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Optical Fiber Fusion Splicer

1. S thus the letter N replaces the letter S D Use the similar method to input Z 4 9 Download welding records The equipment parameters and the welding records of 195 fusion splicer can be downloaded and kept through assorted USB data line and communication software The steps are as follows lt 1 gt Set up communication software open the attached CD double click Setup exe and enter setup program lm F KL300 Read CH Disk Images Diskl Tee ek Sew Re TAM eB HY Qa 5 Peers XO XY A Hib CD E F KL300_Read_CN Disk Images Diskl DPEAIE PRICES oO Disk Images mE 3 Ziti G PLNE setup ibt aj TET 441 KB setup inx asaj INK Wi 215 KB 10 PHR Bra datal cab datal hdr WinRAR kawi HOR Wet 603 KB 44 KB data2 cab WinRAR fe Haw t 3 795 KB layout bin BIN Wt 1 KB engine32 cab Wt WinRAR kA 460 KB setup exe Setup exe M Macrovision Corp setup ini MERE 1 KE gt setup isn ISN Df 245 KB Y REA 5 77 MB Choose intall ENGLISH Click Next to continue EL300_ Read CH InstallShield Wizard USA KL300 Read CW InstallShield Wizard InstallShield R Wizard HEITRI PRR KL300_ Read CN BRE bss inst Rib 3 Install sited Click Next choose the type to set up it is suggested to choose Full Set Up EL300_Read CH InstallShield Wizard ERM eA AS
2. Select Splice Mode File Blank AVY 4 Move Cursor B Edit Enter E Exit lt 3 gt Press to enter the template library of the splice parameter files there are one to fifty three duplicable splice parameter files in the template library Press V A and move the cursor to the desired splice parameter file which is numbered as xx such as a file in No 1 template library Select Splice Mode File 48 Special HE SM Special HE SM Auto SM Auto SM Special Special Auto Special Special Auto Special Special Auto Special Special Calibrate SM Calibrate Special Special Calibrate DS Calibrate Calibrate NZ Calibrate oo ee eE AVY 4o Move Cursor Enter 5 Exit AVY 4o Move Cursor B Edit Enter gt Exit lt 4 gt Press ral Thus the splice parameter files which is numbered as xx such as a file in No 1 template library is copied into the blank splice parameter file BLANK which is numbered as xx such as No 16 At the same time the parameters of the newly copied splice file are displayed in the Editing splice parameter files Edit Splice Mode File Auto SM Splice Mode Auto Fiber Type lt 5 gt Press to return to select splice parameter files menu The cursor will highlight the newly copied splice file which is numbered as xx such as No 16 This means the blank Splice Mode BLANK has been changed into splice parame
3. 5 4 Cleaning Objective Lenses If the objective lense s surface becomes dirty normal observation of the core position may be incorrect resulting in higher splice loss or poor splicer operation Therefore clean both of them at regular intervals Otherwise dirt may accumulate and become impossible to remove Cleaning Objective Lenses lt 1 gt Before cleaning the objective lenses always turn off the splicer Do not hit or touch tip of electrode when cleaning it lt 2 gt Use ear washing ball to blow the objective lens of X Y lt 3 gt Turn on the power and make sure no smudges or streaks are visible on the monitor screen Press X Y to change the screen and check the state of the lens surface on both the X and Y screens Perform dust check 5 5 Replace Electrodes Electrodes wear with use and also must be cleaned periodically due to silica oxide buildup It is recommended that the electrodes should be replaced after 1 000 arc discharges When the number of arc discharges reaches a count of 1 000 a message prompting to replace the electrodes is displayed immediately after turning on the power Using the electrodes without a replacement will result in greater splice loss and reduced splice strength Replace Electrodes lt 1 gt Execute Replace Electrode in Maintenance Menu 1 lt 2 gt Instruction messages will appear on the screen to turn off the power Press and hold till the LED color changes from green to red
4. 1n the Template Library 8 FPS 01 250 40 FPS 01 250 20 40mm 0 FP 03 40mm FP 03 40mm FPS 01 250 20 FPS 01 250 20 20mm FP 03 20mm FP 03 yA FP 03 Ny 8 FP 03 Ny 8 60mm FP 03 Ny 8 FP 03 Ny 8 40mm FP 03 Ny 8 FP 03 Ny 8 20mm FPS 01 250 60 FPS 01 250 20 60mm FPS 01 250 40 FPS 01 250 20 40mm m orme D Press rd then the selected heating parameter file with a desired number such as Number 1 in the Template Library is copied into the blank heating parameter file BLANK numbered xx such as Number 10 at the same time the newly copied file parameters are displayed in the interface of editing heating parameter files FP 03 60 mm Material Length Heat Control Heat Time Heater Temperature Finish Temperature E Press to return to selecting heating parameter files menu the cursor will highlight the newly copied heating mode numbered xx such as Number 10 that is files with heating parameters are confirmed and copied into the previous blank heating file BLANK 8 FPS 01 250 20 FPS 01 250 20 20mm FP 03 60mm F After the copying of heating parameter files is completed double press K to return to standby operation interface Notel 8 FPS 01 250 20 FPS 01 250 20 20mm FP 03 If the user needs to set the newly copied heating parameter file numbered xx such as Number 10 to be the current heating mode of the Fusion Sp
5. Edit Fusion Operation menu B Press lt j gt and then six optional screens are displayed in the Edit Fusion Operation menu the yellow words in the screen are descriptions for the function of the picture in the optional screen Press A v and move the cursor to select the option to be changed then press to enter the selected option C Press A Y o lt j gt to change the parameters or the settings Finally press to confirm the changes Press to return to the previous operation interface The 6 optional screens and the parameters of the options are shown in the following picture Operation Options lt gt Fusion Operation ertation Auto Start Pause 1 Pause 2 AY dP Move Cursor gt Enter gt Exit Edit Fusion Operation screen I Descriptions of the parameters Parameter Description If Auto Start is set to ON splicing starts automatically as Auto Start soon as the wind protector is closed Fibers should be prepared and placed into the splicer in advance If Pausel is set to ON splicing operation pauses when fibers Pausel are forwarded to gap set position Cleave angles are displayed during the pause If Pause 2 is set to ON splicing operation pauses after fiber alignment is completed With ECF ON core to core alignment Pause2 is made after this pause lt 2 gt Data Display Operation Options Kerf Angle Axis Offset AY 4P Move Cur
6. FS 195 Optical Fiber Fusion Splicer Warning Ignore the warning non proper use of fusion splicer could lead to fatal and serious injury 1 The input voltage of this model of machine is definite please do not use the voltage outside the scope Please use the correct AC and DC power supply 2 When the fusion splicer comes across the following failures please immediately remove the AC power cord from the power supply input and turn off the fusion splicer otherwise will lead to the incapable of the repairing and even will cause personal injury death and fire X Smoke smell noise or heat anomaly Liquid or foreign matter enters the interior of the machine Broken or damaged machines 3 This model of fusion splicer does not have the need to maintain internal components dismantling of fusion splicer and power modules is prohibited any mistake in maintenance will lead to the machine beyond repair even causing bodily harm 4 The machine has strictly limitation to the power supply module used 5 The fusion splicer is prohibited to be used under the environment with the inflammable liquid or flammable gas otherwise will lead to fire explosion and other serious consequences Notes 1 The fusion splicer is used for the fusion of quartz glass fiber please do not use this machine for other usages Please read this manual carefully before using 2 Please do not deposit fusion splicer under the environment with high temperature
7. If the dirt or dust still remains contamination may have entered the optical path Contact your nearest sales agency 5 9 Maintenance of blade 5 9 1 Cleaning Fiber Cleaver lt I gt If the circular blade or elastomeric clamp pads of the fiber cleaver become contaminated the cleaving quality could degrade This may lead to fiber surface or end face contamination resulting in higher splice loss lt 2 gt Clean the circular blade or elastomeric clamp pads with cotton swab soaked with alcohol 5 9 2 Rotating Cleaver Blade If the cleaver does not cleave properly rotate the blade 1 16 of a turn to replace lt out blade position with a sharp blade position To rotate the blade do the following lt 1 gt Use a hexed angle spanner provided by the cleaver to loose the hexed angle screw lt 2 gt Lean the cleaver to an angle of 45 degree Use a hexed angle spanner provided by the cleaver or other pointed items to insert into operation hole Rotate the blade clockwise to one to sixteen valid position marks lt 3 gt Tighten the blade lock screw Do not touch the edge during the installation 5 9 3 Blade Height Adjustment In normal condition the blade height need not to be adjusted If anomaly occurs perform the following steps to verify if it is due to blade error lt 1 gt Loosen the hexed angle screw Then use the spare 1 5mm hexed angle spanner which is at the bottom of cleaver to insert into the hole in the bottom of cleaver Final
8. Pre fusion Power Pre fusion adequate Time or Overlap Thin line Some arc en not Adjust Pre fusion Power Pre fusion en Time or Overlap A vertical line sometimes appears at the splice point when MM fibers or dissimilar fibers different diameters are spliced This does not affect splice quality splice loss or tensile strength 4 4 Proof Test If Proof Test is set to ON a proof test of the Splice point is performed upon completion of fusion splicing To activate the Proof Test function refer to extract and edit the Splice Mode 4 1 2 See the following pictures Edit Splice Mode File Tension Pass AN loce 0 09 LOSS U UZG Kerf Limit Loss Limit Cleaning Arc Manual Reinforce Arc Time Ama Hii pei Please take out fiber Restart 4 5 Storing splicing results 4 5 1 The splicing result is automatically stored in memory when i or pressed upon completion of the splice at the Finish screen or when the wind protector is opened upon completion of the splice at the Finish screen 4 5 2 After the 4000th result is stored 4001st splice result is written over 1 4 6 Reinforce the fusion point lt 1 gt Open tube heater lids and transfer fiber with protection sleeve from V grooves of the Fusion Splicer to tube heater lt 2 gt Make sure the splice point is located at the center of the protection s leeve Put the protection sleeve at the center of theheater Apply some tension on the fiber so the t
9. Splice Mode Auto BLANK Fiber Type Calibrate Norma Special AV 42 Move Cursor B Edit Enter Exit AW Move Cursor gt Enter Exit Note3 The user may also modify some parameters of the newly copied splice file numbered xx such as Number 16 Refer to 4 1 2 lt 2 gt extract and edit the Splice Mode 4 3 Fusion operation KL 300T has installed an image processing system to observe the fiber However in certain circumstances the image processing system might not have found error in fusion Therefore to achieve good fusion results we have to carry out visual inspections on optical fiber through the display The following describes the standard fusion steps left side cutting perspective 4 3 1 checking of fiber cutting angle and fiber end face i LATES lt 1 gt After two optical fibers being put into fusion splicer two optical fiber will move at the same direction After cleaning arc two fibers stop at an setted position Then check the quality of cutting angle and the end face of fiber If the measured fiber cutting angle is greater than the set limits or checked out fiber end face has burrs buzzer will ring and at the same time the display will show an message of transfinite cutting angle to warn the operator At the same time the fusion process will be suspended The user may reset the limit of cutting angle and the quality of the end face of fusion fiber acco
10. checking of fiber cutting angle and fiber end faC ccc cccecccccseecceeeeeeeeeeeeceeeeeceeseeeceeseeeeeesees 68 POUL Ca DEAT and Spl E oea E Ga nin av dnawea bolo E E A E 69 SPICE LOSS ESHMA a E aunt cle ae tel ound alee 70 Proof TOS Use ies alanis a a alle Das sang aide aa atau od Date adel Gessaicnaua allo Cau ckaod 12 Storno SP NC1IAG TOS MIS si E 12 Fe OrCe TAC SOn PO e E a Wukeamrcumesneease 12 Mamaly move Me moton sssinro n E E E near ee 73 ADpPlication Or SOL Keyboard eea a ee Ce Oe EA ORE EOE RRR 75 leanne VELOC V CS 455165 ies E a A S Oa dda sede 81 CNe amine Fe Chimp C1 BS naasa oaeuadleras E Saaecaiacndaeao aban 82 Cleaning wind protector MitTO Saisies gue ioe sn yeh e a a Gils c Decael oa uetad 83 Cleanine objective lenses nrinn aes aS EAS nae aaa a a a A A aie 83 Replace ol Ker eB 6 8 cc epee ne ee ee ee ene eee 84 SADZIE CLC CET OGL ES rere cies aiceame O E E eae eadina ETTER 86 Clearing ATC OUI giant et hl ttc Rh Pant leah Sarl Seah Rel ad 87 Dast C NECK cc a or sos E aes ET ea a ese A N eee 87 Mamtenance OF ClOAy Clad ores sit tented aan ltd chiles A E A 88 ol Fees alt a ap 901s ko EAE ae een nee EE nee eee eee eon E 88 ROPAUMEChEA Ver DIAC 2 aati at gabe ei cake aed gala eek ec ah teh Dal chs Dal ile al calc Del ela elds eee ah Dee oat a 88 Bladesieront adj UStinen t emanon a ao caren Can A A oe AN ee es 89 Blade 1G AG i 1 Site dein tee Siew ate eae seated de np nando k San lean Se aa 89 BS BE CAN aac E E pact s
