Home

User manual

1. Configure the Proportional Valve Select the type of proportional valve You can select from different types of proportional valves Each proportional valve has a specific minimum and maximum current When you select a specific proportional valve default values for this valve are loaded values for reference and find proper configuration for CALIBRATION DATA PwmMin minimum driver power CH 1 During the calibration the positioner use these MANUAL CONTROL PMi Register CH 1 CH 2 able to move slowly the actuator PwmMox default value if Calibration Type manual or pwm value able to drive the theoretical max Atos Taw 2 22 3 3500 current s0 396 Calibration Type Em FB CURRENT VALUE FB CURRENT VALUE Show the current 3 0 03 0 03 applied at the proportional valve Cur PVI a prop Curr PM CONTROL VALUES MANUAL CONTROL Allow to drive manually a proportional valve for diagnostic purpose only when the channel is not calibrated Y Y Tips Tricks If you have a very little actuator but you have a big size proportional valve you can modify manually the PWMmax parameter in order to increase the performance of the system Reducing the PWMmax value you can use big Kp Kp is bigger the system is quick and able to reduce the residual error reduce the deadband PWMmax is lower the proportional valve can t be
2. STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 49 mart Trak POSITIONER ST2 v USER MANUAL Ts Example of Configuration Report Smart Irak POSITIONER SYSTEM REPORT SYSTEM INFORMATION 08 20 2010 09 02 00 08 20 2010 08 03 33 Channel 1 Channel 2 01D1FCC41100009F 6 0 Channel 1 Channel 2 Not Calibrated Out Of Service TRAVEL CONTROL TUNING Channel 1 Channel 2 10 0 10 0 0 0 sec 0 0 sec STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 50 USER MANUAL Ts mart Trak POSITIONER ST2 Approach OUT L 128 1 Dead Band 96 0 50 95 0 50 96 STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 51 mart Trak POSITIONER ST2 v USER MANUAL Ts FAIL TRIP SETTINGS Trip Mode Ch1 Mode CH2 Ack On Status Number SOV ASSIGNEMENT SOV Number Assigned to Channel 2 Channel 2 Channel 2 Disconnected Disconnected 6 fDisoneced SOV STATUS Channel 1 SOV 1 SOV2 SOV 3 SOV4 SOV5 SOV6 Running De l a Safety Shut Down 1 L z O LR RR oc c Safety Shut Down 2 Safety Shut Down 3 Channel 2 Running On Of Safety Shut Down 4 Safety Shut Down 5 Mm On Safety Shut Down 6 STI s r l via pascoli 10
3. e Historic event log Historic Event Log e Periodic log SD Card e Event log SD Card CH 1 CH 2 EVENT LOG Error Counters Error Counters Counter LastDate Last Date 1 09 05 2008 11 32 58 Signal lt min d Signal gt max d Pos Exc Error q 14109 16 2008 14 46 08 Pos Exc Warn 09 16 2008 12 26 34 2410911 2008 10 02 47 Probe 09 16 2008 18 52 01 Hard Limits 4 l 09 17 2008 11 01 11 System Turned ON a 09 17 2008 10 14 14 Trip 1 09 17 2008 09 18 32 System Turned ON 09 17 2008 09 11 59 System Turned ON 09 16 2008 18 52 01 Ch2 Probe Error 09 16 2008 17 49 30 Ch1 Calibration Aborted 09 16 2008 17 48 32 System Turned ON 09 16 2008 17 39 45 System Turned ON 09 16 2008 17 38 19 Ch2 Probe Error 09 16 2008 16 46 07 Trip 1 09 16 2008 15 56 45 Trip 1 09 16 2008 15 54 38 Trip 1 09 16 2008 15 26 04 Ch1 Calibration completed 09 16 2008 15 10 13 System Turned ON 09 16 2008 15 10 10 Ch2 Probe Error 09 16 2008 15 10 06 System Turned ON 09 16 2008 15 01 27 Ch2 System out of service 09 16 2008 14 46 08 Ch1 Position Excess Warning 09 16 2008 14 45 54 Trip 1 09 16 2008 14 43 32 Ch1 System out of service 09 16 2008 14 43 28 Ch2 System in service Signal lt min Signal max Pos Exc Error Pos Exc Warn Probe Hard Limits Calib Erased Calibr Aborted Calib Erased Calibr Aborted AL NT 10109 16 2008 17 49 30 e bi o m 3 O o m T
4. RemoteControl sw installation e Insert the CD or download the installation file e Run setup exe e Follow the instruction on the desktop RemoteControl sw connection USB connection Connect a standard USB A to B cable from your computer to the ST2 USB port CNI When the USB connection is used a specific USB driver 1s required The USB driver is usually provided with the RemoteControl installation file or can be download from http www ftdichip com Drivers VCP htm with reference to FT232R device If communication problems are recognized check the latency timer in the advanced properties of the COM port assigned and set it to Ims STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 11 mart Trak POSITIONER ST2 v USER MANUAL Ts Starting the sw e Run the sw starting from the desktop icon or from the Windows Start menu The Select Communication page is displayed En Select Communication i E x e Select the right communication port Communication Port Only the available communication p ports are displayed in the combo box e Select the Communication mode RS232or HART Options lw Auto Download and Refresh ars e Press the OK button STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 12 POSITIONER USER MANUAL S GE
5. STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 18 USER MANUAL Ts mart Trak POSITIONER ST2 v SOV ASSIGNEMENT Select if a SOV is assigned to Channel 1 or Channel 2 or if it is reserved for DirectDrive Selecting DirectDrive a SOV is not assigned to a specific channel and can be activated from a trip This mode is used typically to drive ON OFF Valve without feedback When a specific trip is assigned to a SOV for direct drive a warning is showed if the trip 1s already assigned for other functions Channel 1 Only the SOV assigned to channel 1 are active and configurable in this panel The matrix specify if a SOV is activated or not in a specific Running SafetyShutdown status Refer to Configure SOV and TRIP at the end of this instruction manual to understand how to set the SOV Channel 2 Only the SOV assigned to channel 2 are active and configurable in this panel The matrix specify if a SOV is activated or not in a specific Running SafetyShutdown status Refer to Configure SOV and TRIP at the end of this instruction manual to understand how to set the SOV STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 19 mart Trak POSITIONER ST2 v USER MANUAL Ts SOV BOOSTER FUNCTION This feature come with sw release 2 0 The ON OFF valves can be used in orde
6. ActPosCh2 actuator position of CH2 between 4 20 mA InputCh1 input signal of CHI between 4720 mA InputCh1 input signal of CH2 between 4 20 mA Temperature temperature in the controller box between 0 100 C AII Analog input 1 between 4 20 mA AD Analog input 2 between 4 20 mA AB Analog input 3 between 4 20 mA AI4 Analog input 4 between 4720 mA AI5 Analog input 5 between 4720 mA Al6 Analog input 6 between 4 20 mA STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 24 mart Trak POSITIONER ST2 v USER MANUAL Ts Temperature Show the temperature inside the enclosure Date amp Time 31 0 C Show Date amp Time of the controller History And s 09 15 2008 14 34 23 BAS This information is used for diagnostic purposes Parameter Send With a double click it is possible to change the date amp time when you double click a panel with actual A date amp time taken from the laptop 1s opened pressing system Date amp Time mm dd yswy hhimmiss OK this information is sent to the controller STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 25 mart Irak POSITIONER ST2 v USER MANUAL Ts History and Diagnostic Different level of diagnostic data are available COUNTERS e Counters
7. System Counters C Last Date C 09 16 2008 15 26 0 Calibration 03 16 2008 14 37 35 In Service Last Date 9 15 2008 14 30 4 18109 16 2008 14 43 28 ce c e 5 md D Cr Calibration In Service o c n3 ID T Out Of Service 11 09 16 2008 14 43 32 Out Of Service 03 15 2008 15 01 27 03 15 2008 14 38 07 Ch2 System out of service yh E 03 16 2008 14 37 43 Ch2 System in service a p mg 03 15 2008 14 37 35 Ch1 System in service Position History 1 p Position History 09 16 2008 14 36 46 Ch1 System out of service Oh 02m 41 Oh 01m 55 09 16 2008 14 36 12 Ch1 System in service ERR ikan INSURERS TE E 09 16 2008 14 34 52 Chi System out of service Time in 0 1 76h 07m 00s Time in 0 1 Oh 15m 45s 09 16 2008 14 33 35 Ch1 System in service xi UL AED mal SET NO WEN AN C OnlpErorss 1 Only Warning C Only Info Time in 25 50 Sh 38m 45s Time in 25 50 Oh 37m 25s Time in 50 75 Oh 28m 17s Time in 50 75 73h 51m 54s CCh1 C Ch2 Chi 2 Start Read Time in 75 99 Oh 00m 13s Time in 75 99 8h 01m 50s Time in 99 100 Oh 00m 03s Time in 99 100 Oh 00m 00s Feror Tra 13 74h 55m 16s 72h 52m 21s groom o 2 g 3 O o E o a Last Date Last Date Last Date 4 jan To pet Error on SOV Error on SOV B 09 10 2008 11 26 16 Error on SOV EEPROM 0 09 10 2008 11 26 20 Error on SOV g EEPROM 1 Error on SOY g zi o c ral EmronsovS d EmronsOve
8. POSITIONER ST2 v USER MANUAL Ts Probe Fail Mode The first line allows to configure the action to be PROBE FAIL executed in case of an out of range or fail of the probe To set the value double click on the corresponding cell Mode Of Ack luto click the option and press OK to confirm it or CANCEL to exit Ack The end mode option configures the action to be executed at the end of the error conditions The available options are e AUTO Automatic return to normal working condition without waiting for confirmation e WAIT ACK A confirmation is required before returning to normal working condition e WAIT NOERR Automatic return to normal working condition only if all STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 38 mart Trak POSITIONER ST2 v USER MANUAL FK HART panel Tag STIDeFT Date 01 01 2000 HART Mode BEBE HART PARAMETERS Descriptor Message Polling Address 0 Dev ID 1 Tag The Tag is a 8 character label assigned E A by the end user based on the location HART PROTOCOL and use of the field device Its a 8 LengFrame Address character 6 byte Packed ASCII string Command fis Response Code foo used to identify the field device The term Eror Code fan Device Status fso originated when physical tags were attached to instruments for this purpose Date The da
