ABB general purpose drives ACS580 0.75 to 250 kW Catalog
Contents
1. p p ee _ oe ES en nn nn Low voltage AC drives ACS580 0 75 to 250 kW Catalog Power and productivity AA ED HR for a better world PA ae HB What does all compatible mean for you The idea behind all compatible is simple the better a drive The ACS580 is part of ABB s all compatible drives portfolio fits to your processes users and business and environmental The ACS580 and other all compatible drives share the same goals the faster you start enjoying the benefits it brings architecture and user interfaces yet there is an optimal drive for virtually any application During drive selection you save time as the drives have many built in features simplifying the selection process Once you have used one all compatible drive you can A broad range of options provides easy extension to the use them all Your knowledge accumulates with each new drive s functionality The simplicity carries on to the drive installation resulting in more efficient processes and business setup and commissioning With a state of the art user interface and drive design installation and setup is made That s it In short all compatible means better business easy and optimal sense The total cost of ownership and your impact on the environment is lower with the drives ensuring your processes run efficiently and reliably The control panel and PC tool enable you to monitor and analyze the drives As2. ACS580 01 02A6 4 ACS580 01 03A3 4 ACS580 01 04A0 4 ACS580 01 05A6 4 ACS580 01 07A2 4 ACS580 01 09A4 4 ACS580 01 12A6 4 ACS580 01 017A 4 ACS580 01 025A 4 ACS580 01 032A 4 ACS580 01 038A 4 ACS580 01 045A 4 ACS580 01 061A 4 ACS580 01 072A 4 ACS580 01 087A 4 ACS580 01 105A 4 ACS580 01 145A 4 ACS580 01 169A 4 ACS580 01 206A 4 ACS580 01 246A 4 ACS580 01 293A 4 ACS580 01 363A 4 ACS580 01 430A 4 Hun ria MEE NEEN ida Urra a Raj a ta DARA AAA 1 a a en med oe nn EE E dl ASAS if Pages 15 and 16 Choose your options on pages 21 23 25 and 30 and add the option codes to drive s ordering code Remember to use a mark before each option code Control panel options Option code Description Type designation J400 ssistant control panel ACS AP S J425 ssistant control panel ACS AP J424 lank control panel cover CDUM 01 K450 anel bus adapter CDPI 01 3AUA0000108878 Control panel mounting platform flush DPMP 01 3AXD50000009374 Control panel mounting platform surface DPMP 02 3AXD50000010763 Combined panel bus adapter and panel platform kit CDPI 01 DPMP 02 Assistant control panel included as standard in the delivery unless otherwise specified Assistant control panel also compatible with ACS880 drives C5580 Type designation
3. O to 1 000 m Without derating 1 000 to 4 000 m With derating of 1 100 m Relative humidity 5 to 95 no condensation allowed Degree of protection Contamination levels IP21 as standard IP55 as an optional variant No conductive dust allowed Functional safety Safe torque off STO according EN 61800 5 2 IEC 61508 ed2 SIL 3 IEC 61511 SIL 3 IEC 62061 SIL CL 3 EN ISO 13849 1 PLe Storage IEC 60721 3 1 Class 1C2 chemical gases Class 1S2 solid particles Operation IEC 60721 3 3 Class 3C2 chemical gases Class 3S2 solid particles Transportation IEC 60721 3 2 Class 2C2 chemical gases Class 252 solid particles C chemically active substances S mechanically active substances Dimensions Frames pre W D Weight IP21 mm in mm in mm in kg Ib RO 303 11 9 125 4 9 210 zie 4 5 9 9 R1 308 11 9 125 4 9 223 8 8 4 6 10 R2 394 15 5 125 4 9 227 8 9 Lo 16 6 R3 454 17 9 203 8 228 9 14 9 328 AS 726 28 6 203 8 283 11 1 25 50 7 R6 726 28 6 202 9 9 369 14 5 45 99 2 R7 880 34 6 284 11 2 370 14 6 55 121 3 R8 965 38 300 11 8 393 15 5 70 154 4 R9 955 37 6 380 16 418 16 5 98 216 1 Front height of the drive with glandbox 14 ABB general purpose drives ACS580 Catalog i rn mg A n A _ N mn ns ee SSS Se eN se en Ratings types and voltages 3 phase U 380 to 415 V 380 400 4
4. Product series Types and construction Rating Voltage Options Catalog ABB general purpose drives ACS580 13 Technical data Mains connection Voltage and power range 3 phase U 380 to 480 V 10 15 0 75 to 250 kW Frequency 50 60 Hz 5 Power factor coso 0 98 Efficiency 98 at nominal power Motor connection Voltage 3 phase output voltage O to U U Frequency O to 500 Hz Motor control Scalar and vector control Torque control Torque step rise time lt 10 ms with nominal torque Non linearity 5 with nominal torque Speed control Static accuracy 20 of motor nominal slip Dynamic accuracy 1 seconds with 100 torque step Product compliance CE Low Voltage Directive 2006 95 EC EN 61800 5 1 2007 Machinery Directive 2006 42 EC EN 61800 5 2 2007 EMC Directive 2004 108 EC EN 61800 3 2004 A1 2012 Quality assurance system ISO 9001 and Environmental system ISO 14001 Waste electrical and electronic equipment directive WEEE 2002 96 EC RoHS directive 2011 65 EU EAC EMC according to EN 61800 3 2004 A1 2012 Category C2 as standard Environmental limits Ambient temperature Transport 40 to 70 C Storage 40 to 70 C Operation 15 to 50 C no frost allowed RO to R3 up to 50 C no derate R4 to R9 up to 40 C no derate R4 to R9 40 to 50 C with derating 1 per 1 C Cooling method Air cooled Dry clean air Altitude
