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1. Detail M Figure 12 51 Explom706d177a 12 20 Detail T Figure 12 52 Explom706d177b Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 12 Mounting of the Anti Roost Wire Page 89 Detail A Detail B Detail C Assembly manual Drinking systems PN Edition 08 98 MM 707 GB Big Dutchman Page 90 12 Mounting of the Anti Roost Wire Detail G Detail L Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 12 Mounting of the Anti Roost Wire Page 91 Detail N Detail U Figure 12 55 Explom706d180 Assembly manual Drinking systems En Edition 08 98 MM 707 GB Big Dutchman Page 92 12 Mounting of the Anti Roost Wire Space for notes Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 13 Round Drinkers Page 93 13 Round Drinkers 13 1 Description of the Round Drinkers 30 03 3170 Jumbo T 30 03 3100 Jumbo B 30 03 3180 Jumbo J Jumbo T urkey Jumbo B roiler Jumbo J unior Figure 13 56 Explom706d106 106a 106b Round drinkers can be used in suspended or standing position Owing to the small water jet along the bell the bell will get only little dirty The water will not splash over the border In case of the Jumbo J the water supply is situated directly above the drinking trough The only differences between the Jumbo B and Jumbo T dr
2. e Hook the wire rope 2 mm 12 into the rope guide of the suspension clip with insulator 10 See Explo m706d172 e Hang an insulator 13 with an S hook 4 x 80 for insulator 14 into the bore hole of the revolving breather cpl 11 See Explo m706d179a and Explo m706d179b e Fasten one end of the wire rope 2 mm 12 with a cable clamp 3 mm 1 8 15 at the insulator 13 See Explo m706d179a and Explo m706d 179b e Cut the wire rope 2mm 12 through after every 10th to 12th element of drinking line 30 36 m A e Fasten one tension spring 16 each between the cut ends of the wire rope 2 mm 12 using one cable clamp 3 mm 1 8 15 per rope end See Explo m706d166F e If you have a pressure regulator unit 1 2 hang an insulator 13 with an S hook 4 x 80 for insulator 14 into the corresponding bore hole at the bracket for pressure Assembly manual Drinking systems e Edition 08 98 MM 707 GB Big Dutchman Page 80 12 Mounting of the Anti Roost Wire regulator L at alu profile 3 See Explo m706d177 and m706d 178b e In case the water is supplied with a ball tank with flushing system 4 5 hang an insulator 13 with an S hook 4 x 80 for insulator 14 into the eye of the ball tank with flushing system 4 5 See Explo m706d177a and Explo m706d 177b e Tension the anti roost wire 2 mm 12 until the tension springs 16 are extended by about 60 mm Fasten the end of the wire rope 2 mm 12 at the insulator 13
3. Nipple pipe 3000 15 screw 50ml Covering plate for nipple pipe 3000 Coupler f covering plate 3000 Mushroom head screw M 6x 16 galv slotted Washer B 6 4 DIN 125 galv Hexagon nut M 6 galv DIN 934 8 Chipboard screw 5 0x40 ABC Spax countersunk head SST Hexagon head screw M 6x 12 DIN 558 galv Hexagon head screw M 6x 20 DIN 558 galv Bracket left for aeration at covering plate Bracket right for aeration at covering plate Breather revolving for end set cpl L4244 Pressure regulator L4281 with flushing system and accessories Figure 10 28 Explom706d151 Biq Dutchman Assembly manual Drinking systems Edition 08 98 MM 707 GB 10 Mounting of the Nipple Drinkers for A racks Pos 1 10 11 12 13 14 15 16 17 19 Code No 30 61 3819 30 61 3822 30 61 3825 36 00 3411 36 00 3412 99 10 3872 99 50 1147 99 10 1045 99 10 3900 99 10 1100 99 10 1088 36 00 3413 36 00 3414 30 61 3430 30 63 3423 Page 63 Designation Nipple pipe 3000 09 screw 50ml Nipple pipe 3000 12 screw 50ml Nipple pipe 3000 15 screw 50ml Covering plate for nipple pipe 3000 Coupler f covering plate 3000 Mushroom head screw M 6x 16 galv slotted Washer B 6 4 DIN 125 galv Hexagon nut M 6 galv DIN 934 8 Chipboard screw 5 0x40 ABC Spax countersunk head SST Hexagon head screw M 6x 12 DIN 558 galv Hexagon head screw M 6x 20 DIN 558 galv Bracket left for aeration at covering plate Bracket right for aeration at covering plate Breather revo
4. and additional chick ring Jumbo B into the round drinkers Jumbo B Exploded view 16 76 Explo760d182 Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 17 Cleaning and Disinfecting Page 131 17 Cleaning and Disinfecting Directions for cleaning drinking systems Switch off electricity during cleaning of live parts Spilled water mixed with dust and feed remains can lead to a slippery sur face 3 Keep in mind and follow the directions of the manufacturer of disinfectants 8 and solvents e Drinkers Clean water tanks to this end remove discharging screw e Wet cleaning Switch off electricity during wet cleaning of live elements e Soaking the entire installation by means of a high pressure cleaner at a pressure of approx 100 bar After at least 10 hours of soaking time rinse the installations with a high pressure cleaner at a pressure of approx 140 to 160 bar e Clean the floor of the house with a rubber broom Remove the rinsing water from the sloppy water sump e After completion of cleaning switch on ventilation and let the house dry up For disinfecting disinfect first then proceed to fumigation Example Disinfect the floor and walls with some disinfectant killing coccidiosae and worm eggs e g Lomasept Disinfect the entire house all the equipment and the silo installation also inside with a 1 5 Lorasol V solution or a 2 Formalin solution After the use
5. turkeys and Jumbo J junior round drinkers These round drinkers may be installed in either standing or suspended positions thus making them suitable for both small and large birds Due to the small jet of water running alongside the bell it stays clean and water cannot project over the edge of the pan Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 2 Introduction Page 13 Moreover chick drinkers chick founts and the Mini Master poultry drinker can be used with or without connecting material 2 2 Special safety instructions The Big Dutchman nipple drinkers and round drinkers are only to be used for the nor mal operation of water supply to chicks pullets and layers in poultry management Every other use is considered as nondesignated use The manufacturer does not ac cept liability for damages resulting from other uses the user alone has to bear the risk During their operation the Big Dutchman drinkers with accessories create a sound level lt 70 dB A Assembly manual Drinking systems e Edition 08 98 MM 707 GB Big Dutchman Page 14 3 Planning aids 3 Planning aids 3 1 Water consumption of poultry and required rate of flow in relation to feed consumption and increasing ambient temperature water consumption max required rate of flow gbird day f GT 000 birds 650 162 5 500 1500 550 137 5 500 125 0 450
6. with a cable clamp 3 mm 1 8 15 Cut off the exceeding end of the wire rope 2 mm 12 e If you have drinking lines with a pressure regulator with two connections 2 ora ball tank with flushing system 2 outlets for floor management 5 put a Dolue con nector 20 on each end of the wire rope 2mm 12 in the middle of the line See Explo m706d178b and Explo m706d 177b e Inthe middle of the line connect the wire ropes 2mm 12 to a cable NYL 3 75 kV yellow 1 5 19 by means of Dolue connectors 20 with the drinking lines with a pressure regulator with two connections 2 or a ball tank with flushing system 2 outlets for floor management 5 See Explo m706d178b and Explo m706d 177b e After having mounted all the anti roost wires 2 mm 12 install the cross ropes X Y wire rope 2 mm 12 an See Explo m706d173 and Explo m706d 174 Mount the cross ropes X Y twice per house e forthe electric power supply of the anti roost wire X e for the earthing of the drinking lines Y e Fasten an insulator St D 18 at both side walls of the house with dowels S 8 17 See Explo m706d173 details A B e Fasten a wire rope 2mm 12 at one side wall at the insulator St D 18 with a cable clamp 3mm 1 8 15 See Explo m706d173 detail B e Hang a tension spring 2 x 14 x 134 A 16 into the eye of the insulator St D 18 at the opposite side wall of the house See Explo m706d173 detail A e Push one Dolue connector 20
7. 15 7 1 Flushing procedure The ball tank can be set to flushing with only a few movements without cutting off the water supply Figure X Figure Y Figure 15 74 Explom706d147 To activate the flushing procedure Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 15 Operation and Maintenance Instructions Page 125 e Release the safety bow A at the ball tank See figure X e Press down the red sealing piece B and turn it by 90 in clockwise direction until the limit stop See figure X The flushing procedure is now in operation To finish the flushing procedure e Turn the red sealing piece B by 90 in counterclockwise direction until the limit stop and pull it upwards See figure Y e The flushing procedure is finished The sealing piece is in parking position now In this parking position the pressure in the ball tank constantly decreases Time approx 30 sec e After that turn the sealing piece by 30 in clockwise direction until the limit stop and pull it upwards e Bolt the safety bow A See figure Y The ball tank is now in normal operation Assembly manual Drinking systems e Edition 08 98 MM 707 GB Big Dutchman Page 126 15 Operation and Maintenance Instructions 15 7 2 Cleaning of the nipple pipes with the pressure regulator unit or with the ball tank When cage installations with nipple drinkers stay empty for a certain time and in t
8. See Explo m706d180 detail N e Connect the electric fencer ES 20 60 with cable 22 to the connection cable AKO WZ 2 b 23 at the minus pole and the cross cable Y with the connection cable AKO WZ 2 b 23 with a Dolue connector 20 See Explo m706d174 detail D e The earthing and the connection of the electric fencer ES 20 60 with cable 22 must be carried out at site by an authorised expert Please consider the General instructions for the installation and connection of an electric fencer Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 12 Mounting of the Anti Roost Wire Assembly manual Drinking systems Edition 08 98 MM 707 GB Code No 30 63 3421 30 63 3423 30 63 3429 30 61 3401 30 61 3402 99 10 1088 99 10 1100 99 10 1045 30 61 3480 30 61 3482 30 61 3430 99 50 1260 11 00 9071 11 00 9073 99 50 0014 39 00 3096 99 98 3781 11 00 9072 99 30 3401 99 98 5050 99 30 3104 91 00 1263 91 00 1265 99 50 1147 Page 83 Designation Pressure regulator L4281 with flushing system and accessories Pressure regulator L4282 central w flushing system and accessories Bracket for pressure regulator L at alu profile Ball tank with flushing system 1 outlet for floor management Ball tank with flushing system 2 outlets for floor management Hexagon head screw M 6x20 DIN 558 galv Hexagon head screw M 6x12 DIN 558 galv Hexagon nut M 6 galv DIN 934 8 Profile alu for waterer 3m
9. X of the transition piece Y of the pressure regulator 10 Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 8 Mounting of suspended nipple drinker Page 39 e Puta nipple pipe 2 into the transition piece Y of the pressure regulator 10 If the first or last nipple pipe 2 of a line must be shortened use the cutting plier to shorten them e Screw the ball tank with flushing system 10 into the existing bore holes of the alu profile for drinker 3 m 4 using two hexagon head screws M 6x20 20 hexa gon nuts M6 8 and washers B 6 4 9 at the side of the water supply resp in the middle of the drinking line If an alu profile for drinker 3 m 4 must be shortened new bore holes 7 mm must be made e Fasten suspension clips with insulator 16 at the intended suspension points of the alu profile for drinker 3 m 4 e Draw arope Perlon 3 mm 11 through the S hook V of the pressure regulator 10 and fasten it with the plug PE for rope clamp without nut 17 and the knurled nut PE for rope 18 e Draw arope Perlon 3 mm 11 through the two S hooks V of the pressure regu lator central 10 and fasten it with the plug PE for rope clamp without nut 17 and the knurled nut PE for rope 18 e Draw arope Perlon 3 mm 11 through the hole of the suspension clip with insula tor 16 and fasten it with the plug PE for rope clamp without nut 17 and the knurled nut PE for rop
10. also check the lists of resistance of the chemicals used Plastic parts made of POM clamping screw holder ball tank valve body acetic acid acetyl chloride antimony trichloride benzoic acid bleaching liquuor 12 5 CI boron trifluoride brake fluid DIN 53521 butan 2 ol calcium hypochlorite chloroacetic acid chlorosulphuric acid hydrogen fluoride hydrogen peroxide iodine alkaline solution maleic acid naphthalene sulphane acid nitric acid nitrogen oxides oxalic acid ozone peracetic acid phenol Q be O o Q a cleaning agent pH lt 3 phenol alkaline solution phosphoric acid salicylic acid dichloroethylene disinfectant alt chlorine fuming sulphuric acid hydrochloric acid hydrofluoric acid Assembly manual Drinking systems Edition 08 98 MM 707 GB sodium bisulphite sodium hypochlorite soldering fluid sulphic acid aqueous sulphur dioxide sulphuric acid trichloroacetic acid trichloroethylene WC cleaning agent pH lt 3 ee lt j lt oj e S A 3 2 ole 2 2 5 3 oe ols olo 3 3 D O _ fowl o e ro af 2 aj e Oo fo Big Dutchman Page 138 19 Important Notices 19 4 PVC is not resistant against the following chemicals Due to the large number of chemicals this list cannot be complete Please also check the lists of resistance of the chemicals used Plastic parts made of PVC nipple pipe expansion connector acetaldehyde acetic acid glaci
11. high pressure 1 2 2 to the pressure regulator resp the ball tank with a hose band clip nylon 17x20 6 3 Pos RR O N gt Code No 30 61 3472 20 50 3472 30 00 3059 30 61 3466 30 00 3035 Designation Hose connecting set 1 2 for pressure regulator or balltank Ball valve 1 2 m fm brs Hose high pressure 1 2 Hose band clip nylon 17x20 6 Hose union 1 2 x12 brs flat Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 8 Mounting of suspended nipple drinker Page 37 8 Mounting of suspended nipple drinker If your planning includes several lines mount the outer lines first Work in in ward direction so that the adjacent areas can be used to store the material whilst you are working e At first determine the number of nipple drinker lines according to project drawing e Mark these distances at the gable walls or onto the house floor Before mounting the complete nipple drinker you should pre mount the in dividual elements For this purpose you will need a suitable working table where you can pre mount the 3 m elements The nipple pipes must be treated carefully Inexpert mounting may cause leaky nipples It is indispensable to carry out mounting free of dust and dirt Never saw off a nipple pipe but use the cutting plier Code No 99 98 3801 to shorten the pipe Before mounting the suspended nipple drinker firstly mount the suspension system in the house See
12. j 112 5 406 100 0 350 87 5 300 R SAT 75 0 250 62 6 200 50 0 150 z 37 5 100 3 25 0 50 42 5 0 p 0 0 0 25 50 75 100 125 150 175 209 feed consumption gfbird day Figure 3 1 Explom 06d142 Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 3 Planning aids Page 15 3 2 Water consumption of poultry and required rate of flow in relation to feed consumption and increased house temperature for broilers water consumption gfbird day 500 J 1 J 14 450 max required rate of flow NA G00 birds i ai iy F Temperature increase 400 350 300 250 increase 200 100 50 Figure 3 2 Explom 06d142a Assembly manual Drinking systems Edition 08 98 MM 707 GB 27 30 33 36 39 42 45 26 25 24 23 323 21 20 100 414 427 139 150 455 158 Time growing days Temperature CC Feed consumption a bird day Big Dutchman Page 16 3 3 Survey drinking nipples for floor management 1 3000 3411 DOS nipple without gasket 2 3000 3407 Gasket for plug in and DOS nipple 30 00 3412 Super nipple L4002 30 00 3413 Super Combi nipple L4004 3 Planning aids 30 00 3107 30 00 1026 Screw nipple Screw nipple 50 ml min 100 ml min L4071 L4001 3 4 Recomm
