User manual Tauro® 8/25/83 - PDF - thread
Contents
1. o I 400 272 120 FE 150 382 782 TUUM max 865 250 67 0 323 Fig 2 4 View of the thread tapping machine Tauro 8 165 206 250 Taurox 17 Tauro 8 25 83 user manual 2 3 4 Physical dimensions of the Tauro 25 Tauro 950 430 782 max 865 Co z 60 H 0 330 LA 50 165 206 260 250 400 I Fig 2 5 View of the thread tapping machine Tauro 25 18 Taurex2. 120 300 he 255 0 ae ERAS 105 fel i 1 S IE p 2 T Sg i e Fig 2 1 View of the control unit x 3414 T I 281 5 D E T e e di di xc 38 e e Ce S 3 e og y H fe SE t 9 25 0GO amp Fig 2 2 Rear view of the control unit with fixation to the wall 1 4 Component part Taurox 15 user manual Tauro 8 25 83 200 M6 16 depth 84 P 7 2 3 2 Physical dimensions of the machine pedestal 260 NL Ne LI 30 N i 45 181 SY 400 80 MEC M gt J X T slots DIN 650 45 R206 Tauro 8 25 R226 Tauro 83 X Fig 2 3 View of the machine pedestal Tauro Tauro 8 25 83 user manual 2 3 3 Physical dimensions of the Tauro 8 430 Tauro 8
3. 40 Taurex Tauro 8 25 83 user manual 5 2 Error message status message EMERGENCY STOP Emergency stop button 2 2 has been operated Check and correct malfunction Unlock pull emergency stop button Motor switch Engine switch has been operated Drive spindle is locked Machine ready again for processing by turning the motor switch 2 3 Attention Spindle not in initial position Attention Feed does not react PPP Attention process distance covered Spindle is not in initial position after power or exiting a menu position Run back spindle into initial position The feed does not react after starting the foot switch Check the air supply The maximum travel range of the drive unit was reached Correct the infeed travel Taurox 41 Tauro 8 25 83 user manual 5 3 Error code SYSTEM ERROR 1234 An hardware error has arrived See chapter Troubleshooting Error code 2 Tauro Tauro 8 25 83 user manual 6 Digital inputs and outputs 6 1 Technical data of inputs and outputs e Digital inputs 3 pcs Type of Inputs digital isolator Rated voltage 24VDC 10 Voltage range 0 30V Input current approx 0 5mA Signal voltage on min 15V Signal voltage off max 5V Delay input gt 10ms 0 to 1 and 1to 0 Potential separation none Protective circuit short circ
4. e Set at the pressure control E the desired feed force The feed force C2 is shown in the display 1 85 Nm 60 mm Rotation speed 1000 rpm Depth 60 mm Torque M5 6 230 Nm 0 DS 57 N C2 If the value 2 is out of the range it becomes red e If needed set at the nozzle D the desired feed force speed 56 Tauro Tauro 8 25 83 user manual e Set in the main menu start setting the desired start function See chapter Operation start with the start button The spindle start by positioning the tool at the workpiece doing this the start depth will be set to 0 0mm start at The spindle starts after leaving the end position workpiece zero point The start depth can be set in the main menu startup settings start at work part surface zero start at torque rise The spindle starts after leaving the end position The torque identification can be set in the main menu start settings start If the start torque is exceedet the start depth will be set to 0 0mm e Secure the workpiece against torsional stiffness and unwanted moving Use only suitable clamping devices Danger Workpieces can turn with the tool and threaten peoples and machines gt Danger e Start the feed by the foot switch or by a sensor Warning of automatically running gt NY T PT The start process can be cancelled by a repeated pressing of the foot EN switch or the start button Z o ex D
5. Taurox 57 Tauro 8 25 83 user manual 14 Appendix A4 Pneumatic vice Scope of delivery e Air tube with quick fitting coupling or air distribution e Mounting lever with valve and pressure control Installation e Fix the mounting lever B with the two screw A at the rear side of the machine e Connect the electrical connection cabel F E with the connector F of the machine e Connect the compressed air hose C with the connection D e Connect the compressed air hose C to the compressed air e Connect the compressed air hose of the clamp unit to the air connection G A Compressed air 58 116psi 4 8bar cleaned with steam trap Commissioning G H 1 K Air connection clamp unit Manual action Pressure control to set the clamping force Pressure display Hand injury warnings respectivly G contusives e Set at the pressure control I the desired clamp force With a slot screwdriver you can operate the valve manually e The machine sends the signal to clamp after leaving the end position automatically 58 Tauro Tauro 8 25 83 user manual 15 Appendix C Breakage of thread tools This breakage datas are for chipping production of thread tools The core diameter of a through whole thread tool is higher than a ground whole thread tool Thereby the fraction of through whole thread tools are approx 1096 higher
6. Breakage list for ground whole thread tools Thred size Breakage in Nm M0 5 0 02 0 07Nm M0 8 0 07 0 10Nm M1 0 10 0 15Nm M2 02 0 5Nm M3 07 1 5Nm M4 13 2 2Nm M5 35 8 0Nm M6 7 5 14Nm M8 18 35 Nm M10 50 75 Nm These data are empirical values of tools with different qualities At high engine speeds it is recommended to select a low breakage as set value for the breakage If you need detailed breakage and cut data of the thread tools please ask the producer of the thread tools Based on the diversity of the different tools it is not possible to state the values in a list Thread tools for non cutting production thread former have are much more stable state because of their construction and missing chip nuts Taurox 59 Tauro 8 25 83 user manual 16 Appendix D Processing of small threads M1 Setting recommodation for small threads under 0 29Nm Activate startsettings start with workpiece zero point Speed smaller than 300U min M1 smaller 100rpm Torque smaller than 0 3Nm M1 approx 0 09Nm Additional the following parameter can be set At operation thread cutting ground hole switch off the reversals The operation will be cancelled after exceedance the torque Turn on chip clearance and chip throw out depth Procedure of the program function Under a torque of 0 29Nm a longer accelaration ramp and a stop time will be activated by
7. 8 Tauro Tauro 8 25 83 user manual 6 Digital inputs and outputs 43 6 1 Technical data of inputs and outputs 43 6 2 Terminal connection of inputs and outputs 44 6 3 Wiring examples of the inputs and outputs 45 7 Diagnostics Troubleshooting 47 7 1 Troubleshooting Error code 47 7 2 Contact Service 49 8 Servicing 50 8 1 General maintenance work 50 8 2 Change air filter 50 9 Wiring diagramn 51 10 Appendix A Component part 52 11 Appendix A1 Quick change inserts 53 12 Appendix A2 Minimum lubricant unit 54 13 Appendix A3 Spindle feed system 56 14 Appendix A4 Pneumatic vice 58 15 Appendix C Breakage of thread tools 59 16 Appendix D Processing of small threads M1 60 Taurox Tauro 8 25 83 user manual 1 Safety instructions 1 1 General information This machine is conform to all general safety instructions and norms To the security of the user was payed special attention For the user are additional valid the e Relevant accident prevention regulations e General accepted safety related norms e EG norms or other country specific regulations 1 1 1 Usage as agreed upon The appropriate usage encludes the procedure like mentioned in this manual It is only allowed to use the machine within the limits noted in the datas in this manual see chapter Technical Data 1 1 2 Usage other than agreed upon To use the machine in different ambient conditions as mentioned in the chapter Operation conditio
