CC-QS007 - Rockwell Automation
Contents
1. Before You Begin Review the Connected Components Building Blocks Quick Start publication CC QS001 assuring that you have completed hardware design and installation recommendations as well as software installation Publication CC QS007B EN P April 2009 11 Chapter 1 PowerFlex 40P Drive Integration What You Need e Personal computer with DriveExplorer Full version software installed e Connected Component Building Blocks Overview CD publication CC QRO001 e PowerFlex 40P drive e Correct power for your application e 1203 USB Universal Serial Bus USB Converter Module e 22 HIM H10 Cable included with the 1203 USB Converter Module PowerFlex 40P configuration for downloading parameters 1203 USB USB Cable Converter Module eee m Personal Computer 22 HIM H10 Cable PowerFlex 40P Drive Follow These Steps Follow these steps to download drive parameters to the PVc terminal test the drive and change parameter configuration Download Parameters page 13 Test the Drive page 14 Change Configuration page 15 Reconnect to Network page 15 12 Publication CC QS007B EN P April 2009 PowerFlex 40P Drive Integration Download Parameters 8 9 10 Choose Explore gt Connect gt Serial Point to Point F 11 Download the default parameters set from the file provided on the Connected Components USB Converter Module Launch Dri2. Provides information on communicating between a computer and Allen Bradley DPI DSI Scanport devices AIC Advanced Interface Converter User Manual publication 1761 UM004 Provides information on using the 1761 NET AIC Bulletin 842 Encoder Accessories publication 845 CA500 Provides descriptions and specifications for accessories for encoders Allen Bradley Control Matched Motor Catalog publication RAPS CA001 http www ab com drives driveexplorer Provides information on factors important to the proper selection use and service of motors and their components and accessories Provides access to DriveExplorerLite software http www ab com Provides access to the Allen Bradley website http www rockwellautomation com knowledgebase Provides access to self service support http www rockwellautomation com components connected Provides access to the Connected Components website Publication CC QS007B EN P April 2009 Chapter 1 PowerFlex 40P Drive Integration Introduction This chapter explains how to download parameters to and test a PowerFlex 40P drive with simple position logic control created in the StepLogic Setup Position Wizard within DriveExplorer software This application example simulates a smart position sequence using an encoder where position logic and dwell time at position depend on the operations being performed on the motor shaft Pasition
3. 0 At Position C AtHome 1 y out x10 Homed EI Hz Act x100 2 On the current display press the fault indicator button F4 Under Voltage in this case It will be 466 J blinking with the indicated fault name and code number The text on this fault indicator button is specific to each individual fault Pressing this button takes you to the Fault Type Description and Action display for that fault The Fault Type Description amp Action display appears I X The screen provides the same information and Faut Type Deere Seton X troubleshooting tips for the PowerFlex 40P drive as found in the drive user documentation DC bus volege fel below the minimum value Monitor the incoming AC ine for low voltage or line power interruption 3 Press X to return to the previous screen Upon return to the previous screen notice that the fault is still active 4 Press our reu to clear the fault The fault clears as indicated by the fault display button disappearing along with the CLR Fault button Publication CC QS007B EN P April 2009 29 Chapter 2 System Validation and Application Tips Understanding the PVc Modbus Master Configuration The screen images below are taken from the PVc software Configuration tabs and show how the HMI can communicate with the drive directly Since the PVc terminal is the Modbus master each controlled device PowerFlex 40P drive is considered a controller and must be given a
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5. A Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication CC 0S007B EN P April 2009 Supersedes Publication CC 0S007A EN P January 2009 Copyright 2009 Rockwell Automation Inc All rights reserved Printed in the U S A
