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PowerFlex® DC

1. Category Specification Drive Type Full Wave Regen 6 Pulse Regulated Field Supply Electrical Input Voltages 230 to 480V AC 10 3 Phase Input Frequency 50 60 Hz 5 Armature Output Voltage Two Quadrant Drives Four Quadrant Drives 260V DC 230V AC 240V DC 230V AC 470V DC 400V AC 420V DC 400V AC 530V DC 440V AC 460V DC 440V AC 560V DC 460V AC 480V DC 460V AC 580V DC 480V AC 500V DC 480V AC Output Horsepower Cont 1 5 to 150 HP 230V AC 2 to 400 HP 460V AC Output Current 4 1 to 667A Overload Capability 100 rated continuous current 150 rated current for one minute then fault 200 rated current for three seconds then fault Field Output Voltage 200V DC 230V AC 310V DC 400V AC 360V DC 460V AC Maximum field output voltage is 0 85 x AC input line voltage Controller Current Overload 150 rated current for one minute 200 rated current for three seconds Max Short Circuit Ratings 100 000 A with the following exceptions e 230V AC input 521 A two quadrant drives are short circuit rated at 10 000 A e 460V AC input 495 A and 667 A two quadrant drives are short circuit rated at 18 000 A Control Speed Regulation All operating modes Max speed 8000 rpm Digital reference resolution 0 25 rpm Analog reference resolution 2 0 25 rpm with Digital Incremental Encoder Speed feedback resolution 0 5 rpm Operating range better than 1000 1 rpm bi d
2. N O Relay M1 DC Contactor Aux 13 114 FU19 Jr si L2 p2 Au A2 eg A2 Fu2 d 2 Armature output fuses are required on four quadrant and are recommended on two quadrant Frame A and B drives Fuses with Trip Indicator Switches are recommended for Inverting Fault protection when the motor will be Field Weakened and run above base speed See Power Wiring with Armature Output Fuses and Inverting Fault Status on page 18 3 Par 1391 ContactorControl 3 DC Cntctr and Par 1392 Relay Out 1 Sel 25 Contactor Important Terminal 35 and 36 are on the Control Power Relay Terminal block NOT the I O terminal blocks See Relay Outputs on page 28 17 PowerFlex DC Technical Data Power Wiring with DC Output Contactor and a Dynamic Brake FU3 Li y FU4 L2 tr v FU5 3 Phase AC line 13 w PowerFlex DC rus Fus Drive Control oo v2 Board P S 460V 115V U2 95 3 N Control Power 36 Relay Terminal T elay Terminal 750 Block FU6 Field Power vi Terminal Block 1 Par 140 Digital In8 Sel set to 31 Contactor 34 on 1 0 TB4 19 24V on I O TB2 C1 D1 N O Re M1 DC Contactor ay Fi F2 14 Ti L2 T2 Fut At A2
3. PowerFlex DC Technical Data Factory Installed Options Each PowerFlex DC drive includes one encoder and DC analog tachometer input No other factory installed options are available at this time User Installed Options Human Interface and Wireless Interface Modules No HIM Blank Plate LCD Display Full LCD Display Wireless Interface 20 HIM AO Numeric Keypad Programmer Only Module 20 HIM A3 20 HIM A5 20 WIM N1 Remote Panel Mount Remote Panel Mount Remote Panel Mount LCD Display Full LCD Display Wireless Interface Numeric Keypad Programmer Only Module 20 HIM C3S 20 HIM C5S 20 WIM N4S Bengalen Human Interface Module Accessories Mount IP66 ar Handheld Local NEMA UL Type Description Cat No Drive Mount 4x 12 Bezel Kit for LCD HIMs NEMA UL Type 1 20 HIM B1 Description Cat No Cat No PowerFlex HIM Interface Cable 1 m 39 in 20 HIM H10 No HIM Blank Plate 20 HIM AO Cable Kit Male Female gt LCD Display Full Numeric Keypad 20 HIM A3 20 HIM C3S 0 33 Meters 1 1 Feet 1202 H03 LCD Display Programmer Only 20 HIM A5 20 HIM C5S 1 Meter 3 3 Feet 1202 H10 Wireless Interface Module 20 WIM N1 20 WIM N4S 3 Meter 9 8 Feet 1202 H30 For indoor use only 9 Meter 29 5 Feet 1202 H90 1203 S03 Includes a 1202 C30 interface cable 3 meters for connection to drive DPI SCANport One to Two Port Splitter Cable Includes a 1202 C30 interface cable 3 meter
4. DI Coil voltage 115V AC 50 60Hz 4 ABB EHDB360C 1L 22 ABB Contactor for drives with a dynamic brake Must be sourcing separately from drive 6 ABB EHDB520C2P 1L ABB Contactor for drives with no Dynamic Brake ABB_EHDB520C 1L ABB Contactor for drives with Dynamic Brake Must be sourced separately from drive 6 See the DC Contactor Crimp Lug Kit Specifications in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for more information 7 Wire and Lug size dependant on Cabinet dims and local codes Parallel solutions available 230V AC Input Non Regenerative Drives Dynamic Brake Armature Brake DC AC Line Resistor Kit Voltage DB Resistor DB Resistor Amps DC Loop Contactor DC Contactor Crimp Drive Cat No Amps Amps HP Cat No Volts Size ohms Size Watts Required Cat No 8 Lugs Cat No 6 20P 21AB7P0 7 5 7 1 5 1370 DBL62 240 20 420 12 00 1370 DC56 1370 LG40 20P 21AB9PO 9 7 4 2 1370 DBL63 240 20 420 12 00 1370 DC56 1370 LG40 20P 21AB012 12 9 8 3 1370 DBL64 240 15 420 16 00 1370 DC56 1370 LG40 20P 21AB020 20 16 5 1370 DBL65 240 8 6 420 27 91 1370 DC56 1370 LG40 20P 21AB029 29 24 7 5 1370 DBL66 1240 6 345 40 00 1370 DC56 1370 LG40 20P 21AB038 38 31 10 1370 DBL67 240 5 330 48 00 1370 DC56 1370 LG40 20P 21AB055 55 45 15 1370 DBL68 240 3 5 385 68 57 1370 DC56 1370 LG56 20P 21AB073 73 60 20 137
5. Hardware Overcurrent Trip 200 of rated current typical 220 300 of rated current dependent on drive rating Line transients Up to 2000 volts peak per IEC 6100 4 5 Control Logic Noise Immunity Showering arc transients up to 1500V peak Power Ride Thru 15 milliseconds at full load Logic Control Ride Thru 0 5 seconds minimum 2 seconds typical Ground Fault Trip Phase to ground on drive output Short Circuit Trip Phase to phase on drive output Environment 1 Altitude 1000 m 3300 ft max without derating De rate output power by 1 2 for every 100 meters 328ft above 1000 meters 3300ft Maximum Surrounding Air Temperature IP20 NEMA Type Open 0 to 50 degrees C 32 to 122 degrees F typical Storage Temp all const 25 to 55 degrees C 13 to 131 degrees F Atmosphere Important Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Relative Humidity Operating 5 to 85 non condensing Storage 5 95 non condensing Shock 15G peak for 11ms duration 1 0 ms Vibration 0 152 mm 0 006 in displacement 1G peak 1 PowerFlex DC drives must be installed in a Pollution Degree 2 environment 60 PowerFlex DC Technical Data
6. PowerFlex DC Technical Data Installation Considerations The PowerFlex Digital DC drive has the following built in protective features to help simplify installation Ground fault protection during start up and running ensures reliable operation Electronic motor overload protection increases motor life There are many other factors that must be considered for optimal performance in any given application The block diagram below highlights the primary installation considerations Input Fuses See page 36 Input Power Conditioning See page 9 LCD HIM See page 8 DC Drive Accessories See page 12 Motor Overload Protection See page 28 Motor Recommendations See the Allen Bradley Variable Speed AC DC Motors Catalog publication RAPS 1348 14 PowerFlex DC Technical Data Power Wiring AC Input Voltages PowerFlex DC drives are rated for the following AC input voltages Armature Circuit Field Circuit Control Circuit Terminals U V W 230V 10 o 3Ph 400V 10 3Ph 440V 10 3Ph 460V 10 3Ph 480V 10 3Ph 50 60 Hz 5 Terminals U1 V1 230V 10 1Ph 400V 10 1Ph 460V 10 1Ph 50 60 Hz 5 Terminals U2 V2 115V 15 1 DI or 230V 15 1Ph 50 60 Hz 5 1 For frame B and C drives only a jumper must be placed between terminals SA SB on the Switching Power Supply circuit board for the control circuits to work with 115V AC input Ref
