164 930 12 - OCK1 12V 164 930 13 - OCK1 24V
Contents
1. FLUID TECHNO ELETTROPOMPA AUTOADESCANTE PER TRAVASO LIQUIDI SELF PRIMING ELECTRIC PUMP FOR TRANSFERRING VARIOUS LIQUIDS AVVERTENZE D USO INSTRUCTIONS FOR USE 164 930 12 OCK1 12V 164 930 13 OCK1 24V MARCO 12 11 10 Ed 00 2010 MARCO S p A PRODUCT DESCRIPTION Self priming electric pump designed for lubricants and viscous fluids see chapter exclusions for discontinuous or intermittent usage The pumping elements are made up of bronze gear drives which can possibly even run dry for brief periods Completely equipped with fast connector for oil suction pipe TECHNICAL DETAILS I FLOW RATE DE TYPE VOLT WEIGHT P CS x CART cobe TYPE vout Fuse PME WEIGHT Pcs x cant 164 930 12 OCK1 12 75 2005 60lh 330lh 14kg 6 164 930 13 OCK1 24 4A 201 601h 330lh 14kg 6 AMBIENT CONDITIONS TEMPERATURE min 10 C max 60 C RELATIVE HUMIDITY max 90 A WARNING the above indicated temperature ranges are applicable to all components of the pump and these limits must respected in order to avoid any possibile damage or malfunctioning OPERATING CYCLE pump has been designed for discontinuous use Under conditions of high operating pressures eg with closed or blocked outlet excessive length of the delivery circuit and or2. to the black wire Electrical connections must be made using adeguate terminal blocks and connectors ensuring a tight fitment of the electrical cables Bad wiring can cause power losses and or over heating of the cabling itself A WARNING it is the responsability of the installation technician to ensure a correctly designed circuit installation fitted according to regulations Environmental risks must be taken into account with installation TROUBLESHOOTING CHECK POINTS IF THE PUMP HAS STOPPED OR WILL NOT START Checkthe effectiveness ofthe battery power supply voltage activity Checkifthe fuse has blown Check for any foreign matter present in between the pump gear drives To do this disconnect the power supply and unscrew the four fixing screws remove the pump front cover plate and inspect the pump chamber Replace the cover plate in the same initial position after inspection Avoid running the pump dry for more than a few minutes Pumps found defective that have run dry in the absence of fluid are not covered by warranty The average life span of the motor commutator brushes is approximately 2000 hours under normal operating conditions Stoppages are possible due to brush wear and tear after such a time period WHY THE PUMP WILL NOT PRIME ITSELF The pump is fitted at a height greater than 1 5 m above the fluid level The pump has run dry for too long a period Long periods of inactiv
3. can be connected on the inlet side the guick coupling 10 must be used to join the Rilsan hose 9 with Rilsan hose 6 4 L 1 2 m 11 Check by pulling for sufficient retention force To pull out the Rilsan hose 8 9 11 from quick fit 7 or coupling 10 press the black chape and pull the hose all at once Connect the red wire 13A on the pump to the red wire 13B of the tongs Connect the black wire 14A on the pump to the black wire 14B of the tongs To start the pump 1 connect the red tong 13C to the positive pole 13D of the battery 12 and the black tong 14C to the negative pole 14D The pump will transfer fluids in the direction of the arrow on the pump body To stop the pump 1 disconnect the red 13C or black 14C tong from either pole 13D 14D To revert the flow direction connect the red tong 13C to the negative pole 14D the black tong 14C to the positive pole 13D 12 2010 MARCO S p A SCHEDA DI MONTAGGIO MOUNTING LAYOUT Pos Q t Descrizione 6 1 TUBORETINATO INNESTO RAPIDO 8 1 TUBO RILSAN 8 6 L 1 2 m 2 SGANCIO TUBO RILSAN RILSAN TUBE RELEASE gt Description PUMP ANTIVIBRATION MOUNT O RING TUBE OUTLET HOSE CLAMP TUBE OUICK FIT RILSAN TUBE 8 6 L 1 2 m A N N Pos Q t Descrizione 9 1 TUBORILSAN 8