13. on every cross cable X Y for the connection of Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 12 Mounting of the Anti Roost Wire Page 81 the electric fencer ES 20 60 with cable 22 and one for every drinking line for the connection of the wire rope 2mm 12 to the cross cable X Y See Explo m706 d174 detail D e Fasten every cross cable X Y at the tension spring 2 x 14 x 134 A 16 witha cable clamp 3 mm _ 1 8 15 See Explo m706d173 detail A With a house width of over 8m the cross rope X Y must in addition be sus pended in the house centre e Fasten an insulator St D 18 in the house centre at the roof beam See Explo m706d173 detail C e Cut off a piece of wire rope 2mm 12 with the length of the insulator St D 18 at the roof beam to the cross cable X Y and fasten this piece with one cable clamp 3 mm 1 8 15 each at the insulator St D 18 at the roof beam and at the cross cable See Explo m706d173 and detail C e Cut off one cable NYL 3 75 kV yellow 1 5 insulation cable 19 per drinking line with the length of the cross cable X to the connecting point of the anti roost wire 2mm 12 See Explo m706d174 details D E e Connect one end of the cable NYL 3 75 kV yellow 1 5 19 to the cross cable X with a Dolue connector 20 See Explo m706d174 detail D e Connect the other end of the cable NYL 3 75 kV yellow 1 5 19 to an adjustable collar
14. p 1 5 to 6 bar rrrrnnnnnnnnn 23 6 2 1 Version with water filter water meter and pressure reducet 23 6 2 2 Connection unit PVC standard mechanic 20 2000 I h 24 6 2 3 Connection unit PVC standard electronic 12 2000 l h rnnnnnnnnnr 25 6 2 4 Connection unit PVC special mechanic 20 2000 I h ee 26 6 2 5 Connection unit PVC special electronic 12 2000 I N ee 27 6 2 6 Bracket for connection unit Cpl rrrrrnnnrnnnnnnrnrrrnnnnnnnnnrrrrrrrrrrernnrnnnnn 28 6 3 Medicator with connection material 3 4 rrrnnnnnnvvvrvvvnvvnnnnnnnnnnnnnnnnnnnnnnnnnnr 29 6 3 1 Assembling the mediedlor ununuoo ranger ekaasdennsaenn 30 6 4 Mediene mer 4 2 31 6 5 Accessories for water connection Unit rwwrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnvnnnnnnnnn 35 7 Assembling the hose connecting set 7 2 mmmrrnnnnnnvvnnnnnnnnnnnevnnnnnnnner 36 8 Mounting of suspended nipple drinker nnunnnnnnnnnnnnnnrnnnnnnvnnnnnunnn 37 9 Mounting of the standing nipple drinker cccccsseeeeeseeeeeeees 46 10 Mounting of the Nipple Drinkers for A racks xxrrnnnrnrrnnnnvennnnnn 57 11 Accessories and Parts Lists Water Supply ccceeeeeeeeees 67 11 1 Breather revolving Cpl L4244 orange rnnnnnnnnnnnnnnnnnnnnnnnnnnvnnnnnnvnnnnnnnnnnnr 67 11 2 Survey of Pressure Regulator Units and Ball Tanks with Flushing System Outlet for Floor Management rrnnnnnnn
15. plate 16 using hexagon head screws M 6x12 13 washers B 6 4 10 and hexa gon nuts M 6 11 e Screw a ball tank with flushing system 1 outlet for floor management 4221 20 at the bracket left for aeration at covering plate 15 and at the bracket right for aera tion at covering plate 16 using hexagon head screws M 6x20 14 washers B 6 4 10 and hexagon nuts M 6 11 e Screw a revolving breather cpl L4244 17 at the bracket left for aeration at cover ing plate 15 and at the bracket right for aeration at covering plate 16 using hex agon head screws M 6x20 14 washers B 6 4 10 and hexagon nuts M 6 11 e Connect also the nipple pipe 1 to the revolving breather cpl L4244 17 e If the water is supplied from the middle of the drinking line the nipple pipe 1 and the covering plate for nipple pipe 3000 7 must be cut through so that the pres sure regulator unit central 19 or the ball tank with two outlets 21 can be inserted e Screw a bracket left for aeration at covering plate 15 and a bracket right for aer ation at covering plate 16 at each side of the pressure regulator L4282 central with flushing system 19 using hexagon head screws M 6x12 13 washers B 6 4 10 and hexagon nuts M 6 11 e Screw a bracket left for aeration at covering plate 15 and a bracket right for aer ation at covering plate 16 at each side of the ball tank with flushing system 2 out lets for floor management 21 us
16. 98 MM 707 GB 15 Operation and Maintenance Instructions Page 123 15 6 4 Flushing procedure Before activating the flushing procedure the breathers at the end of the drinking line must be set to flushing Too high a water pressure may damage the connection elements of the drinking line e The flushing procedure is activated by means of the red turning lever C at the side of the pressure regulator e Turn the red turning lever C by 180 e The ball in the breather tube D seals the air vent during the flushing procedure e To stop the flushing procedure reset the turning lever C into the original posi tion e Reset the breathers at the end of the drinking line to normal functioning Assembly manual Drinking systems En Edition 08 98 MM 707 GB Big Dutchman Page 124 15 Operation and Maintenance Instructions 15 7 Operation Instructions for the Ball Tank The ball tank must only be operated with a maximum inlet pres sure of 3 bar Attention Too high a pressure leads to damage on the couplers and nip ple pipes e Check water supply and cleanliness of the water If necessary clean the central water filter e Check water pressure of the supply line The maximum admissible inlet pressure for the ball tank is 3 bar e Always start the flushing procedure by setting the breather unit to flushing before e Make sure that the admissible inlet pressure of 3 bar is not exceeded
17. AK 2 S black 21 and the anti roost wire 2 mm 12 See Explo m706d174 detail E e Fasten the electric fencer ES 20 60 with cable 22 close to the cross cables X Y See Explo m706d174 e Connect the connection cable AKO WZ 2 b 23 to the plus pole of the electric fencer ES 20 60 with cable 22 and to the cross cable X with a Dolue connector 20 See Explo m706d174 detail D e Cut off one wire rope 2 mm 12 per drinking line with the length of the cross rope Y to the connecting point of the pressure regulator resp the ball tank See Explo m706d174 detail D G L Assembly manual Drinking systems A 2 Edition 08 98 MM 707 GB Big Dutchman Page 82 12 Mounting of the Anti Roost Wire e Connect one end of the wire rope 2 mm 12 to the cross cable Y with a Dolue connector 20 See Explo m706d174 and detail D e If you have a pressure regulator unit 1 2 connect the other end of the wire rope 2mm 12 to the bracket for pressure regulator L to alu profile 3 and the alu pro file for drinker 3 m 9 See Explo m706d174 detail G and Explo m706d180 detail S e If the water is supplied with a ball tank 4 5 put the other end of the wire rope 2mm 12 between the ball tank 4 5 and the alu profile for drinker 3 m 9 See Explo m706d174 detail L and Explo m706d180 detail U e If you have a revolving breather cpl 11 connect the other end of the wire rope 2mm 12 to the alu profile for drinker 3 m 9
18. MM 707 GB Big Dutchman Page 118 15 Operation and Maintenance Instructions 15 4 Automatic for Reversible Flow Z11A for Fully Automatic Filter Cleaning On request the cleaning of the filter can also be done fully automatically by means of the automatic for reversible flow Z11A at which 16 periods can be adjusted between 4 minutes and 3 months It is adjusted by the factory to 45 days 230 V or 24 V 50 60 Hz 10W The water installation has to be carried out according to the regulations of the local water supply concern Pos Code No Designation 30 00 3836 Automatic for reversible flow Z11A of filter F76 and HS10 Figure 15 71 Explom760d107 Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 15 Operation and Maintenance Instructions Page 119 15 5 Height Adjustment of the Nipple Drinker Cuptraenken Cupdr inkers Abreuvous a godets Nippeltraenken Nippledrinkers Abreuvoirs gouttes a gouttes 1 Woche 1 week te semaine 2 73 Woche 2 73 week 2e 3e semaine v m m a w Easy 3 6 Woche und celter 3 6 week and older 3e 6e sernaine et plus age 20 30 cm orn ms Figure 15 72 Explom706d123 Edition 08 98 MM 707 GB Big Dutchman Page 120 15 Operation and Maintenance Instructions Adjustment of the Nipple Drinker for Broiler Tage days Jours 1 5 9 13 17 21 25 29 33 37 41 45 49 2 Figure 15 73 Explom706d124 Av
19. Pin 001 390 03 00 Packing ring 001 370 10 00 Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 11 Accessories and Parts Lists Water Supply Page 75 Ball tank with flushing system 2 outlets 4223 15 9 8 2 14 5 20126 311 921 24 25 30 26 98 29 Figure 11 37 Explom706d140 Assembly manual Drinking systems En Edition 08 98 MM 707 GB Big Dutchman Page 76 11 Accessories and Parts Lists Water Supply 11 2 6 Starter cup for super nipple L4060 with hose and adapter Figure 11 38 Explom706d120 Pos Code No 30 61 3475 1 3061 3467 2 3000 3648 3 30 03 3023 30 61 3465 1 3061 3467 4 3000 3629 3 30 03 3023 Designation Starter cup cpl for the first week for super nipple Starter cup for the first week L4059 Adapter for SST nipple Hose runn mtr 6x9 Starter cup cpl for the first week for super combi nipple Starter cup for the first week L4059 Adapter for combi nipple Hose runn mtr 6x9 Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 11 Accessories and Parts Lists Water Supply Page 77 11 2 7 Round cup for DOS nipple NE 5 Figure 11 39 Explom706d121 Pos Code No Designation 1 30003436 Cup round wo clamp f DOS nipple NE 2 30003438 Clamp bracket closed NE for 30 00 3436 30 00 3437 3 30003411 DOS nipple without gasket 4 30003407 Gasket for plug in and DOS nipple 5 Nipple pipe 6 30003155 Coupler cpl W PVC galv for nip
20. Suspension clip with insulator Breather revolving for end set cpl L4244 Wire rope 2mm galv Insulator S hook 4x80 f insulator Cable clamp 3mm 1 8 galv DIN 741 Tension spring 2x14x134 C DIN 17223 galv Dowel S 8 Insulator St D with thread for woodwork Cable NYL 3 75kV yell 1 5 Dolue connector 12pcs 6qmm Adjustable collar black AK2 Electric fencer ES 20 60 with cable Connection cable AKO WZ2b Washer B 6 4 DIN 125 galv Big Dutchman Page 84 12 Mounting of the Anti Roost Wire Figure 12 40 Explom706d162 Figure 12 41 Explom706d163 Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 12 Mounting of the Anti Roost Wire Page 85 Figure 12 42 Explom706d164 Figure 12 43 Explom706d165 Assembly manual Drinking systems PN Edition 08 98 MM 707 GB Big Dutchman Page 86 12 Mounting of the Anti Roost Wire Detail H Detail V ide Figure 12 45 Explom706d172 Figure 12 44 Explom706d166x Detail F Figure 12 46 Explom706d166F Detail K Figure 12 47 Explom706d179b Detail P Figure 12 48 Explom706d1 79a Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 12 Mounting of the Anti Roost Wire Page 87 Detail J Figure 12 49 Explom706d177 Le Detail R Figure 12 50 Explom706d178b Assembly manual Drinking systems A 2 Edition 08 98 lM 707 GB Big Dutchman Page 88 12 Mounting of the Anti Roost Wire
21. be added to the float tank The automatic metering of medicine can be done by using a Big Dutchman DOSA TRON medicator Medicine with high fat content has to be fed out with the feed In general metering and distribution of the medicine over the feed is better This metering is more exact and en sures a more reliable distribution to all the birds Assembly manual Drinking systems e Edition 08 98 MM 707 GB Big Dutchman Page 128 16 Broiler Management Procedures 16 Broiler Management Procedures 16 1 General Guidelines e The height of the birds the temperature and many other things may have an influ ence on how high the drinking line is to be adjusted and which water pressure must be set e Wet litter may have the following causes The nipples or round drinkers are sus pended too low or high pull higher or lower or the water pressure is too high Use a lower water pressure in winter Before moving chicks in water supply with nipple drinkers The correct distance from the floor to the tappet of the nipple is based on the natural upright drinking posture of the birds e See to it that the water lines are correctly installed with a distance of 60 90 cm to the feeding lines e Make sure that the density of the nipples is correct See planning guidelines e Check the filter insert and replace or rinse it if required e The water lines must be adjusted to the house floor e Flatten splinters below the water li
22. for broilers Positlonnement des abreuvolrs gouttes gouttes pour des brollere T Detail C Figure 8 14 Explom706d132abc Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 8 Mounting of suspended nipple drinker Page 41 Pos 11 12 13 14 15 Code Nr 99 50 1004 99 50 3703 00 00 0313 99 50 0120 Bezeichnung Rope Perlon 3mm white Wire rope 4mm galv Pulley 1 7 8 45mm Screw hook to be delivered by customer Cable clamp 5mm 3 16 galv DIN 741 Figure 8 15 Explo M706D176 Assembly manual Drinking systems PN Edition 08 98 MM 707 GB Big Dutchman Page 42 Pos COND OF WD gt N ss 2 2 2 22 2 2 2 aa DO WAN DAR WN OC CO Code No 30 61 3497 30 00 3155 30 61 3480 30 61 3483 30 61 3484 99 10 1100 99 10 1045 99 50 1147 30 63 3421 99 50 1004 99 50 3703 00 00 0313 99 50 0120 30 61 3482 30 61 3485 30 61 3486 30 61 3430 99 10 1088 11 14 i 12 an 8 Mounting of suspended nipple drinker Designation Drip cup 1 arm L with clamp bracket Nipple pipe 3000 with nipple Coupler cpl W PVC galv for nipple pipe laying Profil alu for waterer 3m Clip POM for nipple pipe Coupler half 80mm for profil alu Hexagon head screw M 6x 12 DIN 558 galv Hexagon nut M 6 galv DIN 934 8 Washer B 6 4 DIN 125 galv Pressure regulator L 4281 w flushing system and accessories Rope Perlon 3mm
23. for plug at the intended position Pos Code No Designation 1 30613671 Water tank GRP 2200L with water level indicator 30 61 3701 Water tank GRP 1500L with water level indicator 2 30613674 Cover for water reservoir 2200L 30 61 3704 Cover for water reservoir 1500L 3 30613675 Siphon trap 1 1 2 x50 PVC 4 30613673 Bead chain 1500mm for plug 5 30613672 Drain valve 1 1 2 Figure 14 62 Explom706d167 Assembly manual Drinking systems E Edition 08 98 MM 707 GB Big Dutchman Page 102 14 Water Supply for Round Drinkers Connect the connections A B C D of the preparation tank to the corre sponding connections of the water connection unit Pos Code No Designation A 30613692 Accessory set for filling of water tank cpl w 2 float valves Pos 1 13 1 20503473 Ball valve 3 4 m fm brs 2 30001237 Hose nozzle 3 4 x3 4 brs 3 30003051 Hose high pressure 3 4 4 30003709 Hose band clip 3 4 20 32 5 30001238 Backnut 3 4 x49 brs 6 30001239 Rubber washer 26x42 2 for connection socket f tube 7 99444053 T piece 3 4x3 x3 4 PVC 8 99404052 Elbow 90deg fm fm PVC 3 4 9 99404051 Socket 3 4 No 270 brs 10 30003125 Threaded nipple brs 3 4 x65 11 30003120 Float valve 3 4 wo ball 12 30003121 Float valve 3 4 wo ball 13 30003086 Ball dia 130 for float valve B 30613665 Flex suction tube 1 x2000 cpl 14 30613666 Flexible suction tube 1 15 99501460 Hose band clip 26 38 16 30003119 Hose nozzle 1 m brs 17 30613667 Spray head 1 fm br
24. guidelines For the suspension of the water pipes suspension ropes must be fixed in the longitudinal direction of the house The suspension ropes are to be hooked into the hooked bolts which are at the ceiling with an intermediate distance of approx 2 5m FE Fasten the water pipes with an intermediate distance of approx 25 cm at the suspension ropes using straps 185 mm long At the gable ends and in the front location of the house the water pipes are to be fixed with hose band clips Fasten the hose band clips at the walls with an intermediate distance of approx 40 cm with dowels S8 and chipboard screws 5x50 In case of ceilings with an insulation the hose band clips are to the fas tened with chipboard screws 6x70 Pos Code No Designation 30 61 3651 Accessories f water conduit PE for round drinkers 1 99403892 Screw union 3 4 m x 3 4 Brs PE 2 30003709 Hose band clip 3 4 20 32 3 99403897 Coupler f pipe 3 4 Brs PE 4 30613027 Ball valve whose nozzle 3 4 5 99103876 Chipboard screw 5 0x50 SBC Spax counter sunk hd galv 6 99103907 Chipboard screw 6 0x70 SBC Spax counter sunk hd galv 8 99983781 DowelS8 9 99501114 Clip OBO 24 34mm 10 99501059 Pipe 3 4 PE black 25x2 3 11 99403172 Bracket elbow 3 4 No 471 galv Big Dutchman Assembly manual Drinking systems Edition 08 98 MM 707 GB 14 Water Supply for Round Drinkers Page 107 Figure 14 66 Explom706d169 11 Detail X von Explom706d169 Figure 14 67 Explom70
25. of Formalin heat the closed house if possible at a temperature of at least 25 C for a period of 24 hours e Fill water supply system and drinker installations in an empty house with a Des L 14 solution in order to kill algae bacteria and fungi Assembly manual Drinking systems 2 Edition 08 98 lM 707 GB Big Dutchman Page 132 17 Cleaning and Disinfecting Spray house and equipment e g with pharmacy available CBM or Gesektin K if required for killing mites maliophagae lice and flees and other ectoparasites Let the disinfecting means be effective for at least one day then ventilate the house Before moving the birds in rinse the tanks for drinkers and drinkers themselves in order to remove the remains of disinfectants Avoid any kind of dirt in the drinkers 17 1 Periodical Maintenance Plan Daily check if all the revolving breathers cpl L 4227 of the nipple drinkers are filled with water at the end of the nipple lines Weekly check the pressure regulator unit and the ball tank for stable position and correct setting Clean the nipple pipes or round drinkers if required every fortnight or once a month Daily check the water consumption of the birds and record the consumption Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 18 Troubles and their Remedies Page 133 18 Troubles and their Remedies 18 1 Water Supply Water supply volume is not large en