5. the common drives architecture enables the smooth transition to other all compatible drives in the ABB portfolio such as the ACS880 industrial drive Catalog ABB general purpose drives ACS580 9 The greenest energy Is the energy that you do not use That is what the ACS580 allows you to do Energy savings up to 70 Optimize process by removing mechanical control Maintain ABB Built in Energy investment and life cycle energy savings availability services optimizer up to 10 Built in energy High The latest efficiency efficiency technology calculators drive and design Know your energy savings Compatible with 1E4 high efficiency motors Minimized energy consumption Environment all compatible With ABB and the drives you are not only optimizing the energy consumption of an electric motor but also your whole process The drive itself helps you to use only the exact amount of energy needed to run your motor The energy optimizer feature ensures maximum torque per ampere reducing energy drawn from the supply The drive is compatible with high efficiency IE4 motors further reducing total life cycle costs And the built in energy efficiency calculators help you to analyze and optimize processes With the help of our life cycle services you will be able to keep your process running reliably and efficiently throughout the life cycle of the drives 10 ABB general purpose drives ACS580 Catalog Busi
6. 087A 4 R5 148 96 75 TI 60 ACS580 01 105A 4 R6 178 124 100 96 75 ACS580 01 145A 4 R6 247 156 WZS 124 100 ACS580 01 169A 4 R7 287 180 150 156 125 ACS580 01 206A 4 R7 390 240 200 180 150 ACS580 01 246A 4 R8 418 260 200 240 150 ACS580 01 293A 4 R8 542 361 300 302 250 ACS580 01 363A 4 R9 542 414 350 361 300 ACS580 01 430A 4 R9 Maximum output current max Light overload use lia Continuous current allowing 110 for 1 min 10 min at 40 C Maximum output current Available for 2 seconds at start then as long as allowed by drive temperature P Heavy duty use lad F Typical motor power in light overload use Continuous current allowing 150 for 1 min 10 min at 40 C P Typical motor power in heavy duty use Hd The ratings apply for the frames RO to R3 up to 50 C and the frames R4 to RY up to 40 C For derating at higher altitudes temperatures or switching frequencies see the user s manual document code 3AUA0000076333 16 ABB general purpose drives ACS580 Catalog Standard interface and extensions for plug in connectivity The ACS580 drives offer a wide range of standard interfaces In addition the drive has two option slots Default factory I O connection diagram that can be used for extensions including fieldbus adapters Terminal Meaning Default macro
7. RTU fieldbus interface as standard The optional fieldbus adapters can easily be mounted inside the drive Drive monitoring A set of drive parameters and or actual signals such as torque speed current etc can be selected for cyclic data transfer providing fast data access Drive diagnostics Accurate and reliable diagnostic information can be obtained through the alarm limit and fault words giving easy interfacing with plantwide HMIs Cabling Substituting the large amount of conventional drive control cabling and wiring with a single cable reduces costs and increases system reliability and flexibility Design The use of fieldbus control reduces engineering time at installation due to the modular structure of the hardware and software and the simplicity of the connections to the drives Commissioning and assembly The modular machine configuration allows precommissioning of single machine sections and provides easy and fast assembly of the complete installation Universal communication with ABB fieldbus adapters The ACS580 supports the following fieldbus protocols Fieldbus adapters Option code Fieldbus protocol Adapter K454 PROFIBUS DP DPVO DPV1 FPBA 01 K457 CANopen FCAN 01 K451 DeviceNet FDNA 01 K473 EtherNet IP Modbus TCP FENA 1 1 PROFHNETIO K475 Two port EtherNet IP FENA 21 Modbus TCP PROFINET IO K469 EtherCAT FECA 01 K458 Modbus RTU FSCA 01 K470 PowerLink FEPL 0
8. a result you can fine tune them to get more out of the drives and process using less energy Contents 4 The all compatible ACS580 general purpose drives 6 Switch on simplicity without trading off efficiency 8 Human all compatible 9 Process all compatible 10 Environment all compatible 11 Business all compatible 12 The versatile drive for a broad range of applications 13 How to select a drive 14 Technical data 14 Dimensions 15 Ratings types and voltages 17 Standard interface and extensions for plug in connectivity 18 Standard software with versatile features 21 Effortless drive commissioning and use with control panel 22 PC tool for drive monitoring and process tuning capabilities 23 Flexible connectivity to automation networks 24 Remote monitoring access worldwide 25 Input output extension modules for increased connectivity 26 Brake options 26 EMC electromagnetic compatibility 27 Cooling and fuses 28 Need a motor This is our offering 30 Services Taking care of your drives caring about your business 32 Contact us 2 ABB general purpose drives ACS580 Catalog Energy savings that will bring a smile to your face Catalog ABB general purpose drives ACS580 3 The all compatible ACS580 general purpose drives The wall mounted ACS580 is an all compatible ABB general ourpose drive It turns complicated to simple to control orocesses efficiently The drive controls a wide range of applications in differe
