ROPV R40 S Series User Manual
Contents
1. nw WM HIDLIE 878 8 61 UU 1 9 9 6 io NT LITT 2 02 ad 010 ToT agen gigaa 4 1 11945 1995 092919 01 LON 1 OLLON 1003174 OL 1021805 9 OL 10499201 3610 YISA ONY ATESA SNOILAVORE VINO 800909231 104 TUY SADISWINIG JKIAVRU I 40 1934217 3011201 WW g did T 11905 21083214 T 5 d 02 2L P aa da NC 1 LdN 2 1 851 811 ITI VIO 103 L101 0003 1007 Vid 4009 801 527 O 8L1 Sd 104 3u0 p33j 01 9003 d 1138 0817215 Xd i August 2005G R40 5 Series Manual 00 58080 4110 SOS 807 43181 144014040 NEN 0 NISSVH DNDHD IDIR 3 cus lup TN USE wu E O1 U2 imu io a an spe 45 791 i950 46955 5 4 ieas 11948 QUAERI 33 Y8 01 LON TATALI E2. INDUSTRY DEVELOPMENT CENTER R40 S Series User Manual For Use with the Following ROPV Pressure Vessel Models R40 1505 402505 403005 404005 R40 4505 Headquarters Harbin ROPV Industry Development Center 100 Hongqi St Xiangfang District Harbin China 150036 Tel 86 451 5515 5144 Fax 86 451 55 15 5124 Email ropv com cn Website www ropv com cn R40 S Series Manual August 2005G General Product Description R40 S Series Side Port Membrane Housing R40 1505 Design Pressure 150 51 1 0 10Bar at 120 F 49 R40 2505 Design Pressure 250PSI 1 7Mpa 17Bar at 120 F 49 R40 3005 Design Pressure OOOPSI 2 1Mpa 21 Bar at 120 F 49 R40 4005 Design Pressure AQOPSI 2 8Mpa 28 at 120 F 49 R40 4505 Design Pressure 450PSI 3 1Mpa 31 Bar at 120 F 49 Min Operating Temp 20 F 6 C Max Operating Temp 120 F 49 C Factory Test Pressure ASME 1 1x Design Pressure Standard 1 5x Design Pressure Burst Pressure 6X Design Pressure Operating pH Range 3 11 Cleaning pH Range 2 12 less than 30 minutes General Warning High Pressure Membrane Housing vessels are designed to provide safe operation over a long service life 1f properly installed operated and maintained The vessel may cause loss of life severe bodily harm or property damage if not correctly installed
3. 1 TN p03 ies weds FO 944891 5 4 1 194 091919 01 LON 115244 TONED 01 1 151 690110100 991050 SHOILIYOSH f HI ET 140 22897334320 Wd TUY 9014114 T 40 11171 perenne 8141 LE n 340045 4 J g 2007 0994 00 1138 08 05 371 II puedes 5 po gem LOS CIOL 400 0 4007 T i YO A008 91 69 51 9003 d NS 900r Se W WI yj erem TU 19896 19984 114 Jy 5 Z LANZA August 2005G R40 5 Series Manual
4. EDNTES OL LYXIINUS 01 30117 157 ANY Sq4ITUIBD 290350 SHOT LIVE i 1100 808114441 104 ETT 5001581010 T WR SER dO 110171 851 911 DaA00J Sdi J g 2300 p93j 1138 08 05 STEIH Jed 192910 104 VI A008 OLL EE Vic 103 101 100 OF 1007 sm DUM 82 01 1 LANZ 0E 8L1 51 90 0F d AMA August 2005G R40 5 Series Manual V gay 00 S0 80 m 5002 8071 I NN ami 2111409 1812 829101 104 27 0 NISSVH ERLO PTO P o Duo cwn SAEC Wu E 1 8 81 une P DUM Lu NT Wil LLLI spas item 0005 pde yq 07 1016dy 5 4 31018 01 LOM JIVENMEI Ine FONTE ITE 01 20149 1951 1180 808845124 104 TUY 290150110 40 LIA I ide 951 91 Sdi J d 200 p38j 1139 081 015 0 21017 90003 900 ass 10233313 101120 n ri al m dii 1103 1003 488 11009 T 11945 21195914 T 398 cn 92 01 m 1 190 271
5. vid A008 2 17 5 02 911 91 9003 d AUR August 2005G R40 5 Series Manual 0 amid 4110 unm YILNI 11814013030 18180081 0 NISSVH ec c s 30 9 90 6 6S r 700 205 Fo 81 5 70 MEICHL 1 _ Cr Eu NAT AAJN ape imum vis 0707 sogana qiu O d 7 IPS ms rg EP SMS TL 31018 OL LON 11 114 TATALI i 31104 LYXITIS b MIYH OI 171 18119 1151 ANY 9 71180 41083414411 104 10 2014110 T JAIKTYA 9851 811 95001 Sql 1 104 2007 0994 54 00 1139 01 215 Wd Ied 92910 104 4 Aion YIO A008 4 59 VIL OF 2101 9000 00 1 pum 98 SE 8E1 0 1 August 2005G R40 5 Series Manual O SSPEOPY jutiqUog 1814 1982910 104 180334 0 1 OOLT E NOT F O L sees care CU rase M bo 0020 9799 d emu 1
6. End plug 4101 Connect with Adapter 4021 4101 1 Connect with Adapter 4021 1 4021 Connect with End plug 4101 P 4021 1 Connect with End plug 4101 1 Feed Conc Port 4004 Locking Crescent Screw 4012 Note Please see the adapter list to get full series adapter R40 S Series Manual August 2005G Limited Warranty Harbin Industry Development Center hereinafter called ROPV vessels the Product are warranted to the original purchaser the Customer under normal use and if installed operated and maintained in accordance with applicable User Guides to be free of defects in material and or workmanship for a period of one 1 year from date of manufacture subject to the following Any replacement Product or Part will be warranted only for the remainder of the original warranty period or thirty 30 days whichever is longer Exclusions from this Limited Warranty The warranty shall be void if 1 defects are not reported during the warranty period 2 the Product is subject to accident damage incorrect installation mishandling abuse misuse negligence or accident by any other party 3 problems caused by modification or alteration 4 chemical exposure or acts of nature 5 any item manufactured by other companies 6 wear on replaceable components under normal conditions seals are excluded from this warranty Procedure for Obtaining Warranty Performance reserves the right
