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Board User´s Manual "Automation I/O Card"

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1. 7 1 1 MAXUME 7 1 2 Block DiaQraim Er 8 2 Hardware 8 EN 0 9 22 ISOFACEIN Aa aaan 9 2 3 eds e 0 cubedeaaeesnaneenvaecvaalesgtavsasieeuyssicesac es 10 24 aule Hu 11 2 5 Satellite Connectof AER 12 3 Prod cton 3 13 3 1 ele 13 3 2 Layout and Geometry nennen rennenennvenennereeneeennnenenneenennerennenenanseenneneendennnenennnenenenennn 16 3 3 Sege 17 Board User s Manual 4 Revision 1 0 2012 02 28 Infineon AUT ISO V1 Automation I O Card List of Figures Figure 1 Automation I O Card AUT_ISO V1 nennen Figure 2 Automation I O Card Interfaces nnen enen Figure 3 Power Figure 4 ACT Satellite Connector annae erneer enneerenven Figure5 Satellite Connector Type sse Figure 6 Satellite Connector IO Expander Power Figure 7 Figure8 Automation I O Card Layout Board User s Manual List of Figures Revision 1 0 2012 02 28 e r fi AUT_ISO V1 in Ineon Automation UO Card List of Tables List of Tables Table 1 ISOFACE OUT Connector Pinout eene nnne nnns nennen nnns 9 Table 2 ISOFACE OUT signal connection to the Satellite Connector annae eneen enne enenenneenenennenens 9 Table 3 ISOFAGE IN Connector 9 Table 4 ISOFACE IN signal connection to the Satellite Connector naaar enneenenenneerenenneeern ennen 10 Tabl
2. Hexagon Application Kit For XMC4000 Family AUT ISO V1 Automation I O Card Board User s Manual Revision 1 0 2012 02 28 Microcontroller Edition 2012 02 28 Published by Infineon Technologies AG 81726 Munich Germany 2012 Infineon Technologies AG All Rights Reserved Legal Disclaimer The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics With respect to any examples or hints given herein any typical values stated herein and or any information regarding the application of the device Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind including without limitation warranties of non infringement of intellectual property rights of any third party Information For further information on technology delivery terms and conditions and prices please contact the nearest Infineon Technologies Office www infineon com Warnings Due to technical requirements components may contain dangerous substances For information on the types in question please contact the nearest Infineon Technologies Office Infineon Technologies components may be used in life support devices or systems only with the express written approval of Infineon Technologies if a failure of such components can reasonably be expected to cause the failure of that life support device or system or to affect the safety or effectiveness of that device or syste