8. Tauro 8 25 83 user manual 2 3 5 Physical dimensions of the Tauro 83 Fig 2 6 View of the thread tapping machine Tauro 83 Taurox 19 Tauro 8 25 83 user manual 2 4 Operating conditions Transport conditions Storage conditions Ambient temperature Atmospheric moisture Operating altitude Degree of protection Protection class Corrosion immunity Chemical resistance Compressed air unoiled Spindle feed system Minimum lubricant unit Temperature 25 C 70 C Air humidity 596 95 non condensing Temperature 25 C 70 C Air humidity 5 95 non condensing Maximum storage period 1 year without restrictions 5 45 C 5 80 non condensing 1000m max above sea level from 1000 to 2500m above sea level derating 1 5 per 100m increase in altitude IP 54 No special protection against corrosion Ambient air must be free from higher concentrations of acids alcaline solutions corrosive agents salts metal vapours or other corrosive or electroconductive contaminants 58 116psi 4 8bar 58 116psi
9. AC 230V PE L1 Operating panel 2 X263 eos Fig 9 1 Connection diagram Tauro amp 8 25 83 See chapter Electrical Installation PE N L1 Taurox 51 Tauro 8 25 83 user manual 10 Appendix A Component part Collet inserts Quick change inserts Quick change inserts Quick change inserts Spindle feed system Minimum lubricant unit Minimum lubricant unit Signal column Key switch Additional push buttons fixation to wall ER11 Tauro amp 8 Size 0 Tauro amp 25 Size 1 Tauro0 83 120 Tavrox 300 Size 1 Tavrox 400 900 with foot switch pneumatic 87 psi 6bar lubricant pulse air pulse pneumatic 87psi 6bar lubricant pulse air pulse air cleaning pulse pneumatic 87psi 6bar red orange green and horn with lock out selection for parameter data base assembly kit for fixation to wall control unit 52 Tauro Tauro 8 25 83 user manual 11 Appendix A1 Quick change inserts Insert tap tap Quick change system De DIN 371 DIN 374 376 Tauro 25 Tavro 83 120 Tavrox 400 900 Olu Taurox amp 300 Size 0 Size 1 Size 2 2 5 2 1 M1 1 8 M 3 5 X X 2 8 2 1 M2 26 M4 X X 3 15 2 5 X X 3 5 2 7 M3 M4 5 5 X X 3 55 2 8 X X
10. Rotary knob LED on 2 4 shows activation of rotary knob 2 6 By pushing the menu button you enter the main menu and go back to the task menu 2 7 Menu button LED on displays activation of menu button 2 6 Taurox 29 Tauro 8 25 83 user manual 4 2 Task menu Abort 0 61 Nm Torque exceeded 1 4 mm A Depth not reached 100000 99 Rotation speed 1000 rpm Depth 60 mm B Torque m25 3 061 Nm 12 DS C 57N Fig 4 1 A Message and quality level Al Abort 061 Nm A2 Torque j exceeded 1 4 mm AJ Depth not reached 100000 99 A4 A1 messages See chapter messages A2 torque reached A3 depth reached B Adjustment level Rotation speed working speed Depth working depth Torque maximum torque for the working process The mentioned thread size is only reference value The torque has to be under the breakage data of the tool C Parameter level 12 Ds C1 57N C2 C1 Number of data set C2 Feed force only for the feed of the spindle positioning 30 Taurox Tauro 8 25 83 user manual 4 3 Main menu quick reference standard parameters The main menu is divided into several levels The levels can also be represented by a path in the instructions The last information can also be a setting eg main menu engine settings direction right Task menu Main menu Level 1 Level 2 Level 3 Task menu Rotation speed 1000 rpm De
11. The machine is designed for use in industrial 12 Taurex Tauro 8 25 83 user manual 2 Technical data 2 1 Electrical specification e Voltage of the rated power supply Uer 230V e Power supply tolerance Uer 207V 253V 10 10 e Frequency 48 62Hz e Overload protection Fuse 5A T time lag Type G fuse 5x20 e Leakage current gt 3 5mA See chapter Earthing procedure e Power input permanent load max 615W e Power input non operated lt 40W e Digital inputs 3 pcs 24V e Digital outputs 10 pcs 24V 3 6W short circuit proof Attention Time between switch off and on of the main supply If the driving unit was used with motor power torque and engine speed of the motor the starting current limitation has to cool down 2 3 minutes after switching off the machine The part which causes the starting current limitation can be ruined if the a m was not cared about Attention 2 2 Mechanical specification e Spindle travel Tauro 8 max 65mm e Spindle travel Tauro 25 83 max 90mm e Thread depth Tauro amp 8 max 55mm e Thread depth Tauro 25 83 max 80mm e Depth accuracy 0 1mm e Finish RAL 7035 light grey RAL 5005 signal blue e Travel 30 Taurox 13 Tauro 8 25 83 user manual 2 2 1 2 2 2 2 2 3 2 2 4 Mechanical specification Tauro 8 Thread capacity Thread cutting blind hole 1 5 x D Thread cutting blind hole 2 0 x D Torque range Rpm range Travel h
12. 1 Malfunctions e Incase of troubles or other damages immediately disconnect the machine of the power supply system Pay attention to chapter Residual Dangers Report troubles or other damages immediately to a responsible person or to the company Taurox e K Danger e Secury the machine against improper or accidentially use gt 1 2 2 Information signs and labels e Obligatory intent letterings signs and labels and let them be readable Renew damaged or not any longer readable signs and label 1 2 3 Earthing procedure Connect the earth wire to the safety plug min 1 5 mm and the pin of the casing earthing to the control unit It is not possible to use a fault Residual Current Device RCD to the power supply Nevertheless a residual current protective device was installed it switches the machine off despite there is no malfunction If it is required to use the machine with a leakage current protector an isolation transformer has to be used gt 1 3 Residual dangers 1 3 1 Hazards during operation Danger caused of high operation voltage Voltages up to DC 325V appearing which are causing danger of life These voltages lead to muscular cramps burnings unconsciousness breathing arrest and death e During operation hold all parts of the machine closed e Do not open the machine gt Danger caused of hot surface During operation surfaces in the machine and tools can get hot The internal parts can reach