4. 35 40 45 50 C DIAGRAMMA ASSORBIMENTI AMPERE DRAW DIAGRAM 30 35 40 45 50 C 16 2010 MARCO S p A DICHIARAZIONE DI CONFORMITA C E E C DECLARATION OF CONFORMITY Confermiamo che il prodotto We confirm that the product 164 930 12 OCK1 12V Kit cambio olio Oil change kit 164930 13 OCK1 24V Kit cambio olio Oil change kit E conforme alla Direttiva 2004 108 CE ex 89 336 CE relativa alla Compatibilit Elettromagnetica Is in conformity with the Directive 2004 108 EC ex 89 336 EC relating to Electromagnetic Compatibility Questa dichiarazione valida per tutti gli articoli prodotti secondo la documentazione tecnica che parte di questa dichiarazione In caso di eventuali verifiche pertinenti alla Compatibilit Elettromagnetica sono state applicate le seguenti normative This declaration is valid for all products which are produced in accordance with the technical documentation which is a part of this declaration For verification of conformity with regard to Electromagnetic Compatibility the following standards are applied EN 55014 1 Compatibilit elettromagnetica Reguisiti per gli elettrodomestici gli utensili elettrici ed apparecchi similari Parte 1 Emissione Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus Part 1 Emission Guesta dichiarazione rilasciata sotto la re
5. excessive pressure due to accessories the pump can be subjected to elevated stresses and overheating and therefore should not be used for prolonged periods under such conditions APPLICATIONS There are numerous fields of applications for the pump however only exclusively with the allowed liquids mentioned transfer of lubricating oil transfer of viscous liquids transfer of oils antifreezing circulation of viscous liquids draining of engine sumps 7 2010 MARCO S p A FLUIDS ALLOWED NOT ALLOWED ALLOWED FRESH WATER MOTOR OIL max 85 185 DIESEL FUEL with viscosity between 2 and 5 35 cSt to 37 8 C 100 F temperature Minimum flashpoint PM 55 131 NOT ALLOWED RELATED DANGERS PETROL GASOLINE FIRE EXPLOSION FLAMMABLE LIQUIDS with PM lt 131 F FIRE EXPLOSION LIQUIDS WITH VISCOSITY gt 20 cSt MOTOR OVERHEATING FOODSTUFF LIQUIDS FOODSTUFF LIQUID CONTAMINATION CORROSIVE CHEMICAL PRODUCTS PUMP CORROSION INJURY TO PERSONNEL SOLVENTS FIRE EXPLOSION DAMAGE TO SEALS WARRANTY EXPIRES IF MAX FLUID TEMPERATURE IS EXCEEDED TRANSPORTATION AND HANDLING Due to limited weight and dimensions the pump does not require the use of any special handling or lifting equipment When handling manually normal personal protective gear should be worn safety shoes with toe piece etc The pump is carefully packed prior to shipm
6. 6L 03m GIUNTO TUBO RILSAN 6 4L 1 2 m BATTERIA NON FORNITA PINZA ROSSA PINZA NERA FUSIBILE 7 5 A 9 1 Description RILSAN TUBE 8 6 L 0 3 m COUPLING RILSAN TUBE 6 4 L 1 2 m BATTERY NOT INCLUDED RED CROCODILE CLIP BLACK CROCODILE CLIP 7 5 A FUSE 13 2010 MARCO S p A SCHEDA DI ASSEMBLAGGIO EXPLODED VIEW _ Pos t Descrizione 111 cORPO 21211 3 1 GUARNIZIONE 4 2 TIRANTE S 4 INDOTTO 6 1 CUSCINETTO 7 1 MOLLA DI COMPENSAZIONE 1 CARCASSA CARCASSA 1 O RING 10 1 CALOTTA PORTASPAZZOLE 31 2 12 2 RONDELLA Art Description a 4 PUMP BODY RUBBER LIP SEAL ARMATURE BALL BEARING COMPENSATION SPRING PUMP FRAME BRUSH HOLDER RACCORDO RACCORDO ANTIVIBRANTE Art ty Description 13 gt NuT O 14 1 IDLE GEAR 15 4 16 1 DRIVINGGEAR 174 O RING 18 1 TOP PLATE 19 4 SCREW 4 i NIPPLE 23 4 ANTIVIBRATION MOUNT 2 K 2010 MARCO S p A INGOMBRI DIMENSIONS E 15 2010 MARCO S p A DIAGRAMMI DIAGRAM min DIAGRAMMA PORTATA FLOW RATES DIAGRAM 8 7 6 5 4 3 2 1 25 30
7. eeded as the pump may not draw fluid Make sure that the outlet tube is empty and without chokes Avoid choking the inlet or outlet tubes so that efficiency is optimized The use of an inlet filter is mandatory especially with fluids containing impurities ASTM mesh 35 In this case freguent cleaning and maintenance of the filter is advisable Utilize tubes and connection pieces that are resistant to the fluid types handled and avoid any possible environmental dispersion ELECTRICAL CONNECTION H 4 The electrical installation of the pump must include a protection fuse which is suitably rated as indicated on the motor label WARRANTY EXPIRES IF NO FUSE IS UTILIZED Always