11. Four Frist degree Menus are Splice Menu A Splice Mode Menu a Select And Edit Splice Mode Select And Edit Heater Mode Arc Calibration Operation Option Splice Memory AVY 42 Move Cursor gt Enter gt Exit B Application Menu Utility Menu Language English Monitor Position Underside Power Save Set Calendar Sensor Value Menu Lock Other Option AVY 4 Move Cursor gt Enter Exit C Maitenance Menu 1 Maintenance Menu 1 Arc Count Value 99 Replace Electrodes Stabilize Electrodes Clear Arc Counter AVY lt 4 Move Cursor Enter Exit D Maintenance Menu 2 Maintenance Menu 2 Dust Check Manufacture adjust 1 A Vde Move Cursor gt Enter Exit 3 1 3 In each menu Press A or Vv and move the cursor up and down t the desired option and press to enter Press to return to the previous interface 3 2 Splice Mode Menu 3 2 1 Overview Select And Edit Splice Mode Splice Mode Menu includes options Select And Edit Heater Mode Arc Calibration which are closely related to the fusion Operation Option Splice Memory splice it also includes the important parameters and options 1n the process E ag RTE gt Enter 5 Exit of fusion splice Splice Mode Menu of the splicer includes the following options A Selecting editing the fusion mode B Selecting editing the heating mode C Discharge calibration
12. Material FP 03 Materia Length 0 l Length 60mm gt Help gt Help e When the display brightness is moderate the capacity loss can be reduced and the endurance of the battery can be prolonged 2 6 Cover fiber pyrocondensation tude The installation of fiber pyrocondensation tude 2 7 Preparation of fiber end face 2 7 1 Open the windshield of the fusion splicer place the single core fixture 250 L on the cutter reveal both the big pressing plates of the cutter and push the sliding plate installed with blade from the end to the front 2 7 2 Use fiber stripping pliers to strip fiber coating layer the length of which is 30 40 mm Use gauze dipping with alcohol or wadding soft enough to wipe clean the fiber Wiping with a clean cotton cloth once and do not clean it with the same cloth for the second time Notes Please use the alcohol with purity more than 99 Fiber stripping Clean 2 7 3 Reveal the single core fixture 250 L pressing plate Aim the edge of the fiber coating layer on the cutter ruler at the front end guide slot of the single core fixture 250 L Place the optical fiber in the locating pressure tank of the single core fixture 250 L with the left hand It 1s required to place the bare fiber straightly on the left and right sides of cutter rubber pad Close both the small and big pressing plates of the single core fixture 250 L as well as the big pressing plate of the cu
13. V shape groove or fiber Clean v groove and fiber clamp chip Core axis direction pressure feet have dust error V shape groove or fiber Clean v groove and fiber clamp chip Core angle error pressure feet have dust Bad fiber end face quality Check whether the fiber cutter 1s well Coreste V shape groove or fiber Clean v groove and fiber clamp chip P pressure feet have dust Quality of fiber end is poor Check whether the cutter is well Core bending Pre fusion power too low or Increase Pre fusion Power and or pre fusion time too short Pre fusion Time Mode filed diameter Increase Arc Power and or Arc Time low Quality of fiber end is poor Check whether the cutter is well Dust still present after Dust Clean fiber thoroughly or PEE Mee QE eee Increase Cleaning Arc Time Quality of fiber end is poor Check whether the cutter 1s well Bubble Pre fusion power too low or Increase Pre fusion Power and or pre fusion time too short Pre fusion Time Fiber stuffing too small Perform Motor Calibration Pre fusion power too high or Decrease Pre fusion Power and or Fiber separation pre fusion time too long Pre fusion Time Fiber stating toomuch P l d perf Mot Too thick Fiber Fiber stating toomuch too much EE Overlap and perform Motor aaa N i Too thin m Arc power not Arc power notadequate Perform Arc Calibration Some arc parameters not Adjust
14. Y axis 150 times X and Y axis Standby time of the battery 150 times of average fusion when fully charged heating at the same time Electrode life 2500 times Proof Test 2N Real time power monitoring Multilingual user interface Inner lights convenient for placing fiber Subsequent loss memory 4000 groups latest follow results 20 parameters for each group Display 5 7 Inch TFT Color LCD USB Interface connected to computer to facilitate data transmission storage and printing VGA Interface can link PC and LCD TV Operating Temperature 10 to 50 C Storage temperature 40 to 60 C Work Humidity lt 95 RH not condensing Storage Humidity 0 95 Elevation 0 5000m Maximum wind speed 15m s Power AC 100 240V Power adapter Power modules built in lithium ion 8000mAH Consumption 25W Dimensions 150mm L x150mm W x150mm H Weight 3 2Kg 1 4 Parts Name of fusion splicer Power switch Key board Wind resistance cover Main Body Heater USB interface VGA interface Power module Membrane figure of left and right keyboards 1 5 Descriptions of the Keyboard of the Fusion Splicer Mode of manual Mode of automatic Keyboard Standby mode operation operation OUS To increase the The optical fiber moves aii Increase the parameter quantum or nva brightness of the display upward move the cursor To reduce the brightness The optical fiber moves Increase the parameter quantum or Invalid
15. Y axis image Ae Composite display horizontally of X axis and Arc Y axis images Change from Y axis enlarged image to X axis enlarged image during operation Y gt X Change from Y axis enlarged image to X axis enlarged image during operation lt 6 gt others Operation Options Auto Fiber Forward Bad Cleaved Endface Re align after Pause Max Number of Re arc AY 42 Move Cursor gt Enter 5 Exit Edit Fusion Operation screen IV Parameters of the menu options Auto Fiber Forward If Auto Start is set to ON the Auto Fiber Forward setting are inactive and splicing starts automatically as soon as the wind protector is closed If Auto Start is set to OFF then there are two functions if the setting of Auto Fiber Forward is automatically as soon as the wind protector is closed if the active press the fiber forwards and splicing starts setting of Auto Fiber Forward is inactive the fiber forwards automatically as soon as the wind protector is closed press cS Splicing starts automatically Cleave Shape Error Error message is displayed if the cleaved end face of either left or right fiber exceeds the selected threshold cleave shape The re arcing process sometimes improves the splice loss but sometimes worsens it Re arcing decreases the splice strength Number of manual wae i With this function it is possible to limit the number of re arcs
16. and move the cursor to the option of Clearing all splicing results in memory press to confirm Then a screen appears displaying a warning message Splice Memory Splice Memory Display Record Delete All Records AY Move Cursor Yes gt Enter gt Exit E Cancel B When a warning message appears press to confirm Then all the memory results are deleted and the machine automatically returns to the Memory clear menu The number of memory results is automatically cleared 3 3 Application Menu 3 3 1 Descriptions for menu options The Application Menu is set for the convenience of application See the following pictures Utility Menu Language Monitor Position Underside Power Save Set Calendar Sensor Value Menu Lock Other Options AY 4o Move Cursor gt Enter gt Exit Descriptions for menu options Language Sets a language to be displayed on the screen There are four languages for option Monitor Position Set the position to display a screen There are two options the upper position and the lower position Power Save Set the power saving mode The user can set sleeping time and Auto Off time Set calendar Set date in the machine Consult a specified working mode of the machine Menu Lock Used for an administrator to limit functions for the operator to select or change This menu is secured by password Other Options Sets other parameters not included in P
17. characters lt 1 gt In the editing splice mode operation interface press A V and move the cursor to select names option Press to enter and then the screen of editing file names is displayed 99 Edit Splice Mode File Name Auto SM Splice Mode Edit Splice Mode File Fiber Type AY do Move Cursor gt Enter Exit AV 4B Underside Cursor amp Top Cursor Yes E Cancel lt 2 gt Press and move the upper cursor to select a character posi specified name Edit Splice Mode File e uto Esu AV dD Underside Cursor amp Top Cursor H Yes E gt Cancel lt 3 gt Press A or zj E gt and move the lower cursor to select a specified character Press to input the specified character Edit Splice Mode File 4 VF AR Si Vi AV 4 Underside Cursor amp Top Cursor H Yes E gt Cancel lt 4 gt After all the characters of names are input press and move the upper cursor to confirm Press to confirm the input of the characters Edit Splice Mode File AV dD Underside Cursor amp Top Cursor H Yes E gt Cancel lt 5 gt Double press d to return to Splice Mode menu operation interf InstallShield Wizard For CX EL300_Read CH AFT ES M FAEM ptT S o screens lastallSiieid wE Auto NZ in the above er cursor to S the lower cursor onto the hen put onto the position of
18. of the display downward move the cursor The optical fiber moves Increase the parameter quantum or Invalid Invalid left move the cursor The optical fiber moves Increase the parameter quantum or Turn on the help screen Invalid right move the cursor To enter the menu To switch on the manual T Select edit the fusion heating nva mode driver at pausing state parameter files To enter select splice To enter the select To enter the next menu interface Invalid parameter files menu parameter files menu confirm the modifier Heater switch Heater switch Heater switch Heater switch Further propulsion start Start to fusion Invalid Invalid fusion _ _ Switch X Y display Switch X Y display Switch X Y display screen Invalid screen screen Mode of parameter menu o To define the mode of manual operation 1 Set lt Pause 1 gt to ON at the Operation Option 2 Set lt Pause 2 gt to ON at the Operation Option 1 6 Descriptions of the standby interface of the Fusion Splicer The current working interface of the Fusion Splicer ready Name Auto SM Splice Mode Auto The current Splice Mode Fiber Type SM 4 Name FP 03 60mm Material FP 03 The current power source of the Length 60mm gt Help Fusion Splicer Keyboard operation help for the current working interface LCD Monitor 195 series fusion splicer is equipped with a liquid cr
19. or Rearcs to disable re arc discharge 3 2 7 Memory clear menu Memory clear menu offers options about the memory of the Fusion Splicer This machine can store up to 4000 memories of the Fusion Splicer lt 1 gt The interface of Memory clear menu A In the Splice Mode menu Press WY and move the cursor to select the Memory clear menu and press to enter then the Memory clear menu is displayed There are 3 options in the Memory clear menu See the following picture Splice Memory Display Record AY Move Cursor gt Enter gt Exit A Press A VW and move the cursor to select the Display Splice Memory press to enter then the Select Splice Memory interface is entered in this interface the user can consult the splice results or change the name the results Select Record 300 Auto SM 2008 10 10 O5dB 2008 10 10 2008 10 10 2008 10 10 2008 10 10 2008 10 10 2008 10 10 2008 10 10 scoSooC CC AVY 4 Move Cursor gt Enter Exit lt 2 gt Details of the Splice Memory my In the above screen Press A Y and move the cursor to select a and lt gt to see the details of Splice Memory there are 3 pages of data in each memory specific memory number press See the following pictures Auto NZ Kerf Limit 3 0 2008 10 10 Loss Limit 0 2dB 14 37 Arc 1 Power 4o bit Auto Arc 1 Time 2000ms 40bit OFF 40 bit 180ms 10um 10um Center lt 3 gt Change Sp
20. the center position of arc discharge sometimes shifts to the left or right In this case it is necessary to perform an arc power calibration to eliminate these problems discharge calibration of this machine has the function to test the current arc intensity and revises it into the standard intensity lt 2 gt Discharge calibration is divided into two steps Step I of Calibration Step II of discharge calibration In the Splice Mode menu press A Vv to move the cursor to discharge calibration operator refers to basic operation 2 7 2 8 after the fiber 1s prepared and arranged press to enter the interface of Step I of discharge calibration and is automatically started Discharge calibration starts from Step I of discharge calibration See the following picture Step I of discharge calibration Step I of discharge calibration If the Step I of discharge calibration displays as not completed the Step II of discharge calibration will not start However auto current setting has started and memorized in the machine thus the operator should repeatedly prepare and arrange the fiber according to the clue Step II of discharge calibration will automatically start as soon as Step I of discharge calibration 1s completed See the following picture Step Il of discharge calibration Step II of discharge calibration The operator should repeatedly prepare the fiber s
