12" - 36" Heavy Duty Split Frame Manual
Contents
1. S N 60 990 06 H3HSVM MOOTAN 02 97 LAN 90 80 06 Z S N X 08 1 SOHS 06 090 06 6 S N ISOH 161 010 60 Z 9 5 2066 00 80 1 928 010 60 3 lddlN 89 860 06 1 822 010 60 5 961 0 0 60 6 S N LN3IAQT3M AQQVO 9681 00 60 1 NOLLdI4DSIG N d ALO 434 E H Wachs Company Part No 03 010 MAN Rev 0 0806 54 Heavy Duty Split Frame Chapter 9 Accessories Chapter 9 Accessories This chapter lists accessories and recommended spares for In This Chapter the heavy duty split frame See Chapter 8 for information on ACCESSORIES ordering replacement parts and accessories RECOMMENDED SPARES ACCESSORIES e Speed control valve for use with hydraulic power units without built in flow control See Figure 9 1 Figure 9 1 The flow control valve is used to set the cutting speed of the HDSF when there is no flow con trol on the hydraulic power unit E H Wachs Company Part No 03 010 MAN Rev 0 0806 55 Chapter 9 Accessories Heavy Duty Split Frame RECOMMENDED SPARES Table 1 lists the recommended spare parts for stocking Table 1 Part Description Part Number 6 x 1 4 Parting Tool HSS 60 711 00 37 5 Beveling Tool 53 703 00 56 Part No 03 010 MAN Rev 0 0806 E H2. If the beveling y blade contacts the pipe before the parting blade stop the machine and adjust the slides by turning the star wheel CAUTION Watch the tracking wheels to make sure that they stay clear of chips E H Wachs Company Part No 03 010 MAN Rev 0 0806 35 Chapter 5 Operating Instructions Heavy Duty Split Frame 36 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 6 Routine Maintenance Chapter 6 Routine Maintenance The heavy duty split frame requires minimal maintenance Follow the lubrication guidelines in this chapter Clean the slides of all chips and debris after each use Make sure that all chips are cleared from around the tracking wheel LUBRICATION Before each machining operation lubricate the slide rods on both slides Lubricate the slide rods using conventional grease Figure 6 1 Lubricate the slides before each machin ing operation In This Chapter LUBRICATION TOOL INSERTS E H Wachs Company Part No 03 010 MAN Rev 0 0806 37 Chapter 6 Routine Maintenance Heavy Duty Split Frame Apply standard grease to all grease fittings on the split frame every time you use the machine TooL INSERTS Check the sharpness of the tool inserts frequently Replace dull inserts as necessary 38 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 7 Service and Repair C
3. E H Wachs Company Part No 03 010 MAN Rev 0 0806 47 Chapter 8 Parts Lists and Drawings Heavy Duty Split Frame 03 010 063 HOUSING FEED TRIP 03 010 064 RETAINER FEED TRIP 03 010 065 BLOCK TRIP POSITIONING 03 010 066 BLOCK TRIP MOUNTING 03 010 228 SPRING 329 x 211 x 2 LG TRIP 03 010 229 T NUT 625 SLOT x 1 0 WIDE x 1 2 13 THD TRIP MOUNT 03 010 230 HANDLE BLOCK TRIP POSITIONING 20 033 00 KNOB 3 90 091 20 HHCS 1 2 13 x 2 LG 2 TRIP MNT BAR 1 TRIP HSG 90 074 10 SSS 3 8 16 X 1 LNG KNOB 3 90 095 54 WASHER 1 2 HARDENED 2 TRIP MNT BAR 1 TRIP HSG 90 046 06 90 086 10 03 010 070 PIN 3 16 x 5 8 DOWEL PIN 7 16 x 1 DOWEL HOUSING CLAMP LEG REV a TRIP PIN TRIP MOUNTING BAR 03 010 071 03 010 075 SCREW CLAMP LEG FOOT ASSEMBLY o 03 010 073 03 010 222 BLOCK CLAMP LEG MOUNTING WASHER 1 0 x 1 562 x 063 THRUST CLAMP LEG 03 010 223 90 800 63 RING 1 00 x 042 W O D RETAINING WRENCH 1 2 RATCHET LEGS CLAMP LEG 90 800 37 90 800 32 EXTENTION 1 2 x 5 LG SOCKET SOCKET 1 1 8 SIX POINT x 1 2 CLAMP LEG CLAMP LEG 90 091 41 90 095 54 HHCS 1 2 13 x 4 LG GRADE 8 9 WASHER 1 2 HARDENED CLAMP LEG MOUNTING BLOCK CLAMP LEG MOUNTING BLOCK 2 031 41 4 1 2 1
4. 5 60 6 01 OINM3d SHOVM 00 SHOVM CH 3 JHL NOYA IN3SNOD 1N0HLIM 3504808 ANY M04 0350 38 OL LON SI LYHL SNIONYLSYZONN HLM 09 SHOVM 3 JHL A8 G3LUNBNS ONY 30 1830088 3HL SI 530 30 TUDNA JHL SNIGMIONI SIHL 391 LON NO SSID Odd 9NITZ3HM 09 SHOVMH 3 080 010 450 Drive Components 53 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 8 Parts Lists and Drawings 03 SHOVM CH 3 JHL WON IN3SNOO N3LLIMM 9 0 x ANOHLIM 3500806 ANY 404 0351 38 OL ona 10N SI JVHL ONIONVISN3ON IHL HLM 00 SHOVM CH 3 HI AS 03110805 ONV 40 3HL SI 91530 30 ani IHL SIHL 39 LON Q310N SY mam ON 103fOMd 05 SHOVM TUL 1 ON 038 NANO 1 MOBI SLIT Odd 742396 A SHOVM 1344 8 5003 f m NANLIY 0 5 Le OL HI9N31 JSOH E Assad ol 0 31VIN34 dvd LSNA 00 820 60 Z S N 50 33055349 GO 31VW 1600 00 220 60 C S N AWW do 00 920 60 2 8 dO 00 420 60 6 Z
5. Chapter 4 Assembly Disassembly and Storage 13 Storing the HDSE orire ee LA d Oe Ee er ee yes 14 Environmental Requirements an dee as eats fee ead Idee www b 18 Long term Storage cV sex exi o ets e oe 19 SHIPPING 2 rri DRE nd REPE adem RC rend 19 Chapter 5 Operating Instructions 21 Frame bk pu RES A TA AE AG 21 Splitting and Closing the Frame 21 Mounting The Frame on the Workpiece 24 Connecting Power cou eei fux ate uiu ad fures e ee 28 Tracking Slide Set Up ooa echo Rega DA Ra e RU K 30 Slide Set Up for Cutting and Beveling 31 Slide Set Up for Offset Cutting z zd LA 34 Operation V ZI 34 Maintenance wie io ete a ee RT A REK 35 E H Wachs Company Part No 03 010 MAN Rev 0 0806 i Heavy Duty Split Frame Chapter 6 Routine Maintenance 37 1 010 Y scu hA od d dottor ia Y opa a is 37 OOP CEG e oss