mount the anti vibration rubber fittings supplied with the pump kit Their usage ensures a consistent reduction in noise and vibration levels Electrical cabling size should depend on the distance between pump and battery power supply Up to 4 m length 1 5 The use of undersized cabling can cause overheating of the electrical wiring and subseguent fire hazard There will also be a voltage drop at the motor terminals with a conseguent reduction in efficiency 9 2010 MARCO S p A ENG To ensure the correct directional flow of the fluid as indicated by the arrow on the top plate it is necessary to connect the positive pole of the battery supply to the red wire on the motor end cap and the negative pole
8. ent Upon receiving the pump packaging should be inspected for damages and the pump stored in a dry area INSTALLATION It is recommended that the use of the pump be according to normative safety standards and also as per the precautions listed below H 1 PRELIMINARY CHECKS Check that there has been no damage to the pump during transportation or storage Both inlet and outlet ports should be carefully cleaned removing possible dust or residual packaging material Verify that the available electrical power supply corresponds to the pump specification requirements H 2 POSITIONING The pump can be mounted in any position Fix the pump utilizing suitable screws corresponding to the antivibration mounts supplied with the pump 2010 MARCO S p A A WARNING THE PUMP MOTORIS NOT EXPLOSION PROOF Do not install the pump where flammable vapours or gases may be present Install the pump in an accessible place for inspection It is good practice to avoid any pump contact with water splashes possibly causing water seepage into the motor with high risk of internal oxidation and or short circuit TUBING CONNECTIONS H 3 Prior to making any tube hose connections check that the inlet ports have no end caps Do not position the pump at a higher greater than 1 5 m with respect to the minimum level of the fluid to be transferred Damage may occur if this height is exc
9. ialized service technician be consulted for any pump repair work or the replacement of worn outinternalcomponents exclusively with original spare parts During the warranty period only by authorized Marco S p A personnel failing which the warranty will expire ENVIRONMENTAL DISPOSAL Do not dispose of pumps into household waste pumps that are no longer usable must be collected separately and and disposed of in an enviromentally correct manner PACKAGING ENVIRONMENTAL DISPOSAL L 1 The user is invited to effect a proper waste separation In order to facilitate the recycling of the materials of which the packing is composed disposal like CER 15 01 01 02 WARRANTY 1 The Warranty period is 2 vears from date of purchase on production of the appropriate sales invoice 2 Should the original sales invoice not be available then the 2 year warranty period will be valid from date of production 3 The Warranty becomes null and void in the case of incorrect utilization or disregard of the instructions contained herein 4 The Warranty only covers original production defects 9 The Warranty does not cover any related installation costs involved 6 Transport costs are refundable only in the case where warranty has been duly recognized and accepted by Marco Spa These costs will be limited to the actual shipment costs between Marco Spa warehouse and the client s delivery address 7 No credit notes or replacement i