26. safety instructions On your installations you will find the following pictographs They indicate functionally and technically remaining dangers when handling the system and give information on how to avoid these dangers Assembly manual Drinking systems PN Edition 08 98 MM 707 GB Big Dutchman Page 8 1 General information Pictograph ISO 11684 Meaning General danger Installation startings working automatically Before start ing repair maintenance or cleaning work put main switch to OFF Danger due to rotating machine parts Close protective devices before taking the system into op eration Danger due to operating auger chain or cable discs Never reach into or climb into a feed container while the motor is running 1 4 General safety instructions The Big Dutchman system may only be used according to its designated use Every other use is considered as non designated use The manufacturer does not ac cept liability for damages resulting from other uses the user alone has to bear the risk The designated use also includes the exact following of the operation maintenance and repair conditions as prescribed by the manufacturer All established safety precautions and other generally accepted safety regulations and medical references have to be followed Check safety and function control devices to ensure safe and accurate operation e before putting into operation e at adequate time in
27. the nipple pipes 1 with the covering plates for nipple pipe 3000 7 on the A rack so that the couplers cpl for nipple pipe laying 6 lie between the cross braces of the A rack e Align the total drinking line e Screw the couplers for covering plate 3000 8 and the covering plates for nipple pipe 3000 7 through the outer bore holes which are still open onto the cross braces of the A rack using chipboard screws 5 0x40 ABC Spax countersunk head 12 The pressure regulator unit with flushing system the ball tank with flushing system and the breather cpl are delivered ready to be mounted Any disas sembling or other repair works must only be carried out by skilled persons With long drinking lines the water is supplied from the middle of the drinking line In this case start mounting with the pressure regulator unit resp the ball tank in the middle of the drinking line e Screw at both sides of the covering plate for nipple pipe 3000 7 a bracket left for aeration at covering plate 15 and a bracket right for aeration at covering plate Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 10 Mounting of the Nipple Drinkers for A racks Page 59 16 with mushroom head screws M 6x16 galv slotted 9 and hex nuts M 6 11 e Screw a pressure regulator L4281 with flushing system 18 at the bracket left for aeration at covering plate 15 and at the bracket right for aeration at covering
28. vz Washer flat A 6 4x18x1 5 DIN 9021 Hexagon nut M 6 galv DIN 934 8 Big Dutchman Page 72 11 Accessories and Parts Lists Water Supply 11 2 4 Ball tank with flushing system 1 outlet 4221 Pos COND OF WN oO 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Code No 30 61 3401 99 10 1045 99 20 1170 99 10 1023 Designation Ball tank w flushing system 1 outlet f floor management 4221 Tank 001 380 03 01 Cover 001 380 04 00 Float valve cpl 4254 Outlet with bracket 001 380 13 00 Seal 001 380 11 00 Guide piece 001 380 12 00 Flat nut 001 380 16 01 Plug drain 3 4 001 370 29 01 Packing ring 3 4 001 370 18 00 Packing ring 3 4 4212 Form O ring 001 380 20 00 O ring 12x3 30 02 480 Hose coupler 4367 Straight pin 3m6x16 DIN 7 Oval head screw M 5x30 DIN 7985 Hexagon head screw M 6x20 DIN 933 Hexagon nut M 6 galv DIN 934 8 Washer flat A 6 4 DIN 9021 galv Hexagon nut M 5 galv DIN 934 8 Circlip 001 390 23 00 Angular bush with swivel nut 4313 Float 001 390 09 02 Lever 001 390 01 00 Retainer 001 390 02 00 Piston 001 390 04 01 Nozzle 001 390 22 00 Tightening nut 001 390 15 00 Nozzle retainer 001 300 07 00 Flat nut 001 390 12 01 Piston gasket 001 390 10 00 Valve seal 001 390 11 00 Pin 001 390 03 00 Packing ring 001 370 10 00 Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 11 Accessories and Parts
29. white Wire rope 4mm galv Pulley 1 7 8 45mm Srew hook to be delivered by customer Cable clamp 5mm 3 16 galv DIN 741 Suspension clip with insulator Plug PE for rope clamp wo nut Nut PE f rope clamp Breather revolving for end set cpl L4244 Hexagon head screw M 6x 20 DIN 558 galv Figure 8 16 Explo M706D132 Big Dutchman Assembly manual Drinking systems Edition 08 98 MM 707 GB 8 Mounting of suspended nipple drinker Pos COND OF WN gt a a Ce a O ON OA BRWBNY 00 20 Code No 30 61 3497 30 00 3155 30 61 3480 30 61 3483 30 61 3484 99 10 1100 99 10 1045 99 50 1147 30 63 3423 99 10 1004 99 50 3703 00 00 0313 99 50 0120 30 61 3482 30 61 3485 30 61 3486 30 61 3430 99 10 1088 Page 43 Designation Drip cup 1 arm L with clamp bracket Nipple pipe 3000 with nipple Coupler cpl W PVC galv for nipple pipe laying Profil alu for waterer 3m Clip POM for nipple pipe Coupler half 80mm for profil alu Hexagon head screw M 6x 12 DIN 558 galv Hexagon nut M 6 galv DIN 934 8 Washer B 6 4 DIN 125 galv Pressure regulator L 4282 central w flushing system accessor Rope Perlon 3mm white Wire rope 4mm galv Pulley 1 7 8 45mm Screw hook to be delivered by customer Cable clamp 5mm 3 16 galv DIN 741 Suspension clip with insulator Plug PE for rope clamp wo nut Nut PE f rope clamp Breather revolving for end set cpl L4244 Hexagon head screw M 6x 20 DIN 558 galv Figure 8 17 Explo M706D13
30. 0 1045 30 61 3484 30 61 3497 30 61 3091 1500 3711 65 00 1070 99 10 1085 99 50 1248 99 10 1040 99 10 3716 99 98 3781 99 40 3813 15 22 5028 65 97 3703 30 61 3430 30 61 3401 30 61 3402 99 50 3775 9 Mounting of the standing nipple drinker Designation Nipple pipe 3000 09 super nipple Nipple pipe 3000 12 super nipple Nipple pipe 3000 15 super nipple Nipple pipe 3000 09 screw 50ml Nipple pipe 3000 12 screw 50ml Nipple pipe 3000 15 screw 50ml Super nipple L4002 Screw nipple 50ml min 4071 Coupler cpl W PVC galv for nipple pipe laying Profil alu for waterer 3m Clip POM for nipple pipe Hexagon head screw M 6x 12 DIN 558 galv Hexagon head screw M 6x 20 DIN 558 galv Washer B 6 4 DIN 125 galv Hexagon nut M 6 galv DIN 934 8 Coupler half 80mm for profil alu Drip cup 1 arm L with clamp bracket Support 670mm galv Washer PP black 19x8 5 6 Threaded plate M 8x38 plastic Hexagon head screw M 8x 40 DIN 558 galv U bolt galv 8x35 W38 H69 Hexagon nut M 8 galv DIN 934 8 Hexagon wood screw 6x 40 DIN 571 ST galv Dowel S 8 Pipe 1 x6000 galv DIN 2440 Coupler slotted PA6 f perch 1 Cap plastic for tube 1 GPN 250 33 7 Breather revolving for end set cpl L4244 Ball tank with flushing system 1 outlet for floor management Ball tank with flushing system 2 outlets for floor management Strap 290mm Assembly manual Drinking systems Edition 08 98 MM 707 GB 9 Mounting of the standing nipple drinker Page 55 Figu
31. 098 at the house or gable wall The fixing material must be provided for by the customer See Explom706d132 1 detail C Big Dutch Detail A Detail C Figure 10 26 Explom706d132 2 Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 10 Mounting of the Nipple Drinkers for A racks Pos N gt WON OO FB ND _ Code No 30 61 3819 30 61 3822 30 61 3825 30 61 3483 30 00 3107 30 61 3497 30 00 3155 36 00 3411 36 00 3412 99 10 3872 99 10 1045 99 10 3900 Page 61 Designation Nipple pipe 3000 09 screw 50ml Nipple pipe 3000 12 screw 50ml Nipple pipe 3000 15 screw 50ml Clip POM for nipple pipe Screw nipple 50ml min 4071 Drip cup 1 arm L with clamp bracket Coupler cpl W PVC galv for nipple pipe laying Covering plate for nipple pipe 3000 Coupler f covering plate 3000 Mushroom head screw M 6x 16 galv slotted Hexagon nut M 6 galv DIN 934 8 Chipboard screw 5 0x40 ABC Spax countersunk head SST Figure 10 27 Explom706d149 Assembly manual Drinking systems Edition 08 98 MM 707 GB Big Dutchman Page 62 Pos 10 11 12 13 14 15 16 17 18 Code No 30 61 3819 30 61 3822 30 61 3825 36 00 3411 36 00 3412 99 10 3872 99 50 1147 99 10 1045 99 10 3900 99 10 1100 99 10 1088 36 00 3413 36 00 3414 30 61 3430 30 63 3421 10 Mounting of the Nipple Drinkers for A racks Designation Nipple pipe 3000 09 screw 50ml Nipple pipe 3000 12 screw 50ml
32. 3 Assembly manual Drinking systems Edition 08 98 MM 707 GB Big Dutchman Page 44 Pos COND OF WD gt N ss 2 2 2 22 2 2 2 aa DO WAN DAR WN OC CO Code No 30 61 3497 30 00 3155 30 61 3480 30 61 3483 30 61 3484 99 10 1100 99 10 1045 99 50 1147 30 61 3401 99 50 1004 99 50 3703 00 00 0313 99 50 0120 30 61 3482 30 61 3485 30 61 3486 30 61 3430 99 10 1088 12 8 Mounting of suspended nipple drinker Designation Drip cup 1 arm L with clamp bracket Nipple pipe 3000 with nipple Coupler cpl W PVC galv for nipple pipe laying Profil alu for waterer 3m Clip POM for nipple pipe Coupler half 80mm for profil alu Hexagon head screw M 6x 12 DIN 558 galv Hexagon nut M 6 galv DIN 934 8 Washer B 6 4 DIN 125 galv Ball tank w flushing system 1 outlet f floor management Rope Perlon 3mm white Wire rope 4mm galv Pulley 1 7 8 45mm Screw hook to be delivered by customer Cable clamp 5mm 3 16 galv DIN 741 Suspension clip with insulator Plug PE for rope clamp wo nut Nut PE f rope clamp Breather revolving for end set cpl L4244 Hexagon head screw M 6x 20 DIN 558 galv 13 14 SS 15 13 i 15 14 Figure 8 18 Expglo M706D145 Biq Dutchman Assembly manual Drinking systems Edition 08 98 MM 707 GB 8 Mounting of suspended nipple drinker Page 45 Pos Code No Designation 1 30613497 Drip cup 1 arm L with clamp bracket 2 Nipple pipe 3000 with nipple 3 30003155 Coupler cpl W PVC galv for nipple pipe
33. 3 m elements The nipple pipes must be treated carefully Inexpert mounting may cause leaky nipples It is indispensable to carry out mounting free of dust and dirt Never saw off a nipple pipe but use the cutting plier Code No 99 98 3801 to shorten the pipe e Clamp if existing the drip cups with 1 arm 11 at the nipple pipes 1 See Explom706d132 1 detail A e Open by boring with a drill bit 8 5 mm the third bore hole at one end of each alu profile for drinker 3 m 4 to fasten at the post 670mm galv standing drinker 12 Open by boring to 8 5 mm the first alu profile for drinker 3 m 4 of a drinking line at both ends e Connect one nipple pipe 3 m 1 and one alu profile for drinker 3 m 4 each with 4 clips for nipple pipe 5 The two outer clips for nipple pipe 5 must be mounted with a distance of approx 30 cm to the end of the nipple pipe 3 m 1 The inter mediate distances of the other two clips for nipple pipe 5 are approx 80 cm See Explom706d155 156 157 160 161 It is possible to displace clips for nipple pipe 9 e Screw two coupler halves for alu profile 10 at one end of the alu profile for drinker 3 m 4 using hexagon head screws M 6x12 6 and hexagon nuts M 6 9 Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 9 Mounting of the standing nipple drinker Page 47 Do not drive the screws home e Atthe same end push a coupler cpl for nippl
34. 62 3603 30 62 3604 30 00 3660 COND OF WD gt gt Designation Connection unit 3 4 PVC standard mechanic 20 2000I h Water meter wo contact 3 4 20 7000L h MN R Qn 2 5 Glue Tangit 0 125 kg tube Sealing strip 12m for thread Water filter 3 4 stand with connect material PVC manometer Ball valve 3 4 w connection material PVC By pass cpl 3 4 w connection PVC for medicator Pressure red filter col FKO6 3 4 AA 1 5 6bar incl manometer Bracket for connection unit 3 4 cpl Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 6 Installing the main water connection Page 25 6 2 3 Connection unit PVC standard electronic 12 2000 I h Maximum version for using a medicator 6 EZ X ELA i ENS SD Ru STE Figure 6 6 Explo M706D102 Pos Code No Designation 30 62 3610 Connection unit 3 4 PVC standard electronic 12 2000I h 30 00 3482 Water meter w contact 3 4 12 3000L h KVM Qn 1 5 1L K 99503760 Glue Tangit 0 125 kg tube 30 00 3846 Sealing strip 12m for thread 30 62 3601 Water filter 3 4 stand with connect material PVC manometer 30 62 3602 Ball valve 3 4 w connection material PVC 30 62 3603 By pass cpl 3 4 w connection PVC for medicator 30 62 3604 Pressure red filtre cpl FKO6 3 4 AA 1 5 6bar incl manometer 30 00 3660 Bracket for connection unit 3 4 cpl COND OF WN gt gt Assembly manual Drinking systems En Edition 08 98 MM 707 GB Big Dutchman Page 26 6 Insta
35. 6d170 Assembly manual Drinking systems PN Edition 08 98 MM 707 GB Big Dutchman Page 108 14 Water Supply for Round Drinkers Space for notes Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 15 Operation and Maintenance Instructions Page 109 15 Operation and Maintenance Instructions 15 1 Water Supply 15 1 1 Notes and requirements for water quality e Requirements for water quality e Recommendations for water quality for poultry Parameter Unit Recommend Remarks ed limit value uantity Total germs J 100 ml antity Coliforms Fr ml Val bet 3 and 20 mg l are al Nitrate mg l 25 ERA T a ready able to impede development Nitrite mg l 4 Values of about 14 mg l can already Chloride mg l 250 be a damage if the sodium value is higher than 50 mg l Copper mg l 0 6 Higher values cause a bitter taste Lead mg l 0 02 Higher values are toxic Values above 50 mg l cause a bad de Sodium mg l 50 velopment in case of high chloride or sulphate values Higher values cause diarrhoea In case of high chloride or magnesium Sulphate mg l 250 or values development is impeded with more than 50 mg sulphate Zinc mg l 1 5 Higher values are toxic Assembly manual Drinking systems Edition 08 98 MM 707 GB Big Dutchman Page 110 15 Operation and Maintenance Instructions 15 1 2 Limit values for the connection unit and drinker
36. Assembly manual Drinking systems Code N 99 97 0707 Edition 08 98 M 707 GB Table of contents Page 3 1 General information savusssasevneaamssaestevmnieemnn 7 Beds SYMBONS ude tec sewse dk zetedeSadags iecatce etched ees seecageaaee ieee sapateasicecetsietacecel 7 1 2 Special safety instructions rrnnnnnnnnnnnnnnnnnnnnvnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnn 7 1 3 Warnings and safety instructions rrnnnnnnnnnnnnnvvvvvvvvvvnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 7 1 4 General safety instructions rrrnnnnnnnnnnnnnnvvvvvnvvvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 8 1 5 Electrical installations Luvussessseaardessess enn 9 1 6 Maitena Ce r Ae a raaraa a e r Arn a aA aadA a aan aa a aa adaa dda mai 9 1 7 Ordering spare parts Lusiesodb mmnmememmenneinsmeiisndetet 10 18 AREY AEE A E A TT 10 1 9 Disorders due to power failure rrnrnnnnnnnnnnvnnvvnnnvvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 10 1 10 First Adare ie 10 DAA W ste disposaLu sr ae nine 11 142 Copyrights inaina inaaianei anaa aa aa anaapa apaina aeaoe aaa iaaa eiaa 11 2 Introduction 2 ee 12 21 System desecriphon uanmndsrnndslsanGmdvaman andet 12 2 2 Special safety instructions rrrnnnnnnnvvnnvvvnnnnnnnnnnnnnnnnnnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnn 13 3 Planning aids issii iiipin Ea a AARE aene eaaa 14 3 1 Water consumption of poultry and required rate of flow in relation to feed consumption and increasing ambient temperature rrnnnnnnnnnnnnnnnn 14 3 2 Water con
37. Big Dutchman Page 30 6 Installing the main water connection 6 3 1 Assembling the medicator Medicator 10 2500 l h 2 o 1 6 with Medicator 10 2500 I h 1 5 with connection material 3 4 connection material 3 4 Code No 30 61 3001 Code No 30 61 3002 Figure 6 10 Explom706d125a b The Big Dutchman medicator is installed in the water pipe and meters the desired vi tamins or medicine into the birds drinking water The quantity to be metered can be adjusted very accurately and the preparations are adjusted pro rata to the water consumption Please refer to the users guide enclosed with each medicator e Fix the wall bracket at the predetermined place by means of dowels S 8 and hex agon wood screws M 6x40 99 98 3781 Dowel S 8 99 10 3716 Hexagon wood screw 6x40 DIN 571 ST galv e Put the medicator into the wall bracket e Connect the medicator to the pressure regulating unit according to the instruc tions See to it that all protective covers are removed from the water connection units and from the medicine supply line Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 6 Installing the main water connection Page 31 6 4 Medicine mixer Medicines can be mixed either manually in an appropriate medicine mixing tank or by means of the Big Dutchman mixing tank for medicine 60 I with lye pump The mixing tank for medicine 60 I with lye pump is used to avoi