6. Flex 40P Drive COMMUNICA MOND o exire oda ee RS Pe PETS 20 Network Overview Screen Functionality 21 Option Screen Functionality 64 5 4548S OK Pek C ES 3 23 Velocity Control Functionality o oo sees rss eee we 24 Verify the Velocity Control Functionality 25 A Cut CHO Speed Lm a Su ur sve quU pta PA EORR RU RUP go AUG 25 Position Control Functionality o oaa aaa rss rss ss osa 26 Verify the Position Control Functionality 27 Verify the Hold and Restart Functionality 27 Verifying Homing the Position System Optional 28 Verify the Fault Condition Look up Display 29 Understanding the PVc Modbus Master Configuration 30 Multiple Drive Connoulanon s Aad eagle kt eee e es 32 Configuring a Second Drive ade pua qa RP Gong od 32 Configuring Additional Drives ccce oe RS 33 Table of Contents Notes 6 Publication CC QS007B EN P April 2009 Introduction Publication CC QS007B EN P April 2009 Preface This Position Control via HMI Connected Components Building Block Quick Start is designed to provide a way to implement a connected component for position control Although this may appear similar to the Position Control Connected Components Building Block Quick Start publication CC QS003 which uses a MicroLogix controller there are several differences when connecting directly to the PanelView Component terminal e The PanelView Comp
7. Position Control via HMI Connected Components Building Block Quick Start Rockwell AiVeN BEA DIEN ROCKWELL SOFTWARE Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls publication SGI 1 1 available from your local Rockwell Automation sales office or online at http literature rockwellautomation com describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual R
8. e of these tools For an additional level of technical phone support for installation configuration and troubleshooting we offer TechConnect Support programs For more information contact your local distributor or Rockwell Automation representative or visit http support rockwellautomation com Installation Assistance If you experience a problem with a hardware module within the first 24 hours of installation please review the information that s contained in this manual You can also contact a special Customer Support number for initial help in getting your module up and running United States 1 440 646 3434 Monday Friday 8 a m 5 p m EST Outside United Please contact your local Rockwell Automation representative for any States technical support issues New Product Satisfaction Return Rockwell tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning it may need to be returned United States Contact your distributor You must provide a Customer Support case number see phone number above to obtain one to your distributor in order to complete the return process Outside United Please contact your local Rockwell Automation representative for States return procedure Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 US
9. e status word for Axis 1 As you add more drives one of these objects is needed on every screen pointing to one of each other axis So for a three axis configuration two drive objects are needed on Axis 1 related screens to point to the Ready bit in the drive status word for Axis 2 and Axis 3 respectively Similarly the two drive objects on Axis 2 related screens must point to the Ready bit in the drive status word for Axis 1 and Axis 3 respectively If you choose you can make these drive status indicator objects visible Publication CC QS007B EN P April 2009 33 Chapter 2 System Validation and Application Tips Additional Resources For detailed steps for various configurations refer to CCBB Simple Positioning Examples PF40P StepLogic setup document which uses DriveExplorer software located on the Connected Components Building Blocks Overview CD publication CC QR001 in the Building Blocks Folder for Simple Position Refer to page 10 for a listing of product and information resources 34 Publication CC QS007B EN P April 2009 Rockwell Automation Support www rockwellautomation com Rockwell Automation provides technical information on the Web to assist you in using its products At http support rockwellautomation com you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a MySupport feature that you can customize to make the best us
10. e the examples 8 Publication CC QS007B EN P April 2009 Conventions Used in This Preface This manual uses the following conventions Manual Convention Meaning Example Click Click the left mouse button once Click OK Double click Click the left mouse button twice in quick succession Scroll to 1 0 127 and double click on it Select Use the mouse to highlight a specific option Select Baud 115 000 Enter What you type Enter the following values Press Press a specific key on the keyboard or the monitor Press Forward and then Reverse gt This symbol is used to indicate a sub menu name Choose File gt Menu gt Options Publication CC QS007B EN P April 2009 Preface Additional Resources Resource Description Connected Components Building Blocks Quick Start Provides information on how to select products and gain access to panel and wiring publication CC QS001 information Connected Component Building Blocks Overview CD publication CC ORO01 Provides files for the Connected Component Building Blocks PanelView Component Operator Terminals User Manual publication 2711C UM001 Provides information on using the PanelView Component HMI Terminals PowerFlex 40P User Manual publication 22D UMo01 Provides information on installing the PowerFlex 40P Adjustable Frequency AC Drive including wiring and parameter setup 1203 USB Converter User Manual DRIVES UM001
11. eproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss IMPORTANT Identifies information that is critical for successful application and understanding of the product Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic ATTENTION loss Attentions help you identify a hazard avoid a hazard and recognize the consequence TNH a Twain Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present PUTT Er eae Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures gt ka ef EHI Allen Bradley MicroLogix PanelView PanelView Component PowerFlex PowerFlex 40P TechConnect and Rockwell Automation are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Where to Start Follow the path below to complete your Position Control via HMI application Chapt
12. er 1 PowerFlex 40P Drive Integration Connected Components Building Blocks publication CC QS001 Chapter 2 System Validation and Application Tips Publication CC QS007B EN P April 2009 Where to Start Notes 4 Publication CC QS007B EN P April 2009 PowerFlex 40P Drive Integration System Validation and Application Tips Publication CC QS007B EN P April 2009 Table of Contents Preface TBEEOGDUCDORE Sasso dotted CEA tse 4 ake Wee ore XR RR S 7 Conventions Used in This Manual 9 Additional ResoUteesm a aya Nee Ea NO NEA BEDI qs 10 Chapter 1 Introduction acetate cde ob ed iita e md ae arte die mb ES Es 11 Before YOU Bei gere sa qe 6e uo V DUE ORAE RC Road 11 What X IANGOG ve dca diae eser oam e aet Ia one 12 Follow These Steps C aua edere le aeo t eee edet 12 Download Parameters 4 nd Y deu qc odis oe ne eS 13 Test Ne DEVE yao a oie a e eR CL eae et 14 Change Configuration ea eres e IhESPISESRTERUITRSG 15 Reconnect to INEEVDERSS oy edet eto 9h UP doe Rech 15 Chapter 2 InttOtde UON v Fur pta ra gang 6n Eten Tp Aia d RUD oq e 17 before You BED X cuum rd c EC IC S ari C AT e etos es 17 What YOU Need ipa Ldoqou lobos 4 e do ere e ober scii 17 Follow Th se Steps vu qaot We teas eho bea owen 18 Verify Connects cid Mtn a edi Jae a ih a A M 19 Configure and Validate PVc Terminal to Power
13. integer values so the text x100 and x10 are shown to help clarify the values So for example 3000 Hz is actually 30 00 Hz Publication CC QS007B EN P April 2009 System Validation and Application Tips Chapter 2 Verify the Position Control Functionality Follow this procedure to start your Position Control example using PowerFlex 40P csf downloaded to the drive 1 On the Options screen the drive must be set to Position mode If it is in Velocity mode press Press to Enable Position Mode Press to Enable Position Mode Press Go to Position screen Press Pos Redfn This marks the new starting point Press Start The drive will step through states 0 5 and repeat Press Lgc1 Enable at any point in the sequence The Pos Step jumps to step 6 Press Lgc2 Enable within five seconds of pressing Lgc1 Enable The drive jumps to step 7 end sequence and the drive stops and resets to step 0 If you do not press Lgc2 Enable within five seconds of pressing Lgc1 Enable the drive goes to step 0 and repeats Verify the Hold and Restart Functionality Follow this procedure to hold pause your position system and then resume the system 1 2 3 Press Start Press HOLD The button displays HOLDING while flashing This is a maintain function button Press HOLDING The drive releases the hold bit and resumes to the next step Publication CC QS007B EN P April 2009 2 Cha
14. ive 32 Publication CC QS007B EN P April 2009 System Validation and Application Tips Chapter 2 9 On the Network Overview screen verify that the status indicators on the left side indicate the drive is ready If the drive is not ready resolve any faults or communication errors 10 Test the newly configured network by pressing the Start and Stop broadcast buttons to command simultaneous Start Stop to all drives on the network 11 Test the second drive by performing all the test functions in preceding sections of this chapter Configuring Additional Drives Application Changes To add additional drives you must modify your PanelView Component application as appropriate for your system needs Except for understanding the drive status indicator described below application changes are beyond the scope of this Quick Start Drive Status Indicator To maintain communication between the PVc terminal and the drives a status indicator for additional drives is needed on every screen Without this L Start communication will be lost to all non active screen related drives In the application code provided for two axis configuration this is a transparent L Stop drive object located in the lower right corner For two axis configuration the T drive object on Axis 1 related screens points to the Ready bit in the drive 2 status word for Axis 2 Likewise the drive object on Axis 2 related screens points to the Ready bit in the driv
