KDS Model 100 Manual (1) - Scientific Instrument Services, Inc.
Contents
1. Syringe Holder 2 Release Button To facilitate loading the pusher block 1 can be released from the leadscrew and manually moved along the guide rods to accommodate the syringe Press the bronze release button 2 on the side of the black pusher block 1 to release the block from the leadscrew Raise the spring loaded retaining clamp knob 3 and rotate away from the syringe barrel Place the syringe barrel in the V of the syringe holder making sure that the flange of the syringe barrel is pressed against the side of the syringe holder Rotate and release the syringe clamp to hold the syringe in place Press in release button 2 and move the pusher block back along the guide rods to make contact with the syringe plunger GLASS SYRINGES With some glass syringes the corners of the flange of the syringe barrel are rounded and can cause a tendency for the syringe barrel to ride up out of the syringe holder To give a more secure flatter surface to clamp against an O ring or metal collar can be placed over the barrel and pressed against the flange KDS Model 100 Series KDS120 PUSH PULL PUMP Travel Direction E Withdraw Clamp Syringe Clamp Release Button Withdraw Bracket Clamp Syringe Rest To facilitate loading the pusher block can be released from the leadscrew by pressing the bronze release button 1 and can be manually moved along the guide rods to accommo date the syringes2. First place the withdraw syringe in the withdraw syringe holder using the spring loaded retaining clamp to retain the syringe barrel in the V of the syringe holder Make sure the barrel flange is held firmly by the withdraw clamp and that the adjusting screws on the withdraw clamp are firmly tightened While keeping the button 1 pressed firmly in slide the block along the guide rods so that the syringe plunger flange can be retained by the clamp on the pusher block Tighten the locking screws on the adjusted syringe clamp Loosen the locking screw on the Adjustable syringe rest and position the rest so that the plunger of the loaded syringe is pressed firmly against the pusher block and the syringe barrel flange is pressed up to the syringe rest The barrel of the loaded infusion syringe should be clamped in the V of the syringe holder with the spring loaded clamp Tighten the screw on the syringe rest to lock the rest in place on the guide rod KDS Model 100 Series Manual Stall Setting and Microliter Syringes A movable collar located on the rear guide rod can be set to restrict travel of the pusher block The block moves until stalling against the collar Stalling does no permanent damage but may result in increased wear on the drive mechanism and should not be used routinely but only as a fail safe device Microliter syringes with fine wire plungers can be damaged if the plunger is forced into the end of the syringe barrel
3. the collar can be adjusted to prevent this occurrence NV Ram Failure If the settings in the non volatile memory become corrupted the display will read NV Ram Failure and the pump will not operate To recover from this condition the pump must be powered down and then turned on again The pump will be re initialized to the default settings and can now be programmed as normal A second method of clearing the NV Ram Failure is to press select and then enter a changed rate setting Fuses The fuses are located in the power entry module on the rear panel The linecord must be first removed to gain access to the fuse holder Fuses 5x20mm 250V slow blow Voltage Selector CE version only is necessary to change the input voltage selection disconnect the line cord from the entry module on the rear panel Use a flat bladed screwdriver to open the Fuse Holder access door Remove the Fuse Holder flip over and reinstall Close the access door The new input voltage selection should be visible through the door window Install a proper line cord certi fied for the country of use Fuse Holder Maintenance Maintenance is required only for the moving mechanical parts which should be kept clean and lubricated Occasionally a small amoun of light machine oil should be applied to the guide rods and a small amount of grease or oil to the leadscrew Solvents of any type s