6. Operating Instructions Figure 5 6 Use a 1 1 8 socket inserted through the back of the clamping leg to screw the clamping pads all the way back 6 Setthe position the clamping legs for the size of the IMPORTANT pipe you are cutting With the leg clamping blocks 27 Set all eight clamp loosened move the leg to the desired position and ing legs at the rotate it to set the position pin into one of the notches same position notch on the leg Position notches Position pin Figure 5 7 The position notches in the leg fit onto the pin in the inside clamping block The notches are 1 apart E H Wachs Company Part No 03 010 MAN Rev 0 0806 25 Chapter 5 Operating Instructions Heavy Duty Split Frame Figure 5 8 After positioning the leg tighten the clamping block bolts to secure it 7 Inserta 1 1 8 socket through the back of each clamp ing leg and adjust them so that the pads are just touch ing the pipe Figure 5 9 Tighten the clamping pads using a 1 1 8 socket inserted through the back of the clamping leg 8 Securely tighten all clamping legs to firmly affix the frame to the pipe 9 Remove tension on the lift slowly making sure the ring does not shift Remove the lift chains or straps 26 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 5 Operating Instructions 10 Install the hydraulic motor on the motor mount as The air supply sho
7. BAR GUIDE 03 010 033 MOUNT GUIDE BAR 4 03 010 034 RETAINER SPRING 2 03 010 038 STARWHEEL 2 03 010 043 BLOCK FEED SCREW 1 03 010 047 HOLDER COMBINATION TOOL 2 03 010 206 BEARING 75 x 875 x 50 LG SLEEVE TRACK BAR END PLATE SLIDE 8 A 03010208 BEARING 1 003 x 1 253 1 0 LG SLEEVE SLIDE 2 03 010 210 BEARING 750 x 1 00 x 75 LG NEEDLE TRACKING ROLLER FEED SCREW BLOCK SPRING RETRACT 6 03 010 213 WASHER 75 x 1 25 x 063 THRUST FEED SCREW 4 03 010 214 WASHER 50 x 937 x 032 THRUST SPRING RETRACT 4 03 010 215 WASHER 1 0 X 1 75 x 058 THRUST TRACKING WHEEL FEED SCREW RING 937 x 021 W 1 0 RETAINING SPRING RETRACT RING 585 x 025 W O D RETAINING PIN SLIDE COUPLING 4 03 010 219 SPRING 1 795 x 1 271 x 6 LG SLIDE FEED SCREW 1 90 800 40 WRENCH LARGE HEX KEY SET TRACK BAR END PLATE 6 9007010 J SHOS 816xt lG O TOOL HOLDER 90 070 12 SHCS 3 8 16 x 1 1 4 LG TOOL RETAINING PLATE 90 070 15 SHCS 3 8 16 x 1 1 2 LG TOOL HOLDER 6 9 070177 SHCS3816x134 LG O TOOL HOLDER BEVEL TOOL GUIDE BAR MOUNT 8 FHCS 3 8 16 x 1 LG FEED SCREW BLOCK 4 90 091 12 HHCS 1 2 13 x 1 1 4 LG GRADE 8 9 GUIDE BAR HHCS 1 2 13 x 1 1 2 LG GRADE 8 9 SLIDE CLAMP HHCS 1 2 13 x 4 LG FULLY THREADED GRADE 8 9 TOOL SLIDE RETRACT SSS 5 16 18 x 1 2 LG TRACKING BAR 4 90 066 07 PIN 5 16 x 3 4 DOWEL TOOL SLIDE STARWHEEL WASHER 1 2 HARDENED 12 SLIDE CLAMP 4 GUIDE BAR
8. Pressure hose from power unit Pressure hose to HDSF Flow bypass circuit Return hose to power unit Return hose from HDSF Figure 5 12 Connect the flow control valve as shown between the HPU and the split frame motor 3 Set the flow lever on the flow control valve to 0 and set the flow lever on the motor to the closed position 4 operate the split frame open the flow valve on the hydraulic motor then move the flow control lever on the control valve to increase the flow E H Wachs Company Part No 03 010 MAN Rev 0 0806 29 Chapter 5 Operating Instructions Heavy Duty Split Frame Flow control lever in 0 position Figure 5 13 Move the flow control lever down to open flow to the hydraulic motor TRACKING SLIDE SET UP The tracking slides provide uniform cutting and beveling on pipes that are out of round or in situations where the split frame is not centered on the pipe The spring tensioned tracking mechanism allows radial motion perpendicular to the side of the pipe of up to 1 2 inch keeping the cutting tool on the pipe at all times and compensating for a maxi mum 1 inch out of roundness Two tracking slides are provided One includes a tool fitting for a parting tool the other can hold either a parting tool or a beveling tool You can use these slides to perform a cut ting and beveling operation or an offset severing operation with two parting tools 30 Part No 03 010 MAN Re
9. Return equipment for repair to the following address E H Wachs Company 600 Knightsbridge Parkway Lincolnshire Illinois 60069 USA 58 Part No 03 010 MAN Rev 0 0806 E H Wachs Company E H Wachs Company 600 Knightsbridge Parkway Lincolnshire IL 60069 847 537 8800 www wachsco com
10. fully seat If the levers do not seat re do the adjustment of the pair of bearings just completed Go back to bearing 41 and turn the eccentric shaft back counter clockwise until it just touches the groove While holding the bearing in this position tighten the Nylock nut on the back of the stationary ring Repeat step 23 for bearings 2 through 4 Check that locking levers seat after each pair of bearings After adjusting all bearings check that the rotating ring turns freely on the stationary ring If it doesn t repeat steps 21 24 Looking through the alignment pin hole turn the rotating ring through one full revolution and make sure each bearing turns with the machine If they don t repeat steps 21 24 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 8 Parts Lists and Drawings Chapter 8 Parts Lists and Drawings Refer to the parts lists and drawings in this chapter for ordering and maintenance You can call E H Wachs Company service at 800 323 8185 for assistance in ordering E H Wachs Company Part No 03 010 MAN Rev 0 0806 45 Chapter 8 Parts Lists and Drawings Heavy Duty Split Frame ROTATING RING 60710 E i 050100020 STATIONARY RING 6010 SSS G o 38 51 017 00 SHAFT ECCENTRIC IDEM 38 5r01b00 SPACER BEARING SSS Sd ems o T TTTTT 1 03 010 016 HINGE MAI