38. DIASUG xs eucderag tos cdvavacwetnn ied sdeeateisitacteenincaceantareseanedsas 98 13 2 6 Poultry drinker Minimaster 2 without connection material 98 Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB Table of contents Page 5 14 Water Supply for Round Drinkers rrannnrnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnn 100 14 1 Mounting of the Water Connection Unit Inside the House 100 14 2 Mounting of the Preparation Tank rrnnnnnnnnnnnnnnnnnnnnnnnnnnvnvvnnvvnnnnnnnnnnnnnr 101 14 3 Mounting of the Pump z x issstermnnnasnmi em hte 103 14 4 Mouting of the Suspension Ropes to Fasten the Water Pipes 105 14 5 Mounting of the Water Pipes in the HOUSEC ccccceseeeeeeeeeeeeeeeeeees 106 15 Operation and Maintenance Instructions ccccseeeeeeeees 109 151 Water SU Ply Lasse 109 15 1 1 Notes and requirements for water quality rrrrrrnnnrrrnnrrnnrnnnnnnnnnnr 109 15 1 2 Limit values for the connection unit and drinker system 110 15 1 3 Drinking water temperatures 2 2 avonnarnnnvnnnrnnnnenenennnnnnnnnntndnnnnnnnne 110 15124 Preparations se rek ae paa ear oa ies 110 15 2 Operation and Maintenance of the Nipple Drinkers and the Connection Unit i eccsecssccsssaecevanccicecvcacens cdeeesccasascsaeesstanensacenatetscenssesabceeerents 112 15 3 Cleaning of the Water Filters rnnnnnnnnnvvnvnnnvvnnnnnnnnnnnnnnnnnnnnnnnnnnnn
39. Installing the main water connection Page 33 Pos Code No Designation 30 61 3105 Mixing tank for medicines 60 I with lye pump 1 Tank 751 042 120 01 01 NPE 2 Cover 040 120 05 01 NPE 3 Stand 042 100 01 00 4 Centrifugal pump NDP 35 3 48 03 001 5 Cable end sleeve 1mm 52 01 001 6 Pump cover 042 120 13 01 7 30003775 Backnut PVC 8 Outlet 3 4 angular 90 4209 9 Flat nut 3 4 brs 6320 10 Angle 90 4343 11 Packing ring outside thread 4212 12 Float valve 4204 18 Packing ring 7 outside thread 4214 14 Gardena Cock 2 42 50 021 15 Gardena Cock 42 50 041 16 Gardena Water stop 42 50 026 17 Hose coupler 100 mm 003 2 009 0 18 Worm drive hose clip 20 32 40 11 407 19 Scale 60 63 60 005 20 Connection to earth standard 51 85 001 21 Hex head screw M 5x8 DIN 933 21 56 046 22 Washer B 5 3 DIN 125 26 02 108 23 Screwed cable gland PG 9 51 70 002 24 Backnut PG 9 DIN 46320 51 71 002 25 Schuko Plug 51 40 002 26 Sheet metal screw BZ 6 3x19 DIN 7976 21 79035 27 99501147 WasherB6 4 DIN 125 26 02 109 28 Hex head screw M 6x10 DIN 933 21 56 066 29 Crimp type socket 52 02 001 30 Receptacle for tabs 52 03 001 31 Cap for tube 70 50 227 Assembly manual Drinking systems EN 2 Edition 08 98 lM 707 GB Big Dutchman Page 34 6 Installing the main water connection Mixing tank for medicines 60 I with lye pump Figure 6 13 explom706d115 Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 6 Install
40. Lists Water Supply Page 73 Ball tank with flushing system 1 outlet 24 25 30 26 28 29 EEE bS NEAT OV TRY N D 33 Figure 11 36 Explom706d141 Assembly manual Drinking systems En Edition 08 98 MM 707 GB Big Dutchman Page 74 11 Accessories and Parts Lists Water Supply 11 2 5 Ball tank with flushing system 2 outlets 4223 Pos COND OF WN oO 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Code No 30 61 3402 99 10 1045 99 20 1170 99 10 1023 Designation Ball tank w flushing system 2 outlets f floor management 4223 Tank 001 380 03 01 Cover 001 380 04 00 Float valve cpl 4254 Outlet with bracket 001 380 13 00 Seal 001 380 11 00 Guide piece 001 380 12 00 Flat nut 001 380 16 01 Plug drain 3 4 001 370 29 01 Packing ring 3 4 001 370 18 00 Packing ring 3 4 4212 Form O ring 001 380 20 00 O ring 12x3 30 02 480 Hose coupler 4367 Straight pin 3m6x16 DIN 7 Oval head screw M 5x30 DIN 7985 Hexagon head screw M 6x20 DIN 933 Hexagon nut M 6 galv DIN 934 8 Washer flat A 6 4 DIN 9021 galv Hexagon nut M 5 galv DIN 934 8 Circlip 001 390 23 00 Angular bush with swivel nut 4313 Float 001 390 09 02 Lever 001 390 01 00 Retainer 001 390 02 00 Piston 001 390 04 01 Nozzle 001 390 22 00 Tightening nut 001 390 15 00 Nozzle retainer 001 300 07 00 Flat nut 001 390 12 01 Piston gasket 001 390 10 00 Valve seal 001 390 11 00
41. WN O CO 21 Assembly manual Drinking systems Edition 08 98 MM 707 GB Code No 30 03 3101 30 03 3102 30 03 3103 30 03 3104 30 03 3105 30 03 3106 30 03 3107 30 03 3108 30 03 3109 30 03 3110 30 03 3111 30 03 3112 30 03 3113 30 03 3114 30 03 3115 30 03 3116 30 03 3125 30 03 3128 30 03 3129 Designation Bell f drinker Jumbo B Ballast tank cpl for Jumbo B T Pos 3 5 Base f drinker Jumbo B T Cover for drinker Jumbo B T Plug Jumbo B T J Valve housing outer Jumbo B T Valve housing innerJumbo B T Stem Jumbo B Big spring Jumbo B Backnut Jumbo B T J Valve insert cpl Jumbo B T J Tightener for suspension cord Jumbo B T J Hose guide Jumbo B T J Suspension cord Jumbo B T J S hook for suspension Jumbo B T J Socket Jumbo B T J Shut off saddle cpl Jumbo B T J Hose runn mtr 5x9 Chick ring Jumbo B Big Dutchman Page 96 13 Round Drinkers 13 2 3 Poultry drinker Jumbo J Code No 30 03 3180 Figure 13 59 Explom706d130 Pos COND OF WD gt Big Dutchman Code No 30 03 3181 30 03 3182 30 03 3183 30 03 3184 30 03 3105 30 03 3186 30 03 3188 30 03 3189 30 03 3110 30 03 3111 30 03 3112 30 03 3113 30 03 3114 30 03 3115 30 03 3116 30 03 3125 30 03 3128 Designation Bell for Jumbo J Ballast tank cpl for Jumbo J Pos 3 5 Base for drinker Jumbo B J Cover for drinker Jumbo B J Plug Jumbo B T J Valve body Jumbo J Water pipe 0209106 Jumbo J Stem Jumbo J Big spri
42. Washer B 6 4 DIN 125 galv 11 Ventilation plug 001 370 20 00 12 Breather tube 450 mm Ig 001 320 07 01 13 Ball 10 001 370 19 00 14 Flat spiral spring 20x450Ig 15 Expansion coupler for square pipe 22x22 4361 16 Clamp 4392 for No 4361 4365 Assembly manual Drinking systems En Edition 08 98 MM 707 GB Big Dutchman Page 68 11 Accessories and Parts Lists Water Supply 11 2 Survey of Pressure Regulator Units and Ball Tanks with Flushing System Outlet for Floor Management Code No 30 63 3421 Pressure regulator L4281 with flushing system and acces sories Code No 30 63 3423 Pressure regulator L4282 central with flushing system and accessories Code No 30 61 3401 Ball tank with flushing system 1 outlet for floor management Code No 30 61 3402 Ball tank with flushing system 2 outlets for floor manage ment Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 11 Accessories and Parts Lists Water Supply Page 69 11 2 1 Pressure regulator L4281 with flushing system and accessories Code No 30 63 3421 Figure 11 33 Explom796d129 Pos COND OF WN 10 11 12 13 14 15 16 17 Assembly manual Drinking systems Edition 08 98 MM 707 GB Code No 30 63 3421 30 63 3460 30 63 3429 99 10 1100 99 10 1067 99 10 1045 99500011 99 50 1147 81 01 0241 30 00 3583 30 63 3462 30 63 3463 30 63 3464 30 63 3465 30 61 3094 39 00 4204 30 63 3466 Des
43. agon wood screw 8x 60 DIN 571 ST galv 5 99983784 Dowel S 10 6 99101040 Hexagon nut M 8 galv DIN 934 8 7 37802011 Washer flat A 8 4 DIN 9021 galv 8 99103827 Mushroom head square neck bolt M 8x 40 DIN 603 galv C 30613664 Pressure hose 3 4 x1500 cpl for water pump JP5 18 30003051 Hose high pressure 3 4 19 30003709 Hose band clip 3 4 20 32 20 3000 3076 Hose union 3 4 x12 brs flat Figure 14 64 Explom706d168 Big Dutchman Assembly manual Drinking systems Edition 08 98 MM 707 GB 14 Water Supply for Round Drinkers Page 105 14 4 Mouting of the Suspension Ropes to Fasten the Water Pipes Pos COND OF WD Code No 99 10 3710 99 20 1029 20 90 3759 11 31 3026 99 10 1058 99 20 1064 99 50 1077 99 50 0120 99 50 3703 38 90 3809 99 50 3814 99 50 1059 Designation Rod threaded M10x1000 DIN 975 galv Hexagon nut M 10 galv DIN 555 Washer flat 13x50 2 galv Fork head M 10 galv Hexagon head screw M 8x 30 DIN 558 galv Self locking counter nut M 8 DIN 985 6 galv Thimble 6mm for cable 5mm DIN 6899 Cable clamp 5mm 3 16 galv DIN 741 Wire rope 4mm galv Strap 185mm plt2s c Hooked bolt galv 140x6 5 Pipe 3 4 black PE 25x2 3 Figure 14 65 Explom706d171 Assembly manual Drinking systems Edition 08 98 MM 707 GB Big Dutchman Page 106 14 Water Supply for Round Drinkers 14 5 Mounting of the Water Pipes in the House The water lines in the house must be arranged according to the existing plan ning
44. al acetic acid acetic anhydride acetone aqueous acetophenone acetylacetone allyl chloride aniline aqueous benzal chloride benzole benzotrichloride butyl acetate butyl chloride capric acid 30 chlorine liquid chloroacetaldehyde chlorobenzaldehyde chlorocresol chloroform chlorophenol chlorotoluene chlorotrifluoroethylene cyanogen acetic acid cyclohexanol dibromomethylene Big Dutchman dibutyl ether dibutyl oxalate dibutyl phthalate diethyl amine dioctyl phthalate DOP ethyl acetate ethyl chloride formamide formic acid 100 furfural hexachloroethane hydrazine methyl bromide methyl chloride naphthalene nitric acid aqueous 95 nitric oxide moist dry nitrobenzene phenylacetate phenylhydrazine phosgene liquid phosphortrichloride pyridine tetrachloromethane toluene trichloroethylene xylol Assembly manual Drinking systems Edition 08 98 MM 707 GB 19 Important Notices Page 139 Space for notes Assembly manual Drinking systems PN Edition 08 98 MM 707 GB Big Dutchman
45. ble For further information please contact your property insurance 1 10 First aid For the case of an accident unless specified otherwise a first aid kit must always be available at the place of work Material taken out and used is to be replaced immedi at ely If you need help describe the accident as follows e where it happened e what happened e the number of persons injured Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 1 General information Page 11 e what danger of injury e whois passing the message your data 1 11 Waste disposal After finishing the assembly of this installation dispose of the packing material and re mains which do not need to be further used according to the legal provisions for recy cling After putting out of action of the installation dispose of the component parts accor ding to the legal provisions for recycling 1 12 Copyright This manual is subject to copyright The information and drawings included in this man ual shall not be copied without the manufacturer s consent nor shall it be used for an ything other than the designated use It shall also not be given to third parties The contents of this manual can be altered without prior notice If you find mistakes or unclear information in this manual please do not hesitate to let us know All trade marks mentioned or shown in the text are trade marks of their respective own ers and are
46. cines and chlorine admixtures with the peak water consumption of the broiler house After the fattening period Flush the water lines with high pressure in order to remove possible residues In case frost is likely drain the water lines Assembly manual Drinking systems A 2 Edition 08 98 lM 707 GB Big Dutchman Page 130 16 Broiler Management Procedures Before moving chicks in water supply with round drinkers See also Moving chicks in water supply with nipple drinkers In order to achieve optimum water consumption it is necessary to keep the water level at the level of the back of the birds At the beginning of the fattening period it is required to readjust the height of the drinkers because the suspension rope of the Jumbo B T J drinker ex tends a little in length The suspension rope Jumbo B T J also gets longer when the house is heated e Before fattening starts check the water level of the ballast tank If required refill with water up to the plug in the ballast tank e Adjust the water level with the adjusting wheel of the valve housing outer Jumbo B T A at the suspension rod Jumbo B T B and readjust the backnut Jumbo B T J C See to it that the stop valve cpl for connection Jumbo B T J D is open e The height of the round drinkers is adjusted at the suspension cord Jumbo B T J E with the tightener for suspension Jumbo B T J F e During the rearing period you may put if required
47. d separating of the mixed preparations The lye pump used ensures thorough mixing in interval operation without destroying the recipes vaccines and vitamins by heating The integrated float valve ensures the complete consumption of the medicines and for automatic rinsing of the medicator after medication has been finished The quantity of water is supplied by means of the branch for filling D As soon as the target quantity is reached the supply hose is changed to fit the connection with float valve C The medicine liquid is sucked into the pressure water line pro rata by means of the ex isting Dosatron medicator The cover of the mixing tank for medicine has an opening fit ting planned for the suction hose from the existing Dosatron medicator As soon as the quantity of medicine has been sucked off fresh water automatically fol lows via the connection with float valve C and cleans the mixing tank for medicines and the Dosatron medicator Assembly manual Drinking systems e Edition 08 98 MM 707 GB Big Dutchman Page 32 6 Installing the main water connection Figure 6 11 explom706d113 Figure 6 12 explom706d114 with lye pump Pos Code No Designation 30 61 3105 Mixing tank for medicines 60 I with lye pump Lye pump 220V 50Hz Electric supply with interval switch Supply with float valve 00OW gt Supply for filling Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 6
48. e 18 e Mount all the pre mounted elements in this order e Clamp the alu profile for drinker 3 m 4 between the coupler halves for alu profile 6 and screw these with hexagon head screws M 6 x 12 7 and hex nuts M 6 8 e Connect also the nipple pipes 2 to the couplers cpl for nipple pipe laying 3 e At the other end of the drinking line screw a revolving breather cpl 19 at the alu profile for drinker 3 m 4 with hexagon head screws M 6x20 20 hexagon nuts M6 8 and washers B 6 4 9 Assembly manual Drinking systems A 2 Edition 08 98 MM 707 GB Big Dutchman Page 40 8 Mounting of suspended nipple drinker e If this is required the last plastic pulley 1 7 8 13 must be displaced e Drive home all the hexagon head screws M 6 x 12 7 and M 6x20 20 and hexa gon nuts M 6 8 of the coupler halves for alu profile 6 e Pinch the hose clips for coupler of the couplers cpl 3 with pincers e Now align the total drinking line by adjusting the suspension rope rope Perlon 3 mm 11 by means of the plug PE for rope without nut 17 and the knurled nut PE for rope 18 See Explom706d132abc detail B e Stick an adhesive label D E F Drinking system Code No 00 00 1098 at the house or gable wall The fixing material must be provided for by the customer See Explom706d132abc detail C 18 17 17 er 18 11 11 Detail B Einstellung der Nippeltriinke f r Broller Adjustment for nipple drinkers
49. e pipe laying 3 onto the nipple pipe 3 m 1 e Distribute all the pre mounted elements to the intended places in the house At the beginning and the end of a line no coupler halves for alu profile 10 and no couplers cpl for nipple pipe laying 3 are required e Distribute one support 670mm galv 12 per drinker element Two supports 670mm galv 12 are required at the first drinker element e Screw the first drinker element in the opened bore holes onto the support 670mm galv 12 using a hexagon head screw M 8x40 15 three washers PP black 19x8 5 6 13 and a threaded plate M 8x38 14 The washers PP black 19x8 5 6 13 must be screwed between the alu profile for drinker 3 m 4 and the support 670mm galv 12 The threaded plate M 8x38 plastic 14 must be screwed with the smooth side from above onto the slotted profile of the support 670mm galv 12 e Screw all the other drinker elements in the opened bore holes onto the support 670mm galv 12 using a hexagon head screw M 8x40 15 three washers PP black 19x8 5 6 13 and a threaded plate M 8x38 14 each e Clamp the alu profile for drinker 3 m 4 of every drinker element between the cou pler halves for alu profile 10 of the previous drinker element and screw these with hexagon head screws M 6x12 6 and hexagon nuts M 6 9 e Connect also the nipple pipes 1 with the couplers cpl for nipple pipe laying 3 The BD pressure regulator unit with f
