30V during the OFF condition A typical application of this output is shown in Figure 9 STATUS Output Wiring In this scenario STATUS is being used to energize a relay and the normally closed contacts of this relay are used to activate an annunciator The relay in this application has a 24V coil with greater than 400Q resistance Document Version 2 24 1 84 5 19 2011 29 Digital Outputs P4 DOBD NO COM _NC d Relay Coil Specifications e 24V e gt 400 ohms e lt 60mA NC CONTACTS closed when power removed and conditions listed above Figure 9 STATUS Output Wiring Document Version 2 24 1 84 5 19 2011 30 Serial Communication Serial Communication COM1 The 5232 controller board is equipped with three serial communication ports Each of the four serial communication ports support RS 232 serial communication and one port supports both RS 232 and RS 485 serial communication The integrated
18. voltage to turn the input ON is 10V e For AC inputs the maximum input voltage is 24Vrms and the minimum voltage to turn the input ON is 10Vrms e For counter inputs the maximum frequency is 5 KHz with the filters off The DIN Counter inputs can be used as both digital inputs and counter inputs in an application program e For TelePACE applications use the CNTR Controller Counter Inputs register assignment to read the DIN Counter inputs as counters and the DIN Controller Digital Inputs register assignment to read the DIN Counter inputs as digital inputs e For IEC 61131 1 applications use the cntrCtrl I O connection to read the DIN Counter inputs as counters and the dinCtrl I O connection to read the DIN Counter inputs as digital inputs Each of the three DIN Counter inputs on the controller has a switch selectable filter which limits the maximum input frequency Filtering limits the maximum digital input or counter frequency to approximately 30Hz SW1 is used to enable or disable filtering Refer to the section Configuration Switches for filter selection information using SW1 Document Version 2 24 1 84 5 19 2011 26 Digital Inputs Wiring Examples Interrupt Input Use a filter for 50 or 60Hz digital inputs and for low speed counting applications Filtering is not used for high speed counting applications The figure below illustrates a wiring example where the DIN COUNTERS channels are being used DIN Counter 0 1 2
19. 5 Field Wiring Four Wire Mode 42 Figure 17 RS 485 Field Wiring Two Wire Mode ssesssssssseeeeessserererrreeessee 43 Figure 18 Pin Descriptions of Ethernet RJ 45 Modular Connector 47 Figure 19 Description of SW1 DIP Switches a 53 Figure 20 Analog Input Offset DIP Switches ssssssessesssesesnerrnresssrrrrerrnneessee 53 Figure 21 Analog Output Offset DIP Switches 54 Figure 22 Line Frequency DIP Switches AAA 55 Figure 23 Low Pass Filter DIP Switches a a rr 55 Document Version 2 24 1 84 5 19 2011 5 Safety Information Safety Information Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injur
20. Bits 1 or 2 bits Default 1 bit Duplex COM1 full or half with RTS CTS control COM2 COM4 Default full Duplex COMS3 half with RTS CTS control Cable Length RS 232 maximum 50 ft 15 2 m RS 485 maximum 4000 ft 1200 m Protocol TeleBUS compatible with Modbus RTU and Modbus ASCII DF1 and DNP Protocols optional default Modbus RTU Protocol Modes slave master master slave store and forward Document Version 2 24 1 84 5 19 2011 62 Specifications Ethernet Port Terminations RJ 45 modular connector 10BaseT twisted pair 10M bits per second Max Server Connections 20 Protocols Supported Modbus TCP Modbus RTU in UDP Modbus ASCII in UDP DNP in TCP DNP in UDP Visual Indicators COM1 COM2 received data RxD LED COM4 transmitted data TxD LED clear to send CTS LED data carrier detect DCD LED Ethernet LAN Ethernet network receive or transmit data LED Ethernet port connected to a network LED UO module LED power status LED Status LED shows functional status 5V power LED LED power not applicable Run LED Forced I O LED Counter Inputs 0 1 2 and 3 LEDs Digital Inputs INT CTR CTRO CTR1 CTR1 Push button LED power toggle Power Supply Power Input 16Vrms 20 Class 2 AC DC PWR IN 14 to 30Vdc DC power Input 30V maximum DC PWR 10 7V typical turn on 9V typical turn off UL508 rated 13 75 28Vdc Class 2 Document Version 2 24 1 84 5 19 2011 63 Specificati
21. Contact your network administrator to obtain the subnet mask for the controller The Gateway determines how your controller communicates with devices outside its subnet Enter the IP address of the gateway The gateway is statically assigned Contact your network administrator to obtain the gateway IP address Document Version 2 24 1 84 5 19 2011 45 Ethernet Communication Modbus TCP Settings The following table shows the Modbus TCP parameters supported by the LAN port These parameters are set from the IEC 61131 1 or from an application program running in the SCADAPack 32 controller Default values are set when a Cold Boot or Service Boot is performed on the SCADAPack 32 controller Master Idle Timeout Any value in seconds Default 10 seconds Server Receive Timeout Any value in seconds Default 10 seconds Maximum Server Valid values are 1 to 20 Connections Default 20 TCP Port Valid values are 1 to 65535 Default 502 Modbus Addressing Type Valid values are Standard or Extended Default Standard Modbus Station Address Valid values are 1 to 65534 Default 1 Store and Forward Valid values are Enabled and disabled Messaging Default Disabled The Master Idle Timeout parameter sets when connections to a slave controller are closed Setting this value to zero disables the timeout the connection will be closed only when your program closes it Any other value sets the timeout in seconds The connection will be closed if
22. EE 43 Ethernet COMMUNICATION 45 LAN Port Settings EE 45 Document Version 2 24 1 84 5 19 2011 3 Safety Information Operation cctacccscsaccucaduadcudaccanauencudecuesccaacecadsuacvensusndscacedaduancudscuiaans 48 Operating MogesS ua aa eet NEE dE SNE EE 48 BS Reiler te 49 Led Power Control arestitan te dane echte eu DEE ees 50 Status LED and Output 51 Configuration Switches a ssssssssssa 52 Line Frequency Selection nte 54 5000 Analog Input Module Compatibility 55 Firmware Loading WEE 56 Maintenance I aaa asss sa nananana nanona nananana Nanana nasasa saiae 57 STEE 57 Bu Lu CTT 58 Battery Replacement Procedure u uu 58 Troubleshooting a a cciccuiadcicevandstadudnduiccvindianandaduaccwinivdneriadeanans 59 Analog MPU Ea e u Ga as Sa Au IS S Sy bee ara kde 59 Analog Outoutsiacs Mie A a ian ten at Aa aa uA ta 59 Elle IN UE 60 Biel 60 lU E 61 General u uusha quna uytu lukukuna suy habas E 61 poral Pons uy ukuku E A AT E EAR AEE ARE E Dees 62 Ethernet POf aet aae egen aaa utata Da eene aa aa aaia A Ei S a 63 VUEN Mie Uer 63 Pwer SUPPLY uy uu skusaatanulayyhasitamaha tas es tedeininesd eiefeetareectehavtea EEE 63 I O Expansion Capacity uuu uuu ui umuy u a aduana ua a disana das yashu 64 Digtal MOMS u ya S Ga Gua up kabus AG eg sev kau deat 64 Dig
23. Equipment Industrial Control Equipment UL cULus listed UL508 Industrial Control Equipment Digital FCC Part 15 Subpart B Class A Verification GE EN61000 6 4 2007 Electromagnetic Compatibility Generic Emission Standard Part2 Industrial Environment Immunity EN61000 6 2 2005 Electromagnetic Compatibility Generic Standards Immunity for Industrial Environments Declaration This product conforms to the above Emissions and Immunity Standards and therefore conforms with the requirements of Council Directive 2004 108 EEC as amended relating to electromagnetic compatibility P4 5601 A and P4B 5606 Models with digital inputs configured below 30Vdc 60Vac are eligible to bear the CE mark The Low Voltage Directive is not applicable to these products in applications below 30Vdc 60Vac The Low Voltage Directive is not applicable to the P4A 5604 Model and is eligible to bear the CE mark Document Version 2 24 1 84 5 19 2011 65