13. 4 8bar 20 Taurex Tauro 8 25 83 user manual 3 Installation Commissioning 3 1 Scope of Delivery 1 Control Unit CU 2 Operating Panel with hinged bracket OP 3 Drive Unit Tauro 8 25 83 DU 4 Machine pedestal 5 Column with travel height adjustment e Mains cable 2m e Motor power cable CU DU 2m e Data cable CU DU 2m e Data cable CU OP 2 2m e Attachment screw 3pcs M6x22 3xWasher 6 4 2pcs M5x16 e User manual 3 2 Mechanical installation e Verify if all parts of the delivery are available complete Before installing the machine verify if the machine or the accessories have transport damages Verify if the installation underground is plane installation surface Verify the minimum load capacity See chapter weight Verify the operation conditions See chapter Operation conditions Verify the electrical specification See chapter Electrical specification e Fix the machine pedestal 5 with two pieces screws M8 on the installation surface Dimensions see chapter Mechanical dimensions machine pedestal e Push the column 4 1 into the machine pedestal 5 just until it reaches the ground The nut of the column has to show backwards e Fix the screws A with a torque of 20Nm Taurox 21 Tauro 8 25 83 user manual Clamp the clamping lever 4 3 To avoid damages position a foam B or something simil
14. 4 0 3 0 M 3 5 X X 4 0 3 15 X X 4 5 3 4 M4 M6 X X 5 0 4 0 X X 6 0 4 9 M4 5 6 M8 X X X 6 3 5 0 X X X 7 0 5 5 M7 M 9 10 X X X 8 0 6 2 M8 M 11 X X X 9 0 7 0 M9 M 12 X X 10 0 8 0 M 10 X X 11 0 9 0 M 14 X X 11 2 9 0 X X 12 0 9 0 M 16 X X 12 5 10 0 X X 14 0 11 0 M18 X 14 0 11 2 X 16 0 12 0 M20 X 16 0 12 5 X 18 0 14 0 X 18 0x14 5 M22 M24 X Adaptor to reduce Size 1 auf Size 0 Adaptor to reduce Size 2 auf Size 0 Adaptor to reduce Size 2 auf Size 1 Taurox 53 Tauro 8 25 83 user manual 12 Appendix A2 Minimum lubricant unit lubricant pulse air pulse air cleaning pulse Scope of delivery e Minimum lubricant unit B e Attachment screw A e Air tube with quick fitting coupling C Installation e Mount the lubricant unit B with the screws A at the rear side of the machine e Connect the electrical connection line E with the connector F with the machine e Connect the compressed air hose C A with the fitting D 2 e Connect the compressed air hose C to the commpressed air e Compressed air 58 87psi 4 6bar cleaned with steam trap Commissioning G Lubricant tank G1 Cover for lubricant tank H1 Flow controller for dosing pump H2 Clamp lever for quantity controller H3 Indicator dose quantity Adjusting screw for lubricant air J Adjusting screw for air output K Nozzle for lubricant and
15. 4 2 1 2 Reversions Option on off Option 3 15 maximum number of reversing 4 4 2 2 Threading through hole Option on 4 4 2 3 Thread recutting Option on It is possible if confirmed of torque reduction during ingating 10 90 4 4 2 4 Thread forming Option on 4 4 2 5 Insert threaded bushing Option on It is possible if confirmed to select stop parameters Option torque stop parameter depth stop parameter 4 4 2 6 Insert bolt Option on It is possible if confirmed to select stop parameters Option torque stop parameter depth stop parameter 4 4 2 7 Thread gauging Option on It is possible if confirmed to boost torque while withdrawing 10 400096 34 Tauro Tauro 8 25 83 user manual 4 4 3 Lubricant settings 4 4 3 1 Lubricant pulse Option on off It is possible if confirmed to adjust time from 0 1 bis 3 0 seconds 4 4 3 2 Air pulse Option on off It is possible if confirmed to adjust time from 0 1 bis 3 0 seconds Air pulse starts with the lubrication pulse 4 4 3 3 Air cleaning pulse Option on off It is possible if confirmed to adjust time from 0 1 bis 3 0 seconds 4 4 4 Motor settings 4 4 4 1 Rotating direction Option right left right left hand thread 4 4 4 2 Reverse speed Option 2096 to 100096 rpm is always limited to the minimum or maximum rpm 4 4 4 3 Release height Option on off It is possible if confirmed to
16. connector description Rated max current current lt 3 sec X363 Input foot switch black 1 GND 2 24V 75mA 90mA 3 Input start 1 foot switch X364 Input automation black 1 GND 2 24V 75mA 90mA 3 Input start 2 4 Input start button 2 X365 Output quality QA black 1 GND 2 Output signal horn 150mA 180mA 3 Output signal light red 150mA 180mA 4 Output signal light orange 150mA 180mA 5 Output signal light green 150mA 180mA X366 Output automation red 1 GND 2 Output clamp thread 150mA 180mA 3 Output clamp workpiece 150mA 180mA X367 Output air cleaning unit blue 1 GND 2 Output air cleaning pulse 150 mA 180 mA 3 Output ready signal 150 mA 180 mA X368 Output lubricant unit green 1 GND 2 Output lubricant unit air 150mA 180mA 3 Output lubricant unit pulse 150mA 180mA Only with feed system for the spindle Tauro Tauro 8 25 83 user manual 6 3 Wiring examples of the inputs and outputs e Requirements input The external start pulse of the thread tapping unit should happen by an external manual button Only with feed system for the spindle Attention By operating Stop User during the operation the operation can be cancelled This function is no Emergency Stop function start 1 24 V e Requirement input The external start puls of the thread tapping unit should happen by an inductive proximity switch Only with feed system for the spindle W
17. enter parameters above the workpiece zero point from 5 mm to maximal feed This is a virtual start position at which the machine can already be started again 4 4 5 Quality parameter 4 4 5 1 Torque window Option off on It is possible if confirmed to set forque tolerance starting from 0 1 Nm Torque used during processing must not exceed maximum torque in the task menu and the maximum torque less torque tolerance Measuring range is set between start depth and stop depth stop depth e g for tap clearance hole See chapter Quality Notifications 4 4 5 2 Blowhole detection Option on off It is possible if confirmed to set forque decrease in 5 95 End of the measuring range is set by stop depth stop depth e g for tap clearance hole See chapter new messages 4 4 5 3 Counter Counter can only be set to on By starting next count previous count is set to off Taurox 35 Tauro amp 8 25 83 user manual 4 4 6 Day counter 4 4 6 1 1 Option on It is possible if confirmed to reset day counter Day counter is being reset at machine startup Display while processing good thread green 1 95 Nm A 6 0 mm 100000 100000 bad thread red Workpiece counter Option on It is possible if confirmed to set counter options and parameters Option Abort after confirmation last part can be reset by confirmation if an error occurs Abort after a
18. faulty thread last part must be reset by confirmation if an error occurs Abort after a faulty workpiece last part must be reset after completion of the processing of the part by confirmation workpieces set quantity threads per workpiece set reset of counted workpieces Display while processing Parts counted yellow 1 5 Nm A 6 0 mm 100000 99 Threads counted each part yellow 4 4 6 2 Depth tolerance Option on off It is possible if confirmed to adjust depth tolerance from 0mm 6mm see brake depth See chapter Quality messages 36 Taurex Tauro 8 25 83 user manual 4 4 6 3 Brake depth Option off automatic manual Machine calculates brake depth during processing This is necessary for careful processing Due unfavorable processing parameters eg low torque high speed high pitch depth can be exceeded Avoid this by changing the processing parameters or adjusting the brake depth off brake depth is off eg for applications with high processing sequences of through threads automatic brake depth is automatically calculated by the machine during processing manual brake depth can be adjusted manually in low processing parameters 4 4 7 Parameter database 4 4 7 1 Default parameters Option oad It is possible if confirmed to reset the entire parameters to default parameters See chapter default parameters Please wait 3 seconds In