3. H AUT ISO V1 Infi neon Automation UO Card Production Data 3 2 Layout and Geometry amp 10nE 0608 Br 10 amp 0603 0 29 amp LED GE D OG08 e rJ Figure8 Automation I O Card Layout Board User s Manual 16 Revision 1 0 2012 02 28 Infineon AUT ISO V1 Automation UO Card Production Data 3 3 Bill of Material Table 9 Automation I O Card BOM Pos No Qty Value Device Reference Designator 1 1 OR 0603 Resistor R254 2 2 1k5 0603 Resistor R210 R230 3 2 1uF 0603 X7R 50V Capacitor C310 C322 R329 R330 R331 R332 R333 4 8 2k 0603 Resistor R334 R335 R336 R231 R232 R233 R234 R235 5 10 2k2 0603 Resistor R236 R237 R238 R301 R322 6 5 10k 0603 Resistor R300 R302 R320 R321 R327 R304 R305 R306 R307 R308 7 8 10k 0603 0 25W Resistor R309 R310 R311 C301 C302 C303 C304 C305 8 8 10nF 0603 Capacitor C306 C307 C308 9 2 10uF 10V 0805 Capacitor C250 C252 10 2 10uF 50V 1210 Capacitor C309 C321 R338 R339 R340 R341 R342 11 8 12k 0603 0 25W Resistor R343 R344 R345 12 1 33R 0805 Resistor R337 Capacitor UWT1H470MCL1GS 13 1 47uF E 50V 6 6 Nichicon C240 14 1 47uF T 10V C Capacitor C242 15 1 100k 0603 Resistor R326 C200 C202 C230 C241 C244 16 11 100nF 0603 Capacitor C245 C253 C300 C311 C320 C323 17 1 100uF T 10V C Capacitor C243 18 1 680R 0603 Resistor R211 Diode B340A 13 F Diodes 19 1 B340A 13 F
4. FLEXGO of Microsoft Corporation FlexRay is licensed by FlexRay Consortium HYPERTERMINAL of Hilgraeve Incorporated IEC of Commission Electrotechnique Internationale IrDA of Infrared Data Association Corporation ISO of INTERNATIONAL ORGANIZATION FOR STANDARDIZATION MATLAB of MathWorks Inc MAXIM of Maxim Integrated Products Inc MICROTEC NUCLEUS of Mentor Graphics Corporation Mifare of NXP MIPI of MIPI Alliance Inc MIPS of MIPS Technologies Inc USA muRata of MURATA MANUFACTURING CO MICROWAVE OFFICE MWO of Applied Wave Research Inc OmniVision of OmniVision Technologies Inc Openwave Openwave Systems Inc RED HAT Red Hat Inc RFMD RF Micro Devices Inc SIRIUS of Sirius Satellite Radio Inc SOLARIS of Sun Microsystems Inc SPANSION of Spansion LLC Ltd Symbian of Symbian Software Limited TAIYO YUDEN of Taiyo Yuden Co TEAKLITE of CEVA Inc TEKTRONIX of Tektronix Inc TOKO of TOKO KABUSHIKI KAISHA TA UNIX of X Open Company Limited VERILOG PALLADIUM of Cadence Design Systems Inc VLYNQ of Texas Instruments Incorporated VXWORKS WIND RIVER of WIND RIVER SYSTEMS INC ZETEX of Diodes Zetex Limited Last Trademarks Update 2011 02 24 Template IFX Template 2011 02 24 dot WE H AUT ISO V1 n fi n eon Automation UO Card Table of Contents Table of Contents 1 e jl
5. Inc V242 20 1 BUCHSE LP 5A Connector RAPC722X X240 Connector HSEC8 140 01 21 1 HSEC8 140 01 S RA S RA Samtec X200 IC IFX1763SJV33 Infineon 22 1 IFX1763SJV33 Technologies U250 IC ISO1H812G Infineon 23 1 ISO1H812G Technologies U300 IC ISO11811T Infineon 24 1 ISO11811T Technologies U320 V230 V231 V232 V233 V234 V235 V236 V237 V301 V302 V303 V304 V305 V306 V307 V308 V321 V322 25 24 LED GE D 0603 LED V323 V324 V325 V326 V327 V328 26 2 LED GN D 0603 LED V210 V211 Board User s Manual 17 Revision 1 0 2012 02 28 Infineon AUT ISO V1 Automation UO Card Production Data Table 9 Automation UO Card BOM Pos No Qty Value Device Reference Designator 27 2 LED RT D 0603 LED V300 V320 Connector MKDS 1 10 3 81 28 2 MKDS1 10 3 81 Phoenix 1727094 X300 X320 IC PCA9502BS NXP 29 1 PCA9502BS HVQFN 24 U230 IC Isolated DC DC 24V 5V 30 1 WRB2405CS 3W 3W U240 31 3 no ass 0R 0603 Resistor R253 R303 R323 32 2 no ass 2k2 0603 Resistor R220 R221 33 2 no ass 10k 0603 Resistor R324 R325 34 1 no ass 10nF 0603 Capacitor C251 35 1 no ass 324k 0603 Resistor R328 TP200 TP210 TP211 TP212 TP230 TP231 TP232 TP233 TP234 TP235 36 12 no ass SMD Pads TP236 TP237 Pinheader 0 1 TH Hitex 37 1 no ass PowerScale JP242 Board User s Manual 18 Revision 1 0 2012 02 28