24. I O module provides additional serial communication capabilities Please refer to the section of the manual for each respective I O module for details COM1 RS 232 485 R J45 connector designated P6 on the 5232 Controller COM2 RS 232 RJ 45 connector designated P7 on the 5232 Controller COM4 RS 232 RJ 45 connector designated P8 on the 5232 Controller RS 232 Serial Communication Ports RS 232 wiring uses shielded cables The shield should be connected to chassis ground at one point Improperly shielded cables may result in the installation not complying with FCC or DOC radio interference regulations Serial port COM1 may be configured as an RS 232 or RS 485 serial communication port e A jumper is installed on J10 to operate COM1 in RS 232 mode e A jumper is installed on J9 to operate COM1 in RS 485 mode For configuration of serial port type in Telepace or IEC 61131 1 RS 232 is used for either mode of operation i e for RS 232 or RS 485 mode Refer to the drawing in Figure 1 5232 Controller Board Layout for the location of COM1 and jumpers J9 and J10 For information on using COM1 as a RS 485 serial port refer to section RS 485 Serial Communication Port subsection Connections to COM1 are made through a RJ 45 modular connector he wiring and pin connections for this connector are described in section DE 9P Connector for RS 232 The following table shows the serial and protocol communication parameters supported b
25. Module S gt Class 2 Refer to section of manual for wiring of corresponding I O module Transformer Figure 2 Recommended AC Power Supply Configuration In this configuration 24V with a limited current is available on the two rightmost pins labeled DC PWR of the same P3 connector This can be used to power the analog portion of the integrated I O module although the available current may not be sufficient for the specific application Refer to the hardware manual of your corresponding I O module for details Recommended DC Power Supply Configuration This configuration uses a single power supply to power the controller board and 5601 I O module Refer to the System Configuration Guide for more information The power supply is used to power the analog circuitry for the 5601 I O module The DC power supply input inrush current can be reduced if required Some DC power supplies will go into current limit when starting up into a high inrush current load Battery operated systems have high current capabilities that may cause nuisance fuse blowing If either of these situations are present in an installation it Document Version 2 24 1 84 5 19 2011 14 Power Supply possible to reduce the DC power supply inrush current by removing link J3 J3 is located on the controller next to the power input connector and fuses This link may be removed for DC applications only Controller Board AC DC DC PWR PWRIN 12 24Vd
26. Port Connector aN a Pin 2 input The level is SPACE lt 3V on standby and MARK for received data Fa The RxD LED is lit for a MARK level Pin 3 output The level is SPACE on standby and MARK for TxD transmitted data i The LED is lit for a MARK level Pin 4 output This pin is normally at a MARK level em apn aa space mermer omne cess Pin 5 This pin is connected to the system ground Ground Pine oo This pin is not connected Pin 7 output This pin is a MARK if full duplex operation is selected for RTS the port This pin is set to a MARK just before and during transmission of data if half duplex operation is selected This pin is set to a SPACE when no data is being transmitted The LED is ON for a MARK level Document Version 2 24 1 84 5 19 2011 36 Serial Communication Pn pe Tee C Pin 8 input This level is a MARK for the communication port to CTS transmit data When the attached device does not provide this signal the controller keeps the line at a MARK When the attached device does provide this signal it sets CTS to MARK to allow the controller to transmit data The LED is on for a MARK level Pin 9 output This pin is connected to the 5V power supply and should be used with care RS 232 Cables RJ 45 to DE 9S DTE This cable is used to connect from an RJ 45 based RS 232 port on the SCADAPack 32 controller to DE 9P connector on a DTE such as a PC A 10 ft long cable is
27. SCADAPack 32 Controller Installation Operation and Maintenance Manual 5 19 2011 Schneider Electric Safety Information The information provided in this documentation contains general descriptions and or technical characteristics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requirements the relevant in
28. T Cnitr input as a digital input Document Version 2 24 1 84 5 19 2011 27 Digital Inputs e For IEC 61131 1 applications use the entrint I O connection to read the INT Cntr input as a counter input and the dinint I O connection to read the INT Cnitr input as a digital input Wiring Example The diagram below shows how to wire this input INT Figure 8 Interrupt Input INT Wiring Document Version 2 24 1 84 5 19 2011 28 Digital Outputs Digital Outputs Wiring Example The 5232 controller board provides a single digital discrete output channel which can be used to indicate the controller status to an external device In addition 12 dry contact digital outputs or 32 universal digital inputs outputs channels may be available on the integrated I O module For example e The 5601 5601A I O module provides 16 digital input channels e The 5604 I O modules provide 32 universal digital input output channels e The 5606 I O module provides 32 digital input channels Refer to the hardware manual of your corresponding I O module for wiring and configuration details of the I O module digital output channels Information on the controller board digital output is covered in this rest of this chapter The controller board status output indicates the controller status condition to an external device The output is ON capable of conducting current during normal operation The output is OFF high impedance during
29. ast 50 of the digital input applied range If this is a DC input check the polarity of the signal Input is on when no signal is Check that the digital inputs are not forced on applied The LED is off Input is off when a signal is Check that the digital inputs are not forced off applied The LED is on om s Gss Es Output LED does not come Check the LED POWER from the SCADAPack on when output is turned on controller Output LED is off but the Relay contacts can be normally closed and or output is closed normally open Output LED is on but the output is open Digital Outputs Output LED comes on but Check if the relay is stuck If so return the the output does not close board for repair Output LED comes on and Check the field wiring output is closed but the field device is not activated Check the external device Output LED and relay are Check that the output is not forced on on when they should be off Output LED and relay are Check that the output is not forced off off when they should be on Document Version 2 24 1 84 5 19 2011 60 Specifications Specifications Disclaimer Control Microsystems reserves the right to change product specifications For more information visit www controlmicrosystems com General UO Terminations 6 8 9 and 10 pole removable terminal blocks 12 to 22 AWG 15A contacts Screw termination 6 lb in 0 68 Nm torque Dimensions 8 40 in
30. c Power Supply 24V to I O Module gt Refer to section of manual for wiring of corresponding I O module Figure 3 Recommended DC Power Supply Configuration Recommended Battery Supply Configuration This configuration uses a high capacity source such as a battery to power the SCADAPack 32 The DC power supply input inrush current can be reduced if required Battery operated systems have high current capabilities that may cause nuisance fuse blowing It possible to reduce the DC power supply inrush current by removing link J3 J3 is located on the controller next to the power input connector and fuses This link may be removed for DC applications only Controller Board 12 24V power supply or battery AC DC DCPWR Refer to section of manual for wiring of corresponding I O module Figure 4 Recommended Battery Supply Configuration Document Version 2 24 1 84 5 19 2011 15 Power Supply Recommended 5103 Power Supply Configuration When additional power is required by the system 5103 power supplies can be used in combination with the SCADAPack 32 controllers Refer to the System Configuration Guide for more information The 5103 power supplies can be connected anywhere downstream to the right of the controller They will supply power to the modules downstream of them The 5103 power supply may also be connected upstream to the left of any SCADAPack 32 Controller but only if no power is applied to the