11. on each bearing just enough to allow the eccentric shafts to rotate smoothly Turn the ring back over Rotate all eccentric shafts so that the notch in the bear ing surface points toward the inside of the ring Slide the rotating ring back into the stationary ring and reset the frame locking lever Reassemble the two halves of the frame aligning the dowel pins into the corresponding alignment holes Set all eight swing latches back in their channels and tighten them to secure the frame Release the frame locking lever to allow the rotating ring to turn 42 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 7 Service and Repair 16 17 18 19 20 Turn the rotating ring so that you can access bearing 1 shown in Figure 7 5 through the bearing access hole in the rotating ring NOTE depending on the size of the split frame you may need to use the motor drive to turn the frame Figure 7 5 Tightening order of bearings in split frame View is looking down onto rotating ring Insert a 1 4 hex wrench through the bearing access hole and turn the eccentric shaft of the bearing clock wise until the bearing feels fully seated in the groove Hold the eccentric shaft at this position with the wrench On the back of the stationary ring tighten the Nylock hex nut for bearing 1 Repeat steps 16 18 for bearing 2 then 3 and 4 in order See Figure 7 5 After t
12. 1 1 1 2 2 2 4 2 2 2 2 90 086 10 90 086 15 03 010 136 03 010 138 03 010 225 90 098 58 03 010 226 03 010 227 03 010 137 90 050 30 90 055 06 90 055 03 09 025 00 09 026 00 09 027 00 09 028 00 PIN 7 16 x 1 DOWEL PIN 7 16 x 1 1 2 DOWEL AIR CADDY WELDMENT SPACER FLOW CONTROL NIPPLE 1 2 HEX HP ELBOW 1 2 MPT X 3 4 16 SAE 37 X 90 DEGREE TEE 3 4 16 SAE 37 X 1 2 MPT X 1 2 MPT HOSE ASSEMBLY SHCS 1 4 20 X 3 NUT 1 4 20 NYLOCK WASHER 1 4 FLAT QD FEMALE QD MALE DUST CAP MALE QD DUST CAP FEMALE QD CLAMP LEG MOUNTING BLOCK CLAMP LEG MOUNTING BLOCK A Part No 03 010 MAN Rev 0 0806 E H Wachs Company Chapter 8 Parts Lists and Drawings Heavy Duty Split Frame Wb a 0 00 010 0 0 9 70 27 70 Frame components 49 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Chapter 8 Parts Lists and Drawings Heavy Duty Split Frame Tracking slide components 1 of 2 50 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Chapter 8 Parts Lists and Drawings Heavy Duty Split Frame z 30 2 3998 1 30115 00 Tracking slide components 2 of 2 51 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 8 Parts Lists and Drawings 7 20 ON 03130395 SSTINN SNOLLOVUJ SIOF X 00 TL 010 XX NIN SIF S319NV GOOF XXX
13. Heavy Duty Split Frame User s Manual E H Wachs Company 600 Knightsbridge Parkway Lincolnshire IL 60069 www wachsco com E H Wachs Company Part No 03 010 MAN Rev 0 0806 August 2006 Revision History Original August 2006 Copyright 2006 E H Wachs Company All rights reserved This manual may not be reproduced in whole or in part without the written consent of E H Wachs Company Heavy Duty Split Frame Part No 03 010 MAN Rev 0 0806 E H Wachs Company Table of Contents Table of Contents Chapter 1 About This Manual 4 hm ahh RR ERE T n ES E ES 1 Purpose of This Mantal 4 e RR A NEVER X RES NEU E esce ENTUM 1 Howto Use The Manual pr RE acere da deus HER LIU ug 2 Symbols and 2 Manual Updates and Revision Tracking 2 2 codo DR ep ees 3 Chapter 2 Safety T RS UE 5 Operator Safety aree codd Do eM EE RD c sd E MEE 5 Protective Equipment Requirements 6 Safe eo EL bee TE d 6 Machine Safety T RE 7 Chapter 3 Introduction to the Heavy Duty Split Frame 9 Usage and Applications 9 Mechanical Overview 0 ERG E REEL 9 ACCESSES ior 3 Sau IDE and d ina Ra udi A 11
14. Inc 1430 Broadway New York NY 10018 CAUTION Personal hearing protection is recom mended when operating or working near this tool Hearing protectors are required in high noise areas 85 dBA or greater The operation of other tools and equipment in the area reflective surfaces process noises and resonant struc tures can increase the noise level in the area For additional information on hearing protection refer to Federal OSHA regulations 29 Code of Federal Regulations Section 1910 95 Occupational Noise Exposure and ANSI 512 6 Hearing Protectors SAFETY LABELS There is no safety labeling on the heavy duty split frame Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 2 Safety MACHINE SAFETY To avoid damaging the heavy duty split frame follow these usage guidelines e Lubricate the machine according to the recommenda tions in Chapter 6 Before starting the machine make sure the star wheel is aligned as described in Chapter 5 E H Wachs Company Part No 03 010 MAN Rev 0 0806 7 Chapter 2 Safety Heavy Duty Split Frame 8 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 3 Introduction to the HDSF Chapter 3 Introduction to the Heavy Duty Split Fram Read this chapter carefully to become familiar with the components of the heavy duty split frame USAGE AND APPLICATIONS The heavy duty split fra
15. N 4 08010015 38 51 024 00 BEARING GUIDE 05010200 RATCHELHNGE 2 05316201 LOCKFRAME 5 38 2 2 4 24 2 1 1 1 1 1 1 2 12 03 010 080 03 010 081 03 010 082 90 050 07 SHCS 1 4 20 x 3 4 LNG COVER PINION HOUSING 90 070 07 SHCS 3 8 16 x 3 4 LNG MOTOR HYDRAULIC HOUSING PINION 90 091 18 90 095 03 HHCS 1 2 13 x 1 3 4 LNG GRADE 8 9 NUT 1 2 20 JAM HOUSING PINION 90 075 00 NUT 3 8 16 JAM HOUSING PINION 90 095 52 WASHER 1 2 SAE 2 HOUSING 1 ADJ LOCATING PIN 90 086 10 DOWEL PIN 7 16 DIA x 1 LNG HOUSING PINION 03 010 202 PIN LOCATING ADJUSTABLE HOUSING PINION 90 059 48 03 010 203 09 025 00 09 026 00 09 027 00 WDRF KEY 1 4 x 1 SHAFT MOTOR MOTOR QD FEMALE QD MALE DUST CAP MALE QD DUST CAP FEMALE QD NIPPLE 1 2 HEX HP BALL VALVE SSS 3 8 16 X 3 4 OVAL POINT PIN LOCATING ADJUSTABLE SSS 3 8 16 X 1 2 GEAR PINION 09 028 00 90 098 58 02 215 00 90 074 17 90 074 05 1 4 400 4 4 4 4 4 44 4 4101 4 41 A 2 2 46 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 8 Parts Lists and Drawings 42 0 010008 4 JV CLAMP SUDE o 4 03 010 032