9. connections and input output extension modules that allow external S4 ANUA IWeltage Cureni selecti nioranalog npu RAAN SUPPI WEA E NAMES RO TO Ra FOr uriner S2 Al2 U I Voltage Current selection for analog input information please see the ACS580 user s manual XI Reference voltage and analog inputs and outputs 1 SCR Signal cable shield screen 2 All External frequency reference 1 0 to 10V 3 AGND Analog input circuit common 4 10V Output reference voltage 10 V DC 1 to 10 kohm El 5 Al2 Not used 6 AGND Analog input circuit common al I i ir AO1 Output frequency O to 20 mA A a 8 AO2 Output current O to 20 mA ya 9 AGND Analog output circuit common max 500 ohm 7 S3 AO1 I U Voltage Current selection for analog output X2 amp X3 Aux voltage output and programmable digital inputs AS 10 24V Auxiliary voltage output 24 V DC 1 DGND Auxiliary voltage output common me 12 DCOM Digital input common for all DI 18 DI Start Stop Activate to start 14 DI2 Fwd Rev Activate to reverse rotation direction IS DIS Constant speed selection 16 DI4 Constant speed selection 17 DIS Ramp pair selection Activate to select second pair 18 DIG Not used X6 X7 X8 Relay outputs 19 RO1C Ready 20 RO1A 250 V AC 30 V DC RS 21 RO1B y 2A 22 RO2C Running 23 RO2A 250 V AC 30 V DC Q 24 RO2B JJ 2A 25 RO3C Fault 1 26 RO3A 250 V AC 30 V DC 6 DT ROBB LI 2A X5 EIA 485 Modbus RTU 29 B 30 A Built in Modbus RTU fieldbus interface Sil DG
10. signals customize fault and warning messages or give the drive a unique name with the panel s text editor Connect the PC tool to the drive through the USB connector on the control panel Effortless drive maintenance Faults or warnings are quickly resolved as the help key provides context sensitive guidance and troubleshooting instructions Powerful manual and automatic backup and restore functions with name date and content Control panel options Option code Description Type designation J400 Assistant control panel ACS AP S J425 Assistant control panel ACS AP J424 Blank control panel cover CDUM 01 no control panel K450 Panel bus adapter CDPI 01 3AUA0000108878 Control panel mounting platform flush DPMP 01 3AXD50000009374 Control panel mounting platform surface DPMP 02 3AXD50000010763 Combined panel bus adapter and panel platform kit CDPI 01 DPMP 02 Assistant control panel included as standard in the delivery unless otherwise specified Assistant control panel also compatible with ACS880 drives Catalog ABB general purpose drives ACS580 21 PC tool for drive monitoring and process tuning capabilities The Drive composer PC tool offers fast and harmonized setup commissioning and monitoring for the whole all compatible drives portfolio The free version of the tool provides startup and maintenance capabilities while the professional version provides add
11. 0 01 025A 4 R2 322 1100 TBA TBA TBA 32 gG 30 UL Class T ACS580 01 032A 4 RS 430 1469 TBA TBA TBA 40 gG 35 UL Class T ACS580 01 038A 4 R3 525 1791 TBA TBA TBA 50 gG 45 UL Class T ACS580 01 045A 4 R3 619 2114 TBA TBA TBA 63 gG 50 UL Class T ACS580 01 061A 4 R5 1158 3938 280 165 62 80 gG 80 UL Class T ACS580 01 072A 4 R5 1158 3938 280 165 62 100 gG 90 UL Class T ACS580 01 087A 4 R5 1156 3948 280 165 62 100 gG 110 UL Class T ACS580 01 105A 4 R6 1331 4546 435 256 67 160 aR 150 UL Class T ACS580 01 145A 4 R6 1476 5041 435 256 67 200 aR 200 UL Class T ACS580 01 169A 4 R7 1976 6748 450 265 67 315 aR 225 UL Class T ACS580 01 206A 4 R7 2346 8012 550 324 67 315 aR 300 UL Class T ACS580 01 246A 4 R8 2886 11393 550 324 65 350 aR 350 UL Class T ACS580 01 293A 4 R8 3936 13442 1150 677 65 400 aR 400 UL Class T ACS580 01 363A 4 RY 4836 16516 1150 677 68 550 aR 500 UL Class T ACS580 01 430A 4 R9 6036 20614 1150 677 68 630 aR 600 UL Class T The maximum noise level at full fan speed When the drive is not operating at full load and at maximum ambient temperature the noise level is lower For detailed fuse sizes and types please see ACS580 user s manual document code 3AUA0000076333 Catalog ABB general purpose drives ACS580 27 Need a motor This is our offering From standard induction to high efficiency IE4 motors our wide range of IEC low voltage motors offers you a solution for all purposes Combining the bes
