molon belt rakes user`s manual
Contents
1. INDEX INTRODUCTION Guide to the consultation Machine identification WARRANTY MACHINE EMPLOYMENT ACCIDENT PREVENTION MEASURES USE OF THE MACHINE Checks and advice before starting to work The controls Guide for the user Adjustments for the use Bad working and failure research MAINTENANCE Periodical maintenance Teeth replacement Extraordinary maintenance INACTIVITY Setting for a stop Restarting MACHINE TRANSPORT DEMOLITION AND GETTING RID OF MACHINE TECHNICAL DATA EC DECLARATION OF CONFORMITY 260 page page page page page page page page page page page page page page page page page page page page page page page BALE HAY O O o o oo OO DOWN N DD DW FP A N e e e O O RECT MACHINE EMPLOYMENT The machine is a hay rake tedder Use it only and exclusively for raking and ted ding hay and cut grass The manufacturer declines any responsi bility for a different use from the de scribed one Familiarize yourself with the operating controls and the correct use of the ma chine Never permit children or inexpert to operate your machine Avoid working whilst people especially children and pets are nearby Keep in mind that the operator is responsible for accidents to people and to their property The user must know the characteristics and the safety procedures of the ma chine The accident prevention rules and any other requirement of safety and of occu pational2. gt tractartoolsd rect com 260 BALE HAY Ma DIRECT The points of belt placement are indicated EC DECLARATION OF CONFORMITY on the machine by proper labels fig 13 IN For the operations of loading and unload ing the machine must be placed on a level ground with sufficient surrounding space MOLON GIOVANNI s n c Via Mestrina 10 35035 MESTRINO PD ITALY We declare on our exclusive responsi bility that the product DEMOLITION AND GETTING RID OF THE MACHINE HAY RAKE FOR TRACTORS 160 E 180 Proceed to demolition and getting rid of 190 the machine according to the regulations 210 in force so as to avoid ecological damag 230 es 250 260 Technical data to which this declaration refers is in conformity with the provisions of 2006 42 EC Directive of 17 May 2006 Used standards UNI EN ISO 12100 EN 953 Model Combs no Working Maximum Length cm width cm width cm 160 10 160 200 125 125 Person authorised to compile and draw up the technical file Dr Ing Molon Bruno Address Via Mestrina 10 35035 MESTRINO PD ITALY p u Low o NA No Mestrino 29 December 2009 10 11
3. medicine must always be ob served The manufacturer declines any re sponsibility for possible damages deriving from any arbitrary change on the machine Do not get on the machine whilst AN working nor have yourself car ried by it ACCIDENT PREVENTION MEASURES Follow the instructions described on the labels stuck on the machine Scour the area where the ma Y hre is to be used and remove all foreign matters stones wire sticks etc tractartoolsdlrect com Carry out the checks the operations of maintenance adjustment and repair when the machine is not working and is unhooked from the tractor In case of road haulage the highway code rules have to be observed Danger through rotating parts It A is absolutely forbidden to take away or to damage the guards and to use the machine without them Danger through thrown objects The machine can throw objects or stones that may lie on the ground 4 It is forbidden to stay within the working radius of 10 m Do not carry out operations of AN cleaning or maintenance with engine on nor with connected power take off While working in presence of AN dust wear a mask and glasses to protect your throat and eyes if your tractor is lacking a cabin The acoustic pressure level is inferior to 70 dB The safety signals are fig 2 A Before the use of the machine read the manual B Danger through thrown objects keep the safety distance C Danger thr
4. RECT tractartoolsdlrect com MOLON officine meccaniche macchine agricole www moionmachinery com MOLON GIOVANNI s n c di MOLON ENIO e BRUNO VIA MESTRINA 10 ARLESEGA 35035 MESTRINO PD ITALY Tel 39 499000103 Fax 39 499000694 e mail info molonmachinery com USE AND MAINTENANCE MANUAL Machine Side delivery hay rake for tractors 180 Model M007 Serial no 1 5 42 Dealer Delivery date Owner or user N B This part of the manual must be filled in at the time of delivery or installa tion it is important to refer the above mentioned numbers in any communica tion with your dealer 260 BALE HAY Ml DIRECT tractortoolsdirect corm INTRODUCTION Guide to the consultation Congratulations on your purchase of a MOLON machine This machine has been developed by engineers with years of ex perience on the field and it is built to the highest MOLON quality standards This manual will help you to know better and to appreciate the features of your ma chine and it is considered integral part of the machine itself This machine can be relied on to last a long time without inconveniences and accidents if used in the correct way for this reason it is necessary to read care fully these pages before setting up and using the machine The manual or a copy of it must always be on the machine to be consulted by the user Pay attention to this symbol it indicates the most dangerous
5. evel on the right or left side of the machine fig 5 the adjustable tie rod of the third point regulates the position of the comb in the movement direction Anyway the comb must be parallel to the ground fig 6 Fig 5 tractartoolsdlrect com Guide for the user Hay rake Position the wheel levers at the same height until the combs skim the ground Adjust the lateral rake to the width you want fig 7 Avoid stopping near the row when the combs are moving if you need to lift up the hydraulic lift Tedder Position the wheel levers so that the ma chine results higher 3 or 4 holes on the side of the hay unloading fig 8 Remove the lateral rake The maximum advancing speed is 15 Km h Adjustments for the use Before starting to work control D gt that the teeth are in good condi tion and well fixed In case of breaking of some teeth you must buy the original spare parts code 701 Often control the plastic bearings and the bushings which drag the combs these parts which are subjected to wear and tear must be replaced when their mini mum thickness is 4 mm Their replacement like any operation on the V belts must be entrusted to skilled workers Make sure that the protective gt sheets are correctly fixed after each operation 260 BALE HAY tractartoalsd rect com 260 BALE HAY Ml DIRECT Bad workinq and failure research The combs drag the f s