19. 8 25 83 user manual 4 4 Main menu Start settings Processing types Lubricant settings Motor settings Quality parameters Parameter database System settings and system information Extras 4 4 1 Start settings The start settings can only be set to 0n The previous startup setting is set to off by selecting a different startup setting to on 4 4 1 1 Start with start button Option on 4 4 1 2 Start at workpiece zero point Option on and enter parameter Enter parameter Run the tool with the control handle in the bore Save parameter by using the rotary knob 2 4 or the start button 3 2 4 4 1 3 Start at torque detection Option on It is possible if confirmed to adjust the starting torque from 0 05 Nm to peak torque Taurox 33 Tauro amp 8 25 83 user manual 4 4 2 Processing types The types of processing can only be set to on The previous setting is set to off by selecting a different startup setting to on 4 4 2 1 Threading blind hole Option on It is possible if confirmed to adjust chip breaking settings 4 4 2 1 1 Chip breaking Option off on It is possible if confirmed to choose between following setting first chip breaking first chip breaking depth in mm interval interval depth in mm chip clearance depth chip break angle or depth to the workpiece zero point which should be turned back by chip breaking 4
20. Air cleaner for cooling system in 3 5 Air cleaner for cooling system out 3 5 Type plate 4 1 Column 4 2 Column flange 4 3 Clamp lever for column flange 4 4 Handwheel for column 5 Machine pedestal 24 Taurox Tauro 8 25 83 user manual X365 X366 X367 X368 X364 X363 X361 X362 Fig 3 10 Connector Rear view of the drive unit X361 Motor power connector X362 Data connector DU X363 Input foot switch black X364 Input automation black X365 Output signal column black X366 Output automation red X367 Output air cleaning unit blue X368 Output lubricant unit green to Lb X163 1 Control unit 1 1 Main switch 1 2 Control lamp for main switch 1 3 Mounting foot 1 5 Fuse 5A T time lag Type G fuse 5x20 X160 Main connector X161 Motor power connector X162 Data connector DU X163 Data connector OP X164 Earthing screw of the earthing of the housing Taurox 25 Tauro 8 25 83 user manual 22 X263 E qu FE 211 2 10 T OG Oil s 7 OJ 2 16 N P Ro a N Oo e 2 14 2 13 Fig 3 12 Rear and front view of the operating panel Operating panel Display Emergency stop Motor switch Rotary knob with button Rotary knob LED Menu button Menu button LED Select buttons for the set of parame
21. K Service In der Stockleiten 8 94372 Rattiszell Germany Phone 49 0 9964 6010141 Phone 49 0 9964 6010140 Fax 49 0 9964 6010139 E Mail service 2gewindebearbeitung de pA Note To avoid transport damages send the machine back in the original packaging M Note Transport damages caused of improper packing the company Teurex e K is not liable for Taurox 49 Tauro 8 25 83 user manual 8 Servicing Danger Switch off the machine and cut it from the power supply before doing maintenance work 8 1 General maintenance work e Keep the machine and the cables free of permanent contamination e Do not clean the machine with aggressive cleaning compounds Attention Do not use compressed air to clean the machine Attention 8 2 Change air filter e Check the air filter every 6 months to contamination and change it if neccessary e Replace the air filter every 2 years Air filter Air incoming 3 5 article no KA107A Air filter Air output 3 4 article no KA124A Fig 8 2 Air filter changing air incoming 3 5 50 Tauro Tauro 8 25 83 user manual 9 Wiring diagramn T Drive unit 3 Thread tapping machine See chapter Digital Inputs and Outputs BI X363 a X364 Control unit 1 X160
22. User Manual Thread Tapping Machine R Tauro s 25 83 www Hiread tfapping cm Article K254B Version B 25 Taurox 06 2014 Tauro 8 25 83 user manual How to contact us Taurox e K In der Stockleiten 8 94372 Rattiszell Germany Phone 49 0 9964 6010140 Fax 49 0 9964 6010139 E Mail mail thread tapping com Internet www thread tapping com Service E Mail service Qthread tapping com Phone 49 0 9964 6010141 This user manual is an integral part of the Typ Tauro Serial No Year of manufacture Copyright Tauroez 06 2014 2 Taurox Tauro 8 25 83 user manual EC Declaration of Conformity Name and address of the manufacturer Taurox e K In der Stockleiten 8 94372 Rattiszell Germany This declaration relates exclusively to the machinery in the state in which it was placed on the market and exludes components which are added and or operations carried out subsequently by the final user The declaration is no more valid if the product is modified without agreement Herewith we declare that the machinery described below product denomination Thread tapping machine model type Tauro 8 25 83 is complaying with all essential requirements of the Machinery Directive 2006 42 EC In addition the partly completed machinery is in conformity either the EC Directives 2014 30 EC relating to electromagnetic compatibility Harmonised St
23. a temperature up to 90 C e Never touch internal parts in the cool down phase after switch off e Never touch tools directly after operation in the cool down phase gt Danger in explosive substances areas e Do not use the machine in explosive substances areas Danger Taurox 11 Tauro 8 25 83 user manual Danger Danger by mechanical force influence The machine has a circulating spindle and movable parts Depending on application fix additional protection cover Secure that in case of unwantedly moving of the spindle no personell hazard can happen Do not remove neccessary protection covers Do not wear gloves or loose clothing because of danger to hang in the rotating working spindle In case of too long hears wear a suitable headgear hairnet Always wear saftey glasses Never touch the rotating spindle Before changing the tool switch off the drive spindle by the motor switch off 1 3 2 Hazards after power is turned off Danger by electric shock Capacitories in the machine carries dangerous residual voltage up to 5 additional minutes after switch off the machine Always wait min 5 minutes after switch of the machine before disconnecting the machine of the power supply system To open the machine wait min 10 min after switch off the machine before disconnecting the machine of the power supper only personal with electrotechnical qualification are allowed to do 1 4 Instructions on EMI