7. At L2 L1 413 53H elt A2 T2 T1 14 A1 N C Relay DB Contactor DB A2 Resistor Fu2 2 Armature output fuses are required on four quadrant and are recommended on two quadrant Frame A and B drives Fuses with Trip Indicator Switches are recommended for Inverting Fault protection when the motor will be Field Weakened and run above base speed See Power Wiring with Armature Output Fuses and Inverting Fault Status on page 18 3 Par 1391 ContactorControl 4 DC Cntctr DB Par 1392 Relay Out 1 Sel 25 Contactor and Par 629 Relay Out 2 Sel 24 ContactorDB Important Terminal 35 36 75 and 76 are on the Control Power Relay Terminal block NOT the I O terminal blocks See Relay Outputs on page 28 Power Wiring with Armature Output Fuses and Inverting Fault Status PowerFlex DC Drive 33 on I O TBA 19 24V on I O TB2 18 1 Armature output fuses are required on four quadrant and are recommended on two quadrant Frame A and B drives Fuses with Trip Indicator Switches are recommended for Inverting Fault protection when the motor will be Field Weakened and run above base speed 2 Par 139 Digital In7 Sel set to 64 Invert Fit PowerFlex DC Technical Data Armature Power Terminal Connections Terminal Description Three phase AC input power to the armature converter olol s lt c
8. Description Code None Drive unit is UL cUL N UL cUL 1 CSA Inspection amp certification 2 Please contact your local distributor or sales office for product availability Configured Drives offers Quick Ship and Pre Engineered Programs Configured Drive Enclosure Dimensions A A Frame 1 150 mm Frame2 150mm 5 91 in 5 91 in H _ m 8 i n 0 1 I 56 S 00 O 00 O 1986 mm 1986 mm 78 25 in 78 25 in H n i 1 N x 150 mm 150 mm 5 91 in 5 91 in A v 508 mm 635 mm IU 200i 25 0 in 58 PowerFlex DC Technical Data Configured Drive Enclosure Dimensions Continued Frame 3 A 150 mm 5 91 in D 1986 mm 78 25 in Or O A 150 mm 5 91 in KK 889 mm 35 0 in gt 59 PowerFlex DC Technical Data Specifications Category Agency Certification Specification According to file E59272 for the series of the approved devices The drive is also designed to meet the following specifications NFPA 70 US National Electrical Code Category Specification Drive Type Full Wave Regen 6 Pulse Regulated Field Supply Protection Heat Sink Thermistor Monitored by microprocessor overtemp trip Drive Overcurrent Trip Software Overcurrent Trip
9. Drive functionality exceeds options offered with a standard drive e Multiple packaging options specific to customer needs e Pre engineered options for easy order entry consistent manufacturing high quality and reduced delivery time e Selectable configurations to meet application requirements 55 PowerFlex DC Technical Data Features Standard PowerFlex DC Digital drives and drive related options e 6 pulse and 12 pulse e Enclosure options IP20 MCC IP42 Filter IPOO mounted on a panel either conformal coated circuit boards or without e Pre engineered options e Custom engineered solutions e UL panel recognition from the factory for pre engineered options Factory Installed Options Enclosure Options The PowerFlex Configured DC drives can be ordered in a IP20 NEMA UL Type 1 MCC style enclosure or a IP43 NEMA UL Type 1 with Fan amp Filter MCC style enclosure For both of these enclosures the drive incoming disconnect and any specified operator devices will be mounted and wired in the cabinet or on the door as required If a cabinet mounted input line reactor is specified it will be mounted in the cabinet for drives ratings of 200 Hp or less The drive may also be ordered on a rigid panel for installation in a users existing cabinet For these designs the drive and all panel mounted parts will be mounted and wired The incoming disconnect operator devices and input line reactor will be shipped loose for customer mo
10. O Terminal Block Signal Type Analog and Digital I O Terminals TB1 4 1 40 0 140 1 500 0 140 1 500 26 16 1 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 32 Wire Type and Size 1 Tightening Flexible mm multi core mm Torque Nem Ibein 0 4 3 5 PowerFlex DC Technical Data Digital Encoder Terminal Block The encoder connection cables should always be connected directly to the terminals on the encoder terminal block The encoder cable must be made up of twisted pairs with the shield connected to the shield ground on the drive side Do not connect the shield to ground on the motor side In some cases i e cable lengths that exceed 100 meters it may be necessary to ground the shield of each twisted pair on the power supply Refer to Appendix A of the PowerFlex Digital DC Drive User Manual publication 20P UM001 for Digital Encoder specifications Digital Encoder Terminal Designations No Description A Encoder A Single channel or quadrature A input A Encoder A NOT B Encoder B Dual channel quadrature B input B Encoder B NOT Z Encoder Z Pulse marker or registration input 2 Z Encoder Z NOT COM 5 12 15V 1 DC Return Internal power common V 5 12 15V 1 DC Power Internal power source 200 mA 1 Selectable via switch S21 on the Control board Refer to D
11. O Expansion circuit board Max Voltage 30V DC input 200mA total current draw is the sum of encoder power digital outputs and any other loads connected to terminal 19 Outputs Analog Outputs Two standard configurable two additional configurable with the I O Expansion circuit board Sampling rate 2 ms 10V 5mA bipolar current is not bipolar Digital Outputs Four standard configurable four additional configurable with the I O Expansion circuit board 30V 50mA Relay Outputs Two configurable N O contacts Max 250V AC 1A AC1 Watts Loss Watts loss data shown below is based on the rated current of the drive Important For drives with 230V input rated 150 hp 521 amps the cooling fans must be powered by an external 230V 50 60 Hz power supply at terminals U3 amp V3 Drive Current Rating 3 Code Total Watts Fans 230V 460V Loss W Voltage V Rated Current A Air Capacity m3 h A 7P0 4P1 131 9P0 6P0 012 010 020 014 019 029 027 186 038 035 254 Internal power supply 80 055 045 052 073 073 408 160 093 086 476 160 110 100 553 160 129 B 1146 167 781 320 180 218 207 939 320 265 250 1038 320 330 1248 320 360 412 1693 680 434 C 521 495 2143 230 0 75 1050 667 2590 230 0 75 1050 1 Refer to Catalog Number Explanation on page 6 positions 8 10 for corresponding drive H
12. Rockwell Automation Inc All rights reserved Printed in USA