6. Pinout Pin No Signal Name Description 3 IN 1 Input 1 4 IN2 Input 2 5 IN3 Input 3 6 INA Input 4 7 IN5 Input 5 8 ING Input 6 9 IN7 Input 7 10 VBB 24 V Separate external power source required ISOFACE IN shares the same SPI lines with ISOFACE OUT except the chip select as shown in Table 4 Table 4 ISOFACE IN signal connection to the Satellite Connector Pin No Signal Name Description 33 SPI CSA1 SPI Chip Select 32 SPI MTSR SPI ISOFACE Data In 34 SPI MRST SPI ISOFACE Data Out 36 SPI SCLK SPI Clock 6 ISO IN ERR N Error Output 2 3 IO Expander The AUT ISO V1 satellite card supports GPIO expansion though I2C IO Expander on board U230 The 12C Address for IO expander device is 0x1001000X The satellite card supports 8 such GPIO s All the GPIO s are connected to LEDs V230 V237 and SMD Pads TP230 TP237 The Table 5 gives the GPIO channel and corresponding LED PAD mapping Table 5 GPIO channel LED SMD pad mapping GPIO LED reference SMD pad Reference GPIOO V230 TP230 GPIO1 V231 TP231 GPIO2 V232 TP232 GPIO3 V233 TP233 GPIO4 V234 TP234 GPIO5 V235 TP235 GPIO6 V236 TP236 GPIO7 V237 TP237 Table 6 shows the connection of the IO Expander device to the ACT satellite connector Table 6 IO Expander DC signal connection to the Satellite Connector Pin No Signal Name Description 38 IOC SCL Clock 37 Data Board User s Manual 10 Revision 1 0 20
7. 1 73 iojn NEE ART ela x g2 x o vlo bal be n 5 ajaja ia lem SBEEC gt ggg EH 3 313 CONpins gt gt o o lt lala ala alal lal m E z o z S g Bliek CPU 45A V2 2 2 lala aby 50888888 function gt gt ole 5 2 ES o o lo o o o o amp 8 ojo 8 5 aja alle ea a Figure5 Satellite Connector Type ACT Board User s Manual 12 Revision 1 0 2012 02 28 WE H AUT ISO V1 n fi n eon Automation UO Card Production Data 3 Production Data 3 1 Schematics This chapter contains the schematics for the Automation UO Card e Satellite Connector IO Expander Power ISOFACE Board User s Manual 13 Revision 1 0 2012 02 28 Automation UO Card JOMOd Old9 Ocl dl OUISIES AUT ISO V1 Production Data z 65 27 06 27 TTOZC ZT VY T OSI LNY Ean ale chs sl 8 6 8 8 lt 8 8 6 Sdfrmind oet ON ONS ONG Ee re SAS SEA 5 9 1 5 5 gt 58 sam e CG gA 2 S Salle 5 8 8 OledL 600 900 37 4 29 8 uiogoq uo eden erqejno e uj pasoj jeduin ejeosieMod X IH EIN LLOZ 80 9z 2H 090 3u001 ubisep peseysibe Jo uonensibes juejed e jo aseo ur pexesa syybu py seBewep Aed oi Aunaen au ur yn sas Wa uonendys sir Dugeoua penuued Ajsseidxe ssejun pezyan Sjuajuoo sii o pajeondnp uo pessed aq jou Aew jueuinoop Siu p l l Leed 1 SEZdL veedL I ceeds dl re re re re re re
