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OWNER`S MANUAL - Northern Tool + Equipment

1. DISCHARGE GUARD SLIDING DOOR fully closed Important Safety Precaution Always stop the engine and disconnect the spark plug cap page 13 before lifting the discharge guard to view or clean around the sliding door This will prevent contact with the rotating blades and prevent objects from being thrown into the discharge area Sliding Door Position The sliding door can be positioned to produce different mowing results If the preferred sliding door position is unknown install the grass bag and begin mowing with the Clip Director knob all the way to the BAG position Check the appearance of the lawn As the knob is moved towards the MULCH position more grass will be recycled back into the lawn Adjust the Clip Director knob until the desired result is achieved BAGGING OR REAR DISCHARGE CLIP DIRECTOR KNOB AND SOME MULCHING SLIDING DOOR 50 open Rear Discharge FULL BAGGING OR REAR DISCHARGE FULL MULCHING KNOB BAG POSITION KNOB MULCH POSITION SLIDING DOOR fully open SLIDING DOOR fully closed To discharge clippings to the rear remove the grass bag and position the Clip Director knob in the BAG range Maximum rear discharge will occur when the Clip Director knob is all the way to the left BAG position As the Clip Di
2. Run the engine outdoors for 10 minutes Fuel stabilizer will extend the life of gasoline but it will not reconstitute stale gasoline To make sure treated gasoline has replaced untreated gasoline throughout the fuel system Stop the engine and turn the fuel valve OFF Restart the engine and let it run until it runs out of gasoline Running time should be approximately 3 minutes More Than 3 Months Before Next Use Action The small amount of gasoline in your lawn mower s carburetor will deteriorate faster than the fuel in the fuel tank due to its small volume and heat from the engine Reason Start the engine and let it run long enough to empty all the gasoline from the entire fuel system including the fuel tank Do not allow gasoline to remain in your lawn mower for more than 3 months of inactivity All fuel stabilizers have a shelf life It is good practice to empty the fuel system for long term inactivity If you have fuel left in your storage container at the end of the season the EPA Environmental Protection Agency recommends adding the gasoline to your car s gas tank http epa gov reg5oair mobile winter html provided your car s gas tank is fairly full 18 CUSTOMER INFORMATION Parts Accessories and Service Items Contact an authorized Honda servicing dealer to purchase any of these or other Honda Genuine items for your lawn mower Replacement Parts Item Part
3. If you are unable to obtain warranty service or are dissatisfied with the warranty service you receive contact the owner of the dealership involved normally this will resolve the problem However if you should require further assistance write or call the Power Equipment Customer Relations Dept of American Honda Motor Co Inc See How to Contact Honda on page 19 Exclusions 1 Any damage or deterioration resulting from the following Neglect of the periodic maintenance as specified in this manual Improper repair or maintenance Operating methods other than those indicated in this manual The use of non genuine Honda parts and accessories other than those approved by Honda other than recommended lubricants and fluids Exposure of the product to soot and smoke chemical agents bird droppings sea water sea breeze salt or other environmental phenomena Collision fuel contamination or deterioration neglect unauthorized alteration misuse incorporation or use of unsuitable attachments or parts Normal wear and tear normal fading of painted or plated surfaces sheet peeling and other natural deterioration Consumable parts Honda does not warrant parts deterioration due to normal wear and tear The parts listed below are not covered by warranty unless they are needed as a part of another warranted repair y Spark plug fuel filter air cleaner element clutch disc tire wheel bearing recoil starter rope cable be
4. Mower Ground 0 to 3 6 4 1 mph Speed 0 to 1 60 1 85 m s Kk Actual amount will vary due to residual oil in the engine Always use the dipstick to confirm the actual level page 6 Do not try to increase the engine speed above the maximum governed speed the blades could fracture and come apart FUEL SYSTEM MAINTENANCE When properly maintained your Honda lawn mower should provide years of trouble free operation This includes the fuel system However gasoline can quickly deteriorate causing starting or running problems and in some cases damage to the fuel system Most fuel related problems can be avoided by following the precautions listed below Fuel system damage and engine performance problems resulting from deteriorated fuel are not covered by the Distributor s Limited Warranty see page 20 During the Normal Mowing Season Action Reason Do not use gasoline containing more than 10 ethanol A high level of ethanol in gasoline attracts water and can corrode or damage the fuel system and cause performance problems Store gasoline in a clean plastic sealed container approved for fuel storage Store your fuel supply container away from direct sunlight if the container has a vent keep it closed Purchase only enough gasoline to last for 30 to 60 days If you purchase enough gasoline to last for more than 60 days add a fuel stabilizer to your storage tank when you fill it Whe
5. TO OBTAIN WARRANTY SERVICE You must at your own expense take your Honda Power Equipment engine or the product on which it is installed along with your sales registration card or other proof of original purchase date to any Honda Power Equipment dealer who is authorized by Honda to service that Honda product during his normal business hours Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used If you are unable to obtain emission warranty service or are dissatisfied with the warranty service you received contact the owner of the dealership involved Normally this should resolve your problem However if you require further assistance contact the Honda office in your region Refer to adjacent column for contact information EXCLUSIONS Failures other than those resulting from defects in material or workmanship are not covered by this warranty This warranty does not extend to emission control systems or parts that are affected or damaged by owner abuse neglect improper maintenance misuse misfueling improper storage collision the incorporation of or use of unsuitable attachments or the unauthorized alteration of any part This warranty does not cover replacement of expendable maintenance items made in connection with required maintenance service after the item s first scheduled replacement as listed in the mainte
6. BEFORE OPERATION page 4 If the cylinder was coated with oil during storage preparation the engine may smoke briefly at startup TROUBLESHOOTING Engine Will Not Start Loss of Power Possible Cause Throttle not set to FAST Correction Move the throttle lever to the FAST position page 8 Grass is too tall Raise the cutting height page 6 cut a narrower swath use a slower ground speed or cut more frequently Instead of mulching try rear discharging or bagging Mower deck is clogged Clean out the mower deck page 14 Air filter is clogged Clean or replace the air filter page 12 Bad fuel mower stored without treating gasoline or refueled with bad gasoline Refuel with fresh gasoline page 7 Fuel filter clogged carburetor malfunction ignition malfunction valves stuck etc Take the mower to an authorized Honda servicing dealer for repair Vibration Possible Cause Correction Possible Cause Throttle lever in wrong position Correction Move the throttle lever to the FAST position page 8 Grass and debris lodged under the mower deck Clean out the mower deck page 14 Blades loose Tighten loose blade bolts page 11 Blades bent damaged or unbalanced by improper sharpening Mechanical damage such as a bent crankshaft Take the mower to an authorized Honda servicing dealer for repair Mowin
7. SAFETY STANDARD Uepi HRX2174HYA GH GiH MAGA XXXXXXX AMERICAN HONDA MOTOR CO INC ALPHARETTA GA 30005 8847 There are two serial numbers one for the engine and one for the mower frame Record the engine and frame serial numbers in the space below You will need these serial numbers when ordering parts and when making technical or warranty inquiries Engine serial number Frame serial number Date of purchase High Elevation Operation At high elevations the standard carburetor air fuel mixture will be too rich Performance will decrease and fuel consumption will increase A very rich mixture will also foul the spark plug and cause hard starting Operation at an elevation that differs from that at which this engine was certified for extended periods of time may increase emissions High elevation performance can be improved by specific modifications to the carburetor If you always operate your lawn mower at elevations above 5 000 feet 1 500 meters have your servicing dealer perform this carburetor modification This engine when operated at high elevation with the carburetor modifications for high elevation use will meet each emission standard throughout its useful life Even with carburetor modification engine horsepower will decrease about 3 5 for each 1 000 foot 300 meter increase in elevation The effect of elevation on horsepower will be greater than this if no carburetor modification is
