op manual - MBM Corporation
Contents
1. CORPORATION icreasePRO Creaser Operators Manual WWW MBMCORP COM 800 223 2508 TABLE OF CONTENTS Se re OI paatarerea ceases Seatearecarah tose adn ace ests Latta dete taps a a a la SAFETY PROCEDURES CARE amp MAINTENANCE cccessesseseeeeecesceeceeeeeaeeaesatseee eens lb COMPONENTI DENTIEIGATLON svsisscduciuirviidiiiiuebuibes aT A 2 TOUGH SCREEN CONTROLLER sacrriacmare niena aA 3 Crease MOGE cissie aO neeeaee alanine 4 Transport OPS ato esanian 5 Programming for Crease MOde ccececcecersssecseeeeeeeeeeueueeeeeuteeeeeueeeeeauaueeesenensees 5 Half TO li acer accu de dey tne tai isaac ca agar eae 5 TSAO ereina carat ves boone brnaiaonsnnnes iste Siticuncconetaenepbna ciate 6 7a 0 6 MARR RET TTT ere ee Cen CCCP TYTN Tiere area O 6 LERErF FO ore iene pinatenea aNneeabaa 6 ROTO OSE aractnoi dead cian eeu ema Na nena auaaaias ou tonto 6 eS FO Ceti baer treater ea E tec ech eben hee eae 7 DOUDIE GAC aaraa e TE A ans 7 DOUDIE PAA Gli casas a T aaa uae 7 Perfect BING DOUDIC HINGCs accsiePa Grete neticas shih rained ertameeuntecwens 7 Perfect BING SINGIG HINGC aereoa a a AA 8 Perfect Bing NO FING Cixt4cxudss cs isieioataacendavan TEA a 8 CUSO Crease SEUD Seea coves usd tesntede net duet erste tne ovate 8 Saving Recalling Custom J ODS cccccecseceeseeeeeeeeeeeeeeeeeeeaeeeeaeteeaess 9 Micro Adjusting the Crease POSItION cccceceececeeceeeeaeeeaeeeeaeeeeaeees 9 DELIVERY RAY ASSEMBLY caen a2. du S naan emma 10 PEED TABLE ASSEMBLY vineri e A 10 AGJUSUNG FEO Rallies ta a NAG 11 koadihg the Feederen Ta NANN 11 F eding NOTES irns ienaa EE A E a A a 11 Checking the SenSor sssssresrsrrrrresesrsrrrrnrrrrnserrsrrrrnrnresrsrrrrreseerne 11 Per Siait G Sike Pitecan A 18 Removing the Perf Shaft to Change Configurations cceeeeeees 18 Folding DIFECHON OT Pa Del aruncarea e S 12 RAC System Rotary Actuated Creasing ASSEMDIY cccceccsesesseseseeseeeeeseseeeess 12 Adjusting RAC rollers depth of Crease cccccccccscsssssssseeeeeseeeeaneees 13 Changing Lower Crease Die vsisiiisianiscantsavisdeorimemenoudstenmeieusnentens 14 TROUBLESAOOTEN Ockie man tenn terre Teer rrr nen tera eee Terre ee ere oer rae 15 ELECTRICAL REQUIREMENTS AND SPECI FI CATI ONS Power Requirement 110 220V 50 60 HZ AC Circuit Protection 3 AMP Circuit Breaker NOTE Older buildings overloaded lines and bad grounds can affect the operation of your icreasePRO A dedicated line is best OPERATI NG SPEEDS MODE TRANSPORT SPEED 8 5x11 Sheet est 5 y2 Sheet est Feet per Sec Crease Mode 2 0 2000 2500 SPECI FI CATIONS Net Weight lereasePRO orniivoieneiiisiisr eiro OO DS Overall DIMENSIONS surnanaem a a a nca aaa 2 3 4 LAT WX1OH Min Sheet Size E E E ENEE E AE AT EEA TERE E REER S T Max Sheet Size a a neonate a aaa aan aaa CL a NOTE The icreasePRO is capable of handling many types of applications above a
3. oil the sealed roller bearings under heavy use STRIKE DIE The groove in the lower die should be cleaned periodically using a toothbrush to remove any dirt or build up SENSOR EYE Clean the lower reflector tape located on the base plate of the machine Dust will cause the beam to not reflect correctly Clean when necessary REMOVEABLE SCREWS When these show signs of wear or stripping replace as soon as possible If these strip or hollow out they can be costly to remove If you do keep icreasePRO clean and in top condition it will give you years of service 1b COMPONENT I DENTI FICATION Feed Table Assembly Feed Rail Assembly Crease Bar Paper Stop Delivery Tr REFERENCES Touch Screen Feed Table Assembly Delivery Tray Crease Bar RAC icreasePRO TOUCH SCREEN CONTROLLER Irene CORPORATION r rria7s PRESS HERE TO START MBM Corporation 3 800 223 2508 Serial Number Oo Software Version o THE TOUCH SCREEN CONSISTS OF 1 MBM Logo and Service Access 2 Start Button 3 Serial Number Touch Screen Operation When the machine Is turned on the display may take up to 7 seconds for the home screen to display There is a screen saver that will turn the display off if the machine Is not touched within 30 minutes The power light will stay illuminated letting you know the machine is still on MBM logo and Service Access If the logo is pressed a password screen is displayed This is for facto
4. art by loosening both lock screws located on each side of the silver brackets shown below Now adjust using the adjust screw located on he bottom of each bracket Do this for both sides so you have an even crease This allows very slight adjustments of the lower support bar Once the adjustment to the bar has been made tighten the lock screw Failure to tighten the lock screw will result in the lower support bar moving down each time the crease bar Is fired Be very careful not to adjust to much or the crease bar will not rotate all the way though This will cause the crease motor to over amp and pull the power from the PLC and the HMI resulting in the bar being stuck in the down position If this happens turn the power off to the machine adjust the lower support down turn the machine back on and press the last job then the crease test button IF this does not fix the problem call the MBM Corporation service department Lock Screw Adjust Screw 13 CHANGI NG THE LOWER CREASE DIE The Lower crease die can easily be changed to accommodate thicker stocks 01 or thicker by removing the delivery tray remove the clear cover rotate the 2 lock pin brackets Slide the bar out and flip it over to use the wider die channel amm Lock Pin Brackets 14 TROUBLE SHOOTING POWER DOES NOT TURN ON 1 Check fuse on side cover 2 Check outlet for power POWER TURNS ON BUT HMI DOES NOT LIGHT UP 1 Check fuse on side cover 2 Make sure th