31. ch 213mm wide SCADAPack 6 13 inch 155mm high 2 80 inch 72mm deep Packaging corrosion resistant zinc plated steel with black enamel paint Environment 5 RH to 95 RH non condensing 40 C to 70 C 40 F to 158 F Processor Hitachi SH 3 32 bit CMOS microcontroller 120 MHz clock 4Mbytes Flash 8Mbytes SDRAM 1024kBytes CMOS RAM Non volatile RAM CMOS RAM with lithium battery retains contents for 2 years with no power Clock calendar 1 minute month at 25 C 1 3 minutes month 0 to 50 C Internal Measurement range 40 C to 75 C Accuracy 5 C temperature Measurement range 40 F to 167 F Accuracy 9 F Lithium battery Accuracy 0 2V monitor Document Version 2 24 1 84 5 19 2011 61 Specifications Serial Ports Communication Ports 2 RS 232 serial 1 RS 485 serial port COM1 5232 controller board ports COM2 COM4 2 wire half duplex Data Terminal 4 wire full or half duplex Equipment DTE 8 pin modular jack optional termination resistors RS 232 Data Terminal Equipment DTE 8 pin modular jack RS 485 2 wire half duplex 4 wire full or half duplex optional termination resistors Baud Rates COM1 300 600 1200 2400 4800 9600 19200 38400 COM2 COM 4 57600 and 115200 Default 9600 Baud Rate 1200 2400 4800 9600 19200 38400 57600 and COMB 115200 Default 9600 Parity none even or odd Default none Word Length 7 or 8 bits Default 8 bits Stop
32. ctioning correctly contact Control Microsystems Technical Support for information on returning the SCADAPack for repair WARNING Field wiring including the wiring to the RS 232 ports Remove power or confirm the area is known to be non hazardous before changing field wiring including the wiring to the RS 232 ports Failure to follow these instructions can result in death serious injury or equipment damage Two 1 0 Amp slow blow fuses are mounted under the cover Fuse F1 prevents over current conditions when the 5232 Controller is powered from the AC DC Power Input Fuse F2 prevents current conditions when the 5232 Controller is powered from the DC Power Input Refer to Figure 1 for their location Remove power before servicing unit Replace a blown fuse with a fuse of the same rating Under no circumstances should a fuse be bypassed or replaced with a fuse of a higher rating The fuse is a Littelfuse Nano SMF Littelfuse part number LF R452 001 This fuse is available from Control Microsystems Investigate and correct the cause of a blown fuse before replacement Common causes of blown fuses are wiring and excessive input voltages Refer to the DC power supply configuration subsection on each I O module for recommendations on reducing the DC inrush current if fuse blowing is being experience in DC power supply applications Document Version 2 24 1 84 5 19 2011 57 Maintenance Lithium Battery A
33. d Before operational tests are performed remove all blocks or other temporary holding means used for shipment from all component devices Remove tools meters and debris from equipment Failure to follow these instructions can result in death serious injury or equipment damage Follow all start up tests recommended in the equipment documentation Store all equipment documentation for future references Software testing must be done in both simulated and real environments Verify that the completed system is free from all short circuits and grounds except those grounds installed according to local regulations according to the National Electrical Code in the U S A for instance If high potential voltage testing is necessary follow recommendations in equipment documentation to prevent accidental equipment damage Before energizing equipment e Remove tools meters and debris from equipment e Close the equipment enclosure door e Remove ground from incoming power lines e Perform all start up tests recommended by the manufacturer OPERATION AND ADJUSTMENTS The following precautions are from the NEMA Standards Publication ICS 7 1 1995 English version prevails Document Version 2 24 1 84 5 19 2011 7 Safety Information e Regardless of the care exercised in the design and manufacture of equipment or in the selection and ratings of components there are hazards that can be encountered if such equip
34. des The table below shows the meaning of the sequences Controller Status Code 1 HO Module Indication 1 Short 1 Long 2 Register Assignment Checksum Indication 2 Long 3 I O Module Indication and Register Assignment Checksum Indication 2 Short 1 Long 4 Too many I O operations requested 3 Long 5 I O Module Indication and Too many I O operations requested 3 Short 1 Long 6 Register Assignment Checksum Indication and too Document Version 2 24 1 84 5 19 2011 51 Operation Lo many UO operations requested 7 I O Module Indication and Register Assignment Checksum Indication and too many I O operations requested UO Module Indication When the Status LED flashes the controller status code 1 i e a long flash once every second one or more I O module is not communicating with the controller To correct the I O module communication do one of the following e Check that every module contained in the Register Assignment Table is connected to the controller Check that the module address selected for each module agrees with the selection made in the Register Assignment Table e f a module is still suspect confirm the condition by removing the module from the Register Assignment Table Write the changes to the controller The Status LED should stop flashing e f a module is currently not connected to the controller delete it from the Register Assignment Table Write the changes to the control
35. e only if this port is used by another service on your network Consult your network administrator to obtain a port if you are not using the default The Addressing parameter selects standard or extended Modbus addressing Standard addressing allows 255 stations and is compatible with standard Modbus devices Extended addressing allows 65534 stations with stations 1 to 254 compatible with standard Modbus devices The Station parameter sets the station number of the controller The valid range is 1 to 255 if standard addressing is used and 1 to 65534 if extended addressing is used The Store and Forward Messaging parameter controls forwarding of messages on the Ethernet port If this option is enabled messages will be forwarded according to the settings in the store and forward routing table RJ 45 Modular Connector for Ethernet The SCADAPack 32 can be connected directly to a wall jack or hub using standard RJ 45 Category 5 patch cables The following diagram shows the pin connections for the RJ 45 modular connector RJ45 Modular Jack Grey 1 Tx CEBUS Is ee 3 Rx 4 5 6 Rx 7 8 Figure 18 Pin Descriptions of Ethernet RJ 45 Modular Connector 10BaseT has a maximum run of 100m or 350 feet but the actual limit is based on signal level and the level of unwanted electrical signals in the environment This may limit the practical distance to less than 100m or 350 feet The Ethernet cables should not be run in paralle
36. gure below Select the 20 offset by sliding the switch to the right 0 20mA or 0 5V 4 20mA or 1 5V Inputs How to Set the Range Switch Determine the desired range Gide the actuator to the side of the switch shown in gray Side the actuator Side the actuator to this side for gt to this sde for 0 20mA or 0 5V 4 20mA or 1 5V Figure 20 Analog Input Offset DIP Switches Document Version 2 24 1 84 5 19 2011 53 Operation This option is not available on the SCADAPack P4A controller with the 5604 I O module On the SCADAPack P4B controller with the 5606 I O module the settings are selected in software See the 5606 Input Output Module hardware manuals for details The default setting for the analog inputs on the SCADAPack P4 and P4B is 0 offset or a measurement ranges of 0 20mA in current mode or 0 5V in voltage mode Analog Output Range Selection The optional analog output channels of the integrated I O modules on the SCADAPack 32 controller can be configured for a 0 or 20 offset using switch Options 2 on SW1 With the 0 offset the output signal ranges from 0 20mA in current mode or 0 5V in voltage mode With the 20 offset the output signal ranges from 4 20mA in current mode or 1 5V in voltage mode On the SCADAPack P4 and P4A controllers respectively equipped with the 5601 and 5604 I O modules select the 0 offset by sliding switch Opti
37. ital OQTpulS ua una n u yaa uya a i asa iwa aq iyaw aaa aa ia 64 Approvals and Certifications 65 Document Version 2 24 1 84 5 19 2011 4 Safety Information Index of Figures Figure 1 5232 Controller Board Layout 12 Figure 2 Recommended AC Power Supply Configuration 14 Figure 3 Recommended DC Power Supply Configuration 15 Figure 4 Recommended Battery Supply Configuration 15 Figure 5 Recommended 5103 Power Supply Configuration 16 Figure 6 Grounding Beete H Le e DEE 23 Figure 7 Digital Counter DIN COUNTERS Input Wiring 27 Figure 8 Interrupt Input INT Wiring cece eeeeeeeee cette ee eeeeeneeeeeeeeeeeteeeenaaeeeeeeees 28 Figure 9 STATUS Output Wiring dt cect pati rel alloca ea 30 Figure 10 Front View of an RJ 45 Connector for RS 232 34 Figure 11 RS 232 Port Connector sicc c cccccissaseees AANEREN EAR ENEE EEEEN E 36 Figure 12 RS 232 DTE to RS 232 DTE without Handshaking 38 Figure 13 RS 232 DTE to RS 232 DTE with Handshaking 39 Figure 14 RS 232 DTE to RS 232 DCE wc Aetna eege 39 Figure 15 Front View of an RJ 45 Connector for RS 485 40 Figure 16 RS 48