8. 12 02 28 AUT ISO V1 Infi neon Automation UO Card Hardware Description 2 4 Power The AUT _ISO V1 satellite card can be supplied by an external power supply 24 V 1 A to be connected to the power jack X240 or by a 5 V supply via the 80 pin ACT satellite connector An external power supply is necessary only in case the current coming via the ACT satellite connector is not sufficient A DC DC converter on board U240 steps down the input voltage from the power jack X240 to 5 V VDD5 The input voltage can be in the range from 12 V to 24 V An on board linear voltage regulator is generating a 3 3 V VDD3 3 power supply out of the VDD5 Automation UO Card VDD5 VDD3 3 AUT ISO V1 On board devices ISOFACE OUT X300 Pin10 ISOFACE IN X320 Pin10 ACT Sat Connector Figure3 Power Circuit A Diode V242 protects the reverse flow of current to an external source Therefore a simultaneous power supply of the satellite boards via both the power jack and the satellite connector with not harm LED V210 indicates the presence of 5 V power and LED V211 indicates the presence of 3 3 V power Table 7 Power LED s LED Power Rail Voltage Note V210 VDD5 5V Must always be ON V211 VDD3 3 3V Must always be ON The AUT_ISO V1 satellite card supports a PowerScale probe for power measurement purpose Table 8 PowerScale Jumper Jumper Function Desc
9. 12 02 28 Infineon AUT ISO V1 Automation I O Card 1 2 Block Diagram Hardware Description Figure 1 shows the block diagram of the AUT_ISO V1 satellite card There are following building blocks Automation UO Card AUT ISO V1 LED SMD pads 8 ISOFACE OUT ISO1H812G ACT Satellite Connector ISOFACE IN ISO11811T LED SMD 0805 8 GPIO Expander PCA9502 8 GPIO LEDs OUT Conn 10 pin IN Conn 10 pin Figure 1 Automation I O Card AUT ISO V1 2 Hardware Description The following sections give a detailed description of the hardware and how it can be used ISOFACE OUT Connector ACT Satellite Connector Power Indicating LED s 12C IO Expander GPIO LED s ISOFACE IN Connector ISO11811T Power 3 3 V IFX1763SJV33 Figure2 Automation I O Card Interfaces Board User s Manual 8 Revision 1 0 2012 02 28 WE H AUT ISO V1 n fi n eon Automation UO Card Hardware Description 2 1 ISOFACE OUT ISOFACE output device used in AUT ISO V1 satellite card is ISO1H812G It is supplied by VDD3 3 on the CPU side and VDD24 for the ISOFACE OUT side VDD24 and GNDISO can to be connected either by X300 or by X240 24 V external power jack This is the same net that supplies the DC DC converter VDD24 is 24 Vdc referred to GNDISO Table 1 below gives the signal details of ISOFACE OUT connector Table 1 ISO
10. AOSI EW LLOZ 80 92 ZH passed 90 jou Aew jueuunoop 9 1 zx 25 a x 5 5 n 32 2718 d 2 8 z glo SUS y 880N5 E 5 mhz 5 5 8 005 alles Ef kul NI CE S9 m 8 5 Ra 2 NAGS BEAABEAABSAABSA BSA 2 8 2 8 g 5 8 ap RTR 5 8 H s ej 6 8 8 z 8 090 401 Sse ou 9 8 8 8 LOZEX Or GOEN Oz 6 089 Oz 01 02 X OSIQNS 18 0L 1SQMN 1 006 Or Oz 00EX FOOEN O S 00EX Oz 9 00 X Oz L 00 X Or 8 00EX OF 6 00 X Oz 01 00 X renee TTT TTT II eee MSZ 0 E090PIZ T zp 08 EEEN 20e 001 LOEI 090 4U0 90E 090 4 01 S0ED 090 4u01 FOE 090 4u01 069 090 3u01 00 0 090 4U01 090 H0 sse ou EE et gt EZEH OND FS DEAF sre ers sososvoor ST neen Se el 5 Sib 8 5 Vs 5 o o D o 3 8 VR VB OSIGND OSIGND OSIGND ONS re gt Ee lt Ce RES Ee lt EE SE dE de BSA BSA z z E lyga im adn Baden Ba 3 Lo Lok El Ei Ee SE lS 858 Sos S 0115 8SLI8 3 2 55 Sgr E gr gr d OFP OF 3 S E DE 18H OSI Sr Sr r Br 8 Sar 8 ag 5 8 8 8 EI 5 5 8 8 8 8 2 2 2 rH 090 H0 Sse ou Esch a LZ i 0 Ill z ano SERA 3 oo RSE 28 5 s 8 S 8 8 vB vB 15 NI 39 V3OSI ISOFACE LNO 39V3OSI Board User s Manual Figure 7 e