7. to determine if a reported defect is a breach of this warranty This may require at discretion one or more of the following 1 an inspection or test of the Product and or the system in which it was installed by an ROPV representative the customer is responsible for arranging access to the Product 2 an inspection or test of the product and or the system in which it was installed by the Customer 3 an inspection or test of the product and or the system in which it was installed by third party inspector appointed by 4 return of the Product to ROPV s factory for inspection or testing This is not a statement of limitations for warranty performance and reserves the right to conduct warranty performance outside of the items shown If the Product is found by to be defective under the terms of this warranty will perform one of the following at its option 1 supply a substantially similar replacement part based on FOB factory terms 2 conduct a field repair of the Product 3 issue a credit for the original cost of the Products This is not a statement of limitations for warranty performance and reserves the right to conduct warranty performance outside of the items shown Products returned to ROPV for inspection or testing must be shipped freight prepaid at the Customer s expense If a breach of warranty 15 confirmed will bear all costs related to the inspection and testing If the Pr
8. d from the vessel connections Step 3 Inspect End Closure The end closure should be inspected for any signs of corrosion or damage Surface corrosion can be removed with a wire brush while flushing with water Damaged components should be replaced with approved components from ROPV Step 4 Disconnect Locking Screws Each of the two locking crescents is held in place with a single locking screw The locking screws can be unthreaded using a hex wrench The locking screws should be unthreaded from the end plug only not from the locking crescent The locking screw and locking crescent can be removed together R40 S Series Manual August 2005G Step 5 Remove the End Plug male nipple is recommended for use when opening the end plug Thread the pipe nipple into the feed concentrate port of the end plug gently motion the nipple in various directions and then gently pull the nipple from the vessel A firm tug may be required to release the end plug o ring seal Complete End Plug End plug for 400 450PSI R40 S Series Manual August 2005G End Plug Inspection Step 1 Remove adapter Grasp the adapter and slowly pull from the end plug A slight rotating motion may ease the removal of the adapter There 1s one o ring on the inside diameter of the permeate port Step 2Inspect O rings Remove the end plug o ring permeate o ring and adapter o ring using a dull non metallic tool o rings should be car
9. efully inspected for signs of damage It is recommended that all o rings be replaced during each complete servicing of the vessel Failure to do so may cause poor system performance Step 3 Inspect End Plug end plug components should be free from scratches foreign matter or any sign of damage Scratched or damaged components should be replaced with ROPV supplied replacement components All components should be cleaned with a mild soap solution or clean water The components should be air dried or dried with a lint free towel End Plug Installation Step 1 General Inspection Inspect inside of vessel checking for surface imperfections or any outside material Surface imperfections can be removed by lightly sanding the area with 600 grit sandpaper Rinse the vessel completely after any repairs Step 2 Install Permeate Port and Adapter O rings o rings should be coated with a thin layer of glycerine before installation Seat one permeate port o ring into each of the two grooves located at the element end outside diameter of the adapter Location of Permeate Port Seal Step 3 Install Adapter The adapter should be pushed into the permeate port until the wider diameter middle section 1s flush against the end of the permeate port Simultaneously pushing and turning the adapter will ease installation Step 4 Install End Plug O ring Install the end plug seal in the grooved area on the outside diameter of the end plug the groo