9. USER MANUAL FK mart Irak POSITIONER sT2 v Example of Contiguration Report L A RE HS Ut rU oia 50 SYSTEM INFORMATION 50 ERAVEEL CONTRO C 50 TINN PO 50 PALAMIG on a uum 50 EL 50 EL 50 FAIL TRIP SETTINGS E FEN 52 SON Al UU c PP M 52 AN A 56 G 8101 56 Mi Tr 60 EEE e 60 Guru Me FF 60 uiu prine M O 60 li ri EN pe ITAW HY RA 61 yl HOH o e o OO O 61 Terminal Board wiring specification and electrical rating 1 a 62 Terminal board from 1 to 50 and from 100 to 113 occnnnnnnninicucuuanananononocononanonanonononnnnnnnonnnnnnnnnnnnnnnononnnnnnnnnnnnnnnnnnns 63 TENT NN 63 Terminal board mom 8010 li EE id 63 TB 64 Terminal board Momi FiOS tra 64 Terminal board From Nr 65 Terminal board Tom SO 0 Le 65 Terminal board NNN 66 Poston Feedback Probe ita aa eres 67 Analog Input pressures BENSON aid 68 4 20miA IN Request POSO Lue 69 AHA PA 70 a SH 71 RTP DN T2 NTN 73 Po TN hver 74 PT 75 AC uni
10. Value at 20 mA Analog Input 4 3823 A N gt 00 0 761 3823 gt 400 0 Al4 Value at 20 mA Analog Input 5 Measure Unit 1 AD Converter at 4 mA AD Converter at 20 mA 3823 Value at 4 mA Value at 20 mA Analog Input 6 Name Measure Unit AD Converter at 4 mA AD Converter at 20 mA Value at 4 mA Value at 20 mA 400 0 00 0 161 3823 gt 400 0 STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 58 USER MANUAL FK art Tak POSITIONER ST2 v GENERAL PARAMETERS Channel 1 Channel 2 Camera Mode Inverted SD CARD Pre Triaaer Time 8 0 sec Log Time 60 min TRIPS Trips Detection Time STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 59 mart Trak POSITIONER ST2 v USER MANUAL Ts Menu Password Login It is the same of the quick button Change To change the password Menu Info Information panel with different sw version data Device Unique ID is an hardware identifier used to identify a specific electronic hw Em Info xj Smart Irak POSITIONER Software Version RC ST SW Version RHClib SY Version DSP 5W Version Device Unique ID I BAS TAB 12000093 HART Revision Device Revision STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST
11. DC 24Vz input without isolation No power supply module is fitted inside the enclosure The power supply is provided from the customer Care must be taken in the selection of cable size and length possible problems voltage drop heating noise We suggest to use a dedicated 24V for each SmartTrak Options must be fitted in an external enclosure Phoenix contact 2938963 Redundancy Module QUINT DIODE 40 Phoenix contact 2866239 Uninterruptible Power Supply Unitfor Universal Use QUINT DC UPS 24DC 20 Phoenix contact 2866213 QUINT BUFFER 24DC 20 STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 75 POSITIONER USER MANUAL S GE v ST2 How To advanced user configuration guide Configure SOV and TRIP You must have a clear picture of what you want the SOV do E LU m H par Lh AM mdd dM vWICUJA TVG Tego I i i i i I I A MES MEG FEL tg Iu cue nm comic i PA Ed Woo coto TEM GF CUNANAN r UB E g i i LLl i i i AY i i Z i UI i NG I UJ i i HU i LL i lt i p aM i LH KO XE i ro BAG i POE Ip V Pb ui i EE Es as ME I a i i i oa i hb ot Lr f rro i FO he pom BE ig pH KW bod kO ES i KS Ex OC i En l LE im I Ci i S 7 Smart Trak 3 5 POSITIONER eZ o 4 20mAIN TRIP 4 20mAIN TRIP TRIP 1 1 1 i Tab a DCS Referring to the standard schematic showed you h
12. The setpoint is changed BOOSTER is activated 100 0 90 0 80 0 70 0 N 60 0 X N TRIP is activated and the BOOSTER are i fired N X X X Y 4 i ee E m 180 nmi PV is used at the end when the PV is used at the beginning before the enable that come from booster 1s disactivated the TRIP STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 21 mart Trak POSITIONER ST2 v USER MANUAL Ts Booster with enable PV used The setpoint is changed 100 0 30 0 80 0 70 0 TRIP 1s activated and the BOOSTER are fired PV 1s used all the time The slope changes because the BOOSTER ss activated The slope changes again because the BOOSTER is disactivated STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 22 mart Trak POSITIONER ST2 v USER MANUAL FK Digital Output Digital Output 1 Digital Output 2 Digital Output 3 Configuration Yellow led Digital Output ON Digital Output Configuration E 1D xl Three Digital Output are available for each one it is OUTI OUT2 OUT3 possible to select different activation options Waiting Ack CH 1 a E a Waiting Ack CH 2 E E E When a Digital Output is configured it is Turned ON ab sal y m ng the normally open contact of the relay is clos
13. 28 12 Rated surge voltage 6 kV Nominal current IN 32 A Nominal voltage UN 500 V Type of connection Screw connection Tightening torque min 0 5 Nm Tightening torque max 0 6 Nm Terminal board from 51 to 70 Phoenix Contact UK 2 5 N 3003347 Universal terminal block with screw connection cross section 0 2 2 5 mm AWG 24 12 Rated surge voltage 8 kV Nominal current IN 24 A Nominal voltage UN 800 V Type of connection Screw connection Tightening torque min 0 6 Nm Tightening torque max 0 8 Nm Terminal board from 80 to 81 Phoenix contact UK 6 3 HESI 3004171 Fuse terminal block for cartridge fuse insert cross section 0 5 16 mm AWG 26 8 Rated surge voltage 6 kV Fuse G 6 3 x 32 Nominal current IN 10 A Nominal voltage UN 500 V As a fuse terminal block Type of connection Screw connection Tightening torque min 1 2 Nm Tightening torque max 1 5 Nm STI s r l via pascoli 10 A B 24020Gorle Bg ITALY IOM 4029 ST2 User manual rev 3 01 2012 Bsmart Tak POSITIONER y WWw stiactuation com s63 mart Trak POSITIONER ST2 v USER MANUAL Ts Terminal Board pinout Terminal board from 1 to 50 4 20ma Probe 2 4 20ma Probe 1 1 4 20ma slgnal 26 4 20ma slgnal GNB RET 2 reu GND zu xm STARTISTOP n or a DEM a GB 30 nSTART STOP o STARTISTOP Probe 1 31 INIT STARTISTOP T 24 Probe y GNDSENS PRESS 33 5SENS PRES
14. IN or Stem OUT direction Make attention a wrong settings can cause an hydraulic short circuit if the proportional valve is used with the booster Activation Threshold Is the minimum error that can start the booster activation Disactivation Threshold Is the residual error when we are approaching the target that stop the booster activation Use PV If this caption 1s selected the proportional valve works helping the movement during the booster action Trip Nr This parameter 1s used only when the mode is With enable and specify the TRIP channel used to enable the booster function STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 20 mart Trak POSITIONER ST2 v USER MANUAL FK The TRIP signal is evaluated on the edge and not on the level it means that in order to enable the booster the TRIP status must change from not active to active It cannot be active all the time if you need the booster all the time you need to select mode Normal When the Mode is With Enable the SafetyShutdown mode related to a booster cannot be used like in the previous sw versions for a Quickopen or QuickC lose function because it 1s automatically disactivated when the error is less than the disactivation threshold Examples of movement Booster with enable PV not used m The slope changes because the
15. User manual rev 3 01 2012 69 mart Trak POSITIONER ST2 v USER MANUAL Ts 4 20mA OUT Two isolated independent channels are available The function is configurable The output is energized from the loop CHI Terminal board 16 and 40 CH2 Terminal board 15 and 39 Output current nominal 4 20ma Burden 750 Q max power supply 24Vdc External power supply 24V 12 30V Resolution 12 bits Refresh frequency 1KHz 16 40 15 39 Terminal board STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 70 USER MANUAL FK S mart Trak POSITIONER ST2 Digital output 3 indipendent digital output 1s available Material Gold overlay silver alloy Rating resistive 3 A 250 VAC or 3 A 30 VDC Maximum Carrying Current SA Maximum Switching Power 750 VA 90 W Maximum Switching Voltage 270 VAC 150 VDC Maximum Switching Current SA Maximum Switching Power Contact Current A 40 2030 50 100 200 300 500 Contact Voltage V For each digital output the Normally Open contact is available 1 e DigitalOutput 1 pin 19 and 43 When a DigitalOutput is configured the rel is energized and the contact become closed when the error condition is false and is deenergized and the contact return to open condition when the error condition is true STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiac
16. are showed 1 e Chl TRIP1 Position Graph File 100 0 90 0 ke ls lolo ela le lv Xl TD a 3 Begin a movement if in manual mode Start amp Stop the 5 00 Time s e Ten tes DELTA 0 000 sec ivo 00 CURSOR 05 1 834s v as Pomona Sample ms 50 4 mv mr Wr lumi NH Act Position B Reg Position Fa Es mre rr PV1 Fr IDRTTTTTT Position 0 0 s 0 00 2 00 18 00 24 00 30 00 TE Specify the CH1 Required position for a manual movement Channel 1 information selector Specify the CH2 Required position for a manual movement Double Click on the painted area to change the color Channel 2 information selector STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 40 mart Trak POSITIONER ST2 v USER MANUAL FK The Graph Menu File Save Image save the actual showed picture like a bmp file File Save Snapshot Save the actual picture in binary file File Load Snapshot Load the graph stored in a binary file File Load History File Load an History file previously stored in a SD card Opening the file you can select the portion of the graph that you want to see In the right bottom side of the graph appear a selection box with a list of the records available Select the desidered one and click Load to open File Convert History File Open an Histo
17. corresponding cell click the option and press OK to confirm 1t or CANCEL to exit Signal Fail This command allows to configure the minimum and maximum admissible inlet signal mA the actions to be executed if these limits are reached and the error clearing condition Mode The first line allows to configure the action to be executed in case of an out of range or fail signal To set the value double click on the corresponding cell click the option and press OK to confirm 1t or CANCEL to exit SIGNAL FAIL Ack The end mode option configures the action to be executed at or the end of the error conditions Mode ltt Ack Auto The available options are min max Limits mA 3 0 22 0 e AUTO Automatic return to normal working mA condition without waiting for confirmation Position Do 2 e WAIT ACK A confirmation 1s required before returning to normal working condition e WAIT NOERR Automatic return to normal working condition only if all Position This function 1s active only 1f the Spool selection has been made for the Error mode option by this function it s possible to define the actuator position in case of signal fail The value of the position expressed in percentage of the stroke can be adjusted between 10 and 110 of the stroke STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 37 mart Trak