38. l with power or any cables that generate unwanted electrical signals Document Version 2 24 1 84 5 19 2011 47 Operation Operation Operating Modes Run Service SCADAPack 32 Controllers may start up in RUN SERVICE or COLD BOOT mode Start up in the RUN mode automatically executes the application programs in the controller memory Start up in the SERVICE mode stops the programs to allow reprogramming and controller initialization Start up in the COLD BOOT mode initializes the controller and erases application programs The RUN mode is the normal operating mode of the SCADAPack 32 Controller No action is required to select RUN mode When power is applied to the controller board e The user defined serial communication parameters for COM ports are used e The user defined TCP IP and Modbus TCP parameters are used for the Ethernet port e lf a TelePACE or IEC 61131 1 application program is loaded it is executed e lf a TelePACE or IEC 61131 1 C C application program is loaded and the program checksum is correct it is executed e The controller lock settings and password are used SERVICE mode is used during application programming and maintenance work When the SCADAPack 32 controller starts in SERVICE mode e The default serial communication parameters are used See section RS 232 Serial Communication Ports above subsection for default parameters e The user defined TCP IP parameters are used for the Ether
39. ler The Status LED should stop flashing e f unused modules are intentionally left in the Register Assignment Table the I O indication may be disabled from a selection box on the Register Assignment dialog Register Assignment Checksum Indication When the status LED flashes the controller status code 2 i e a short flash then a long flash followed by a 1 second of delay this indicates the register assignment is not valid To correct this initialize the register assignment using the TelePACE software or alternatively perform a COLD BOOT as described in section Cold Boot of this manual The status LED should stop flashing Too Many I O Operations Requested When the status LED flashes the controller status code 4 this indicates that more UO operations were requested than the I O system could handle This should only occur with custom C applications It indicates the custom application is requesting I O operations faster than the system can process them The custom application should reduce the rate at which it makes requests Configuration Switches The SCADAPackl32 controller board SW1 is an eight position DIP switch The first seven switches on SW1 are used to configure digital counter input filtering and analog input and output ranges SW1 is shown in the following diagram Refer to Figure 1 for the location of SW1 on the SCADAPack 32 controller board Document Version 2 24 1 84 5 19 2011 52 Operation 1
40. lication program is erased e The TelePACE or IEC 61131 1 C C application program is erased e The controller is unlocked COLD BOOT mode is selected by performing a COLD BOOT using the following procedure e Remove power from the controller e Hold down the LED POWER button e Apply power to the controller e Continue holding the LED POWER button for 25 seconds until the STAT LED begins to flash on and off continuously e Release the LED POWER button If the LED POWER button is released before the STAT LED begins to flash the SCADAPack 32 controller will start in SERVICE mode There are 23 LEDs on the SCADAPack 32 controller board These LEDs are used to indicate the operational status of the controller The LEDs with the exception of the 5V LED can be disabled to conserve power Refer to section Led Power Control subsection below for details The following table describes functions of the LEDs on the SCADAPack 32 controller board Document Version 2 24 1 84 5 19 2011 49 Operation 5V On when 5V power is present in the SCADAPack 32 controller 5V power is supplied by the SCADAPack 32 internal power supply or from an external model 5103 power supply On when a TelePACE or IEC 61131 1 application program is running in the SCADAPack 32 controller This LED may be controlled by a C Tools application in which case the application will control the LED status LEDS On when LED power is enabled STAT This LED is n
41. lines The controller does not require these lines Refer to the specifications of the external device for exact requirements Figure 13 RS 232 DTE to RS 232 DTE with Handshaking shows a common connection of an RS 232 COM port with a DTE device requiring handshaking lines Document Version 2 24 1 84 5 19 2011 38 Serial Communication RS 232 COM port DTE DTE DCD DCD RxD RxD TxD TxD fa el H E G Et DTR GND GND oa _ RTs tal JCT A el e h el See device specifications for pin numbers Figure 13 RS 232 DTE to RS 232 DTE with Handshaking DTE to DCE with Handshaking DCE devices require different wiring The handshaking lines need to be connected Many DCE devices are half duplex Select half duplex operation with these devices Figure 14 RS 232 DTE to RS 232 DCE shows common connection of a SCADAPack with a DCE device requiring handshaking lines RS 232 COM port DTE DCE Dep Toon RD 2 J RD TxD Ir DTR 4 J JDTR GND JGND 6 RTs 7_ Io CTs fe Joe D 9 See device specifications for pin numbers Figure 14 RS 232 DTE to RS 232 DCE RS 485 Serial Communication Port Serial port COM1 on the SCADAPack 32 controller may be configured as an RS 485 serial communication port The jumper on J9 is installed to operate COM1 in RS 485
42. mA To determine the input power for this example 5Vdc requirement 1300mA x 5Vdc 6 5W Document Version 2 24 1 84 5 19 2011 17 Power Supply Power supply efficiency 85 Thus the input power times the power supply efficiency equals the requirement of 6W Input Power 6W 0 85 7 6W maximum For a 24Vdc input power supply For a 12Vdc input power supply P IV P IV 7 6W l x 24Vdc 7 6W l x 12Vdc 7 6W 24Vdc 320mA 7 6W 12Vdc 640mA Assume a 12 or 24Vdc input voltage and the 5Vdc requirement includes the controller board only To determine the input power for this example From the specifications section of this user manual it is seen that the controller board requires 500mA 5Vdc 5Vdc requirement 500mAx 5Vdc 2 5W Power supply efficiency 85 Thus the input power times the power supply efficiency equals the requirement of 600mW Input Power 2 5W 0 85 2 95W For a 24Vdc input power supply For a 12Vdc input power supply P IV P IV 2 95W l x 24Vdc 700mW l x 12Vdc 2 9W 24Vdc 120mA 2 9W 12Vdc 240mA The Specification section at the end of this user manual is used to determine how much power is required for each item used by the controller for the application Power Supply Calculations SCADAPack P4 As illustrated in section Recommended AC Power Supply Configuration the 5232 controller board may be powering a 5601 I O
43. ment is improperly operated e ltis sometimes possible to misadjust the equipment and thus produce unsatisfactory or unsafe operation Always use the manufacturer s instructions as a guide for functional adjustments Personnel who have access to these adjustments should be familiar with the equipment manufacturer s instructions and the machinery used with the electrical equipment e Only those operational adjustments actually required by the operator should be accessible to the operator Access to other controls should be restricted to prevent unauthorized changes in operating characteristics Document Version 2 24 1 84 5 19 2011 8 About The Book About The Book At a Glance Document Scope This manual describes the installation operation and maintenance of the SCADAPack 32 controller Validity Notes This document is valid for all versions of the SCADAPack 32 controller Product Related Information AWARNING UNINTENDED EQUIPMENT OPERATION The application of this product requires expertise in the design and programming of control systems Only persons with such expertise should be allowed to program install alter and apply this product Follow all local and national safety codes and standards Failure to follow these instructions can result in death serious injury or equipment damage User Comments We welcome your comments about this document You can reach us by e mail at technicalsuppo