24. again processing 1300 Hardware error Inform the technical service 1301 Error in voltage Check the voltage supply supply Hardware error 1303 motor power cable Check the motor power cable between Hardware error connectors X161 and X361 1305 Hardware error Inform the technical service 1306 Hardware error Switch off the machine wait approx 20 minutes and switch it on again 1307 Temperature of the Switch off the machine and let it cool down control unit is exceeded Taurex 47 Tauro 8 25 83 user manual Problem Reason Retification Error code 1308 Motor temperature Switch off the machine and let it cool down Hardware error 1309 Hardware error Check the data cable DU between the connectors X162 and X362 1310 1342 Hardware error Inform the technical service _ To switch off the error message Switch off the machine by the main switch M 1 1 If the error messages still appear again after switching off and on the machine by the main switch 1 1 please inform the technical service Attention Attention Repair of electric devices are only allowed by qualified personnel Based on not qualified repairs substantial risks can happen Please inform the technical service in case of defective or a sending back In every case state the serial number and the cause of the error or the error code 48 Tauro Tauro 8 25 83 user manual 7 2 Contact Service Taurox e
25. air Wearing eye protection is obligatory Taurex Tauro 8 25 83 user manual e Set in the main menu lubricant settings of the operation unit 2 the desired parameters Lubricant pulse Time of lubricant pulse Air pulse Time for the air which takes the forwarded lubricant by the air pulse The lubricant will be sprayed by this Blow out pulse Time for the blow out pulse after operation or chip clearance with chip clearance throw out depth e Open the cover G1 of the lubricant tank and fill in the lubricant Close cover G1 e Bleeding Open the clamp lever H2 and set the quantity control H1 approx the value 4 to advance enough lubricant Switch on the function main menu settings lubricant pulse 0 5 seconds By every starting process a lubricant pulse will be started Trigger several lubricant pulses as long as the lubricant will be advance out of the nozzle K Now turn the quantity control H1 to the desired value and clamp it with the clamp lever H2 e Lubricant pulse The lubricant pulse advances a minor quantity of lubricant by a dosing pump This function forms a drop dosage e Air pulse At minor quantities quantity control less than 0 5 the function main menu settings lubricant air pulse is needed because the drop becomes to small to unstick of the nozzle K adhesive force By the adjusting screw of the lubricant air I the quantity of the air is
26. andarts used DIN EN ISO 12100 201 1 03 Safety of Machinery EN 60204 1 2007 Electrical equipment of machines EN 61000 6 4 2007 Electromagnetic compatibility EMC Part 6 4 Generic standards Emission A1 2011 standard for industrial environments EN 55011 2009 Industrial scientific and medical equipment Radio frequency disturbance A1 2010 section 6 2 2 characteristics Limits and methods of measurement EN 61000 6 2 2005 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments EN 61000 3 2 2006 Electromagnetic compatibility EMC Part 3 2 Limits Limits for harmonic A1 2009 A2 2009 current emissions equipment input current 16 A per phase EN 61000 3 3 2008 Electromagnetic compatibility EMC Part 3 3 Limits Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems for equipment with rated current lt 16 A per phase and not subject to conditional connection The person authorised to compile the relevant technical documentation must be established within EU Taurox e K Herr Janich In der Stockleiten 8 94372 Rattiszell Germany Rattiszell 17 06 2014 Janich Martin owner of a firm Place Date suname first name and function of signatory Signature Taurox 3 Tauro 8 25 83 user manual Significance of this operator s manual This operator s manual is an integral part of the thr
27. ar on the machine pedestal 5 Take care that the distance between foam B and quick change holder 3 1 is not too large Put the three peaces screws DIN912 M6x22 with washer A through the drilling of the column flange 4 2 Push the drive unit 3 onto the dowel pin ofthe Fig 3 3 column flange 4 2 and screw one screw down light Screw down the screws A with a torque of 10Nm Remove the foam Position or install the control unit at a suitable joe position that way that the cables are not 1 4 exposed soilings directly By the assembly kit fixation to the wall 1 4 accessory you are able to fix the control unit beside the work bench Dimension see chapter Mechanical dimensions control unit Fix the articulated bracket 2 16 of the control unit 2 at the rear side of the drive unit 3 with two pieces screws DIN912 M5x16 A Screw down the screws A with a torque of 6Nm 22 Tauro Tauro 8 25 83 user manual 3 3 Electrical installation e Connect the motor power connector X161 of the control unit 1 with the motor power cable CU DU 4 pol with the motor power connector X361 of the drive unit 3 e Connect the data connector CU X162 of the control unit 1 with the data cable CU DU 17 pol with the data connector DU X362 of the drive unit 3 e Connect
28. ce 3 4 5 Adjust the workpart and height adjustment Taurox Tauro 8 25 83 user manual 4 Operation 29 4 1 Functions of buttons 29 4 2 Task menu 30 4 3 Main menu quick reference standard parameters 31 4 4 Main menu 33 4 4 1 Start settings 33 4 4 1 1 Start with start button 33 4 4 1 2 Start at workpiece zero point 33 4 4 1 3 Start at torque detection 33 4 4 2 Processing types 34 4 4 2 1 Threading blind hole 34 4 4 2 2 Threading through hole 34 4 4 2 3 Thread recutting 34 4 4 2 4 Thread forming 34 4 4 2 5 Insert threaded bushing 34 4 4 2 6 Insert bolt 34 4 4 2 7 Thread gauging 34 4 4 3 Lubricant settings 35 4 4 3 1 Lubricant pulse 35 4 4 3 2 Air pulse 35 4 4 8 3 Air cleaning pulse 35 4 4 4 Motor settings 35 4 4 4 1 Rotating direction 35 4 4 4 2 Reverse speed 35 4 4 4 3 Release height 35 4 4 5 Quality parameter 35 4 4 5 1 Torque window 35 4 4 5 2 Blowhole detection 35 4 4 5 3 Counter 35 4 4 5 4 Depth tolerance 36 4 4 5 5 Brake depth 37 4 4 6 Parameter database 37 4 4 6 1 Default parameters 37 4 4 6 2 User defined parameters 37 4 4 7 System settings and system information 37 4 4 7 1 Measurement unit 37 4 4 7 2 Language 37 4 4 7 3 Display brightness 37 4 4 7 4 System temperatures 37 4 4 7 5 System information 37 4 4 7 6 Last error Fehler Textmarke nicht definiert 4 4 8 Extras Fehler Textmarke nicht definiert 5 Messages 34 5 1 Quality notifications 39 5 2 Error message status message 41 5 3 Error code 42