21. 1550 nm For splicing Multi mode fiber Core diameter 50 0 to 62 5 um There are many types of splice modes in this splicer other M Other splice than the ones stated above stored in the splicer database modes You can consult your sales agent for the latest splice mode you need lt 3 gt Press V ord and move the cursor to a specified splice parameter file Press and move the to the selected file number The splice parameter file is then Select Splice Mode File selected Normal SM SM Norma Auto DS Auto Auto A Auto Auto MM Auto Calibrate SM Calibrate Calibrate DS Calibrate Calibrate NZ Calibrate CRo See e AW 4o Move Cursor B Edit Enter Exit lt 4 gt Double press to return to the standby screen The splice parameter file identified with the is the Splice Mode which the Fusion Splicer currently uses ready Name Auto SM Splice Mode Auto Fiber Type SM Name FP 03 60mm Material FP 03 Length 60mm 4 1 2 Referring or edi NEET lt 1 gt Descriptions When the machine is produced for the first eight splice parameter files No 1 8 in the select splice parameter files menu there are two operation interfaces for the user to change and edit the splice parameters for the next four splice parameter files No 9 12 in the select splice mode menu there are seven operation interfaces for the user to change and edit the splice parameters In each spl
22. C adapter will not be able to supple normal DC output if the input AC voltage is lower than 100V or higher than 240V At this situation the DC output line of the adapter must not be inserted into POWER INPUT specified on the power module of the Fusion Splicer otherwise it will results in the damage of fusion splicer 220 If lithium battery is arranged in the battery case the battery pack will also be charged when the adapter is supplying power However it 1s recommended that the Fusion Splicer be shut when charged Notes Do not use power source which does not meet the requirement of the Company otherwise the Fusion Splicer may be burnt or it will bring other serious result 2 3 Battery supply operation The user may choose to use the polymer lithium battery in the splicer to separately supply for the Fusion Splicer 2 3 1 Checking of battery capacity When the power module is not in the charged state press the PUSH button on the flank of the power module Then the four battery capacity indicator red lights on the left side will be bright The number of the lit light represents the highness or lowness of the battery capacity See the following table When the power module is in the charged state the four battery capacity indicator red lights on the left side will be bright which only represents the highness of the current charge voltage but the capacity of the battery The capcity level of battery is as follows
23. D Edit Fusion Operation E Memory Menu 3 2 2 Selecting editing the Splice parameter files lt 1 gt Select splice mode Press A v in Splice Mode menu to select Selecting editing the Splice Mode and press to enter then a list of select splice modes 1s displayed See the following pictures Select Splice Mode File Auto SM Auto SM Auto Auto Auto Auto Auto Auto Calibrate Calibrate Calibrate Calibrate Calibrate Calibrate m aeS Tan AY 4p Move Cursor Edit Enter Exit The menu of select splice parameter files The following items are displayed for each of the select splice parameter files list Number File name Mode Fiber lt 2 gt Editing the select splice parameter files In the interface of select splice parameter files list press A T and move the cursor to a splice parameter file with a certain number and then press to enter the menu of editing splice parameter files See the following pictures Edit Splice Mode File Auto SM Splice Mode Auto Fiber Type AVY 4o Move Cursor gt Enter gt Exit lt 3 gt 2 or 7 interfaces are included in a menu of editing splice parameter files two displace interfaces can be opened by each setting of Mode including Auto Calibrate Normal or Special Press i gt to switch between different interfaces Press one by one to return to the previous operation i
24. Maintenance Menu 1 Arc Count Value Replace Electrodes Stabilize Electrodes Clear Arc Counter Shut Down and Replace Electrodes Arc Counter will Be Cleared gt Yes E Cancel lt 3 gt Remove the old electrodes and Method for tearing a Remove both the left and right single core fixtures 250 L R of the fusion splicer N A b Hold the electrode layering and the electrode with the left thumb and left index finger respectively Unfasten the M2 5 X 10 electrode layering screw with the right hand with the help of tool c Hold the electrode with the left index finger Hold the right side of the electrode layering with the right hand exert the force upward and remove the electrode layering to the right Note There is an electric wire at the right bottom of the electrode layering s overexert the force to avoid breaking wire d Hold the electrode with the left hand remove and discard the old electrode from the electrode holder lt 4 gt Clean the new electrodes with alcohol impregnated clean gauze or lint free tissue and install them in the splicer lt 5 gt Installation procedure process the same as the demolition method for 5 5 Electrode Alternation lt 3 gt reverse procedure Do not pull out wiring of electrode layering when replacing electrode Install the electrode and fasten the bolt of the electrode layering within the force of the fingers It is forbidden to touch or m
25. Parameter File Name Splice Mode Fiber Type Cleave Limit Loss Limit Arc Power Arc Time Cleaning Arc Rearc Time Proof Test Title for a splice parameter file can be expressed in up to 15 characters The title is displayed in the editing splice parameter files menu The splicer has four options of Splice Mode Auto Calibrate Normal and Special where in the first three are common options A list of splice modes stored in the splicer database is displayed Upon inputting the appropriate mode the selected splice mode stored in database area is copied to a selected splice mode in user programmable area An error message is displayed if the cleave angle of either the left or right fiber ends exceed the selected threshold Cleave limit An error message is displayed if the estimated splice loss exceeds the selected threshold Loss limit Under Auto Calibrate fusion model Arc power is fixed at 80bits Under Auto Calibrate fusion model Arc time is fixed at 1500ms and can t amended A cleaning arc burns out micro dust on the surface of the fiber with an arc discharge for a short period of time The duration of the cleaning arc can be changed by this parameter Under certain conditions it shall be mended fusion loss through rearc time again The duration of the rearc time can be changed by this parameter If Proof Test is set to ON a proof test is performed automatically B If t
26. S a SAE RRS S a ERS SSE BIA Pee Click Set Up tastati EL300_ Read CH InstallShield Wizard Ay CLS ie A T EFEM AAEE T a Bae a Fao EREE sei bi a Sib WA JEWS Instali ie EL300_Read CH InstallShield Wizard InstallShield Vizard sock InstallShield Wizard ARRI KL300 Read CN Sib Soak LEH eS Instali Click OK which means the software has been successfully set up lt 2 gt Set up driver software Connect 195 fusion splicer with the computer mainframe with the help of USB cable There is a notice saying A new hardware is found and a driver is required to load EAEE AS KMAR Be rE el S Ss RSE USE Device O DRSRBAPTASSE O RRE AAEH HHA EREA RAA O Baii GE T Beet aS Poe a 0 EE Choose Set up from the list or the required place Advanced and click Next Follow the picture click Browse to choose in which computer file the communication software is set up choose drivers catalog click Confirmation Next PLES HPSS AA D gS GS bse EIRENE OH PARIS RES RAMS CLUE Rae Se Sipe EIRENE F a MIRRI GE CD ROM M ee BS Hrs 0 C Program Files KL300 KL300_Read CW Drive Die OFFERS RESCAEESEGEE 0 HEME APR SUES Hinds HERE Shieh ERE EE LED Kian gt u wait for the success Te Ek BT EEF I Henan ST Pe Sa ees z Usb Port for ELSO0 Verto SAGES we s
27. ake the sharp point of the electrode become deformed otherwise the performance of the electrode will be degraded 5 6 Stabilizing Electrodes In the event of sudden change in environmental conditions etc the arc power sometimes becomes unstable resulting in higher splice loss Especially when the splicer is moved from lower altitudes to higher altitudes it takes time for the arc power to stabilize In this case stabilizing electrodes will expedite the process of making the arc power stable Operation Procedure lt 1 gt Execute Stabilizing Electrodes in Maintenance Menu 1 lt 2 gt Select the Stabilize Electrodes lt 3 gt Press V of and move the cursor to select and set the parameters of Arc power the default value is recommended duration lt the default value is recommended Arc Count the average value is 20 lt 4 gt Select execute Press to confirm Stabilizing Electrodes is performed according to the parameters which are set in lt 3 gt of this section lt 5 gt To achieve best arc discharge execute discharge calibration for three times after Stabilizing Electrodes is completed 5 7 Clearing Arc Count This function enables the stored number of arc discharges to be reset lt 1 gt In Maintenance menu 1 Press Vorl and move the cursor to select Arc Count Clear lt 2 gt Press ral Then a screen appears displaying a warning message arc count 1s to be cleared Press to e
28. arameter The suitable parameters based on the current specified optical fiber types are stored in the Fusion Splicer These parameters can also be copied into the options which can be adjusted by the user These data can be emitted when some unusual fibers are spliced 4 1 1 Select Splice Mode according to optical fiber types In the Fusion Operation option the user can select a suitable Splice Mode according to the current optical fiber types lt I gt In the Splice Mode menu press A V to select and enter Selecting editing the Splice Mode Press to enter and then the list of editing splice parameter files is displayed See the following pictures lt 2 gt In this menu the user can select specified splice parameters according to the spliced optical fiber types Each splice parameter is marked with the suitable optical fiber types Select Splice Mode File Normal SM SM Normal Auto DS Auto Auto NZ Auto NZ Auto MM Auto Calibrate SM Calibrate Calibrate DS Calibrate Calibrate NZ Calibrate Roos o NEn ir AVY 42 Move Cursor B Edit 4 Enter Exit Descriptions of some fiber types SM For splicing standard Single mode fiber The MED is 9 to 10 um at wavelength of 1310 nm For splicing Non zero dispersion shifted fiber The MED is 9 to 10 um at wavelength of 1550 nm NZ WDM fiber also works in this splice mode DS M For splicing Dispersion shifted fiber The MED is 9 to 10 um at wavelength near
29. arge screen LCD monitors make all stages of fiber splicing clear It is small in shape light in weight which is suitable for field work Its operation is simple fusion speed is high fusion loss is small so it is particularly applicable to Optical Fiber Communication engineering and maintenance of communication fields such as telecommunications broadcasting railways petrochemical power supply the armed forces public security and other areas and the teaching and research of research institutes In order to complete fusion operation more accurately please read this manual in detail 1 1 Applicable scope Single mould and multi mould quartz glass fiber Fiber diameter is 125 u m standard coating diameter is 0 2 to 1 5 mm 1 2 Function indexes the optical fiber with the function of automatic reorganization the fixture block of fully automatic shaking optical fiber aligns the clad with the core The method of image processing Digital processing Typical Splicing Loss single module optical fiber of the same kind multi modulefiber of the same kind SMF 0 05dB MME 0 03dB DSF 0 08dB NZDS 0 08dB Typical fusion time 10S ITU T G 652 normal SM Optical Fiber Typical heating time 30 seconds heating time can be set the temperature of tl can be adjusted Splice Mode 53 groups of factory mode 40 groups of user mode Heating mode 9 groups of factory mode 24 groups of user mode Amplification of the fiber 300 times X or
30. at anisa ON Name FP 03 60 mm Pos ooo Length FP 03 Ny 8 Heat Control FP 01 250 20 Heat Time BLANK Heater Tepmerature 175 C Heater Temperature Finish Temperature AY Move Cursor gt Enter gt Exit Enter gt Exit D Press to return to the interface of Selecting heating parameters file and move the cursor to select the heating mode with the number of xx to select the heating mode press to move to the number it Select Heater Mode File Select Heater Mode File FP 03 40mm FP 03 20mm FP 03 20mm FP 03 Ny 8 FP 03 Ny 8 60mm FP 03 Ny 8 FP 03 Ny 8 40mm FP 03 Ny 8 FP 03 Ny 8 20mm FPS 01 250 60 FPS 01 250 20 60mm FPS 01 250 40 FPS 01 250 20 40mm FP 03 40mm FP 03 20mm FP 03 20mm FP 03 Ny 8 FP 03 Ny 8 60mm FP 03 Ny 8 FP 03 Ny 8 40mm FP 03 Ny 8 FP 03 Ny 8 20mm FPS 01 250 60 FPS 01 250 20 60mm FPS 01 250 40 FPS 01 250 20 40mm m oP melee MO bee oP melee MO be AVY dP Move Cursor AW 42 Move Cursor Edit gt Enter gt Exit Edit gt Enter Exit E Double press to return to the current standby operation interface The heating mode edited marked with the number will be used by the Fusion Splicer for the working of heater ready Name Auto SM Splice Mode Auto Fiber Type SM Name FP 03 60mm Material FP 03 Length 60mm gt Help Details of the heating parameters are described in the following table Parameter Description S