12. 15 V Nominal ratings Maximum Light overload use Heavy duty use Type designation Frame size output current s A ere nee ls ae lis kW A A kW A kW A 0 75 2 6 82 075 25 055 ES ACS580 01 02A6 4 RO ileal ore Al if led Sl 075 26 ACS580 01 03A3 4 RO 1 5 4 5 9 ES Src lel one ACS580 01 04A0 4 RO 2 2 5 6 T2 PE DS l s 4 ACS580 01 05A6 4 RO 7 2 10 1 3 6 8 2 2 5 6 ACS580 01 07A2 4 R1 9 4 18 4 8 9 3 1 2 ACS580 01 09A4 4 R1 5 5 12 6 14 1 SES 12 4 9 4 ACS580 01 12A6 4 R1 ES 17 CET eS 16 2 56 12 6 ACS580 01 017A 4 BRZ 71 AS 30 6 11 SS ES 17 ACS580 01 025A 4 R2 15 32 44 3 15 30 4 11 24 6 ACS580 01 032A 4 R3 18 5 38 56 9 18 5 36 1 15 31 6 ACS580 01 038A 4 R3 22 45 67 9 22 42 8 18 5 37 7 ACS580 01 045A 4 R3 20 61 76 30 58 22 44 6 ACS580 01 061A 4 R5 On G2 104 37 68 4 30 61 ACS580 01 072A 4 RS 45 om 122 45 S2 l Sm 72 ACS580 01 087A 4 R5 55 105 148 55 100 45 87 ACS580 01 105A 4 R6 15 145 178 75 138 55 105 ACS580 01 145A 4 R6 90 169 DA 90 161 05 145 ACS580 01 169A 4 R7 110 206 287 110 196 90 169 ACS580 01 206A 4 R7 132 246 350 132 234 110 206 ACS580 01 246A 4 R8 160 293 418 160 278 182 246 ACS580 01 293A 4 R8 200 363 498 200 345 160 293 ACS580 01 363A 4 RY 250 430 617 200 400 200 3638 ACS580 01 430A 4 RY Nominal ratings g Rated current available continuously without overloadability at 40 C P N Maximum output current Typical motor power in no overload us
13. 2 K462 ControlNet FCNA 01 Catalog ABB general purpose drives ACS580 23 Remote monitoring access worldwide The remote monitoring tool NETA 21 gives easy access to the drive via the Internet or local Ethernet network NETA 21 comes with a built in web server Compatible with standard web browsers it ensures easy access to a web based user interface Through the web interface the user can configure drive parameters monitor drive log data load levels run time energy consumption I O data and bearing temperatures of the motor connected to the drive The user can access the NETA 21 web page using a 3G modem from anywhere with a standard PC tablet or a mobile phone The remote monitoring tool helps to reduce costs when personnel are able to monitor or perform maintenance for unmanned or manned applications in a range of industries reducing the need to visit the drive It is also very useful when more than one user needs to access the drive from several locations Enhanced monitoring functions The remote monitoring tool supports process and drive data logging Values of process variables or drives actual values can be logged to NETA 21 s SD memory card or sent forward to a centralized database via email NETA 21 does not need an external database as it is able to store valuable data for the drive during its entire lifetime Unmanned monitoring of processes or devices is ensured by the built in alarm functions that notify
14. ND S4 TERM Serial data link termination switch S5 BIAS Serial data link bias resistors switch X4 Safe torque off OUT1 Safe torque off Both circuits must be closed for the drive to start The circuits are closed with jumper wires in the standard delivery Catalog ABB general purpose drives ACS580 17 Standard software with versatile features Commissioning easier than ever before The drive s assistant control panel has a clear and intuitive user interface as well as different assistants to make the drive simple to set up and use This saves on commissioning and learning time Sophisticated process contro The ACS580 drives offer sophisticated process control in scalar and vector control modes The drive supports a wide range of motors including induction and permanent magnet motors Many embedded protection and other features improve performance of the motor and process Flying start Flying start is available for both scalar and vector control modes Catching a running motor enabled by the flying start feature is often required in applications with long freewheeling times Load profile The load profile feature collects drive values such as Current to alog The log shows how the drive is operating and enables you to analyze and optimize the application Reduce motor noise The drive reduces motor noise by spreading the switching frequencies over a user specified range User can define an al
15. ables worldwide and secure access to drives Catalog ABB general purpose drives ACS580 7 Human all compatible Through drive selection installation commissioning and use the drive is designed save your time and energy with effortless simplicity When using the drive you don t have to know all of the parameters or use any programming language Primary settings menu with assistants and ready made application macros provide you a smart way to set up the drive quickly One glance at the control panel s editable home view will show you the status of the drive and process The Drive composer PC tool provides extensive drive monitoring and process tuning capabilities The integrated and certified safe torque off feature means safety for machine operators The technology should adapt to your needs not the other way round 8 ABB general purpose drives ACS580 Catalog What do we mean by plug in ready compatibility Exactly what it says Buy it plug it in and run it Process all compatible The ACS580 drives are ready for a broad range of standard drive applications and all essential features for soeed and torque control applications are built in as standard The power range reaches up to 250 kW covering a broad range of applications The wide range of fieldbus adapter options allow communication with all of the major industrial automation networks If the application requires more than a general purpose drive