13. Size ohms Size Watts Required Cat No 3 Lugs Cat No 6 20P 41AB7P0 7 5 7 1 5 1370 DBL62 240 20 420 12 00 1370 DC56 1370 LG40 20P 41AB9PO 9 TA 2 1370 DBL63 240 20 420 12 00 1370 DC56 1370 LG40 20P 41AB012 12 9 8 3 1370 DBL64 240 15 420 16 00 1370 DC56 1370 LG40 20P 41AB020 20 16 5 1370 DBL65 240 8 6 420 27 91 1370 DC56 1370 LG40 20P 41AB029 29 24 7 5 1370 DBL66 1240 6 345 40 00 1370 DC56 1370 LG40 20P 41AB038 38 31 10 1 1370 DBL67 240 5 330 48 00 1370 DC56 1370 LG40 20P 41AB055 55 45 15 1370 DBL68 240 3 5 385 68 57 1370 DC56 1370 LG56 20P 41AB073 73 60 20 1370 DBL69 1240 2 6 385 92 31 1370 DC110 1370 LG92 20P 41AB093 93 76 25 1370 DBL70 1240 2 330 120 00 1370 DC110 1370 LG92 20P 41AB110 110 90 30 1370 DBL71 240 2 330 120 00 1370 DC110 1370 LG110 20P 41AB146 146 119 40 1370 DBL72 240 0 7 280 342 86 1370 DC180 1370 LG160 20P 41AB180 180 147 50 11370 DBL73 240 0 5 365 480 00 1370 DC180 1370 LG180 20P 41AB218 218 178 60 1370 DBL74 240 0 5 365 480 00 1370 DC280 1370 LG228 20P 41AB265 265 217 75 1370 DBL75 240 2 330 120 00 1370 DC280 1370 LG268 20P 41AB360 360 294 100 1370 DBL76 240 1 4 290 171 43 4 7 20P 41AB434 434 355 125 1 240 0 5 1458 651 6 7 20P 41AB521 521 426 150 2 240 0 322 6221 781 5 7 1 Qty 4 CUTLER HAMMER G3AP50 Two in series two in parallel Must be sourced separately from drive 2 HUBBELL_Y139W322GB Must be sourced separately from drive
14. Voltage 086 50 86 A 14 Available only as a User Installed option Code Voltage 100 60 100 A 14 B 230V AC 129 75 129 A 14 k C 400V AC 167 100 167 B 20 Communication Options D 460V AC 207 125 207 B 20 Code Description E 600V AC 250 150 250 B 20 N None Fi 690V AC 330 200 330 B 20 Standard for additional selections refer to This option is currently not available 412 250 412 B 20 User Installed Options 495 300 495 Cc 20 667 400 667 C 20 I Cabinet Options Code Type N None PowerFlex DC Technical Data Standard Drives Product Selection IP20 NEMA UL Type Open Position d A All drives are rated 150 overload for 60 seconds 200 for three seconds 230V AC Three Phase Drive Output Rating Non Regenerative Drives Regenerative Drives Frame Normal Duty kW Normal Duty HP Amps Cat No Cat No Size 1 2 1 5 7 20P21AB7PORAONNN 20P41AB7PORAONNN A 1 5 2 9 20P21AB9PORAONNN 20P41AB9PORAONNN JA 2 2 3 12 20P21AB012RAONNN 20P41AB012RAONNN A 3 7 5 20 20P21AB020RAONNN 20P41AB020RAONNN A 5 5 75 29 20P21AB029RAONNN 20P41ABO29RAONNN A 7 5 10 38 20P21ABO38RAONNN 20P41ABO38RAONNN A 11 15 55 20P21ABO55RAONNN 20P41AB055RAONNN A 15 20 73 20P21AB073RAONNN 20P41ABO73RAONNN A 18 5 25 93 20P21ABO93RAONNN 20P41ABO93RAONNN A 22 30 110 20P21AB110RAONNN 20P41AB11
15. following fuses are used to protect the Switching Power Supply circuit and the MOVs on the Pulse Transformer circuit board frame B drives only or Transient Noise Filter circuit board frame C drives only Frame Mounted on Designation Fuse A Switching Power Supply circuit board FA 1A 250V slow 5x20mm Band C Switching Power Supply circuit board F1 3 15A 250V slow 5x20mm F2 2 5A 250V fast 5x20mm B Pulse Transformer circuit board F1 F2 F3 16A 500V fast 6x32mm C Transient Noise Filter circuit board F11 F21 F31 25A 500V fast 6x32mm Frame A Switching Power Supply Fuse Location Top View of Drive Switching Power Supply fuse Frame B Switching Power Supply Fuse Location Top View of Drive F1 3 15A fuse F2 2 5A fuse P WII We let el gel Mis dr Al Le 44 PowerFlex DC Technical Data Frame C Switching Power Supply Fuse Location F1 3 15A fuse F2 2 5A fuse Fuses are located on the Switching Power Supply circuit board SW 2 on the back of the Control EMI shield which holds the Control board 45 PowerFlex DC Technical Data Mounting Operating Conditions and Temperatures PowerFlex DC drives are designed to operate at 0 to 50 C surrounding air temperature without derating The drive must be mounted in a clean dry location Contaminants such as oils corrosive vapors and abrasive debris must be kept out of the enclosure NEMA UL Type Open IP20 enclosures ar
16. 0 442 5 8 25 221 10 50 442 5 8 25 221 10 50 442 5 8 25 221 10 50 442 5 8 25 221 10 50 442 5 8 25 221 1 See the Catalog Number Explanation on page 6 positions 8 10 for corresponding drive HP rating armature amp rating and field a Drive Current E Rating Code 230V 460V Terminals A 7PO 4P1 9P0 6P0 012 010 020 014 019 U V W C D PE 029 027 038 035 055 045 052 073 073 093 086 110 U V W C D PE 100 129 B 146 167 U V W C D PE 180 U V W C D PE 218 207 U V W C D PE 265 250 U V W C D PE 330 U V W C D PE 360 412 U V W C D PE 434 U V W C D PE C 521 495 U V W C D PE 667 U V W C D PE amp rating 21 PowerFlex DC Technical Data Field Converter Connections Field Converter Terminal Designations Terminal Description Ut Single phase AC line input power to the field circuit VI C1 DC output power to the motor field D1 Frame A Field Circuit Terminal Block Location a sos Frame B Field Circuit Terminal Block Location tAd ind 22 Top View of Drive PowerFlex DC Technical Data Frame C Field Circuit Terminal Block Location A DANGER RISK_OF ELECTRIC SHOCK DISCONNECT INPUT POWER BEFORE SERVICING EQUIPMENT Front View of Drive QUT ME ET ED EY D1 C1 U1 Vi Field Converter Wire Sizes Drive w Current Code Wire Size and Type 2 Tightening Torque Fra
17. 0 Spd Reg Kp Base 93 Spd Zero En 123 SpdFuncSelect 1016 Spd Reg Ki Base 94 Spd Ref Zero En 124 InertiaCompAct 1191 Spd Reg Kp Outpt 99 Spd Zero P En 125 InertiaCompVar 1192 Spd Reg Ki Outpt 100 Spd Zero P Gain 126 Speed Thresh Pos 101 Lock Speed Integ 348 Dynamic Control Ramp Rates Speed Ramp En 245 MOP Decel Time 30 Ramp Delay 20 Ramp Type Select 18 Jog Ramp Time 1410 Zero Ramp Output 344 Accel Time 1 660 S Curve Time 19 Zero Ramp Input 345 Decel Time 1 662 S Curve Accel 1 665 Freeze Ramp 373 Accel Time 2 24 S Curve Decel 1 666 Acc Dec Filter 1212 Decel Time 2 32 S Curve Accel 2 667 MOP Accel Time 22 S Curve Decel 2 668 Load Limits Enable Droop 699 Droop Limit 700 Torq Limit Type 715 Droop Percent 696 Load Comp 698 Droop Filter 697 Torq Red CurLim 13 Stop Modes Fast Stop Time 38 Closing Speed 1262 Ramp In Zero En 1265 Spd 0 Trip Delay 627 Opening Delay 1263 Actuator Delay 1266 Restart Modes Start At Powerup 1344 Powerup Delay 1345 Adaptv Regulator Adaptive Spd En 181 Adaptive Joint 1 186 Adaptive I Gain2 191 Adaptive Reg Typ 182 Adaptive Joint 2 187 Adaptive P Gain3 192 Adaptive Ref 183 Adaptive P Gain1 188 Adaptive I Gain3 193 Adaptive Spd 1 184 Adaptive Gain1 189 Adaptive Spd 2 185 Adaptive P Gain2 190 PowerFlex DC Technical Data File Applications Size 52 Group Parameters PI Control Enable PI 769 PI Central v1
18. 0 DBL69 240 2 6 385 92 31 1370 DC110 1370 LG92 20P 21AB093 93 76 25 1370 DBL70 240 2 330 120 00 1370 DC110 1370 LG92 20P 21AB110 110 90 30 1370 DBL71 240 2 330 120 00 1370 DC110 1370 LG110 20P 21AB146 146 119 40 1370 DBL72 240 0 7 280 342 86 1370 DC180 1370 LG160 20P 21AB180 180 147 50 1370 DBL73 240 0 5 365 480 00 1370 DC180 1370 LG180 20P 21AB218 218 178 60 1370 DBL74 240 0 5 365 480 00 1370 DC280 1370 LG228 20P 21AB265 265 217 75 1370 DBL75 1240 2 330 120 00 1370 DC280 1370 LG268 20P 21AB360 360 294 100 1370 DBL76 240 1 4 290 171 43 4 7 20P 21AB434 434 355 125 1 240 0 5 1458 6 7 20P 21AB521 521 426 150 2 240 0 322 6221 5 7 1 Qty 4 CUTLER HAMMER_G3AP50 Two in series two in parallel Must be sourced separately from drive 2 HUBBELL_Y139W322GB Must be sourced separately from drive DI Coil voltage 115V AC 50 60Hz 4 ABB EHDB360C 1L 22 ABB Contactor for drives with a dynamic brake Must be sourcing separately from drive 6 ABB EHDB520C2P 1L ABB Contactor for drives with no Dynamic Brake ABB EHDB520C 1L ABB Contactor for drives with Dynamic Brake Must be sourced separately from drive 6 See the DC Contactor Crimp Lug Kit Specifications in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for more information 7 Wire and Lug size dependant on Cabinet dims and local codes Parallel solutions available 12 PowerFlex DC Technical Data 460V