10. ity In this case it is advisable to add liguid directly into the pump chamber before start up It is also advisable to add before running the pump a drop of lubricating oil inside the pump only Air leak at the suction pipe due to the following reasons Possible cuts in the pipe inadeguate hose clamps malfunctioning of the filter due to defective worn seals or filter clogged Air leak at the pump front plate cover due to the following reasons Loose fixing screws poor effectiveness of the seal Faulty electrical cable connections Presence of obstructions or restrictions in the suction or delivery pipes Presence of liguid loops in the outlet tube l 3 GOOD PRACTICES ENSURING A WELL FUNCTIONING PUMP No particular maintenance is required if the pump is utilized for the transfer of diesel fluids or oils 10 2010 MARCO S p A NORMAL MAINTENANCE Check every month the pump chamber and keep clean from any foreign matter Check every month that electrical wiring is in good condition Every 2000 hours of pump operation substitute the motor brushes INDICATORS THAT THE PUMP IS FUNCTIONING CORRECTLY Temperature of pump body and motor frame is within 60 C 70 C 140 F 158 F Regular flow and constant pump noise levels Amp draw within the limits indicated in the technical details TO OPEN THE PUMP lt is recommended that a spec
11. o rapido 7 o dal giunto 10 premere la ghiera in plastica nera contro la parte in metallo nella direzione opposta a quella di estrazione del tubo Connettere il cavo rosso della pompa 13A al cavo rosso 13B delle pinze fornite Connettere il cavo nero della pompa 14A al cavo nero 14B delle pinze fornite Per avviare la pompa 1 in modalit aspirazione dal tubo Rilsan 8 11 verso il tubo retinato 6 come indicato dalla freccia applicata sul corpo pompa 1 connettere la pinza rossa 13 al polo positivo 13D della batteria 12 e la pinza nera 14C al polo negativo 14D Per arrestare la pompa 1 staccare una delle pinze 13C 14C dai poli positivo 13D o negativo 14D Per invertire la direzione del flusso ed aspirare dal tubo retinato 6 verso il tubo Rilsan 8 11 invertire la posizione delle pinze 13C 14C sui poli 13D 14D For technical data of the pump see the attached instruction manual Mount the isolators 2 on the pump 1 Screw the hose fitting 4 complete with OR 3 on the pump 1 Fit the hose clamp 5 on the hose 6 Connect the hose 6 on the hose fitting 4 and screw the hose clamp 5 Screw the quick fitting 7 on the pump body 1 As an option the Rilsan hose 8 6 L 1 2 m 8 can be connected on the inlet side for its proper connection press the hose in the guick fit 7 and check by pulling for sufficient force As an option the hose 8 6 L 0 3 m 9
12. sponsabilit esclusiva di This declaration is given under the sole responsibility of MARCO S P A Via Mameli 10 25014 Castenedolo Brescia Italy Tel 030 2134 1 Fax 030 2134 300 17 2010 MARCO S p A NOTE NOTES 18 2010 MARCO S p A Per ulteriori informazioni vedere nostro sito internet www marco it Marco S p A Via Mameli 10 25014 Castenedolo Brescia Italia tel 39 030 2134 1 Fax 39 030 2134 300 For further information visit our web site www marco it Marco S p A Via Mameli 10 25014 Castenedolo Brescia Italy tel 39 030 2134 1 Fax 39 030 2134 300
13. tems will be issued prior to the receipt and proper testing of any Marco goods that are deemed faulty 11 2010 MARCO S p A SEQUENZA DI MONTAGGIO MOUNTING SEQUENCE gt rm TL 12 UE WN 11 12 Per dati tecnici e prestazioni della pompa consultare il relativo manuale allegato Montare gli antivibranti 2 sulla pompa 1 Avvitare il portagomma 4 completo di o ring 3 sul corpo pompa 1 Infilare la fascetta stringi tubo 5 sul tubo retinato 6 Calzare il tubo retinato 6 sul portagomma 4 ed avvitare la fascetta stringitubo 5 Avvitare l innesto rapido 7 sul corpo pompa 1 Nel caso si voglia utilizzare il tubo Rilsan 8 6 L 1 2 m 8 come aspirazione infilarlo nell innesto rapido 7 fino a sentire uno scatto per accertarsi della corretta installazione verificare che tirandolo non si sfili dall innesto rapido 7 Nel caso si voglia utilizzare il tubo Rilsan 6 4 L 1 2 m 11 come aspirazione infilare il tubo Rilsan 8 6 L 0 3 m 9 nel innesto rapido 7 fino a sentire uno scatto Per accertarsi della corretta installazione verificare che tirandolo non si sfili Ripetere la stessa operazione infilando altra estremit del tubo Rilsan 9 nel giunto 10 Con le stesse modalit infilare il tubo Rilsan 11 nel giunto 10 e verificarne il corretto montaggio Per estrarre i tubi Rilsan 8 9 11 dal innest
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