31. c 2 Off Time Manual Reinforce Arc Time AW Move Cursor gt Enter Exit Arc discharge can be separated into two stages Arcl Power Arcl Power is the first stage This sets Arcl Power Sets Arcl time If ArclTime is set 1 sec or less and Arc2 Arcl Time Power is set to OFF the splice may break during proof test stage Arc2 is the second arc discharge stage This sets Arc2 Power Arc2 Power Sets the total Arc2 time Usually set this value to OFF Itis possible to set a very long arc time However when the total of the Arc 1 time and Arc2 time exceeds 30 seconds always adjust the function Arc2 Time Arc2 ON Time and Arc2 OFF Time to weaken the arc power A continuous arc over 30 seconds without weakening the arc power may damage the arc discharge unit During Arc2 discharge arc power can be pulsed by Arc2 On Time turning the arc on and off This sets the amount of time that Arc2 is ON Sets Arc2 OFF Time during Arc2 When the Arc2 l discharge is intermittent re arc discharge is also Arc2 Off Time intermittent When continuous re arc discharge is necessary set this parameter to OFF Sets Rearc Time In other splice modes the Re arc Manual Reinforce Arc power is automatically fixed to the same arc power Time of Arc2 Power If Arc2 is set ON and OFF Re arc is automatically set ON and OFF lt 6 gt The sixth screen in the editing splice mode menu Edit Splice M
32. cifiec Company lt 4 gt Please do not charge the battery in the low temperature environment so as not to reduce battery life Using battery in too high or too low temperature battery power will be reduced lt 5 gt Do not charge the polymer lithium battery for too long cut the power as soon as the battery pack is fully charged otherwise it may result in serious damage to the lithium battery pack lt 6 gt Do not leave the battery in hot environment or throw it into fire so as to prevent battery explosion Prohibition of dismantling power modules 2 4 Turn on and turn off Turn on Press red release the button shows the reset menu Turn off Press button on the operator panel until the LED indicator turn from red to green realease the button now the machine is turned off 2 5 Display brightness control When the external environment is different the user can adjust the display brightness for the convenience of the Fusion Splicer operation Display brightness control should be done in the standby operation interface lt 1 gt Press or A in the standby operation interface to change the brightness of the display lt 2 gt Press to confirm the brightness changes and return to standby operation interface ready ready Name N Monitor 9 Brightness Name Auto SM Splice Mode Auto Fiber Type SM Splice I 255 Fiber Ty i 0 f Name FP 03 60mm SETU
33. e step Core curve and MFD mismatch are automatically set OFF Ifthe estimated splice on certain fiber combinations needs adjustment Core step Core curve and MFD mismatch are used These are advanced splicer functions and should be discussed MFDMismatch Coefficient with your representative before changing Notel editing splice parameter files A In the interface of editing splice parameter files list press A T and move the cursor to select an item to change and then press to enter B Press A v or lt p gt to change the parameter or settings and then press to confirm the change C Press one by one to return to the previous operation interface The screen displays as follows when the choice is entered Edit Splice Mode File Edit Splice Mode File Name Auto SM Kerf Limit Splice Mode Loss Limit Fiber Type Kerf Limit 3 0 AW Move Cursor Pe gt Enter 5 Exit E Cancel Note2 Descriptions about Referring or editing splice mode See Referring or editing splice mode in Chapter 4 1 2 3 2 3 Selecting Editing Heating Mode lt 1 gt Selecting heating parameter files Press Y in Splice Mode menu to move the cursor and select Selecting editing the Heating Mode and press to enter then a list of Selecting Heating parameter files is displayed See the following pictures Selecting Heating parameters file menu Select Heater Mode File FP 03 60mm FP 03 60m
34. er degrades faster due to large power consumption The AC DC adapter is not the model supplied by the Company or the charging time is not long enough CHARGE LED on AC adapter blinks during battery recharge Atmospheric temperature is too high more than 50 degrees C or the battery pack is charged under exposure to sunlight The battery pack has a fault or has reached the end of its service life Install a new battery pack Ifthe LED blinks again after install contact your nearest sales agency The AC DC adapter is not the model supplied by the Company 6 2 Splicing Operation Inconsistent splice loss High splice loss Clean the V grooves fiber clamps wind protector mirrors and objective lenses Refer to Check an Maintenance chapter 5 Replace electrodes please refer to Replace Electrodes chapter 5 5 If the fiber is bending bending part should be upward when placing the fiber The splice loss varies according to the cleave angle arc conditions and fiber cleanliness If the splice loss is still too high or inconsistent after performing the above mentioned remedies contact your nearest sales agency Regular service at least once a year 1s recommended to maintain high splicing quality Confirmation of splicing procedures Refer to Fusion procedure chapter 4 1 2 Monitor suddenly turned off The power saving function is opened by users when using a battery pack The splic
35. er switches to the power saving state after an extended period of splicer inactivity Press any key to return to the normal state To change the length of time before the splicer switches to the power saving state refer to Power Save Method to resume discharging condition parameter Refer to Referring or editing splice mode Method to change error thresholds for Cleave angle Splice loss and Fiber angle Refer to Referring or editing splice mode chapter 4 1 2 Error message can be over ridden Refer to Referring or editing splice mode under important settings for Fusion Option to allow error message override Unable to change Arc Power and Arc Time The settings cannot be changed in calibrate or auto modes Performing Arc Calibration maintains adequate arc power in these modes If using the Normal or special modes the Arc Power and Arc Time can be excepting be locked by administrator Method to display Cleave Angle Fiber Angle and Core Cladding Offsets Refer to Edit Fusion Operation section 3 2 5 to set Cleave Angle fiber angle and Core Cladding Offsets Inthe pause 2 mode Core Cladding Offsets can be displayed Incorrect splice mode selected and used in AUTO mode The AUTO mode can detect only standard SM DS NZ and MM fibers Refer to Select Editor Splice Mode Mismatch between Estimated splice loss and Actual splice loss The estimated loss is a calculated loss s
36. ets sleeve type List of all heating modes are displayed Select a mode in the list and this is copied to a Sleeve type user programmable mode Note Select and confirm the BLANK then the heating mode is a blank file Set length type The length type list is displayed on the screen Length type Choose a mode in the list and the mode can be copied to user adjustable mode Heater control open or close option confirm and return to Heater Control the Splice Mode menu completion Sets heating temperature In the case that Ny coated fiber is Heat Temp used with 8mm cleave length the Ny coating may melt if Heat Temp is over 190 degrees Sets the finish temperature When heater approaches this Finish Temp temperature the buzzer beeps announcing the sleeve is cooled down and is ready to be taken out of the heater 3 2 4 Creating heating mode lt 1 gt The default of heating mode When the machine left the factory there are 8 Splice Modes within it that is there are 8 heating modes which are numbered from 1 to 8 others are all displayed as BLANK The user can increase and copy Splice Modes into the BLANK Select Heater Mode File Select Heater Mode File 8 FPS 01 250 20 FPS 01 250 20 20mm FP 03 40mm FP 03 40mm FP 03 20mm FP 03 20mm FP 03 Ny 8 FP 03 Ny 8 60mm FP 03 Ny 8 FP 03 Ny 8 40mm FP 03 Ny 8 FP 03 Ny 8 20mm FPS 01 250 60 FPS 01 250 20 60mm FPS 01 250 40 FPS 01 250 20 40
37. f motor namely left right motor driving Pause 1 Clad O 2 im Clad 0 Oluim 8 Select Motor 8 Select Motor lt 2 gt In the left right motor driving mode press k or gt to make the selected motor move forward or backward left right motor driving left motor forward backward driving right motor backward forward driving o ee ee ee When the motor reaches the limit of the operating range in the left right motor driving mode the motor stops Press the opposite key to manually move the motor again In the pause 1 mode during the fusion process press to enter the pause 2 mode of the fusion process In the pause 2 mode during the fusion process manually move the motor and make the fiber reach the best position Press Q to make fibers core to core s cS is pressed instead of the fibers are spliced after realignment fibers are spliced the machine automatically calculates the estimated loss value and displays it on the screen 4 8 Application of Soft Keyboard This section can be referred to for password input editing file names or other character input performances The following is an example of inputting names in the editing splice mode operation interface The other character input performances are similar to it Edit Splice Mode File AV dD Underside Cursor amp l Top Cursor H Yes E Cancel The method of inputting
38. fiber MFD Sets the power of the pre fusion arc which is an arc discharge occurring from the beginning until the fibers Prefuse Power begin stuffing If Pre tusion Power is set too low axial offset may occur if cleaved angles are relatively poor If Pre fusion Power is set too high fiber end faces are fused excessively and splice loss gets worse Sets the duration of the pre fusion arc which 1s arc Prefuse Time discharge occurring from the beginning until the fibers begin stuffing Longer Pre fusion Time is synonymous with higher Perfusion Power Sets the overlap amount of fibers at the fiber stuffing stage Relatively small Overlap is recommended 1f Overlap the Pre fusion Power is low while relatively large Overlap is recommended if the Pre fusion Power is high Arc discharge can be separated into two stages Arcl Arcl Power Power is the first stage This sets Arcl Power Sets Arcl time If ArclTime is set 1 sec or less and Arc2 Arcl Time Power is set to OFF the splice may break during proof test stage Gapset Position Parameter Description o second arc discharge stage This sets Arc2 Sets the total Arc2 time Usually set this value to OFF It is possible to set a very long arc time However when the total of the Arc 1 time and Arc2 time exceeds 30 Arc2 Time seconds always adjust the function Arc2 ON Time and Arc2 OFF Time to weaken the arc power A continuous arc over 30 seconds wi
39. he mode is set to Normal the following parameters will be displayed in each page Parameter Description A list of splice modes stored in the splicer database is displayed Upon inputting the appropriate mode the Fiber Type selected splice mode stored in database area is copied to a selected splice mode in user programmable area Align Option Sets the aligning method for the fibers None B n ow ee moara If Proof Tension Test is set to ON a proof test is Tension Test performed automatically An error message is displayed if the cleave angle of Kerf Limit either the left or right fiber ends exceed the selected threshold An error message is displayed on the screen if the bend Loss Limit angle of the two fibers spliced exceeds the selected threshold Parameter Description E An error message is displayed if the estimated splice Loss Limit loss exceeds the selected threshold A cleaning arc burns out micro dust on the surface of the fiber with an arc discharge for a short period of Cleaning Arc time The duration of the cleaning arc can be changed by this parameter Sets the end face gap between the left and right fibers Gap at the time of aligning and pre fusion discharge Sets the relative position of the splicing location to the center of electrodes Splice loss may be improved in the case of dissimilar fiber splicing by shifting Gapset Pos towards a fiber whose MFD 1s bigger than the other
40. he splicer 5 12 Change the spare lithium battery pack Change the spare battery according to the following procedures 5 12 1 Open the cover of the battery case Lean the Fusion Splicer open the cover of the battery case which is at the bottom of the Fusion Splicer See the following picture 5 12 2 Remove the old battery Remove the lithium battery pack in the battery case of the Fusion Splicer pluck off the connector between the battery pack and the interior of the power module change the lithium battery pack See the following pictures 5 12 3 Place new battery pack Joint the cord of the new lithium battery pack with the power supply wire in the battery case Verify that the two are securely connected First put the cord into the side hole in the battery case then place the battery pack finally close the cover of the battery case which 1s at the bottom of the Fusion Splic 6 Questions and Troubleshooting 6 1 Power Supply Power does not turn off when pressing and hold the key until the LED color changes from red to green Release to shut off the machine Few splices can be made with a fully charged battery pack If the power saving function is not enabled battery power degrades faster The battery pack uses chemical reaction The capacity decreases at low temperature especially at lower than 0 degree At high altitude the arc discharge current is increased In this condition battery pow