15. l take you to its respective functional control screen Upon entering this screen you may notice a flashing caution message displayed on the lower portion of the screen This only appears if the drive is active Because of the design of the PVc terminal all buttons for both Position and Velocity functions are visible and available at all times on this screen At any time it is possible to change the mode Position or Velocity but doing so while the motor is running is not recommended The caution message is provided to notify you to prevent unwanted changes to your process This screen is the only place where this caution is needed because this screen is the only one with the capability to change the mode Pressing the x button in the top right corner of the Axis 1 Option Screen takes you back to the previous screen A Stop button has been provided on every screen However unlike the Network Overview screen which sends a broadcast Stop all other Stop buttons are specific to the active Axis screen Publication CC 0S007B EN P April 2009 23 Chapter 2 System Validation and Application Tips Velocity Control Functionality The second heading on this screen indicates which the screen by using the X button and change the mode in the Option Screen I load x100 Entering the Velocity functional control screen allows these functions shown on the right side of the screen V out x10 neay mm eaaa e Standard three wire Star
16. n the PVc application is running the Ready status indicator objects will be replaced by X marks and there will be a yellow banner message similar to the illustration below This indicates the PVc application is not able to communicate with the network at the configured Modbus address To correct this communication error resolve the wiring connection issue When you re establish communication the Ready status objects return to normal status Then press OK on all instances of the banner until they are all closed Error OK Banner Velocity a Broken TIP During a communication loss the drive s fault code F081 Comm Loss will never appear on the screen above and neither will the CLR Fault object button The PVc terminal can only read from a connected device If communication is lost the read function is lost When communication is reestablished the fault is cleared automatically This is a three wire control function Pressing the Start button enables all drives connected and in a ready state to start at once Pressing the Stop button stops all drives and also clears applicable faults You can execute a broadcast Start and Stop from the Network Overview screen also TIP Before starting verify which mode and associated position your drive is in to make sure it is safe The x button in the top right corner of the Network Overview screen lets you enter the PVc File Manager screen Your application will continue to run To re e
17. nal You may eject the Connected Component Building Blocks Quick Start CD now 20 Publication CC QS007B EN P April 2009 System Validation and Application Tips Chapter 2 Network Overview Screen Functionality This Network Overview screen has been preconfigured to support one drive node address 1 Once the PVc application is running verify that the Network Overview screen indicates the drive is enabled by displaying Ready as shown below Network Overview X Axis 1 Velocity Ready Status indicators showing drive enabled and stopped The object on the left side of the screen is a status indicator This provides the state of the drive via the Logic Status word Within the object for this indicator is a second status indicator used to display if the drive is running or stopped So the following combinations can occur e Ready Running or Stopped e Not Ready Stopped e Faulted TIP For diagnostic information on faults refer to step 2 in Verify the Fault Condition Look u Display page 29 for information on how to identify Fault Type Description and Actions Any objects in the center of the screen above the Start and Stop buttons are GoTo buttons which take you to additional functions for that axis The object on the right side of the screen displays the commanded mode Position or Velocity Publication CC QS007B EN P April 2009 21 Chapter 2 System Validation and Application Tips If communication is broken whe