11. FACE OUT Connector Pinout Pin No Signal Name Description 1 GND Ground 2 OUT7 Output 7 3 OUT6 Output 6 4 OUT5 Output 5 5 OUT4 Output 4 6 OUT3 Output 3 7 OUT2 Output 2 8 OUT1 Output 1 9 OUTO Output 0 10 VDD24 24V Table 12 below gives the details of SPI signal connection to the satellite connector Table 2 ISOFACE OUT signal connection to the Satellite Connector Pin No Signal Name Description 31 SPI CSAO SPI Chip Select 32 SPI MTSR SPI ISOFACE Data In 34 SPI MRST SPI ISOFACE Data Out 36 SPI SCLK SPI Clock 3 ISO OUT DIS N Output Disable 14 ISO OUT DIAG N Common Diagnostic Output for Overtemperature 2 2 ISOFACE IN ISOFACE input device used in AUT ISO V1 satellite card is ISO11811T It is supplied by 3 3 V on the CPU side and VBB 24V for the ISOFACE IN side VBB and GNDBB need a separate connection to 24 V external power source through connector X320 Resistor R337 is used on board for setting input type to IEC61131 2 Type 1 Resistors R326 and R327 sets the frequency of ISOFACE IN to 100 kHz default Table 3 gives the details of ISOFACE IN connector pin mapping Table 3 ISOFACE IN Connector Pinout Pin No Signal Name Description 1 GNDBB Ground reference for Supply VBB 2 INO Input 0 Board User s Manual 9 Revision 1 0 2012 02 28 WE H AUT ISO V1 n fi n eon Automation UO Card Hardware Description Table 3 ISOFACE IN Connector
12. e 5 nennen nennen nnns nnne enn 10 Table 6 IO Expander I2C signal connection to the Satellite Connector ananas eeen enneenenenneeers ennen 10 Table 7 Power LED S C 11 Table 8 Powerscal8 JUMPEN 2 iicet eseu tes ei Die Haseena Tere dela ee tatu reru De ee 11 Table 9 Automation VO Catd BOM E 17 Board User s Manual 6 Revision 1 0 2012 02 28 AUT ISO V1 In fi n eon Automation UO Card Overview Introduction This document describes the features and hardware details of the Automation I O Card AUT ISO V1 designed to work with Infineon s XMC4500 CPU board This board is part of Infineon s Hexagon Application Kits 1 Overview The AUT ISO V1 board is an application expansion satellite card of the Hexagon Application Kits The satellite card along with a CPU board e g CPU 45A V2 board demonstrates ISOFACE capabilities together with XMC4500 The focus is safe operation under evaluation conditions The satellite card is not cost optimized and cannot be seen as reference design 1 1 Key Features The AUT ISO V1 satellite card is equipped with following features Connection to CPU board e g CPU 45A V2 via satellite connector ACT ISOFACE OUT up to 8 channels ISOFACE IN up to 8 channels I2C based IO expander up to 8 channels Power supply o Powerjack for external 24 V supply o From CPU board via ACT satellite connector Board User s Manual 7 Revision 1 0 20