41. i isi 7 2 2 ACOD O een R ee ee ee ee ee E ee ee 8 23 Battery suppi y Operationerna slabs pln aie dein asain ain acne noha S 9 2 3 1 Checking oi Dattery capati bene ee enema eR a men meee NOM Ite re OnE eRe m er mer me meen enn rn 9 2 3 2 210 1c E Se Prem e enenC mR RN er TTR Ne AR Re ROT PRR ECT Ce ne DI I TGR TE ET 10 2 3 3 Operation Of power SAVING MOE seserian ae a araa AaS EA ALR Meek KEER eet 10 2 3 4 Under Votice Alare a eee A S 11 23 9 The other CON SIAC EAL ONS aaa eee eat a eects cate alan eeattue uaa aes ce ean eae ates 11 2 4 T m omand WO erene aT E N E A A TA 12 2 5 Display Do MNESS CON Obrne e See E EE E ages EE 13 2 6 Cover fiber pyrocondensation tude cccccccccccccsesccceeeecceeeeeeceeeeeeeeeeeeeeeeeeeeeseeeeeeseeeeeesaeeceesaeeeeeaees 13 Dif Preparat onol TVET ITC Cacti ah tae eI ane hain catenin el aD tate Sat 14 2 8 Pce DEL ia gecoseeci asa ae ease tea we eee ee ee eee Spe eG age 17 2 9 Adut Mon or ANo Ee O OE O AO EO A A 18 3 Management Men sor i a a a a LD 3 1 Overview Ol Hirst dectee Men sor teaa aE GA EAE E Rs 19 3 2 Spice Mode Me a bene ne ne ln RE R ee 21 3 2 1 OCW r tase nate E R E O amore 21 3 22 Selecting editing the Splice parameter files ccc cccccececeeeeeeeeeeeeseeeeeeeeeeeeeseeesseeeseeeeeess 21 3 23 Peckecuns Editino Hearne WOde asthe tone io T ae ace 30 3 2 4 Creatine heanin MOUS sie sis baat a a ed pac baee waco E NS A ER 33 3 2 5 Discharee co nDrAN ON ieee a e a r ee rr 37 3 2 6 Edit F
42. ice parameter file the values of some parameters are limited others can be edited lt 2 gt To edit parameters do the following 1 gt In Select Splice parameter files menu press V orga and move the cursor to a splice parameter file to be modified Select Splice Mode File Normal SM SM Norma Auto DS Auto Auto NZ Auto Auto MM Auto Calibrate SM Calibrate Calibrate DS Calibrate Calibrate NZ Calibrate 0 1 2 3 4 9 6 7 AVY 4o Move Cursor B Edit Enter Exit 2 gt Press to enter some operation interfaces of the editing splice parameter files menu Press lt j gt to switch between different Operation interfaces Edit Splice Mode File Kerf Limit Loss Limit Cleaning Arc Manual Reinforce Arc Time Tension Test 3 gt Press W opea mode to be modific to enter the parameter box of the selected option Press EN Y or lt j gt to change the parameter values or setting of the parameter box Double press the button to complete parameter editing of the option That is selecting a proper group of splice parameters Edit Splice Mode File Kerf Limit Loss Kerf Limit 3 0 Q i tt ns 6 gt Yes Cancel 4 gt Different options to be modified are displayed in each editing splice parameter files menu because the splice parameter files are different A Ifthe mode is set to Auto or Calibrate the following parameter displayed in each page
43. ion interface and enters Splice mode menu Test Finish is never indicated after many repetitions in Discharge Calibration Execute Stabilizing Electrodes function in Maintenance menu If the splicer still does not indicate Test Finish replace the electrodes Chapter 5 5 No arc power change after Discharge Calibration An internal factor is calibrated and adjusted for the specific arc power selected The displayed arc power in each splice mode does not change The calibration results affect all splice modes Refer to splice procedure Addenda A Summary of quick operating I Preparing 1 Verify that the machine is plugged in power or the battery capacity is enough then press and hold the key until the machine 1s booted 2 In the standby mode press to enter Splice Mode menu Move the cursor to Edit Fusion Operation press to enter Set auto start pause 1 pause 2 respectively as ON OFF OFF 3 Discharge Calibration Discharge calibration is needed because constant changing of atmospheric conditions such as temperature and pressure and the long service of the machine creates variability in the arc temperature and position Step of discharge calibration In the standby mode press to enter Splice Mode menu Then prepare and place fiber according to the method described in fiber preparation Close the wind protector Press to enter di
44. lice Memory A Move the cursor to name press then the name can be changed See the following pictures 2008 10 10 14 37 Auto Beto sv ee i 7 amp 39 sk m E B See Application of Soft Keyboard Chapter 4 8 for detai input of name characters lt 4 gt Clearing splicing results in memory 1 Clearing parts of Splicing results A In the operation interface of Memory clear menu Press ua vV and move the cursor to Clear selected splicing results in memory press to confirm then a screen appears with the words please select a number of the memory to delete See the following pictures Splice Memory Splice Memory Display Record Display Record Delete Partial Records L i Select Delete Record From 0 To 0 AY Move Cursor gt Enter gt Exit dP Move Cursor A Y gt Yes E Cancel B Press A V to change the number of the memory press s Pio select a specific number begin number and end number of splicing results press to confirm Then a screen appears displaying a warning message Splice Memory gt Yes E Cancel C Press BFA then the memory results with the selected numbers from to are deleted The machine then automatically returns to Memory clear menu At the same time the number of memory results automatically decreases 2 Clearing parts of Splicing results A In the Memory clear menu press A V
45. licer press after the above Step E is completed and move the onto the number of the file to select the heating parameter file then double press to return to the current standby operation interface Name Auto SM Splice Mode Auto Fiber Type SM 60mm Name FP 03 60mm Material FP 03 Length 60mm Note2 If the user needs to delete the newly copied heating mode numbered xx Name FP 03 60 mm Material Length Heat Control Heat Time Heater Temperature Finish Temperature such as Number 10 press after the above Step E is completed to enter editing heating parameter files interface press V amp A and move the cursor to sleeve type then press to enter the FP 03 FP 03 Ny 08 FPS 01 250 20 BLANK option press Vv to make the cursor select BLANK then double press and the copied heating mode numbered xx such as Number 10 is deleted that is the file is changed back into blank heating mode BLANK FPS 01 250 20 FPS 01 250 20 20mm BLANK 10 BLANK FP 03 FP 03 Ny 8 FP 01 250 20 BLANK Note3 The user may also modify some parameters of the newly copied heating file numbered xx such as Number 10 Refer to Chapter 3 2 3 selecting editing heating mode lt 2 gt editing heating parameter files 3 2 5 discharge calibration lt gt Electrode wears and glass adhesion may result in changes in arc power Also
46. ly the hexed angle screw is loosened lt 2 gt It is recommended to rotate clockwise the adjusting shaft at the middle of the tool post about half a scale or less The pressure will increase the quality of the cut end face lt 3 gt Tight the screw lt 4 gt Repeat the previous operation until the blade is adjusted to a proper position 5 9 4 Blade Replacement After the circular blade has been raised 3 times and rotated through all positions it needs to be replaced Contact your splicer distributor In order to maintain the splicing quality of the splicer periodical inspection and are recommended Set Calendar 5 10 Set Calendar This function sets the date and time in the calendar 2008 MEYLI incorporated in the splicer lt 1 gt In the Application Menu press V ot a gt Yes S Cancel A and move the cursor to select the Calendar Set lt 2 gt Press to enter Set Calendar interface Press or gt and move the cursor to select the item to be changed Press amp Y to adjust the value lt 3 gt After completion of calendar setting press The date and time are stored 5 11 Heater Battery Environment In the Application Menu press or 4 and move the cursor to Heater Battery Environment Press to display the values measured by different sensors The value measured by the temperature sensor sometimes is displayed higher than that of the ambient temperature due to self heating of t
47. m FP 03 40mm FP 03 40mm FP 03 20mm FP 03 20mm FP 03 Ny 8 FP 03 Ny 8 60mm FP 03 Ny 8 FP 03 Ny 8 40mm FP 03 Ny 8 FP 03 Ny 8 20mm FPS 01 250 60 FPS 01 250 20 60mm FPS 01 250 40 FPS 01 250 20 40mm aoaoahwh O AV 42 Move Cursor Edit Enter 4 gt Exit The following items are displayed for each of the select splice mode list Number Name Sleeve type Length AY 42 Move Cursor T lt 2 gt Editing Heating parameters file In the interface of select Heating parameters file list press A v and move the cursor to select a heating parameters file with the number of xx and then press to enter the menu of editing Heating parameters file See the following pictures Edit Heater Mode File FP 03 60 mm Material Length Heat Control Heat Time Heater Temperature Finish Temperature AVY 4o Move Cursor gt Enter gt Exit B Press A kA to move the cursor to select the items to change See the above editing heating parameters file menu The six options are Sleeve type Length type Heater Control Heat Time heat temp and Finish Temp C Press to enter the parameter box of the items to change press N or lt j gt to change the parameters or settings in the parameter box double press to complete modifying and setting of the selected parameters Edit Heater Mode File zol Heater Mode File Name FP 03 60 mm Material FP 03 Length He
48. mm m orae fan AV 4P Move Cursor Edit gt Enter Exit AVY dP Move Cursor Edit gt Enter gt Exit lt 2 gt Increase and copy Splice Mode according to the following steps A Press A V in the Splice Mode menu select selecting editing heating mode and press to enter and then the list of selecting heating parameter files is displayed Splice Menu Select Heater Mode File Select And Edit Splice Mode Select And Edit Heater Mode Arc Calibration FP 03 40mm FP 03 40mm FP 03 20mm FP 03 20mm FP 03 Ny 8 FP 03 Ny 8 60mm FP 03 Ny 8 FP 03 Ny 8 40mm FP 03 Ny 8 FP 03 Ny 8 20mm FPS 01 250 60 FPS 01 250 20 60mm FPS 01 250 40 FPS 01 250 20 40mm Operation Option Splice Memory m oP ole compe fap AVY 42 Move Cursor gt Enter gt Exit B Press Vv amp Press lt j gt parameter files menu move the cursor to select a blank heating mode AVY do Move Cursor Edit gt Enter Exit to turn pages in the selecting heating numbered xx such as Number 10 BLANK Select Heater Mode File FPS 01 250 20 FPS 01 250 20 20mm 10 BLANK AV 4 Move Cursor Edit 4 Enter Exit C Press to enter the Template Library of heating parameter files there are one to nine duplicable heating parameter files in the Template Library press Vv amp and move the cursor to a heating parameter file with a desired number such as Number 1
49. n Menu Section 3 3 for detail 2 3 4 Under Voltage Alarm This model of fusion splicer has the function of Under Voltage Alarm If the capacity of the lithium battery is lower than the specified value the default value is around 10 3V the splicer will automatically alarm and lock the keyboard to disable input The user should press until the Fusion Splicer is shut down and charge the lithium battery pack as soon as possible or use the adapter to supply power See the following pictures Estimate Loss Name Auto SM Splice Mode Auto Low Battery Low Battery The power will be off soon The power will be off soon Please use AC adapter immediately Please use AC adapter immediately Material Ba Length 60mm gt Help gt Help 2 3 5 The other considerations lt l gt Before using fusion splicer check the capacity level of the battery if the capacity is relatively low or Under Voltage Alarm please promptly charge the lithium battery pack as soon as possible or use the adapter to supply power lt 2 gt Use the AC DC adapter supplied by the Company to give the lithium battery pack at least one complete charge every month to avoid battery aging resulted from memory effect of the battery lt 3 gt Batteries are consumables have a certain life when the battery indicator entirely lights but the using time is still very short then need tc batteries The battery to be changed must be the model spe
50. nder Auto Calibrate fusion model Arc time is fixed at Arc time 1500ms and cann t amended A cleaning arc burns out micro dust on the surface of the fiber Cleaning Arc with an arc discharge for a short period of time The duration of the cleaning arc can be changed by this parameter Under certain conditions it shall be mended fusion loss Rearc Time through rearc time again The duration of the rearc time can be aS changed by this parameter If Proof Test is set to ON a proof test is performed Proof Test automatically B For splice parameter file which is set to Normal or Special Mode if first press and then press lt j p gt then the menu of editing splice parameter files can switch between 7 screens Press one by one to return to the previous operation interface lt 1 gt The first screen in the editing splice parameter files menu Edit Splice Mode File Name Normal SM SM Splice Mode Normal Fiber Type SM AVY 4o Move Cursor gt Enter Exit Descriptions for the parameters Parameter Description Title for a splice parameter file can be expressed in up Name to 15 characters The title is displayed in the editing splice parameter files menu The splicer has four options of Splice Mode Auto Splice Mode Calibrate Normal and Special where in the first three are common options A list of splice modes stored in the splicer database 1s displayed Upon input