50. e pipe 3000 09 screw 50ml Nipple pipe 3000 12 screw 50ml Nipple pipe 3000 15 screw 50ml Covering plate for nipple pipe 3000 Coupler f covering plate 3000 Mushroom head screw M 6x 16 galv slotted Washer B 6 4 DIN 125 galv Hexagon nut M 6 galv DIN 934 8 Chipboard screw 5 0x40 ABC Spax countersunk head SST Hexagon head screw M 6x 20 DIN 558 galv Bracket left for aeration at covering plate Bracket right for aeration at covering plate Breather revolving for end set cpl L4244 Ball tank with flushing system 2 outlets for floor management Figure 10 31 Explom706d154 Assembly manual Drinking systems Edition 08 98 MM 707 GB Big Dutchman Page 66 10 Mounting of the Nipple Drinkers for A racks Space for notes Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 11 Accessories and Parts Lists Water Supply Page 67 11 Accessories and Parts Lists Water Supply 11 1 Breather revolving cpl L4244 orange je E OQ Figure 11 32 Explom706d126 Pos Code No Designation 30 61 3430 Breather revolving for end set cpl L4244 1 Sealing segment with suspender 001 390 18 00 2 Revolving segment with hose nozzle 001 390 19 00 3 O ring 16x3 30 02 250 4 Threaded piece 001 390 21 00 5 Retaining piece 001 390 20 00 6 Expansion coupler w clamp f pipe 22x22 4363 7 Disk 001 390 24 00 8 99101088 Hexagon head screw M 6x 20 DIN 558 galv 9 99101045 Hexagon nut M 6 galv DIN 934 8 10 99501147
51. eaner Tangit 125ml 10 30003660 Bracket for connection unit 3 4 cpl END Assembly manual Drinking systems Big D ufchman Edition 08 98 MM 707 GB Page 23 6 Installing the main water connection 6 2 Main water connection for high pressure p 1 5 to 6 bar 6 2 1 Version with water filter water meter and pressure reducer Minimum version without using a medicator Figure 6 4 Explo M706D 101 Pos 1 O OONO Code No 30 62 3601 30 00 3450 30 62 3604 30 00 3660 30 62 3608 99 40 3961 99 40 3965 30 00 3846 99 50 3760 99 40 4009 30 62 3611 Designation Water filter 3 4 stand with connect material PVC manometer Water meter wo contact 20 7000L h MN R Qn 2 5 Pressure red filter cpl FK06 3 4 AA 1 5 6 bar incl manometer Bracket for connection unit 3 4 cpl Connection set for connection unit 3 4 required for the connection of water filter water meter and pressure reducer consisting of Adaptor socket 25 x 3 4 PVC Socket 25mm PVC Sealing strip 12m for thread Glue Tangit 0 125 kg tube Socket 3 4 PVC Cleaner Tangit 125ml Assembly manual Drinking systems Edition 08 98 M M 707 GB Big Dutchman Page 24 6 Installing the main water connection 6 2 2 Connection unit PVC standard mechanic 20 2000 I h Maximum version for using a medicator Figure 6 5 Explo M706D103 Pos Code No 30 62 3600 30 00 3450 99 50 3760 30 00 3846 30 62 3601 30 62 3602 30
52. ended number of birds per nipple 1 DOS nipple for approx 12 15 broilers or ducks up to 6th 7th 12 15 pullets uper nipple for approx 20 25 broilers or 25 30 rearing ducks up to 3rd week or 8 12 finishing week or 12 16 pullets or 10 broiler breeders 0 18 weeks 1 Super Combi nipple for approx 20 25 broilers or 12 16 pullets 1 screw nipple 50 ml min for approx 8 10 laying hens 1 screw nipple 100 ml min for approx 10 broiler breeders for single phase management week 0 64 or in the mere production phase 18th 64th week For rearing starter cups are required for the first 5 days 120 150 birds starter cup For heavy birds the number of birds per nipple has to be reduced proportionally Big Dutchman Assembly manual Drinking systems Edition 08 98 MM 707 GB 3 Planning aids Page 17 3 5 Number of drinker lines per house Generally install one drinker line more than feeding lines For layers and breeders one drinker line per 5 to 7 m house width For broilers one drinker line per 2 5 to 3 5 m house width 3 6 Water supply per line From a certain length of drinker line and a certain number of drinking nipples onwards it can be necessary that water is supplied from the centre of the drinker line For broiler duck growing for more than e 300 Super nipples or e 300 Super Combi nipples or e 450 DOS nipples For layer management for m
53. f the covering plate for nipple pipe 3000 7 a coupler for cov ering plate 3000 8 with 2 mushroom head screws M 6x16 galv slotted 9 and hexagon nuts M 6 11 Screw mushroom head screws M 6x16 galv slotted 9 and hexagon nuts M 6 11 diagonally staggered through the outer bore holes of the coupler for covering plate 3000 8 e Atthe same end put a coupler cpl for nipple pipe laying 6 onto the nipple pipe 3m 1 Assembly manual Drinking systems EN 2 Edition 08 98 lM 707 GB Big Dutchman Page 58 10 Mounting of the Nipple Drinkers for A racks e At the first covering plate for nipple pipe 3000 7 of a drinking line couplers for covering plate 3000 8 are required at both ends of a drinking line but only one coupler cpl for nipple pipe laying 6 is required e Distribute all pre mounted elements to the cross braces of the A rack e Screw all elements with 2 mushroom head screws M6x16 galv slotted 9 and hexagon nuts M 6 11 Screw mushroom head screws M 6x16 slotted 9 and hexagon nuts M 6 11 diagonally staggered through the outer bore holes of the coupler for covering plate 3000 8 e Connect also the nipple pipes 1 with the couplers for nipple pipe laying 6 e Pinch the hose clips for coupler of the couplers cpl for nipple pipe laying 6 with pincers See to it that the hose clips for coupler are not pinched over the corners but on the vertical side of the nipple pipe 1 e Then put
54. hat period the temperature is likely to drop below 0 C the water must be drained from the nipple pipes Otherwise there is the danger of nipple pipes to burst due to frost Depending on the contamination level of the drinking water nipple pipes are to be cleaned every fortnight or once a month e Push clamp A of the revolving breather cpl L 4227 B upwards out of the holding device and turn the piece with the breather tube C by 90 to the right e In doing that the cleaning water can flow through the pipes e Fasten a water hose 3 4 D is not included in the delivery volume to connection E e Open the water supply of the pressure regulator resp of the ball tank to clean the nipple pipes Figure 15 75 Explom760d108 1 normal position 2 flushing position 3 closed Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 15 Operation and Maintenance Instructions Page 127 15 8 Medicine metering through water in the nipple pipes Medicine with fat and adhesive content must not be added to the water aimed for water supply by nipple drinkers Every medicine to be used here must be completely water soluble The metering and preparation of the medicines must proceed in a tank outside of the in stallation and mixed thoroughly Make sure that the medicines are completely dissolved in the water After having pre pared and metered this drinking water according to the prescriptions it can
55. he hexagon nuts M 8 galv 17 with the U bolts galv 8x35 W38 H69 16 at the posts 670mm galv 12 e If the drinking lines are erected on the house floor the posts 670mm galv 12 are to be fixed with hexagon wood screws 6x 40 18 and dowels S 8 19 e If the drinking lines are erected on slatted floor the posts 670mm galv 12 are to be fixed with straps 290mm plt3s cs 28 e Stick an adhesive label D E F Drinking system Code No 00 00 1098 at the house or gable wall The fixing material must be provided for by the customer See Explom706d132 1 detail C Detail A Detail C Figure 9 20 Explom706d132 1 Assembly manual Drinking systems E Edition 08 98 MIM 707 GB Big Dutchman Page 50 Pos Code No 1 3061 3019 30 61 3022 30 61 3025 30 61 3819 30 61 3822 30 61 3825 2 3000 3412 30 00 3107 3 3000 3155 4 3061 3480 5 3061 3483 6 99101100 7 9910 1088 8 9950 1147 9 99101045 10 3061 3484 11 3061 3497 12 3061 3091 13 15003711 14 65001070 15 99101085 16 9950 1248 17 99101040 18 99103716 19 99 98 3781 20 99 40 3813 21 1522 5028 22 6597 3703 28 9950 3775 Big Dutchman 9 Mounting of the standing nipple drinker Designation Nipple pipe 3000 09 super nipple Nipple pipe 3000 12 super nipple Nipple pipe 3000 15 super nipple Nipple pipe 3000 09 screw 50ml Nipple pipe 3000 12 screw 50ml Nipple pipe 3000 15 screw 50ml Super nipple L4002 Screw nipple 50ml min 4071 Coupler cpl W PVC ga
56. ices Page 135 19 Important Notices 19 1 Resistance to chemicals of drinker components Do not use chemicals of categories 1 and 2 in or on the drinker line For chemical resistance there are 4 categories of chemicals 1 little resistant 2 less resistant 3 often resistant 4 resistant Due to the large number of chemicals this list cannot be complete Please also check the lists of resistance of the chemicals used nipple housing plug nut suspension clip pressure reducer water tank expansion coupler ventilation as at 01 98 anineTatpate 1 p CT amineTaromate 1 gt be f 35 3 4 bomgwr www 2 3 7 rms 4 42 OE SS wo 5 p 3 f m fryarocarbonTatpate 3 3 2 fryarocarbonTaromate 1 3 Fydroeaonleiomaed 1 2 kime 7 p 3 7 rineral acs Teoncentated 1 gt 2 mease 3 3 SS erganie acids Teoncentrated 1 gt 2 concentrated Assembly manual Drinking systems PN Edition 08 98 MM 707 GB Big Dutchman of of OQ of DJ w A N OF N D A N ol i I I OF o OQIN of N of of Of O BI AT HI AH gt N amp Page 136 19 Important Notices 19 2 ABS is not resistant against the following chemicals Due to the large number of chemicals this list cannot be complete Please also check the lists of resistance of the chemicals used Plastic parts made of ABS ball tank revolvi
57. ignation Pressure regulator L4281 with flushing system and accessories Transition piece cpl from square pipe to pressure regulator Bracket for pressure regulator L at alu profile Hexagon head screw M 6x 12 DIN 558 galv Hexagon head screw M 6x 16 DIN 558 galv Hexagon nut M 6 galv DIN 934 8 S hook 1 no 40 4x35 Washer B 6 4 DIN 125 galv Angular hose nozzle with swivel nut 1 2 4313 Gasket rubber 11x20 1 7 Extension pipe clamp 1 2 Breather tube Compression spring Ventilation socket Flat packing Ball for breather tube O ring 16x3 0 NBR50 for pipe clamp PVC O ring 23 4x3 5 Big Dutchman Page 70 11 Accessories and Parts Lists Water Supply 11 2 2 Pressure regulator L4282 central with flushing system and accessories Code No 30 63 3421 Figure 11 34 Explom796d138 Pos COND OF WD gt gt Oo 10 11 12 13 14 15 16 17 Biq Dutchman Code No 30 63 3423 30 63 3460 30 63 3429 99 10 1100 99 10 1067 99 10 1045 99 50 0011 99 50 1147 81 01 0241 30 00 3583 30 63 3462 30 63 3463 30 63 3464 30 63 3465 30 61 3094 39 00 4204 30 63 3466 Designation Pressure regulator L4282 central w flushing system accessor Transition piece cpl from square pipe to pressure regulator Bracket for pressure regulator L at alu profile Hexagon head screw M 6x 12 DIN 558 galv Hexagon head screw M 6x 16 DIN 558 galv Hexagon nut M 6 galv DIN 934 8 S hook 1 no 40 4x35 Washer B 6 4 DIN 125 galv Angular hose
58. ing hexagon head screws M 6x12 13 washers B 6 4 10 and hexagon nuts M 6 11 e Put this assembled unit at the intended position onto the nipple pipe 1 with the covering plate for nipple pipe 3000 7 Mark out in which area the nipple pipe 1 with the covering plate for nipple pipe 3000 7 must be cut out and where new bore holes must be made When cutting the nipple pipe 1 to size see to it that they reach until the limit stop into the couplers of the pressure regulator unit 19 Assembly manual Drinking systems A e Edition 08 98 M 707 GB Big Dutchman Page 60 10 Mounting of the Nipple Drinkers for A racks or of the ball tank 21 e Screw the pressure regulator L4282 central with flushing system 19 resp the ball tank with flushing system 2 outlets for floor management 21 with the bracket left for aeration at covering plate 15 and the bracket right for aeration at covering plate 16 at each side of the covering plate for nipple pipe 3000 7 with mush room head screws M 6x16 galv slotted 9 and hexagon nuts M 6 11 e Apply a lubricant vaseline acid free fat washing up liquid to the O rings of the pressure regulator 18 19 See also chapter 9 e Puta nipple pipe 1 into the transition piece of the pressure regulator 18 19 If the first or last nipple pipe 1 of a line must be shortened use the cutting plier to shorten them e Stick an adhesive label D E F Drinking system Code No 00 00 1
59. ing the main water connection Page 35 6 5 Accessories for water connection unit Code No 30 62 3602 Ball valve 3 4 with connection material PVC required in connection with the medicator or if desired also additionally as outlet valve Code No 30 62 3605 Pressure reducer DO6F 3 4 A 1 5 6bar incl manometer for regular pressure and as series connected unit for the high pressure area Alternative to 30 62 3604 if a medicator is not used Code No 30 62 3606 Pressure reducer DO6FN 3 4 A 0 5 2 bar incl manometer for the low pressure area Assembly manual Drinking systems PN Edition 08 98 MM 707 GB Big Dutchman Page 36 7 Assembling the hose connecting set 72 7 Assembling the hose connecting set 7 The hose connecting set 1 2 is mounted after the assembly of the drinking lines for the connection to the water supply Determine the distance between the pressure regulator resp the ball tank with one or two supplies and the water supply distance lt 4 m Cut the hose high pressure 7 2 to the determined measure Fasten a hose union 1 2 brs 2 3 flat 4 at one end of the hose high pressure 1 2 2 by means of a hose band clip nylon 17x20 6 3 Fasten the ball valve 7 m fm brs 1 to the water supply Fasten the hose high pressure 1 2 2 to the ball valve 1 2 m fm brs 1 by means of the hose union 7 brs 2 3 flat 4 Fasten the other end of the hose
60. inkers are the bell and the big spring Therefore both versions can very easily be modified by exchanging these two parts See spare parts list For the mounting of the round drinkers please see the following explos Assembly manual Drinking systems E Edition 08 98 MM 707 GB Big Dutchman Page 94 13 Round Drinkers 13 2 Parts List Round Drinkers 13 2 1 Poultry drinker Jumbo T Code No 30 03 3170 Figure 13 57 Explom706d134 Pos COND OF WN Big Dutchman Code No 30 03 3171 30 03 3102 30 03 3103 30 03 3104 30 03 3105 30 03 3106 30 03 3107 30 03 3108 30 03 3179 30 03 3110 30 03 3111 30 03 3112 30033113 30 03 3114 30 03 3115 30 03 3116 30 03 3125 30 03 3128 Designation Bell f drinker Jumbo T Ballast tank cpl for Jumbo B T Pos 3 5 Base f drinker Jumbo B T Cover for drinker Jumbo B T Plug Jumbo B T J Valve housing outer Jumbo B T Valve housing inner Jumbo B T Stem Jumbo B T Big spring Jumbo T Backnut Jumbo B T J Valve insert cpl Jumbo B T J Tightener for suspension cord Jumbo B T J Hose guide Jumbo B T J Suspension cord Jumbo B T J S hook for suspension Jumbo B T J Socket Jumbo B T J Shut off saddle cpl Jumbo B T J Hose runn mtr 5x9 Assembly manual Drinking systems Edition 08 98 MM 707 GB 13 Round Drinkers Page 95 13 2 2 Poultry drinker Jumbo B Code No 30 03 3100 Figure 13 58 Explom706d131 Pos COND OF WN N a ea oa ek oe ON Oo FR
61. laying 4 3061 3480 Profil alu for waterer 3m 5 30613483 Clip POM for nipple pipe 6 30613484 Coupler half 80mm for profil alu 7 99101100 Hexagon head screw M 6x 12 DIN 558 galv 8 99101045 Hexagon nut M 6 galv DIN 934 8 9 99501147 Washer B 6 4 DIN 125 galv 10 30633401 Ball tank w flushing system 2 outlets f floor management 11 99101004 Rope Perlon 3mm white 12 99503703 Wire rope 4mm galv 13 00000313 Pulley 1 7 8 45mm 14 Screw hook to be delivered by customer 15 99500120 Cable clamp 5mm 3 16 galv DIN 741 16 30613482 Suspension clip with insulator 17 30613485 Plug PE for rope clamp wo nut 18 30613486 Nut PE f rope clamp 19 30613430 Breather revolving for end set cpl L4244 20 99101088 Hexagon head screw M 6x 20 DIN 558 galv Figure 8 19 Explo M706D146 Assembly manual Drinking systems Edition 08 98 MM 707 GB Big Dutchman Page 46 9 Mounting of the standing nipple drinker 9 Mounting of the standing nipple drinker If your planning includes several lines mount the outer lines first Work in in ward direction so that the adjacent areas can be used to store the material whilst you are working e At first determine the number of nipple drinker lines according to project drawing e Mark these distances at the gable walls or onto the house floor Before mounting the complete nipple drinker you should pre mount the in dividual elements For this purpose you will need a suitable working table where you can pre mount the
