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BMIX-100

1. a 11 9 9 ADDITIONAL OPERA TONS 13 6 WOHKING INSTRUC HONS 14 6 1 GENERAL 14 2 MILLING PROC BS 14 6 9 MIELING GUPS FIEEING EBEVELS iiu oao nta orn 15 6 4 REPLAGING THE MACHINE FUSES 15 7 TROUBLESHOOTING mune eu dass u E ucc Tua ducc spada 16 MAINTENANCE 16 16 OZ CLEANING ana orea H 17 9 AGCGESSORIES deron 17 te MIEEING CUPS AND BALES benisse oiee E 17 9 2 MILLING RACKS 17 USER S MANUAL 1 SAFETY INFORMATION Before using the machine make sure to read and understand this manual thoroughly Keep the manual close to the machine easily accessible to all the users Improper operation can cause injury to persons or damage to the equipment 1 1 WARNING SYMBOLS The following are the warning symbols that are used in this manual This symbol indicates a potential risk and alerts you to proceed with caution This symbol indicates the presence of high voltage and warns the user to proceed with c
2. environmental conditions should be the following Temperature from 5 C to 40 C Humidity up to 85 RH non condensing 5 INSTRUCTIONS FOR USE 5 1 OVERALL VIEW USER S MANUAL Description Function starting stopping the machine POWER switch For switching the BMIX 100 on and off Connection for power cord to the machine Milling cup holder right Holds the milling cup 7 Fuse compartment Contains two fuses 5 2 CONTROL PANEL DESCRIPTION POWER switch on the right side of switches ON power switch shines or OFF the power of the machine RUN signal light green shines when is running TIME signal light yellow shines when is set on time FREQUENCY signal light yellow shines when is set on vibrational frequency ENCODER knob push or rotate with rotating ENCODER right or left you change TIME or FREQUENCY on the machine Push ENCODER to switch between TIME and FREQUENCY setting values lf you rotate ENCODER knob fast then values on display go up or down quickly START STOP key starts or stops the operation of USER S MANUAL 5 3 INSERTING REPLACING THE MILLING CUPS Place the milling cups filled with the material to be milled and milling balls into the centering points A of the clamping devices and clamp firmly Lift the locking pin upwards from the groove and turn it for 90 in any direction This unlocks the locking device e Turn
3. 2004 o pribli evanju zakonodaj dr av lanic v zvezi z elektromagnetno zdruZzljivostjo Directive 2004 108 EC of the European Parliament and of the Council of 15 December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility in zadovoljuje tudi zahteve naslednjih standardov and also complies with the following standards EN ISO 12100 2 EN 61010 1 EN 61010 2 051 EN 55011 EN 55014 1 EN 55014 2 EN 55022 Directive 2004 108 EC EN 61000 3 2 EN 61000 3 3 EN 61000 6 2 EN 61326 1 Place and date of issue Name surname and signature of authorized person 21 03 2012
4. OFF and then ON again to clear the message and use the machine again 3 2 TECHNICAL DATA Power supply 230V x 10 50 60Hz Rated power 200W 2 x T2A 250V Vibrational frequency Digital from to 30 Hz 180 1800 min regulation in 0 1 Hz steps Timer 5 sec 99 min timer HOLD function in 1 sec steps below 10 min or 10 sec steps above 10 min Max volume of milling cups 2 x 50 ml Dimensions W x D x H 385 x 420 x 240 mm 465 mm with hood open Weight 42 kg Noise emission 70 dB A without milling balls Ambient temperature 5 C 40 C Atmospheric humidity lt 85 RH USER S MANUAL 4 INSTALLATION 4 1 UNPACKING Before the installation carefully examine the delivery for possible damage or missing parts Unscrew and remove two transportation safety screws on the bottom side of the box Open the box and take the machine out of the box Check that the machine has not been visibly damaged during the transport Please keep the packing material for the duration of the guarantee period In case of a complaint and return of the machine in unsuitable packing material your guarantee claim will be lost Check that the mains cord is compatible with the local standard If any kind of damage occurred during transport immediately make a complaint to the carrier Any incorrect delivery or missing parts should be reported to the distributor 4 2 SELECTING THE RIGHT PLACE When selecting the right place for the mac
5. machine stops automatically and you can t start it again by pressing the START STOP key You have to turn the main POWER switch OFF and then ON again to clear the error message and use the machine again 8 MAINTENANCE is maintenance free When used properly no maintenance and setting is necessary Do not make any alterations to the machine and use only approved spare parts and accessories 8 1 WEAR The milling tools can become worn out depending on the frequency of the milling operation and the milled material The milling cups and balls should be regularly checked for wear and replaced if necessary USER S MANUAL 8 2 CLEANING Before cleaning the machine unplug the mains cord from wall socket Use only a soft cloth moistened with water Cleaning agents and solvents should not be used not for cleaning the milling tools either Do not clean the BMIX 100 under running water Danger to life through electric shock 9 ACCESSORIES 9 1 MILLING CUPS AND BALLS Milling cups Material Milling cup 1 5 ml Hardened steel Milling cup 5 ml Milling cup 10 ml Milling cup 25 ml Milling cup 50 ml Milling cup 1 5 ml otainless steel Milling cup 5 ml Milling cup 10 ml Milling cup 25 ml Milling cup 50 ml Milling balls diameter Material 5 10 15 25 mm Hardened steel 5 10 15 25 mm Stainless steel 9 2 MILLING RACKS AND BALLS Round milling racks Material 0 2 ml with 12 places for