44. mode Refer to Figure 1 5232 Controller Board Layout for the location of J9 When configured as a RS 485 port COM1 transmits and receives differential voltages to other RS 485 devices on a network The RS 485 specification allows Document Version 2 24 1 84 5 19 2011 39 Serial Communication a maximum of 32 devices connected on a single RS 485 network The recommended specification for RS 485 is the cable length should not exceed a maximum of 4000 feet or 1200 meters Termination resistors are required when using long cable lengths and high baud rates Refer to the RS 485 Termination Resistors subsection for more information The signal grounds of the RS 485 devices in the network are not connected together but instead are referenced to their respective incoming electrical grounds Wire the ground connections of the RS 485 devices on the network to be within several volts of each other The RS 485 port operates in two or four wire mode RJ 45 Modular Connector for RS 485 The following diagram shows the pin connections for the RS 485 RJ 45 port connector for COM1 RJ45 Modular Jack Black 5V 1 2 3 4 5 6 7 8 Tx GND Tx Do not connect Do not connect NOaRwWNY gt Figure 15 Front View of an RJ 45 Connector for RS 485 5V is only available on Pin 1 when a jumper is installed on J4 Serial port COM1 may be configured as RS 232 or RS 485 A jumper is installed on J9 to operate COM1 in RS 485 m
45. module as well as other 5000 modules The following table shows current requirements of the controller board and the 5601 I O modules 5V Current mA 24V Current mA 5232Controller Board 500 5601 I O Module 20 40mA relay 20 20mA analog input Analog Outputs 15 20mA output Document Version 2 24 1 84 5 19 2011 18 Power Supply SCADAPack P4A In the following example a SCADAPack P4 with a 5232 Controller board a 5601 UO module with analog outputs is powered using the Recommended AC Setup Using this setup 24V is available across the DC PWR terminals on connector P3 of the controller board to power the integrated I O board This 24V power is available for both analog outputs and analog inputs that require power In this example both analog outputs and only 4 of the 8 analog inputs are being used Further assume the 12 digital output relays will be on with LEDs enabled The minimum current requirement for each module on the SCADAPack P4 is given in the table below E DV Current mA 24V Current mA 5601 UO Module a m 100 The 5232 controller board has 1300mA available from the 5V supply A minimum of 100mA is available from the 24V supply Additional current is available from the 24V supply when the 5V is not loaded to its 1300mA maximum The total 24V supply current available is calculated as follows 24V current 100 1300 Total Current 5V x 0 25 172 5mA where 100 Minimum current 24V
46. mperature at the controller circuit board It is useful for measuring the temperature of the controller s operating environment The return value is of type integer and falls within the range 40 C to 75 C or 40 F to 167 F Temperatures outside this range cannot be measured e For TelePACE applications use the AIN Controller Temperature register assignment to read the ambient temperature in degrees C and degrees F e For IEC 61131 1 applications use the aintemp UO connection to read the ambient temperature in degrees C and degrees F Please refer to the respective TelePACE and IEC 61131 1 software manuals on how to assign the above registers The 3 6V lithium battery input measures the voltage of the battery that maintains the non volatile RAM in the controller The return value is in mV and falls within the range 0 5000 although a typical return value of 3500 3700mV is expected A return value less than 3000mV indicates that the lithium battery requires replacement e For TelePACE applications use the AIN Controller RAM Battery V register assignment to read the lithium battery voltage e For IEC 61131 1 applications use the ainbatt UO connection to read the lithium battery voltage Document Version 2 24 1 84 5 19 2011 24 Analog Outputs Analog Outputs The 5232 controller board by itself provides no analog output channels However 2 analog output channels may accompany the integrated I O module if prese
47. ncluding the controller board and the integrated I O module The 5232 controller board can be found in either of the following configurations e SCADAPack P4 5232 controller board with an integrated 5601 A I O Module Refer to the 5601 I O module user manual for additional information e SCADAPack P4A 5232 controller board with an integrated 5604 I O module Refer to the 5604 I O module user manual for additional information e SCADAPack P4B 5232 Controller board with an integrated 5606 I O module Refer to the 5606 I O module user manual for additional information e SCADAPack 32P comprises of the 5232 controller board only This manual covers wiring configuration and operation of the 5232 controller board It is meant to be used in conjunction with the hardware manual of the respective I O module that comes with your controller Document Version 2 24 1 84 5 19 2011 10 Installation Installation The installation of SCADAPack controllers requires mounting the SCADAPack 32 controller on a 7 5mm by 35mm DIN rail and connecting the SCADAPack controller to the system I O Bus At the bottom of each controller is a mounting panel that is adjustable via slots on either side of the controller board These slots are accessible only with the top cover off Refer to the System Configuration Guide for complete information on system layout I O Bus cable routing and SCADAPack controller installation This manual covers wiring
48. nd the I O modules The connectors are removable allowing replacement of the SCADAPack Controller without disturbing the field wiring Leave enough slack in the field wiring for the connector to be removed Remove power before servicing unit Document Version 2 24 1 84 5 19 2011 11 Installation To remove the termination connector e Pull the connector upward from the board Apply even pressure to both ends of the connector To install the termination connector e Line up the pins on the module with the holes in the connector aligning the pins properly e Push the connector onto the pins Apply even pressure to both ends of the connector Field Wiring Connectors The controller board has six termination connectors for field wiring Refer to Figure 1 5232 Controller Board Layout for connector locations Primary power input connections output power connection and ground connections are wired to a six pole connector labeled P3 Refer to section Power Supply subsection for instructions on how to wire the controller board to a power supply The three digital counter inputs DIN Counters interrupt input counter INT Cnitr and status output STATUS are wired to an eight pole connector labeled P4 Refer to section Digital Inputs and section Digital Outputs for more information Each of the three serial communication ports is wired to black 8 pin modular RJ 45 connectors COM1 connector is labeled P6 COM2 connector is
49. net port e The default Modbus TCP parameters are used for the Ethernet port See section Modbus TCP Settings for default parameters e lf a TelePACE or IEC 61131 1 application program is loaded it is stopped e lf a TelePACE or IEC 61131 1 C C application program is loaded it is stopped e Application programs are retained in non volatile memory e The controller lock settings and password are used SERVICE mode is selected by performing a SERVICE BOOT using the following procedure Document Version 2 24 1 84 5 19 2011 48 Operation Cold Boot LED Indicators e Remove power from the controller e Hold down the LED POWER button while applying power to the controller e Continue holding the LED POWER button until the STAT LED turns on e Release the LED POWER button If the LED POWER button is released before the STAT LED turns on the SCADAPack 32 controller will start in RUN mode COLD BOOT mode is used after installing new controller firmware When the SCADAPack 32 controller starts in COLD BOOT mode e The default serial communication parameters are used See section RS 232 Serial Communication Ports for default parameters e The default TCP IP parameters are used for the Ethernet port See the TCP IP Settings subsection above for default parameters e The default Modbus TCP parameters are used for the Ethernet port See section Modbus TCP Settings for default parameters e The TelePACE or IEC 61131 1 app