18. dq eerroMO 1 Sd EEPROM1 1 S 13145 Lloro KI 03 15 2008 12 30 23 LestDate hh en o c 4 Counters The controller record the number of time that an event happens and the last time and date of this event Events are grouped in three main groups Channel 1 Channel 2 and Alarm Counters Press the download button to get data from the positioner Press the Report button to make a file in rtf format with all the data Press the Exit button to close the window STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 26 mart Trak POSITIONER ST2 v USER MANUAL Ts Example of Diagnostic Report Report Date 13 10 2008 15 20 CHANNEL 1 Error Counter Date Signal lt min 0 Pos Exc Error 0 Pos Exc Warn 0 Probe 2 10 10 2008 18 31 11 Hard Limits 0 Calib Erased 0 Calibr Aborted 0 System Counter Date Calibration 0 In Service 0 Out Of Service 0 Position History Total Stroke Stroke nr Oh 00m 12s Time in 0 1 5 6h 07m 30s Time in 11525 H Oh 04m 25s Time in 12954009 Oh 00m 00s Time in 1007573 Oh 00m 00s Time in 75 99 Oh 00m 00s Time in 99 100 2 Oh 00m 05s In Service Time s Oh 00m 00s CHANNEL 2 Error Counter Date Signal lt min 0 POS BXO BEFOF 0 Pos Exc Warn 0 Probe 2 10 10 2008 18 31 11 Hard Limits 0 Calib Erased 0 Calibr
19. input is 20ma and the theoretical Request position is 100 the applied Request position 1s 95 CutOff When a cutoff is configured if the Actual position falls inside the Cutoff area the Request position 1s fixed at the min or max value Example Set the cutoff at 5 When the Request position 1s less of 5 and the Actual position is less of 5 a fixed pressure is applied in order to put the actual position at 0 W WARNING On some type of valves it is mandatory to enable a cutoff to ensure that the valve works properly to ensure full trust on sit O Ctrl Signal Specify the relationship between 4 20mA signal input and stem position Stem in means that you want that the Stem is in in position when you apply 4mA Stem out means that you want that the Stem 1s in out position when you apply 4mA O Position Specify the relationship between 0 100 indication a 4 20mA Out and stem position Stem in means that 0 position is when the Stem is in in position Stem out means that 0 position 1s when the Stem is in out position Low 0 50 94 Specify 1f a Limit or a CutOff 1s configurated in the close direction High 50 100 94 Specify if a Limit or a CutOff is configurated in the open direction Tuning p A lot of parameter are configurable with a different value in the Open direction and in the close one This is to maximize the performance of the system If the Mono
20. out of service mode 4 9 device is in fail safe status 5 1 incorrect tuning in terms of dead band and gain 5 2 the proportional valve is sticking 5 3 too small oil tubing or dirty oil filter 5 4 leakages in oil tubing and manifold connections 5 5 process valve is sticking 6 Low signal fail limit Bsmart Tak POSITIONER v 1 1 Connect the power 1 2 check the power supply voltage value with a multimeter 1 3 replace the fuses 1 4 check the wiring using the electrical diagram 1 5 disconnect all the terminal boards connected to these device and check whether the controller switches on 2 1 check the wiring 2 2 check that the software setting corresponds to the used probe 2 3 erase the previous calibration and perform a new calibration 2 4 replace the probe 3 1 check the connector plug 3 2 check the wiring 4 1 check the oil pressure value 4 2 check that the proportional valve can slide smoothly 4 3 check gain and dead band values 4 3 check that the actuator can move in a continuous way and not in steps 4 5 check signal wires 4 6 replace circuit boards 4 7 perform a calibration and make the proper tuning 4 8 set the system in in service mode 4 9 check whether the solenoid valve making the fail safe mode is energized 5 1 change the dead band and gain values 5 2 check that the proportional valve can slide smoothly 5 3 check oil tubing size with the factory and inspect oil filter 5 4 check leaka
21. qualified person trained to operate A ground tap is necessary The electrical and hydraulic connections must be done according to the diagram and label The supply circuit must be protected in case of current exceeding the limit fixed The equipment must be provided with cable entries and filler plugs certified according to the required certification The actuator must be installed and used according to the project design specification The fluid must be chemically compatible with the used gaskets and lubricant Maintenance Must be done by qualified person Cleaning must be done with a humid cloth Greases and oils must be used according to the manufacturer s instructions however their flammability point must be gt 140 C STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 8 mart Irak POSITIONER ST2 v USER MANUAL Ts Controller sw upgrade The software is factory installed in the controller For a new installation a Loader program is necessary It can be installed selecting the file SETUP exe from the supplied LOADER software cd A shortcut should appear in the program selection of start menu Select the Loader access program Program Loader Loader Or select it directly C Program Files STI s r Loader Loader exe The following window will appear STI Boot Loader ver 4 0 1 0 l loj xi File Edit Devices NTH
22. same time Connect earth of SOV at the earth connection bar inside the ST2 STI s r l via pascoli 10 A B 24020Gorle Bg ITALY IOM 4029 ST2 User manual rev 3 01 2012 WWw stiactuation com gt mart Trak POSITIONER ST2 v USER MANUAL Ts Proportional Valve ST2 Channel 1 Proportional Valve Al and A2 ST2 Channel 2 Proportional Valve A3 and A4 Voltage output 24V pwm circuit allow the use of 12V solenoid Current output hardware limit at 2 7A Tested with ATOS 12V ATOS 18V Wandfluh 24V Bosch Selection of the type of proportional valve minimum and maximum current 1s made by sw STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 74 mart Trak POSITIONER ST2 v USER MANUAL FK Power supply Different solutions are available AC universal input standard solution The power supply module is fitted inside the controller enclosure Power supply module is a PhoenixContact QUINT PS 1AC 24DC 20 able to supply 24V with a current up to 20A Input range Nominal 100 V AC 240 V AC AC range 85 V AC 264 V AC DC range 90 V DC 350 V DC DC 24Vz input The power supply module is fitted inside the controller enclosure Power supply module is a PhoenixContact QUINT PS 24DC 24DC 10 Check that the total power required depending from the number of solenoid and from the schematic is less than 240W
23. serial number The year of manufacturing is indicated by the first two numbers of the serial number Do not remove it and or replace with other name plates ITALY 24020 GO BG via Pascoli 10005 www stiactuation com F 39 035 2926247 Ambient Temperature 20 C 50 C DO NOT OPEN WHEN ENERGIZED The decoder of the manufacturer s model can be made by means of the following table STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 mart Trak POSITIONER v USER MANUAL Ts Housing O Standard Stainless steel H Hazardous S Special Output port 1 Blank 2 Standard dwg 3 Standard dwg 4 Special 5 Hazardous dwg Supply 1 Universal AC 110 Vdc 2 24 Vdc DC DC 3 None 4 Special Communication D Nr 2 digital C Nr 2 digital CANBUS 485 422 N None S Special Display O Blind cover 1 With display Certification A American UL E European CE STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 7 mart Trak POSITIONER ST2 v USER MANUAL Ts GENERAL SAFETY INSTRUCTIONS The non observation of the following safety instructions and of the instruction manuals can result in serious injury Installation Must be done by
24. 2 User manual rev 3 01 2012 60 POSITIONER USER MANUAL S re UE ST2 y Electrical connections Application example Tw T1004 wpa Tui yz T 2005 YWZ D ra DA Alda cm PAL LM JALA Ao LA e p i i E i i i i i i T R p pe E b d 1 E y i p xt ga i is i 3 i p mg i LU I i QOO i WW ro D Hg o5 rg NG OL El P du E E E i Y E e E p pt A es KR o KO kO i ia pza bo i s io Ma i PE Lo 3 i 7 mart Trak POSITIONER NES o 3 5 E 5 LT 4 20mAIN TRIP 4 20mAIN TRIP TRIP ii 7 T i T 7 T sed DCS STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 61 USER MANUAL Weinert SF omart Irak ST2 Terminal Board wiring specification and electrical rating SANA 1 4 a se artritt EEE a Oca dd a er SN GT TITT JH TG GONG a TJ MUS a hi Ba a MG KA NANA AA PA _ pe a E83 Fuses GO 8 302 10A SlowBlow ddo AA AA dd ddddddddddddddddddod addon IA rd d eee eee piacere Se es ESC BOXE LL CA ET UAE E RS EN O UAR a CF Ad STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 62 USER MANUAL ST2 Terminal board from 1 to 50 and from 100 to 113 Phoenix Contact UKK3 2770011 Double level terminal block with a screw connection cross section 0 2 mm 2 5 mm2 AWG
25. 8 10 14 14 Trip 1 09 1 772008 08 18 32 System Turned ON 09 17 2008 09 11 59 System Turned ON 09 16 2008 18 52 01 Che Probe Error 0916 2008 17 49 30 Ch Calibration Aborted 09 16 2008 17 48 32 System Turned ON 09 16 2008 17 39 45 System Turned ON 09 16 2008 17 38 13 Che Probe Error 0916 2008 16 46 07 Trip 1 09716 2008 15 56 45 Trip 1 0916 2008 15 54 38 Trip 1 09 16 2008 15 26 04 Ch Calibration completed 09 16 2008 15 10 13 System Turned ON 09 16 2008 15 10 10 Che Probe Error 09 16 2008 15 10 06 System Turned ON 09 16 2008 15 01 27 Che System out of service 09 16 2008 14 46 08 Ch Position Excess Warming 09716 2008 14 45 54 Trip 1 09 16 2008 14 43 32 Ch System out of service 09 16 2008 14 43 28 Che Sustem in service 09 16 2008 14 38 07 Che System out of service 09 16 2008 14 37 43 Che System in service 09 16 2008 14 37 35 Ch System in service 09 16 2008 14 36 46 Ch System out of service 09 16 2008 14 36 12 Ch Sustem in service 09 16 2008 14 34 52 Ch System out of service 09 16 2008 14 33 35 Ch System in service hd C Only Errors C Onl warning C On Info v Al C Chi C Ch2 Ch142 Stat Read www stiactuation com 29 mart Trak POSITIONER ST2 v USER MANUAL Ts Periodic log SD Card Inserting an SD Card in the slot an automatic process of data collection 1s activated The time between two consecutive recording is defined in the SDCARD LogTime parameter in the advanced ST