19. 00 0 7 280 714 29 1370 DC280 1370 LG228 20P 21AD250 250 204 3 150 1370 DBH78 500 0 5 365 1000 00 1370 DC280 1370 LG268 20P 21AD330 330 269 6 200 1370 DBH79 500 0 7 280 714 29 5 10 20P 21AD412 412 336 6 250 1 500 0 808 7292 6 10 20P 21AD495 495 404 4 300 2 500 0 595 6069 7 10 20P 21AD667 667 544 9 400 9 500 0 542 6439 8 10 1 HUBBELL Y95W808GB Must be sourced separately from drive 2 HUBBELL Y101W595GB Must be sourced separately from drive 3 HUBBELL Y109W542GB Must be sourced separately from drive WI Coil voltage 115V AC 50 60Hz 10 Wire and Lug size dependant on Cabinet dims and local codes Parallel solutions available ABB_EHDB360C 1L 22 ABB Contactor for drives with a dynamic brake Must be sourcing separately from drive ABB_EHDB520C2P 1L ABB contactor for drives with no dynamic brake ABB_EHDB520C 1L ABB contactor for drives with a dynamic brake Must be sourced separately from drive ABB_EHDB650C2P 1L ABB contactor for drives with no dynamic brake ABB_EHDB650C 1L ABB contactor for drives with a dynamic brake Must be sourced separately from drive ABB_EHDB800C2P 1L ABB contactor for drives with no dynamic brake ABB_EHDB800C 1L ABB contactor for drives with a dynamic brake Must be sourced separately from drive See the DC Contactor Crimp Lug Kit Specifications in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for more information 13
20. 05 25 1 Internal fuses provided with the drive Frame A Field AC Input Line Fuses Location Bottom View of Drive with Fan Bottom View of Drive without Fan III Ch Guus Field circuit fuses 39 PowerFlex DC Technical Data Frame B Field AC Input Line Fuses Location Top View of Drive UI dm SE Field circuit fuses 40 PowerFlex DC Technical Data Frame C Fuse Designations All fuses for AC input to the armature and field circuit protection are internally mounted and provided with frame C PowerFlex DC drives with 230V AC input and a current rating of 521A and 460V AC input and a current rating of 495A and 667A FS4 Internally FS3 Internally mounted fuses for mounted fuses the armature for the field converter on the circuit on the AC AC input side input side Recommended Field Circuit Fuses 230V AC Input Frame C Regenerative and Non Regenerative Drives Fuse Code FS3 See Frame C Fuse Designations on page 41 and Frame C Field Circuit Fuse Location below for location Bussmann Ferraz Shawmut Gould Shawmut 10x38 mm FWC 25A10F A60Q25 2 Drive Current Rating Code SIBA 60 033 05 25 Recommended Field Circuit Fuses 460V AC Input Frame C Regenerative and Non Regenerative Drives Fuse Code FS3 See Frame C Fuse Designations on page 41 and Frame C Field Circuit Fuse Drive Current Location below for location Rating Code Bussman
21. 0RAONNN JA 30 40 146 20P21AB146RAONNN 20P41AB146RAONNN B 37 50 180 20P21AB180RAONNN 20P41AB180RAONNN B 45 60 218 20P21AB218RAONNN 20P41AB218RAONNN B 56 75 265 20P21AB265RAONNN 20P41AB265RAONNN B 75 100 360 20P21AB360RAONNN 20P41AB360RAONNN B 93 125 434 20P21AB434RAONNN 20P41AB434RAONNN B 112 150 521 20P21AB521RAONNN 20P41AB521RAONNN C 460V AC Three Phase Drive Output Rating Non Regenerative Drives Regenerative Drives Frame Normal Duty kW Normal Duty HP Amps Cat No Cat No Size 15 2 4 1 20P21AD4P1RAONNN 20P41AD4P1RAONNN A 22 3 6 20P21AD6PORAONNN 20P41AD6PORAONNN A 3 7 5 10 20P21AD010RAONNN 20P41AD010RAONNN A 5 5 75 14 20P21ADO14RAONNN 20P41AD014RAONNN A 7 5 10 19 20P21ADO19RAONNN 20P41AD019RAONNN A 11 15 27 20P21ADO27RAONNN 20P41AD027RAONNN A 15 20 35 20P21ADO35RAONNN 20P41AD035RAONNN A 18 5 25 45 20P21ADO45RAONNN 20P41AD045RAONNN A 22 30 52 20P21AD052RAONNN 20P41AD052RAONNN A 30 40 73 20P21AD073RAONNN 20P41AD073RAONNN A 37 50 86 20P21ADO86RAONNN 20P41AD086RAONNN A 45 60 100 20P21AD100RAONNN 20P41AD100RAONNN A 56 75 129 20P21AD129RAONNN 20P41AD129RAONNN A 75 100 167 20P21AD167RAONNN 20P41AD167RAONNN B 93 125 207 20P21AD207RAONNN 20P41AD207RAONNN B 112 150 250 20P21AD250RAONNN 20P41AD250RAONNN B 149 200 330 20P21AD330RAONNN 20P41AD330RAONNN B 187 250 412 20P21AD412RAONNN 20P41AD412RAONNN B 224 300 495 20P21AD495RAONNN 20P41AD495RAONNN C 298 400 667 20P21AD667RAONNN 20P41AD667RAONNN C
22. 19 24V DC Supply Drive supplied control input power Max 20 30V 200mA 20 PE ground PE ground to drive chassis Related Parameter 66 Anlg Out1 Sel 13 Motor Curr 67 Anlg Out2 Sel 25 Digital Output Common 26 Digital Output 1 27 Digital Output 2 28 Digital Output 3 29 Digital Output 4 Max 30V Max 50mA 5 Ready 145 Digital Out1 Sel 9 Fault 146 Digital Out2 Sel 2 Spd Thresh 147 Digital Out3 Sel 4 CurrentLimit 148 Digital Out4 Sel 30 I O Terminal Block 4 Designations No 31 24VDC Signal Digital Input 5 Drive supplied power for Digital Outputs Max BOV Max BOMA Description Max Volt 30V Max Cur 15V 3 2mA 32 Digital Input 6 24V 5mA and 30V 6 4mA 33 Digital Input 7 34 Digital Input 8 I Factory Default 17 Speed Sel 1 Related Parameter 137 Digital In5 Sel 18 Speed Sel 2 138 Digital In6 Sel 19 Speed Sel 3 139 Digital In7 Sel 31 Contactor 140 Digital In8 Sel 35 Digital Input Common Important When using the internal 24V DC supply terminal 19 for digital inputs 5 8 you 35 to the 24V supply common terminal 18 must connect the digital input common terminal 36 40 Not Used Recommended Signal Wire Size for Analog I O and Digital I
23. 2 FU3 A1 Li o T U FU4 SON ane v M Fu I we 3 Phase AC line L3 W A2 PowerFlex DC FU8 FU9 erf Drive 5 Control jt U2 Board P S 460V 115V V2 3 Control Power T 35 Relay Terminal 36 Block de U1 C1 FU7 I Field Power Terminal Block Vi D1 F2 1 Par 140 Digital In8 Sel set to 31 Contactor 2 Armature output fuses are required on four quadrant and are recommended on two quadrant Frame A and B drives Fuses with Trip Indicator Switches are recommended for Inverting Fault protection when the motor will be Field Weakened and run above base speed See Power Wiring with Armature Output Fuses and Inverting Fault Status on page 18 3 Par 1391 ContactorControl 1 AC Cntctr and Par 1392 Relay Out 1 Sel 25 Contactor Important Terminal 35 and 36 are on the Control Power Relay Terminal block NOT the I Oterminal blocks See Relay Outputs on page 28 16 PowerFlex DC Technical Data Power Wiring with DC Output Contactor 3 Phase AC line L3 34 on VO TB4 19 24V on I O TB2 Control Board P S Field Power FU3 U FU4 V FU5 W PowerFlex DC Fus Fus Drive 460V 115V N Control Power Relay Terminal Block FU6 FU7 1 Par 140 Digital In8 Sel set to 31 Contactor Terminal Block