8. SE Commercial Non commercial Rental professional use private homeowner use for hire use MONTH DAY YEAR 1 Go to www PowerEquipment Honda com to register your unit HONDA Power Equipment HONDA Close Window Power Equipment Product Registration Honda Lawn Mowers oar SS eew Congratulations on the purchase of your new Honda Product Thank you for registering online Please enter your registration information below Your information will remain confidential It will not be released to any other company or organization If you need to change your name address phone number or ownership information please click here required field Prefix 2 First Name A 2 Last Name Suffix i The Ultimate Mowing Machine Address Line 1 Address Line 2 City State 2 Zip Code v j Lawn 4 7 gt E owes D eB Pumps Bho oomen Tillers Trimmers tom Moecrs Pumps Snosbiomcrs Tillcrs Trammcrs Scrvicc smc Support Accitions Rcsourccs essea cevareng iope eieae z Taree ances resa a Tre Tecrege Phone 10 digits no spaces Product Serial Number Where can I find my serial number Date of Purchase mm dd yyyy Product purchase date must be no earlier than year 2000 2 Product Use vv 2 Location Purchased E mail Address 2 Click o
9. dirt from entering the air duct that leads to the carburetor 6 Reinstall the filter and cover Be sure both tabs are fully locked in place Spark Plug Replace the spark plug every 2 years or after 150 hours of use Recommended Spark Plug NGK BPR5ES An incorrect spark plug can cause engine damage For good performance the spark plug must be properly gapped and free of deposits 1 Allow the engine to cool disconnect the spark plug cap and remove any dirt from around the spark plug area 2 Remove the spark plug with a 13 16 in 21 mm spark plug wrench 3 Inspect the spark plug Replace it if the electrodes are worn or if the insulator is cracked or chipped SPARK PLUG 4 Measure the spark plug electrode gap witha suitable gauge Gap 0 028 0 031 in 0 7 0 8 mm h if Correct the gap i SEALING ae necessary by carefully bending the side WASHER electrode 0 028 0 031 in 0 7 0 8 mm 5 Install the spark plug carefully by hand to avoid cross threading 6 After the spark plug seats tighten with a 13 16 in 21 mm spark plug wrench to compress the washer If reinstalling the old spark plug tighten 1 8 to 1 4 turn after the spark plug seats If installing a new spark plug tighten 1 2 turn after the spark plug seats Spark plug torque 14 ft lb 20 N m A loose spark plug can overheat and damage the engine Overtightening the spark plug can dama
10. in 62 mm 3 in 75 mm 3 1 2 in 88 mm 4 in 100 mm FORWARD DIRECTION Replace a worn grass bag to prevent possible injury Grass bag replacement is explained on page 4 Installation 1 Raise the discharge guard GRASS BAG DISCHARGE GUARD If you are not sure what cutting height to select start with a high setting and check the appearance of the lawn after mowing a small area Then readjust the cutting height if necessary Check the Oil Level 1 Unscrew and remove the filler cap dipstick and wipe it clean 2 Insert and remove the and hook the grass HANDLE bag onto the mower deck as shown BAG Clean any grass clippings from the hook channel 2 Lower the discharge guard to secure the grass bag Removal 1 Raise the discharge guard grasp the grass bag handle and remove the grass If the oil level is low add bag 2 Release the discharge guard 3 When the grass bag is clear of the discharge guard you can lift it through the handlebar opening or remove it to the rear of the mower below the handlebar Cutting Height Adjustment Each wheel of the mower can be adjusted to one of seven settings The actual height of cut grass will vary with lawn and soil conditions Be sure the engine is not running when adjusting the cutting height To adjust cutting height pull each adjustment lever toward the wheel and move it into another notch ADJ
11. made When the carburetor has been modified for high elevation operation the air fuel mixture will be too lean for low elevation use Operation at elevations below 5 000 feet 1 500 meters with a modified carburetor may cause the engine to overheat and result in serious engine damage For use at low elevations have your servicing dealer return the carburetor to original factory specifications 16 Emission Control System Source of Emissions The combustion process produces carbon monoxide oxides of nitrogen and hydrocarbons Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they react to form photochemical smog when subjected to sunlight Carbon monoxide does not react in the same way but it is toxic Honda utilizes appropriate air fuel ratios and other emissions control systems to reduce the emissions of carbon monoxide oxides of nitrogen and hydrocarbons Additionally Honda fuel systems utilize components and control technologies to reduce evaporative emissions U S EPA CARB and Environment Canada EPA California and Canadian emissions regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emissions control systems The following instructions and procedures must be followed in order to keep the emissions from your Honda engine within the emissions standards Tampering and Altering Tampering is a violation
12. parts from the carton and compare the loose parts against the following list Contact the authorized Honda dealer from whom you purchased the mower if any of the loose parts shown are not included with the mower Ref No Description Qty Grass bag frame 1 Grass bag 1 Engine oil and owner s manual 1 Adjust the Handlebar 1 With the handlebar adjust knobs in the unlocked position raise the handlebar into the mowing position HANDLEBAR ADJUST KNOBS LOCKED UNLOCKED 2 Align the adjust knobs with one of the three holes on each handle stay Setting the adjust knobs in the lowest holes raises the handlebar to its highest position 3 Turn the handlebar adjust knobs 90 degrees into the lock position making sure both sides are positioned at the same height 4 Remove all the cardboard from around the handlebar Add Engine Oil The mower is shipped WITHOUT OIL in the engine Remove the oil filler cap dipstick and add the entire contents of the included bottle of oil into the oil filler opening All Honda engines are run at the factory prior to packaging Most of the oil is removed prior to shipment however some oil remains in the engine The amount of oil left in the engine varies If you don t use the supplied oil add enough SAE 10W 30 API service category SJ or later oil to bring the oil level between the upper and lower limit marks on the d
13. sell them will be repaired or replaced under warranty without charge for parts or labor If installed by anyone else parts and accessories will be repaired or replaced under warranty without charge for parts but any labor charges will be the responsibility of the purchaser Apparel will be repaired or replaced under warranty without any charge To Obtain Warranty Service You must at your expense take the Honda Power Equipment part accessory apparel or the Honda Power Equipment on which the part or accessory is installed and proof of purchase to any Honda Power Equipment dealer in the United States Puerto Rico or the U S Virgin Islands who is authorized to sell that product during the dealer s normal business hours To locate a dealer near you visit our web site at http www PowerEquipment Honda com and click on Find a Dealer If you are unable to obtain warranty service or are dissatisfied with the warranty service you receive contact the owner of the dealership involved normally this will resolve the problem However if you should require further assistance write or call the Power Equipment Customer Relations Department of American Honda Motor Co Inc Refer to How to Contact Honda on page 19 Exclusions This warranty does not extend to parts accessories or apparel affected or damaged by collision normal wear use in an application for which the product was not designed or any other misuse neglect incorporation o
14. simple maintenance procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal operating conditions If you operate your mower under severe conditions such as sustained high load high temperature or unusually wet or dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use Remember that an authorized Honda servicing dealer knows your mower best and is fully equipped to maintain and repair it To ensure the best quality and reliability use only new Honda Genuine parts or their equivalents for repair and replacement Maintenance replacement or repair of the emission control devices and systems may be performed by any engine repair establishment or individual using parts that are certified to EPA standards Maintenance Safety Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task A WARNING Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed Always follow the procedures and precautions in this manual Safety Precautions e Make sure the engine
15. use To Qualify for This Warranty The product must be purchased in the United States Puerto Rico or the U S Virgin Islands from American Honda or a dealer authorized by American Honda to sell those products This warranty applies to the first retail purchaser and each subsequent owner during the applicable warranty time period What American Honda Will Repair or Replace Under Warranty American Honda will repair or replace at its option any part that is proven to be defective in material or workmanship under normal use during the applicable warranty time period Warranty repairs and replacements will be made without charge for parts or labor Anything replaced under warranty becomes the property of American Honda Motor Co Inc All parts replaced under warranty will be considered as part of the original product and any warranty on those parts will expire coincident with the original product warranty To Obtain Warranty Service You must at your expense take the Honda Power Equipment product accessory replacement part apparel or the power equipment on which the accessory or replacement part is installed and proof of purchase to any Honda Power Equipment servicing dealer in the United States Puerto Rico or the U S Virgin Islands who is authorized to service that product during the dealer s normal business hours To locate a dealer near you visit our web site at http www PowerEquipment Honda com and click on Find a Dealer