13. i EGA GSAS ki S R 8 H 8 Sate Seng Sala an Seng Se SIB 8 gsis Ss ZIP s 8 3 EI SI SI 8 8 8 8 8 D 5 E a EI io p Di o w QNO QNO QNO ong QNO QNO S 8 o ot 38 S88 2 5 8 88 g a 8 E E 38 3 Se 5 08 EEACSE9Z DA 5 BRS S Qu EE 5 dA8 o C PQV 3SN3S ino ps NI Saga QNO QN9 GND ONS OSIGND OSIGNDOSIGND OSIQNO l SPE 090 4u001 PFH O AOWL INOOL EW Dal 090 4U001 99 A0S 3 Ovex H31H3ANO9 90 90 Q31V10SI 2 0 mmm aaa CS aan H EEH Ef E SA lt 8 5 70 090 4U 001 SOA zoe SQQA 0 Sagan HOLIINNOI OHVOE L9V 090 3U001 DCH Saa Infineon Revision 1 0 2012 02 28 H3Q0NVdX3 Old9 D2 14 Satellite Connector IO Expander Power Board User s Manual Figure 6 AUT ISO V1 Automation I O Card Infineon Production Data 000 t 02 x v 02 X QF SOEN 9 02 X Qs DU LOSI Revision 1 0 2012 02 28 SEH 090 401 sse ou 8 7 5 8 I 3 Ir OEE 6 6 neeus STOOL LN3WdO 13A3Q ursep peseysi6ex JO uoneuisiDe juejed e jo 95090 ut 2500507 YYez cvv Ne AERE UR Gu er RT S8QN9 88QN9 SQN ano QNO H ur 02 ij UONe nds siy N H e QN D E MISSE ER Be Le oper Fe JOV
14. m Life support devices or systems are intended to be implanted in the human body or to support and or maintain and sustain and or protect human life If they fail it is reasonable to assume that the health of the user or other persons may be endangered AUT ISO V1 In fi n eon Automation UO Card Revision History Page or Item Subjects major changes since previous revision Revision 1 0 Initial release 2012 02 28 Trademarks of Infineon Technologies AG AURIX C166 CanPAK CIPOS CIPURSE EconoPACK CoolMOS CoolSET CORECONTROL CROSSAVE DAVE EasyPIM EconoBRIDGE EconoDUAL EconoPIM EiceDRIVER eupec FCOS HITFET HybridPACK I7RF ISOFACE IsoPACK MIPAQ ModSTACK my d NovalithICTM OptiMOSTM ORIGA PRIMARION PrimePACK PrimeSTACK PRO SIL PROFET RASIC ReverSave SatRIC SIEGET SINDRION SIPMOS SmartLEWIS SOLID FLASH TEMPFET thinQ TRENCHSTOP TM TriCore Other Trademarks Advance Design System ADS of Agilent Technologies AMBA ARM MULTI ICE KEIL PRIMECELL REALVIEW THUMB uVision of ARM Limited UK AUTOSAR is licensed by AUTOSAR development partnership Bluetooth of Bluetooth SIG Inc CAT iq of DECT Forum COLOSSUS FirstGPS of Trimble Navigation Ltd EMV of EMVCo LLC Visa Holdings Inc EPCOS of Epcos AG
15. ription JP242 PowerScale At this point a Hitex PowerScale probe can be connected for current sensing VDD5 complete power Default pos 1 2 closed Note On the PCB bottom side there will be a shorting trace between pin 1 2 This trace has to be cut first before using PowerScale Board User s Manual 11 Revision 1 0 2012 02 28 e H AUT ISO V1 Infi neon Automation UO Card Hardware Description 2 5 Satellite Connector The satellite connector of the AUT ISO V1 satellite card interfaces its the signals to a CPU board e g CPU 45A V2 Take care to connect the ACT satellite card always to the corresponding ACT satellite connector of the CPU board only og 1 Zeg 4 T ol am 2 QA wf 1 1 p Figure4 ACT Satellite Connector The signal mapping of the ACT satellite connector and correponding CPU function are provided in figure 6 slelsls zl 55 55 ls CPU_45A V2 AAE 5 18 5 8 8 8 function lt lt 2 a a a 8 8 8 8 8 88 adak 5 5 S lt lt S lt eil el nm ele EREECHEN lt 5 5 3 ell JJ d l es 5 HIER ERR AE 2 5 zi SIS 2 lt 5 lt lt e lala jo 2191818 5 5 5 5 lt 2 Njn 4 4 ajajajaja CONpins gt gt 10 12 1a 16 18 so s2 34 36 za 45 48 so s2 5 se se so 62 64 65 68 o 9 11 13 15 17 29 31 33 35 41 43 las 7 49 51 3 65 67 69 7

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