24. 2 12 9 8 3 1321 3R18 A 0 75 3 7 1 5 100 C12D10 20P 21AB020 20 16 5 1321 3R18 A 0 75 3 7 1 5 100 C23D10 20P 21AB029 29 24 7 5 1321 3R55 A 5 5 11 7 5 15 100 C30D10 20P 21AB038 38 31 10 1321 3R55 A 5 5 11 7 5 15 100 C37D10 20P 21AB055 55 45 15 1321 3R55 A 5 5 11 7 5 15 100 C60D10 20P 21AB073 73 60 20 1321 3R80 A 15 20 100 C60D10 20P 21AB093 93 76 25 1321 3R100 A 18 5 22 25 30 100 C85D10 20P 21AB110 110 90 30 1321 3R100 A 18 5 22 25 30 100 D110D11 20P 21AB146 146 119 40 1321 3R160 A 30 37 40 50 100 D140D11 20P 21AB180 180 147 50 1321 3R160 A 30 37 40 50 100 D180D11 20P 21AB218 218 178 60 1321 3RB250 A 45 56 60 75 100 D180D11 20P 21AB265 265 217 75 1321 3RB250 A 45 56 60 75 100 D250ED11 20P 21AB360 360 294 100 1321 3RB320 A 75 100 100 D300ED11 20P 21AB434 434 355 125 1321 3RB400 A 93 125 100 D420ED11 20P 21AB521 521 426 150 1321 3R500 A 112 150 100 D630ED11 10 PowerFlex DC Technical Data 460V AC Input Regenerative Drives AC Line IP00 Open Style Line Reactor AC Input Contactor Drive Cat No DC Amps Amps HP Line Reactor Cat No kW HP Cat No 20P 41AD4P1 4 1 3 3 2 1321 3R4 A 55 75 100 C12D10 20P 41AD6PO 6 4 9 3 1321 3R8 A 75 1 100 C12D10 20P 41AD010 10 8 2 5 1321 3R18 B 1 5 7 5 2 10 100 C12D10 20P 41
25. 20 5 20 A 10 Motor Operation 029 75 29 A 10 Code Type 038 10 38 A 10 h 2 Two Quadrant Operation Non Regen 055 15 55 A 10 Packaging Documentation 4 Four Quadrant Operation Regen 073 20 73 A 14 Code Shipping Carton User Manual 093 25 93 A 14 0 No No 110 30 110 A 14 A Yes Yes C 146 40 146 B 20 NS Yes No Input Type 180 50 180 B 20 Q No Yes Code Type 218 60 218 B 20 This option is currently not available 1 6 Pulse 265 75 265 B 20 2 12 Pulse 360 100 360 B 20 i This option is currently not available 434 125 434 B 20 HIM pai 180 321 C 20 Code Operator Interface 0 Blank Cover x d Standard For additional selections refer to User Installed Options Enclosure f2 Code Enclosure Rating Conform 460V 60 Hz Input Coat SE j nn Code Hp Armature Frame Field A IP20 NEMA UL Type Open No Amps Amps UO Options Ba 1P43 NEMA UL Type 1 No 4P1 2 4 1 A 10 Code Control Bilar 6PO 3 6 A 10 WO Expansion Card 4 Additional 24V Gi IP54 NEMA UL Type 12 No 010 5 10 A 10 A DC Digital Inputs amp Outputs 2 Analog S Output WM 754 NEMA UL Type 12 No 014 75 14 A 10 utputs Fan Filter GIG TG 15 e J0 B4 115V AC Conversion Card 8 Digital N IP00 NEMA UL Type Open No T 7 a m Inputs amp Outputs This option is currently not available Ct WO Expansion Card 115V AC 035 20 35 A 10 Conversion 045 25 45 A 10 None 8 24V DC Digital Inputs 8 052 30 52 A 10 N Outputs 3 Analog Outputs and 2 e 073 40 73 A 14 Analog Inputs are Standard Input
26. 250A A70Q5250 4 180 180 147 FWP 300A A70QS300 4 218 218 178 FWP 350A A700S350 4 265 265 217 FWP 400A ST38 72612 A70Q5400 4 360 360 1294 FWP 600A A70QS600 4K 434 434 355 FWP 600A A70QS600 4 36 PowerFlex DC Technical Data Recommended AC Input Line Fuses 460V AC Input Frame A and B Regenerative and Non Regenerative Drives Fuse Code FS1 See Frame A and B Fuse Designations on page 36 Drive Bussmann Ferraz Shawmut Gould Shawmut Current AC North Rating DC Line FerruleFWP Ferrule Fuse North American American Ferrule A70QS North American A70P Code Amps Amps Type Block FWP Type Fuse Block _ Type I A70QS Type A 4P1 4 1 3 3 FWP 10A14F CH143D FWP 10B A70QS10 14F A70P10 4 6P0 6 4 9 FWP 10A14F FWP 10B A70QS10 14F A70P10 4 010 10 8 2 FWP 20A14F FWP 20B A70QS20 14F A70P25 4 014 14 11 4 FWP 25A14F FWP 25B A70Q825 14F A70P25 4 019 19 15 5 FWP 25A14F FWP 25B A70Q825 14F A70P25 4 027 37 22 1 FWP 40A22F CH223D FWP 40B A70QS40 22F A70QS40 4 035 35 28 6 FWP 63A22F FWP 60B A70QS63 22F A70QS60 4 045 45 36 8 FWP 80A22F FWP 80B A70QS80 22F A70QS80 4 052 52 42 5 FWP 80A22F FWP 80B A70QS80 22F A700S80 4 073 73 59 6 FWP 100A ST14 A70QS100 4K 086 86 70 3 FWP 150A A70QS150 4K 100 100 81 7 FWP 175A A70QS175 4K 129 129 105 4 FWP 175A A70QS175 4K B 167 167 136 4 FWP 300A A70QS
27. 300 4 207 207 169 1 FWP 350A A70Q5350 4 250 250 2043 FWP 400A ST38 72612 A70QS400 4 330 330 269 6 FWP 600A A70QS600 4K 412 412 1336 6 FWP 600A A70QS600 4 Recommended Armature DC Output Fuses 230V AC Input Frame A and B Regenerative Drives Only Fuse Code FS2 1 See Frame A and B Fuse Designations on page 36 Drive Bussmann Ferraz Shawmut Gould Shawmut Current AC North E Rating DC Line FerruleFWP FerruleFuse North American American Ferrule A70QS North American A70P Code Amps Amps Type Block FWP Type Fuse Block Type I A70QS Type A 7P0 7 57 FWP 15A14F CH142D FWP 15B A70QS16 14F A70P15 4 9P0 9 7 4 FWP 20A14F FWP 20B A70QS20 14F A70P20 4 012 12 9 8 FWP 25A14F FWP 25B A70QS25 14F A70P25 4 020 20 16 FWP 40A14F FWP 40B A70QS40 14F A70QS40 4 029 29 24 FWP 63A22F CH222D FWP 60B A70QS63 22F A70QS60 4 038 38 31 FWP 80A22F FWP 80B A70QS80 22F A70QS80 4 055 55 45 FWP 125A ST14 A70QS125 4K 073 73 60 FWP 150A A70QS150 4K 093 93 76 FWP 200A A70Q5200 4K 110 110 90 FWP 225A A70Q5250 4 B 146 146 119 FWP 300A A70QS300 4 180 180 147 FWP 350A A70QS350 4 218 218 178 FWP 450A ST38 72612 A70QS450 4 265 265 1217 FWP 600A A70QS600 4K 360 360 1294 FWP 700A A70QS700 4 434 434 355 FWP 900A A70P900 4 1 Required on four quadrant drives only highly recommended on two quadrant drives 37
28. 4 11 4 7 5 1321 3R18 B 1 5 7 5 2 10 100 C12D10 20P 21AD019 19 15 5 10 1321 3R18 B 1 5 7 5 2 10 100 C23D10 20P 21AD027 27 22 1 15 1321 3R55 B 11 22 15 30 100 C23D10 20P 21AD035 35 28 6 20 1321 3R55 B 11 22 15 30 100 C30D10 20P 21AD045 45 36 8 25 1321 3R55 B 11 22 15 30 100 C37D10 20P 21AD052 52 42 5 30 1321 3R55 B zi 22 15 30 100 C43D10 20P 21AD073 73 59 6 40 1321 3R80 B 30 40 100 C60D10 20P 21AD086 86 70 3 50 1321 3R100 B 37 45 50 60 100 C85D10 20P 21AD100 100 81 7 60 1321 3R100 B 37 45 50 60 100 C85D10 20P 21AD129 129 105 4 75 1321 3R160 B 56 75 75 100 100 D110D11 20P 21AD167 167 136 4 100 1321 3R160 B 56 75 75 100 100 D140D11 20P 21AD207 207 169 1 125 1321 3RB250 B 93 112 125 150 100 D180D11 20P 21AD250 250 204 3 150 1321 3RB250 B 93 112 125 150 100 D210ED11 20P 21AD330 330 269 6 200 1321 3RB320 B 149 200 100 D300ED11 20P 21AD412 412 336 6 250 1321 3RB400 B 186 4 250 100 D420ED11 20P 21AD495 495 404 4 300 1321 3R500 B 223 7 300 100 D420ED11 20P 21AD667 667 544 9 400 1321 3R600 B 298 3 400 100 D630ED 11 11 PowerFlex DC Technical Data DC Contactors and Dynamic Brake Resistor Kits 230V AC Input Regenerative Drives Dynamic Brake Armature Brake DC AC Line Resistor Kit Voltage DB Resistor DB Resistor Amps DC Loop Contactor DC Contactor Crimp Drive Cat No Amps Amps HP Cat No Volts
29. 776 PI Central vs1 781 PI Steady Thrsh 695 PI Central v2 777 PI integr freeze 783 PI Integral Gain 764 PI Central v3 778 PI Upper Limit 784 PI Prop Gain PID 765 PI Central v sel 779 PI Lower Limit 785 PI Output 771 PI Central vs0 780 PI Init Prop Gn 793 PD Control Enable PD 770 PD Deriv Filter 767 PD Deriv Gain 2 789 PD Output PID 421 PD Prop Gain 1 768 PD Prop Gain 3 790 PD Deriv Gain 1 766 PD Prop Gain 2 788 PD Deriv Gain 3 791 PID Control Enable PID 1258 PID Setpoint 0 760 PID Target 782 Real FF PID 418 PID Setpoint 1 761 PID Source 786 PID Steady Delay 731 PID Setpoint Sel 762 PID Source Gain 787 PI Init Intgl Gn 734 PID Feedback 763 PID Accel Time 1046 PID Clamp 757 PID Output Sign 772 PID Decel Time 1047 Feed Fwd PID 758 PID Output Scale 773 PID Error Gain 1254 PID Error 759 PID Output 774 Scale Blocks Scale1 Input 484 Scale3 Input 1218 Scale5 Input 1236 Scale1 Output 485 Scale3 Output 1219 Scale5 Output 1237 Scale1 Mul 486 Scale3 Mul 1220 Scale5 Mul 1238 Scale Div 487 Scale Div 1221 Scale5 Div 1239 Scale1 In Max 488 Scale3 In Max 1222 Scale5 In Max 1240 Scale1 In Min 489 Scale3 In Min 1223 Scale5 In Min 1241 Scale1 In Off 490 Scale3 In Off 1224 Scale5 In Off 1242 Scale1 Out Off 491 Scale3 Out Off 1225 Scale5 Out Off 1243 Scale1 In Abs 492 Scale3 In Abs 1226 Scale5 In Abs 1244 Scale2 Input 553 Scale4