62. lling the main water connection 6 2 4 Connection unit PVC special mechanic 20 2000 I h Maximum version for using a medicator Figure 6 7 Explo M706D104 Pos Code No 30 62 3620 30 00 3450 99 50 3760 30 00 3846 30 62 3621 30 62 3602 30 62 3603 30 62 3604 30 00 3660 COND OF WD Designation Connection unit 3 4 PVC special mechanic 20 2000I h Water meter wo contact 3 4 20 7000L h MN R Qn 2 5 Glue Tangit 0 125 kg tube Sealing strip 12m for thread Water filter 3 4 revers flow connect material PVC manometer Ball valve 3 4 w connection material PVC By pass cpl 3 4 w connection PVC for medicator Pressure red filter col FKO6 3 4 AA 1 5 6bar incl manometer Bracket for connection unit 3 4 cpl Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 6 Installing the main water connection Page 27 6 2 5 Connection unit PVC special electronic 12 2000 I h Maximum version for using a medicator Figure 6 8 Explo M706D105 Pos Code No 30 62 3630 30 00 3482 99 50 3760 30 00 3846 30 62 3621 30 62 3602 30 62 3603 30 62 3604 30 00 3660 CONDOR WD gt Designation Connection unit 3 4 PVC special electronic 12 2000I h Water meter w contact 3 4 12 3000L h KVM Qn 1 5 1L K Glue Tangit 0 125 kg tube Sealing strip 12m for thread Water filter 3 4 revers flow connect material PVC manometer Ball valve 3 4 w connection material PVC By pass cpl 3 4 w connection PVC fo
63. loves After the assembly the user has to check the proper functioning of the unit or machine He may only take the device into operation when all protective systems have been put into place again Spare parts have at least to correspond to the technical requirements fixed by the pro ducer of the device This requirement can be met for example by original spare parts Assembly manual Drinking systems EN 2 Edition 08 98 lM 707 GB Big Dutchman Page 10 1 General information 1 7 Ordering spare parts You can find the exact description of the parts for ordering spare parts by means of the pos no in the spare parts list Indicate the following for ordering spare parts e Code No and description of the spare part or Pos No with description and manual no in case of parts that are not encoded e Invoice No of original invoice e Current supply e g 220 380V 3 Ph 50 Hz 1 8 Liability The manufacturer is not responsible for any damages of the machine resulting from un authorised changes done by the user 1 9 Disorders due to power failure We recommend the installation of warning systems for a better control of your produc tion units By this you protect the birds and thus your own economical health In case of power failure an emergency power generating set should automatically sup ply the system with power Emergency power units with universal transmission for connection to a tractor are also suita
64. lush the nipple pipe A high flow rate ensures that all the residues can be flushed out of the nipple pipe Easy and quick mounting Assembly manual Drinking systems En Edition 08 98 MM 707 GB Big Dutchman Page 122 15 Operation and Maintenance Instructions 15 6 2 Technical Data Inlet pressure 0 3 to a maximum of 3 bar Adjustable water column 0 to 100 cm Flow rate 200 to 2 000 I h The maximum inlet pressure at the pressure regulator must not be exceed ed A higher inlet pressure will result in a damage to the pressure regulator especially after a water restriction when the now empty pipes are suddenly refilled The following points must be followed for a troublefree functioning of the pressure reg ulator e Continuous control of the water quality especially of the contents of iron and lime e Use water filters with sufficient mesh size and flow rate e Inlet pressure between 0 3 and 3 bar In case of a deep tank this corresponds to a minimum height of 3m above the pressure regulator e Do not use aggressive cleaning material e g acid etc 15 6 3 Adjustment of the water column e Adjust the desired water column at the red adjusting wheel A at the bottom of the pressure regulator e The direction of rotation for increasing or reducing the water column is indicated on the body of the pressure regulator with and B Assembly manual Drinking systems EN r Big Dutchman Edition 08
65. lushing system the ball tank with flush ing system and the breather cpl are delivered ready to be mounted Any disassembling or other repair works must only be carried out by skilled per sons With long drinking lines the water is supplied from the middle of the drinking line In this case start mounting with the pressure regulator unit resp the ball tank in the middle of the drinking line Assembly manual Drinking systems A e Edition 08 98 MM 707 GB Big Dutchman Page 48 9 Mounting of the standing nipple drinker e Screw the pressure regulator 24 25 into the existing bore holes of the alu profile for drinker 3 m 4 using two hexagon head screws M 6x12 6 hexagon nuts M6 9 and washers B 6 4 8 at the side of the water supply resp in the middle of the drinking line If an alu profile for drinker 3 m 4 must be shortened new bore holes 7 mm must be made e Apply a lubricant vaseline acid free fat washing up liquid to the O rings of the pressure regulator 24 25 See also chapter 9 e Puta nipple pipe 1 into the transition piece of the pressure regulator 24 25 If the first or last nipple pipe 1 of a line must be shortened use the cutting plier to shorten them e Screw the ball tank with flushing system 26 27 into the existing bore holes of the alu profile for drinker 3 m 4 using two hexagon head screws M 6x12 7 hexa gon nuts M6 8 and washers B 6 4 9 at the side of the water su
66. lv for nipple pipe laying Profil alu for waterer 3m Clip POM for nipple pipe Hexagon head screw M 6x 12 DIN 558 galv Hexagon head screw M 6x 20 DIN 558 gav Washer B 6 4 DIN 125 galv Hexagon nut M 6 galv DIN 934 8 Coupler half 80mm for profil alu Drip cup 1 arm L with clamp bracket Support 670mm galv Washer PP black 19x8 5 6 Threaded plate M 8x38 plastic Hexagon head screw M 8x 40 DIN 558 galv U bolt galv 8x35 W38 H69 Hexagon nut M 8 galv DIN 934 8 Hexagon wood screw 6x 40 DIN 571 ST galv Dowel S 8 Pipe 1 x6000 galv DIN 2440 Coupler slotted PA6 f perch 1 Cap plastic for tube 1 GPN 250 33 7 Strap 290mm Assembly manual Drinking systems Edition 08 98 MM 707 GB 9 Mounting of the standing nipple drinker Page 51 Figure 9 21 Explom706d155 Assembly manual Drinking systems PN Edition 08 98 MM 707 GB Big Dutchman Page 52 Pos Code No 1 3061 3019 30 61 3022 30 61 3025 30 61 3819 30 61 3822 30 61 3825 2 3000 3412 30 00 3107 3 3000 3155 4 3061 3480 5 3061 3483 6 99101100 7 9910 1088 8 9950 1147 9 99101045 10 3061 3484 11 3061 3497 12 3061 3091 13 15003711 14 65001070 15 99101085 16 9950 1248 17 99101040 18 99103716 19 99 98 3781 20 99 40 3813 21 1522 5028 22 6597 3703 23 3061 3430 24 3063 3421 25 3063 3423 28 9950 3775 Big Dutchman 9 Mounting of the standing nipple drinker Designation Nipple pipe 3000 09 super nipple Nipple pipe 3000 12 super nipple Nipple pipe 3000 15 s
67. lving for end set cpl L4244 Pressure regulator L4282 central w flushing system and accessories 10 11 10 15 16 14 Figure 10 29 Explom706d152 Assembly manual Drinking systems Edition 08 98 MM 707 GB Big Dutchman Page 64 Pos Code No 1 3061 3819 30 61 3822 30 61 3825 7 3600 3411 8 3600 3412 9 99103872 10 99501147 11 99101045 12 9910 3900 14 99101088 15 3600 3413 16 3600 3414 17 3061 3430 20 3061 3401 10 Mounting of the Nipple Drinkers for A racks Designation Nipple pipe 3000 09 screw 50ml Nipple pipe 3000 12 screw 50ml Nipple pipe 3000 15 screw 50ml Covering plate for nipple pipe 3000 Coupler f covering plate 3000 Mushroom head screw M 6x 16 galv slotted Washer B 6 4 DIN 125 galv Hexagon nut M 6 galv DIN 934 8 Chipboard screw 5 0x40 ABC Spax countersunk head SST Hexagon head screw M 6x 20 DIN 558 galv Bracket left for aeration at covering plate Bracket right for aeration at covering plate Breather revolving for end set cpl L4244 Ball tank with flushing system 1 outlet for floor management Figure 10 30 Explom706d153 Big Dutchman Assembly manual Drinking systems Edition 08 98 MM 707 GB 10 Mounting of the Nipple Drinkers for A racks Pos 1 10 11 12 14 15 16 17 21 Code No 30 61 3819 30 61 3822 30 61 3825 36 00 3411 36 00 3412 99 10 3872 99 50 1147 99 10 1045 99 10 3900 99 10 1088 36 00 3413 36 00 3414 30 61 3430 30 61 3402 Page 65 Designation Nippl
68. manual Suspension Systems M1011GB or M717GB e The main wire rope 12 ends up before the third from last pulley 13 See Explom 706d176 detail A e Cut the rope Perlon 3 mm 11 to size house floor to height of main wire rope 3 5 m max Add 3 m resp 6 m of the rope Perlon PP 3 mm 11 for each of the last two suspensions of a drinking line See Explom 706d176 details B C Heat fuse together the ends of the rope Perlon 3 mm 11 e g with a lighter to prevent them from fanning out e Suspend in every suspension hook of the suspension system a plastic pulley 1 7 8 13 See to it that the suspension hooks are mounted alternately on both sides of the main wire rope 4mm 12 See Explom 706d176 e Fasten arope Perlon 3 mm 11 in the direction of pull of the main wire rope 4mm 12 with a cable clamp 5 mm 15 Assembly manual Drinking systems EN 2 Edition 08 98 MM 707 GB Big Dutchman Page 38 8 Mounting of suspended nipple drinker e Clamp if existing the drip cups with 1 arm 1 at the nipple pipes 2 See Explom706d132abc detail A e Connect one nipple pipe 3 m 2 and one alu profile for drinker 3 m 4 each with 4 clips for nipple pipe 5 The two outer clips for nipple pipe 5 must be mounted with a distance of approx 30 cm to the end of the nipple pipe 3 m 2 The inter mediate distances of the other two clips for nipple pipe 5 are approx 80 cm See Explom706d132 133 145 146 It is p
69. nd gumming up of the nipples Completely remove the water only if there is the danger of frost Please consider also the instructions for the use of the medicator in manual M 787 INT GB Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 15 Operation and Maintenance Instructions Page 113 15 3 Cleaning of the Water Filters Clean water does not only have a decisive influence on the productive results which can be achieved with the birds but also on good functioning of the drinking system The water filter is an important componant for this 15 3 1 Water filter 3 5 cbm h mE for manual cleaning With a difference in pressure of more than 1 bar the filter insert must be cleaned man ually Only use clean water Technical data and fitting dimensions Connection thread Ta Max water temperature 45 C Working pressure from 1 5 to 7 bar Nominal flow A p 0 2 bar 2500 I h Assembly manual Drinking systems En Edition 08 98 MM 707 GB Big Dutchman Page 114 15 Operation and Maintenance Instructions Figure 15 68 Explom760d110 Pos Code No 30 00 3871 30 00 3873 30 00 3872 30 00 3684 aR WN 30 00 3876 30 00 3685 30 00 3686 30 00 3874 30 00 3875 O OONO Designation Water filter 3 4 3 5 cu m h consisting of Vent screw for cover Gasket for vent screw Cover for water filter 3 4 30 00 3871 Flat packing white for filter inse
70. nel in mm Recommended no of birds drinker Turkeys 2 to 25 kg 80 120 z S Turkeys 0 to 10 kg i 80 100 i Broiler breeders 100 150 100 150 100 150 Layers and broilers z 300 300 Day old chicks only with Jumbo B chick ring Code No 30 03 3129 For heavy birds and in hot climate zones the number of birds drinker has to be reduced proportionally Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 3 Planning aids Page 19 3 9 Planning aid for evaluating the total lifting load for suspended lines e Jumbo J unior round drinker incl ballast weight 6 1 kg pc e Jumbo B roiler round drinker incl ballast weight 8 8 kg pc e Jumbo T urkey round drinker incl ballast weight 8 9 kg pc If load halving is used only half of the evaluated total weight has to be considered for selecting the cable winch Assembly manual Drinking systems e Edition 08 98 MM 707 GB Big Dutchman Page 20 4 Tooling 4 Tooling For the assembly of the water supply we recommend using the following tools 1 each cross head screw driver size 2 and 3 1 each open ended ring socket spanner 8 mm 10 mm 13 mm 1 each open ended ring spanner 17 mm and 19 mm 1 pair of combination pliers 1 pair of side cutters and pair of bolt cutters 1 pair of pincers 1 each sledge hammer 500 g and 250 g 1 electric drilling machine manually operated 1 electric disk grinder 1 each twis
71. nes remove high deep spots e Adjust the height of the water line to day 1 e If you have different birds in your flock the smaller birds must be able to reach the drinker e Make sure that water runs out of every drinker and thus air flows out of the drink ing system e Some minutes before moving the birds in activate the nipples manually e g by brushing with a broom so that drops are formed at the nipple tappets e Use maximum illumination Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 16 Broiler Management Procedures Page 129 Moving chicks in Place the chicks under the water lines and not under the heating devices Make sure that the nipple tappets are at eye level of the birds Check twice to be sure that there is water everywhere in the drinking system After 48 hours pull up the water lines so that the birds can actuate the nipple tap pets at head level Fattening period Check filter system and if required replace filter insert Adjust the pressure of the water line and the height of the drinkers appropriate to the age and the height of the birds The water pressure should be as high as possible without the litter getting wet During the winter months adjust a lower pressure in order to keep the floor dry Increase the height of the drinkers at least twice a week so that the birds can drink from the lower edge of the tappet nipple pin Only add medi
72. ng Jumbo J Backnut Jumbo B T J Valve insert cpl Jumbo B T J Tightener for suspension cord Jumbo B T J Hose guide Jumbo B T J Suspension cord Jumbo B T J S hook for suspension Jumbo B T J Socket Jumbo B T J Shut off saddle cpl Jumbo B T J Hose runn mtr 5x9 Assembly manual Drinking systems Edition 08 98 MM 707 GB 13 Round Drinkers Page 97 13 2 4 Valve insert cpl Jumbo B T J 3 Pos Code No Designation 1 30033111 Valve insert cpl Jumbo B T J 2 30033117 Valve body Jumbo B T J 3 30033118 Rod for valve Jumbo B T J 4 30033119 Filter for valve Jumbo B T J 5 30033120 Rubber bullet Jumbo B T J 6 30033121 O ring f valve Jumbo B T J 7 30033122 Spring f valve Jumbo B T J Assembly manual Drinking systems En Edition 08 98 MM 707 GB Big Dutchman Page 98 13 Round Drinkers 13 2 5 Chick drinker plastic Pos Code No 30 68 1500 30 68 1501 30 68 1502 30 68 1510 30 68 1512 30 68 1513 Designation Chick fount plastic 2 51 Lower part f plastic chick fount 2 5 Itr Jar plastic f chick fount 2 5ltr Chick fount plastic 5 01 Lower part f plastic chick fount 5 0 Itr Jar plastic f chick fount 5 0ltr 13 2 6 Poultry drinker Minimaster 2 without connection material Code No 30 05 1050 30 05 1051 30 05 1053 30 05 1052 Designation Drinker round Minimaster 2 without connection material Top incl Valve 412430 Minimaster Float 412466 Minimaster Dish Minimaster 2 413420 Assembly manual D
73. ng breather unit pressure regulator cpl el bow end piece end cap elbow T piece connector 1 4 dioxan acetic acid glacial acetic benzaldehyde benzyl alcohol brake fluid ATE butyl acetate butyl acetate carbolic acid carbon disulphide carbon tetrachloride Cetamoll 13 chlorine liquid chloroacetic acid chlorobenzene chlorobenzene chlorosulphuric acid diacetone alcohol Big Dutchman dibutyl sebacate dichlorobenzole dichloroethane diethyl ether diethyl ketone diethyl phthalate diphenyl ether diphenylamine ether ethyl benzole ethyl chloride ethylene dichloride frigen freon 21 frigen freon 22 furfural furfuryl alcohol isopropyl acetate kerosene methyl chloride methyl ethyl ketone methyl isobutyl ketone methyl propyl ketone methyl salicylate methylene chloride methylene chlorobromide nitric acid conc nitrobenzene phenol 10 phenol conc phenylethyl alcohol phthalamic acid propylene chloride propylene oxide pyridine sulphuric acid conc tetrachloroethylene thymol tin tetrachloride titanium tetrachloride toluene trichlorobenzole trichloroethane trichloroethylene trichlorophenol tricresyl phosphate triglycolacetate verbana oil xylol Assembly manual Drinking systems Edition 08 98 MM 707 GB 19 Important Notices Page 137 19 3 POM is not resistant against the following chemicals Due to the large number of chemicals this list cannot be complete Please