4. 6 61mm 2 5 9 70 Iml long 4 75 5 0 12 48 3 9 53 10 15 89 5 12 96 20 20 00 10 15 78 30 22 50 20 20 07 50 28 90 2 Becton Dickinson 7 Hoshi Interim WW design Plastipak ilem 4 80mm lec 4 70mm Tml lg 6 70 3 8 59 2mm sm 6 70 5 11 99 2ml lg 9 20 10 14 48 3 10 30 20 19 05 5 12 20 30 21 59 10 15 00 60 26 60 20 19 00 3 Becton Dickson 16 2 Glass all types 100 34 00 0 5 4 64 8 Natsume 0 25 2 60 2 5 8 66 050 320 5 11 86 1 4 30 10 14 34 2 6 30 20 19 13 3 730 30 22 70 5 9 50 60 28 60 9 Top 4 Hamilton Iml 4 70 1000 Series Gastight 2 6 40 0 E 25 0 73 12 15 40 50 1 03 25 21 00 100 1 46 30 23 00 250 2 30 50 29 00 500 3 26 Iml 4 61mm 10 Terumo 25 728 4 73 5 10 30 2 m 10 14 57 10 1579 25 23 03 20 2018 50 32 57 30 23 36 5 JMC Air Tite pls 60 29 45 1ml 4 66mm 11 Japan 2 6 90 1 ml sm 4 73mm 25 9 10 Iml lg 6 50 5 12 62 3 895 10 14 34 20 19 68 5 13 00 30 22 44 10 15 80 50 28 80 20 20 15 100 36 68 30 2310 50 29 10 KDS Medel 100 Series Standard Minimum and Maximum Flow Rates MODELS KDS100 AND KDS120 Syringe size 25 50ul 100 250ul 500ul 1 ml 2 5ml 3ml 5ml 10 20 30ml 60 MODEL 101 Syringe size 25 50ul 100 250ul 500ul Iml 2 5ml 3ml 5ml 10ml 20ml 30ml 60ml Minimum O 2ul h 1 0 2 0ul h 3 0ul h 0 01 ml h 0 02ml h 0 02ml h 0 03ml
5. f Hazardous Substances RoHS Over time these Directives will be implemented in the national laws of each EU Member State Once the final national regulations have been put into place recycling will be offered for our products which are within the scope of the WEEE Directive Products falling under the scope of the WEEE Directive available for sale after August 13 2005 will be identified with a wheelie bin symbol Two Categories of products covered by the WEEE Directive are currently exempt from the RoHS Directive Category 8 medical devices with the exception of implanted or infected products and Category 9 monitoring and control instruments Most of our products fall into either Category 8 or 9 and are currently exempt from the RoHS Directive We will continue to monitor the application of the RoHS Directive to its products and will comply with any changes as they apply Do Not Dispose Product with Municipal Waste Special Collection Disposal Required
6. g or highlighted feature of the main menu display c Enter numerical values run stop a Turns the motor on and off b Acts as a pause during a dispense DISPLAY After the pump is programmed an arrow on the right side of the display indicates the direction of operation This arrow pulses when the pump is running Operating Instructions POWER SWITCH The power switch is located at the right rear corner of the pump When the power is turned on the LCD will display the Volume or Rate setting Press the select key to return to the main menu MAIN MENU Pressing select repeatedly will always return the display to the main menu The main menu consists of five variables three of which are displayed at all times The center variable pulses to indicate that this option can be reviewed or changed The menu acts as a continuous loop and the arrow keys V 7 are used to move around the loop The variable to be changed can be selected with the select key 2 dia lt 2 table lt gt rate lt gt vol gt pwr up gt direct entry syr dia flowrate dispense vol run stop syr dia mm mfr size ul or ml h or ml KDS Model 100 Series Operating Instructions Continued SYRINGE DIAMETER ENTRY Syringe diameter must be entered for automatic internal calibration Once entered the diameter is entered it is retained in non volatile memory and need not be entered again unless the syringe being used is changed When a syrin
7. ge diameter is changed the Volume and Rate settings are set to zero There are two methods of diameter entry a Internal Library Select TABLE from the main line menu The table of syringes is organized by manufacturer then by glass or plastic and then by size Use the arrow keys to scroll through the table and the select key to enter the correct setting First scroll through the manufacturers and select the manvfacturer of the syringe used The menu will next display either syringe type or syringe size Again use the arrow keys to move through the table until the correct size is displayed Press the select key when the correct syringe size is displayed This automatically