26. 95 0 gt 96 0 CHI LowLimit 5 3 gt 5 0 Pernar Irak POSITIONER y STI s r l via pascoli 10 A B 24020Gorle Bg ITALY IOM 4029 ST2 User manual rev 3 01 2012 WWw stiactuation com 2 amp 8 USER MANUAL ST2 Bsmart Tak POSITIONER y Historic event log Up to 500 events can be stored in the internal eeprom of the positioner The events are stored in a circular queue so when the limit 1s reached the older elements are deleted to free space for the new elements Each element is recorded with date time event specification Press the Start Read button to start Read download the events from the positioned Events are downloaded starting from the most recent one Press the Stop Read button to stop the download Filter options are available to show only Errors Warning nfo It is also possible to select a filter related to the channel only Chl only Ch2 Chl amp Ch2 Types of event Chx Signal lt min Chx Signal gt max Chx Position Error Chx Position warning Chx Probe Error Chx Hard Limit Chx Calibration Erased Chx Calibration Aborted Chx Calibration Completed n Service Out Of Service Trip x Error On SOV x Eeprom x System Startup STI s r l via pascoli 10 A B 24020Gorle Bg ITALY IOM 4029 ST2 User manual rev 3 01 2012 EVENT LOG 09 17 2008 11 01 11 System Turned ON 09 77 200
27. A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 52 mart Trak POSITIONER ST2 v USER MANUAL Ts BOOSTER CONFIGURATION Channel 1 Safety Shut Down Safety Shut Down 2 Yes Safety Shut Down 3 Yes Channel 2 Safety Shut Down 4 Safety Shut Down5 With Enable 50 00 Safety Shut Down 6 50 00 20 00 Yes STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 53 USER MANUAL S C POSITIONER sT2 v DIGITAL OUTPUT CONFIGURATION ANALOG OUTPUTS CONFIGURATION OUTA Off OUTB CHANNELS CONFIGURATION Parameter Channel 1 Channel 2 Split Range Low Split Range High Position Excess Error Fail Mode Position Excess Error Tolerance Position Excess Error Time Position Excess Warning Tolerance Position Excess Warning Time Signal Fail Mode Signal Fail Ack Signal Fail Min Value Signal Fail Position Probe Fail Mode Probe Fail Ack Input Char STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 54 USER MANUAL FK art Tak POSITIONER ST2 v CUSTOMER CURVE DATA Channel 1 Channel 2 Signal Reg Pos Signal Yo Reg Pos 10 00 10 00 10 00 10 00 20 00 20 00 20 00 30 00 30 00 30 00 40 00 40 00 40 00 50 00 50 00 50 00 60 00 60 00 60 00 70 00 70 00 70 00 80 00 80 00 80 00 90 00 90 00 90 00 100 00 100 00 100 00 100 00 ST
28. Aborted 0 System Counter Date Calibration 0 In Service 0 Out Of Service 0 Position History Total Stroke Stroke nr Oh 00m 06s Time in 0 1 6h 12m 00s Time in 1 25 2 Oh 00m 00s Time in 25 50 Oh 00m 00s Time in 50 5 Oh 00m 00s Time in 75 99 Oh 00m 00s Time in 99 100 Oh 00m 00s In Service Time Oh 00m 00s Alarm Counter Date Trip 1 0 Trip 2 0 STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 27 Trip 3 Trip 4 Trip 5 Trip 6 Error on Error on Error on Error on Error on Error on EEPROM O EEPROM 1 SOV SOV SOV SOV SOV SOV DN aw GQ NH ka Temperature C Min Max Average Events Log 10 13 2009 OSLO L10 1137 2008 15216 10 9 2000 dasar LO L00 2006 192313 KO 0200S 392313 10 10 2008 16 26 10 10 2005 102203 10 10 2005 171 LOL TUUS TN I0ZIUZSQUS IISOLS 10 10 2000 102093 LOLO 2008 1622333 10 10 2008 16 46 10 10 2008 16 46 20 11 41 11 11 46 00 11 42 41 47 41 38 33 USER MANUAL ST2 0 0 0 0 0 0 0 0 0 0 0 0 23 2 36 0 335 Log Time 10 2 Log Time 0 gt 10 System Turned ON Chl Probe Error Ch Probe Error System Turned ON Ch Probe Error SOV3 Channel 1 SOV2 Channel 1 Trip 2 Err Mode gt Channel 2 gt Channel 2 Off gt SSDI Ch1 Operation Mode Stem Out gt Stem In Chl Operation Mode Stem In gt Stem Out CHI HighLimit
29. Advanced Panel STI E Feedback The SET column show if the ST2 want to energize a specific solenoid valve The yellow led is MANUAL SETTING turned ON Only if Mot Connected Or Connected Sat Each Pu Rec to a Mot Calibrated Channel The F back column show if a DO Force EVI solenoid valve is connected SON 2 1001 Force EV without errors the GREEN led is SOV 3 Dn Force EV3 Nr turned ON if a solenoid valve is coy 4 me Force EVA recognized SOME Dn 96 Force E5 SUV b 001 2 Force EYE Pw Red Select the power level for the SOV Piles reedhad Comal A solenoid valve is energized with the full power 24V After 1 second the power applied is equal to the percentage specified in the field Reducing the power for example at 80 the life of a solenoid valve is longer the heating is reduced and the total power used for the device is less In case of long cables between ST2 and SOV it is important to check that the voltage on the coil is enought Use Feedback Control Checking the box 1f an error happens on a SOV it is managed by the ST2 Manual Settings If the SOV is not assigned to a calibrated channel it is possible to turn ON and OFF it STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 45 POSITIONER USER MANUAL S GE y ST2 4 20mA STI Advanced Panel STI 4 20mA INPUT It is possible to c
30. E 20 35 RELE 20 36 RELE 3C 37 RELE 30 0 8 TRIP4 COM 0 TRIP4 1 2 3 RELE 1 4 2 3 3 TRIP4 3 3 34 STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 84 USER MANUAL FK Smart Irak POSITIONER ST2 v ON OFF valves Proportlonal Valves Power Supply STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 85
31. ER MANUAL Calib 4mA Calib 20mA Name Pi m Unit bar Calib 4mA Calib 20mA Name Toil m_Unit EM Calib 4mA Calib 20mA Name Pa m Unit psi Bsmart Tak POSITIONER y AD Conv mA Act value Tol Actual Value AD Caw 2 ma Act Value Pa Actual Value AD Cory m Act value WWw stiactuation com nila mart Trak POSITIONER ST2 v USER MANUAL FK General STI Advanced Panel gosoeonesososesoesoeos Probe P VALVE SOV 4 20m An Inputs General eesnesveessssnevessen Cal Status Cham Mode Erase calibration For each channel it is possible to remove the calibration ERASE CALIBRATION ERASE CALIBRATION MEMORY TEST SET AS DEFAULT RESET TO DEFAULT CHECK MEMORY 6 y UPLOAD First Copy OK a Set as defa u It RESET FACTORY a Copy a o DEFAULT st Lopy equal t Second Copy equal to RAM Save the actual configuration data like a default in the ST2 Fist Copy Second Copy memory Ly SAVE PARAMETERS TEE Trips Detection time msec Reset to default SD CARD SD CARD Status Load a stored configuration It is possible to select a partial set of boss sec Last Error data to load Log Time min Re N Write Record Status Fin J Init Upload Send the actual data in the Remote Control to the ST controller It is ini x possible to select a partial set of da
32. I menu Typically the LogTime is equal to 10 minutes A file is created for each month of the year the name of the file is DIAGyymm where yy is the year and mm is the month The Graph Tool allow To open the History file and show the most important data To convert the History file in a csv file compatible with Excell and other spreadsheet Converting the History file you have access up to 30 different data to monitor the status of a positioner SD Card slot SDCard ST is able to manage standard SDCard formatted in FAT 16 storage capacity up to 2Gbyte In the STI advanced panel it is possible to check if the SD is recognized or not STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 30 mart Trak POSITIONER ST2 v USER MANUAL FK Event log SD Card Every time an event happens a SnapShot is saved on the SD card SnapShot is 20 seconds lenght with a sample rate of 100Hz SnapShot is centered around the event pretrigger is configurable in the advanced STI menu The RemoteControl Graph tool is able to open and show a SnapShot file SnapShot are saved with a name related to date time event type in order to find the data in an easy way Events that start a snapshot are Chx Signal lt min Chx Signal gt max Chx Position Error Chx Position warning Chx Probe Error Chx Hard Limit TRIPx STI
33. I s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 55 mart Trak POSITIONER ST2 v USER MANUAL Ts ADVANCED PARAMETERS PROBE PARAMETERS Channel 1 Channel 2 Probe Type 4 20mA Probe Limit Inf 4160 735 Probe Limit Sup 11988 3473 PROPORTIONAL VALVE Channel 1 Channel 2 Valve Type Atos 12V 2 2 2 6A Atos 12V 2 2 2 6A Side 1 PWM min 1000 1100 PWM Max 3500 3500 PWM 1A O Q Oo Side 2 PWM min 1000 1100 PWM Max 3500 3500 PWM 1A 0 SOLENOID VALVE SOV1 SOV2 SOV3 SOV4 SOV5 SOV6 100 100 100 100 100 INPUT 4 20 mA Channel 1 Channel 2 AD Converter at 4 mA 12177 12177 AD Converter at 20 mA 60877 60877 OUTPUT 4 20 mA AD Converter at 4 mA AD Converter at 20 mA 4011 4011 STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 56 mart Trak POSITIONER ST2 v USER MANUAL Ts STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 57 USER MANUAL Ts Smart Trak POSITIONER ST2 v USER ANALOG INPUTS Analog Input 1 AM 761 3823 Analog Input 2 Name Measure Unit AD Converter at 4 mA AD Converter at 20 mA Value at 4 mA Value at 20 mA Analog Input 3 Name Measure Unit AD Converter at 4 mA AD Converter at 20 mA Value at 4 mA
34. M 4029 ST2 User manual rev 3 01 2012 66 mart Irak POSITIONER ST2 USER MANUAL FK Position Feedback Probe You can use two different type of position feedback probe Micropulse transducers or 4 20mA FeedBack PROBE CH1 CH2 Balluff Probe Terminal board Balluff Probe Terminal board BTL5 P1 BTL5 P1 STARTSTOP nSTARTISTOP 4 20mA Position Transmitter 4 20mA Position Transmitter BTL5 PI Balluff Micropulse transducer or equivalent o The probe is powered at 24V o Shield of the cable can be connected in the ST2 earth connection bar Depending on the quality of the earth connection in the field could be necessary remove the earth connection of the probe or connect it at the gnd terminal board 4 20mA signal transmitter for example STI2030 The position transmitter is energized with a 24V power supply The measurement resistor inside ST2 is equal to 120 ohms STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 67 Smart Trak POSITIONER ST2 v USER MANUAL FK Analog Input pressure sensors 6 input for 4 20mA or 0 5V are available PRESSURE TRANSMITTER E um 4 e bn gm n m Ti m m m e e m E E T X E 5 2 EX i2 4 af 4 i2 4 3200804005018000 3200804005018000 3200604005016000 3200B0400501B000 3200604005076000 3200B804005018000 ams Pressure Gams Pressure Gams Pressure Gems Pressure Gem