29. controllable The adjusting screw l should not have more than 2 cycles forming of spray This function in association with the lubricant pulse creates a spray dosage e Air pulse without lubricant pulse This function can be used with lubricanting materials or for dry processing for cooling e Outblow pulse The outblow pulse is used to clean the tool or to remove chips Setting Main menu Lubricant settings Blowout pulse The quantity of air is controllable by the adjusting screw J e Adjusting of the nozzle Align the noozle K with the blow out drilling K2 to the bottom Adjust the nozzle to the tap hole to ensure a lubrication during the whole working process Taurox 55 Tauro amp 8 25 83 user manual 13 Appendix A3 Spindle feed system Scope of delivery e Air tube with quick fitting coupling e Foot switch e Feed is integrated in the thread tapping unit Installation e Connect the connector A of the foot switch with the machine e For sensors you can connect the connector B with the machine alternatively e Connect the compressed air hose to the fitting C and to the compressed air compressed air 58 116psi 4 8bar cleaned with steam trap Commissioning D Flow control for the speed operation control E Pressure control for the setting of the feed force Hand injury warnings respectivly contusives
30. ead tapping machine Tauro 8 25 83 e Must be kept in a way that it is always at hand until the thread tapping machine will be disposed of e Pass this manual on if the thread tapping machine is sold or loaned leased out Read this manual before installation and operation This protects you and avoids damages at the machine In any case you encounter difficulties to clearly understand the manual please contact the manufacturer Only persons with adequat technical knowledge and knowledge of this machine are allowed to install and operate the machine Missing or inadequate knowledge of the manual results in the loss of any claim of liability on part of Taurox e K Taurox e K reserves the right to make alterations to its products in the interest of technical progress These alterations need not be documented in every single case Disclaimer This manual and the information contained herein have been compiled with due diligence Taurox e K shall not be liable for errors contained herein or for incidental or consequential damage in connection with the furnishing performance or use of this material 4 Tauro Tauro 8 25 83 user manual Description of symbols General description of symbols Danger gt Warning gt Indicates dangers which can be followed by death heavy personal injury or substantial property damage Indicates a possible risk which can be followed by death heavy personal injury or
31. eight adjustment Spindle tool holder M0 5 M3 X6CrNiMoTi17 12 2 1 4571 M0 5 M4 AIMg4 5Mn 3 3547 0 030 0 800Nm 50 3000rpm 0 323mm Column 650mm Collet holder ER11 Mechanical specification Tauro amp 25 Thread capacity Thread cutting blind hole 1 5 x D Thread cutting blind hole 2 0 x D Torque range Rpm range Travel height adjustment Spindle tool holder M1 M5 X6CrNiMoTi17 12 2 1 4571 M1 M6 AIMg4 5Mn 3 3547 0 1 2 50Nm 50 3000rpm 0 330mm Column 650mm quick change holder 0 Mechanical specification Tauro amp 83 Thread capacity Thread cutting blind hole 1 5 x D hread cutting blind hole 2 0 x D Torque range Rpm range Travel height adjustment Spindle tool holder Weight Machine pedestal Column 650 mm with column flange Column 750 mm with column flange M2 M8 X6CrNiMoTi17 12 2 1 4571 M2 M10 AIMg4 5Mn 3 3547 0 30 8 30Nm 50 2400rpm max 2000rpm from 6 80Nm 70 415mm Column 750mm quick change holder 1 approx 14 3kg approx 7 5kg approx 9 2kg Control unit approx 8 3kg Operating panel approx 1 2kg Tauro 8 Drive unit without spindle feed system approx 9 7kg Tauro 25 Drive unit without spindle feed system approx 9 9kg Tauro 83 Drive unit without spindle feed system approx 13 9kg 14 Tauro Tauro 8 25 83 user manual 2 3 Physical dimensions 2 3 1 Physical dimensions of the control unit
32. in the quick change holder A The nose B3 has to snap in the nut A2 By doing this the pressure cover slips down and clamps the quick change insert B 4 Switch back the motor switch 2 3 to the position RUN 23 RUN Taurox 27 Tauro 8 25 83 user manual 3 4 4 Adjust the counter balance I 3 2 3 3 Fig 3 14 The retraction force of the drive spindle can be set by the adjustment wheel 3 3 Pull down the drive spindle by the operating lever 3 2 If you release the operating lever 3 2 the drive spindle should be brought back in the end position by its own because of the balance system Take care that the retraction force is not set to high Attention A too powerful retraction force reduces the lifetime of the thread tool and can affect the quality of the working process Attention By turning the adjustment wheel to the right side the retraction force of the drive unit becomes stronger 3 4 5 Adjust the workpart and height adjustment e Open the clamping lever 4 3 e Position the distance between spindle and workpiece higher than 10mm with the hand crank 4 4 e Itis possible to swivel the drive unit 3 around 30 to the left and to the right at a time e Clamp the clamping lever 4 2 e Secure the workpiece against torsional stiffness and unwanted moving Use only suitable clamping devices Danger Workpieces can turn with the tool and threaten pe
33. ire the input automation X364 3 Start 2 with an inductive proximity switch PNP br 24 V gt start 2 bk LA GND bl GND 9 X364 yi 24 V e Requirement exit A relais or a valve for a clamping unit should be connected Wire the exit automation X366 with a relais or a valve Respect the direction of the freerunning diode if present A freerunning diode is not neccessary GND e Requirement exit A warning lamp with horn should be installed for quality control Wire the exit signal column X365 with various lamps and horn You can order a signal column with horn as accessory Taurox 45 Tauro 8 25 83 user manual Requirement input and exit PLC The thread tapping unit should be integrated in automation by a PLC control Wire the exit of X367 3 ready and the input X364 3 Start 2 to a PLC unit L M n L GND A 24VDC external X364 SPS 2 5 t T Q1 Q2 Q2 Option A The input of the thread tapping unit is connected to a relais exit of a PLC control external power supply Option B The input of the thread tapping unit is connected to a relais exit of a PLC control internal power supply Option C The input of the thread tapping unit is connected to a trans
34. istor exit of a PLC control Tauro Tauro 8 25 83 user manual 7 Diagnostics Troubleshooting 7 1 Troubleshooting Error code Display on the screen 2 1 An hardware error occurred Based on the following list check the error code numbers and proceed as follows Error code 1234 Problem Reason Retification Error code The control lamp No power supply Check the voltage supply 1 2 doesn t shine Hardware error Check the saftey fuse 1 5 No display in the screen 2 1 No power supply Cable dective Hardware error Check if the control lamp 1 2 is shining Check the data cable OP between the connectors X163 and X261 1001 Hardware error Check the data cable OP between the 1002 connectors X163 and X261 1003 Hardware error Check the data cable DU between the connectors X162 and X362 1004 Hardware error Inform the technical service 1050 1060 Temperature of the Switch off the machine and let it cool down drive unit is exceeded 1061 Temperature of the Switch off the machine and drive unit is undershoot regard chapter Operating conditions 1070 1072 short time power Press and unlock the emergency Stopp interruption button 1080 1083 Hardware error Inform the technical service 1084 motor switch has Switch off the machine wait approx been activated during 2 3 minutes and switch it on