50. nt if this option was requested at time of purchase The analog outputs produce 0 20mA of current but can easily be wired to provide an output voltage by connecting a load resistor across the output channel Refer to the hardware manual of your respective I O module for details Document Version 2 24 1 84 5 19 2011 25 Digital Inputs Digital Inputs The 5232 controller board has four Digital Counter inputs i e the four digital inputs can also be used as counter inputs In addition 16 32 digital inputs or 32 universal digital inputs outputs channels are available on the integrated I O module if present For example e The 5601 5601A I O module provides 16 digital input channels e The 5604 I O modules provide 32 universal digital input output channels e The 5606 I O module provides 32 digital input channels Refer to the hardware manual of your corresponding I O module for wiring and configuration details to of the I O module digital input channels to field data Wiring configuration or access of the controller board digital input data is covered in the rest of this chapter Digital Counter Inputs The controller board has three Digital Counter inputs These inputs are labeled DIN Couniter 0 1 and 2 on the P4 terminal connector The DIN Counter inputs have one standard voltage range 24V AC or DC and operate as digital inputs and as counter inputs e For DC inputs the maximum input voltage is 30V and the minimum
51. ntrol Ignore CTS or None Default None Station 1 to 65534 Default 1 Protocol None Modbus RTU or Modbus ASCII Default Modbus RTU Addressing Mode Standard or Extended Default Standard RJ 45 Modular Connector for RS 232 The serial communication ports on the 5232 controller board are labeled COM1 COM2 and COM4 These are RS 232 serial ports using a 8 pin female RJ 45 connectors configured as Data Terminal Equipment DTE The recommended specification for RS 232 cable length is a maximum of 50 feet or 15 2 meters Shielded cable should be used and the shield should be connected to chassis ground at one end The following diagram shows the pin connections for the RS 232 RJ 45 port connector for COM1 COM2 and COM4 RJ45 Modular wack Ui jzlslais elzis O NEO R ON iw Figure 10 Front View of an RJ 45 Connector for RS 232 NOTES e 5V is only available on Pin 1 when a jumper is installed on J4 Document Version 2 24 1 84 5 19 2011 34 Serial Communication e Serial port COM1 may be configured as RS 232 or RS 485 A jumper needs to be installed on J10 to operate COM1 in RS 232 mode Refer to the Figure 7 for the location of J4 and J10 The following table provides a description of the function of each pin of the RJ 45 connector In this table a MARK level is a voltage of 3V or greater and a SPACE level is a voltage of 3V or less KEE 5V This pin can be connected to the 5V power supply by Outpu
52. ntroller Board See calculation 5604 UO Module See calculation 670 See calculation The 5604 DC Input supply current is calculated as follows 5604 DC Input Current 24 x Total Current 24V 12 x 0 88 24 x 20 12 x 0 88 455mA where 24 24V output 12 Input voltage Total Current 24V Sum of 24V loads powered by the 12 24V boost converter in mA 0 88 Efficiency The 5232 DC Input supply current is calculated as follows 5232 DC Input Current 5 x Total Current 5V 12 x 0 85 5 x 0 670 12 x 0 85 328mA where 5 5V power supply 12 Input voltage Total Current 5V Sum of 5V loads powered by the 5232 in mA 0 85 Efficiency The total current required from the 12V battery for this application is 455mA 328mA 783mA It should be noted that in a battery powered application such as this there are several opportunities to reduce the power consumption There will be significant power savings when the LEDs are disabled Switching VLOOP off under program control when not required by the application will reduce the power required Document Version 2 24 1 84 5 19 2011 21 Power Supply SCADAPack P4B As illustrated in section Recommended AC Power Supply Configuration the 5232 controller board may be powering a 5601 I O module as well as other 5000 modules The following table shows current requirements of the controller board and the 5601 I O modules 5232 Controller B
53. oard 5V Current mA 11 30V Current mA 5606 I O Module 30 to a See specifications for details In the following example a SCADAPack P4B equipped with analog outputs is powered using the Recommended AC setup such that 24V will be available across the DC PWR terminals on connector P3 to power the analog circuit on the integrated I O board This 24V is available for both analog outputs and only 4 of the 8 analog inputs Assume the 12 digital output relays will be on with the LEDs enabled The minimum current requirement for each module on the SCADAPack P4 is given in the table below 5V Current 11 30V Current mA mA 5232 5232 Controller Board Board 5606 I O Module Eas OGRE 6 30 200mA The controller board has 1300mA available from the 5V supply A minimum of 100mA is available from the 24V supply Additional current is available from the 24V supply when the 5V is not loaded to its 18300mA maximum The total available 24V supply current is calculated as follows 24V current 100 1300 Total Current 5V x 0 25 where 100 Minimum current 24V 1300 Maximum current 5V Total Current DV Sum of 5V current required for system 0 25 Derating factor is a constant 24V current 100 1300 1100 x 0 25 150mA Document Version 2 24 1 84 5 19 2011 22 Power Supply The available current 150mA is less than the required current 230mA and as such it is not pos
54. ode Refer to the Figure 1 5232 Controller Board Layout for the location of jumpers J4 and J9 The differential receive and transmit signals are labeled Rx and Tx respectively Some RS 485 devices refer to the side of the signal as A and the side of the signal as B The following table provides a description of the function of each pin of the RJ 45 connector In this table a MARK level is a voltage of 3V or greater and a SPACE level is a voltage of 3V or less aler Tee C 1 5V This pin can be connected to the 5V power supply by Output installing a jumper at J4 on the SCADAPack controller board The DCD led is on for a MARK level Document Version 2 24 1 84 5 19 2011 40 Serial Communication Pn Festes e C E 3 Tx This pin is normally at a MARK level ii This pin is connected to the system ground 5 Rx The level is SPACE on standby and MARK for received Input data The LED is lit for a MARK level Tx The level is SPACE on standby and MARK for Output transmitted data The LED is lit for a MARK level N C ze Ce RS 485 Bias Resistors The RS 485 receiver inputs on the SCADAPack 32 controller are biased to drive the received data to a valid state space when there are no active drivers on the network The value of these bias resistors is 4700 ohms from Ground to the Rx input and 4700 ohms from 5V to the Rx input RS 485 Termination Resistors Termination resistors are req
55. ons 5 Volt Power Output DC power Output 16Vrms applied Efficiency UO Expansion Capacity Digital Inputs Digital Outputs 5000 I O Expansion Capacity Input Points Digital Input Counter Counter Input Frequency Counter 0 1 2 Counter Input Frequency Counter 3 INT Status Output STATUS 5V at 1 3A capacity 5V at 500 mA required by SCADAPack 32 controller 20 24V with 1 0Vp p maximum ripple 300mA available at 5V 0 5A de rate linearly to 100mA available at 5V 1 3A 80 12V on DC PWR input Maximum 20 I O modules 3 Digital Input Counter 1 Interrupt opto coupler isolation 24Vrms 30V maximum input 10Vrms 10V minimum ON input 2V maximum OFF input Typical threshold voltage is 4 to 6V Typical input hysteresis 1 0V Typical input current 2 5mA at 10V 7mA at 24V 5kHz maximum with filter OFF 30Hz maximum with filter ON 500Hz maximum Opto coupler open collector transistor 30V 60mA Document Version 2 24 1 84 5 19 2011 64 Approvals and Certifications Approvals and Certifications Non Incendive Electrical Equipment for Use in Class I Division 2 Groups A B C and D Hazardous Locations UL Listed and CSA certified to the following standards CSA Std C22 2 No 213 M1987 Hazardous Locations UL Std No 1604 Hazardous Classified Locations CSA cCSAus certified to the requirements of CSA C22 2 No 142 M1987 and UL508 Process Control