35. M n Open Configuration Program A bart martedi 6 giugno 2006 10 01 52 STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 9 USER MANUAL Ts Smart Trak POSITIONER ST2 v Configure the PC COM port selecting Configuration from EDIT menu for Texas 2812 DSP a Texas 2812 DSP File Communication Com port Com1 v Copy the DSP software to be installed to a folder on the laptop File extension should be hex Perform the following steps on the Smart Trak controller to prepare 1t for software loading Turn off the controller by the main power switch Change the switches SWI as showed in SW Upgrade mode NORMAL CN19 Si A CN11 CN6 SW UPGRADE mode CN SWS Attach the USB cable to the CN1 connection block Launch the loader program Select the down arrow next to the OPEN quick select button Select Texas 2812 DSP File o Locate the HEX file and select OPEN LEA Turn on the controller E Select the Program quick select button The program should run to completion ss Upon completion select File Exit Tum off the controller Change the switches SW1 as showed in Normal mode STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 mart Trak POSITIONER ST2 v USER MANUAL Ts
36. R Running E E a safety Shut Down 4 safety Shut Down 5 safety Shut Down 6 sf Mace Set the SOV like showed in the picture Explanation Channel 1 When the SmartTrak channel 1 is in running normal operation mode when the system is calibrated SOV1 is energized and SOV2 is deenergized The two ON OFF valves are in the close position so the only valve that can control the actuator is the proportional one If TRIPI is activated SOVI is deenergized and also SOV2 the quick close on off SOV drive the actuator in the CLOSE position If TRIP2 is activated SOVI is energized close and SOV2 is energized open the quick open on off SOV drive the actuator in the OPEN position Channel 2 Same of channel 1 but with SOV4 SOV5 TRIP1 TRIP2 SOV6 This SOV is directly drived from TRIP6 When TRIP6 is activated Energized it turns on the SOV6 that open the ON OFF valve STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 78 USER MANUAL FK Smart Irak POSITIONER ST2 v Configure Power reduction and test the SOV To reduce the power consumption of the solenoids power reduction can be configured With that on the one hand the power dissipation of the power supply and the solenoids can be reduced on the other hand the life time is going to be increased The power reduction is by means of pulse width modulation With longer
37. R 17 SE 18 SON ASS ION E MENT T EN te 19 SON BOOSTER FUNCTION cuanto 20 Anao OG 5 OLE EE EE EON tatiana 24 TPM ed 25 DET 25 PAO yd ONB T GUC AA RR RY EE EE E AE E T 26 BL o REA EE o Y i a YH A e OS UE E nn 26 FDA 27 EHSIOFIC EE EEE EEE ER 29 Pil DN 30 o E EE 30 Mr 32 EE AA ER 32 A E YRU DD FFYN o A FA FFYN SA 32 MN nn uo o A 32 E e ENNYN RF o IA 32 AAP 32 DN NS 33 Channel 1 CFG window Channel 2 CFG window J rrerrrrrnrvrvrrrnrvrnvrrrsrrnrerssrrssrsnsrsnsersserssrssrerssennsenssrsnsensvennsennsennsennsene 34 ANINE 34 STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 2 USER MANUAL FK mart Irak POSITIONER sT2 v INPUT SIGNAL SMN 34 IN PUT SIGNAL Calibratc AMA ataca 35 INPUT SIGNAL Calibrate 20MA ataca 35 Change DESCI AA 35 Position Rs Ce cio bal tarados US FYR 37 Snak aon FEN FFF UR RR A 37 e ES A AA AA 38 TT LS 39 HART PARAMETERS Em 39 PPP E E E E EE OO NE 39 A e OE E E HNN 39 DESC AA EE c 39 M A 39 Pollihe aS Y SS EE TE 39 DP AA 39 HART PO kana AA NAA AA EIR RUN RAD EN AAO O 39 ART hr 39 Hild eee nee AU NAA AA AA a FR A FF e 39 Te 40 AAA a oo RUE NN 41 A n
38. Read the actual value of the input current and assume it like 4ma value CAUTION Be sure that you are supplying the positioner with a stable real 4ma INPUT SIGNAL Calibrate 20mA Read the actual value of the input current and assume it like 20ma value Change Description Each channel can have a description used to identify it in an easy way STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 35 mart Trak POSITIONER ST2 v USER MANUAL FK INPUT CHAR The Characterization specify the relationship between the Input signal and the Request Position Selecting Customer you have the chance to draw a specific characterization curve INPUT CHAR Table button Open the Transfer Function Curve window Linear Customer The Stem In and Stem Out label in the Requested position axis show the effect of the O Ctrl Signal and 0 Ctrl Position selection The 4 0ma and 20 0ma in the Signal Position show the effect of the Split Range setup The effect of Limit and CutOff are showed on the graph is Xb471 67 58 To Send a Customer Curve to the Positioner press the OK button You can change a value in the table or click amp move the dot m the graph Keeping hold the shift key and clicking on two dots automatically the system m
39. S 24SENS PRES a ANALOG ING 5 10 ANALOG_INS Pressure Sensors 39 ANAL IAR 11 ANALOG IN3 d 36 ANALOG N2 gt 57 gag KE ANALOG INT Posltlon Demand B 38 RX420 1 HART gt RX4 20 2 E Poslllon demand A with HART 14 RX4 20_1 HART 39 TX4 20 2 4 20ma OUT 2 ab TX 1 15 TX4 20 2 7 NEUE D 42 RELE 20 ea E SEF E RELE 1 44 TRIP1 COM 119 el TRIPE a TRIPS Digltal Inputs TRIP 46 TRIPS a E mm 4T TRIP4 hz e oa o e 49 TRIP2 55 50 TRIP1 FRIE po STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 64 USER MANUAL ST2 Terminal board from 51 to 70 Penari Tak POSITIONER y ON OFF valves a Terminal board from 80 to 82 i 81 82 EARTH AC Power supply 80 Line 8 Neutral DC Power supply 80 Positive input 8 Negative input STI s r l via pascoli 10 A B 24020Gorle Bg ITALY IOM 4029 ST2 User manual rev 3 01 2012 WWw stiactuation com 65 USER MANUAL S art Tak POSITIONER ST2 Terminal board from 100 to 113 0 xp 485 B wr EL exp 485 B 108 exp 485 Y a e on E RE 102 exp 485 GND LET UE E au COMMUNICATION OPTIONAL GAWN EM 110 CAN L M 7 112 EXT DISP B 113 EXT DISP 24 E STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IO
40. ake a linear interpolation between these two points CutOff Reguested Position 0 0 10 0 20 0 30 0 40 0 50 0 60 0 70 0 80 0 30 0 100 0 Om 20 0m Signal Position 4 Curve Data Signal 000 87 1372 174 2653 4950 5535 5936 6203 6337 1000 Reg Position 000 589 816 1180 1681 5537 7000 faaoo 3000 5558 1000 Mens W x STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 36 Smart Trak POSITIONER ST2 v USER MANUAL FK Position excess Fail Selecting this command it s possible to configure the max admissible position error and warning difference between the required and the actual position and the actions to be executed if these limits are exceeded e Mode configure the action that will be taken when the error happens POSITION EXCESS FAIL e Warning Tolerance it s possible to set the max error position value tolerance that cause a warning Mode Uff e Warning Time In case of warning condition this Tolerance Time alae defines the waiting time before the alarm is Warning 100 2 ig sec activate e Error Tolerance it s possible to set the max error Error 10 0 4 ID sec position value tolerance that cause an error e Error Time In case of error condition this parameter defines the waiting time before the alarm is activated To set the value double click on the
41. ange L 40 H 200 POSITION EXCESS FAIL Mode t Tolerance Time Warning 10 0 4 10 sec Error 10 0 2 10 sec SIGNAL FAIL Calibrate 4m Calibrate 0m Mode or Ack Auto INPUT CHAR Min value 3 0 mA Linear Table Position na NOT PROBE FAIL Change Description Mode SSD1 Ack Wait Ack Steam Valve HANNEUTCEG CHANNEL2CFR Ho o CALIBRATION Start the calibration procedure SY WARNING When the Start Calibration button is pressed the system can move INPUT SIGNAL Split range Enable the split range function The values in Lower range value and Upper range value are referred to the 4 20mA input A minimum distance of 20 is required between Lower and Upper value so up to 5 split range area can be configured in different concatenated positioners The result of the split range is then evaluated by the Transfer Function Curve If the Low range value 1s equal to 0 and Upper range value is equal to 100 the positioner interpret 4ma like the 0 Request position and the 20ma like 100 If the Low range value 1s equal to 0 and Upper range value is equal to 50 the positioner interpret 4ma like the 0 Request position and the 12ma like 100 STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 34 Smart Trak POSITIONER ST2 v USER MANUAL Ts INPUT SIGNAL Calibrate 4mA
42. ave SOV1 Related to channel 1 function Quick Close SOV2 Related to channel 1 function Quick Open SOV3 Not used SOV4 Related to channel 2 function Quick Close SOV5 Related to channel 2 function Quick Open SOV6 Direct drived from TRIP for ON OFF water valve TRIP1 Quick Close command input for channel 1 TRIP2 Quick Open command input for channel 1 TRIP4 Quick Close command input for channel 2 TRIPS Quick open command input for channel 2 TRIP6 ON OFF water valve command STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 76 mart Trak POSITIONER ST2 v USER MANUAL FK For each TRIP signal you must know The type of the TRIP signal 24Vac 24Vdc Free contact The activation status of the TRIP Energized NotEnergized In our example we can consider the most standard configuration Trip Signal type Free Contact Activation Status Not Energized Setting the the Trip signal Type Set the SW2 and SW6 DIP SWITCH all in the ON position like described in the TRIP Digital Input paragraph If you have some Trip signal powered at 24Vdc or 24Vac you must turn the specific dip switch in the off position Setting the Activation Status For TRIP1 2 4 5 select NotEnergized in the RemoteControl panel Select the proper SafetyShutdown mode for each trip TRIPI SSDI OFF NotEnergized SafetyShutdown1CH1whe