16. e l Maximum output current Available for 2 seconds at start then as long as allowed by drive temperature max Light overload use ha Continuous current allowing 110 for 1 min 10 min at 40 C P Heavy duty use lad ld Typical motor power in light overload use Continuous current allowing 150 for 1 min 10 min at 40 C P Typical motor power in heavy duty use Hd The ratings apply for the frames RO to R3 up to 50 C and the frames R4 to RY up to 40 C For derating at higher altitudes temperatures or switching frequencies see the user s manual document code 3AUA0000076333 Catalog ABB general purpose drives ACS580 15 Ratings types and voltages 3 phase UN 440 to 480 V 440 460 480 V Maximum Light overload use Heavy duty use Type designation Frame size output current 2 9 2 1 16 075 ACS580 01 02A6 4 RO SS 3 ls 2 1 1 ACS580 01 03A3 4 RO 54 SM 2 3 155 ACS580 01 04A0 4 RO 6 1 4 8 3 24 2 ACS580 01 05A6 4 RO 7 2 6 3 4 3 ACS580 01 07A2 4 R1 8 6 7 6 5 4 8 o ACS580 01 09A4 4 R1 11 4 11 7 5 7 6 5 ACS580 01 12A6 4 R1 19 8 14 10 11 ES ACS580 01 017A 4 R2 25 2 21 15 14 10 ACS580 01 025A 4 R2 37 8 27 20 21 15 ACS580 01 032A 4 R3 48 6 34 25 27 20 ACS580 01 038A 4 R3 61 2 40 30 34 25 ACS580 01 045A 4 R3 76 0 52 40 40 30 ACS580 01 061A 4 R5 104 65 50 52 40 ACS580 01 072A 4 R5 122 77 60 65 50 ACS580 01
17. full range of services are offered to you at a fixed price Our service contract is designed to satisfy your most demanding requirements ranging from technical support to maintenance and repairs Drive registration webpage www abb com drivereg i a 6 i i ITT Catalog ABB general purpose drives ACS580 31 Contact us www abb com ACS580 www abb com drives www abb com drivespartners www abb com motors amp generators Copyright 2014 ABB All rights reserved Specifications subject to change without notice Online manuals for the ACS580 drives Power and productivity for a better world P 3AUA0000145061 REV C EN 4 6 2014
18. gned to ensure that the drives keep running exactly as you expect wherever they are Installation and commissioning ABB together with authorized value providers offer accurate advice and timely support before and during installation ABB certified engineers or third party channel companies can adjust the drive parameters to meet the precise demands of the application We can help you better when we know where you are Register your drive at www abb com drivereg for extended warranty options and other benefits When registering a drive you get XK B On line access to product manuals Drive repairs or replacements 30 ABB general purpose drives ACS580 Catalog Technical support You will find support from your first meeting with ABB to the drive installation commissioning and maintenance all the way up to the eventual drive replacement and recycling With offices in over 90 countries we are well placed to offer you technical advice and local support Free e learning material Extended warranty Three or five years warranty options are available to reduce risks associated with drives failure and to allow users to recover from equipment failures as quickly as possible Services are provided at a fixed cost and standard warranty terms and conditions applied Extended warranty Option code Warranty 3 years P931 Warranty 5 years P932 ABB drive care contract Through this service contract the
19. gs menu with assistants help you set up the drive quickly and effectively JU Boosting energy efficiency Energy optimizer and energy efficiency information help you monitor and save the energy used in your process 6 ABB general purpose drives ACS580 Catalog The ACS580 general purpose drives are part of ABB s all compatible drives portfolio The drives promise you effortless energy efficiency throughout their whole life cycle The ACS580 drive practically guides you to set itself up With built in assistant functionality the user answers to questions in the selected language to set up the drive and then the drive is fully operational After commissioning the next time you will remember you own the drive is when you take a look at your new lower energy bill Startup and maintenance tool Drive composer PC tool for startup configuration monitoring and process tuning PC tool is connected to the drive s control panel via USB interface Communication with all major automation networks Optional fieldbus adapters enable connectivity with all major industrial automation networks Input output extensions E q B In addition to the standard interfaces Ns a the drive has built in slot for additional BE a input output extension modules Some of the extension modules allow for an external 24 V supply to be used Remote monitoring With a built in web server and standalone datalogger NETA 21 en
