2. how to use the instrument
Contents
1. m Choose the cylinder you want to start with and press OK n Accept RESET by pressing OK This reset is to ensure that the instrument collect a true value from the transducer Position the transducer between the webs ensuring the end tips are located in existing punch marks Adjust the final length using the fine adjustment thread until the instrument indicates between 500 tighten with locking ring to maintain fixed length p Setthe instrument to ZERO by pressing OK q Select position A for clockwise rotation and E if anti clockwise With instrument reading 0 000 mm rotate the crankshaft to next position and accept the reading by pressing OK Continue through the remaining positions of rotation r When all positions are complete the instrument will display the next cylinder in line order press OK to accept Alternatively should you wish to select any other cylinder number press lt gt arrows then OK 5 To remove the transducer apply pressure against the spring loaded tip of the transducer this should allow the extension bar end to be freed from the web punch marks t Fit to the next cylinder by compressing the spring loaded end of the transducer into the punch mark and relocate the bar end tip NOTE Normally it is not necessary to release the locking ring Accept a Reset with OK Check that the display value is within 0 500mm press OK to to set the instrument to ZERO 0 000mm Continue wi2. Magnet to be Attached to cable Measuring Tip 14 mm Measuring Tip small 7 mm Measuring Tip Standard 10 mm 12 2903 A Prisma DI Plastic Case 458 6000 423 3005 412 2005 434 4758 412 2214 434 4005 501 1900 Black 300x265x140 mm Spare Tips Set Transducer Tip Standard amp 17 mm Measuring Tip Standard amp 14 mm Transducer Small min 60 mm Including measuring tip 7 mm Transducer Standard min 89 mm including measuring tip 10 mm Transducer Tip 17 mm Transducer Tip Standard Transducer W min 100 mm Including measuring tip 10 mm USB Cable 2 meter A 03N 430 9351 AA 3NI9N3 INHVM 0313130 900 TW LYM SJA ON Juns a suns i3sva iS1N3Wnood 2 313130 4 005 0 gt LINT lt 01 10 gt INaWwaunsvaN 005 0 gt Oooo AINO ud KEE gt o A A A INIWNYLSNI 300 NVHDOYA INTIVA LINTI 39NVH2 gt 39NVH2 3NI9N3 0109 lt 10 3NI9N3 HO1VH3N39 3NI9N3 7135310 lt gt JNIINI NIYIN 8 1INIINI4NSVIN ALITVAO 13 4 00000000 gt gt HN 113909 ALdIN3 SI AHOIN3IN SINJININIOA 00000000 4N 039015 ANIJ LN3NN30G MAN ni gt Sf 3170 034015 59 40 XX JGOW 11910 AVG 9494 gt 7 319VN3 HLNOW A A 51910 30 00 00 00 YN JINVHI Se NOW YEE LO Z eJnseaui 0
3. MOH 7 34 peay 50915 0 1337 Aq eq JIM YJANITAI 1X8 941 uasoouo SI JUSWIINSEIV 34 uauM q31313d XXX X lt gt d3QNI149 LX3N 10142 LOIN 10149 gt LOIN 00000000 3915 NOA INAWN90G SJA 3915 NOL 3578 01 e S1N3IAnn0G e Nanljd 43410 6900 313130 q3AVS X S0d 3NOd 100 0 EV coco lt gt Io 13938 l 01 NYNLIY q 10N 0832 d Q31NVM l LON 13839 n i al 3NOd lt 10 UN gt INIINI4NSVIN LN344N9 lt gt TWLOL NI H3QNI149 3NOQ lt gt 900 na INIINI4NSVIN INAWSYNSVIIN 3SINM9O019 11NV 3SIMM2019 lt 08 gt e dN31 H31VM 900 0739 A 01 gt 9131 110 911 lt 07 gt 9134 LN3l8IAV 00000000 00000000 ee 900 Qv3g 300 1103 Prisma DI 5C In Sweden Easy To Use Accuracy 1 1000 mm Trickle Charge Option Ovality Kit e Transfer to Windows PC EOSL IS OHAILVWSIdd O 006000000000000000000000000000000000000099 Prisma DI Ovality Kit ITEM NO 488 8100 Cylinder liner maintenance The Ovality Kit is an accesso
4. Prisma DI 5C INSTRUMENT USER MANUAL 24 v9 PRISMA TIBRO ab SWEDEN 1 Instrument overview 2 7 Store documents 2 Howtousethe instrument 2 8 Find stored documents 2 1 Description 2 9 Edit documents 2 2 Display 2 10 Read documents 2 3 On Off amp push buttons 2 11 Delete documents 2 4 Settings 2 12 Set date time 3 Data transfer to PC Change number of digits 4 Optional cylinder liner Change limit value measurement Change program mode 5 Calibration of instrument 2 5 Measuring crankshaft deflection 6 Spare parts list 2 6 Print documents 7 Flow chart Push Buttons LED Indicators Battery for Range Charge Limits Port Transducer Port USB Port Transducer Tip Measuring Tip Extension Bar 10 mm Extension Bar 20 mm Extension Bar 40 mm Fine Adjustment Thread 2 HOW TO USE THE INSTRUMENT 2 1 DESCRIPTION The importance of accurate crankshaft deflection measurement can t be enough emphasized The DI 5C series of instruments are designed to be both accurate fast and user friendly The complete instrument set is stored in a customized carrying case which includes Main instrument Battery Charger Transducer Connecting cable Extension bars Measuring tip Program Manual and User Manual The DI 5C is a robust construction however it is also a high precision measuring instrument and should be handled with care The TRANSDUCER is the measu