18. nction with the Connected Components Building Blocks Quick Start publication CC OS001 Refer to Additional Resources on page 10 for a listing of other related documents To assist in the design and installation of your system application files and other information are provided on the Connected Component Building Blocks Overview CD publication CC QR001 The CD provides bills of materials BOM CAD drawings for panel layout and wiring control programs Human Machine Interface HMD screens and more With these tools and the built in best practices design the Preface system designer is free to focus on the design of their machine control and not on design overhead tasks The beginning of each chapter contains the following information Read these sections carefully before beginning work in each chapter Before You Begin This section lists the steps that must be completed and decisions that must be made before starting that chapter The chapters in this quick start do not have to be completed in the order in which they appear but this section defines the minimum amount of preparation required before completing the current chapter e What You Need This section lists the tools that are required to complete the steps in the current chapter This includes but is not limited to hardware and software Follow These Steps This illustrates the steps in the current chapter and identifies which steps are required to complet
19. nter the Network Overview screen press Run on the File Manager screen TTTTZTUTMO Ve recommend that the broadcast Stop be issued before proceeding with any deliberate action to enter the File Manager screen To eliminate the option to enter the File Manager screen you can remove the X button GoTo object from the Network Overview screen in your final application 22 Publication CC QS007B EN P April 2009 System Validation and Application Tips Chapter 2 Option Screen Functionality When that the PVc terminal is successfully communicating with the PowerFlex 40P drive you will use the procedures in Follow These Steps page 18 to test the Control functionality To access the Control functionality press the Axis 1 button on the Network Overview screen On this screen the header is Axis 1 Option Screen a text object You can change the text Axis 1 Option Screen ix Commanded Mode Position for this object to reflect an appropriate name Go to Position screen and description for your system Go to Velocity screen Below the header text object is a status of the stp commanded mode It is the same status found Caution A It is recommended the drive be STOPPED before on the Network Overview screen To access message hanging rererence hode beat the logic functions in either of the two modes Change mode press Go to Velocity screen or Go to Position button ress to inae Veocty Mode screen button Each wil
20. ocity control 1 Press Forward and then Reverse Using the built in display verify that the drive is switching between these two states as indicated by a green status indicator The text object identifies the actual state If the drive is not switching between forward and reverse go back to Verify Connections on page 19 and Configure and Validate PVc Terminal to PowerFlex 40P Drive Communication on page 20 to verify there is communication to this drive With the motor disconnected from the load open shaft test the jog function by pressing and holding Jog The drive will ramp up to the 10 Hz default Jog frequency Release Jog The drive should decelerate back to stop Press Start The drive should accelerate up to the reference frequency displayed in Hz Ref Press the reference frequency button Hz Ref and enter a new reference frequency The drive accepts the new reference frequency and the Hz Ref value updates to the new value Adjust the Speed Follow this procedure to adjust the relative speed of your positioning system while in Velocity mode 1 2 3 Press the reference frequency button Hz Ref button The numeric keypad appears Example 03520 means 35 20 Hz Type the new raw speed value Press Enter The keypad closes and the motor speed is updated with the new value TIP Press ESC to exit at any time Publication CC QS007B EN P April 2009 25 Chapter 2 System Validation and Ap
21. onent PVc terminal not the MicroLogix controller becomes the Modbus master e Communication setup is done using a 1761 NET AIC RS232 485 converter from the 2711C600 PanelView to the Powerflex 40P PF40P device e Tags are created in the PVc terminal which point directly to Powerflex 40P addresses within the product e Additional devices require a status indicator on every screen to maintain communication See Multiple Drive Configuration on page 32 for details The drive has many configurable parameters but only a few have been modified in this simple positioning building block example In fact it uses the same parameter configuration as the Position Control Connected Components Building Block Quick Start which uses a MicroLogix controller except that E249 is set to Position and E216 is set to Quad Check This Quick Start provides you with control of a one and two axis system via the PanelView Component terminal without a MicroLogix controller To make this implementation smooth files for both one axis and two axis control are provided on the Connected Component Building Blocks Overview CD publication CC QR001 Follow the steps in Chapter 1 and Chapter 2 to complete the one axis system first Then follow the steps in Multiple Drive Configuration on page 32 if you want to complete a two axis system To add additional drives you must modify your PanelView Component application Use this Quick Start in conju