16. ENGTH OF WARRANTY BY THIS WARRANTY from date of original retail purchase PRIVATE COMMERCIAL RESIDENTIAL RENTAL INSTITUTIONAL Replacement Parts 6 months 3 months Accessories 12 months 3 months Apparel 6 months 3 months To Qualify for This Warranty 1 The parts accessories or apparel must be purchased from American Honda or a dealer authorized by American Honda to sell those products in the United States Puerto Rico and the U S Virgin Islands Parts and Accessories must be purchased for installation on original Honda equipment or engines to be eligible for warranty coverage Installing parts and accessories on non Honda products or engines voids this warranty 2 You must be the first retail purchaser This warranty is not transferable to subsequent owners What American Honda Will Repair or Replace Under Warranty American Honda will repair or replace at its option any Honda Power Equipment parts accessories replacement parts or apparel that are proven to be defective in material or workmanship under normal use during the applicable warranty time period Anything replaced under warranty becomes the property of American Honda Motor Company Inc The warranty on all replacement parts accessories and apparel replaced under warranty will expire coincident with the original warranty on the replaced parts accessories or apparel Parts and accessories installed by a dealer who is authorized by American Honda to
17. ERATION High Elevation Operation 006 16 Check Your MOWE 0 0 c ceseeeeeeseeees 4 Bl ate Pee neler ai Emission Control System s0 16 Check Your Mowing Area 000 4 TRANSPORTING eects 14 Air Index os eee eee teeter teeters 17 Clip DireCtor eecseesseessseesstesseeseee 5 STORAGE Specifications 0 eee eecseeeseersteeeeensen 17 Cutting Height Adjustment 6 FUG lisina 14 FUEL SYSTEM MAINTENANCE 18 Check the Oil Level tee 6 Ol eeeseseessseeeenseeeneeeteneeetnneetnaeernneen 14 CUSTOMER INFORMATION Add Fuel cccccccccesssccceeessseeeeeeessaees 7 Cleaning seenseeennneeennnseennneetnee 14 Paris Accessories and Setvice tenis 43 OPERATION Storage Location eeeeeeeeeeeeeeees 14 D aler Locator Informati n zaa 19 Safe Mowing Practices sc sssssseee 7 Handlebar Petes A T 15 Howto Contact Hondai 19 Operating the Controls 000 8 Removing From Storage 15 Honda Publications c cscceecees 19 Starting the Engine a a E 9 TROJBLESHOOTING DISTRIBUTOR S LIMITED WARRANTY 20 Stopping the Engine eeeeeee 9 Engine Will Not Start ccccceee E eMISSION SYSTEM WARRANTY as SE EICING YOURMOWER PRODUCT REGISTRATION scesseces 23 Maintenance Safety 9 For more information about your lawn mower visit our website at www powerequipment honda com QUESTIONS and cli
18. Number Notes Spark plug 98079 55846 NGK brand BPR5ES Air filter 17211 ZL8 023 Paper Lower blade 72511 VH7 000 Always use an upper and Upper blade 72531 VH7 000 lower blade as a set Blade bolt 90105 960 710 2 required 10 x 20 mm Spring washer 90502 VG3 000 2 required Grass bag 81320 VH7 D00 Fabric bag only no frame Wheel tire 42710 VH7 000ZA Rear 44710 VH7 000ZA_ Front Accessories Item Part Number Notes Spark arrester kit 06180 Z0J 000 Includes spark arrester ID plate and screw Mower deck 06761 VH7 000AH Two stainless steel side guard kit guards Lawn mower O08P59 VE2 000AH Custom fitted waterproof cover and breathable Not for sale in states with Deca BDE regulations Service Items Item Part Number Notes SAE 10W 30 08207 10W30 1 quart engine oil NO SPILL 06176 1415 C6 1 1 4 gallon gas cans 06176 1405 C6 2 1 2 gallon Fuel stabilizer 08732 0800 8 ounces Matte black touch up paint aerosol can 08707 NH105 For short and long term storage For handlebar only NO SPILL is a registered trademark of NoSpill LLC Dealer Locator Information To find an Authorized Honda Servicing Dealer anywhere in the United States Visit www powerequipment honda com and click on Find a Dealer How to Contact Honda Honda Power Equipment dealership personnel are trained professionals They should be able to answer an
19. OWNER S MANUAL HRX217HYA LAWN MOWER Click here to save this manual to your computer Before operating the mower for the first time please read this Owner s Manual Even if you have operated other mowers take time to become familiar with how this mower works and practice in a safe area until you build up your skills QUICK FIND Air Fitesa 12 Find a Dealler cccescceesseeeeesereeeeees 19 Oil Change sic ancletedechstiveaieeyes 12 Blade asirini merine ae 11 A EE A T 7 Oil Level Check cccsssseesesteeeeseeeeees 6 Contact HOnda ecceeeeeeeeeereteeeenes 19 Fuel System Maintenance 006 18 Spark PUJ sirichin 13 Cutting Height cece eeeeeeeeeseeeeeneeeeeees 6 Maintenance Schedule eeceeee 10 Warranty Coverage 20 CONTENTS FOR YOUR SAFETY oen 2 Maintenance Schedule 06 10 Loss Of POWED ccccsccesssteeeesteeeeeeees 15 PARTS AND CONTROLS ccccccccceccecees 3 Blade Inspection ccccceeeseeeeeees 11 ViBraNON 2225 chs sone scace seks raaa 15 INITIAL MOWER SETUP 3 Blade Replacement Ti Mowing and Bagging Problems 15 Adjust the Handlebar sssssssee0 gO Change sssssssessssssessersersesesersersens 12 TECHNICAL INFORMATION Assemble the Grass Bag 00 4 AIP EITEN iiiaae naas Serial Number Locations 00 16 Spark PUO erenrciieranerneis sauis 13 BEFORE EACH OP
20. TTLE LEVER STOP Do not try to increase the preset engine speed the blades could fracture and come apart Blade Control Lever To start blade rotation hold down the yellow button Oon top of the blade control lever and then push the lever forward quickly and hold it against the handlebar Release the yellow button Operate the blade control lever with a quick and complete motion so that the blade control is always either fully engaged or released This will help to prevent stalling the engine and it will also extend the service life of the blade control mechanism To stop blade rotation release the blade control lever The engine will continue to run Always release the blade control lever before starting the engine to prevent the blades from turning Drive Clutch Lever Push the drive clutch lever forward to propel the mower BLADE CONTROL LEVER Release the drive clutch lever to stop the mower s forward movement You can control the self propelled speed with the drive clutch lever The mower will move gradually faster as you push the drive clutch lever forward If you push the lever all the way forward to the handlebar the mower will move at the speed determined by the shift lever setting page 9 When moving and using the drive clutch lever to change the self propelled speed continue to fully hold the blade control lever against the handlebar This will help prevent damage to the blade contr
21. USTMENT LEVERS Move all four adjustment levers to the same position forward for tall grass and rearward for short grass dipstick without screwing it into the filler neck Check the oil level shown on the dipstick oil to reach the upper limit mark on the dipstick Do not overfill If the engine is overfilled the excess oil may get transferred to the air cleaner housing and air filter An indication of overfilling is white or blue smoke coming from the muffler when the engine FILLER CAP DIPSTICK UPPER is running LIMIT Use 10W 30 API Service LOWER category SJ oil for normal LIMIT conditions For additional oil recommendations see page 12 Running the engine with a low oil level can cause engine damage 4 Screw in the filler cap dipstick securely Add Fuel Use regular unleaded gasoline with a pump octane rating of 86 or higher The fuel can contain up to 10 ethanol by volume A WARNING Gasoline is highly flammable and explosive and you can be burned or seriously injured when refueling Stop the engine and keep heat sparks and flame away e Refuel only outdoors e Wipe up spills immediately If your equipment will be used on an infrequent or intermittent basis more than 4 weeks before next use refer to FUEL SYSTEM MAINTENANCE on page 18 for information regarding fuel deterioration 1 Remove the fuel tank cap 2 Add fuel to the bottom of the r
22. Warranty American Honda Motor Company Inc and Honda Canada Inc will be referred to as Honda YOUR WARRANTY RIGHTS AND OBLIGATIONS CALIFORNIA The California Air Resources Board and Honda are pleased to explain the emission control system warranty on your Honda Power Equipment engine In California new spark ignited small off road equipment engines must be designed built and equipped to meet the State s stringent anti smog standards OTHER STATES U S TERRITORIES AND CANADA In other areas of the United States and in Canada your engine must be designed built and equipped to meet the U S EPA and Environment Canada emission standards for spark ignited engines at or below 19 kilowatts Specific Honda products that do not meet the California emissions regulations can be identified by a Not for sale in California decal ALL OF THE UNITED STATES AND CANADA Honda must warrant the emission control system on your power equipment engine for the period of time listed below provided there has been no abuse neglect or improper maintenance of your power equipment engine Where a warrantable condition exists Honda will repair your power equipment engine at no cost to you including diagnosis parts and labor Your emission control system may include such parts as the carburetor or fuel injection system the ignition system and catalytic converter Also included may be hoses connectors and other emission related assemblies See ad