enters the internal syringe diameter See Table of Syringe Diameters on page 12 for the syringe library b Direct Entry From the main menu select DIA The display will read xx xx mm Use the arrow keys to display the measured internal diameter of the syringe in millimeters and enter with the select key Changing the diameter clears the Volume and Rate settings and the display will now prompt for the new Volume setting VOLUME ENTRY The volume setting mode is selected from the main menu or is displayed automatically after changing the diameter Display reads xx xx ul Units displayed in ul or ml depend on syringe diameter entered 1 Usethe arrow keys to enter the dispense volume required 2 When the correct dispense volume is displayed save this number wi
8. h O 1ml h O 1ml h O 1ml h O 2ml h Minimum 0 001 ul m 0 001 ul m 0 001 ul m 0 001 0 01 ul m 0 01 0 1 ul m 0 1 ul m 0 1 ul m 0 1 ul m 0 001 ml m 0 001 ml m 0 001 ml m 0 001 ml m Maximum 126ul h 318ul h 625 1274 3164 6359 13 2ml h 31 7ml h 44 9ml h 87 0ml h 126ul h 125ml h 219ml h 282ml h 426ml h Maximum 0 382 1 010 1 762 3 542 8 78 17 65 35 2 88 0 122 5 176 2 0 351 ml m 0 602 ml m 0 773 ml m 1 175 ml m Note Syringes from different manufacturers can have slightly different limits KDS Model 100 Series Limited Warranty KD Scientific Inc warrants to the first consumer purchaser for a period of one year from the date of purchase that this unit when shipped in its original container will be free from defective workmanship and materials and agree that it will at its option either repair or replace the defective unit This warranty does not extend to misuse neglect or abuse normal wear and tear accident modification or unauthorised repair KD Scientific will not be liable or in any way responsible for any incidental or consequential economic or property damage Some States do not allow the exclusion of incidental or consequential damages so the above exclusion may not apply to yov There are no implied warranties of merchantability or fitness for a particular use or of any other nature So
9. hould never be used to clean the pump A mild detergent solution may be used to clean the keypad KDS Model 100 Series Standard Table of Syringe Diameters 1 Air Tite All Plastic 6 lec 4 70mm 2 5 9 70 5 0 12 48 10 15 89 20 20 00 30 22 50 50 28 90 7 2 Becton Dickinson Interim WW design Plastipak 4 70mm 3 8 59 5 11 99 10 14 48 20 19 05 30 21 59 60 26 60 3 Becton Dickson Glass all types 8 0 5 4 64mm 1 4 64 2 5 8 66 5 11 86 10 14 34 20 1913 30 22 70 60 28 60 9 4 Hamilton 1000 Series Gastight 0 46mm 25 0 73 50 1 03 100 1 46 250 2 30 500 3 26 10 Iml 4 61mm 2 5 728 5 10 30 10 14 57 25 23 03 50 32 57 5 Popper amp Sons Inc Perfektum glass 0 25 3 45mm 0 5 3 45 1 4 50 2 8 92 3 8 99 5 11 70 10 14 70 20 19 58 30 22 70 50 29 00 12 Ranfac 2cc 9 12mm 5 12 34 10 14 55 20 19 86 30 23 20 50 2760 Scientific Glass Engineering SGE 25ul 0 73mm 50 1 03 100 1 46 250 2 30 500 3 26 Iml 4 61mm 2 5 7 28 5 10 30 10 14 57 Sherwood Monojet Plastic lec 4 65mm 3 8 94 6 12 70 12 15 90 20 20 40 35 23 80 50 26 60 Terumo lec 4 73mm 3 9 00 5 13 04 10 15 79 20 20 18 30 23 36 60 29 45 Unimetrics Series 9000 0 46mm 25 0 73 50 1 03 100 1 46 250 2 30 500 3 26 1000 4 61 KDS Model 100 Series Japanese Table of Syringe Diameters Available in Japanese Models 1 Air Tite All Plastic 6 Nippro 4 70mm 1ml short
10. kd Scientific Model 100 Series User s Manual Pub 5600 001 Rev C WEEE RoHS Compliance Statement EU Directives WEEE and RoHS To Our Valued Customers We are committed to being a good corporate citizen As part of that commitment we strive to maintain an environmentally conscious manufacturing operation The European Union EU has enacted two Directives the first on product recycling Waste Electrical and Electronic Equipment WEEE and the second limiting the use of certain substances Restriction on the use of Hazardous Substances RoHS Over time these Directives will be implemented in the national laws of each EU Member State Once the final national regulations have been put into place recycling will be offered for our products which are within the scope of the WEEE Directive Products falling under the scope of the WEEE Directive available for sale after August 13 2005 will be identified with a wheelie bin symbol Two Categories of products covered by the WEEE Directive are currently exempt from the RoHS Directive Category 8 medical devices with the exception of implanted or infected products and Category 9 monitoring and control instruments Most of our products fall into either Category 8 or 9 and are currently exempt from the RoHS Directive We will continue to monitor the application of the RoHS Directive to its products and will comply with any changes as they apply Do Not Dispose Product with Municipa