16. S39NV33101 IVNOISN3MIGQ 09 SHOVM CH 3 JHL IN3SNOO 3500806 ANY 04 0350 38 OL 10N SI L IVHL ONIONVISH3ONn AHL 09 SHOVM CH JHL A8 O3LLINBNS ONY 30 Abi3dOMd 3Hl SI NOIS30 30 3ldlONhid ONIMVNQ SIHL 32 LON NY 6 103088 799395 SHOVM 41037 5 1412245 DUU 193f04d 80 9 01 OIN3d m ON 034 INNO 0 S 01 1 anuas SHOVM 09 SHOVM HJ e 220 05 20 SLO S AJ 70 Na 10 20 13MOG X 91 4 13MOG ub X 9 2 Q3N3QMWVH Z L 5 6 8 b X 1 2 SOHH 91 980 06 01 980 06 06 Ly L60 06 MZbO X 0071 ONIN 620 010 60 690 699 1 H3HSVM NMOHS LON SleVd 266 010 60 Oo TEU 0 Wachs Company Part No 03 010 MAN Rev 0 0806 52 Chapter 8 Parts Lists and Drawings Heavy Duty Split Frame VL S3ABQ 01 010 00 SO9NIMV3Q SLYVd 53 140 ON 1037080 719385 SHOVM 3111 6 031312345 SS3INn SNOUOVM3 610 X 00 WL 0107 XX NIN SLF STIONY GOOF XXX S30NYMIIOL TYNOISNINIO 60 6 01 NOSIO 1 034 ON 1 ZR owen ONIG3NON3
17. Wachs Company Heavy Duty Split Frame Chapter 10 Ordering Information Chapter 10 Ordering Information To place an order request service or get more detailed information on any E H Wachs Company products call us at one of the following numbers U S 800 323 8185 International 847 537 8800 ORDERING REPLACEMENT PARTS When ordering parts refer to the parts lists in Chapter 8 Please provide the part description and part number for all parts you are ordering REPAIR INFORMATION Please call us for an authorization number before returning any equipment for repair or factory service We will advise you of shipping and handling When you send the equip ment please include the following information e Your name company name e Your address e Your phone number e A brief description of the problem or the work to be done Before we perform any repair we will estimate the work and inform you of the cost and the time required to com plete it In This Chapter REPLACEMENT PARTS REPAIR INFORMATION WARRANTY INFORMATION RETURN GOODS ADDRESS E H Wachs Company Part No 03 010 MAN Rev 0 0806 57 Chapter 10 Ordering Information Heavy Duty Split Frame WARRANTY INFORMATION Enclosed with the manual is a warranty card Please fill out the registration card and return to E H Wachs Company Retain the owner s registration record and warranty card for your information RETURN GOODS ADDRESS
18. e can be used in any industrial environment The machine can be used for dry cutting or with coolant applied to the workpiece 18 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 4 Assembly Disassembly and Storage LoNG TERM STORAGE If you will be storing the heavy duty split frame take the following steps to prepare it Make sure the machine is thoroughly cleaned and cleared of chips and debris Spray the machine with a rust preventative Add a desiccant to the storage case e Always store the machine and its accessories in the stor age case provided SHIPPING The heavy duty split frame should be shipped in its storage case Make sure all components are correctly positioned and fastened in the case and securely fasten the case lid E H Wachs Company Part No 03 010 MAN Rev 0 0806 19 Chapter 4 Assembly Disassembly and Storage Heavy Duty Split Frame 20 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 5 Operating Instructions Chapter 5 Operating Instructions FRAME SET UP Splitting and Closing the Frame Alignthe rotating and stationary rings so that the split points are aligned i Figure 5 1 Turn the rotating ring so that the split lines on both rings are aligned 2 Swing the frame locking levers toward the inside of the frame to lock the stationary and rotating rings t
19. ead and understand the following chapters e Chapter 1 About This Manual e Chapter 2 Safety e Chapter 3 Introduction to the Heavy Duty Split Frame e Chapter 5 Operating Instructions e Chapter 9 Accessories If you will be performing service or repairs make sure you read and understand these chapters Chapter 1 About This Manual e Chapter 4 Assembly and Disassembly e Chapter 6 Routine Maintenance e Chapter 7 Troubleshooting and Repair You will also want to refer to Chapter 8 Parts Lists and Drawings In This Chapter PURPOSE OF THIS MANUAL HOW TO USE THE MANUAL SYMBOLS AND WARNINGS MANUAL UPDATES E H Wachs Company Part No 03 010 MAN Rev 0 0806 Chapter 1 About This Manual Heavy Duty Split Frame Throughout this manual refer to this column for warnings cautions and notices with supplementary information How TO UsE THE MANUAL This manual is organized to help you quickly find the infor mation you need Each chapter describes a specific topic on using or maintaining the equipment Each page is designed with two columns This large column on the inside of the page contains instructions and illustra tions Use these instructions to operate and maintain the equipment The narrower column on the outside contains additional information such as warnings special notes and definitions Refer to it for safety notes and other information SYMBOLS AND WARNINGS The following symbo
20. edu de MEL Lee d a qal 38 Chapter 7 Service and 39 Adj stne the Bearings ous et M a ae 39 Chapter 8 Parts Lists and Drawings 45 Chapter 9 ACCESSORIES xy cR oe bcd ade aia e RR WA RR IU RO ER PYOCESSOMIES a SUME pi 7 Recommended 56 Chapter 10 Ordering Information 57 Ordening Replacemien Parts s 25 24 pasta o a 8 57 Repair Informauon e eee he hehe tv SEG e 57 W atranty Information 5 5 s bere rs tne p Rd 58 Retutn Goods Addresse fa stm DRAK pO ROT ERA SE DARE URP WAR 58 1 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 1 About This Manual Chapter 1 About This Manual PURPOSE OF THIS MANUAL This manual explains how to operate and maintain the heavy duty split frame with O D tracking slides It includes instructions for set up operation and maintenance It also contains parts lists and diagrams and troubleshooting instructions to help you order replacement parts and per form user serviceable repairs Before operating the split frame you should read through this manual and become familiar with all instructions At a minimum make sure you r