30. A 1321 3TW027 BB 18 5 25 34 1321 3TW034 AA _ 1321 3TW034 AB 1321 3TW034 BA 1321 3TW034 BB 22 30 40 1321 3TW040 AA _ 1321 3TW040 AB 1321 3TW040 BA 1321 3TW040 BB 30 40 51 1321 3TW051 AA 1321 3TW051 AB 1321 3TW051 BA 1321 3TW051 BB 37 50 63 1321 3TH063 AA 1321 3TH063 AB 1321 3TH063 BA 1321 3TH063 BB 45 60 75 1321 3THO75 AA 1321 3TH075 AB 1321 3TH075 BA 1321 3TH075 BB 56 75 93 1321 3TH093 AA 1321 3THO93 AB 1321 3TH093 BA 1321 3TH093 BB 75 100 118 1321 3TH118 AA 1321 3TH118 AB 1321 3TH118 BA 1321 3TH118 BB 93 125 145 1321 3TH145 AA 1321 3TH145 AB 1321 3TH145 BA 1321 3TH145 BB 112 150 175 1321 3TH175 AA 1321 3TH175 AB 1321 3TH175 BA 1321 3TH175 BB 145 200 220 1321 3TH220 AA 1321 3TH220 AB 1321 3TH220 BA 1321 3TH220 BB 187 250 275 1321 3TH275 AA 1321 3TH275 AB 1321 3TH275 BA 1321 3TH275 BB 224 300 330 1321 3TH330 AA 1321 3TH330 AB 1321 3TH330 BA 1321 3TH330 BB 298 400 440 1321 3TH440 AB 1321 3TH440 BB 373 500 550 1321 3TH550 AB 1321 3TH550 BB 448 600 660 1321 3TH660 AB 1321 3TH660 BB 522 700 770 1321 3TH770 AB 1321 3TH770 BB 597 800 880 1321 3TH880 AB 1321 3TH880 BB PowerFlex DC Technical Data AC Input Line Reactors and Contactors Ifa DC Contactor is used an AC Input contactor is not needed 230V AC Input Regenerative Drives AC Line IP00 Open Style Line Reactor AC Input Contactor Drive Cat No DC
31. A DANGER RISK OF ELECTRIC SHOCK DISCONNECT INPUT POWER BEFORE SERVICING EQUIPMENT 35 36 75 76 7 H U2 V2 PE Control Circuit Wire Sizes Drive w Current Code Wire Size and Type 2 Multi core Flexible Wire Wire Size Frame 230V 460V Terminals Size mm mm2 1 See the Catalog Number Explanation on page 6 positions 8 10 for corresponding drive HP rating armature amp rating and field amp rating 2 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 Tightening Torque Nem Ibsein 0 5 4 4 SA SB Terminal Block Location on Frame B Drives SA SB terminals Top of drive Front of drive PowerFlex DC Technical Data SA SB Terminal Block Location on Frame C Drives Switching Power Supply SA SB terminals Control EMI Shield board located on the back Shown in the open of the Control EMI shield position Front of drive shown with top protective cover removed Control EMI shield 26 PowerFlex DC Technical Data Frame C Heatsink Cooling Fans and Armature Fuse Signal Terminals Frame C drives require an external power supply for the heatsink cooling fans and include internal armature circuit protection fuses drives rated 521A 230V AC and 495A and 667A 460V AC input only The terminals for the internal armature circuit protection fuses can be connected to an external device to provide indicatio
32. AC Input Regenerative Drives Dynamic Brake Armature DC AC Line Resistor Kit Voltage DB Resistor DB Resistor Brake Amps DC Loop Contactor DC Contactor Crimp Drive Cat No Amps Amps HP Cat No Volts Size ohms Size Watts Required Cat No 4 Lugs Cat No 9 20P 41AD4P1 4 1 3 3 2 1370 DBH63 500 81 255 6 17 1370 DC56 1370 LG40 20P 41AD6P0 6 4 9 3 1370 DBH64 500 62 245 8 06 1370 DC56 1370 LG40 20P 41AD010 10 8 2 5 1370 DBH65 500 45 245 11 11 1370 DC56 1370 LG40 20P 41AD014 14 11 4 7 5 1370 DBH66 500 27 350 18 52 1370 DC56 1370 LG40 20P 41AD019 19 15 5 10 1370 DBH67 1500 20 420 25 00 1370 DC56 1370 LG40 20P 41AD027 27 22 1 15 1370 DBH68 500 12 405 41 67 1370 DC56 1370 LG40 20P 41AD035 35 28 6 20 1370 DBH69 500 5 330 100 00 1370 DC56 1370 LG40 20P 41AD045 45 36 8 25 1370 DBH70 500 4 5 330 111 11 1370 DC56 1370 LG52 20P 41AD052 52 42 5 30 1370 DBH71 500 3 5 385 142 86 1370 DC56 1370 LG52 20P 41AD073 73 59 6 40 1370 DBH72 500 2 6 345 192 31 1370 DC110 1370 LG92 20P 41AD086 86 70 3 50 1370 DBH73 500 2 345 250 00 1370 DC110 1370 LG92 20P 41AD100 100 81 7 60 1370 DBH74 500 2 345 250 00 1370 DC110 1370 LG110 20P 41AD129 129 105 4 75 1370 DBH75 500 1 270 500 00 1370 DC180 1370 LG140 20P 41AD167 167 136 4 100 1370 DBH76 500 0 7 280 714 29 1370 DC180 1370 LG180 20P 41AD207 207 169 1 125 1370 DBH77 500 0 7 280 714 29 1370 DC280 1370 LG228 20
33. AD014 14 11 4 7 5 1321 3R18 B 1 5 7 5 2 10 100 C12D10 20P 41AD019 19 15 5 10 1321 3R18 B 1 5 7 5 2 10 100 C23D10 20P 41AD027 27 22 1 15 1321 3R55 B 11 22 15 30 100 C23D10 20P 41AD035 35 28 6 20 1321 3R55 B 11 22 15 30 100 C30D10 20P 41AD045 45 36 8 25 1321 3R55 B 11 22 15 30 100 C37D10 20P 41AD052 52 42 5 30 1321 3R55 B x 22 15 30 100 C43D10 20P 41AD073 73 59 6 40 1321 3R80 B 30 40 100 C60D10 20P 41AD086 86 70 3 50 1321 3R100 B 37 45 50 60 100 C85D10 20P 41AD100 100 81 7 60 1321 3R100 B 37 45 50 60 100 C85D10 20P 41AD129 129 105 4 75 1321 3R160 B 56 75 75 100 100 D110D11 20P 41AD167 167 136 4 100 1321 3R160 B 56 75 75 100 100 D140D11 20P 41AD207 207 169 1 125 1321 3RB250 B 93 112 125 150 100 D180D11 20P 41AD250 250 204 3 150 1321 3RB250 B 93 112 125 150 100 D210ED11 20P 41AD330 330 269 6 200 1321 3RB320 B 149 200 100 D300ED11 20P 41AD412 412 336 6 250 1321 3RB400 B 186 4 250 100 D420ED11 20P 41AD495 495 404 4 300 1321 3R500 B 223 7 300 100 D420ED11 20P 41AD667 667 544 9 1400 1321 3R600 B 298 3 400 100 D630ED11 460V AC Input Non Regenerative Drives AC Line IP00 Open Style Line Reactor kW AC Input Contactor Drive Cat No DC Amps Amps HP Line Reactor Cat No HP Cat No 20P 21AD4P1 4 1 3 3 2 1321 3R4 A 55 75 100 C12D10 20P 21AD6PO 6 4 9 3 1321 3R8 A 75 1 100 C12D10 20P 21AD010 10 8 2 5 1321 3R18 B 1 5 7 5 2 10 100 C12D10 20P 21AD014 1
34. Amps Amps HP Line Reactor Cat No kW HP Cat No 20P 41AB7P0 7 5 7 1 5 1321 3R8 A 75 1 100 C12D10 20P 41AB9PO 9 TA 2 1321 3R12 A 1 49 2 100 C12D10 20P 41AB012 12 9 8 3 1321 3R18 A 0 75 3 7 1 5 100 C12D10 20P 41AB020 20 16 5 1321 3R18 A 0 75 3 7 1 5 100 C23D10 20P 41AB029 29 24 7 5 1321 3R55 A 5 5 11 7 5 15 100 C30D10 20P 41AB038 38 31 10 1321 3R55 A 5 5 11 7 5 15 100 C37D10 20P 41AB055 55 45 15 1321 3R55 A 5 5 11 7 5 15 100 C60D10 20P 41AB073 73 60 20 1321 3R80 A 15 20 100 C60D10 20P 41AB093 93 76 25 1321 3R100 A 18 5 22 25 30 100 C85D10 20P 41AB110 110 90 30 1321 3R100 A 18 5 22 25 30 100 D110D11 20P 41AB146 146 119 40 1321 3R160 A 30 37 40 50 100 D140D11 20P 41AB180 180 147 50 1321 3R160 A 30 37 40 50 100 D180D11 20P 41AB218 218 178 60 1321 3RB250 A 45 56 60 75 100 D180D11 20P 41AB265 265 217 75 1321 3RB250 A 45 56 60 75 100 D250ED11 20P 41AB360 360 294 100 1321 3RB320 A 75 100 100 D300ED11 20P 41AB434 434 355 125 1321 3RB400 A 93 125 100 D420ED11 20P 41AB521 521 426 150 1321 3R500 A 112 150 100 D630ED11 230V AC Input Non Regenerative Drives AC IP00 Open Style Line Line Reactor Cat Line Reactor AC Input Contactor Drive Cat No DC Amps Amps Hp No kW HP Cat No 20P 21AB7P0 7 5 7 1 5 1321 3R8 A 75 1 100 C12D10 20P 21AB9PO 9 TA 2 1321 3R12 A 1 49 2 100 C12D10 20P 21AB01