23. ck on FAQs or scan the QR code shown here Contact your Honda dealer There is a dealer locator at www powerequipment honda com 2012 American Honda Motor Co Inc All Rights Reserved WELCOME Congratulations on your selection of a Honda lawn mower We are certain you will be pleased with your purchase of one of the finest lawn mowers on the market We want to help you get the best results from your new mower and to operate it safely This manual contains information on how to do that please read it carefully When your mower needs scheduled maintenance keep in mind that an authorized Honda servicing dealer is specially trained in servicing Honda mowers and is supported by the parts and service divisions of American Honda Please read the DISTRIBUTOR S LIMITED WARRANTY on page 20 and the EMISSION CONTROL SYSTEM WARRANTY on page 21 to fully understand what is covered by warranty and your responsibilities of ownership FOR YOUR SAFETY Your safety and the safety of others are very important We have provided important safety messages in this manual and on the mower This information alerts you to potential hazards that could hurt you or others Please read these messages carefully Of course it is not practical or possible to warn you about all the hazards associated with operating or maintaining a lawn mower You must use your own good judgment Safety Instructions You will find important safety informati
24. d allow it to cool After the lawn mower is clean and dry touch up any damaged paint and coat other areas that may rust with a light film of oil Storage Location If your mower will be stored with gasoline in the fuel tank and carburetor it is important to reduce the hazard of gasoline vapor ignition Select a well ventilated dry storage area away from any appliance that operates with a flame such as a furnace water heater or clothes dryer Also avoid any area with a spark producing electric motor or where power tools are operated Make sure the fuel valve is in the OFF position to reduce the possibility of fuel leakage Place the mower with its wheels on a level surface Tilting can cause fuel or oil leakage With the engine and exhaust system cool cover the mower to keep out dust A hot engine and exhaust system can ignite or melt some materials Do not use sheet plastic as a dust cover A nonporous cover will trap moisture around the mower promoting rust and corrosion Handlebar Remove the grass bag if installed You can place it on top of the engine with the bag opening to the front 1 Turn the handlebar adjust knobs 90 degrees to release the locating pins 2 Fold the handlebar forward do not pinch or kink the cables Removing From Storage When unfolding the handlebar be sure to lock the handlebar adjust knobs to secure the handlebar in the mowing position Check your mower as described in
25. d to accurately tighten the blade bolts to the iam required torque If you do not have a torque wrench take your lawn mower to an authorized dealer to have the bolts replaced or tightened Use only Honda Genuine blade bolts and special washers since they are specifically designed for this purpose Replacement part numbers are on page 19 4 Tighten the blade bolts with a torque wrench to the specified torque Use a wooden block to prevent the blades from turning when tightening the bolts as shown on page 12 Blade bolt torque 36 43 ft lb 49 59 N m If you do not have a torque wrench have an authorized Honda servicing dealer tighten the blade bolts A WARNING If the blade bolts are not torqued properly the blades could loosen and be thrown from the mower and seriously hurt or kill someone Ensure the blade bolts are torqued properly 11 BLADES TORQUE WRENCH TORQUE 36 43 ft lb Oil Change Change the oil after the first month or 5 hours of use Thereafter change the oil every 6 months or 50 hours of use Change the oil more frequently when used under heavy load or high outdoor temperatures See Engine Oil Recommendations on this page for recommended oil properties Drain the used oil while the engine is warm Warm oil drains quickly and completely 1 Turn the fuel valve OFF page 3 This will reduce the possibility of fuel leakage 2 Wipe the oil filler area clean and then
26. e covered by this warranty for a period of two years from the date of delivery to the original retail purchaser or the length of the Honda Distributor s Limited Warranty whichever is longer This warranty is transferable to each subsequent purchaser for the duration of the warranty period If any emission related part on your engine is defective the part will be repaired or replaced by Honda without charge for diagnosis parts or labor All defective parts replaced under this warranty become the property of Honda A list of warranted parts is in the adjacent column Normal maintenance items such as spark plugs and filters that are on the warranted parts list are warranted up to their required replacement interval only Honda will also replace other engine components damaged by a failure of any warranted part during the warranty period Only Honda approved replacement parts may be used in the performance of any warranty repairs and must be provided without charge to the owner The use of replacement parts not equivalent to the original parts may impair the effectiveness of your engine emission control system If such a replacement part is used in the repair or maintenance of your engine and an authorized Honda dealer determines it is defective or causes a failure of a warranted part your claim for repair of your engine may be denied If the part in question is not related to the reason your engine requires repair your claim will not be denied
27. e replaced Blade Replacement 1 Remove the two blade bolts with a 14 mm 6 point socket wrench Use a wooden block to prevent the blades from turning when removing the bolts Remove the blades UPPER BLADE LOWER BLADE BLADE BOLT 2 SPECIAL WASHER 2 NORMAL TRAILING EDGE EXCESSIVELY WORN TRAILING EDGE NORMAL WORN BENT CRACKED 2 Clean dirt and grass from around the blade mounting area 3 Install the sharpened or replacement blades using the two blade bolts and special washers as shown Be sure to install the special washers as shown below A WARNING Operating the mower with only one blade will result in an improperly seated blade that can be thrown from the mower and seriously hurt or kill someone Always install both blades as a set The blade bolts and washers are specially designed for this application When replacing bolts and washers use only Honda Genuine replacement parts If a blade is bent take the lawn mower to an authorized Honda servicing dealer for inspection Blade Mounting Bolt Inspection UPPER BLADE _ ai 0 O j LOWER BLADE BLADE BOLT 2 AND WASHER 2 a SPECIAL WASHER DIRECTION Inspect the blade bolts for any signs of damage or looseness If they are damaged they must be replaced INSPECT WASHERS AND BOLT HEADS FOR LOOSENESS If they appear loose a torque wrench must be i use
28. ed fuel level gauge in the neck of the fuel tank Do not overfill Wipe up spilled fuel before starting the engine RED FUEL LEVEL Do Ce Gauae MAXIMUM FUEL LEVEL 3 Tighten the fuel tank cap until it clicks Move the mower at least 10 feet 3 meters away from the fueling source and site before starting the engine Fuel can damage paint and plastic Be careful not to spill fuel when filling your fuel tank Damage caused by spilled fuel is not covered by the DISTRIBUTOR S LIMITED WARRANTY page 20 OPERATION For your safety avoid starting or operating the engine in an enclosed area such as a garage Your mower s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death A WARNING Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas Breathing carbon monoxide can cause unconsciousness or death Never run the lawn mower in a closed or even partially closed area where people may be present You might hear a clicking noise as you push or pull the lawn mower without engaging the drive clutch This is normal moving the mower without using the drive clutch lever will not damage the mower Safe Mowing Practices Most injuries and property damage with walk behind mowers can be prevented if you follow all instructions in this manual and on the mower The most common ha
29. every 6 months or 50 hours of use Clean the filter more often when used in dusty areas Replace the filter every 2 years or 150 hours of use A properly maintained air filter will help prevent dirt from entering your engine Dirt entering the carburetor can be drawn into small passages in the carburetor and cause premature engine wear These small passages can become blocked causing starting or running problems Operating the engine without an air filter with a damaged air filter or with an improperly installed air filter cover will allow dirt to enter the engine causing rapid engine wear This type of damage is not covered by the DISTRIBUTOR S LIMITED WARRANTY page 20 We recommend the use of a Honda Genuine air filter to ensure it seals and performs as designed Using a non Honda air filter can result in dirt bypassing the filter causing damage to the engine or fuel system 1 Press down on the cover tabs and remove the cover 2 Remove the filter from the air cleaner housing AIR CLEANER HOUSING FILTER COVER TABS COVER 3 Inspect the filter replace if damaged 4 Clean the filter by tapping it several times on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa through the air filter from the inside Never try to brush off dirt brushing will force dirt into the fibers 5 Wipe dirt from the inside of the air cleaner housing and cover using a moist rag Be careful to prevent