21. hapter 7 Service and Repair The heavy duty split frame is a durable system with little required maintenance This chapter contains information on performing machine adjustments and service ADJUSTING THE BEARINGS You should adjust the bearings in the split frame if you can feel play between the rotating and stationary rings To check for play lay the assembled split frame on a work surface with the rotating ring down Push back and forth on the sta tionary ring if it moves the bearings need to be adjusted according to the following procedure 1 Lay the split frame on the work surface with the rotat ing ring up 3 Remove the tool slides if necessary 3 Align the rotating ring with the stationary ring so that the split points are aligned In This Chapter ADJUSTING THE BEARINGS Required tools 21 1 4 3 8 hex wrench 7 8 socket wrench 1 1 8 Socket wrench E H Wachs Company Part No 03 010 MAN Rev 0 0806 39 Chapter 7 Service and Repair Heavy Duty Split Frame Figure 7 1 Turn the rotating ring so that the split lines on both rings are aligned 4 Set the frame locking lever on both sides of the frame Figure 7 2 Swivel the frame locking levers toward the outside of the frame to lock the stationary and rotating rings together 40 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 7 Service and Repair There a
22. he frame jacking other side of the frame Tum the frame jacking screws the split point with the hinge to separate the frame Make sure the dowel pins are fully retracted E H Wachs Company Part No 03 010 MAN Rev 0 0806 23 Chapter 5 Operating Instructions Heavy Duty Split Frame CAUTION Make sure the halves of the ring do not close again while operating the jack The dowel pins could bind and break if they are in the alignment holes while you are opening the ring WARNING Make sure that no one is near the split frame while operating the lift Figure 5 5 Turn the frame jacking screw into the block to separate the frame at the split point 7 Operate the frame jack to pull the sides of the hinge together Open the frame as far as necessary to install it on the workpiece Mounting The Frame on the Workpiece ft the split frame into position over the workpiece 2 Turn the frame jacking screws back out to allow the split points to close 3 Reverse the ratchet on the frame jack Operate the jack to close the hinge 4 Push the swing latches back into their channels at all four locations and tighten the nuts to secure the split points 5 Screw the clamping pads all the way into the clamping legs using a socket wrench inserted through the back of each clamping leg 24 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 5
23. hese four bearings re align the rotating and sta tionary rings and swivel the frame locking levers back to the locked positions If the levers cannot be fully seated in the locked position loosen bearings 4 and repeat steps 16 18 Do not proceed until the bear Position the split 27 frame so that the section you are working on hangs over the edge of the work surface You will need to access the bearing you are adjusting from both sides of the frame Depending on the 21 size of the split frame there may be a different number of bearings than shown in the diagram Follow the general pattern of tightening opposite pairs then moving to another pair approximately 90 around the frame Use a 7 8 socket 27 to tighten the Nylock nuts E H Wachs Company Part No 03 010 MAN Rev 0 0806 43 Chapter 7 Service and Repair Heavy Duty Split Frame Do NOT force the bearing tight against the groove f 21 22 23 24 25 26 ings are adjusted so that the locking levers will seat properly Starting with bearing 5 use the 1 4 hex wrench to turn the eccentric shaft counter clockwise until you can feel the bearing just touch the groove While hold ing the bearing in this position tighten the Nylock nut on the back of the stationary ring Repeat step 21 for the remaining bearings in order After adjusting each pair of opposite bearings set the frame locking levers to make sure they
24. ing slide 10 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 3 Introduction to the HDSF Clamping leg position notches Clamping pad Clamping pad alignment rod Figure 3 3 The photo illustrates the parts of the clamping leg Either 4 or 8 legs are used on the HDSF machines ACCESSORIES Speed control valve for use with hydraulic power units without built in flow control See Figure 3 4 E H Wachs Company Part No 03 010 MAN Rev 0 0806 11 Chapter 3 Introduction to the HDSF Heavy Duty Split Frame Pressure hose from power unit Pressure hose to HDSF Flow speed control lever Flow bypass circuit Return hose to power unit Return hose from HDSF Figure 3 4 The flow control valve is used to set the cutting speed of the HDSF when there is no flow con trol on the hydraulic power unit 12 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 4 Assembly Disassembly and Storage Chapter 4 Assembly Disassembly and The major components of the heavy duty split frame are factory assembled and ready for set up The machine is split apart and packaged in a custom case for shipping and stor age as shown in Figure 4 1 11600 1 i 1 TA Figure 4 1 The heavy duty split frame is stored and shipped in a custom built case See the Set Up section of Chapter 5 for instructi