22. onfiguration Configuring a Second Drive Example for illustration purposes only Item Description 1 Axis 1 2 Axis 2 with terminating resistor Multiple drive configuration uses a second Position Control routine example This example HMI to 2 PF40Ps Position CO 01 cha supports Modbus communication with two PowerFlex 40P drives without any modifications Since a Modbus network supports communication with only one device at a time the more drives on the network the longer it takes to communicate with all the drives With the default communication settings the PVc terminal takes approximately 40 ms to get a status update from each enabled drive because two separate read requests are required Multiple drive configuration includes a Broadcast Start Stop function On the Network Overview screen there are buttons for Start and Stop These buttons simultaneously start or stop all drives on the network that are connected configured and ready Follow this procedure to add a second PowerFlex 40P drive to your Modbus network 1 Remove power 2 Install the second drive including wiring to the encoder 3 Apply power 4 Download the HMI to PF40P Position CO 01 csf file 5 Change the value of parameter 1 0 104 to 2 6 Cycle power to the second drive 7 Download the HMI to 2 PF40Ps Position CO 01 cha file 8 Daisy chain the RJ45 connector from drive 1 to drive 2 making sure to move the termination resistor to the end dr
23. or damage to equipment The motor ramps up to 45 Hz and back down to 0 Hz before stopping 1 Click Start 2 Check the drive for any fault condition e If after five seconds the drive does not fault click Stop Skip to Change Configuration e If F091 flashes on the drive denoting Encoder Loss perform the following steps a Verify all encoder connections are secure or swap channel inputs since Parameter 1 0 216 is configured for Quad Check Choose Explore gt Device Properties Click the Faults tab Select Clear Faults Click Yes Click Close 3 Repeat steps 1 and 2 until the encoder fault is resolved Publication CC QS007B EN P April 2009 PowerFlex 40P Drive Integration Chapter 1 Change Configuration 1 In the left column select Parameter List Click in the white space in the right column but do not click on any parameter Scroll to 1 0 127 and double click on it In the 127 Autotune window in the Value drop down list select Rotate Tune Click OK Choose Actions gt Control Bar On the Control Bar click Start After the Autotune function has completed verify that the Value for parameter 1 0 127 Autotune has returned to Ready Idle Optional Save all the configuration changes to your personal computer for future reference a Choose Actions gt Upload and Save b Select All Parameters c Click OK d Wait for the uploading process to complete e Specify the name and location fo
24. our application has multiple drives you should perform the same steps for each subsequent drive Refer to Multiple Drive Configuration page 32 Follow the steps in the next sections to verify or change the settings This 6 inch color touchscreen PanelView Component PVc terminal communicates with the PowerFlex 40P drive via the 1761 NET AIC RS232 to 485 network The PVc application reads from and writes to the address of the PowerFlex 40P drive directly via tags created in the PVc application 1 On the personal computer choose Start gt Settings gt Network Connections gt Local Area Connection gt Properties gt Internet Protocol TCP IP gt Properties gt Use the following IP address 2 Enter the following values e IP address 192 168 1 1 e Subnet mask 255 255 255 0 3 Click OK 4 Close all windows opened in this process 5 Refer to Connected Component Building Blocks Quick Start publication CC QS001 a Follow the procedures in the Set Up the PanelView Component Operator Interface Terminal section of Chapter 3 b Follow the procedures in Load Your HMI Screens section of Chapter 3 When directed to browse to the cha file on the CD browse to Files Building Blocks Folder Simple Position Control Via HMI HMI to 1 PF40P Position CO 01 cha Disregard instructions for MicroLogix controller as that is not a component in this procedure c After the application is finished loading disconnect the Ethernet cable from the PVc termi