56. ons 2 on SW1 to the left as shown in the figure below Select the 20 offset by sliding the switch to the right On the SCADAPack P4B the settings are selected in software See the 5606 Input Output Module hardware manual for details 0 20mA Outputs 4 20mA Outputs SN1 How to Set the Range Switch Determine the desired range Gide the actuator to the side of the switch shown in gray Side the actuator Gide the actuator to this side for X i this side for 0 20mA 4 20mA Figure 21 Analog Output Offset DIP Switches The default setting for the optional analog outputs is the 0 offset with output signals ranging from 0 20mA in current mode or 0 5V in voltage mode Line Frequency Selection The SCADAPack controller may select a 50 or 60 Hz line frequency for digital and analog input processing Switch Options 3 on SW1 selects this option On the SCADAPack P4 or P4A press the left side of dip switch as shown in the figure below to select the 60Hz line frequency and the other side of the switch to select the 50Hz line frequency On the SCADAPack P4B select these settings when via software as the 5606 I O section of the manual Document Version 2 24 1 84 5 19 2011 54 Operation 60 Hz Operati i i z Operation iy A How to Set the Frequency Switch Determine the desred range Gide the actuator to the side of the switch shown in gray SN1 Options
57. ormally off The LED will blink when an unwanted controller condition exists Refer to section Status LED and Output for more information on this LED and the STATUS output On when and SCADAPack 32 I O points are forced in a TelePACE application or locked in an IEC 61131 1 application INT Counters 0 On when a signal is applied to the corresponding input INT Counters 1 INT Counters 2 On when a signal is applied to the INT input On when receive or transmit data on the Ethernet port On when Ethernet port is connected to a network On when receiving data on the corresponding serial port COM4 RX COM1 TX On when transmitting data on the corresponding serial COM2 TX port COM4 TX COM1 CTS On when the CTS input is asserted on the corresponding COM2 CTS serial port COM4 CTS COM1 DCD On when the DCD input is asserted on the corresponding COM2 DCD serial port COM4 DCD Led Power Control Power to the LEDs on the SCADAPack 32 controller board integrated or external UO modules connected to the controller can be disabled to conserve power This Document Version 2 24 1 84 5 19 2011 50 Operation feature is particularly useful when the SCADAPack 32 is used in solar powered or unattended installations The LEDS LED on the controller board indicates the LED power state This LED is on when power to the LEDs is enabled and off when power to the LEDs is disabled See the Figure 1 for the location of the LEDS LED
58. power inputs of the controller board This configuration uses a 5103 Power Supply module to power a SCADAPack 32 The 24VDC output from the 5103 powers the 5601 I O module The 5103 power supply provides a 5V output to power the integrated I O module the controller board and 5000 modules through the IMC cables No connection is made to the AC DC PWR IN or DC PWR terminals on the controller board 5103 Power Supply Controller Board AC DC DC PWR Sk co Ss Refer to section of manual for wiring of corresponding lower UO module Optional 12 Volt Gel Cel Battery Figure 5 Recommended 5103 Power Supply Configuration Understanding Power Requirements In determining the power requirements for an application it is necessary to understand how the controller and connected I O modules use the input power Document Version 2 24 1 84 5 19 2011 16 Power Supply Input Power The terms used for calculating the power requirements for an application are discussed below Input power is the power applied to the 11 30Vdc input on the controller The input power applied is in the range of 11 to 30 Vdc Input Power Requirement 5V Requirements 12 24V Requirements The input power requirement is the amount of power i e voltage and current needed by the controller and connected I O modules for the application The hardware that uses 5Vdc include the controller board USB ports LAN port serial ports LED
59. rt controlmicrosystems com Document Version 2 24 1 84 5 19 2011 9 Overview Overview The SCADAPack 32 comprises of a 5232 controller board and an optional integrated I O module The SCADAPack 32 offers high performance built in Ethernet and a wide range of analog and digital I O options The product offers Modbus RTU and Modbus ASCII as native protocols and is remotely programmable as a master slave through a choice of flexible programming languages The SCADAPack 32 is based on a multiprocessor architecture with a co processor used for handling on board input output channels The 5232 controller board provides an integrated power supply three digital counter inputs an interrupt input and a status output The 10 BaseT Ethernet port and three serial communication ports enable connection to a large variety of communication networks Two of the serial ports support RS 232 communication only and a third port is configurable for RS 232 or RS 485 communication The RS 232 serial ports support RTS CTS hardware handshaking for connection to phone or radio modems and half or full duplex communication The serial ports operate at speeds from 300 to 38400 baud The 5232 onboard memory comprises of 8 MB SDRAM 4MB flash ROM and 1MB CMOS SRAM The CMOS SRAM is non volatile battery backed Low power applications can benefit from the SCADAPack 32 ability to enable and disable status LED s on modules connected to the 5000 I O bus i
60. s I O modules connected to P2 and processor power mode The 5Vdc is converted from the input power applied to the controller The only circuitry that requires 12 or 24Vdc are the analog input loops This requirement is added to the input power requirement to determine the overall input power requirement for the application Power Supply Efficiency Power Units Some of the input power is not converted into 5Vdc but is lost due to heat dissipation and other factors The input power minus this loss is referred to as power supply efficiency The controller has an 85 efficiency rating The power units for power requirements is Watts or milliWatts 0 001 Watts Watts are described as voltage x current P IV Watts units are very useful in that power current or voltage can be determined if two of the values are known For example e An input of 24Vdc at 500mA equals 12W Watts e Aninput of 12Vdc at 500mA equals GW Watts e Aninput of 12Vdc at 1000mA equals 12W Watts The controller uses 5Vdc for internal circuitry requiring that much of the input power 12 or 24Vdc is converted to 5Vdc An understanding of the relationship between the input power and 5Vdc power is needed The controller can supply a maximum of 1200mA 5Vdc A calculation is done to determine what 5Vdc current is needed and convert this to the needed input power Some examples follow Assume a 12 or 24Vdc input voltage and the 5Vdc requirement is the maximum 1200
61. sible to operate this configuration from an AC source unless the number of current loops is reduced by 80mA System Grounding In applications it is desirable to ground the system by connecting the system power supply common to the chassis or panel ground On the 5232 controller board the logic ground pin 2 and the negative terminal of the DC PWR or the 24V power source pin 6 on connector P3 are referenced to the earth ground pin 1 Controller Board AC DC DC PWR Figure 6 Grounding Configuration Document Version 2 24 1 84 5 19 2011 23 Analog Inputs Analog Inputs The 5232 controller board has two internal analog inputs used by application programs to monitor controller board ambient temperature and the Lithium battery voltage The 3 6V Lithium battery provides backup power to the RAM in case power is removed These internal analog inputs are accessible by the user application program In addition 5 or 8 analog input channels are available on the integrated I O module For example e The 5602 I O module provides 5 single ended analog inputs e The 5601 5601A 5604 or 5606 I O modules provides 8 single ended analog inputs Refer to the hardware manual of your corresponding I O module for wiring and configuration details to of the I O module analog input channels to field data Access of the controller board analog input data is covered in the rest of this The ambient temperature input measures the te