5. ctly related to the operator s experience e To clean the rubber rollers use only water on a clean cloth Wipe the rollers in the direction of the ribbing while turning them by hand CHECKING THE SENSORS 1 Turn machine power on and allow screen to turn on 2 There should be 2 lights on the sensor a green indicating power is getting to the sensor and orange that is the reflecting signal If both lights are not on there is a problem and must be fixed before you are able to run 3 Make sure the sensor reflector tape is located on the base plate and the red beam from the sensor is hitting the tape If not remove the non operator side cover and loosen the screw on the sensor bracket and adjust the beam until it is on the tape and both lights are on 4 If all above steps work correctly sensor is working properly if not contact the MBM Corporation service department 11 FOLDING DIRECTION OF PAPER There is a correct and incorrect way to fold a creased paper Following the diagram below will show you the correct direction the paper should be folded _ RAC System Rotary Actuated Creasing Assembly 12 ADJ USTI NG THE RAC ROLLERS The RAC rollers are set from the factory and it is NOT recommended to make any adjustments to this without consulting with MBM s tech support department Should an adjustment be necessary please follow the steps below This adjustment is used to adjust the pressure of the crease St
6. e green lights through the slots in the back panel are on If not Check outlet power 3 Check wiring to the plc and hmi TRANSPORT LOCKS UP AFTER CREASI NG 1 Check pulleys to make sure they are securely tightened on shafts 2 Check to see that the transport turns freely oil when necessary SHEETS NOT FEEDING STRAIGHT 1 Align feed rail check for squareness This can be checked by the lead edge of the paper feeding into the machine should line up with the front edge of the feed plate 2 Check for paper curl CREASE NOT REGI STERI NG ON SHEET 1 Clean all Rubber Rollers 2 Check deflector position 3 Check all pulleys to make sure they are securely tensioned on shafts 4 Check to see that machine transport turns freely CREASE APPEARS WEAK 1 Crease bar not level 2 Not enough pressure adjust RAC rollers with height adjustment screw 3 Too much pressure motor cannot make full stroke 4 Support bar not tightened properly on bracket CREASE BAR DOES NOT ROTATE 1 Crease bar set too high cannot make full stroke 2 Crease bar is dirty Clean with damp cloth and wipe clean 3 Verify red light on creaser plc at Y4 Is firing on and off 15
7. e machine for the sensor to measure gt Accept gt Run EXAMPLE SCORE IN MAA MEASURING Perfect Bind Single Hinge Press More gt Perfect Binding Score Image gt Enter The Book Thickness gt Single Hinge Image gt Start Measuring gt Physically Run a sheet through the machine for the sensor to measure gt Accept gt Run EXAMPLE BINDING BOOK THICKNESS SCORE IN MAA Perfect Bind No Hinge Press More gt Perfect Binding Score Image gt Enter The Book Thickness gt No Hinge Image gt Start Measuring gt Physically Run a sheet through the machine for the sensor to measure gt Accept gt Run START MEASURING EXAMPLE BOOK THICKNESS START MEASURING Custom Crease J ob Press Custom gt Enter In Distance For each Crease in mm gt Accept gt Run CUSTOM Saving Custom Crease J obs Press Custom gt Enter In Distance For each Crease in mm gt Save gt Select Position to save in 1 2 3 or 4 Numeric Keypad a wan CUSTOM SCREEN a wan MEMORY SAVE CUSTOM u E mam ii L Recalling Custom Crease J obs Press Custom gt Recall gt Accept gt Run custom waa CUSTOM SCREEN MEMORY RECALL Micro Adjusting the Crease Position Press the adjust button from the run screen You can micro adjust each crease by pressing the arrow keys each direction Each pres