20. hannel SIL3 safe torque off STO The drive and all options have coated circuit boards as standard improving durability in harsh environmental conditions Easy to use control panel and PC tool The control panel and PC tool provide easy drive setup commissioning and maintenance The control panel s settings menu with many built in assistants soeed up commissioning while the Drive composer PC tool offers extensive drive monitoring and process tuning capabilities Boosting energy efficiency The built in energy efficiency calculators including used and saved kWh CO reduction and money saved help users fine tune processes to ensure optimal energy use The energy optimizer control mode ensures the maximum torque per ampere reducing energy drawn from the supply How to select a drive It is very easy to select the right drive This is how you build up your own ordering code using the type designation key Start with identifying your supply voltage This tells you what rating table to use See pages 15 and 16 Choose your motor s power and current rating from the ratings table on pages 15 and 16 GELEEND re ewria ENNE NR LAA TIA AA wy AULA ea FRE ee i Er b ike Pages 15 and 16 Select your drive s ordering code from the rating table based on your motor s nominal power rating Type designation lege Papa ariel A
21. itional features such as custom parameter windows control diagrams of the drive s configuration and improved monitoring and diagnostics The Drive composer tool is connected to the drive using the mini USB connection on the assistant control panel All drive information such as parameter loggers faults backups and event lists are gathered into a support diagnostics file with a single mouse click This provides faster fault tracking shortens downtime and reduces operational and maintenance costs Drive composer pro offers extended functionality Drive composer pro provides the same standard functionality as the free version and some additional features like graphical control diagrams The control diagrams save users from browsing long lists of parameters and help to set the drive s logic quickly and easily The tool has fast monitoring capabilities of multiple signals from several drives in the panel bus Full backup and restore functions are also included 22 ABB general purpose drives ACS580 Catalog Flexible connectivity to automation networks A fieldbus enables communication between drives and PLC systems I O devices and the process Fieldbus communication reduces wiring costs when compared with traditional hard wired input output connections Fieldbus systems also offer the ability to gather large amounts of data The general purpose drives are compatible with a wide range of fieldbus protocols The drive comes with Modbus
22. lowed range of used switching frequency As a result the drive maximizes the actual used switching frequency based on thermal measurement The higher used switching frequency reduces motor noise at low load without limiting full current at maximum load 18 ABB general purpose drives ACS580 Catalog PID built in Built in and stand alone process PID makes the ACS580 a self governing unit that requires no external logic input from the control room but requires only an external process measurement The sleep mode with boost functionality elevates the required level of operation momentarily eg level or pressure of fluid just before turning to sleep mode This prolongs the time spent in sleep mode and saves energy Optimize energy use The ACS580 drives come with features that help you save and manage energy The energy optimizer feature operates both in scalar and vector control modes ensuring maximum torque per ampere and reducing energy drawn from the Supply You can monitor the hourly daily and cumulative energy consumption via kWh counters When the drive replaces other control methods eg direct online control you can follow the saved energy CO emissions or money and see how fast the drive brings you a return on investment Easy diagnostics for trouble free operation The control panel s diagnostics menu enables you to effectively analyze and resolve issues You can quickly analyze why the drive is performing as it is runni
23. maintenance personnel if a safety level is reached Alarm history with true time stamps are stored internally to the memory card when a problem is logged The relevant technical data speed current etc is also recorded for troubleshooting purposes True time stamps are also used with drives that don t have a real time clock as standard thus ensuring events of all connected drives are synchronized together 24 ABB general purpose drives ACS580 Catalog Remote monitoring option Ordering code Description Type designation 3AUA000009451 7 2 X panel bus interface 2 x 32 max 64 drives 2 x Ethernet interface SD memory card USB port for WLAN 3G NETA 21 Input output extension modules for increased connectivity Standard input and output can be extended by using optional analog and digital input output extension modules The modules are easily installed in the extension slots located on the drive The CMOD options also enable connection to an external 24 V supply which allows the control panel control board fieldbus and I O to stay on when mains supply is cut off With the external supply drive diagnosis and fault finding can still be carried out I O options Description Type L501 External 24 V AC and CMOD 01 2 x RO and 1 x DO L523 External 24 V and isolated PTC CMOD 02 interface L512 115 230 V digital input CHDI 01 6 x Dl and 2 x RO Catalog ABB general pur