25. plication Tips Position Control Functionality The second heading on this screen indicates which Commanded Mode is enabled If it displays Velocity exit the screen by pressing the X button and change the mode in the Option screen to Position Entering the Position functional control screen allows these functions shown on the right side of the screen e Standard three wire Start Stop control of the drive e Hold causes the drive to remain at its current step e Position Redefine resets the home position to the current position Axis 1 Position Commanded Mode Position Pos Step I load x100 At Position AtHome C y out x10 Homed ESI Ready ESI Hz Act x100 e Home when set the next Start command causes the drive to find home e Enable Logic 1 and Logic 2 cause the drive to jump to a predefined step This screen also displays the current status of that specific drive as follows The indicators on the left side show The numeric displays in the middle show 26 e Pos Step active value in the StepLogic sequence e At Position last completed step number e At Home indicates when a new home position has been set e Homed indicates when a new or existing home position has been reached e Ready not faulted e output current in Amps I load x100 e output voltage in Volts V out x10 e actual frequency in Hertz Hz Act x100 The drive provides these values to the PVc terminal as
26. pter 2 System Validation and Application Tips 4 Press Stop The motor stops Verifying Homing the Position System Optional Follow this procedure if you want to home your position system by using a sensor wired into the drive digital input 1 Press HOME with the drive stopped The HOME button displays Homing while flashing This is a maintain function button 2 Press Start The motor rotates at 10 Hz looking for the home location Once the object has reached the sensor the At Home indicator turns green The Homed indicator changes state to green unless the system has been previously Homed 3 Press Homing to release the Home function 4 Press Start The Pos Step now displays 0 and the system begins stepping through the sequence 5 Verify that values for I load x100 V out x10 and Hz Act x100 are displayed while running 28 Publication CC QS007B EN P April 2009 System Validation and Application Tips Chapter 2 Verify the Fault Condition Look up Display Follow this procedure to verify the active fault status feature of the control screen The Fault Look up display lets you cross reference a drive s active fault 1 Disconnect the incoming power to the drive until the F4 fault appears and then quickly restore the incoming power If the drive powers down completely the fault resets Axis 1 Position x Commanded Mode Yelocity F4 UnderYoltage cur Faur f ros sep s 0 M Eu I load x10
27. r the saved file f Click Save Reconnect to Network Disconnect the 1203 USB Converter Module from the PowerFlex 40P drive Reconnect the network cable which was disconnected in Download Parameters to the RJ45 port on the PowerFlex 40P drive Cycle power to the drive to accept the new node address in the parameter file that was downloaded Publication CC QS007B EN P April 2009 15 Chapter 1 PowerFlex 40P Drive Integration Additional Resources Refer to page 10 for a listing of product and information resources 16 Publication CC QS007B EN P April 2009 Chapter 2 System Validation and Application Tips Introduction In this chapter you validate that communication is occurring as intended between the PanelView Component PVc terminal and the PowerFlex 40P drive The operation of the Position Control sample screens is described Before You Begin e Verify that you have completed all of the steps in Chapter 1 of this document e Verify that the PowerFlex drive NET AIC and PanelView Component terminal have appropriate power applied to them What You Need e Connected Component Building Blocks Overview CD publication CC QRO001 e Personal computer with Internet Explorer 7 x or Mozilla Firefox 2 x software installed e PVc TC600 terminal catalog number 2711C T6C or higher e Ethernet CAT5 cable to connect personal computer to PVc terminal e PowerFlex 40P drive Catalog number 22D D1P4N104 is used in thi