51. nterface Notes A For splice parameter files which is set to Auto or Calibrate Mode if first press and then press lt j gt then the menu of editing splice parameter files can only switch between 2 screens Press one by one to return to the previous operation interface See the following pict Edit Splice Mode File Edit Splice Mode File Name Auto SM Kerf Limit Splice Mode Auto Loss Limit Fiber Type Cleaning Arc Manual Reinforce Arc Time Tension Test ON do Move Cursor gt Enter 5 Exit AY 4o Move Cursor gt Enter 4 Exit Description Parameter Title for a splice parameter file can be expressed in up to 15 File name characters The title is displayed in the select splice parameter files menu The splicer has four options of Splice Mode Auto Calibrate SpicemMode Normal and Special wherein the first three are common options A list of splice modes stored in the splicer database is displayed Upon inputting the appropriate mode the selected Fiber Type splice mode stored in database area is copied to a selected splice mode in user programmable area An error message is displayed if the cleave angle of either the Cleave Limit left or right fiber ends exceed the selected threshold cleave limit Loss Limit An error message is displayed if the estimated splice loss exceeds the selected threshold loss limit Under Auto Calibrate fusion model Arc power is fixed at Arc power SObits U
52. o it can be used for reference only The optical components of the splicer may need to be cleaned When splicing specialty fibers adjust MFD L MFD R Core Step and Core Curvature When splicing dissimilar fibers adjust also Min Loss and MFD Mismatch To adjust these parameters refer to parameter settings of the other splice modes stored in the database area 6 3 Heating Operation Fiber protection sleeve does not shrink completely Extend the heating time Refer to Referring or Select editing Heater Mode chapter 3 2 3 Fiber protection sleeve adhered to heating plate after shrinkin Use acotton swab or a similar soft tip object to push and remove the sleeve Method to cancel heating process Press HEAT button one time 6 4 Senior Settings Method to lock selection or editing of Splice or Heater mode Refer to Menu Lock 6 5 Other Functions Method to hide messages on READY screen Change the fiber image from X Y view to X magnified view or Y magnified view by pressing D Too many repetitions until Test Finish indicated in Discharge Calibration The splicer needs to repeat fiber preparation and arc calibration after replacing the electrodes or when the environmental conditions change drastically After Step 1 and Step 2 of discharge calibration completed is continuously displayed for 3 times the Fusion Splicer automatically exits from the discharge calibrat
53. o that the Fusion Splicer can achieve auto discharge calibration until the Fusion Splicer indicates that Step II of discharge calibration completed which means the process of discharge calibration Step 1 and Step 2 is finished After three consecutive completions of the Step II of discharge calibration the Fusion Splicer automatically exits from the discharge calibration interface and enters Splice Mode menu operation interface Step Il of discharge calibration Splice Menu Select And Edit Splice Mode Select And Edit Heater Mode Arc Calibration Operation Option Splice Memory AVY 4P Move Cursor gt Enter Exit The screen of discharge calibration completed Note To ensure high quality of fusion splice further calibration is strongly recommended until three times of discharge calibration are completed that 1s the Step II of discharge calibration completed message is displayed for three times at that time the discharge calibration interface will automatically exits 3 2 6 Edit Fusion Operation The Edit Fusion Operation option allows for a number of important settings for Fusion Option A In the Splice Mode menu press A T to select Edit Fusion Operation Option then press to enter and then the Edit Fusion Operation menu is displayed See the following pictures Operation Options Auto Start Pause 1 Pause 2 AY dP Move Cursor gt Enter gt Exit
54. oak a lt 3 gt Download data Click Start menu All Programs 195 Communication Software and open the software If there is Fail to open the equipment examine whether the USB cable is connected and confirm to load USB driver TSP Be ta Ae LAS 1S AYUSE tet Li ERP eee oe DIE 2 1a se Rabe ee Eo If communication is successful there will be some related notices about the equipment on the software interface which is illustrated in the picture NIKL300 54E 4 St fc ex KS ER HEE 00000000 LR R 34 EAR 1 00 ae 300 a Click Read Record If there is welding record in the equipment a notice will occur for the saving path choice FRUTE N ReaD eb amp mee te a Orem EE PEET BRIA IPL SPE leew WEF ela BiH Type the file name click Save wait for Data Read Successfully SSH HBS 00000000 RA 34 FR A oo B SS Hd R eA ATH ae nn e FFA 1 00 Pg w click Shut down Equipment and cut off the power of fusion splicer 5 Check and Maintenance Critical cleaning points and maintenance checks are described below 5 1 Cleaning V grooves If contaminants are present in the V grooves proper clamping may not occur res higher splice loss The V grooves should be frequently inspected and periodically during normal operation To clean the V grooves do the following lt 1 gt Open
55. ode File Taper Splice Taper Wait Time Taper Splice Speed Taper Length AVY 42 Move Cursor gt Enter gt Exit Control opening and closing of Taper Splice Taper Splice function Taper Wait Time Taper wait time can be set up to 30000ms Taper Splice Speed Taper Speed is used to control the fiber pulling speed Taper Length is used to control the fiber pulling Taper Length length lt 7 gt The seventh screen in the editing splice mode menu Edit Splice Mode File Estimate Mode Left Fiber MFD Right Fiber MFD Minimum Loss Core Step Coefficient Core Curve Coefficient MFD Mismatch Coefficient AVY do Move Cursor gt Enter gt Exit Selects splice loss estimation mode to OFF Estimate Mode CORE or CLAD When MM fibers are spliced select CLAD Left Fiber MFD Sets MFD of the left and right fibers Both MFD L amp R are taken into account for estimating splice loss Right Fiber MFD This amount is added to the estimated splice loss originally calculated When splicing specialty or dissimilar fibers a high actual splice loss may Minimum Loss occur even with optimized arc conditions To make the actual splice loss concur with the estimated splice loss set the minimum value of estimate to the minimum optimized actual splice loss Determines how Core step Core curve and MFD mismatch influences splice loss estimate If Est Core curve Coefficient Mode is set OFF or CLAD these Cor
56. or humidity 3 Ifthe fusion splicer is used in the environment with lots of dust it should avoid dust as far as possible 4 When the fusion splicer moves from the low temperature environment to high temperature environment heating process must be ensured as possible to eliminate condensation 5 In order to maintain machine s performance recommend to do complete machine maintenance once a year 6 The fusion splicer has been precision calibrated please try to avoid strong vibration and impact and use dedicated box for transportation and storage The fusion splicer must be repaired and debugged by specialized technical personnel for the appeared problems please contact the manufacturers in 7 manner L Brief PCr OG UIC OOM eressero a a a aa a L 1 1 APPNCADIC SCODE deiere n E EEEE OE E E ea l 1 2 FORCHONAN OC KES E E E E E E E E 1 1 3 COnMeuration Ol SION Spee Eassa eas eas easiest ee estes 3 1 4 Parts Name of fusion SpliCe cccceeeeeesesesessssssssssssssssesssssessesesessseseessssesesesesssesseseeeeeeeseeseeens 4 1 5 Descriptions of the Keyboard of the fusion Splicet cccecccccsecccccseecceeeeeeceseeecceseeeceeeeeceeeeeeeesees 5 1 6 Description of the standby interface of the Fusion Splicer 0 0 cece cece cece cece ee eeeeeeeeeeanas 6 Basic ope aoon EE ex oecsatonvecgns oo esusheseuscnsetsesseunesceussseseces 2 1 Descriptions OF the POW Er MOGUIES aia 2s scandeo eats niacnde
57. other things III Cover the wind protector then the fiber fusion automatically starts and the splicing loss is displayed IV Reinforce the fusion point 1 Transfer fiber with protection sleeve from V grooves to tube heater 2 Make sure the splice point is located at the center of the protection sleeve Put the tube at the center of the heater 3 Press HEAD to start tube heating The buzzer beeps and the HEAT LED turn off when tube heating is completed 4 Remove the tube from the heater when the heater is cool The whole p Addenda B Guarantee period and limits If the splicer becomes out of order within one year from the date of delivery we will repair it free of charge However note that repairs will be charged for the following cases regardless of the guarantee period Trouble or damage due to natural disaster Trouble or damage due to abnormal voltage supply Trouble or damage due to mishandling Xx Trouble or damage due to handling in disregard of the operating procedures or instructions described in the instruction manual Consumable items discharge electrodes etc Before shipping the splicer please consult your nearest sales agency first Necessary information needed for repair please affixes the information as follows lt 1 gt Your full name section division company address phone number fax number and e mail address lt 2 gt Model name and serial number of the splicer lt 3 gt Problems encountered What p
58. ower On Option and Menu Lock This menu is secured by password 3 3 2 Change parameters In the Application Menu press Ay or Y and move the cursor to select a parameter to change press to confirm the change of the parameter Press to return to the previous operation interface Utility Menu Language Monitor Position Underside Power Save Set Calendar Sensor Value Menu Lock Other Options AY dP Move Cursor gt Enter gt Exit lt 1 gt Monitor Position The default set is fronting To change monitor position to the rear turn the monitor along the fixed frame to a desired angle then in the Application Menu move the cursor to the Monitor Position option Press the Monitor Position is changed lt 2 gt Power Save This function is important for energy conservation If the power saving function is not set during battery pack use the service life of the battery and the monitor will be shortened When this function is active the splicer automatically enters into sleeping mode or powers off in the specified time Power Save 1 Sleeping mode a In thel Application Menu press amp or Y and move the cursor to the Power Save option Utility Menu ETET English Monitor Position Underside Power Save Set Calendar Sensor Value Menu Lock Other Options AY 4 Move Cursor gt Enter E Exit b Press to enter Power Save and move the cursor to sleeping Press to en
59. plice template library If it is set to OFF the user can not call the splice parameter files library to consult or copy the file 4 Heat file library heat template library If it is set to OFF the user can not call the heating parameter files library to consult or copy 5 Delete Splice Memory If it is set to OFF a password input screen appears every time the user chooses to delete the Splice Memory See the following picture Input correct password the delete performance continues Splice Menu D d E AV dD Underside Cursor 6 Top Cursor H Yes E gt Cancel 6 Discharge calibration If it is set to OFF discharge calibration done by the user will not result in discharge changes Set calendar If it is set to OFF the user can enter Set calendar screen to consult but he can not change the set Arc Count Clear If it is set to OFF the following screen appears indicating the password every time the user chooses to clear the Ar Input correct password the Arc Count Clear performance continues Clear Arc Counter AV 4B Underside Cursor amp Top Cursor H Yes E gt Cancel 3 4 Maintenance menu 1 Maintenance menu 1 includes 4 options associated with electrode maintenance The user can use it to help electrode maintenance See the following pictures Maintenance Menu 1 Arc Count Value Replace Electrodes Stabilize Electrodes Clear Arc Counter AY do Move C
60. r the clean cross section of fiber can not touch other things 2 8 4 Operate another single core fixture 250 R prepare the fiber surface place the fiber repeat the above mentioned steps and then place another fiber in the V type slot on the right hand 2 8 5 Close shielding cover 2 9 Adjust Monitor Angle 2 9 1 The monitor hinge that fixes the monitor frame may become too loose and does not maintain the monitor position To fix this problem tighten monitor hinge screws as is Shown in the following picture Hinge screws 2 9 2 The monitor hinge may become too tight and makes it hard for the monitor to turn To fix this problem drop some lubricating oil to the monitor hinges as is shown in the following picture do not tighten the monitor hinge screws 3 Management Menu The details of managing the options of 195 Series Fusion Splicer are described in this chapter 3 1 Overview of Frist degree Menus 3 1 1 Four Frist degree Menus are arranged on the operation interface of 195 Series Fusion Splicer and a number of options are listed in each Frist degree Menu 3 1 2 Press at standby state of the current splice heating modes or after completion of splice to enter Splice Mode menu press lt i or gt to switch between the four Frist degree Menus press to return to the previous operation interface of standby Options of each Frist degree Menu and their submenu will be described from Section 3 2