74. nnnnnnnn 113 15 3 1 Water filter 3 5 cbm h mE for manual cleaning 113 15 3 2 Reversible flow filter F76 AC for automatical cleaning 115 15 4 Automatic for Reversible Flow Z11A for Fully Automatic Filter Cleaning ieee ees ae Se el et lee a ne 118 15 5 Height Adjustment of the Nipple Drinker vvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 119 15 6 Operation Instructions of the Pressure Regulator Unit rrrnrnnnnnn 121 15 6 1 Description of the pressure regulator unit rrrrrrrrnrrrrnnnrnrrnnnnnnnnnnn 121 15 6 2 Technical D avuravta ae aa fee 122 15 6 3 Adjustment of the water column rrrrrrnnnnrnrrrrrrrrrrvnrrrrnnrrrrrnnnnnnnnnn 122 15 6 4 Flushing Prot due a tee chee sri est ta te aces eet erally 123 15 7 Operation Instructions for the Ball Tank rrrnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnn 124 15 7 1 Flushing Pr cedure has en dt roles dermed ld ected ed ook beets 124 15 7 2 Cleaning of the nipple pipes with the pressure regulator unit or With thie Delll CAN 25 03 015 nate radia tiie ek eh cee ude I aad ota 126 15 8 Medicine metering through water in the nipple pipes 0 127 16 Broiler Management Procedures rrrrnrrrrnnnnnnnnnnnnnnnnnnnnnnnnnnnunner 128 16 1 G neralGuidelines Lsuanausassmaasdnmansnuiilueiuiidment 128 17 Cleaning and Disinfecting rrnrrrrnnnvnnnnvvvvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnner 131 17 1 Periodical Maintenance Plan sannnnnnnn
75. nnnnnnnnnnnnnnnnnnnnn 68 11 2 1 Pressure regulator L4281 with flushing system and accessories ode No 30 633421 pnes ae ee eee 69 11 2 2 Pressure regulator L4282 central with flushing system and accessories Code No 30 63 3421 runnrunnvnnvnnnnvnnnvvnnvnnnnnnnvnnnnnnnvennvknnder 70 11 2 3 Spare parts list for pressure regulator 4235 and 4236 rrrrnnrrnnnnnnnnn 71 11 2 4 Ball tank with flushing system 1 outlet 4221 rrnnnrrrrnrnrrrrrvrnnnnnnnnnn 72 11 2 5 Ball tank with flushing system 2 outlets 4223 eee 74 11 2 6 Starter cup for super nipple L4060 with hose and adapter 76 11 2 7 Round cup for DOS nipple NE vrssciesdessasspdoncdaienaseasiswnsy ova dunsave lecetentgestcens 77 12 Mounting of the Anti Roost Wire rrrrrvrrnnnnnnnnvnnnnnnnnnnnvnnnnnnnnnennnn 79 13 Round Drinkers sce sete Geico enieoeea eel Seca Eana 93 13 1 Description of the Round Drinkers nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnr 93 13 2 Parts List Round DrinkerS rrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnvnnnnnnnnnnnnnnr 94 13 2 1 Poultry drinker Jumbo T Code No 30 03 3170 rrrrnnrrrrnrnnnnrrnvrnnnnnnernn 94 13 2 2 Poultry drinker Jumbo B Code No 30 03 3100 rrrrrrnvvvvvrvvvvrerrrrrrerr 95 13 2 3 Poultry drinker Jumbo J Code No 30 03 3180 rrrrrrrornnnrrrrnrnnnnnnnrer 96 13 2 4 Valve insert cpl JUMDO B T J rrrerevvvvvnvvnvvnnnnnrnnnnrrrvrrrvrrrrnnrrrenvnnnnnnnnnn 97 13 2 5 Chick drinker
76. nnnnnnnnnnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnennnn 132 18 Troubles and their Remedies rrrnnnnnnnnvvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnner 133 18 1 Water SUPPV See Sene 133 19 Important Notices uassagmsamanam sotet 135 Assembly manual Drinking systems En Edition 08 98 MM 707 GB Big Dutchman Page 6 19 1 Resistance to chemicals of drinker components eeeseeeeeeees 135 19 2 ABS is not resistant against the following chemicals 136 19 3 POM is not resistant against the following chemicals vrnnvvrnnnnnnne 137 19 4 PVC is not resistant against the following chemicals xxvnnnnnnnnnnnne 138 Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 1 General information Page 7 1 General information 1 1 Symbols Upon reading this manual you will come across the following symbols warnings and safety instructions Warning against dangerous electric tension AN Warning against general dangers Warning against toxic substances AN Warning against coldness A Warning against slippery surface 1 2 Special safety instructions This sign indicates risks possibly leading to severe injuries or Warning esti Cation This sign indicates risks or insecure procedures possibly lead uti ing to injuries or material damage This sign indicates notes leading to an effective economic and environmentally conscious handling of the installation 1 3 Warnings and
77. nozzle with swivel nut 1 2 4313 Gasket rubber 11x20 1 7 Extension pipe clamp 1 2 Breather tube Compression spring Ventilation socket Flat packing Ball for breather tube O ring 16x3 0 NBR50 for pipe clamp PVC O ring 23 4x3 5 Assembly manual Drinking systems Edition 08 98 MM 707 GB 11 Accessories and Parts Lists Water Supply Page 71 11 2 3 Spare parts list for pressure regulator 4235 and 4236 Figure 11 35 Explom796d138 Assembly manual Drinking systems Edition 08 98 MM 707 GB 30 63 3425 30 63 3426 30 63 3467 30 63 3468 30 63 3469 30 63 3470 30 63 3471 30 63 3472 30 63 3473 30 63 3474 30 63 3475 30 63 3476 30 63 3477 30 63 3478 30 63 3479 30 63 3480 30 63 3481 30 63 3482 30 63 3483 30 63 3484 30 63 3485 30 63 3486 30 63 3487 99 20 1170 99 10 1045 Pressure regulator with one connection 4235 Pressure regulator with two connections central 4236 Upper part with one connection Upper part with two connections central Lower part Adjusting wheel Adjusting nut Diaphragm disk Rubber retainer Rubber bracket Retainer for diaphragm Valve cap Flush valve Valve nut Valve retaining ring Compression spring Hexagon socket head cap screw M 6x75 DIN 7984 ST vz Diaphragm large for pressure regulator L4281 4284 Diaphragm small for pressure regulator L4281 4284 Packing ring for pressure regulator O ring 15x2 5 NBR 70 O ring 21x2 5 NBR 70 Pan head tapping screw BZ 4 2x13 DIN 7981 St
78. oid slope and unevenness Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 15 Operation and Maintenance Instructions Page 121 15 6 Operation Instructions of the Pressure Regulator Unit 15 6 1 Description of the pressure regulator unit Flow rate d h Flexible inlet pressure of at least 0 3 bar to a maximum of 3 bar There is a wide range of adjustable outlet pressures to adapt the water pressure at the drinking nipple depending on the age and weight of the birds Continuously adjustable from 0 to 100 cm of water column The set outlet pressure of the pressure regulator does not depend on the inlet pressure This means that if the pre pressure of the water rises or falls for exam ple due to fluctuating consumed quantities during the alternation of day and night this fluctuation does not influence the water column pressure of the nipple drinker line Flow rates from 200 to 2000 I h depending on the inlet pressure ensure a water supply without interruption especially after a phase of restriction 0 6 0 5 4 0 15 26 2 5 30 38 inlet pressure bar Easy to operate Exact adjustment of the outlet pressure is possible by means of an adjusting wheel At the same time the water pressure can be controlled by means of a float in the flexible breather tube A flushing system is included After having turned the flushing valve by half the total inlet pressure is used to f
79. ore than e 300 screw nipples 50 For broiler breeder management for more thane 100 Super nipples for rearing broiler breeders or e 100 screw nipples 100 for broiler breeders 0 64 weeks e 100 screw nipples 100 for broiler breeders week 18 to 64 water has to be supplied from the centre of the drinker line e g house length 100 m nipple tube 3 m with 15 Super nipples nipple tube with 9 Super nipples house length 100 m length of nipple tube 3 m 33 3 nipple tubes x 15 nipples nipple tube approx 510 nipples 300 nipples water supply 1 7 1 central pressure regu lator or ball tank with 2 outlets house length 100 m length of nipple tube 3 m 33 3 nipple tubes x 9 nipples nipple tube approx 300 nipples 300 nipples water supply 1 pressure regulator or ball tank Assembly manual Drinking systems EN 2 Edition 08 98 lM 707 GB Big Dutchman Page 18 3 Planning aids 3 7 Evaluating the lifting load for suspended nipple drinkers nipple drinker 3 m incl aluminium profile and water 3 6 kg pc If load halving is used only half of the evaluated total weight has to be considered for selecting the cable winch 3 8 Most important data of round drinkers and their use Jumbo T Jumbo B Jumbo J Description 30033170 30033100 30033180 Diametre mm Height mm Weight without ballast in kg Contents ballast tank in Itr Min working pressure in bar Max working pressure in bar Optimum water level in the chan
80. ossible to displace the clips for nipple pipe 5 e Screw two coupler halves for alu profile 6 at one end of the alu profile for drinker 3 m 4 using hexagon head screws M 6 x 12 7 and hexagon nuts M 6 8 Do not drive the screws home e Atthe same end push a coupler cpl for nipple pipe laying 3 onto the nipple pipe 3 m 2 e Distribute all the pre mounted elements to the suspension points in the house At the beginning and the end of a line no coupler halves for alu profile 6 and no couplers cpl for nipple pipe laying 3 are required The pressure regulator unit with flushing system the ball tank with flushing system and the breather cpl are delivered ready to be mounted Any disas sembling or other repair works must only be carried out by skilled persons With long drinking lines the water is supplied from the middle of the drinking line In this case start mounting with the pressure regulator unit resp the ball tank in the middle of the drinking line e Screw the pressure regulator 10 with bracket Z into the existing bore holes of the alu profile for drinker 3 m 4 using two hexagon head screws M 6x12 7 hex agon nuts M6 8 and washers B 6 4 9 at the side of the water supply resp in the middle of the drinking line If an alu profile for drinker 3 m 4 must be shortened new bore holes 7 mm must be made e Apply a lubricant vaseline acid free fat washing up liquid to the O rings
81. ough Water pressure is too low Increase water pressure Float valve is blocked Remove foreign matter Failure of water supply Pump etc defective Cross section of main pipe is too small Increase cross section Contraction of cross section of main pipe as a result of sedimentation Replace pipes and install filter Nipple pipes are blocked Medicines with fat contents or water sediments reduce the cross section Rinse nipple pipes thoroughly Disassemble nipples and clean them Foreign matter such as glue remains feed dirt in the nipple pipe Rinse nipple pipes thoroughly Pipe coupling has slipped off Replace coupling Air bubbles in water supply Install plastic hoses avoiding built up of air bubbles Air bubbles in nipple pipe Rinse nipple pipes thoroughly Put nipples into operation while venting them Assembly manual Drinking systems EN 2 Edition 08 98 lM 707 GB Big Dutchman Page 134 18 Troubles and their Remedies Valves of round drinkers are blocked e Medicines with fat contents or water sediments reduce the cross section Rinse water pipes and hoses thoroughly e Foreign matter such as glue remains feed dirt in the water pipes and hoses Rinse pipes and hoses thoroughly e Air bubbles in water supply Install plastic hoses avoiding built up of air bubbles Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 19 Important Not
82. ple pipe laying 7 30003111 Clip hose 031 6 708 galv for coupler f nipple pipe laying standard 30003112 Clip hose 031 6 706 R SST for coupler f nipple pipe laying optional Assembly manual Drinking systems E O Edition 08 98 MM 707 GB Biq D utchman Page 78 11 Accessories and Parts Lists Water Supply Space for notes Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 12 Mounting of the Anti Roost Wire Page 79 12 Mounting of the Anti Roost Wire The anti roost wire is used in the management of laying hens and pullets The anti roost wire is not included in the standard version It is optional See 8 Explo m706d162 165 Carefully unroll the anti roost wire wire rope 2 mm 12 Avoid kinks and knots when unrolling the wire rope 2 mm 12 e Clamp two additional suspension clips with insulator 10 on every alu profile for drinker 3 m 9 See to a regular distribution of the suspension clips with insulator 10 See Explo m706d166x and Explo m706d172 e Draw the anti roost wire wire rope 2 mm 12 from one end of the drinking line through the eyes of the suspension ropes to the other end and cut it off See Explo m706d172 e If you have drinking lines with a pressure regulator with two connections 2 or a ball tank with flushing system 2 outlets for floor management 5 the wire rope 2 mm must be cut through in the middle of the row See Explo m706d178b and Explo m706d 177b
83. pply resp in the middle of the drinking line If an alu profile for drinker 3 m 4 must be shortened new bore holes 7 mm must be made e At the other end of the drinking line screw a revolving breather cpl 23 at the alu profile for drinker 3 m 4 with hexagon head screws M 6x20 7 hexagon nuts M6 9 and washers B 6 4 8 e Now align the total drinking line in longitudinal direction and in height Drive home all the hexagon head screws M 6x12 6 M 6x20 7 and hexagon nuts M 6 9 of the coupler halves for alu profile 10 e Pinch the hose clips for coupler of the couplers cpl for nipple pipe laying 3 with pincers See to it that the hose clips for coupler are not pinched over the corners but on the vertical side of the nipple pipe 1 e Distribute the pipes 1 x6000 galv 20 along the drinking lines e Screw the pipes 1 x6000 galv 20 loosely at the posts 670mm galv 12 with U bolts galv 8x35 W38 H69 16 and hexagon nuts M 8 galv 17 The pipes 1 x6000 galv 20 should have an excess length of approx 5 cm at the Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 9 Mounting of the standing nipple drinker Page 49 ends of the drinking lines e Connect the pipes 1 x6000 galv 20 with couplers slotted PAG f perch 1 21 e Puta plastic cap for tube 1 GPN 250 33 7 22 onto the exceeding ends of the pipes 1 x6000 galv 20 of a drinking line e Drive home t
84. r medicator Pressure red filter col FKO6 3 4 AA 1 5 6bar incl manometer Bracket for connection unit 3 4 cpl Assembly manual Drinking systems EN 2 Edition 08 98 lM 707 GB Big Dutchman Page 28 6 Installing the main water connection 6 2 6 Bracket for connection unit 3 4 cpl Pos Code No 30 00 3660 99 10 3733 37 80 2011 99 98 3784 20 50 3716 99 50 3035 99 10 1143 OORA WN Designation Bracket for connection unit 3 4 cpl Hexagon wood screw 8x 60 DIN 571 ST galv Washer flat A 8 4 DIN 9021 galv Dowel S 10 Angle bracket galv f 1tube Pipe clamp 3 4 25 30mm M8 galv Hexagon head screw M 8x 10 DIN 558 galv Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 6 Installing the main water connection Page 29 6 3 Medicator with connection material 3 4 Figure 6 9 Explom706d128 Pos Code No 30 61 3001 30 61 3002 30 61 3040 30 61 3045 30 00 3051 30 00 3709 99 98 3781 99 10 3716 30 00 3077 30 00 3122 NO oO fF W PD Designation Medicator 10 2500L h 2 0 1 6 w conn material 3 4 Medicator 10 2500L h 1 5 w connection material 3 4 Medicator 10 2500L h 2 0 1 6 0 30 6 00 bar Medicator 10 2500L h 1 5 0 30 6 00 bar Hose high pressure 3 4 Hose band clip 3 4 20 32 Dowel S 8 Hexagon wood screw 6x 40 DIN 571 ST galv Bend 3 4 fmx20mm PA Hose union 3 4 x19 brs flat Assembly manual Drinking systems E Edition 08 98 MM 707 GB
85. re from 1 5 13 bar Nominal flow L A p 0 2 bar 2500 I h Assembly manual Drinking systems En Edition 08 98 MM 707 GB Big Dutchman Page 116 15 Operation and Maintenance Instructions Figure 15 69 Explom760d111 e Draining of backwashing water The backwashing water must be drained so that a back draught cannot occur e Manual backwashing Open the ball valve by turning the reversible flow button 1 The marker bar must be in vertical position In this way the reversible flow system is set into operation Shut the ball valve again after approx 15 seconds A longer backwashing dura tion may be required if the filter is badly soiled By means of the memory ring 2 the next date for manual backwashing can be noted down Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 15 Operation and Maintenance Instructions Page 117 Pos Code No Designation 1 30 61 3603 Reversible flow filter F76 AC 2 Manometer connection shank at the bottom G 1 4 M 76 K A 16 3 Filter insert cpl AF 11 S 1A 105 135 um for 7 17 4 Double ring spanner ZR 10 K for 5 Transparent filter cup cpl with O ring ball valve discharge connection and memory ring KF 11 S 1 A for 17 6 Ball valve with O ring KH 11 S 1 A for 2 7 Discharge connection with O ring AA 76 A for 2 Figure 15 70 Explom760d112 Assembly manual Drinking systems PN Edition 08 98