30. g and Bagging Problems Fuel valve OFF Turn the fuel valve ON page 9 Out of fuel Refuel page 7 Bad fuel mower stored without treating gasoline or refueled with bad gasoline Refuel with fresh gasoline page 7 Spark plug faulty fouled or improperly gapped Gap or replace the spark plug page 13 Spark plug wet with fuel flooded engine Dry and reinstall the spark plug Fuel filter clogged carburetor malfunction ignition malfunction valves stuck etc Take the mower to an authorized Honda servicing dealer for repair Possible Cause Correction Engine speed is too slow to cut well Move the throttle lever to the FAST position page 8 Mower is moving too fast for lawn conditions Shift to a slower speed or apply less pressure to the drive clutch lever Cutting height adjustment levers set at different positions Set all levers at the same cutting height position page 6 Grass bag clogged Wash the grass bag page 14 Mower deck is clogged Clean out the mower deck page 14 Blades dull worn or damaged Sharpen or replace the blades if necessary page 11 Wrong blades installed Install correct blades page 19 15 TECHNICAL INFORMATION Serial Number Locations ENGINE SERIAL NUMBER MODEL NAME AND FRAME SERIAL NUMBER MEETS CPSC BLADE SAFETY REQUIREMENTS CONFORMS TO ANSI B 71 1
31. ge the threads in the cylinder head 7 Install the spark plug cap on the spark plug Spark Arrester optional part The spark arrester must be serviced every 100 hours to keep it functioning as designed Your lawn mower engine is not factory equipped with a spark arrester In some areas it is illegal to operate an engine without a spark arrester Check local laws and regulations An optional USDA approved spark arrester is available from an authorized Honda servicing dealer See page 19 for part numbers 1 Allow the engine to cool and disconnect the spark plug cap 2 Remove the three flange bolts and the heat shield Remove the setscrew and the spark arrester from the muffler 3 Check for carbon deposits on the spark arrester and the exhaust port Use a brush to remove any carbon deposits from the screen Replace the screen if it is torn or damaged 4 Installation is the reverse of removal Tighten all hardware securely 5 Reconnect the spark plug cap SPARK ARRESTER SETSCREW FLANGE BOLT 3 HEAT SHIELD 13 TRANSPORTING If the engine has been running allow it to cool before loading the mower on the transport vehicle A hot engine and exhaust system can burn you and can ignite some materials Turn the fuel valve to the OFF position This will prevent carburetor flooding and reduce the possibility of fuel leakage If installed remove the grass bag If a suitable loading ramp is not available
32. in a failure of the engine to comply with emissions regulations Maintenance Follow the MAINTENANCE SCHEDULE on page 10 Remember this schedule is based on the assumption that your machine will be used for its designed purpose Sustained high load or high temperature operation or use in unusually wet or dusty conditions will require more frequent service Air Index An Air Index Information hang tag label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board The bar graph is intended to provide you our customer the ability to compare the emissions performance of available engines The lower the Air Index the less pollution The durability description is intended to provide you with information relating the engine s emission durability period The descriptive term indicates the useful life period for the engine s emission control system See your EMISSION SYSTEM WARRANTY page 21 for additional information Descriptive Term Applicable to Emissions Durability Period Moderate 50 hours 0 80 cc 125 hours greater than 80 cc Intermediate 125 hours 0 80 cc 250 hours greater than 80 cc Extended 300 hours 0 80 cc 500 hours greater than 80 cc 1000 hours 225 cc and greater Specifications Mower Features HRX217K4HYA Honda rotary mower 21 inch mower deck Clip Director hydrostatic tra
33. ing Refuel With Care Gasoline is extremely flammable and gasoline vapor can explode Refuel only outdoors in a well ventilated area with the engine OFF Never smoke near gasoline and keep other flames and sparks away Always store gasoline in an approved container Wear Protective Clothing Wearing protective clothing will reduce your risk of injury Long pants and eye protection reduce the risk of injuries from thrown objects Sturdy shoes with aggressive soles will help protect your feet and give you better traction on slopes or uneven ground Stop the Engine When Not Mowing If you need to leave the mower for any reason even just to inspect the lawn ahead always release the blade control lever Avoid Slopes Avoid steep slopes of more than 20 Mow across slopes not up and down Be careful when changing direction Mowing on a slope when the grass is damp or wet could cause you to slip fall and lose control of the mower Mowing on steep slopes can starve the engine of oil causing engine damage that is not covered by the Distributor s Limited Warranty Keep all four wheels on the ground and be careful to avoid losing your footing and your control of the mower Keep a firm grip on the handlebar and walk never run with the mower Be very careful when mowing uneven or rough ground If stuck do not kick or shove the mower with your foot Use the handlebar to control the mower Avoid Obstacles Gra
34. ipstick without screwing the dipstick in approximately 12 to 13 5 ounces is required See page 6 Do not overfill the engine with oil If the engine is overfilled the excess oil may get transferred to the air cleaner housing and air filter An indication of overfilling is white or blue smoke coming from the muffler when the engine is running After filling the engine with oil screw the filler cap dipstick in and remove the hang tag near the recoil starter grip that says The engine has no oil Assemble the Grass Bag 1 Turn the grass bag right side out 2 Pull the frame support legs outward and slide them into the eyelets as shown 3 Install the assembled frame into the fabric grass bag keeping the grass bag handle exposed GRASS BAG HANDLE FABRIC GRASS BAG EYELETS TOP PLASTIC CLIP Route under the handle and frame PLASTIC CLIP Please Register Your Mower Please take a few minutes and register your purchase with Honda You can register by completing and mailing the registration card on the back cover of this book or going online to www powerequipment honda com and clicking on Product Registration Before Using Your Lawn Mower All mower operators must read the following sections FOR YOUR SAFETY page 2 BEFORE EACH OPERATION page 4 OPERATION page 7 MAINTENANCE SCHEDULE page 10 BEFORE EACH OPERATION Your safety is your responsibility A little time spent in p
35. is off before you begin any maintenance or repairs This will eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you operate the engine Burns from hot parts Let the engine and exhaust system cool before touching Maintenance Schedule Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of fire or explosion be careful when working around gasoline Use only a nonflammable solvent not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts 1 Service more frequently when used in dusty areas 2 Change engine oil every 25 hours when used under heavy load or in high outside air temperatures 3 These items should be serviced by an authorized Honda servicing dealer unless you have the proper tools and are mechanically proficient Refer to the Honda shop manual for service procedures See Honda Publications on page 19 for ordering information 4 See FAQ section at www PowerEquipment Honda com for information Failure to follow this maintenance schedule could result in non warrantable failures 10 Before 5 hours First 50 hours 100 hours 150 hours Item Action each use
36. jacent table for additional covered parts OWNER S WARRANTY RESPONSIBILITY As the power equipment engine owner you are responsible for the performance of the required maintenance listed in your owner s manual Honda recommends that you retain all receipts covering maintenance on your power equipment engine but Honda cannot deny warranty coverage solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the power equipment engine owner you should however be aware Honda may deny you warranty coverage if your power equipment engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your power equipment engine to a Honda Power Equipment dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your emissions warranty rights and responsibilities you should contact the Honda Office in your region Honda Canada Inc Power Equipment Customer Relations Visit www honda ca for contact information Telephone 888 946 6329 American Honda Motor Co Inc Power Equipment Customer Relations or 4900 Marconi Drive Alpharetta Georgia 30005 8847 Telephone 888 888 3139 Email powerequipmentemissions ahm honda com WARRANTY COVERAGE Honda power equipment engines sold in the United States and Canada ar
37. l the spark plug 5 Pull the starter rope slowly until resistance is felt and then return the starter grip gently This will close the valves so moisture cannot enter the engine cylinder 14 Cleaning Mower Deck Before washing the underside of the mower deck stop the engine and turn the fuel valve to the OFF position Rest the mower on its right side so that the fuel cap side is up This will help to prevent fuel leakage and hard starting due to carburetor flooding Wear heavy gloves to protect your hands from the blades Be careful to avoid getting water into controls and cables Engine Wash the engine by hand and be careful to prevent water from entering the air cleaner and exhaust opening Using a garden hose or pressure washing equipment can force water into the air cleaner Water in the air cleaner will soak the paper filter and can enter the carburetor or engine cylinder causing damage Water contacting a hot engine can cause damage If the engine has been running allow it to cool before washing Grass Bag Remove the bag from the mower and wash it with a garden hose or pressure washer Allow the bag to dry completely before storage Drying After washing the lawn mower wipe dry all accessible surfaces Place the mower with its wheels on a level surface Start the engine outdoors and let it run until it reaches normal operating temperature to evaporate any water remaining on the engine Stop the engine an