43. ax limits are loaded Rexroth 2 B If it is needed to use a proportional valve not listed it is possible to evaluate the min and max value with manual control and then put the value in the min and max field select calibration type equal to Manual to disable the self evaluation of the current limits FB CURRENT VALUE Curr Pr Curr FY CONTROL VALUES Paha Perc FB Current Value Show the current in ampere that flow in the solenoid valve Manual control only if the channel is not calibrated Drive manually one proportional valve MANUAL CONTROL PMi Register Calibration Type Em y BE Write a value in the field between the PWMmin and max values and press the or button to energize the proportional valve in one direction or in the other Check the current that energize the solenoid in the FB Current Value field Calibration type Manual during calibration only the minimum current needed to move the valve is evaluated Autosearch during calibration not only the minimum current is evaluated but also the PWM needed to reach the nominal current value if you select an ATOS 12V 2 2A the ST2 search for the PWM that is necessary to drive 2 2A in the coil STI s r l via pascoli 10 A B 24020Gorle Bg ITALY IOM 4029 ST2 User manual rev 3 01 2012 WWw stiactuation com 44 POSITIONER USER MANUAL S TEE y ST2 SOV STI
44. ed if O z a n the error condition is not present and it is turned off uu 2 y y hen the error condition is true Me y E E d Trip 3 Trip 4 Selecting more than one error condition in one Toon column the output is turned off when at least one Trip 6 a E 5 condition 1s verified General Error CH 1 E v E General Error CH 2 E Iv Signal Fail lt min CH 1 lv Signal Fail lt minj CH 2 H D a Signal Fail max CH 1 Bi m Signal Fail max CH 2 E E Position Excess Error CH 1 E Position Excess Error CH 2 E E E Position Excess Warning CH 1 E E Hm Position Excess Warning CH 2 E E i Probe Error CH 1 Probe Error CH 2 W fa M cancel STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 23 mart Trak POSITIONER ST2 v USER MANUAL Ts Analog Outputs Two analog outputs are available ANALOG OUTPUTS OUT B Not Def It s possible to choose the required parameter in order to associate it to the selected output channel for the reproduction of the indicated signal in a range from 4mA to 20 mA Ort HegPos Ch RegPos Ch ActPos Ch e RegPosChl required position of CHI between ub d ActPos Ch2 History And e ReqPosCh2 required position of CH2 between E Input Chi Diagnostic 4 20 mA Input Che e ActPosChl actuator position of CHI between Temp hd 4 20 mA
45. ength requirements Smart Trak 2 is able to drive two fully independent actuators The Smart trak controller must be connected to the following devices 1 feedback probe for each actuator which detects the hydraulic actuator s actual position 2 One modulating valve for each actuator 3 Up to 3 on off solenoid for each channel 4 Optional pressure temperature 4 20mA signal sensors On the customer s side power supply 4 20mA signal request position and if required trip signal and output signal must be connected DU A EA GU a J3 RA RI LA My NO A A Lip Lis Lie L am mo o od u DOS DM wo Pa O Cs cm UU DM oeo ums DOU 00 wd 2 22 ton a a LE io tent d eee 2 5 CS CS C L5 AS Sana aga Fi ES a AA NAAAPI NY 2 dddo siga 64 hd Mad Tel CG MAMA MAAM SS E KEY EEE Al ee SN ARA A DAR E RA RA EA EA Ie SA AA AA SA E AAA A CONTROLLER MOUNTING The controller enclosure is rated for NEMA4 NEMAAX when the Stainless Steel IP66 environment which 1s watertight to wash down such as a water hose Outdoor mounting 1s acceptable however the controller should be protected from direct sunlight by a suitable sun shield see temperature ratings STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 5 USER MANUAL S art Tak POSITIONER ST2 Manufacturer s identification Every controller Smart Trak is provided with a name plate with its
46. f Service Manual the Request Position come from the manual set in the window When the Service Mode become Out Of Service Manual the first manual setpoint 1s equal to the last Actual position in order to minimize the movement of the system Out of Service special mode selected automatically when the system is not calibrated In this mode port B is fully pressurized and port A is depressurized SY WARNING Changing from Out of Service to In Service the system can move The Main vars window can show information in two ways Channel 1 amp 2 reduced set of information concerning the two channels in one page CHANNEL 1 CHAMNEL 2 CHANNEL 1 AND 2 MAIN VARS MAIN VARS Act Reg Act Heg ActPos 30 1784 100 ActPos 60 125 100 RegPos 30 00k RegPos 60 00 Input lw Cal OK In Service v E EE lw Lal OK In Service Only one channel detailed information for one channel at a time CHANNEL 1 MAIN VARS SAA INP STATUS Act Reg 3 ActPos og 100 PI 7 Cal OK Cal in prog RegPos cel 22 Param ok nnt El mA 12 mm SERVICE STATE Iv Test PEV OK P Em EM n Manual Sel Testing P EV STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 33 mart Trak POSITIONER ST2 v USER MANUAL Ts Channel 1 CFG window Channel 2 CFG window CALIBRATION Start Calibration Chi INPUT SIGNAL Split R
47. flag is checked the first value of each parameter is automatically copied in the second one STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 15 mart Trak POSITIONER ST2 v USER MANUAL Ts Kp IN OUT 0 100 Proportional gain is the multiplier of the error difference between input signal and actuator actual position and it is expressed in percent It is active only for an error which is bigger than dead band value A different gain for each stem direction can be imposed Stroke Time IN OUT 0 0 3000 0 sec The value expressed in seconds of the stroking time for each direction Approach IN OUT 0 100 Special parameter similar to a derivative factor used to control overshoot Dead Band 0 10 Dead band prevents at expense of the accuracy that the valve in the controlled condition keeps continuously hunting for the target position STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 16 Smart Trak POSITIONER ST2 v USER MANUAL Ts IN OUT window Fail Trip settings Configure the digital input for TRIP function FAIL TRIP SETTINGS Up to 6 digital input are available For each digital input you can configure Mode Clic Mode C1 C2 1 Mvo wait No Err E v Error mode for channel 1 and channel 2 e nan Auto E v m It is
48. ges in oil tubing and manifold connections 5 5 check process valve 6 1 check that the signal wires are properly connected to the terminal board 6 2 check with a multimeter the value of the signal 7 see point 4 of this table STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 81 mart Trak POSITIONER ST2 v USER MANUAL Ts 8 Position excess warning 8 Position excess warning 8 see point 4 of this table 9 Hard limits error 9 Hard limits error 9 1 check the probe is working properly 9 2 check that the oil supply value is not too low 10 Error on solenoid valve SOVx 10 Error on solenoid valve SOVx 10 1 check that the solenoid valve s coil is not burnt 10 2 check the wiring between the solenoid valve and the controller 11 Calibration erased 11 Calibration erased 11 This is a warning message used to inform that a calibration parameters reset has been performed by the operator 12 Waiting ACK 12 in order to go back to normal operation an ack command must be provided 13 External SOV warning 13 this is a warning message showing that a solenoid valve not energized by the controller has taken the system into the fail safe position STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 82 USER MANUAL S art Tak POSITIONER ST2 ST2Mono single chan
49. heck the calibration limits and the 4 20 mA INPUT current value CALIBRATION DATA CH 1 It is possible to calibrate the 4 Ve e wm 20mA input in the standard Conv2lmA 7 channel CFG panel 4 20mA OUTPUT It is possible to calibrate the 4mA and the 20mA signal level of each output 4 20 mA OUTPUT CALIBRATION DATA OUTPUT 1 ConrvdmA 792 Start Calibration ConvellmA 4011 Start Calibration CALIBRATION DATA OUTPUT 2 Conv4maA 792 Start Calibration ConwellrmA 4011 Start Calibration STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 46 An Inputs STI Advanced Panel For each analog input 6 channels are available 1t 1s possible Calibrate the 4mA limit Calibrate the 20mA limit Assign a Name of 4 digit for example P1 Assign a label like measuring unit for example bar Specify the relationship between the 4 20mA signal and the measured value for example 4mA 0bar 20mA 400bar STI s r l via pascoli 10 A B 24020Gorle Bg ITALY ST2 Al1 3 Pi Calibration Conve ma 761 3823 Value at 4 m 0 0 Conve Uma Value at 20 me 400 0 Tol Calibration Convair 761 3823 Value at 4 m 0 0 Cone Oma Value at 20 m 400 0 Pa Calibration AD Conv 4m 761 AD Cony 0m 3823 Value at 4 m 0 0 value at 20 mA 400 0 IOM 4029 ST2 User manual rev 3 01 2012 US
50. lines between the SmartTrak and the solenoids pay attention that the control voltage on the solenoid through the voltage drop on the lines must not under 17 V When the solenoid is turned on full power is applied for 1 second after this time the power is reduced to the value specified in in the specific configuration field Default value is 10096 that means that power reduction is not applied If you specify a value of 75 it means that after 1 second the pwm circuit works at 75 with an equivalent voltage of 24V 75 18V STI Test the SOV Manual Setting allow to Turn ON and OFF the SOV for diagnostic purpose this feature is available only when the related BBACK Pr GE HU a Only if Not Connected Or Connected channel is not calibrated Su BANAT PES to a Not Calibrated Channel SOV I orce EVI The Feedback led indicates if the SOM 2 Forte Ev SOV 1s connected and works properly s0v3 Force EV3 the electronic circuit 1s able to recognize 1f SOV 4 Force EV4 the SOV is not connected or if it is in short SOV 5 Force EV5 circuit SOV 6 Force EV6 Use Feedback Control The Set led indicates if the required SOV status made by the sw Use feedback control enable error management of the SOV Refresh STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 79 USER MANUAL sT2 v Bsmart Tak POSITIONER