6. the knob C counterclockwise until the max clamping range is reached e Turn the locking pin B back for 90 until it engages in the groove again e Insert the milling cup and press lightly into the centering point A e Gently turn the knob C clockwise until the milling cup just fits free of play in the holder Then continue to turn the knob clockwise for 1 2 clicks while at the same time the locking pin B is raised and lowered The engaged locking pin prevents automatic opening of the milling cup holder If the locking pin B cannot be pulled upwards to release it unlocking should not be forced with any tool Otherwise the locking pin can break off Briefly retighten the knob C in the clockwise direction and the locking pin can then move freely again To remove the milling cup lift the locking pin B turn it for 90 and turn the knob C in the direction to loosen it USER S MANUAL 5 4 BASIC OPERATION e Switch on the with POWER switch on the right side of the housing Setting the milling time O RUN TIMEFrequency 585 Push Time Frequency e TIME signal light shines With rotating ENCODER right or left set the milling time to required value from 5 sec to 99 min Examples 98 5 98 min 50 sec 9 59 9 min 59 sec 0 59 gt 59 sec Dr 9 Push Time Frequency e f you want to set the time to hold continued operation set HLd on display You get message HLd on displa
7. Laboratory Equipment turer www mrclab com Lo THE STANDARDS INSTITUTION OF ISRAEL Operation Manual for BEAD BEATER BMIX 100 PLEASE READ THIS MANUAL CAREFULLY BEFORE OPERATION 3 Hagavish st Israel 58817 Tel 972 3 5595252 Fax 972 3 5594529 mrc mrclab com MRC VER 01 8 12 USER S MANUAL TABLE OF CONTENTS I DARE TY INFORMATION ouo En ae eek 3 E 3 1 2 SAFETY INSTRUCTIONS ssustixtsteaddibuveubvxvud Gaiman cn botvI ED Pap v ec ir e dvd pal 3 2 GENEHAE DESCRIP TNO IN sare Sax E Rasa S erasa su EE Ran cR ed 5 3 TECHNICAL FEATURBES iii iiis cn i ioo ea io a 6 91 GONSTRUG TIOI t Rua rici Rua oa dicia oo gods 6 32 a notis PIE RUP RR EEE 6 A INSTALLATION RS 7 Be Na UNPACKING M 7 4 2 9EEECTING THE RIGHTPLACE 7 4 3 CONNECTING THE POWER CORD esee memes 7 44 ENVIRONMENT CONDITIONS 8 5 INSTRUCTIONS FOR USE eae 8 SW OVERALL VIE MEE 8 9 2 CONTROL PANEL DESCRIP TION eo LUE wads Va ae ER De PAYER Si rua 9 5 3 INSERTING REPLACING THE MILLING 10 S4 BA SICOPERATION
8. as described Starting the milling process Close the hood e Set the time e Set the frequency e Start the milling operation by pressing START STOP key e The milling time starts running and the remaining milling time is shown on display The milling process can only be started when the hood is closed In order to ensure quiet running of the both milling positions have to be loaded with approximately the same mass Do not open the hood during the milling process Although the milling cups are brought to a standstill immediately after the opening of the hood the milling process can no longer be continued with the remaining running time The BMIX 100 must be restarted and the initial parameters are then available again Do not mill inflammable or explosive samples Please note that the properties and therefore the dangerous nature of your sample can change during the milling process USER S MANUAL Stopping the milling process e Stop the milling operation by pressing the START STOP key Or When the milling time elapses the milling process is automatically ended The display is reset to the last set value 6 3 MILLING CUPS FILLING LEVELS Milling cup Milling sample Max sample Balls max volume amount grain size diameter 6 4 REPLACING THE MACHINE FUSES The following fuses are required for 2 250V Unplug mains plug from the mains socket 6 By pressing the locking device
9. aution 1 2 SAFETY INSTRUCTIONS Safety instructions Claims for damages in any form whatsoever for injury to persons or damage to the machine caused through non observance of the following safety instructions are excluded Use according to the intended purpose Do not make any alterations to the machine and use only approved spare parts and accessories Otherwise the Declaration of Conformity will lose its validity and this will also lead to the loss of any guarantee claims Transport Do not knock shake or throw the during transport Otherwise the electronic and mechanical components may be damaged Packing material Please keep the packing material for the duration of the guarantee period In case of a complaint and return of the machine in unsuitable packing material your guarantee claim will be lost Temperature variations If the is subjected to high temperature variations protect it against condensed water Otherwise the electronic components may be damaged Ambient temperature If the temperature drops below 5 C or exceeds 40 C electronic and mechanical components can be damaged Performance can be changed to an unknown extent USER S MANUAL Atmospheric humidity If the humidity exceeds 85 electronic and mechanical components can be damaged Performance can be changed to an unknown extent Electrical connection If the values for the mains power supply on the name plate are not observed the electrical and mecha