61. rding to the oneself s need for fusion index and editor in creating splice mode of this user manual lt 2 gt Even if no error message appears indicating that the measured fiber cutting angle is greater than the set limits the operator should also check artificial the fiber end face If the similar following situation is found remove the fiber from the fusion splicer and then make re preparation Surface defect of the fiber may lead to a failure of the fusion lt 3 gt The quality of fiber end face has enormous impact on the loss of the contacting point so efforts should be mad as possible to make the end face plane and the angle of the place with the fiber cross sectional plane should be less than 1 Figure Five a is a good end face which can be fused b to f are ineligible face end which should be re done a good end face lt 1 b a sharp convex c serrated d lack of corner e fovea f tortoise moir 4 3 2 Auto splice When the fiber cutting angle and the fiber surface is inspected to be qualified the fusion splicer will execute Space Limited and Shake period to examine the water level deviation between the clad and the core for both the left and right fiber If the deviation exceeds the limited maximum Clad Core 2 00 um the buzzer will give an alarm at the same time a message saying Please reset fiber will show on the display and the fusion process will stop automatically The user
62. roblems did your splicer get into and when What is its present operational state The state of the monitor and the contents of the relevant error message and etc Note The fusion splicer should be closed or the power should be cut off when there is interruption during the update otherwise it will cause irreparable bre to the fusion splicer Notice This Company s products are ameliorated continually modification won t be informed
63. s can either choose Ignore or Continue button or remove the fiber from the fusion splicer to reset according to the quality need of fusion standard 4 3 3 Splice loss estimation Estimated splice loss is displayed upon completion of splicing Estimate Loss If the spliced fiber is detected as abnormal such as Fat Thin or Bubble splice failure or estimated splice loss is displayed If no error message is displayed but the splice looks poor by visual inspection through the monitor it is strongly recommended to repeat the splice from the beginning Splice point sometimes looks a bit fatter than other parts This is considered a normal splice and does not affect splice loss To change threshold for estimated splice loss editor in creating splice mode and see Splice Mode for details If the estimated splice loss exceeds its set threshold an error message is displayed to warn the operator The user can remove the error message display by changing the settings in the editing splice parameter files menu Splice loss may be improved in some cases by additional arc discharges Press for an additional arc discharge re arc Splice loss may be worsened in some cases by additional arc discharges re arcs Additional arc discharge can be set to disabled or limited to the number of additional arcs See important settings for Fusion Option for details Splice loss increase Cause and remedy are as followed
64. scharge calibration Discharge calibration automatically starts The user is recommended to repeatedly prepare and place fiber in discharge calibration interface until the Step II of discharge calibration completed message is displayed for three times Note Discharge calibration is needed only arc power fluctuates strongly it is not necessary upon boot every time After discharge calibration 1s completed the machine will adjust the arc discharge current according to the Calibration results to ensure fusion quality II Fiber preparation Open the windshield of the fusion splicer Remove both the left and right single core fixtures 250 L R the same as below and place them on the cutter Cover a shrinkable tube on the end of splicing fibre Use fiber stripping pliers to strip fiber coating layer the length of which is 30 40 mm Use gauze dipping with alcohol or wadding soft enough to wipe clean the fiber Reveal the single core fixture pressing plate on the cutter visually inspect that the edge of the fiber coating aligns with the front end guide slot of the single core fixture and place the fiber Use a fiber cleaver to cut the fiber Bare fiber length is 16 mm around Align both the left and right of the single core fixture fiber respectively with the left and right of the fusion splicer locating piece and place the fiber in the V sharp slot of the fusion splicer Note The fiber surface should be clean enough that there are no
65. sor gt Enter Exit Edit Fusion Operation screen II Parameters of the menu options Parameter Description ON displays the results of cleave angle measurement of the Kerf Angle left and right fibers In other splice modes the results of core angle measurement are also displayed ON displays the amount of core axial offset and the amount Axis Offset of cladding axial offset on the screen lt 3 gt Ignore Splice Error Operation Options Loss Fiber Angle Bubble Thick Thin AY dP Move Cursor gt Enter gt Exit Edit Fusion Operation screen II Parameters of the menu options Fiber Angle Setting to Disable prevents the splicer from normally Bubble finishing its operation lt 4 gt Arc Compensation Operation Options Pressure Temperature AY do Move Cursor gt Enter Exit Edit Fusion Operation screen IV Parameters of the menu options Pressure Setting to OFF turns off arc power compensation by pressure and temperature changes Temperature lt 5 gt Fiber Image Display Operation Options Pause 1 Align Option Pause 2 Arc Estimate Loss AY 4 Move Cursor gt Enter Exit Edit Fusion Operation screen V Parameters of the menu options Set the method of displaying the fiber image on the screen during splicing operation X Enlarged display of X axis image Y Enlarged display of
66. splice quality the administer of the Fusion Splicer can lock some menus of the Fusion Splicer This performance needs password Notes the initial password of the Menu Lock is the sequence number of the machine lt 1 gt In the Application Menu press Ay or Y and move the cursor to select Menu Lock Press ral and the Input Password screen is displaved See the following pictures Password Input method is described in Chi Application of Soft Keyboard AV 4B Underside Cursor 6 Top Cursor H Yes E gt Cancel Edit heat file Fusion file library Heat file library Delete Splice Memory Discharge calibration Set calendar Arc Count Clear AY 42 Move Cursor gt Enter gt Exit In this screen the user can select specified menu options to lock The menu is not locked if the option ON is active The menu is locked if the option OFF is active Press to switch between ON and OFF Press to confirm and return to Application Menu lt 3 gt when the menu items are locked the results are as follows 1 Edit Fusion file Setting to OFF it allows the user to enter splice parameter files to consult the parameter configurations The modified or edited results will not be saved 2 Edit heat file Setting to OFF it allows the user to enter heating parameter files to consult the parameter configurations The modified or edite will not be saved 3 Fusion file library s
67. ter the application screen of sleeping or never close sleeping function The user can change or select the sleeping time sleeping wait time 10 59 minutes or never c Press to confirm sleeping function Press one by one to retu Power Save Sleen Never previous operation interface 2 Auto Off Auto Off enables the user to change the Auto Off wait time or never close Auto Off The setting method is the same with Sleeping mode Auto Shut down Never 10 Minute i gt Yes lt Cancel The details are shown in the following table Parameter Description Sleeping The user can set the sleeping wait time or close the sleeping function The Fusion Splicer turns off the power supply to the LCD monitor if the splicer performs no operation after a certain period of time Thus the power dissipation 1s reduced to too much loss of battery capacity When the power supply to the LCD monitor turns off the LED indicator near the turns red The scope for sleeping wait time is 10 59 minutes Auto Off When this option is activate and Auto Off wait time is set the Fusion Splicer automatically turns off the power if the splicer performs no operation after a certain period of time The scope for sleeping wait time is 10 119minutes 3 3 3 Menu Lock In order to avoid parameter changes of the Fusion Splicer due to mishandling which will reduce
68. ters files Select Splice Mode File SM AVY 4o Move Cursor B Edit Enter gt Exit lt 6 gt After the splice parameter file is copied double press to return to the standby mode Note1 If the user needs to set the newly copied splice parameter file numbered xx such as Number 16 to be the current splice mode of the Fusion Splicer press after the above Step lt 5 gt is completed and move the onto the number of the file to select the file then double press K to return to the current standby operation interface Select Splice Mode File ready Name Auto SM Splice Mode Auto Fiber Type SM 16 Auto SM Auto SM IRATE EN HF 16 Auto 5 17 18 20 21 22 3 2 2 errrererreniererererrerrereerenreerrerenrereerreres me perrerrereryereeremrererrerr ere reere rererere AY lt i EAER Seat a ee Ee ae Note2 If the user needs to delete the newly copied heating parameter file numbered xx such as Number 16 press after the above Step lt 5 gt is completed to enter editing splice parameter files interface Press to enter Auto Calibrate Normal Special Blank option Press T and move the cursor to select the Blank Double press ral and the copied splice parameter file numbered xx such as Number 16 is deleted that is the file is changed back into blank Splice Mode BLANK Edit Splice Mode File Select Splice Mode File Auto DS Mode
69. the wind protector lt 2 gt Clean the bottom of the V groove With an alcohol impregnated thin cotton swab Remove excess alcohol from the V groove with a clean dry swab Be careful to not contact the electrode tips Do not use excessive force when cleaning the V groove The V groove arm may get damaged If the contaminants in the V groove cannot be removed with an alcohol impregnated thin cotton swab use a cleaved fiber end face to dislodge contaminants from the bottom of the V groove Repeat step 2 after this procedure 5 2 Cleaning Fiber Clamp Chips lt gt If contaminants are present on the clamp chips proper clamping may not occur resulting in poor quality splices The fiber clamp chips should be frequently inspected and periodically cleaned during normal operation lt 2 gt To clean the clamp chips do the following Open the wind protector Clean the surface of the chip clamp with an alcohol impregnated thin cotton swab Remove exces from the chip clamp with a clean dry swab 5 3 Cleaning Wind Protector Mirrors If the wind protector mirrors become dirty the fiber core position may be incorrect due to decreased optical path clarity resulting in higher splice loss To clean the mirrors do the following Clean the mirror surface with an alcohol impregnated thin cotton swab Remove excess alcohol from the mirror surface with a clean dry swab Mirror should look clean with no streaks or smudges
70. thout weakening the arc power may damage the arc discharge unit During Arc2 discharge arc power can be pulsed by Arc2 On Time turning the arc on and off This sets the amount of time that Arc2 is ON Sets Arc2 OFF Time during Arc2 When the Arc2 Are Off Time discharge IS intermittent re arc discharge is also intermittent When continuous re arc discharge is necessary set this parameter to OFF TIme Selects splice loss estimation mode to OFF CORE Estimate Mode or CLAD When MM fibers are spliced select CLAD Sets MFD of the left and right fibers Both MFD L amp R Right Fiber MFD are taken into account for estimating splice loss This amount is added to the estimated splice loss originally calculated When splicing specialty or dissimilar fibers a high actual splice loss may occur even Minimum Loss with optimized arc conditions To make the actual splice loss concur with the estimated splice loss set the minimum value of estimate to the minimum optimized actual splice loss Core Step Coefficient Determines how Core step Core curve and MFD Core curve Coefficient mismatch influences splice loss estimate If Est Mode is set OFF or CLAD these Core step Core curve and MFD mismatch are automatically set OFF If the MFD Mismatch estimated splice on certain fiber combinations needs Coefficient adjustment Core step Core curve and MFD mismatch are used These are advanced splicer f
71. tid eaeeidepae eine eho neem Renas 90 PIC ATeL battery CHV Uh OMIT CEN i ate ih tesla cat teal teachers ed tae Ns a dala 90 Change mespre hinum Datei y packen ioes a a I eg 6 Questions and TroubDleshoOoOtne sivssccavisesaccscsavedavevecedexcwese sovceauevewsaese dewesauedevevevecewsss 92 6 1 POWErSUPPIY aE eee ee ee ener eee eee ene eae eee 92 6 2 to 8 Ws TAKA OPETAN OM eee meee mee nee ee en mnetOn ema eR ne SA NER OPE eto mrs Aree Ue er oe neem cee noe 92 6 3 He neo ora 6 mane MEER Bw ete XO Co SY en Meee Rr STOR ee TEST fo ex er x Oe Re Pe MER eS eR 94 6 4 SEMON SUI OS ish faith cts a hails eth be diats Sh O eel tea dl cts ts beet os 95 6 5 Oher TONG phere E E E el coitedeie dsciaadanetapiaseineecinasonstaiseaasinceneeueidedeue 95 Addenda A Summary Of Quick Operating ccccscccssccsssccsssccsscccssccsssccssscsscsesscees 96 Addenda B Guarantee period and Limits sccccscccsssscssscccssscccsssccsssccsssscssssscseses 99 Addenda C Contact Manne r cccccccccccccccccccccccccccccccccccccccccccccccccsccccccccccccccccsccsess 100 1 Brief Introduction Thank you for buying the product of Nanjing Jilong Optical Communication Co Ltd The manual detailed introduces the performance and usage of 195 serial automatic fiber fusion splicer The splicer uses high speed image processing technology and special precision positioning technology which can make the entire process of fiber splicing in 9 10 seconds automatically L