11. l Waste Special Collection Disposal Required KDS Medel 100 Series Contents Specifications kee nase NA E EE RH 2 General Safety SUmmadty P be PRSE UR HEU ER ed 3 Tel em MM 4 Keypad Funch ons 4 5 Operating Instructions Power Scie te etre re RR IR DER DA HP RR HE eei 5 5 Syringe Diameter CR 6 Volume BANY Ves OPERE EHE 6 Flowitete a rear me eie n ep a rd ed re tia res cea 7 Starting the Pumps retenir teilen inerte pe d e e 7 PowerFallure Mode testet itte RR RI 7 Rate and Volume Changes While Running s 8 FOSHIFORWONG ice retire temm ted Rue d dH NH Rim ODE 8 Loading the Syringe seen tentent 9 10 Manual Stall Settings and Microliter Syringes 11 NV Ram Failure ene ten eerie n 11 QUIM 11 tal d 1 Standard Table of Syringe Diameters sees 12 Japanese Table of Syringe Diameters sene 13 Standard Minimum and Maximum Flow Rates sss 14 limited Wargi mE 15 KDS Model 100 Series Specifications 100 Series Including KDS100 101 and 120 Syringe Size Electrical Rating Fuse Voltage Opera
12. me atates do not allow this limitation on implied warranty so the above limitation may not apply to yov If a defect arises within the warranty period contact KD Scientific Inc see address below The customer is responsible for shipping charges and must first obtain a Return Material Authorization number RMA before the unit will be accepted If a replacement unit is issued it is covered only for the remainder of the original warranty period dating from the purchase of the original device This warranty gives you specific legal rights You may also have other rights which vary from state to state Note This pump is not registered with the FDA and is not for clinical use on patients Syringe pumps are manvfactured by KD Scientific Inc 84 October Hill Road Holliston 01746 Phone 508 429 6809 Fax 508 893 0160 E mail infoGkdscientific com Web www kdscientific com Kcd Scientific Copyright 1997 by KD Scientific Inc All rights reserved Printed in USA 15 WEEE RoHS Compliance Statement EU Directives WEEE and RoHS To Our Valued Customers We are committed to being a good corporate citizen As part of that commitment we strive to maintain an environmentally conscious manufacturing operation The European Union EU has enacted two Directives the first on product recycling Waste Electrical and Electronic Equipment WEEE and the second limiting the use of certain substances Restriction on the use o
13. n stop key to start the pump A second press will stop the pump b If the pump is stopped during a dispense the volume accumulator is not cleared the dispense is paused Restarting the pump with a second press of the run stop key continues the dispense to the target volume POWER FAILURE MODE If there is a temporary power interruption when no dispense volume is selected the Power Up run stop option allows the pump to either resume the dispense when the power returns or remain stopped but display a message warning of the power failure 1 Move the main menu to the right and select PWR UP 2 The display will read Power Up Run or STOP Use the arrow keys to change display and select the required option Run After power is returned the pump resumes normal operation The display flashes PowerFailed to acknowledge a power interruption Press Select to display the Rate STOP Pump does not run when power returns The LCD displays the rate setting If a dispense volume is entered the power interruption stops the pump clears the volume accumulator and returns the volume to the setpoint Only if the power failure setting is run will the power failure warning be displayed 7 KDS Model 100 Series Operating Instructions Continued CHANGE OR REVIEW VOLUME SETTING WHILE RUNNING While the pump is running it is possible to look at the volume and flowrate settings without interrupting the operation of the pump If required the v