51. mart Trak POSITIONER ST2 v USER MANUAL Ts User manual Referred to Fw revision starting from 2 00 RC software revision starting from 2 00 Si POSITIONER STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 mart Trak POSITIONER ST2 v USER MANUAL FK PAP nn EVEN ETIN DYD NOD GSG POR 5 CONTROLLER MOUNTING can AANGAT ANNA AA 5 Manufacturer s IO COMICO irc iio 6 GENERAL SAFETY INSTRUCTIONS 1a 8 Tasta O EEE EEE 8 Mamic mince NETTE EEE NE EEE EN 8 Controller aw WP SAGE vc AA 9 RemoteControl sw installation ccccccesesseeseseseseeseeseceseeeseeeseceseeeseeeseseseeeseeeseeeseeeseeeseeeseeeseeeeeeeseceseeeeeeeeeeeeeeeeeeeeeeeees 11 RemoteControl sw connection ccccceeeeseseeeseseeeseeeseeeseeeseeeseeeeeeeseeeseeeseeeseeeseeeeeeeseeeseeeseeeeeeeeeeeeeeeseceeeeeeeeeeeeeeeeeeeeeeeeeees 11 UR 11 A o ua 12 e E m 13 as eo qn O OE O E ae 14 DN 14 AA APA 14 Tv Or AN 14 TN a NAAN AA NW RAN NAD H 15 rave CORTO MESS TETTE 15 DM GGH RR 15 DONA EEE EE EE AA NA 15 MT 15 LNR 15 FIIN NNN 15 Tin NN 15 I Nae BM 00 anida 16 Stoke Time IVOUT 0 0 3000 0 SEE m 16 Approach IN OUTO AO aca ANA A EEEE NEE EE 16 Dead Band O EEE ET NE HN CH 16 OUT ON tri 17 A mm 17 A APA 17 AE END MODE ee 17 PA IIS E HENNY HNN AU DD N AA DN RR TE R
52. n NOTEnergized TRIP2 SSD2 OFF NotEnergized SafetyShutdown2CH1 when NOTEnergized TRIP3 OFF OFF It 1s not used TRIP4 OFF SSD4 NotEnergized SafetyShutdown4CH2 when NOTEnergized TRIP5 OFF SSDS NotEnergized SafetyShutdown5CH2 when NOTEnergized TRIP6 OFF OFF Energized Must Be configured for DirectDrive in the SOV configuration panel FAIL 7 TRIP SETTINGS Channel 1 Channel 2 C Off 7 Direct Drive Mode e Off Direct Drive Mode Mode RE E C1 C2 Ack On St Err Hw Safety Shut Down T C Safety Shut Down 4 f Safety Shut Down 2 C Safety Shut Down 5 1 uva FF wait Ma Err a E x d C Safety Shut Down 3 C Safety Shut Down 6 C Modulation Valve C Modulation Valve 9 oma fuo y E gt e Fior C Freeze 3 SSD3 SSDB feto 7 E xl e Lo ajmo fu ff sje Sfomor ue Ef sje STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 71 Smart Trak POSITIONER ST2 v USER MANUAL FK Setting the SOV Fijsov Configuration E B O x SOV ASSIGNEMENT Dwl SOV SOV 3 SOV 4 SOV 5 SOV b Channel 1 Channel 1 Disconnected Charnel 2 Channel 2 Direct Drived Trip 6 Channel 1 SOM SOW 2 SOM 3 e n 4 SOM 5 SOM b Running Ie H hi fa r safety Shut Down 1 E m E D r r Safety Shut Down 2 I e E bi E m Safety Shut Down 3 E m E Ti r r Channel 2 SO col 3 o 504 SONE
53. n e 41 NNN 41 NNN 41 Inte Load ls O Po M MA D MI A CFE RY EIRA NN E ree 41 Inie Conversor NN 41 EAT ae Panel arrasada WYF A Ora Da ad Et AA Y RR FE em 42 Prob STF Advanced Panel FFR _ eC RF RAN CA FR BRR RR RE A HN 43 Proportional valve S TLA dyanced Panel awa OWN adia Ad 44 ci An YR E FF AN FR AA AFR REY RH ED 44 Manual controla RC DA A A AA AFR RY RE ES FN eT 44 SEN Y NN RR NS A RY FR IWC A Y YN FFY FN 44 ONE ST Pa GULO 45 PECOD MM AM FF 45 Manual SOS RETE OE EAD ET HNN FF RH FF 45 420m STI Advanced Panel RR TEE m 46 An pus STILL Advanced Panel iones it tia SG AA 47 GST cn CC Panel qse nisi sans str NN ida ANA CH YY HY Hana an NANA 48 gto WP RTT 48 flo SAB O 5 EG 1 48 Sn o on E ncaa onan EEE 48 TT FF Y 48 E AS Se URAC de FAMINE T 48 SN SP 8a AA FEE 48 Du AAA E O O UF FWYN 48 IPS UE Ge EM THO cities 48 SDCARD Pre bursts TIA UT DDN YO FOND aaa 48 SUAR OS io 48 TT 49 VL nn a o E A ANNE FFF AFF NF NAF FUR DN 49 A 49 AA im FE 49 IE A ri a a AA 49 A QRO RR E o ANE ENYN 49 MD 49 A EEE EE EE EE 49 STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 3
54. nel version Based on the same electronic a single channel version is available The electronic 1s partially mounted the terminal board is different the sw 1s the same and is able to recognize 1f the electronic 1s suitable for a double channel or for a single one Differences STR ST2Mono TRIP digital Inputs Lo 6 04 Proportional valve driver 1 2 1l 4 20mA Analog Output 2 o Analog inputs o Analog inputs 4 20mA inputs setpoint v v SD Card ST2Mono Power supply When the power supply selected is the 24V dc the power supply adapter is the same for the ST2 and the ST2Mono see chapter Power Supply of this IOM When the power supply selected is AC Universal Input a specific unit is used for the single channel version Phoenix QUINT PS 1 AC 24DC 10 able to delivery up to 10A STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 83 mart Trak POSITIONER ST2 v USER MANUAL FK ST2Mono terminal board 4 20ma Probe 1 START STOP Probe 1 a B RX4 20 14 HART Position demand A with HART 9 RX4 20 1 HART 1 TXA 20 1 4 1X4 20 2 4 20ma OUT 2 4 20ma OUT 1 1 INS Td 2 Pressure Sensors ANALOG N1 ANALOG N2 4 ANALOG IN3 0 1 E 3 O 6 so 7 8 9 1 1 1 1 29 Digital Inputs TRIP RELE 1C R 10 Digltal Outputs REL
55. open at full flow rate even if you have a big kp you can reduce overshoot and instability STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 80 USER MANUAL ST2 TROUBLE SHOOTING Problem description 1 The controller doesn t switch on 2 Probe error 3 Proportional valve is not working properly 4 A change in the valve position set point doesn t affect the actuator s position 5 Overshooting or positioning too slow 6 Low signal fail limit 1 1 The power is not connected 1 2 the power supply voltage is out of the admissible range 10 1 3 the fuses are blown 1 4 some wiring is not properly done either inside the controller 1 5 there is a short circuit on some of the devices connected to the controller 2 1 some wiring is not properly done 2 2 the software selection in STI menu of the used probe is not correct 2 3 the probe has been calibrated with a shorter stroke process valve 2 4 the probe is damaged 3 1 the proportional valves connectors are not properly plugged 3 2 the wiring is not properly done 4 1 the oil pressure value is too low 4 2 the proportional valve is sticking 4 3 the parameters configuration is not correct 4 4 actuator and or jammed valve 4 5 signal wires are not properly connected 4 6 circuit boards are defective 4 7 calibration and tuning have not been carried out 4 8 device is in manual or
56. possible to define the action to do when the TRIP input is ON 3 5503 5506 Auto E v me 4 nant Auto E w d Normally a TRIP is related only to one channel but it is 5 possible to set an error mode for both the channels oran Auto gt E gt e b nian Auto E v Se Ack On St Err Hw e Off DirectDriveMode Booster Enabled Mode The TRIP is not used or it is assigned for Direct Drive function See SOV configuration e SafetyShutdown Error Mode Up to 3 different Safety mode for each channel The SOV activation in each SafetyShutdown mode is define in the SOV configuration panel e Modulation valve Off 7 Direct Drive Mode f Off Direct Drive Mode i a i Booster Enable Mode Booster Enable Mode The actuator is driven to a specific position specified in the Pos field that is showed when Modulation Valve Channel 1 Channel 2 C Safety Shut Down 1 C Safety Shut Down 4 C Safety Shut Down 2 C Safety Shut Down 5 IS selected C Safety Shut Down 3 C Safety Shut Down B e F lreeze C Modulation Valve C Modulation Valve Actuator freezes in the last position os mU C Ack C Ack o Ack ur C External SOV C External SOV Trip is used for the error acknowledgment in remote mode e External SOV External safety shut down valve has been ceo activated Ack END MODE The end mode option allows to configure the action to be executed at the end of the error conditions On St This o
57. ption allows to configure the ON status for the selected trip E means when the input is energized contact is closed or voltage is applied nE means when the input is de energized contact is open or voltage is not applied For safety reason the best choice is nE if a wire is cut off you are able to recognize this potential problem Err Led used to show if a trip is activated trip status energized or not is equal to On St and a function Mode C1 C2 is defined Hw Led used to show if a trip is energized or not STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 17 USER MANUAL FK art Tak POSITIONER ST2 v SOV SOVI SOV2 SOV3 SOVA SOV5 SOV6 E NN NE 7 eo 000 Yellow Led SOV On Red led SOV disconnected or short circuit Black led SOV off Configuration SOY Configuration SOV ASSIGNEMENT SOV 1 SOY 2 SOY 3 SOV 4 SOV 5 SOV 6 Channel 2 y Channel 2 vi Channel 2 vi Disconnected vi Disconnected y Disconnected vi Channel 1 Activation Disactivation Use py Mode Target Running 3 Threshold Threshold Trip Nr Safety Shut Down 1 Safety Shut Down 2 Safety Shut Down 3 Channel 2 Mode Target e np Use P Trip Nr Threshold Threshold Running Safety Shut Down 4 Safety Shut Down 5 Safety Shut Down 6 with Enable vi Stem Out vi with Enable y Stemln vw No v gt BS kB
58. r to speedup the movement of big actuators Two operative modes are available With enable Normal When Booster with enable is selected a specific TRIP signal is used like ENABLE of the booster it means that you can have a big error and that the movement can happens only with the proportional valve if the TRIP is not activated or also with the ON OFF valve When Booster normal is selected every time the error is greater than the activation threshold the ON OFF valve is used The Booster function is related to a SafetyShutdown mode and not to a specific SOV because in order to move in one specific direction the status of more than one SOV must be changed Configuration parameters Channel 2 SOV Booster 1 3 d 5 E Kode Target Activation Disactivation Joe py Trip Nr Running ri mt Nap Ca gi QUE Threshold Threshold Safety Shut Down 4 S a la la la with Enable Stem Out 50 00 5 00 mo Tipi Safety Shut Down 5 vies I We ALA NA with Enable Stem 5000 500 T ii vi safety Shut Down b A E E a a ES No Ed E E E er ja 5 Meca Mode No booster function 1s disabled Normal booster function 1s enabled all the time based on the other configuration parameters With Enable booster function 1s enabled based on the status of the TRIP channel specified on the same row Target We need to specify 1f this safety shutdown mode move the actuator in the Stem