25. ion and maintenance procedures we will include revised sections of the manual when we return the equip ment to you Remove the old chapters from your manual and replace them with the revised chapters Current versions of E H Wachs Company manuals are also available in PDF for mat You can request an electronic copy of this manual by emailing customer service at sales wachsco com E H Wachs Company Part No 03 010 MAN Rev 0 0806 Chapter 1 About This Manual Heavy Duty Split Frame 4 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 2 Safety Chapter 2 Safety The E H Wachs Company takes great pride in designing and manufacturing safe high quality products We make user safety a top priority in the design of all our products Read this chapter carefully before operating the heavy duty split frame It contains important safety instructions and rec ommendations OPERATOR SAFETY Follow these guidelines for safe operation of the equipment READ THE OPERATING MANUAL Make sure you understand all setup and operating instructions before you begin INSPECTMACHINE AND ACCESSORIES Before starting the machine look for loose bolts or nuts leak ing lubricant rusted components and any other physical conditions that may affect operation Properly maintain ing the machine can greatly decrease the chances for injury ALWAYS READ PLACARDS AND LABELS Make sure a
26. king screw into the block to separate the frame at the split point E H Wachs Company Part No 03 010 MAN Rev 0 0806 Chapter 4 Assembly Disassembly and Storage Heavy Duty Split Frame Store the rings in 5 Attach a crane to one half of the ring using lifting the case with the straps Lower the ring half into the crate in the posi rotating ring side tion shown in Figure 4 5 down Figure 4 5 Put the first half of the ring into the crate as shown The ends of the ring should rest on the sup port blocks in the corners 6 Attach the crane to the other half of the ring using lift ing straps and lower it into the crate as shown in Figure 4 6 Figure 4 6 Put the second half of the ring into the crate and position it on the taller mounting blocks 16 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 4 Assembly Disassembly and Storage 7 Puttheflow control assembly in the case alongside the split frame Figure 4 7 Put the flow control assembly along the side of the case 8 Strap the split frame to the eye bolts on the bottom of the crate using the provided straps as shown in fig E H Wachs Company Part No 03 010 MAN Rev 0 0806 17 Chapter 4 Assembly Disassembly and Storage Heavy Duty Split Frame Figure 4 8 Secure the split frame in the case using the four straps provided ENVIRONMENTAL REQUIREMENTS The heavy duty split fram
27. l socket wrench to 27 they are just snug enough to keep the slide from mov tighten the ing freely Do not tighten them completely the slide mounting bolts will need to move when you run the machine to set the high point 6 Repeat Steps 1 5 for the beveling tool slide 7 Release the frame locking levers to allow the rotating ring to turn WARNING Keep hands and clothing clear of the machine while operating it 8 Engagethe power and slowly drive the frame around the pipe one complete rotation As the tracking wheel on each slide travels over the surface of the pipe it will push the slide back so that it is in position to con tact the pipe at the high point the location where the clearance is least 9 Without moving the slides securely tighten the bolts 32 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 5 Operating Instructions on the slide mounts 10 Turn the jacking nuts on both slides back until the end plate almost touches the bar guide Jacking nut End plate Close this gap to about 1 16 Figure 5 16 Turn the jacking nut back until the end plate is almost fully retracted There should be about 1 16 clearance between the endplate collar and the jacking nut post retract the tool mount away from the pipe Socket wrench to 11 Tum the star wheel on the parting tool slide to fully Use 1 1 8 inch turn the star wheel 12 Insert the tool in
28. ll placards labels and stickers are clearly legible and in good condition You can purchase replacement labels from E H Wachs Company KEEP CLEAR OF MOVING PARTS Keep hands arms and fingers clear of all rotating or moving parts Always turn machine off before doing any adjustments or service In This Chapter OPERATOR SAFETY SAFETY LABELS SAFETY PRECAUTIONS MACHINE SAFETY Look for this sym A bol throughout the manual It indicates a personal injury hazard E H Wachs Company Part No 03 010 MAN Rev 0 0806 Chapter 2 Safety Heavy Duty Split Frame SECURE LOOSE CLOTHING AND JEWELRY Secure or remove loose fitting clothing and jewelry and securely bind long hair to prevent them from getting caught in moving parts of the machine KEEP WORK AREA CLEAR Keep all clutter and nonessential materials out of the work area Only people directly involved with the work being performed should have access to the area Protective Equipment Requirements WARNING Always wear impact resistant eye pro tection while operating or working near this equipment For additional information on eye and face protection refer to Federal OSHA regulations 29 Code of Federal Regula tions Section 1910 133 Eye and Face Protection and American National Standards Institute ANSI Z87 1 Occu pational and Educational Eye and Face Protection Z87 1 is available from the American National Standards Institute
29. ls are used throughout this manual to indicate special notes and warnings They appear in the out side column of the page next to the section they refer to Make sure you understand what each symbol means and follow all instructions for cautions and warnings This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death NOTE This symbol indicates a user notice Notices provide additional information to supplement the instructions or tips for easier operation Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 1 About This Manual MANUAL UPDATES AND REVISION TRACKING Occasionally we will update manuals with improved opera tion or maintenance procedures or with corrections if nec essary Revised chapters will be available for customers If you receive revised chapters for your manual remove the old chapters from your binder and replace them with the new chapters When a manual is revised we will update the revision his tory on the title page and at the bottom of the pages in the revised chapters It is important to put the current title page with the revision history in your manual This will help you make sure you have all current information You may have factory service or upgrades performed on the equipment If this service changes any technical data or operat