14. nd flowrate units The syringe diameter can be entered directly or the syringe can be identified from a table of syringes held in memory When the syringe is selected from the table the diameter is entered automatically Two dispense modes are available a dispense volume mode in which the pump keeps track of the volume dispensed and automatically stops the pump when a set target volume is reached b run mode where the pump runs at the set flowrate until manually stopped In the event of a power interruption during operation the pump can be programmed to either resume operation or remain stopped when power is returned For convenience all pump settings are stored in non volatile memory to minimize the number of setting changes required Keypad Functions 4 This key has two functions a Moves the display to the left b Causes the numerical entry to decrease To change the displayed number by a single unit press and release the key quickly If the key is pressed longer the number changes with increasing speed 7 This key has two functions a Moves the display to the right b Causes the numerical entry to increase To change the displayed number by a single unit press and release the key quickly If the key is pressed longer the number changes with increasing speed KDS Medel 100 Series Keypad Functions continued select This key has three functions a Return to main menu when pressed repeatedly b Selects the pulsin
15. oad Holliston MA 01746 KDS Model 100 Series General Safety Summary Please read the following safety precautions to ensure proper use of your syringe pump To avoid potential hazards and product damage use this product only as instructed in this manu al If the equipment is used in a manner not specified by the manufacturer the protection pro vided by the equipment may be impaired To Prevent Hazard or Injury Use Proper Power Supply The pump is supplied with an approved power supply and line cord Use Proper Line Cord Use only the line cord shipped with the product and make sure line cord is certified for coun try of use Ground the Product This product is grounded through the grounding conductor of the power cord To avoid electric shock use only approved line cord with the product and insure it is connected to earth ground Make Proper Connections Make sure all connections are made properly and securely Orient Equipment Properly Do not position the equipment such that it is difficult to reach the disconnecting device Observe all Terminal Ratings Review the operating manual to learn the ratings on all connections Avoid Exposed Circuitry Do not touch any electronic circuitry inside of the product Do Not Operate with Suspected Failures If damage is suspected or to the product do not operate the product Contact qualified service personnel to perform inspection Avoid Pinch Hazard pinch hazard may exis
16. olume and flowrate settings can be changed while the pump continues to run When the changes are entered the pump immedi ately changes to the new settings 1 While operating press select to return to the main menu 2 Select Volume to display the set dispense volume If no change is required press select 3 For a volume change use the arrow keys and enter with the select key 4 The display moves to RATE permitting a change if required Press select if no change is required or use the arrow keys to change the setting The select key immmediately changes to the new flowrate and the volume display continues to increment uninterrupted to the new dispense setting Note If the VOLUME is changed to a setting smaller than the volume already accumulated then the pump stops when the new smaller dispense volume is selected CHANGE OR REVIEW RATE SETTING WHILE RUNNING 1 Press select to change the volume accumulator display to the main menv 2 Select RATE 3 Make rate changes if required and press select The pump immediately changes to the new flow rate and displays the continuing vol ume accumulation uninterrupted by the change in flow rate FAST FORWARD Press the run and the keys simultaneously to actuate the fast forward mode The pump travels at its maximum rate while both keys are pressed simultaneously KDS Model 100 Series Loading The Syringe KDS100 AND KDS101 3 Syringe Clamp Knob Syringe Plunger 1 Pusher Block