8. h the machine for the sensor to measure gt Accept gt Run EXAMPLE MEASURING TRIFOLD Z Fold Press the Z Fold Image gt Start Measuring gt Physically Run a sheet through the machine for the sensor to measure gt Accept gt Run EXAMPLE MEASURING Z FOLD Letter Fold Press the Letter mage gt Start Measuring gt Physically Run a sheet through the machine for the sensor to measure gt Accept gt Run EXAMPLE START MEASURING Roll Fold Press More gt Roll Image gt Start Measuring gt Physically Run a sheet through the machine for the sensor to measure gt Accept gt Run START MEASURING Gate Fold Press More gt Gate Image gt Start Measuring gt Physically Run a sheet through the machine for the sensor to measure gt Accept gt Run START MEASURING Double Gate Fold Press More gt Double Gate Image gt Start Measuring gt Physically Run a sheet through the machine for the sensor to measure gt Accept gt Run EXAMPLE GATE MEASURING GATE Double Parallel Fold Press More gt Double Parallel Image gt Start Measuring gt Physically Run a sheet through the machine for the sensor to measure gt Accept gt Run EXAMPLE MEASURING DO ALE HAP ALLEL Perfect Bind Double Hinge Press More gt Perfect Binding Score Image gt Enter The Book Thickness gt Double Hinge Image gt Start Measuring gt Physically Run a sheet through th
9. nd beyond the standard specifications It is possible to feed quite a variety of jobs from 36 sheets to die cut stocks However the performance of the icreasePRO on these special applications is directly related to the experience of the operator SAFETY PROCEDURES BEFORE USE e Read through the owner s manual Follow instructions CAREFULLY e NEVER use a wet area Electric shock could occur e Use a GROUNDED outlet and a GROUNDED circuit Do not use ungrounded equipment on the same circuit e Always use a dedicated line DO NOT use with line splitting surge protector DURI NG USE e Keep fingers and hands away from creasing bar and rubber rollers e Keep cords clear of moving parts AFTER USE e Turn off machine at the cover then unplug the main power cord This will prevent damage to your machine by power voltage spikes e To unplug cords always grasp the plug body never pull on cords to disconnect Wire fatigue and possible shock could result from improper disconnect procedures BE ALERT BE CAREFUL CARE AND MAINTENANCE The icreasePRO is a precision machine It is very important to keep it free of excessive dust dirt and foreign matter We recommend that you keep the machine covered when not in use BEARINGS The icreasePRO uses sealed roller bearings Sealed roller bearings and are designed to be self lubricating however dirt and dust can get into them causing clogging and dirt build up It is recommended to occasionally
10. ry and service access only This Screen is for internal use only The password is not given out Crease mode Crease mode is used to apply a Compression Crease Score to a piece of paper In this mode there are several Automatic Setup selections or you can do a custom selection and enter the distance in mm SELECT CREASE LE TRI FOLD Z FOLD LETTER SELECT CREASE Cen COuUaLE ROLL GATE GATS Crease selections include half tri fold z fold letter fold roll fold gate fold double gate double parallel 3 perfect bind selections PERFECT BIND BOOK THICKNESS IN MM CUSTOM SCREEN TRANSPORT OPERATION gt The Run Button will start the Transport in any given mode Press it again to stop the transport Each Mode has a timeout feature to preserve the life of the machine A document may be slowly advanced through the transport by pushing and holding one of these buttons EXAMPLE qg lt x gt The motor should advance transport at slow speed and stop whenever finger is lifted Controls on off function of motor EXAMPLE Machine will run at mode and speed previously selected Machine will stop KO PROGRAMMI NG FOR CREASE MODE Half Fold Press the Half Image gt Start Measuring gt Physically Run a sheet through the machine for the sensor to measure gt Accept gt Run START MEASURING Tri Fold Press the Tri Fold Image gt Start Measuring gt Physically Run a sheet throug
11. s will adjust by 1 13th of a mm Each Adjustment is relative to the one before it so if you adjust crease 1 by 3 clicks it will also move all the creases after it 3 clicks You would then need to adjust them back 3 clicks each FEED TABLE ASSEMBLY Mount Notch Feed rail on non operator side DELI VERY TRAY ASSEMBLY INSTALLING THE DELI VERY TRAY The delivery tray is held in place with 2 dowel pins on each frame Position the tray to Slide it under the 2 dowel pins and rest the angle stop up 10 ADJ USTI NG THE FEED RAIL The feed rail on your icreasePRO is designed to adjust easily in case of a problem with crooked feeding By loosening the feed rail screw and nut on the front or rear of the rail you can move the rail for sqaureness LOADING THE FEEDER Take one piece of paper and slide it along the rail ensuring it is square along the entire rail Gently slide the paper until the rollers take the sheet then release Make sure to allow the sheet to run completely through the machine before running the next sheet Repeat until job is complete FEEDING NOTES e When set properly the feed is very efficient and flexible When neglected it can become very frustrating to run even the simplest job The adjustments previously discussed are very important e The icreasePRO is capable of running 20lb single sheets up to 16 point It is also very capable of handling gloss coated and even laminated stocks Its flexibility is dire
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