30. me is a pipe cutting and beveling machine using outside diameter O D tracking slides for even efficient cutting of pipes that are out of round or that are not centered within the frame of the machine The split frame is available in different sizes that will cut pipes rang ing from 12 to 60 inches in diameter Model 1224 12 to 24 e Model 2436 24 to 36 e Model 3648 36 to 48 Model 4860 48 to 60 The machine is supplied with a custom storage case to hold all components and accessories Keep the split frame stored in its case when it is not in use MECHANICAL OVERVIEW Figure 3 1 illustrates the components of the heavy duty split frame Figure 3 2 shows one of the tracking slides Figure 3 3 shows one of the machine s clamping legs Refer In This Chapter USAGE AND APPLICATIONS MECHANICAL OVERVIEW ACCESSORIES E H Wachs Company Part No 03 010 MAN Rev 0 0806 Chapter 3 Introduction to the HDSF Heavy Duty Split Frame to these figures during set up instructions for identifying the parts of the machine Splitting jack frame Rotating ring top Stationary ring bottom Slide mounting position Split point Slide mounting position Split point Clamping pad Clamping leg Figure 3 1 The photo illustrates components of the heavy duty split frame Tool holder End plate Jacking screw Star wheel Tracking wheel Bar guides Figure 3 2 The photo shows the components of the O D track
31. ogether 3 Attach the hinge and the jack to the hinge side of the frame The hinge side has two threaded holes as In This Chapter FRAME SET UP CONNECTING POWER TRACKING SLIDE SET UP OPERATION Required tools 27 3 8 hex wrench 1 2 socket wrench 3 4 socket wrench 7 8 socket wrench 1 1 8 socket wrench 1 1 8 inch open end wrench E H Wachs Company Part No 03 010 MAN Rev 0 0806 21 Chapter 5 Operating Instructions Heavy Duty Split Frame Use a 1 1 8 inch socket wrench to loosen the swing f shown in Figure 5 3 Figure 5 2 Attach the hinge and the jack to the split point Figure 5 3 The hinge side of the frame has two threaded holes for attaching the hinge 4 There are four swing latches at each split point two on the top rotating side of the frame and two on the bottom stationary side of the frame Loosen all eight latch nuts swing latch nuts and swing the latches out of their channels 22 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 5 Operating Instructions Figure 5 4 The photo shows the swing latches on the stationary ring side of the frame Loosen the nuts and lift the latches out of their channels 5 Turn the frame jacking screws on the split point oppo Use a 3 8 inch hex site the hinge to separate the two halves of the frame 27 wrench to turn the Make sure the dowel pins are fully retracted from t
32. ons on opening the ring for mounting it on a workpiece In This Chapter STORING THE HDSF ENVIRONMENTAL REQUIREMENTS LONG TERM STORAGE SHIPPING E H Wachs Company Part No 03 010 MAN Rev 0 0806 Chapter 4 Assembly Disassembly and Storage Heavy Duty Split Frame Keep the flow control valve 27 assembly out of the crate until you have stored both halves of the HDSF ring STORING THE HDSF Split the machine into halves before putting it into the stor age case Reverse this procedure to remove the machine from the case 1 Remove the slides trip assembly and hydraulic motor from the machine Store them in the case as shown in Figure 4 2 Hydraulic motor Jack Trip assembly Figure 4 2 Store the smaller components of the machine in the bottom of the storage case 2 Rotate the rotating ring until the split points on both rings are aligned 14 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 4 Assembly Disassembly and Storage Figure 4 3 Turn the rotating ring so that the split lines on both rings are aligned 3 Swivelthe frame locking levers in toward the center of the machine to lock the rotating and stationary rings together 4 Tum the frame jacking screw on each split point in to separate the halves of the ring Turn the screws until the dowel pins that align the halves are fully out of their holes Figure 4 4 Turn the frame jac
33. ool The beveling tool slide is designed to hold a parting tool with a 1 16 offset from the tool in the parting tool slide This will result in a cut 1 16 wider than the cut made by a single parting tool OPERATION Poweron the hydraulic power unit 2 Open the flow valve on the hydraulic motor 3 Slowly move the flow control lever on the control valve to provide power to the motor At the maximum 34 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 5 Operating Instructions flow of about 15 gpm the split frame will rotate at approximately 8 7 RPM Use coolant on the cutting surface to improve cutting and extend tool life As the tools penetrate the pipe surface watch to make sure both slides are advancing at the same rate Depending on the type of material being cut the difference in resistance on the two tools may cause one to advance more slowly If one slide is advancing too rapidly slow the machine to the slow est speed possible and retract the slide slightly using a socket on the star wheel If you are operating with the split frame horizontal cutting a vertical pipe you may have to clear chips from the track ing wheels Use compressed air to blow the chips out as the slides pass or stop the machine and brush the chips out of the wheel assembly Maintenance Notes Every 8 hours of operation remove and clean the tracking wheel and bearings on both slides