72. ting the appropriate mode the Fiber Type selected splice mode stored in database area is copied to a selected splice mode in user programmable area lt 2 gt The second screen in the editing splice mode menu Edit Splice Mode File Align Option Tension Test AY dP Move Cursor gt Enter e Exit Parameter Description Align Option Sets the aligning method for the fibers None This fuction is set as AUTO and can not be changed by the user ECF This fuction is set as OFF and can not be changed by Auto Arc Power the user If Proof Test is set to ON a proof test is performed Tension test automatically lt 3 gt The third screen in the editing splice mode menu Edit Splice Mode File Kerf Limit Loss Limit Fiber Angle Limit AVY 4 Move Cursor gt Enter gt Exit Parameter Description An error message is displayed if the cleave angle of Kerf Limit either the left or right fiber ends exceed the selected threshold cleave limit creat e eed Seti ome An error message is displayed on the screen if the bend Fiber Angle Limit angle of the two fibers spliced exceeds the selected threshold Core Angle Limit lt 4 gt The fourth screen in the editing splice mode menu Edit Splice Mode File Cleaning Arc 150 ms Gap Gapset Position Prefuse Power Prefuse Time Overlap AV Move Cursor gt Enter Exit A cleaning arc burns out micro d
73. tter with the right hand then move the slider which contains the cutter to the other side and cut the fiber 2 7 4 Close the pressing plates of the single core fixture 250 L as well as the big pressing plate of the cutter with the right hand then move the slider which contains the cutter to the other side and cut the fiber 2 7 5 Hold the cutter by left hand and open the big clip of the cutter by right hand and romove the fiber chips to put them in fixed containers 2 7 6 Hold the single core fixture 250 L after fiber cutting with the left hand and remove the cutter The fiber surface should be clean enough that there are no other things Note The pressing plate should not be revealed when the single core fixture 250 L is held 2 8 Place fiber 2 8 1 Open the windshield of the fusion splicer align the hole in the back of the single core fixture 250 L with the protrude column in the back of locating piece of the fusion splicer 7 single core protruding 2 8 2 Precisely align the front part of the single core fixture 250 L with the open slot notch in the front of locating piece of the fusionsplicer 2 8 3 Put the good fiber end face in the V shaped groove ensure the tip of the fiber between the tip of the electrode and V shaped groove s edge Ifthe fiber is bending bending part should be upward when placing the fiber To ensure the splice quality of the fibe
74. ubeheater lids close Notes Make sure the strength member in the protection sleeve is placed downwards Ensure no retorting of the fiber lt 3 gt Press HEAD to start tube heating The heating process includes start heating the LED indicator turns green constant temperature period the LED indicator turns red temperature fall period the LED indicator turns green the buzzer beeps and the HEAT LED Indicator green turn off when heating 1s completed If HEAT ig pressed again the tube heating process is aborted lt 4 gt Open tube heater lids and remove protected fiber from the tube heater Protection sleeve may stick to bottom plate of heater Use a cotton swab to help remove sleeve from heater lt 5 gt Visually inspect the finished sleeve to verify no bubbles or debris dust is present in the sleeve 4 7 Manually move the motor The two motors forwarding in the Fusion Splicer can be manually operated individually In the edit splice operation Operation Options menu set pause 1 and pause 2 to ON ee Auto Start Pause 1 The motor will automatically paused when Pause 2 the fusion splice process reaches the stage of pause 1 and pause 2 At that time the motor can be manually moved AY 4 Move Cursor gt Enter gt Exit Operation Procedure lt l1 gt In the pause 1 or pause 2 mode during the fusion process Press can switch from the two moving modes o
75. unctions and should be discussed with your representative before changing 4 2 Creating splice mode 4 2 1 Default Splice Mode when the machine is produced there are three Splice Modes Auto Calibrate Normal and 12 splice parameter files No 1 12 installed the other modes are displayed as BLANK Splice Mode blank mode The user can add or copy new Splice Modes in the BLANK items 0 1 2 3 4 5 6 7 Select Splice Mode File Normal SM SM Auto DS Auto TA Auto MM Calibrate SM Calibrate DS Calibrate NZ AVY 4o Move Cursor B Edit Enter gt Exit Select Splice Mode File Calibrate MM Calibrate Normal Normal Normal Normal Normal Normal Normal Normal Normal Auto Auto Auto Calibrate Calibrate Calibrate AVY 4p Move Cursor 9 Edit Enter Exit 4 2 2 Add or copy Splice Modes lt 1 gt In Splice Mode menu press A VY to select Selecting editing the Splice Mode Press to enter The list of select splice parameter files is displayed Select Splice Mode File Normal SM SM Normal Auto DS Auto Auto NZ Auto Auto MM Auto Calibrate SM Calibrate Calibrate DS Calibrate Calibrate NZ Calibrate oS ee ome AVY 42 Move Cursor B Edit Enter gt Exit lt 2 gt In select splice parameter files menu press VA Press lt turn pages and move the cursor to select a blank Splice Mode BLANK which is numbered as xx such as No 16
76. ursor gt Enter gt Exit Descriptions of the options lt gt Arc Count This option displays Total Count of the electrode the Fusion Splicer currently uses lt 2 gt change electrode Press to enter this option before changing electrode See lt 5 5 change electrode gt of this manual lt 3 gt Stabilizing Electrodes Press to enter this option after changing electrode See lt 5 4 electrode gt of this manual lt 4 gt Arc Count Clear To delete the Arc Count press to enter this option See lt 5 7 Arc Count Clear gt of this manual 3 5 Maintenance menu 2 Maintenance menu 2 contains only one option Dust Check Dust Check function Checks the optical path for dust or dirt and indicates the location See lt 5 8 Dust Check gt of this manual 3 6 Help menu A help menu is set for the convenience of the user The help menu gives a brief description about the basic functions of every key on the left and right keyboards of the Fusion Splicer Access to the Help menu 1s lt 1 gt In the standby mode of the current fusion and heat interface or after fusion is completed press gt to enter the Help screen See the following picture gt Return lt 2 gt Press to return to the previous operation interface Senior Settings 4 1 Selecting editing the Splice Mode Select splice parameters according to the optical fiber types because different fibers need different splice p
77. usion Operation kececneersni nn n ag eae neh gence Meee en we ete Deen n peel eee 39 S201 memory clear menu o20 212s tices anaes E ates ee ath A A WA eet ae 44 3 3 APP A ere 018 Gee h Yd Co 01 Cen een ee ere a ee T ee ee ee ee ee ee 47 3 3 1 Descriptions for menu OPtlONS cccecccccceeecceeeeeceeceeeeeeeeeeeeeaeeeeeeaeeeeeeeeeeeeeseeeeesseeeeesseeeeesseeeeeegaes 47 3 3 2 C hanee PAT ATT LCE ac 8 ance tae ata at el att Ree atten lente a hd AS toa tic AR 3 3 3 Monu TC arna a Os Oa et ae a ee ey a ae 3 4 3 5 3 6 A SCION SCO Seress EEN AE EE EEE EE a DO 4 1 4 1 1 4 1 2 4 2 4 2 1 4 2 2 4 3 4 3 1 4 3 2 4 3 3 4 4 4 5 4 6 4 7 4 8 5 Check and Maintemane ccccccccccccccscsccccccccccccccccccccccccccccccccccccccccccsccscscccccccccecs OL 5 1 52 S 5 4 Ore 5 6 I 5 8 3 9 5 9 1 59 2 5 9 3 5 9 4 5 10 5 11 5 12 Mantenanco Meni hhee a a a a 54 M M a a n 55 Help menisan ac at ae a a ANG ate Aaa dh and daa 55 Slecting editing THE SPCC MOC ssr AEEA EE EEA ERAS 56 select splice mode according to optical fiber tyPes ccccccccecccccseecceeesceeeeesceeeeeseeeaeeseesseneeesaeeees 56 Relerrine Or editing Spice Mode nanona oaan AT AG ATA ATA 58 Credins pice 1010 6 een een ae nee ene ne een en ee ae ee eee ee 64 SE AUC S PUNC C1IM ONG noa O A E EE E EEE Riemer ante 64 Add Orcon ySpeed Saisara he ates ee te a ct a ee dee ee 64 PUSTON Ope tall ON swiss fc cua econ een eae eee oe aes 68
78. ust on the surface of the fiber Cleaning Arc with an arc discharge for a short period of time The duration of the cleaning arc can be changed by this parameter Sets the end face gap between the left and right fibers at the Gap time of aligning and pre fusion discharge Sets the relative position of the splicing location to the center of electrodes Splice loss may be improved in the case of dissimilar fiber splicing by shifting Gapset Pos towards a fiber whose MFD is bigger than the other fiber MFD Sets the power of the pre fusion arc which is an arc discharge occurring from the beginning until the fibers begin stuffing If Pre fusion Power is set too low axial offset may occur if Prefuse Power cleaved angles are relatively poor If Pre fusion Power is set too high fiber end faces are fused excessively and splice loss gets worse Sets the duration of the pre fusion arc which is arc discharge occurring from g beginning om the fibers begin stuffing Longer Pre fusion Time is synonymous with higher Perfusion Power Sets the overlap amount of fibers at the fiber stuffing stage Relatively small Overlap is recommended 1f the Pre fusion Power is low while relatively large Overlap is recommended 1f the Pre fusion Power is high Gapset Position lt 5 gt The fifth screen in the editing splice mode menu Edit Splice Mode File Arc 1 Power 75 bit Arc 1 Time Arc 2 Power Arc 2 Time Arc 2 On Time Ar
79. when presses the Push beside the power module a i O Battery capciy 80 Battery capciy 60 Battery capciy 40 Battery capciy 15 Battery capciy lt 10 Battery Voltage 12 2V Battery Voltage 11 8V Battery Voltage 11 4V Battery Voltage 11V Battery Voltage lt 11V The lights are bright O The lights are bright Notes the capacity of the built in polymer lithium battery of the power 11 1V000mAH 2 3 2 Battery charging lt 1 gt Whether the battery capacity is in adequacy every time the AC power adapter 1s inserted into POWER INPUT on the Fusion Splicer power module the power module will start a charging process lt 2 gt Display of charged state During the charging the charging indicator CHARGE light is red after the charging completion the charging indicator CHARGE will be green lt 3 gt When the splicer is shut down the maximum charging time is three hours 40 minutes and the shortest is 40 minutes The length of the charging time is dependent on the current battery capacity of the splicer lt 4 gt If the splicer is charged when it is active the charging time should be longer The user is recommended to charge the battery when the splicer is shut down thus the charging time will be shortened 2 3 3 Operation of power saving mode The user can set the splicer to power saving mode or shut it down within certain duration of time to save unnecessary loss of battery capacity See Applicatio
80. xecute clear function 5 8 Dust Check The splicer observes fibers through image processing Dust or contaminants on the cameras lenses and wind protector mirrors disturbs normal observation of fibers and may result in improper splicing This function checks the optical path for the presence of contaminants and indicates the position 5 8 1 The Fusion Splicer has dust check function which allows the user to check the optical path for dust or dirt and judge whether they disturb fiber obser contamination exists this function indicates the location 5 8 2 Operation Procedure lt 1 gt Before the start of the test remove the fibers from the splicer lt 2 gt In Splice Mode menu press or gt to enter Maintenance menu 2 Press to enter Dust Check in the X screen Press to execute the check process The message Please wait while checking is processed is displayed in the lower part of the screen lt 3 gt In Dust Check operation interface press to switch to X screen or Y lt 4 gt A message appears on the Dust Check screen indicating that X Y image check screen to perform checking Press to perform checking in another screen is approved Press to return to the previous operation interface Normal fusion splicing can be performed now If message appears on the screen indicating that image is dirty after Dust Check clean the wind protector mirrors and objective lenses and redo Dust Check
81. ystal display it is a sophisticated accessory produced in the strictly quality control factory environment Nevertheless there will be some black red blue and green dots on the screen According to the difference of screen watching perspective the brightness of the display will be different These symptoms are not a deficiency of LCD monitor and it is a natural phenomenon 2 Basic operation 195 Series fusion splicer is designed for the fusion of many types of fiber by using the fixture block of fully automatic shaking optical fiber aligns the clad with the core its shape is compact light weight which is suitable for field work Operation is simple fusion speed is high and fusion loss is small 2 1 Descriptions of the power modules 195 Series Fusion Splicer uses 2 in 1 power module design during the work the Fusion Splicer can be supplied by the polymer lithtum ion battery separately or use AC adapter for electricity supply when adapter is used for electricity supply the polymer lithium ion battery is charged at the same time The lithium battery to be changed must be the model specified by the Company POWER INPUT GREEN FULL Ci RED CHARGE CLAM DC13 5V 5A 2 2 AC operation 2 2 1 When AC power supply is adopted the AC DC adapter supplied by the company should be used The basic parameters of the adapter are as follows INPUT AC100 240V 1 8A 50 60HZ OUTPUT DCI3 5V5A 2 2 2 The AC D

Optical Fiber Fusion Splicer

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