62. small lithium battery powers the CMOS memory and real time clock when input power is removed The voltage of a functioning battery should be greater than 3 0V An application program can monitor this voltage Refer to the programming manual for details The battery should not require replacement under normal conditions The shelf life of the battery is 10 years The battery is rated to maintain the real time clock and RAM data for two years with the power off Accidental shorting or extreme temperatures may damage the battery Battery Replacement Procedure The battery is plugged into the circuit board and held in place with a tie wrap If necessary it can be replaced with an identical battery available from Control Microsystems e Save the existing program running in the SCADAPack if applicable e Remove power from the SCADAPack e Remove the SCADAPack top cover and locate the battery It is found at the far right side of the circuit board e The battery tie wrapped in place at the factory This is to keep the battery in place during shipment Remove the tie wrap using wire cutters e Remove the battery by gently lifting it straight up from the circuit board The battery has two pins that mate with two sockets on the circuit board e Replace the battery A replacement tie wrap is not necessary Cold boot the controller Refer to section Cold Boot in of this manual for the Cold Boot procedure The controller may now be programmed
63. structions must be followed Failure to use Schneider Electric software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage 2010 Schneider Electric All rights reserved Document Version 2 24 1 84 5 19 2011 2 Safety Information Table of Contents Safety InfOrmati his uuu ctinrnsssssesececdinsnireassensesdyenincnienatedesaonedas 6 About Th BOOku a Aa aeaa awa wawa wawa sawa qawa wawa wawusus 9 Aa GIANCO u L L SQ ere u u ere A EAS s s 9 e 10 Installation E 11 Integrated SCADAP ACK 27 11 Piel Wu s u E us A A reer m Dau Day Susa 11 Re 13 Overview and Heouirements rss 13 Power Supply Input Connechons U 13 SyStEM Grounding sssrin irisean cece irasi Irea ai ea aSa eE ai eaaa 23 Analog IN UC 24 Analog Outputs siciciissesseciccctiscisestessdeesduccisdedessdasnsuaececedeciversdaaouaacs 25 Digital INPUUtS isc cisiicvccdceecessiccsae evtennvennsennseewaeusicnscanmeanewewecstaanenanain 26 Digital Counter Inpute U n snn 26 terop lu e 27 Digital Output E 29 Wiring Sue EE 29 Serial Communication 31 RS 232 Serial Communication Ports 31 RJ 45 Modular Connector for RS 232 34 DE 9P Connector for HG 232 35 RS 282 aber a uay deeg ee EE ENEE 37 RS 232 Wiring Exvamples U 1 38 RS e
64. t installing a jumper at J4 on the SCADAPack controller board Wm The F 55 n s led is on for a MARK level row DTR iiaa pin is r at a MARK level BCEE E This pin is connected to the system This pin is connected to the system ground RxD The level is SPACE on standby and MARK for received Input data 3 as The LED is lit for a MARK level TxD The level is SPACE on standby and MARK for Output transmitted data Ladle The LED is lit for a MARK level CTS This level is a MARK for the communication port to Input transmit data When the attached device does not provide this signal the controller keeps the line at a MARK When the attached device does provide this signal it sets CTS to MARK to allow the controller to transmit data RTS This pin is a MARK if full duplex operation is selected for Output the port This pin is set to a MARK just before and during transmission of data if half duplex operation is selected This pin is set to a SPACE when no data is being transmitted DE 9P Connector for RS 232 RS 232 ports are 9 pin male D sub miniature DE 9P connectors configured as Data Terminal Equipment DTE A maximum cable length of 50ft 15 2m is Document Version 2 24 1 84 5 19 2011 35 Serial Communication allowed Figure 11 RS 232 Port Connector shows the pin connections on the RS 232 connectors DCD RxD TxD DTR GND nc RTS CTS 5V OMNOOARWN gt Figure 11 RS 232
65. uired in long networks operating at the highest baud rates Shorter networks containing high levels of unwanted electrical signals may also benefit from terminations Networks as long 1000 ft operating at 9600 baud will function without termination resistors Terminations should be considered if the baud rate is higher and the network is longer When termination resistors are required they are installed on the first and last station on the RS 485 wire pair The other stations should not have termination resistors RS 485 networks are generally terminated with 120 ohm resistors on each end The required 120 ohm resistor is built into the SCADAPack 32 controller When these termination resistors are used the biasing generally has to be increased in order to generate at least 0 2V across the Rx input To connect the termination resistors e Install a jumper across J8 to terminate the Rx pair e Install a jumper across J7 to terminate the Tx pair To remove the termination resistors e Remove the jumper across J8 to terminate the Rx pair Document Version 2 24 1 84 5 19 2011 41 Serial Communication e Remove the jumper across J7 to terminate the Tx pair RS 485 Wiring Examples Four wire mode Four wire operation uses one pair of wires for transmitting data and a second pair for receiving data The transmitting pair is connected to the terminals marked TX and TX on the termination block The receiving pair is connected to
66. ument Version 2 24 1 84 5 19 2011 32 Serial Communication Baud Rate 300 600 1200 2400 4800 9600 19200 38400 57600 and 115200 Default 9600 Duplex Full or Half Default Full Parity Odd None or Even Default None Data Bits 7 or 8 Bits Default 8 Bits Stop Bits 1 or 2 Bits Default 1 Bit Receive Flow Control ModbusRTU or None Default ModbusRTU Transmit Flow Control Ignore CTS or None Default None Station 1 to 65534 Default 1 Protocol None Modbus RTU or Modbus ASCII Default Modbus RTU Addressing Mode Standard or Extended Default Standard Connections to COM 4 are made through a RJ 45 connector The wiring and pin connections for this connector are described in section RJ 45 Modular Connector for RS 232 below The following table shows the serial and protocol communication parameters supported by COM1 These parameters are set from TelePACE IEC 61131 1 or from an application program running in the controller Default values are set when a Cold Boot or Service Boot is performed on the controller Baud Rate 300 600 1200 2400 4800 9600 19200 38400 57600 and 115200 Default 9600 COM4 Duplex Full or Half Default Full Parity Odd None or Even Default None Document Version 2 24 1 84 5 19 2011 33 Serial Communication Data Bits 7 or 8 Bits Default 8 Bits Stop Bits 1 or 2 Bits Default 1 Bit Receive Flow Control ModbusRTU or None Default ModbusRTU Transmit Flow Co
67. y COM1 These parameters are set from the IEC 61131 1 or from an application program running in the SCADAPack 32 controller Default values are Document Version 2 24 1 84 5 19 2011 31 Serial Communication set when a Cold Boot or Service Boot is performed on the SCADAPack 32 controller pupported values Baud Rate 300 600 1200 2400 4800 9600 19200 38400 57600 and 115200 Default 9600 Duplex Full or Half Default Full Parity Odd None or Even Default None Data Bits 7 or 8 Bits Default 8 Bits Stop Bits 1 or 2 Bits Default 1 Bit Receive Flow Control ModbusRTU or None Default ModbusRTU Transmit Flow Control Ignore CTS or None Default None Station 1 to 65534 Default 1 Protocol None Modbus RTU or Modbus ASCII Default Modbus RTU Addressing Mode Standard or Extended Default Standard COM2 Connections to COM2 are made through a RJ 45 modular connector The wiring and pin connections for this connector are described in the section RJ 45 Modular Connector for RS 232 subsection Refer to Figure 1 5232 Controller Board Layout for the location of COM2 on the SCADAPack 32 controller board The following table shows the serial and protocol communication parameters supported by COM2 These parameters are set from the IEC 61131 1 or from an application program running in the SCADAPack 32 controller Default values are set when a Cold Boot or Service Boot is performed on the SCADAPack 32 controller Doc
68. y or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided can result in equipment damage Document Version 2 24 1 84 5 19 2011 6 Safety Information PLEASE NOTE Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and the installation and has received safety training to recognize and avoid the hazards involved BEFORE YOU BEGIN Do not use this product on machinery lacking effective point of operation guarding Lack of effective point of operation guarding on a machine can result in serious injury to the operator of that machine ACAUTION UNINTENDED EQUIPMENT OPERATION Verify that all installation and set up procedures have been complete

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