34. re four swing latches at each split point two on the top rotating side of the frame and two on the bottom stationary side of the frame Loosen all eight swing latch nuts and swing the latches out of their channels Figure 7 3 The photo shows the swing latches on the stationary ring side of the frame Loosen the nuts and lift the latches out of their channels Turn in the frame jacking screws on both split points to separate the two halves of the frame Once the frame is separated turn the jacking screws back out all the way Z latch nuts f screws Use a 1 1 8 inch socket wrench to loosen the swing Use a 3 8 hex wrench to turn the frame jacking E H Wachs Company Part No 03 010 MAN Rev 0 0806 41 Chapter 7 Service and Repair Heavy Duty Split Frame Perform steps 9 12 for both halves of the ring Check the condition of all 27 bearings and replace any components that are worn or damaged 10 11 12 13 14 15 Figure 7 4 Turn the frame jacking screw into the block to separate the frame at the split point Pull the two halves of the frame apart Swing the frame locking lever toward the inside of the frame to allow the rotating ring to turn On each half of the frame turn the rotating ring out of the stationary ring and remove it Turn the stationary ring over to access the bearing nuts on the back Using a 7 8 socket loosen the Nylock hex nut
35. to the tool mount 13 Turn the star wheel to drive the tool toward the pipe until the blade is 1 16 from the pipe surface 14 Repeat Steps 11 13 for the beveling tool slide 15 Install the trip assembly on the stationary frame WARNING Keep hands and clothing clear of the machine while operating it 16 Using the air motor rotate the frame to position one of the star wheels over the trip assembly E H Wachs Company Part No 03 010 MAN Rev 0 0806 33 Chapter 5 Operating Instructions Heavy Duty Split Frame The height of the trip is not adjust able It is fixed in relation to the slide f CAUTION Do not operate the split frame with a single A parting tool only A beveling tool or second part ing tool is required to keep the parting tool from binding in the cutting groove WARNING Keep hands and clothing clear of the machine while operating it 17 Loosen the trip locking lever Using the trip adjust ment knob slide the trip toward or away from the frame to position it beneath the star wheel Trip lock lever Trip adjustment knob Figure 5 17 Loosen the trip lock lever and slide the trip adjustment knob to position the trip beneath the star wheel on the slide Slide Set Up for Offset Cutting Follow the same procedure as the previous section for installing both slides When you install the beveling tool slide insert a parting tool instead of a beveling t
36. v 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 5 Operating Instructions Slide Set Up for Cutting and Beveling Position the slide mounting blocks for the parting tool slide on the split frame rotating ring and insert the mounting bolts as shown in Figure 5 14 Figure 5 14 Install the slide mounting blocks on the rotating ring Leave the mounting bolts loose 2 Mountthe parting tool slide onto the rotating ring by sliding the base plate into the channels on the under sides of the slide mounting blocks Leave the mount ing bolts loose 3 Turn the jacking screw on the parting tool slide so that the end plate 1s all the way forward toward the bar guides Turn the nut back one turn Do not tighten the 27 mounting bolts yet You will tighten them when you finish posi tioning the slide The parting tool 27 slide can be mounted at either slide position on the frame Use a 1 1 8 inch 27 open end wrench to turn the jacking E H Wachs Company Part No 03 010 MAN Rev 0 0806 3l Chapter 5 Operating Instructions Heavy Duty Split Frame End plate Figure 5 15 Turn the slide jacking nut to retract the end plate all the way back fully compressing the springs After fully retracting turn the nut back one turn 4 Push the slide all the way toward the pipe until the tracking wheel contacts the pipe surface Use a 3 4 inch 5 Tighten down the bolts on the mounting blocks unti
37. wn in Figure 5 10 should provide 95 cfm 2690 Ipm 11 Adjust the clearance between the pinion gear and the Maximum pressure should be rotating frame gear using the pinion clearance adjust no more than 90 psi 1300 ment screw see Figure 5 11 The pinion gear should bar be as close as possible to the frame gear without bind ing and tighten the two bolts underneath that secure it tools to attach and adjust the hydraulic motor 3 4 socket to tighten the motor mounting bolts and the pinion clearance set screw 1 2 socket to turn the pinion clearance adjustment screw Figure 5 10 Install the hydraulic motor on the frame Use the following E H Wachs Company Part No 03 010 MAN Rev 0 0806 27 Chapter 5 Operating Instructions Heavy Duty Split Frame Pinion clearance Pinion clearance set screw adjustment screw 277 Mounting bolts Figure 5 11 Two bolts fasten the hydraulic motor mount to the frame To set the pinion clearance loosen the set screw and turn the adjustment screw Re tighten the set screw CONNECTING POWER 1 Connect the hoses from the hydraulic power unit HPU to the flow control valve assembly as shown in Figure 5 12 2 Connect the hoses from the hydraulic motor on the split frame to the flow control valve assembly as shown in Figure 5 12 28 Part No 03 010 MAN Rev 0 0806 E H Wachs Company Heavy Duty Split Frame Chapter 5 Operating Instructions
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