10. hine please consider the following Put the device on smooth horizontal and stable place Leave enough space beyond the device for normal air circulation min 10 cm Leave enough space around the device that you will easy control and maintain it Don t use the device in surroundings where there are fast temperature and humidity changes Also avoid places exposed to direct sunlight and places nearby heating devices Avoid places where the possibility of shocks and vibrations exists Note The machine should not be placed so that it is difficult to pull out the cord plug from mains power supply 4 3 CONNECTING THE POWER CORD The correct voltage and frequency for the BMIX 100 are given on the name plate Ensure that these values correspond to the available power supply system Fit one end of the power cord included in the delivery into the mains socket on the machine Connect the other end of the cord to a grounded wall socket To avoid interference from noise surges and spikes a dedicated line is preferred If no such line is available avoid lines to which powerful electric motors refrigerators and similar devices are connected The power can be turned on and off by the POWER switch located on the right side of the housing of the machine Light in the switch indicates when the power is on USER S MANUAL 4 4 ENVIRONMENT CONDITIONS The machine has been built for operating in laboratory environment Therefore the
11. nical components may be damaged Inserting milling cups Ensure that the milling cups are inserted correctly in the milling cup holder Otherwise they can be damaged when starting the machine Both milling positions must always be used Otherwise this will cause considerable unbalance Removing and opening hot milling cups When removing and opening hot milling cups always wear protective gloves There is a danger of burning the hands Materials Observe the relevant regulations and directives for handling chemicals and hazardous materials Milling of materials which give a risk of fire or explosion is prohibited Cleaning Do not clean the under running water Danger to life through electric shock Use only a soft cloth moistened with water Cleaning agents and solvents should not be used not for cleaning the milling tools either Repair For your own safety repairs must be carried out only by authorized service technicians USER S MANUAL 2 GENERAL DESCRIPTION The is a laboratory machine which is suitable for milling and homogenizing soft fibrous hard and brittle materials in the dry and wet state It is used for fast super fine milling of 2 samples simultaneously The closed milling system guarantees complete recovery of the samples Owing to the extremely short milling time and the high final fineness of the milled material the BMIX 100 is also ideally suitable for sample preparation for all spectral analyses Final finene
12. on the bottom side of the fuse compartment 7 fuse holder is released and you can pull it out Replace fuses Insert fuse holder and push it until it locks USER S MANUAL 7 TROUBLESHOOTING POWER switch doesn t the mains power supply shine when it is Check fuses and replace them if necessary switched ON Call authorized service Display doesn t work Call authorized service Message appears The hood was open when you tried to start the machine on display by pressing the START STOP key Close the hood and clear the message by pressing the START STOP key Then you can start the machine by pressing the START STOP key again on display and wait for the motor to cool down Message Er2 appears The machine can t reach the set vibrational frequency It on display tries to start 5 times then Er2 appears Check if the milling cup holders are blocked and remove any obstacle You have to turn the main POWER switch OFF and then ON again to clear the error message and use the machine again Message Er3 appears You opened the hood during the operation The machine on display stopped rapidly and message Er3 appeared on display When message Er3 appears on display you can t start the machine again by pressing the START STOP key You have to turn the main POWER switch OFF and then ON again to clear the message and use the machine again When error message ErX appears on display