24. n EN 55011 and EN 61000 6 3 4 but not necessarily vice versa EN 55011 and EN 61000 6 3 4 do not specify cable length or require a motor to be connected as a load The emission limits are comparable to EMC standards according to the table below Comparison of EMC standards EMC according to EN 61800 3 EN 61800 3 product standard product standard 1t environment unrestricted distribution Category C1 EN 55011 product family standard for industrial scientific and medical ISM equipment Group 1 Class B 1 environment versus 2 environment 1 environment includes domestic premises It also includes establishments directly connected without an intermediate transformer to a low voltage power supply network that supplies buildings used for domestic purposes 219 environment includes all establishments other than those directly connected to a low voltage power supply network that supplies buildings used for domestic purposes EN 61000 6 4 generic emission standard for industrial environments EN 61000 6 3 generic emission standard for residential commercial and light industrial environment Not applicable Applicable 1 environment restricted distribution Category C2 Group 1 Class A Applicable Not applicable 274 environment unrestricted distribution Category C3 Group 2 Class A Not applicable Not applicable and environment restricted distribution Category C4 26 ABB general purpose drive
25. ness all compatible Usually any drive is a justified investment that gives a short payback time by lowering energy consumption and helping improve productivity of the processes When you choose an all compatible drive from ABB you get more than just a drive You get our wide range of products and services to support your business including our decades of experience in various industries ABB s local offices are in over 90 countries and our global value provider network members will be near to you New technology inside the whole ABB outside designed to support your business Catalog ABB general purpose drives ACS580 11 12 ABB general purpose drives ACS580 Catalog The versatile drive for a broad range of applications The wall mounted ACS580 general purpose drive is designed to control a broad range of variable and constant torque applications such as pumps fans conveyors and mixers as well as for process control in different industries The drive is equipped with built in features that simplify ordering and delivery and reduces commissioning costs since everything is provided in a single compact and ready to use package All the essential features built in The drive provides reduced harmonics with built in second generation swinging choke technology in a smaller and lighter design Other built in features include C2 category EMC filter brake chopper up to frame R38 Modbus RTU fieldbus interface and dual c
26. ng stopped or running at the present speed Active faults warnings and event logs are shown in the menu The menu shows if there are any active limitations to the drive operation and gives instructions on how to resolve them The Drive composer PC tool offers more detailed diagnosis and signal monitoring The entry level PC tool is available for free via the ABB website EE ET cs Ml 5 Catalog ABB general purpose drives ACS580 19 AIN AAN NN 20 ABB general purpose drives ACS580 Catalog Effortless drive commissioning and use with control panel Almost anyone can set up and commission the drive using the assistant control panel You do not need to know any drive parameters as the control panel helps you to set up the essential settings quickly and get the drive into action Effortless drive setup The primary settings menu with embedded assistants provides a smart and quick way to set up the drive Each setting is clearly named by its function such as motor ramp or limit settings Effortless process monitoring One glance at the control panel s editable home view will show you the status of the drive and process It offers many data visualizations including bar charts histograms and trend graphs See how the electrical terminals are configured what is the actual status and get a quick access to the related settings from the I O menu Add information eg to I O