35. Config 71 Anlg In2 Offset 79 Anlg In3 Target 297 Anlg Ini Scale 72 Anlg In2 Tune 260 Anlg In1 Cmp 1042 Anlgi Tune Scale 73 Anlg In3 Sel 80 Anlg Int Cmp Err 1043 Anlg In1 Offset 74 Anlg In3 Config 81 Anlg Int Cmp Dly 1044 Anlg In1 Tune 259 Anlg In3 Scale 82 Anlg Int Cmp Eq 1045 Anlg In1 Filter 792 Anlg3 Tune Scale 83 Analog In1 Value 1404 Anlg In2 Sel 75 Anlg In3 Offset 84 Analog In2 Value 1405 Anlg In2 Config 76 Anlg In3 Tune 261 Analog In3 Value 1406 Anlg In2 Scale TI Anlg In1 Target 295 Analog Outputs Anlg Out Sel 66 Anlg Out4 Sel 69 Analog Out3 Scale 64 Anlg Out2 Sel 67 Analog Out1 Scale 62 Analog Out4 Scale 65 Anlg Out3 Sel 68 Analog Out2 Scale 63 Digital Inputs ContactorControl 1391 Digital In12 Sel 144 Dig In Term 1 565 Dig In Status 564 Inversion In 1 1276 Dig In Term 2 566 Digital In1 Sel 133 Inversion In 2 1277 Dig In Term 3 567 Digital In2 Sel 134 Inversion In 3 1278 Dig In Term 4 568 Digital In3 Sel 135 Inversion In 4 1279 Dig In Term 5 569 Digital In4 Sel 136 Inversion In 5 1280 Dig In Term 6 570 Digital In5 Sel 137 Inversion In 6 1281 Dig In Term 7 571 Digital In6 Sel 138 Inversion In 7 1282 Dig In Term 8 572 Digital In7 Sel 139 Inversion In 8 1283 Dig In Term 9 573 Digital In8 Sel 140 Inversion In 9 1387 Dig In Term 10 574 Digital In9 Sel 141 Inversion In 10 1388 Dig In Term 11 575 Digital In10 Sel 142 Inversi
36. Current 351 Filt TorqCur Pct 928 Current Reg In 41 Fld Current Pct 234 Field Ref Pct 500 Arm Current 200 Cur Lim Pos Out 10 Arm Current Pct 199 Cur Lim Neg Out 11 Drive Data FaultCode 57 Output Voltage 233 Drive Size 465 AC Line Voltage 466 Output Power 1052 Elapsed Lifetime 235 AC Line Freq 588 Drive Type 300 Software Version 331 50 PowerFlex DC Technical Data File Group Parameters Motor Control Motor Data Max Ref Speed 45 Nom Mtr Arm Amps 179 Drive Type Sel 201 Max Feedback Spd 162 Nom Mir Fld Amps 280 Rated Motor Volt 175 Drv Fld Brdg Cur 374 Field Config Field Reg Enable 497 Fid Weaken Ratio 456 Fld Reg Ki Base 98 Field Economy En 499 Fld Reg Kp 91 Set Fld Curve 919 Field Econ Delay 1407 Fid Reg Ki 92 Reset Fld Curve 920 Field Mode Sel 469 Force Min Field 498 Fld Const 40 Pct 916 Max Fld Curr Pol 467 Out Volt Level 921 Fld Const 70 Pct 917 Min Fld Curr Pct 468 Fld Reg Kp Base 97 Fld Const 90 Pct 918 Torq Attributes Current Limit 7 Torque Reduction 342 TrqTpr_Lim2 753 Current Lim Pos 8 Zero Torque 53 TrqTpr Lim3 754 Current Lim Neg 9 TrqTpr_Enable 750 TrqTpr_Lim4 755 Torque Ref 39 TrqTpr_Lim0 751 TrgTpr Spd 756 Trim Torque 40 TrqTpr_Lim1 752 Filt Torq Cur 926 Speed Feedback Fdbk Device Type 414 Spd Fdbk Error 455 Z Channel Enable 911 Anlg Tach Gain 562 Act Spd Filter 923 Z Capture Pos
37. Digital Encoder Terminal Block Location on PowerFlex DC Technical Data DC Analog Tachometer Terminal Block the tachometer is wired incorrectly Failure to observe this precaution could ATTENTION The Drive can overspeed if DIP switch S4 is set incorrectly or A result in damage to or destruction of the equipment DC Analog Tachometer Terminal Designations No Signal Deseription Negative input A Not Used B C Positive input 22 7 45 4 90 7 181 6 302 9V 1 Clockwise rotation positive max voltage Counterclockwise rotation negative 8 MA max current 1 Maximum voltage depends on the configuration of DIP switch S4 Refer to the PowerFlex Digital DC Drive User Manual publication 20P UM001 for information on jumper settings Analog Tachometer Terminal Block Location kilt disi EL oa EL nn WEI coo coke coi UN ey bey ELEN Analog Tachometer terminal block Recommended Signal Wire Size for DC Analog Tachometer Wire Type and Sizel Tightening Terminal Block Flexible multi core Torque Signal Type Terminals mm2 mm2 N m Ib in DC Analog Tach M3 and 0 140 1 500 0 140 1 500 26 16 0 4 3 5 1 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 35 PowerFlex DC Technical Data Circuit Protection The tables on the following pages provide drive ratings and the recommended fuses
38. En 912 Anlg Tach Zero 563 Encoder PPR 169 Z Captured Pos 913 Spd Fdbk Control 457 Encoder Out Sel 1021 SpdReg FB Bypass 458 Encoder Err Chk 652 Autotune Autotune Cur Lim 1048 Speed Tune Dir 1029 I Reg Error 587 CurrReg Autotune 452 Speed Tune Kp 1032 Inertia C Filter 1012 Arm Resistance 453 Speed Tune Ki 1033 Torque Const 1013 Arm Inductance 454 Spd Tune Inertia 1030 Inertia 1014 Spd Reg Autotune 1027 SpdTune Friction 1031 Friction 1015 Test Generator TstGen Output 58 TstGen Amplitude 60 TstGen Offset 61 TstGen Frequency 59 Speed Command Limits Minimum Speed 1 Min Speed Rev 6 Max Speed Fwd 3 5 Min Speed Fwd 5 Maximum Speed 2 Max Speed Rev 4 Discrete Speeds Jog Speed 266 Preset Speed 3 156 Preset Speed 7 160 Jog Off Delay 1409 Preset Speed 4 157 TB Manual Ref 267 Preset Speed 1 154 Preset Speed 5 158 Preset Speed 2 155 Preset Speed 6 159 Speed Trim Ramp 42 Trim Speed 43 Speed Ratio 1017 References Trim Ramp Pct 378 Trim Speed Pct 379 Speed Regulator Speed Reg En 242 Speed Thresh Neg 102 Flying Start En 388 Arm Volt Kp 493 Threshold Delay 103 Spd Fdbk Filter 444 Arm Volt Ki 494 At Speed Error 104 Spd Up Gain Pct 445 Spd Reg Kp 87 At Speed Delay 105 Speed Up Base 446 Spd Reg Ki 88 Ref Zero Level 106 Speed Up Filter 447 Arm Volt Kp Base 495 Speed Zero Level 107 SpdReg Kp Bypass 459 Arm Volt Ki Base 496 Speed Zero Delay 108 SpdReg Ki Bypass 46
39. IP Switch and Jumper Settings in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for more information 2 Selectable via switch S20 on the Control board Refer to DIP Switch and Jumper Settings in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for more information Digital Encoder Terminal Block Location NABI Ada EL ra WC E F Cho kda xia WEE BER CLE A A B B Z Z COM aD Digital Encoder terminal block 33 PowerFlex DC Technical Data Sample Encoder Wiring VO Encoder Power 1 Internal Drive Power Connection Example 5 12 15V DC 2 Internal drive 5 12 15V DC 4v E s COM Common z z M B B A W A Encoder Power External Power Source AN IG e XX COM ll H zlogi la V J N j Shier B OL External e L ES A A 1Q Ended wd Dun AO ua COM A Z og ai B NOT N B i le i A A Hi Encoder Signal Differential Dual Channel V COM Z Z B B A A 1 Shield connection is on the drive Contro page 33 34 to Shield EMI Shield Refer to
40. IYE CNO SH NG 31 aa 23 24 an 20 27 28 aw 30 DEBUG EE TETTE hi aa ALA IH kg UKE IRAS G5 pe NA 78 79 35 36 75 76 6 29 PowerFlex DC Technical Data Frame C Contact Relay and Thermistor Terminal Block Locations A DANGER RISK OF ELECTRIC SO DISCONNECT INPUT POW BEFORE SERVICING EQUIPMENT SOME U2 V2 PE ap 35 36 75 76 78 79 Recommended Signal Wire Size for Relay Outputs and Thermistor Thermal Switch Terminals Wire Type and Size 1 Tightening Thermistor and Thermal 78 amp 79 Switches Flexible Signal Type Terminals mm2 Relay Outputs 35 amp 36 75876 0 140 1 500 multi core Torque mm2 Nem Ibein 0 140 1 500 0 5 4 4 1 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 30 PowerFlex DC Technical Data UO Signal and Control Wiring Eight 8 digital inputs four 4 digital outputs three 3 analog inputs and two 2 analog outputs are available on the standard I O terminal blocks provided with the drive One digital input 1 8 must be configured for Enable Additional digital and analog I O is available when using the optional I O Expansion circuit board Refer to Appendix F Optional Analog and Digital I O Expansion Circuit Board in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for more information Also you can use the