38. lt cutter blade Lubricant oil and grease w Cleaning adjustment and normal periodic maintenance work carburetor cleaning engine oil draining blade sharpening belt and cable adjustments Any product that has ever been declared a total loss or sold for salvage by a financial institution or insurer Auger and paddle assemblies of snowthrowers tiller tines of roto tillers mower blades and mower deck housings are specifically not warranted against impact damage including but not limited to abrasive damage ha a Disclaimer of Consequential Damage and Limitation of Implied Warranties American Honda disclaims any responsibility for loss of time or use of the product transportation commercial loss or any other incidental or consequential damage Any implied warranties are limited to the duration of this written limited warranty Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state 20 Honda Parts Accessories and Apparel This warranty is limited to Honda Power Equipment parts accessories and apparel when distributed by American Honda Motor Co Inc 4900 Marconi Drive Alpharetta Georgia 30005 8847 PRODUCTS COVERED L
39. n Product Registration 2 Confirm E mail Address 3 Complete the required information and click Submit lt a It s that simple Honda com Privacy Policy Legal Terms amp Conditions Visit Honda Powerequipment com NO POSTAGE H H NECESSARY Product Registration IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 117 ALPHARETTA GA POSTAGE WILL BE PAID BY ADDRESSEE Power Equipment Division American Honda Motor Co Inc 4900 Marconi Dr Alpharetta GA 30005 9956 00X31VH7 J000 HPE 2012 08 STATA LUT AY Lene a oor Woo EL PRINTED IN U S A
40. n you finish mowing turn the fuel valve OFF and fill the mower s fuel tank A clean plastic container will prevent rust and metallic contaminants from entering the fuel system Gasoline will deteriorate faster when exposed to air and sunlight Gasoline deteriorates with age so try to avoid storing it for long periods especially in summer heat Fuel stabilizer will extend the shelf life of gasoline but it will not reconstitute stale fuel If the fuel tank is only partially filled air in the tank will promote fuel deterioration 3 to 4 Weeks Before Next Use Action Turn the fuel valve OFF and fill the mower s fuel tank Reason If the fuel tank is only partially filled air in the tank will promote fuel deterioration With the fuel valve off start the engine and let it run until it runs out of gas Running time should be approximately 3 minutes The small amount of gasoline in your lawn mower s carburetor will deteriorate faster than the fuel in the fuel tank due to its small volume and heat from the engine 1 to 3 Months Before Next Use Action If you did not add fuel stabilizer to your fuel storage tank when you filled it up fill your mower s fuel tank with fresh gasoline Reason If the fuel tank is only partially filled air in the tank will promote fuel deterioration Add fuel stabilizer to the mower tank according to the stabilizer manufacturer s instructions
41. nance section of the product Owner s Manual such as spark plugs and filters DISCLAIMER OF CONSEQUENTIAL DAMAGE AND LIMITATION OF IMPLIED WARRANTIES American Honda Motor Co Inc and Honda Canada Inc disclaim any responsibility for incidental or consequential damages such as loss of time or the use of the power equipment or any commercial loss due to the failure of the equipment and any implied warranties are limited to the duration of this written warranty This warranty is applicable only where the California U S EPA or Environment Canada Emission Control System Warranty regulation is in effect EMISSION CONTROL SYSTEM WARRANTY PARTS SYSTEMS COVERED BY THIS WARRANTY Fuel Metering PARTS DESCRIPTION Carburetor assembly includes starting enrichment system Engine temperature sensor Engine control module Fuel regulator Intake manifold Evaporative Fuel tank Fuel cap Fuel hoses Vapor hoses Carbon canister Canister mounting brackets Fuel strainer Fuel cock Fuel pump Fuel hose joint Canister purge hose joint Exhaust Catalyst Exhaust manifold Air Induction Air filter housing Air filter element Ignition Flywheel magneto Ignition pulse generator Crankshaft position sensor Power coil Ignition coil assembly Ignition control module Spark plug cap Spark plug Crankcase breather tube Oil filler cap Crankcase Emission Con trol Miscellaneous Parts Tubing fittings seals gasket
42. ng Area For your safety and the safety of others always inspect the area before operating the lawn mower Anything that can be picked up by the blades and thrown is a potential hazard to you and others Look for things like stones sticks nails and wire and remove them from the lawn area People and animals near the lawn area can move into your lawn mower s path or into a position where they could be struck by thrown objects Clear the area of pets and people especially children Their safety is your responsibility Check the condition of the grass Adjust your lawn mower ground speed and mowing swath accordingly Clip Director The Clip Director can be adjusted to any one of the ten positions to achieve the desired mowing results bag bag and mulch or mulch To adjust the Clip Director knob pull the knob downward and towards the rear of the mower The knob adjusts a sliding door from the fully open BAG position to the fully closed MULCH position Some grass accumulation in the discharge opening is normal when the Clip Director is fully closed in the MULCH position To remove this grass close the discharge guard fully open the Clip Director in the BAG position engage the blade control lever and start the engine If a high resistance is noticed when moving the Clip Director knob from side to side excessive grass may have built up on top of the sliding door CLIP DIRECTOR KNOB
43. nsmission blade brake clutch Auto Choke System Dimensions and Weights Length Width Overall height 71 9 in 1825 mm 23 in 585 mm 43 9 in 1115 mm 96 Ib 43 6 kg 21 0 in 530 mm 3 4 4 in 20 102 mm Dry weight Cutting width Cutting heights Engine Design and Performance GCV190 4 stroke overhead cam single cylinder air cooled 11 4 cu in 187 cc 2 71 x 1 97 in 69 x 50 mm 8 5 1 Transistorized magneto Model Type Displacement Bore and stroke Compression ratio Ignition system Transmission Design and Performance Maintenance Fuel Unleaded gasoline with a pump page 7 octane rating of 86 or higher containing no more than 10 ethanol by volume Capacity 0 25 US gal 0 93 L See FUEL SYSTEM MAINTENANCE on page 18 to prevent fuel related problems Blade Bolt 36 43 ft lb 49 59 Nem page 11 Torque Engine Oil SAE 10W 30 API SJ or later page 12 Capacity 18 6 oz 0 55 L Refill amount 12 0 13 5 oz 0 35 0 40 L Spark Plug Type NGK BPR5ES page 13 Gap 0 028 0 031 in 0 7 0 8 mm Idle speed Adjust for proper operation Shop lever at 1 700 150 rpm manual SLOW Maximum 2 950 3 100 rpm Shop Governed manual Speed Valve Intake 0 15 0 04 mm Shop clearance Exhaust 0 20 0 04 mm manual cold Transmission Type Hydrostatic fluid drive infinitely variable speeds
44. of Federal and California law Tampering with or altering the emissions control system may increase emissions beyond the legal limit Among those acts that constitute tampering are Removal or alteration of any part of the intake fuel or exhaust systems Altering or defeating the speed adjusting mechanism to cause the engine to operate outside its design parameters Problems That May Affect Emissions If you are aware of any of the following symptoms have your engine inspected and repaired by your servicing dealer Hard starting or stalling after starting Rough idle e Misfiring backfiring under load or afterburning e Black exhaust smoke or high fuel consumption Replacement Parts The emissions control systems on your new Honda engine were designed built and certified to conform with EPA California and Canadian emissions regulations We recommend the use of Honda Genuine parts whenever you have maintenance done These original design replacement parts are manufactured to the same standards as the original parts so you can be confident of their performance The use of replacement parts that are not of the original design and quality may impair the effectiveness of your emissions control system A manufacturer of an aftermarket part assumes the responsibility that the part will not adversely affect emissions performance The manufacturer or rebuilder of the part must certify that use of the part will not result