10. he engineering drawing R40 S Series Manual August 2005G e not over tighten the straps vessel must be allowed to expand under operation e Maximize the connection flexibility to allow for vessel growth under pressure e Align the end ports with the system manifold correcting any misalignment before final installation e Provide overpressure protection in the system safety devices e Inspect end closures regularly for signs of corrosion Immediate corrective action and or replacement 1s suggested in case of corrosion e Relieve system pressure before working on the vessel e Do not attempt to over tighten the Permeate Port connections as this may damage the end closure One turn past hand tight should be sufficient e Never operate the vessel in excess of its ratings This may void the warranty and cause bodily or property damage e Do not operate the vessel permeate port over 125PSI e Flush the vessel with permeate before system shutdown to reduce the chance of COITOSIOD e Do not install the vessel in direct sunlight e Operate the vessel within the recommended pH range Operating pH Range 3 11 Cleaning pH Range 2 12 less than 30 minutes End Plug Removal Step 1 Shut Down System and Relieve System Pressure The system must be shut down and all pressure relieved before conducting any maintenance or repair on the vessel Step 2 Disconnect Permeate Piping The system piping must be carefully remove
11. oduct failure is found to be caused by cause other than breach of warranty all costs related to the inspection and testing of the Product will be borne by the Customer This includes a USD 500 per day fee and all related travel expenses reported defects must be submitted to writing Disclaimer makes no expressed or implied warranty other than that specifically set forth in this warranty statement ROPV disclaims any warranty of merchantability or of fitness for a particular purpose ROPV s liability under the terms of this warranty shall not exceed the purchase price of the Product which are claimed to be defective ROPV shall not be liable for any consequential or incidental damages whatsoever including but not limited to injuries or damages to person or property loss of business profits business interruption loss of use cost of removing installing Products or the claims of third parties Warranties or Representations by Others No agent employee dealer or other person has any authority to make any warranties or representations concerning or the Product is not responsible for such claims of warranty or representation R40 S Series Manual August 2005G pau 00 SSTEOPY smn sutiquoyg je g 82910 104 SOST 407 ETT Wu wm d ETT W31N3 11818073130 1911081 0 NIGSSVH
12. operated or maintained Read and understand all guidelines provided in the vessel User Guide Observe every precaution contained therein Failure to do so may result in malfunction and potential catastrophic failure Qualified technicians experienced in servicing hydraulic systems should be used to work with this vessel Misuse incorrect assembly or use of damaged corroded components may result in catastrophic failure Vessel Use and Precautions e Positive pressure up to the design pressure PSI of the specific model being used e The required vessel element interface hardware is supplied with the vessel Ensure that an element adapter 16 installed at each end of the vessel before use e Vessel expands under pressure and careful consideration must be taken when installing straps saddles and system connection piping e Installation with the straps saddles provided is strongly recommended e Vessel should not support any other system components Connections should be non load bearing e Periodic inspection of the vessel end closure is recommended to ensure all parts are dry and free of corrosion e Failure to understand and follow all precautions may void warranty and result in catastrophic failure of the vessel e These guidelines are subject to change Please check with to ensure that the User Manual 1s the latest version for the vessel model being used e Mount vessel using strap saddle hardware provided and span recommended in t
13. ve should be clear of any sharp edges and foreign matter Take care to ensure that the seals are properly seated in the groove and are not pinched Do not use sharp implements when installing the seals Step 3 Install the End Plug Carefully align the end plug at the end of the vessel ensuring that the end plug 15 parallel with the sidewall of the vessel Slowly insert the end plug until the retaining groove 15 visible R40 S Series Manual August 2005G Step 4 Install Locking Crescents Inspect and dry the retaining groove Place one of the locking crescents into the retaining groove while aligning the screw that 1s pre threaded into the crescent over the threaded hole in the end plug Ensure that the edge of the crescent is seated in the retaining groove before you begin threading the screw into the threaded opening Once hand tight the screw can be threaded using a 5 Hex key Do not over tighten the screws Step 5 Reconnect System Piping Step 6 Pressurize System A thorough pre pressurization inspection should be conducted including verifying that the heads are properly installed system piping connections are in place and elements are installed Step 7 Inspect for Leaks connections should be free from leaks Do not operate leaking vessels R40 S Series Manual August 2005G R40 S Series Parts List R40 1505 R40 2505 R40 3005 R40 4005 R40 4505 Shell 4012 13 18 4012 7 12 4012 1 6 4015 1 6 4015 7 12
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