86. re 9 25 Explom706d161 Assembly manual Drinking systems PN Edition 08 98 MIM 707 GB Big Dutchman Page 56 9 Mounting of the standing nipple drinker Space for notes Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 10 Mounting of the Nipple Drinkers for A racks Page 57 10 Mounting of the Nipple Drinkers for A racks If your planning includes several lines mount the outer lines first Work in in ward direction so that the adjacent areas can be used to store the material whilst you are working e At first determine the number of nipple drinking lines according to the project drawing e Mark these distances at the gable walls or onto the house floor Before mounting the complete nipple drinker you should pre mount the in dividual elements For this purpose you will need a suitable working table where you can pre mount the 3 m elements The nipple pipes must be treated carefully Inexpert mounting may cause leaky nipples It is indispensable to carry out mounting free of dust and dirt Never saw off a nipple pipe but use the cutting plier Code No 99 98 3801 to shorten the pipe e Clamp if existing the drip cups with 1 arm 5 at the nipple pipes 1 See Explom706d132 2 detail A e Connect one nipple pipe 3 m 1 and one covering plate for nipple pipe 3000 7 each with 4 clips POM for nipple pipe 2 See Explom706d149 151 152 153 154 e Screw at one end o
87. recognised as patented Copyright 1996 by Big Dutchman For further information please contact Big Dutchman International GmbH P O Box 1163 D 49360 Vechta Germany Phone 49 0 4447 801 0 Telex 25510 big d Fax 49 0 4447 801 237 Assembly manual Drinking systems EN 2 Edition 08 98 lM 707 GB Big Dutchman Page 12 2 Introduction 2 Introduction 2 1 System description Besides an adequate feed supply the provision of fresh clean drinking water is ex tremely important for birds To achieve this a reliable water supply must be available It has to be free from contamination and within easy reach of the animals Big Dutchman satisfies all these requirements offering a wide range of drinking sys tems with modern nipple drinkers or round drinkers for pullets and layers broilers and breeders The suspended or standing nipple drinkers can easily be winched up to the ceiling This considerably simplifies housing the birds The Big Dutchman nipple drinking system consists of e pressure control unit or ball tank with or without rinsing system e nipple tube with Super Super Combi screw nipples 50 or 100 ml min or DOS nipples e swivelling aeration with water level indicator e suspension system e anti roost wire drinker accessories with e connecting unit with water meter e medicator e medication mixing tank Besides nipple drinkers Big Dutchman also offers the Jumbo B broilers Jumbo T
88. ring spare parts please indicate the following e Code No and description of spare part e Invoice No of the original delivery e For electric articles current supply e g 20 380 V 3 ph 50 Hz 5 2 Before starting to erect the system Before starting to erect the system check whether e house dimensions installation drawing and order are corresponding to one another e the ventilation the watering and the lighting system in the house are completely installed Assembly manual Drinking systems EN 2 Edition 08 98 lM 707 GB Big Dutchman Page 22 6 6 Installing the main water connection Installing the main water connection Install the main water connection at the place predetermined by the plan ning documentation Consider the regulations of the water and electricity supply plants Clean all parts to be glued by means of Tangit 6 1 Main water connection for low pressure p 0 3 to 1 5 bar Figure 6 3 Explo M706D100 Pos Code No Designation 1 30623601 Water filter 3 4 stand connect material PVC manometer 2 30003450 Wiater meter wo contact 3 4 20 7000L HMN RQn2 5 3 30623608 Connection set for connection unit 3 4 required for the connection of water filter water meter and pressure reducer consisting of 4 99403961 Adaptor socket 25 x 3 4 PVC 5 90403965 Pocket 25mm PVC 6 30003846 Sealing strip 12m for thread 7 99503760 Glue Tangit 0 125 kg tube 8 99404009 Socket 3 4 PVC 9 30623611 Cl
89. rinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 13 Round Drinkers Pos Code No 30 05 1060 30 05 1055 30 05 1004 30 03 3126 30 00 3629 30 00 3628 OORA WNnhN Page 99 Designation Drinker round Minimaster 2 with connection material Hose green 6x1 5 T piece 412425 0092 Watermaster Side outlet to compress Jumbo B T J Adapter for combi nipple Adapter for plug in nipple Figure 13 60 Explom706d150 Assembly manual Drinking systems E Edition 08 98 MM 707 GB Big Dutchman Page 100 14 Water Supply for Round Drinkers 14 Water Supply for Round Drinkers For the placing of the water supply unit please go by the project drawing or any existing planning guidelines 14 1 Mounting of the Water Connection Unit Inside the House In most cases the water connection unit is placed in a separate service room The water connection unit can be put together according to the requirements There is also a connecting possibility to add vitamines or medicines See Ex plo m706d158 B C D E Figure 14 61 Explom706d158 Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 14 Water Supply for Round Drinkers Page 101 14 2 Mounting of the Preparation Tank Place the preparation tank water tank with the drain valve 174 cpl the si phon trap 17 x50 PVC without main connection cpl and the bead chain 1500mm
90. rt Filter insert CFS cpl 3 4 for 30 00 367 1 3871 consisting of pos 6 8 Outer part for filter insert 30 00 3684 Filter part for filter insert 3 4 30 00 3684 Screw union for filter insert 30 00 3684 O ring f water filter 30 00 3871 Inspection glass f water filt 30 00 3871 Swivel nut f inspection glass 30 00 3874 Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 15 Operation and Maintenance Instructions Page 115 15 3 2 Reversible flow filter F76 AC for automatical cleaning Any fault with the reversible flow filter F76 that may impair the safety must be removed immediately The reversible flow filter F76 is exclusively designed for the uses described in this manual Any other or exceeding use is not due Cleaning products containing solvents must not be used to clean the plastic parts In areas with UV radiation or solvent vapours this type of reversible flow filter F76 cannot be used e The filter is cleaned automatically when the drain cock is opened Backwashing must be done at a supply pressure of at least 1 5 bar e The interval of backwashing depends on the contamination level of the water Backwashing must however be carried out every two months at the latest accord ing to DIN 1988 part 8 Even during the backwashing process filtered water can be taken out Technical data and fitting dimensions Connection thread Ya Max water temperature 40 C Working pressu
91. s 18 30003124 Hose union 1 x25 brs flat C 30613664 Pressure hose 3 4 x1500 cpl for water pump JP5 18 30003051 Hose high pressure 3 4 19 30003709 Hose band clip 3 4 20 32 20 30003076 Hose union 3 4 x12 brs flat D 30613662 Hose 3 4 x2000 with weight for runback 21 30003051 Hose high pressure 3 4 22 30003709 Hose band clip 3 4 20 32 23 30613663 Mould weight for hose 24 30003076 Hose union 3 4 x12 brs flat E belongs to water tank 30 61 3670 30 61 3700 25 30003051 Hose high pressure 3 4 26 30003709 Hose band clip 3 4 20 32 Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 14 Water Supply for Round Drinkers Page 103 Figure 14 63 Explom706d159 14 3 Mounting of the Pump The pump must be mounted at the intended position in the house The water pump JP5 230 V 0 75 KW is used for the preparation of the water with pulverized medicaments The water pump JP5 230 V 0 75 KW with a hydrostat for pump JP5 is used for the preparation of the water with liquid medicaments Assembly manual Drinking systems PN Edition 08 98 MM 707 GB Big Dutchman Page 104 14 Water Supply for Round Drinkers Please consider the enclosed operation instructions of the water pump JP5 230 V 0 75 KW and of the hydrostat for water pump JP5 Pos Code No Designation 1 30613661 Water pump JP5 230V 0 75KW 2 30613668 Hydrostat for pump JP5 3 20503717 Angle bracket galv f 2 3 tubes 4 99103733 Hex
92. sumption of poultry and required rate of flow in relation to feed consumption and increased house temperature for broilers 15 3 3 Survey drinking nipples for floor management rnnnnnnnnnnnnnnnnnnnvnvvnnnnnnnnn 16 3 4 Recommended number of birds per nipple rnnnrrnnnnnnnnnnnnnnnnnnnvnnnvnnnnnnnnr 16 3 5 Number of drinker lines per HOUSE rvnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnvnnnvnnnnnnnnr 17 3 6 Water supply per line cdescsesscscsesacedibedncstsestecandccadecasedadeasssccetieetesussnteaaeendtaces 17 3 7 Evaluating the lifting load for suspended nipple drinkers 18 3 8 Most important data of round drinkers and their use rrnernnnnnnnvrrnvnennnn 18 3 9 Planning aid for evaluating the total lifting load for suspended lines 19 4 Tooling sieecccdseteeest esas zanactsccavweecascaxeauncaatenus i ect aia T Da eara EAE AARETE 20 5 Notes for mounting ssssssssssnsnsnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn nnmnnn 21 5 1 Explanation on the lay out of the assembly instructions rvvvvvvnnnnn 21 5 2 Before starting to erect the system rrrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnvnnnnvnnnnnnnnnnnn 21 6 Installing the main water connection rrrrrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnner 22 Assembly manual Drinking systems E Edition 08 98 MM 707 GB Big Dutchman Page 4 6 1 Main water connection for low pressure p 0 3 to 1 5 bar sxvvvvnnnnre 22 6 2 Main water connection for high pressure
93. system Recommende Parameter pr ve d limit value Remarks Particle size for insoluble particles and suspended Above this a filter is required matters pH value Total hardness Calcium Magnesium Iron Manganese 15 1 3 Drinking water temperatures Water temperature Bird reaction 10 C 15 C optimum water consumption gt 30 C reduced water consumption gt 44 C refusal to consume water 15 1 4 Preparations e The input pressure normal presssure on site has to be between 1 5 and 6 bar e The basic equipment of a connection unit should consist of a water filter water meter pressure reducer and bracket e The water filter has to be connected in front of all other constructional groups in order to prevent this unit from getting dirty e The water for preparing the medicine solution has to be filtered before The possi bility to take out water drain cock therefore has to be positioned behind the water filter Assembly manual Drinking systems EN r Big Dutchman Edition 08 98 MM 707 GB 15 Operation and Maintenance Instructions Page 111 e If badly soluble medicine is to be used we recommend to use an additional filter behind the medicator for protection purposes For this a combination of pressure reducer and filter can be installed For retooling a filter can also be installed in between bypass and pressure reducer e The pressure reducer has to be
94. t drill dia 6 8 and 10 mm 1 spirit level 1 metal cutting saw 1 paint brush 1 vise grip wrench 250 350 mm long 1 electric screwdriver with fittings for hex head screws M5 M6 M8 1 set of hand radiotelephony devices 1 plate hand cutting shears for nipple pipes Assembly manual Drinking systems EN P Big Dutchman Edition 08 98 MM 707 GB 5 Notes for mounting Page 21 5 Notes for mounting Do not put these instructions aside before reading them Even if you have already in stalled similar systems there may always be things and alterations you do not yet know Being properly informed will help you to avoid unnecessary work troubles and abnormal expenses The instructions facts and data contained in this manual have been compiled to cover the various existing versions of water supply systems We therefore request you to select and apply those paragraphs of this manual that are in relation to your specific installation 5 1 Explanation on the lay out of the assembly instructions In the table of contents you can find and select the subjects to be treated The instruc tions are compiled in a chronological order The position numbers used in the text refer to the position of the parts in the dra wings and exploded views In the mounting instructions the parts are marked with position numbers and an abbre viated description They also appear together with the code number and the name in the parts list Upon orde
95. tervals e after modifications or repairs Follow the directions of the electric and water supply company Assembly manual Drinking systems EN A Big Dutchman Edition 08 98 MM 707 GB 1 General information Page 9 1 5 Electrical installations All kind of work going beyond the maintenance scope of the equipment are to be car ried out only by a specialist Carry out all kinds of work at the device with disconnected electric power supply cable Check the electrical wiring and cables for recognisable damage before putting the de vice into operation Replace damaged wiring and cables before that do not take the device into operation again Let damaged or broken plugs be replaced by an electrician Do not pull the plug from a socket at the flexible cable Covering electrical motors can cause high temperatures so that fire results and the working means can break down 1 6 Maintenance Before working on the electrical installation always disconnect power sup ply Repairs may only be carried out by persons who are competent and can guarantee a proper repair because of special training or their knowledge and practical experiences with the unit Repair maintenance and cleaning operations as well as the removal of functional dis orders may generally only be carried out when the drive is turned off and the motor is in a standstill Only work with appropriate tools in case of possible danger to hands use protective g
96. the last constructional group of the water connec tion unit in front of the pressure reducers of the drinker lines in order to create a constant pre pressure independent of the flow rate e In case of float tanks and ball tanks working completely independent of the pre pressure it is the task of the pressure reducer to limit the water pressure to a max imum of 3 bar Overflowing water mixed up with dust and feed residues may lead to a slip pery surface Remove any leakages Assembly manual Drinking systems e Edition 08 98 MM 707 GB Big Dutchman Page 112 15 Operation and Maintenance Instructions 15 2 Operation and Maintenance of the Nipple Drinkers and the Connection Unit Protect against frost Al Adjust the pressure reducer 1 at the manometer to 1 5 3 bar Adjust the pressure regulator to the desired water column see table Lift the nipple pipe to the correct height over the total length of the house and check every nipple Remove leakages In any case avoid uneven distribution of the litter at the nipple pipes Avoid any slope of the nipple pipe otherwise the pressure will rise Continually readjust the pressure regulator and the height of the nipple pipes dur ing the rearing period Flush the nipple pipes with suitable cleaning material after mounting medication and house cleaning The nipple pipes must always be filled with water in order to prevent drying out a
97. uper nipple Nipple pipe 3000 09 screw 50ml Nipple pipe 3000 12 screw 50ml Nipple pipe 3000 15 screw 50ml Super nipple L4002 Screw nipple 50ml min 4071 Coupler cpl W PVC galv for nipple pipe laying Profil alu for waterer 3m Clip POM for nipple pipe Hexagon head screw M 6x 12 DIN 558 galv Hexagon head screw M 6x 20 DIN 558 galv Washer B 6 4 DIN 125 galv Hexagon nut M 6 galv DIN 934 8 Coupler half 80mm for profil alu Drip cup 1 arm L with clamp bracket Support 670mm galv Washer PP black 19x8 5 6 Threaded plate M 8x38 plastic Hexagon head screw M 8x 40 DIN 558 galv U bolt galv 8x35 W38 H69 Hexagon nut M 8 galv DIN 934 8 Hexagon wood screw 6x 40 DIN 571 ST galv Dowel S 8 Pipe 1 x6000 galv DIN 2440 Coupler slotted PA6 f perch 1 Cap plastic for tube 1 GPN 250 33 7 Breather revolving for end set cpl L4244 Pressure regulator L 4281 w flushing system and accessories Pressure regulator L 4282 central w flushing system and accessories Strap 290mm Assembly manual Drinking systems Edition 08 98 MM 707 GB 9 Mounting of the standing nipple drinker Page 53 Figure 9 22 Explom706d156 12 Figure 9 23 Explom706d157 Assembly manual Drinking systems PN Edition 08 98 MM 707 GB Big Dutchman Page 54 Pos Big Dutchman Code No 30 61 3019 30 61 3022 30 61 3025 30 61 3819 30 61 3822 30 61 3825 30 00 3412 30 00 3107 30 00 3155 30 61 3480 30 61 3483 99 10 1100 99 10 1088 99 50 1147 99 1

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