13. screw cap tubes Teflon 1 5 2 0 ml with 6 places for standard tubes 1 5 2 0 ml with 6 places for screw cap tubes 1 5 2 0 ml with 12 places for standard tubes 1 5 2 0 ml with 12 places for screw cap tubes Square milling rack Material For 1 Deep well plate or 3 Microtiter plates Milling balls diameter Material 0 10 0 25 0 50 0 75 1 00 1 50 mm Note Subject to technical modifications EC DECLARATION OF CONFORMITY We declare under our sole responsibility that product designation Bead Beater tip model type model ustreza zahtevam naslednjih predpisov is in conformity with the provisions of the following regulations 1 Direktiva 2006 42 ES Evropskega parlamenta in Sveta z dne 17 maja 2006 o strojih Directive 2006 42 EC of the European Parliament and of the Council of 17 May 2006 on machinery Direktiva 2006 95 ES Evropskega parlamenta in Sveta z dne 12 decembra 2006 o uskladitvi zakonodaje drzav Clanic v zvezi z elektri no opremo konstruirano za uporabo znotraj dolocenih napetostnih mej Uradni list Evropske unije OJ EU L 374 z dne 27 decembra 2006 Directive 2006 95 EC of the European Parliament and of the Council of 12 December 2006 on the harmonisation of the laws of Member States relating to electrical equipment designed for use within certain voltage limits Official Journal of the European Union OJ EU L 374 27 December 2006 Direktiva 2004 108 ES Evropskega parlamenta in Sveta z dne 15 decembra
14. sses of down to 1 um can be achieved depending on the milling time and the specific properties of the sample material The optimum milling cup filling is as a rule 1 3 of the milling cup volume Exceptions to this are voluminous materials such as wool leaves grasses and suchlike In these cases a filling level of 70 80 is necessary The sample quantity should not be less than 25 of the milling cup volume The milling balls may otherwise damage the milling cups The milling cup materials and milling ball materials must always be identical or compatible The milling balls may otherwise damage the milling cups USER S MANUAL 3 TECHNICAL FEATURES 3 1 CONSTRUCTION The housing of is made of steel plate varnished with high resistant polyurethane lacquer Protective equipment The milling chamber of the is enclosed by a strong covering hood Starting of the machine is possible only with the hood closed If the hood is open message appears on display when you press the START STOP key When message appears on display you have to close the hood and clear the message by pressing the START STOP key Then you can start the machine by pressing the START STOP key again If you open the hood during the operation the machine stops rapidly and message Er3 appears on display When message Er3 appears on display you can t start the machine again by pressing the START STOP key You have to turn the main POWER switch
15. uring operation VA RUN TIME Frequency O05 ENCODER Re ush e f you want to check the set value for time during operation push ENCODER knob so that TIME signal light shines Then rotate ENCODER for one click right or left TIME signal light flashes for 2 sec and display shows the set time value After 2 sec the real time value is shown on display again and TIME signal light stops flashing Checking the set frequency during operation 4 Frequency Cesar ENCODER g Stop ee Push Time Frequency e If you want to check the set value for frequency during operation push ENCODER knob so that FREQUENCY signal light shines Then rotate ENCODER for one click right or left FREQUENCY signal light flashes for 2 sec and display shows the set frequency value After 2 sec the real frequency value is shown on display again and FREQUENCY signal light stops flashing USER S MANUAL 6 WORKING INSTRUCTIONS 6 1 GENERAL The BMIX 100 is a high performance product Because of the large selection of accessories the bead beater is a machine with many different application possibilities in laboratories industry and research It is used mainly in the chemical and pharmaceutical sectors and in mineralogical and biological applications etc 6 2 MILLING PROCES Clamp the milling cups filled with material to be milled and the milling balls in the milling cup holders
16. y under time value 0 05 or above time value 99 0 Setting the frequency i o RUN TIME Frequency LL Push Time Frequency e Push ENCODER knob so that FREQUENCY signal light shines With rotating ENCODER right or left set the vibrational frequency to required value from 3 to 30 Hz Example 20 0 20 0 s USER S MANUAL Starting the milling process RUN KA p BE e Push Time Frequency Press START STOP key RUN and TIME signal lights shine The machine counts down the time from set value Note You cannot modify the time during the operation of the machine Changing the frequency during the operation RUN TIMEFrequency F F ENCODER Se ee Push Time Frequency e If you want to change the vibrational frequency during the operation of the machine push ENCODER knob so that the FREQUENCY signal light shines Rotate ENCODER right or left to required value In the meantime FREQUENCY signal light is flashing When you stop rotating ENCODER knob signal light FREQUENCY stops flashing after 2 sec Stopping the milling process SE e When time elapses when you press START STOP key again message End appears on display and RUN signal light flashes When the machine stops completely the last used values for time and frequency are automatically reset USER S MANUAL 5 5 ADDITIONAL OPERATIONS Checking the set time d

BMIX-100

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