5. ave the measurement data as a file in your PC See the separate Program Manual for PC 4 CYLINDER LINER MEASUREMENT The DI 5C also has a preprogrammed function for storing up to 45 cylinder liner measuring documents The accessory Ovality Kit part no 488 8100 is required for cylinder liner measurement This measuring equipment can be used to accurately record ovality patterns of cylinders ranging between 180 mm to 600 mm bore Larger liners may be measured with additional extension bars supplied by Prisma Teknik 5 CALIBRATION OF INSTRUMENT Calibration of instrument is neccessary after change of transducer done at Prisma Tibro Sweden send an email to support prismatibro se 6 SPARE PART LIST ITEM NO 412 2642 423 3637 412 2643 501 1990 412 2893 412 2897 301 1992 458 5000 458 5107 458 5160 458 5205 458 5402 458 5809 423 3640 412 2794 412 2793 DESCRIPTION Adjusting sleeve 10 mm Adjusting sleeve small 10 mm Adjusting sleeve Standard 12 mm Battery Li lon with connector Cable 7p 5p DIN 3 6 meter Cable 7p 5p DIN 7 meter Charger for Li lon battery Extension Bar Set 2x160 mm 1x80 40 20 10 mm 10 mm measuring tip Extension Bar 10 mm Extension Bar 160 mm Extension Bar 20 mm Extension Bar 40 mm Extension Bar 80 mm Locking Ring Small 10 mm Locking Ring Standard 12 mm Locking Ring 10 mm ITEM NO 412 2899 458 6123 458 6074 458 6106 DESCRIPTION
6. ging the Li lon battery 2 3 ON OFF PUSH BUTTONS OK lt gt A To START the instrument press OK Usedto Usedto This button The OK button is used to accept change change allows you to throughout the step by step procedure valueor step backwards To SWITCH OFF the instrument press and position position inthe menu if hold OK for 3 seconds or when in date time you should enter mode press twice to reach the menu and accept OK alternative SWITCH OFF INSTRUMENT by mistake Accept by pressing OK NOTE 2 4 If the button is pushed by mistake during the measurement of a cylinder the instrument will step backwards in the menu with each push It is not possible to return further back than to CRANKSHAFT MEASURING position see flow scheme section 5 SETTINGS 2 4 1 Set date amp time Date and time are continuously displayed when the instrument is switched on and controlled by an internal clock If the battery runs empty it might be necessary to re enter actual time and date Date is written YY MM DD Year Month Date Time is entered using a 24 hour clock no AM PM The date format can then be changed into US format MM DD YY if desired 2 4 2 Change number of digits The display is normally set 3 decimal numbers i e 1 1000 mm on the display 4 digits It is possible to select 2 decimal numbers 3 digits 2 4 3 Change limit value Red and Green indicators are located on the instruments front panel to assist
7. he first two digits being seguential numbers followed by six date digits Together these digits will form the new document number f Accept crankshaft measurement by pressing OK 9 Select engine type with left right arrows gt or choose USER DEFINED To accept press OK When USER DEFINED is selected the screen will show 1 Click gt 1 flashes slowly and then OK to start text editor 1 flashes fast To produce your own engine ID press the gt button repeatedly until the first reguired letter number appears press OK continue until ID is complete Use A button for space Should an error occur use the lt button to step backwards to correct it Restart the process with the gt button When the last letter number is entered press OK three times to leave edit mode and go further to next level To step backwards to previous menu you have to delete all letters with the lt button to the first position then press A button h The screen will automatically display Engine No 17 to accept press OK Alternatively to generate your own engine number use arrow buttons as described above g i Select engine condition warm cold to accept press OK j Enter correct temperatures ambient lubricating oil and cooling water using arrow buttons To accept each temperature press OK k Select clockwise anti clockwise press OK Enter the total number of cylinders 24 by using lt gt arrows press