27. nt industries and yet it requires very little setting up or commissioning The control panel s primary settings menu with assistants provide you a smart and quick way to commission the drive quickly and get it into action All the essential features are built in as standard which reduces the need for additional hardware and simplifies drive selection The drive is ready to control pumps fans conveyors mixers and many other variable and constant torque applications What if you require even more sophisticated features You can choose the next member of the all compatible drives portfolio such as the ACS880 industrial drives The drives share the same user interfaces and options enabling you to use the knowledge you have gained with the ACS580 drives You increasingly keep saving time And saving time in business means saving money and improving profit potential Simple is beautiful And now simple is also profitable 4 ABB general purpose drives ACS580 Catalog Advanced energy efficiency with effortless simplicity ABB Catalog ABB general purpose drives ACS580 5 Switeh on simplicity without trading off efficiency Simple to select install and use Built in features such as an EMC filter a swinging choke a Modbus RTU fieldbus interface and safe torque off functionality simplify drive selection installation and use i M Simplicity at your fingertips The control panel s straightforward primary settin
28. pose drives ACS580 25 Brake options Brake chopper The brake chopper is built in as standard for the ACS580 frames up to R3 Braking control is integrated into the ACS580 drives It not only controls braking but also supervises system status and detects failures Such as brake resistor and resistor cable short circuits chopper short circuit and calculated resistor over temperature Brake resistor The brake resistors are separately available for the ACS580 Resistors other than the standard option resistors may be used provided that the specified resistance value is within specified limits and that the heat dissipation capacity of the resistor is sufficient for the drive application See user s manual No separate fuses in the brake circuit are required if the conditions for eg the mains cable is protected with fuses and no mains cable fuse overrating takes place EMC electromagnetic compatibility Each ACS580 drive is equipped with a built in filter to reduce high frequency emissions The drive complies with C2 as standard EMC standards The EMC product standard EN 61800 3 covers the specific EMC requirements stated for drives tested with motor and cable within the EU EMC standards such as EN 55011 or EN 61000 6 3 4 are applicable to industrial and domestic equipment and systems including components inside the drive Drive units complying with the requirements of EN 61800 3 are compliant with comparable categories i
29. s ACS580 Catalog Not applicable Not applicable Not applicable Cooling and fuses Cooling Fuse connections ACS580 drives are fitted with variable speed cooling air fans Standard fuses can be used with ABB general purpose drives The cooling air must be free from corrosive materials and not For input fuses see the table below above the maximum ambient temperature of 50 C for the frames RO to R3 and 40 C for the frames R4 to R9 50 C with derating The speed controlled fans cool the drive only when needed which reduces overall noise level and energy consumption Cooling air flow and recommended input protection fuses for 380 to 415 V units Cooling air flow 380 to 415 V units Recommended input protection fuses for 380 to 415 V units Type designation ee Maximum heat Air flow Max IEC fuses UL fuses dissipation noise level W BTU Hr m3 h ft3 min dBA A Fuse type A Fuse type ACS580 01 02A6 4 RO 45 155 TBA TBA TBA 4 gG 6 UL Class T ACS580 01 03A3 4 RO 55 187 TBA TBA TBA 6 gG 6 UL Class T ACS580 01 04A0 4 RO 66 224 TBA TBA TBA 6 gG 6 UL Class T ACS580 01 O5A6 4 RO 84 288 TBA TBA TBA 10 gG 10 UL Class T ACS580 01 07A2 4 R1 106 362 TBA TBA TBA 10 gG 10 UL Class T ACS580 01 09A4 4 R1 133 454 TBA TBA TBA 16 gG 15 UL Class T ACS580 01 12A6 4 R1 174 593 TBA TBA TBA 16 gG 15 UL Class T ACS580 01 017A 4 R2 228 TIT TBA TBA TBA 25 gG 20 UL Class T ACS58
30. t avallable materials with superior technology the motors are designed to operate reliably and efficiently no matter how challenging the process or application The motors fulfil all national mandatory efficiency regulations We can help you choose both the motor and drive ensuring you will get the optimal performance reliability and efficiency throughout the life cycle of the motor drive system ABB motor offering can be divided into four main categories Standard low voltage motors Process performance and General performance motors up to 1 200 kW Motors for explosive atmospheres Available in all protection types up to 1 000 kW Frequency controlled motors Frequency controlled motors are used with a drive in variable speed use Includes synchronous reluctance motors permanent magnet motors roller table motors and high dynamic power motors Wide range of motors for other applications Low voltage motors are available for several other special applications like marine motors water cooled motors brake motors motors for high ambient temperatures smoke extraction motors traction motors 28 ABB general purpose drives ACS580 Catalog Catalog ABB general purpose drives ACS580 29 Taking care of your drives caring about your business Whether a drive is a part of the product you sell or a Component in your production process reliable and efficient drive operation is key Our global life cycle services are desi
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