45. of use or 25 hours of use of use of use See page firstmonth of use or every or every or every 6 months year two years Rear shield Check O 5 Blades Inspect O 11 Blade mounting bolts Inspect O 11 Engine oil Check O 6 Change O Air filter Check O Clean Replace Grass bag Check O Blade control operation Check O Spark plug Check Replace Spark arrester optional Clean part Fuel tank filter Clean Blade control cable Adjust Drive clutch cable Adjust Throttle cable Adjust Idle speed Adjust Valve clearance Check adjust Pinion gears Grease O amp Rear wheel adjuster Inspect O 83 bushings grease Fuel lines Check Check every 2 years and replace if necessary 9 a Blade Inspection 1 Turn the fuel valve OFF page 3 2 Disconnect the spark plug cap from the spark plug page 13 3 Tilt the mower to the right side so that the fuel cap side is up This will help to prevent fuel leakage and hard starting due to carburetor flooding 4 Inspect the blades for damage cracks and excessive rust or corrosion BLADE BOLTS BLADES A WARNING A worn cracked or damaged blade can break and pieces of the damaged blade can become dangerous projectiles Thrown objects can cause serious injury Inspect the blades regularly and do not operate the mower with worn or damaged blades A dull blade can be sharpened but a blade that is excessively worn bent cracked or otherwise damaged must b
46. ol mechanism Use the shift lever page 9 to change the maximum speed so you can hold the drive clutch lever comfortably against the handlebar For self propelled mowing press the button on top of the blade control lever push the blade control lever completely forward and then push the drive clutch lever forward The drive clutch lever will hold the blade control lever against the handlebar Always release the drive clutch lever before starting the engine If the drive clutch is engaged the mower will move forward when you operate the starter Shift Lever Use the shift lever to select the forward speed at which you wish to mow Do not use the throttle lever to adjust your forward speed The throttle lever must remain in the FAST position for good mowing performance The position of the shift lever determines the maximum ground speed when the drive clutch lever is fully engaged For maximum mowing performance use the lower speed range for mowing and the higher speed range for transporting With the shift lever all the way back and the drive clutch lever engaged the mower will move slowly or not at all Starting the Engine Before starting always release the drive clutch lever so that the mower will not move forward when you operate the starter 1 Turn the fuel valve to the ON position page 3 2 Move the throttle lever to the FAST position 3 Pull the starter grip FAST lightly until you feel o re
47. on in a variety of forms e Safety Labels on the lawn mower e Instructions how to use this mower correctly and safely Safety Messages preceded by a safety alert A symbol and one of three signal words DANGER WARNING or CAUTION Each message tells you what the hazard is what can happen and what you can do to avoid or reduce injury These signal words mean You WILL be KILLED or SERIOUSLY HURT if you don t follow instructions A DANGER You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions A WARNING A CAUTION You CAN be HURT if you don t follow instructions e Damage Prevention Messages You will also see other important messages that are preceded by the word NOTICE This word means Your engine or other property can be damaged if you don t follow instructions M WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or reproductive harm Important Message to Parents The safety of your children is very important to Honda Lawn mowers are tools not toys As with any equipment bad judgments can result in serious injuries Your child must be big enough strong enough and have the coordination necessary to comfortably reach and operate the controls Anyone who takes unnecessary risks and doesn t obey rules should not operate this lawn mower Safety Label Locations These labels warn y
48. ou of potential hazards that can cause serious injury Read them carefully If a label comes off or becomes hard to read contact an authorized Honda servicing dealer for a replacement AWARNING OBJECT THROWN BY BLADE CAN CAUSE SERIOUS INJURY E Inspect area and remove debris before mowing E Keep children and others away Wear eye protection E Follow all instructions in your owner s manual DO NOT OPERATE UNLESS GUARD IS CLOSED OR BAG IS IN PLACE AWARNING Operation of This Equipment May Create Sparks That Can Start Fires Around Dry Vegetation A Spark Arrestor May be Required The Operator Should Contact Local Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements Per California Public Resources Qode 4442 6 KEEP HANDS and FEET AWAY A CAUTION HOT MUFFLER CAN BURN YOU Stay away if engine has been running PARTS AND CONTROLS HANDLEBAR THROTTLE LEVER P 8 REAR DISCHARGE GUARD P 5 FUEL TANK CAP RECOIL STARTER GRIP HANDLEBAR ADJUST KNOB 2 P 3 OIL FILLER CAP P 4 MUFFLER P 13 BLADE CONTROL LEVER P 8 CUTTING HEIGHT ADJUSTMENT LEVER 4 P 6 GRASS BAG P 4 i CLIP DIRECTOR SPARK PLUG KNOB P 5 CAP P 13 AIR FILTER CARBURETOR P 12 FUEL VALVE ON FUEL VALVE OFF INITIAL MOWER SETUP List of Parts With help of an assistant carefully remove the mower and loose
49. r use of unsuitable attachments or parts unauthorized alteration improper installation or any causes other than defects in material or workmanship of the product Installing parts and accessories on non Honda products or engines voids this warranty Disclaimer of Consequential Damage and Limitation of Implied Warranties American Honda disclaims any responsibility for loss of time or use of the product or the power equipment on which the product is installed transportation commercial loss or any other incidental or consequential damage Any implied warranties are limited to the duration of this written warranty Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state PWL50623 Q EMISSION SYSTEM WARRANTY Your new Honda Power Equipment engine complies with the U S EPA Environment Canada and State of California emission regulations models certified for sale in California only American Honda Motor Co Inc provides the emission warranty coverage for engines in the United States and its territories Honda Canada Inc provides the emission warranty for engines in the 13 provinces and territories of Canada In the remainder of this Emission Control System
50. rector knob is moved toward the right MULCH position less grass will be discharged through the rear discharge guard Fallen Leaves Use the Clip Director to shred and collect fallen leaves for disposal Set the front wheels so they are one or two settings higher than the rear Set the Clip Director in position 9 not quite full mulching and adjust the setting from this point for best results Rear Shield During normal use the rear shield is subject to deterioration and wear Remove the grass bag and raise the discharge guard to check the rear shield for cracks or tears If the rear shield is excessively worn have it replaced by your authorized Honda servicing dealer DISCHARGE GUARD REAR SHIELD Grass Bag A lawn mower works like a vacuum cleaner it blows air through the bag which traps the grass clippings Always empty the grass bag before it becomes filled to the limit of its capacity Bagging performance will diminish after the bag becomes about 90 filled Also the bag is easier to empty when it is not packed full You can leave the grass bag on the mower during mowing even when full mulching is selected Inspection During use the grass bag material is subject to normal wear and tear A CAUTION An excessively worn grass bag may allow objects to be thrown toward the operator THE CUTTING HEIGHT FIGURES ARE APPROXIMATE 3 4 in 20 mm 1 1 4 in 32 mm 2 in 46 mm 2 1 2
51. remove the oil filler cap dipstick 3 Place a suitable container next to the mower to catch the used oil and then tilt the mower on its right side The used oil will drain through the filler neck Allow the oil to drain completely After draining take the oil to your local recycling center or service station Do not throw it in the trash pour it on the ground or pour it down a drain 4 Fill with the recommended oil Do not overfill Allow a couple of minutes for the oil to settle in the engine and then measure the oil level page 6 Refill amount 12 0 13 5 oz 0 35 0 40 L Using nondetergent oil can shorten the engine s service life and using 2 stroke oil can damage the engine 12 Engine Oil Recommendations Oil is a major factor affecting performance and service life Use 4 stroke automotive detergent oil Always change the oil in accordance with the MAINTENANCE SCHEDULE page 10 Recommended oil for general use SAE 10W 30 Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range 20 40 60 80 100 F The SAE oil viscosity and service 0 Classification are inthe API labelon 45 49 o 10 20 30 40 C the oil container Honda recommends OUTSIDE AIR TEMPERATURE API service category SJ or later oil Air Filter Clean the air filter after the first 25 hours of use Thereafter clean the filter
52. reparation will significantly reduce your risk of injury Read and understand this manual Know what the controls do and how to operate them Familiarize yourself with the lawn mower and its operation before you begin using it Know how to quickly shut off the lawn mower in case of an emergency Check Your Mower For your safety and to maximize the service life of your lawn mower itis very important to take a few moments before you operate the lawn mower to check its condition Be sure to take care of any problem you find or have your servicing dealer correct it before you operate the lawn mower A WARNING Improperly maintaining this lawn mower or failing to correct a problem before operation could cause a malfunction in which you could be seriously injured Always perform a pre operation inspection before each operation and correct any problem Make sure the lawn mower is on a level surface e Look around and underneath the lawn mower for signs of oil or gasoline leaks e Look for signs of damage e Check each control for proper operation e Check the blades for wear Replace as necessary page 11 e Check that the blade bolts are tight page 11 e Check that all nuts bolts and screws are tightened e Check the air filter page 12 and oil level page 6 e Check the fuel level page 7 Starting with a full tank will help to eliminate or reduce operating interruptions for refueling Check Your Mowi