28. s document but your drive may differ e Motor with Encoder Catalog number CM201 NV00118AXZCA 334 is used in this document but your motor may differ e 1761 NET AIC networking device e Serial Cable catalog number 1761 CBL ACOO or serial cable catalog number 1747 CP3 e Pre Wired Cable Assembly catalog number 845 CA C xx This is a complete Modbus configuration The PVc terminal is the Modbus master No other network protocol can be configured at the same time Publication CC QS007B EN P April 2009 7 Chapter 2 System Validation and Application Tips Follow These Steps Follow these steps to verify that communication is occurring between your devices Verify Connections page 19 Configure and Validate PVc Terminal to PowerFlex 40P Drive Communication page 20 Verify the Velocity Control Functionality page 25 Adjust the Speed page 25 Verify the Position Control Functionality page 27 Verify the Hold and Restart Functionality page 27 Verify the Fault Condition Look up Display page 29 18 Publication CC QS007B EN P April 2009 Chapter 2 System Validation and Application Tips Verify Connections Confirm that your primary components are connected as illustrated below ON 8 HO 41a 8 HO enig PIenusPug enig JON V HI 41g VHO SYM PIeruSPig eyuM un yig A pew PI9rusPIg Ppes uogoun Jj
29. t Stop control of the drive Active EE Hz Ref x100 Forward E e Forward or Reverse directions At Ref MEE Hz Act x100 e Jog function default of 10 Hz This screen also displays the current status of that specific drive as follows The numeric displays in the middle show e the output current in Amps I load x100 e the output voltage in Volts V out x10 e the reference frequency in Hertz Hz Ref x100 e the actual frequency in Hertz Hz Act x100 Commanded Mode is enabled Cf it displays Position exit NV LUN x The drive provides these values to the PVc terminal as integer values so the text x100 and x10 are shown to help clarify the value So for example 6000 Hz is actually 60 00 Hz The Hz Ref display is also a numeric entry button Refer to Adjust the Speed page 25 When you press this button a numeric keypad is displayed to let you enter a new reference frequency This value is an integer So for example entering 3520 is actually 35 20 Hz to the drive Only the Velocity screen has this numeric keypad function The indicators on the left side show whether the drive is Ready to run not faulted Active running e the direction Forward or Reverse whether the drive is running at the reference frequency At Ref 24 Publication CC QS007B EN P April 2009 System Validation and Application Tips Chapter 2 Verify the Velocity Control Functionality Follow this procedure to test the vel
30. unique name This is done in both the Communication tab and the Tags tab These names must match The address column in the Communication tab refers to the Node number of the controller whereas the address column in the Tags tab refers to the specific parameter number within the drive Address 0 always refers to the PVc terminal s ability to send a Broadcast or simultaneous command to all controllers The Start and Stop functions on the Network Overview screen point to this address Must match the Controller name in the Tags tab teer ey Sum dace Add Tag Delete Tag s I Advanced STS_ORVSTS_HOMED STS_ORVETS_SNCHLD Boolean STRDRWTS TRAN Boden YST TRADE Boolean ISTS PARM POS STEP 116 bit Integer ICMD OPER SPD SRC 2 116 bit Integer ICMD OPER CMD 2 116 bit Integer ICMD OPER CMD 3 116 bit Integer 8449 11 0844942 08449 13 08449 14 08449 15 00029 00039 08193 08193 BTS_ORVSTE ACTN_ poen omai ISTS DRVSTS READY 2 Boolean 08449 0 19 2 30 Publication CC QS007B EN P April 2009 System Validation and Application Tips Chapter 2 The Timing Options section for each controller in the Communication tab has been modified to optimize communication transfer Connection Timeout Seconds EE Response Timeout Milliseconds reine sm Inter Request Delay Milliseconds 1 Publication CC QS007B EN P April 2009 31 Chapter 2 System Validation and Application Tips Multiple Drive C
31. veExplorer software At startup click OK if prompted Choose Explore gt Configure Communication Select Serial Select COM x The x represents the name of your USB comm port Select Baud 115 000 Click OK Disconnect the network cable connected to the RJ45 port on the PowerFlex 40P drive Da S EOSSaE Ss Oo Devkes PowerFlex 40P Powerflex 40P 3P 460V 1 0HP Port 0 Once you are connected this application window appears Building Blocks Overview CD publication CC QROO0I a Choose Actions gt Download Saved File b If prompted to continue click Yes c If not already inserted insert the CD into your personal computer Revision 2 001 Sui rius iA Chapter 1 Connect your personal computer to the RJ45 port on the PowerFlex 40P drive using the 1203 d In the Open window browse to the Files Building Blocks Folder Simple Position Control Via HMI directory Publication CC QS007B EN P April 2009 Chapter 1 PowerFlex 40P Drive Integration e Select the HMI to PF40P Position CO 01 csf file and click Open This progress window appears wiling Device Values 162 When the process completes an application window opens Cancel 12 In the application window choose Actions gt Control Bar 13 In the Load Control Bar window click OK Test the Drive Stay clear of the motor shaft Failure to observe this safety precaution could result in personal injury
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