8. ht gt arrow key you move to the required document then press OK e The display now shows READ DOC see section 2 10 continue to use the left lt arrow key the next display will show EDIT DOC see section 2 9 next RETURN TO BASE next FIND OTHER DOCUMENTS and DELETE DOC see section 2 11 2 9 EDIT DOCUMENTS This menu allows you to recover and view previous measurements or continue to measure incomplete data Follow section 2 8 above until EDIT DOC is displayed press OK then proceed as described in section 2 5 2 10 READ DOCUMENTS This menu enables you to check previous measurement values Follow section 2 8 until READ DOC is displayed press OK Select the cylinders you wish to check using lt or gt buttons When all positions are checked the display will ask NEXT CYLINDER When all cylinders have been viewed the display will ask READ DOC DONE press OK The display will now ask FIND OTHER DOCUMENTS Should you want to return to base use right gt arrow key for RETURN TO BASE press 2 11 DELETE DOCUMENTS This menu provides two options delete a single document or delete all documents Delete single document Follow section 2 8 above until DELETE DOC 15 displayed press OK The display will read ARE YOU SURE 2 If NO press OK the display will move to FIND OTHER DOCUMENTS If arrow right gt is pressed the display shows ARE YOU SURE YES If YES press OK Display will now show DOCUMENT DELETED and ret
9. measurement The measurement limits are normally set 0 500 mm Measurements taken within this range will show a steady green LED Should it exceed these limits the Red LED will go on If you want to make a visual check only the limits can easily be reduced to acceptable tolerances indicated with Green and Red 2 4 4 Change program mode When selecting STANDARD MODE by OK the program menu will follow the Flow Scheme on the last page If MEASUREMENT ONLY is selected the display will show current date By pressing OK the instrument will remain in measurement only mode NOTE In this mode the panel buttons operate in the following way OK ON OFF lt RESET gt ZERO SET BACKLIGHT on off This mode will be retained on re starting the instrument and can only be switched back to STANDARD MODE by pressing the gt arrow button when the instrument is started and displays the current date Step to CHANGE PROGRAM MODE and change mode 2 5 MEASURING CRANKSHAFT DEFLECTION a Make sure that the cable is properly connected to the instrument b Select and assemble the required extension bar s to achieve the correct length tighten firmly by hand and screw into the fine adjustment end of the transducer c Push OK button Date and time is shown on the display accept by pushing OK d Number of documents stored will appear on the display for 2 seconds see 2 7 A New Document will be given a new number consisting of 8 digits T
10. ring device and must be connected to the instrument with the special cable length approximately 7 m 20 ft Extension bars are included in lengths of 10 20 40 80 and 2 x 160 mm The transducer with measuring tip has a minimum measuring distance of 89 mm The many extension bars allow for measuring any distance between min 89 to max 565 mm An optional transducer for down to 60 mm web distance is available however the Ovality Kit accessory cannot be used together with it All selections information and value parameters shown on the display are accepted by pressing the OK button Change values by pressing the left lt and right gt arrow buttons Study the Flow scheme chapter 5 carefully it illustrates the various steps Each step is described in text below 2 2 DISPLAY The user procedures are menu based and information values are presented in the display window There are two display rows each row has a capacity of 12 letters numbers or blanks The display can be illuminated by a back light and the illumination can be adjusted in ten steps When batteries go low on power a battery indicator shows the need for charging For battery charge see section 2 12 charger Type 2240 1 cell Li lon 100 240VAC 50 60Hz 0 3A NOTE 1 Ifthe DI 5 not is used for a long time it s necessary to charge the battery at least once a year NOTE 2 Don t use the charger as a power supply It s only for char