53. s and clamps associated with these listed systems Note This list applies to parts supplied by Honda and does not cover parts supplied by the equipment manufacturer Please see the original equipment manufacturer s emissions warranty for non Honda parts Covered up to the first required replacement only See the Maintenance Schedule on page 10 PWL50975 M 22 PRODUCT REGISTRATION Thank you for choosing Honda To ensure you receive important service information in the event of a product update or recall please register your lawn mower within 30 days of purchase From time to time American Honda conducts sales promotions that require you to register your lawn mower within 30 days of purchase If you purchased your Honda lawn mower during one of these promotions you must register your mower within 30 days Your information will remain confidential It will not be released to any other company or organization Failure to register your lawn mower does not diminish your warranty rights Please complete and mail the postage paid card or register online at www powerequipment honda com NOD sii XXXX XXXX cS tPA oH XXXX XXXXXXX Print the serial number here Dealer Store number Serial number Dealer Store ZIP code If available Owner s Last Name First Name Company Name commercial rental users Telephone Address E City State ZIP Code E mail address Date of Purchase Application check one
54. sistance then pull briskly Return the THROTTUE starter grip gently gmp g y LEVER To ensure easy restarting and maximum performance from the Auto Choke System allow the engine to run for at least three minutes after starting a cold engine before stopping the engine The minimum run time will need to be longer if the temperature is below 70 F 21 C Stopping the Engine Release the drive clutch and blade control levers Move the throttle lever to the STOP position When you finish mowing turn the fuel valve OFF PONE If your mower will not be used for 3 to 4 weeks we recommend running the engine s carburetor out of fuel You can do this by leaving the fuel valve OFF restarting the engine and running it until it stops See FUEL SYSTEM MAINTENANCE on page 18 if you don t plan to use your mower for a month or more 5 Clean your mower after each mowing refer to Cleaning on page 14 SERVICING YOUR MOWER Proper maintenance is essential for safe economical and trouble free operation It also helps reduce air pollution A WARNING Improper maintenance or failure to correct a problem before operation can cause a malfunction in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manual To help you properly care for your mower the following pages include a maintenance schedule routine inspection procedures and
55. tions or design at any time without notice and without incurring any obligation whatever No part of this publication may be reproduced without written permission Shop Manual This manual covers complete maintenance and overhaul procedures It is intended to be used by a skilled technician Available through your Honda dealer or visit www powerequipment honda com and click on Product Manuals Parts Catalog This manual provides complete illustrated parts lists and is available through your Honda dealer Frequently Asked Questions The Honda Power Equipment web site provides additional information for users of Honda power equipment Visit www powerequipment honda com and click on FAQs 19 DISTRIBUTOR S LIMITED WARRANTY Honda Power Equipment This warranty is limited to the following Honda Power Equipment products when distributed by American Honda Motor Co Inc Power Equipment Division 4900 Marconi Drive Alpharetta Georgia 30005 8847 purchased at retail or placed in rental service on or after January 1 2010 PRODUCTS COVERED LENGTH OF WARRANTY BY THIS WARRANTY from date of original retail purchase PRIVATE COMMERCIAL RESIDENTIAL RENTAL INSTITUTIONAL HRX Mowers 60 months 3 months 1 Private residential Used in maintaining owner s primary and or secondary residence Any other use including but not limited to informal for hire use is considered commercial rental institutional
56. two people should lift the mower on and off the transport vehicle while holding the mower level Position the mower so all four wheels are on the bed of the transport vehicle Tie the mower down with rope or straps and block the wheels Keep the tie down rope or straps away from the controls adjustment levers cables and the carburetor Fold the handlebar so the mower will take up less space page 15 STORAGE Proper storage preparation is essential for keeping your lawn mower trouble free and looking good To help keep rust and corrosion from impairing your lawn mower s function and appearance and to make the engine easier to start after storage follow the instructions described in this section to e Drain or treat the fuel Change the oil and coat the engine cylinder e Clean the mower engine and grass bag Choose a storage location Fuel See FUEL SYSTEM MAINTENANCE on page 18 for a list of recommended procedures to avoid fuel related problems The DISTRIBUTOR S LIMITED WARRANTY page 20 does not cover fuel system damage or engine performance problems resulting from neglected storage preparation Oil Change the engine oil see page 12 Add oil in the engine cylinder to prevent rust 1 Remove the spark plug page 13 2 Pour a teaspoon 5 cc of clean engine oil into the cylinder to keep it from rusting 3 Pull the starter rope several times to distribute the oil in the cylinder 4 Reinstal
57. vel loose stones and landscaping material can be picked up by the mower and thrown many feet with enough force to cause serious personal injury and or property damage The best way to prevent potential injury from thrown objects is to release the blade control lever to stop the blades before reaching areas with gravel loose stones or landscaping material Be careful when mowing over obstacles that stick up above the surface of the lawn such as sprinkler heads paving edging raised tree roots etc If the blade hits something or if the mower starts to vibrate stop the engine immediately disconnect the spark plug cap and check for damage page 11 Striking objects may damage the blades bend the crankshaft and or break the mower deck or other components Vibration usually indicates serious trouble A WARNING A worn cracked or damaged blade can break and pieces of the damaged blade can become dangerous projectiles Thrown objects can cause serious injury Inspect the blades regularly see page 11 and do not operate the mower with a worn or damaged blade The DISTRIBUTOR S LIMITED WARRANTY page 20 does not cover parts damaged by accidental impact collision 8 Operating the Controls Throttle Lever For best cut quality always mow with the throttle lever in the FAST position When the blades rotate at the preset fast speed they create a strong fan action that lifts and cuts grass more efficiently THRO
58. y question you may have If you encounter a problem that your dealer does not solve to your satisfaction please discuss it with the dealership s management The Service Manager or General Manager can help Almost all problems are solved in this way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta GA 30005 8847 Or telephone 770 497 6400 M F 8 30 a m 7 00 p m ET When you write or call please give us this information Model and serial numbers page 16 Name of the dealer who sold the lawn mower to you Name and address of the dealer who services your lawn mower Date of purchase Your name address and telephone number A detailed description of the problem Honda Publications These publications will give you information for maintaining and repairing your lawn mower Owner s Manual Keep this owner s manual handy so you can refer to it at any time Consider this owner s manual a permanent part of the lawn mower please give it to the new owner if you resell the lawn mower The information and specifications included in this publication were in effect at the time of approval for printing American Honda Motor Co Inc reserves the right however to discontinue or change specifica
59. zards are discussed below along with the best way to protect yourself and others Avoid Rotating Blades Rotating blades can cause serious cuts and even amputate fingers hands toes or feet Keep away from the mower deck whenever the engine is running If you need to adjust the cutting height or work around the deck for any other reason always shut off the engine Wear heavy gloves and disconnect the spark plug cap when you need to clean the mower deck or handle the blades A WARNING The blades are sharp and spin at high speed A spinning blade can cut you severely and can amputate fingers and toes e Wear protective footwear Keep your hands and feet away from the mower deck while the engine is running Stop the engine before performing any adjustment inspection or maintenance Clear Mowing Area Mower blades can throw rocks and other objects with enough force to cause serious injury Before mowing carefully inspect the area and remove all sticks stones pieces of wire and other loose objects Never operate the blades over gravel Striking objects with the spinning blades can cause severe engine damage which is not covered by the Distributor s Limited Warranty Keep Shields In Place Guards and shields are designed to protect you from being hit by thrown objects and from hot engine parts and moving components For your safety and the safety of others keep all shields in place when the engine is runn

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