35. ns ask the manufacturer 1 1 3 Modifications and alterations Based on security reasons it is not allowed to do alterations and changes at the machine and its functions Changings at the machine which are not allowed by the manufacturer are followed by the exclusion of liabilty to the company Taurox e K 1 1 4 Repairs and servicing It is not allowed to repair the machine by the user The machine has no parts which can be repaired by the user The machine has to be send to Taurox e K for repair 1 1 5 Decommissioning and disposing For the decommissioning and the disposal the environment regulations are valid of the country the user company is placed 1 2 Ensure your own safety emergency stop e Disconnect the machine of the power supply system before starting maintenance work This avoids accidents based on electrical voltage and movable parts Please see chapter Restrisks e Itis not allowed to override or avoid protection and safety devices like protection cover and machine cover parts or thermic protection switches emergency stop switch and motor switch e Dismantled protections like i e machine cover fuses emergency stop switch motor protection switch have to be reinstalled and to be checked for a proper function e The operator control modul with emergency stop switch and motor switch has to be installed in a convenient distance of the user Danger 10 Taurex Tauro 8 25 83 user manual 1 2
36. oples and machines Danger 28 Taurex Tauro 8 25 83 user manual 4 Operation 4 1 Functions of buttons 2 1 Display 2 2 Emergency stop 2 3 Motor switch 2 4 Rotary knob with button 2 5 Rotary knob LED 2 6 Menu button 2 7 Menu button LED 2 1 The full color 4 3 TFT display shows operating parameters processing results error and fault messages 2 2 The emergency stop button stops the machine after activating push in the function safe stop stop category 0 to EN 60204 The message is STOP EMERGENCY STOP See chapter error status message Unlock pull the emergency stop button The machine can immediately be used again N Note The tool can be reversed from the workpiece if the emergency stop p button is activated during processing Therefore unlock the emergency stop M button press the start button and select safety reverse Tauro amp 8 25 83 Note 2 3 The motor switch is used to lock the spindle eg tool change _ Note The tool can be reversed from the workpiece if the motor switch is activated during processing Therefore unlock the motor switch push the start x button and select safety reverse Tauro 8 25 83 Note 2 4 The rotary knob with button is used to select to adjust parameters and to confirm the measures and commands 2 5 The rotary knob LED shows the current function of rotary knob with button 2 4
37. pth 6 0 mm Torque 1 00 Nm Main menu Start settings Start with start button on Start at workpiece zero point off enter parameter Start at torque detection off enter parameter Processing types Threading blind hole on Chip breaking off enter parameter Reversions on 5 per cut Threading through hole off Thread recutting off enter parameter Thread forming off Insert threaded bushing off Stop parameter Torque Depth Insert bolt off Stop parameter Torque Depth Thread gauging off enter parameter Lubricant settings Lubricant pulse on 0 5 seconds Air pulse off enter parameter Air cleaning pulse off enter parameter Motor settings Rotating direction right left Reverse speed 10096 Release height off enter parameter Brake depth off automatic manuel Depth progress control 5 responsivity Feed system XX X proof rotation Quality parameter Torque window off enter parameter Blowhole detection off enter parameter Counter Day counter Workpiece counter Depth tolerance on 0 5 mm Tool wear off on Parameter database Default parameters r load User defined parameters oad overwrite Taurox 31 Tauro 8 25 83 user manual System settings and system information Measuring unit mm Language english Display brightness 10096 System temperatures information System information information Last error information Extras No extras installed 32 Tauro Tauro
38. sing start during certain period of time Torque has been exceeded in reverse Drive spindle stops Drive spindle can be reversed in safety reverse mode with 50 rpm by using start button Threading blind holes The set number of reversions has been exceeded e g tool wear grounding improper cutting speed Path Main Menu Engine Settings Reversions Threading canceled Threading through hole Processing will be stopped immediately after exceeded torque Threading blind holes Tool has reversed 3 times without progress in depth e g grounding Taurox 39 Tauro 8 25 83 user manual Quality notifications Error The infeed of drive spindle was moved in positive Error direction after setting the zero point in direction Gating up Error The torque has slightly dropped during processing Blowhole e g pipe cavities or air pockets in cast material detected Path Main menu Quality Parameters Pipe Cavities Error Adjusted depth tolerance was exceeded Depth tolerance Thread with large pitch high speed and low torque exceeded is being processed Change depth tolerance correct the speed or set the brake depth manually See chapter Operation Path Main Menu Quality Parameters Depth tolerance Eiron The torque has slightly dropped during processing Below e g pipe cavities or air pockets in cast material torque range Path Main menu Quality Parameters Pipe Cavities
39. substantial property damage Indicates a possible risk which can be followed by minor personal injury or property damage Caution Indicates a possible impending situation which can be followed by damages at the product or in the environment It communicates requirements which have to be absolutely considered for an accurate operation Attention N P Indicates applications and other useful information It shows hints and M advices for an efficiant use of the machine and operation to prevent additional work Note Taurox 5 Tauro 8 25 83 user manual Additional symbol explanation The additional symbols include always a general symbol pbp bP Warning of dangerous high voltage Indicates danger of life through high operating voltage and electrial shock which can be followed by death This symbol includes also Danger Warning of cutting damage Indicates a danger of sharp objects which can be followed by cuts This symbol includes also Warning Warning of automatically running Indicates a possible risk which can be followed by injuries This symbol includes Warning Warning of hot surface Indicates a possible risk which can be followed by burnings This symbol includes Caution Warning of hand injuries Indicates a possible risk which can be followed by hand injuries and crush injuries This symbol includes Warning Use eye protection Always wear eye protec