11. ry to the Prisma DI 5C and Prisma DI 5 The method is simply giving 5 measuring points at each level of the liner To compare the levels you will also see how much the wear of the liner is in the cylinder top Using the Prisma DI Ovality Kit together with Prisma DI 5C and kit you do have an outstanding funktion to load all your measurements into the PC software and print out graphs to see the wear and how it develops over time A a is r Prisma 01 5 Made In Sweden Easy To Use e Accuracy 1 1000 mm Trickle Charge Option Ovality Kit Prisma 24 49 PRISMA TIBRO a SWEDEN MORE INFO POSTAL P O Box 7 SE 543 21 Tibro Manual for SOFTWARE VISIT Mariestadsvaegen 28 SE 543 30 Tibro GPS Lat 58 25 55 Lon E 14 9 46 SWITCHBOARD 46 504 400 40 FAX 46 504 141 41 WEB www prismatibro se E MAIL contact prismatibro se can be downloaded at prismatibro se 18 PRISMA TIBRO
12. th this procedure until all cylinders are completed v When the display reads MEASURING DONE press OK NOTE Before accepting MEASURING DONE you wish to re measure a cylinder return to that cylinder number using buttons press OK The display will read REMEASURE CYLINDER Press OK and repeat the measuring sequence 2 6 PRINT DOCUMENTS When the measurement data have been transferred to the PC program it is possible to make printouts See separate Program Manual for PC 2 7 STORE DOCUMENTS All measuring data and information is stored when the OK button is pressed This data is fully retained also when batteries are low or empty Memory capacity of the DI 5C allows 45 complete documents to be stored Each cylinder measured will display the value in brackets indicating the position has already been measured Should you want to return to a particular cylinder select cylinder number and press OK the display will ask if you wish to re measure the position if yes press OK this will delete the previous data New measurements can be taken as described in section 2 5 2 8 FIND STORED DOCUMENTS To find stored documents you should follow the procedure below e Start the instrument by pressing OK accept date time with OK e The display will ask NEW DOCUMENT e Pressing the right gt arrow the display will move to FIND STORED DOCUMENT press OK e The display will now ask you to choose DOCUMENT NR e Using the rig
13. urn to FIND STORED DOCUMENTS Delete all stored documents To delete all documents you should follow the procedure below e Start the instrument by pressing OK accept date time with OK e Pressing the right gt arrow twice the display will move to DELETE ALL DOCUMENTS press OK The display will read ARE YOU SURE 2 If no press OK otherwise press right gt arrow button to menu ARE YOU SURE YES press OK to delete all documents The program will returns to menu NEW DOCUMENT status We recommend you consult the flow scheme in section 5 This will greatly assist in understanding the seguence of events 2 12 BATTERY CHARGE When the power of the battery goes low a battery indicator will indicate low battery level in the left side of the display A built in protection circuit will switch off the instrument automatically when the voltage reach 3 2V to protect the battery from being totally discharged Charge the battery with the charger until the led indicator of the charger switches from red to green light 3 DATA TRANSFER TO PC All data stored in the DI 5C can be transfered to a PC The software and USB cable included with the instrument has been developed to make the operation as simple as possible It is also possible to connect the instrument directly to a PC while taking measurements from the engine Pressing OK while measuring values A E will automatically transfer the measuring data to the PC program NOTE Remember to s
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