17. t between the Pusher Block and End Blocks Avoid placing fingers between these points while the pump is running Observe all Warning Labels on Product Read all labels on product to ensure proper usage CAUTION Protective Ground Refer to Manual Terminal CAUTION CAUTION This pump is not registered with the FDA and is not for clinical FOR RESEARCH USE ONLY use on human or veterinary patients It is intended for research NOT FOR CLINICAL use only USE ON PATIENTS KDS Medel 100 Series Features The Model 100 series are simple accurate cost effective syringe pumps designed to hold glass or plastic syringes of any make from 10 microliter to 60 milliliter for the KDS100 10 ul to 15 ml for the KDS120 and 10 ul to 10 ml for the KDS101 The models KDS100 and KDS101 are infusion only pumps The flow rates of the KDS101 are six times slower than that of the KDS100 and the units of flow rate are suitably adjusted The KDS120 is a push pull simultaneous infusion withdrawal pump Setup and pump operation for all of the 100 series pumps are similar and extremely simple A menu displayed on an alphanumeric LCD prompts the operator to make the necessary selections using the keypad for choice of features and numerical entries The internal diameter of the syringe is used by the control program to calibrate the pump and deliver the volume and flowrate selected For simplicity the syringe diameter is also used to set automatically the volume a
18. th the select key Note If no target dispense volume is required enter volume 0 0 The pump will run at the set flowrate until stopped manually or a stall occurs 3 After setting a volume the menu prompts for the flowrate setting When the pump runs the actual dispensed volume will be displayed and will increment until the set volume is reached at which time the pump will stop automatically KDS Model 100 Series Operating Instructions Continued FLOWRATE ENTRY RATE can be selected from the main menu or will be displayed automatically after the vol ume setting The display reads Rate X X ul h or X X ml h Rate units are or ml h microliter or milliliter hour and are selected automatically according to the syringe diameter 1 Use the arrow keys to display the flowrate required 2 Enter the rate with the select key 3 If the rate entered is out of range a message is displayed Max Rate XX ml h To continue enter a lower rate or select a larger syringe Note If a dispense volume was set then the display will now change to Volume 0 0 that is in automatic dispense mode When the pump runs the actual dispensed volume will be displayed and will increment until the set volume is reached at which time the pump will stop automatically b dispense volume is set the LCD displays the set flowrate and when running the directional indicator arrow will pulse START THE PUMP a Press the ru
19. ting Range Drive Mechanism Pusher Advance per Half Step Linear Travel KDS100 KDS120 KDS101 Minimum Stepping Rate Maximum Stepping Rate Speed Range Flowrate Range Linear Force Dimensions Weight Atmospheric Specifications Temperature Humidity Mode of Operation Classification Pollution Degree Installation Category Output Physiological Effects Cooling Conditions Mechanical Stability Protective Packaging Earth Terminals Removable Protective Means Supplier Name Address 10 microliter to 60 milliliter US model 115V 0 1A CE model 230V 0 06A 5x20 mm 250V slow blow 0 1A US model 100 120V 50 60Hz CE model 200 240V 50 60Hz microprocessor controlled stepper gearmotor 4 microcrostepping driving a leadscrew through a belt and pulley drive mechanism 0 529 micron or 2 083x10 inch KDS100 0 088 micron KDS101 minimum 0 00635 cm hr maximum 76 18 cm hr minimum 0 00106 cm hr maximum 12 2 cm hr one Z step in thirty seconds may vary depending on syringe size 400 7 steps second 12000 1 O 1ul hr 10 ul syringe to 506ml hr 60 ml syringe 20 lb 9 9x x5 inch 23x15 25x13 cm 4 5 b 2 4 C to 40 C 40 F to 104 F 20 to 80 RH non condensing Continuous Class 1 2 II N A N A No special considerations No special considerations No special considerations No External connections required N A KD Scientific Inc 84 October Hill R
Download Pdf Manuals
Related Search