40. ters component part Key switch component part Clamp lever for vertical adjustment Star grip for clamping the horizontal adjustment Hinged bracket Data connector OP 3 4 2 Turn main switch on Secure that the machine is not damaged and the mechanical and electrical installation was realised in a workmanlike manner Switch on the main switch 1 1 The control lamp 1 2 starts burning A start screen appears just until the start process is finished approx 13 seconds The display changes to the working menu See chapter Operation The machine is ready to work now 26 Tauro Tauro 8 25 83 user manual 3 4 3 Tool change 1 Switch the motor switch 2 3 to position stop P 23 The message Stop motor switch appears in the display Warning The motor switch 2 3 has to be on position stop because the drive spindle can start running Warnung Tools are sharp and can cause injuries A1 A2 Bu B3 e B1 C1 C C2 Fig 3 13 2 Unclamp tool C e Hold the quick change insert B with one hand and pull up the pressure cover A1 The quick change insert will be unclamped in this way e Press the spring dowel pin B1 of the quick change insert B and remove the thread tool C 3 Insert tool C e Insert the thread tool C into the quick change insert B The square C1 of the thread tool has to snap in the square B2 of the quick change insert B e Plug the quick change insert B
41. the data connector CU X163 of the control unit 1 with the Data cable CU OP 7 pol with the data connector OP X363 of the drive unit 3 e The thread tapping unit has a discharge current more than 3 5mA To avoid electrical electromagnetic interference and electric shock an installation of a second earth wire is neccessary see chapter Earthing procedure e Connect the earthing screw M6 of the cover earthing X164 of the control unit 1 with an earth wire with the earth connection min 10mm cable length 2m e Connect the power cable with the connector X160 of the control unit 1 e Do not plug in the safety plug of the power cable see chapter Installation X161 X162 X361 X362 X163 Fig 3 7 Taurox 23 Tauro 8 25 83 user manual 3 4 Commissioning e Important In case of immediate deviation of the operation conditions before installation take care that the temperature and the humidity have to be harmonised for 24 hours Attention 3 4 1 Brief description of components 2 Operating panel See chapter Operation 3 Drive unit Tauro 8 25 83 3 1 Quick change holder 3 2 Operating lever with start button 3 3 Adjustment wheel for the spindle counter balance system 3 4
42. the the message area of the working menu the data set 0 DS is displayed 4 4 7 2 User defined parameters Option data set After selecting the data set number it is possible to oad or to overwrite this data set Please wait 3 seconds In the message area of the working the selected data set is displayed e g 12 DS 4 4 8 System settings and system information 4 4 8 1 Measurement unit Option not active mm inch 4 4 8 2 Language Option german english spanish 4 4 8 3 Display brightness Option not active 10 100 4 4 8 4 System temperatures Information not active 4 4 8 5 System information Information not activ Taurox 37 Tauro 8 25 83 user manual 4 4 8 6 Last error Information last error for service 4 4 9 Extras No extras installed 38 Tauro Tauro 8 25 83 user manual 5 Messages 5 1 Quality notifications Quality notifications Good Quantity achieved NIN Quality notifications Abort Abort User Abort No depth progress Abort Torque exceeded in reverse Abort Maximum number of reversions Depth not reached Abort Torque exceeded Depth not reached X X xxx Quality good Quality good Quantity has been achieved Processing canceled by user using manual start button or foot switch Spindle has not progressed at proces
43. tion Indicates a possilbe risk which can be followed by heavy injuries at the eyes or can be followed by blindness This symbol includes Warning Tauro Tauro 8 25 83 user manual Table of contens 1 Safety instructions 1 1 General information Usage as agreed upon Usage other than agreed upon Modifications and alterations Repairs and servicing Decommissioning and disposing lt lI lI Sanna URrRONS 1 2 Ensure your own safety emergency stop 1 2 1 Malfunctions 1 2 2 Information signs and labels 1 2 3 Earthing procedure 1 3 Residual dangers 1 3 1 Hazards during operation 1 3 2 Hazards after power is turned off 1 4 Instructions on EMI 2 Technical data 2 1 Electrical specification 2 2 Mechanical specification 2 2 1 Mechanical specification Tauro amp 8 2 2 2 Mechanical specification Tauro 25 2 2 3 Mechanical specification Tauro amp 83 2 2 4 Weight 2 3 Physical dimensions 2 3 1 Physical dimensions of the control unit 2 3 2 Physical dimensions of the machine pedestal 2 3 3 Physical dimensions of the Tauro 8 2 3 4 Physical dimensions of the Tauro amp 25 2 3 5 Physical dimensions of the Tauro 83 2 4 Operating conditions 3 Installation Commissioning 3 1 Scope of Delivery 3 2 Mechanical installation 3 3 Electrical installation 3 4 Commissioning 3 4 1 Brief description of components 3 4 2 Turn main switch on 3 4 3 Tool change 3 4 4 Adjust the counter balan
44. turning Under a speed of 300rpm and a torque of 0 29Nm the internal brake depth will be deactivated to avoid an hitch 60 Tauro
45. uit proof thermal cut out inverse polarity protection Connection circular connector 11 5 IP67 cable bushing 3 5mm _ terminal cross section max AWG 24 0 25mm Z S Note A digital exit of a PLC control can be layed directly without additional load to a digital input Proximity switches e g inductive proximity switches PNP can be connected Note to a digital input directly Warning By a short circuit at the 24V power supply of the digital inputs a start pulse can be triggered The feed of the spindle will be started and the drive unit starts turning automatically e Digital outputs 10 pcs Digital outputs 24VDC 3 6W short circuit proof Type of outputs transistor Rated voltage 24VDC 10 Rated current 150mA per output Rated burden 3 6W per output Potential separation none Protective circuit short circuit proof thermal cut out inverse polarity protection Connection circular connector 16 IP67 cable bushing 4 6mm 2 5 4 6 8 optional terminal cross section max AWG 20 0 75mm _ he Note A digital exit can be layed directly without additional load to a digital input of a PLC control Valves can be connected to a digital exit directly Note Taurox 43 Tauro 8 25 83 user manual 6 2 Terminal connection of inputs and outputs X363 X364 X365 X366 X367
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