6. low speed of the increase the speed possible accumulation hay on the upper part tractor of hay on belts and pulleys Accumulation of hay incorrect use unhook the machine never operate if the on belts and pulleys from the tractor and machine is connected remove the hay to the tractor The combs do not the drive belt is replacement of the belt never operate if the rotate broken by skilled workers machine is connected to the tractor The combs do not loosened belts the belts have to be never operate if the rotate tightened by skilled machine is connected workers to the tractor which locks the connecting tang fig 10 Replace the new couple of teeth and take care of the perfect joint between the tang 123 134 133 701 and the seat on the comb which carries E the teeth then fasten the nut strongly Remedy Extraordinary maintenance Any operation of extraordinary mainte nance must be carried out by skilled workers and it consists on the control of the V belt conditions and also if neces sary on the tightness or replacement of Fig 10 the belts on the check of wear and tear of plastic parts with possible replacement of these last if their thickness is inferior to 4mm MAINTENANCE Periodical maintenance INACTIVITY Any maintenance operation must be car Setting for a stop ried out by qualified workers according to what is written in this manual When you have to carry out an A operation of main
7. operations and situations This symbol points out a note or a very important warning Machine identification The machine is identified by the data which are indicated in the label The label is stuck on the frame and it is well visible fig 1 it carries the following data Model Serial No Year Weight R p m max 1 260 BALE HAY Ml DIRECT WARRANTY The warranty is valid for those parts of the machine which present manufacturing or assembly defects according to the manufacturer s opinion The validity of the warranty covers a peri od of 12 months from the date of the pur chase The warranty does not cover the parts which are subjected to wear and tear teeth plastic bearings wheels the breaking caused by carriage inexperi ence carelessness alteration and negli gence and the possible injuries to people or things caused by the use of the ma chine The warranty declines in case of a differ ent use from the described one Check the machine at the time of delivery to verify if it has been damaged during the transport Possible claims for damages must be put down in writing and sent to the dealer within 8 eight days from the delivery The warranty declines if the instructions given in this manual are not respected moreover it declines if the machine un dergoes a change or if unoriginal spare parts are used The court of Padua is competent for every controversy tractartoolsdlrect cam
8. ough drive belts do not take away the guards with machine on D Turn off the engine and take away the key before any operation of repair and maintenance The corresponding labels are stuck on the machine in the indicated places fig 3 These signals must always be visible and when lost or illegible they have to be replaced with original ones gt 260 BALE HAY GN DIRECT BE Remember that a prudent operator is the best security against any accident USE OF THE MACHINE Checks and advice before starting to work The machine hooks directly to the three points of the tractor hydraulic lift Every pin must be fixed with grip clips to avoid the unhooking Fasten the wheel which is near the connection the third wheel that is used as a support with unhooked ma chine in high position far from the ground Connect the cardan shaft when the trac tor is off and the power take off is uncon nected control the strength of the pins which do not permit the unhooking The power take off of the tractor must not exceed the speed indicated on the machine R P M max 1 Make sure the cardan shaft is open no less than 4 cm in maximum closing posi tion in case of maximum extension the two parts of the cardan shaft must over lap no less than 15 cm fig 4 The controls each one of the supporting wheel has got a lever for the height adjustment above ground l
9. tenance you must turn off the tractor engine off Clean the machine when it is unhooked from the tractor and remove possible hay remnants and dust then do the opera tions of ordinary maintenance Cover the points of the teeth which are turned up with the proper accident pre 7 7 Y x x ventive protections the machine is provid al ed with fig 11 Fig 11 l Block the machine to avoid displacements caused by accidental collisions The user will benefit from finding the ma and disconnect the power take Only suitable tools must be used and they have to be in good con dition Often grease at least every 8 hours of work all the parts which are provided with grease cups located near the pulleys and the wheel axles fig 9 Never grease the belts and the gt plastic parts Control that the thickness of the plastic parts is superior to 4 mm Control the tyre pressure 2 5 bar Teeth replacement To replace a couple of teeth code 701 you must loosen the nut code 133 chine in perfect conditions when he starts working again Restarting Control the tyre pressure 2 5 bar and remove the protections from the teeth MACHINE TRANSPORT The machine can easily be lifted by a crane through two belts type tested for its weight which must be placed the first on the three point connection and the other on the connection longitudinal frame members of the wheels fig 12 TRACTORIOOLS F gt
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