59. ry file previously stored in a SD card in a csv file It is possible open the file with a spreadsheet like Excel and analyze the data STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 4 USER MANUAL FK art Tak POSITIONER ST2 v STI Advanced Panel This panel is for expert user only Inserting the password 23456 the STP button appear in the top left part of the main window Pressing the STP button different windows are available STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 42 POSITIONER USER MANUAL S aaa v ST2 Probe STI Advanced Panel For each channel is possible 5H d d eis Ped A Y Y Y eed O icropulse o 4 20mA Check the actual values PROBE PARAMETERS Verify calibration limits CH 1 Probe Type Ll It is possible to change the type of the probe only 1f the channel is NOT calibrated TONE NE Act Postion 9 Probe PROBE CALIBRATION ActLimlnf ActLimSup STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 43 USER MANUAL ST2 S Smart Irak POSITIONER E Proportional valve STI Advanced Panel The P V Type allow the selection of different types of proportional solenoid valve Choosing a value the PWM min and m
60. s Pressura Gams Pressure Transmitter Transmitter Transmitter Transmitter ransmitter Transmitter SW3 dip switch select 1f the input is for 0 5V dip in OFF position or 4 20mA dip in ON position SW3 l is for Analog INI SW3 2 is for Analog IN2 and so on 4 20mA input preferred solution Terminal board 9 24V for sensor excitation Terminal pin 12 36 11 35 10 34 input signal from the sensor Burden resistor 227 ohms Analog Input 0 5V Terminal board 33 5V to energize the sensors max 100mA Terminal board 8 GND Terminal pin 12 36 11 35 10 34 input signal from the sensor Resolution 12 bits sampling rate IKHz with moving average filter Isolation Analog input are not isolated and designed for local use Take care of electrical noise effect STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 68 Smart Trak POSITIONER ST2 v USER MANUAL FK 4 20mA IN Request position CHI Terminal board 14 and 38 With HART communication channel CH2 Terminal board 13 and 37 Burden resistor 474 ohms Resolution 16 bits Sampling Rate IKHz with filter Hardware LowPass filter present Isolation the two channels are isolated respect other electronic microprocessor and themselves Terminal board CH1 CH2 STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2
61. s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 31 mart Trak POSITIONER ST2 v USER MANUAL FK Main vars and status This window report a collection of information about the status of the positioner You can select 3 different views Channel 1 only the information of the channel 1 p Channel 2 only the information of the channel 2 Channel 1 and 2 the information of both the channels ActPos 75 Actual position measured by the positioner ReqPos 95 Request position evaluated the request position take in account the Service State the 4 20ma input signal or manual setup the transfer function and the split range Input mA Current read at the 4 20ma Loop current Input channel p The user can align the value showed using the commands available in the CFG area Status The calibration status is showed Errors Show for each channel the actual and the last error More detailed information are available in the history and diagnostic window STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 32 mart Trak POSITIONER ST2 v USER MANUAL Ts Service State Mode Allow the selection of the Service State In Service the Request Position is evaluated continually by the positioner starting from the 4 20ma signal value Out O
62. ta to load I Travel Control Data Reset factory default Tanina DR CFG Data Reset the ST2 to the factory default data Calibration Data IN OUT Data E Save parameters eee E p ALL Data Start to save the parameters that are in RAM in the eeprom this action is only for diagnostic the parameters are saved automatically when changed in the RemoteControl interface Memory test With the check memory button it is possible to check if the stored configuration is equal to the one used This option is for diagnostic purpose Trips detection time Specify the delay filter in milliseconds for TRIP detection SD CARD Pre Trigger Time Position of the event in the 20 seconds snapshot Selecting 8 sec the snapshot starts 8 second before the event SD CARD Log Time Period between two consecutive record in the Periodic Log STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 48 mart Trak POSITIONER ST2 v USER MANUAL Ts The Menu Menu File Load Load a saved set of parameters in the RC interface Save Save the current set of parameters in a qtp file Report Make a document in rtf format with the actual parameters It is similar to the Save command but the file format is compatible with editor software Exit Close the application Menu Device Download It is the same of the quick button
63. te is represented by three 8 bit binary unsigned integers representing respectively the day month and year minus 1900 It s a date code used by the Master for record keeping e g last or next calibration date Descriptor The Descriptor is a 16 character 12 byte Packed ASCII string used by the Master for record keeping The default value is a blanked string 16 bytes long Message The Message is a 32 character 24 byte Packed ASCII string used by the Master for record keeping The default value is a blanked string 32 bytes long Polling address In the HART Protocol the polling address is an integer used to identify the field device It is used to construct the Short Frame Address The Polling Address is set to O in point to point installations Dev ID This number is different for every device manufactured with a given Manufacturer ID and Device Type HART Protocol Show some communication parameters used for debug HART Communication Hart Mode Time management and Time management performance are two different way to manage the Hart modem If you have experience of communication problems try to change this option STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 39 Smart Trak POSITIONER ST2 v USER MANUAL Ts The Graph window Event Line moving with the mouse on the line specification about the event
64. tuation com IOM 4029 ST2 User manual rev 3 01 2012 7 USER MANUAL FK art Tak POSITIONER ST2 v TRIP Digital Input 6 indipendent isolated TRIP digital input are available Each trip can be drived from a free contact or from a 24V or 24Vac signal SW2 dip switch must be set in a proper way based on the type of driving signal Trip function is configurable in the sw Example of TRIP connection T RI P If TRIP signal is free contact the proper DIPSWITCH must be ON TRIP1 TRIP2 TRIP3 TRIP4 TRIPS TRIP6 SW2 1 ON SW2 2 0N SW2 3 OFF SW2 4 ON SWE 3 OFF SWE 1 OFF NC or NO Contact STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 m USER MANUAL ST2 Bsmart Tak POSITIONER y ON OFF SOV Up to 6 ON OFF SOV are available Nominal voltage 24V Nominal current up to 2A continuos mode ambient 70 C Power reduction It is possible to specify for each solenoid valve a different power reduction value Solenoids are energized at full power after 1 second the pwm circuit reduce the power at the specified value Solid state driver with Over temperature shutdown with auto restart Short circuit protection current limit Full diagnostic capability Active clamp Open load detection in On and Off state Number and power of the SOV depends on the supply unit and the number of SOV that must be energized at the
65. v ST2 MAIN VARS The Main page QUICK ad EM SMART TRAK Ped Level 2 File Device P ssword Mago MAIN WARS ActPos 20 33 ActPos tero EDR Input mA Es Input 0 Ctrl Signal lw Cal OK In Service f Cal OK TT In Service O Position Low Kp IN Kp OUT Stroke Tm IN 0 0 Stroke Tm OUT D Approach IM 20 Approach OUT 20 0 0 PP 16 29 50 16 30 05 15 30 20 16 30 Dead Band 03 5 vasfeonmen z I C i History And EA 10 02 2008 16 29 03 Diagnostic Position STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 13 Smart Trak POSITIONER ST2 v USER MANUAL FK Quick Buttons Download button Download all the parameters from ST2 At the end of the download the values displayed on the RC sw are the same of the ST2 positioner Open the Login window In order to change the parameters value or to access the various configuration windows a login 1s request The default standard password is 12345 STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 14 mart Trak POSITIONER ST2 v USER MANUAL Ts Tuning window Travel Control area Definitions Limit when a limit is configure the Request position is limited at this value Example Set the Limit at 95 Even if the signal
66. versal input standard solution I ccccccnnnnnunucoooonononanonnnnnonnnnnnnnonoonnnnnnnnnnnnnnnnnnnnnnnnn no LLEF LLEF LL LL LIII Lennon 75 pacing NE E A E EA A Hosta AA A dps c 75 DC 244 1nput TOUS OA AAP J3 At o o oo PEE 75 How To advanced user configuration guide ccconnnnnuuuooononnnnnnnnnnnnnnnnonononnnonnnnnnnnnnnnnnnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnonnnnnnnnnnnnnns 76 Con penn ias Oh NAAA E o o E A 76 TN NT TI FNS TI NN AA AA 78 Configure Power reduction and test the SOV ooccccccccccnnnnnooooooonnnnnnnnnnnnnncnnnnnnnnanrnnnnnnnnnnnnnnnnnnnnnnnnnnn ono Saia nA R GHEE 79 Configure the Proportional V iii 80 Select the type or proportional valve ama GANA AGA inia 80 TROUBLE HOON AA AA E AA 81 SL2Mono smele channel VetsfOEl triana 83 Dio ERFYN o AA AA a 83 v MA Mono Power SUPONE 83 ST2Mono terminal DOSE sussa stories lie iei ge TAKANG GO NA ALA oU ned patulis rt Main tocan JA 84 STI s r l via pascoli 10 A B 24020Gorle Bg ITALY www stiactuation com IOM 4029 ST2 User manual rev 3 01 2012 4 USER MANUAL S art Tak POSITIONER ST2 Description The Smart Trak controller is used as a positioning system for proportionally driven hydraulic actuators Fast stroke and superior resolution allow the unit to be applied on severe service hydraulic actuators demanding fast stroking and precise positioning Smart Trak system covers a wide range of actuator size and stroke l

User manual

Contents

Download Pdf Manuals

Related Search

Related Contents