41. Input 1227 Scale6 Input 1245 Scale2 Output 554 Scale4 Output 1228 Scale6 Output 1246 Scale2 Mul 555 Scale4 Mul 1229 Scale6 Mul 1247 Scale2 Div 556 Scale4 Div 1230 Scale6 Div 1248 Scale2 In Max 557 Scale4 In Max 1231 Scale6 In Max 1249 Scale2 In Min 558 Scale4 In Min 1232 Scale6 In Min 1250 Scale2 In Off 559 Scale4 In Off 1233 Scale6 In Off 1251 Scale2 Out Off 560 Scale4 Out Off 1234 Scale6 Out Off 1252 Scale2 In Abs 561 Scale4 In Abs 1235 Scale6 In Abs 1253 Diameter Calc Diameter Calc 794 Line Spd Thresh 1155 Diam Preset 0 1164 DncrPosSpd 795 Line Spd Gain 1156 Diam Preset 1 1165 Max Deviation 796 Diameter Reset 1157 Diam Preset 2 1166 Gear Box Ratio 797 Diam Threshold 1158 Diam Preset 3 1167 Dancer Constant 798 Diameter Reached 1159 Diam Preset Sel 1168 Minimum Diameter 799 Line Speed Pct 1160 Diam Inc Dec En 1205 Diameter Calc St 800 Diam Calc Dis 1161 Diam init filter 1206 Max Diameter 1153 Diameter Filter 1162 Diam stdy delay 1207 Roll Diameter 1154 Base Omega 1163 Winder Functions Variable J Comp 1171 Line FastStp Pct 1186 Torque Winder En 1209 Constant J Comp 1172 Winder Type 1187 IW Target 1210 Materl Width Pct 1173 Torq Current Pct 1193 Actual Comp 1213 Static Friction 1174 Act Ten Ref Pct 1194 Closed Loop En 1214 Dynamic Friction 1175 Speed Match 1195 Speed Demand En 1215 Taper Enable 1176 Spd Match Acc 1196 Spd matc
42. LISTEN THINK Sem PowerFlex DC TECHNICAL DATA 3 T ag IU TUN ITIN LLLA e vull DIGITAL DC DRIVE Rockwell ALLEN BRADLEY e ROCKWELL SOFTWARE Automation PowerFlex DC Technical Data PowerFlex DC Technical Data Product Description The PowerFlex Digital DC drive provides digital control for precise speed and current regulation easy programmability extensive diagnostics non regenerative and regenerative operation and is easily interfaced for integration into larger drive systems PowerFlex DC drives are well suited to a variety of applications including extruding operations finishing drawing and coating processes applications exhibiting shock loads high inertia rapid accel decel or continuous regeneration and is an excellent choice for existing DC machinery upgrades The compact design of this drive includes a fully contained power module and a common control structure for the entire range of horsepower And to make connectivity even easier the PowerFlex DC drive provides a standard DPI interface that is compatible with all PowerFlex DPI communication products The standard hardware offering consists of an open type enclosure armature converter regulated field converter for field weakening or economy applications an advanced regulator with integrated DPI functionality DC tachometer and encoder capability Table of Contents TDESCT PON een a ke EE EEN me Page Standard Drives Program 4 Catalog Number Exp
43. OMM DPI External Communications Kit DC BASE e 20 XCOMM External DPI UO Option Board 10 OPT1 Compact I O to DPI SCANport Module 1769 SM1 Serial Null Modem Adapter 1203 SNM Smart Self powered Serial Converter RS232 includes 1203 SSS 1203 SFC and 1202 C10 Cables Universal Serial Bus USB Converter includes 2m USB 1203 USB 20 HIM H10 amp 22 HIM H10 Cables For use only with External DPI Communications Kits 20 XCOMM DC BASE Only ModBus RTU can be used with Vector Control Isolation Transformers Isolation Transformers are available for installations that have specific types of AC supply configurations or require drive protection due to AC line disturbances 230V AC Three Phase Primary Voltage 460V AC Three Phase Primary Voltage Drive output Rating Transformer Output Rating 230V AC Secondary 460V AC Secondary 230V AC Secondary 460V AC Secondary kW HP kVA Catalog Number Catalog Number Catalog Number Catalog Number 1 2 2 2 1 5 3 5 1321 3TW005 AA 1321 3TW005 AB 1321 3TW005 BA 1321 3TW005 BB 3 7 5 15 1321 3TW007 AA _ 1321 3TW007 AB 1321 3TW007 BA 1321 3TW007 BB 5 5 7 5 11 1321 3TWO11 AA 1321 3TW011 AB 1321 3TW011 BA 1321 3TW011 BB 7 5 10 14 1321 3TWO14 AA 1321 3TW014 AB 1321 3TW014 BA 1321 3TW014 BB 11 15 20 1321 3TW020 AA 1321 3TW020 AB 1321 3TW020 BA 1321 3TW020 BB 15 20 27 1321 3TW027 AA 1321 3TW027 AB 1321 3TW027 B
44. Output power from the armature to the motor Frame A Armature Terminal Block Locations Bottom View Loosen the two screws that secure the power terminal cover to the drive chassis and remove the terminal cover in order to connect the armature power wiring Front View Note Front view of drive shown with bottom protective and power terminal covers removed N ATTENTION Do not operate the drive with the power terminal cover removed Operating the drive with the power terminal cover removed may result in a hazardous condition that could cause personal injury and or equipment damage 19 PowerFlex DC Technical Data Frame D Armature Terminal Block Locations Frame C Armature Terminal Block Locations Front View DANGER RISK OF BLECTRIC 17 enn ADANGER ae Bottom View 20 PowerFlex DC Technical Data Armature Power Terminal and Ground PE Wire Sizes Wire Size and Type See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 Terminal Bolt Size mm Tightening Torque Nem Ibsein 5 6 53 Terminal Block 12 106 10 50 442 5 8 25 221 10 50 442 5 25 221 10 50 442 5 8 25 221 10 50 442 5 8 25 221 10 5
45. P 41AD250 250 204 3 150 1370 DBH78 500 0 5 365 1000 00 1370 DC280 1370 LG268 20P 41AD330 330 269 6 200 1370 DBH79 1500 0 7 280 714 29 5 10 20P 41AD412 412 3366 250 500 0 808 7292 6 10 20P 41AD495 1495 404 4 300 500 0 595 6069 7 10 20P 41AD667 667 544 9 400 3 500 0 542 6439 8 10 1 2 3 4 6 Coil vol lage 115V AC 50 60Hz HUBBELL_Y95W808GB Must be sourced separately from drive HUBBELL Y101W595GB Must be sourced separately from drive HUBBELL_Y109W542GB Must be sourced separately from drive 10 Wire and Lug size dependant on Cabinet dims and local codes Paral 460V AC Input Non Regenerative Drives el solutions available ABB_EHDB360C 1L 22 ABB Contactor for drives with a dynamic brake Must be sourcing separately from drive ABB_EHDB520C2P 1L ABB contactor for drives with no dynamic brake ABB_EHDB520C 1L ABB contactor for drives with a dynamic brake Must be sourced separately from drive ABB_EHDB650C2P 1L ABB contactor for drives with no dynamic brake ABB_EHDB650C 1L ABB contactor for drives with a dynamic brake Must be sourced separately from drive ABB_EHDB800C2P 1L ABB contactor for drives with no dynamic brake ABB_EHDB800C 1L ABB contactor for drives with a dynamic brake Must be sourced separately from drive See the DC Contactor Crimp Lug Kit Specifications in the PowerFlex Digital DC Drive User Manual publication 20P
46. P rating armature amp rating and field amp rating 62 PowerFlex DC Technical Data Reference Materials For additional PowerFlex DC data and general drive information refer to the following publications Title PowerFlex Digital DC Drive User Manual A Global Reference Guide for Reading Schematic Diagrams Guarding Against Electrostatic Damage Preventive Maintenance of Industrial Control and Drive System Equipment Publication Available Online at 20P UM001 100 2 10 8000 4 5 2 www rockwellautomation com literature DRIVES TD001 Safety Guidelines for the Application Installation and Maintenance of Solid State Control SGI 1 1 For other information contact Allen Bradley Drives Technical Support Title Allen Bradley Drives Technical Support Online at www ab com support abdrives 63 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core E Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 20P TD001C EN P August 2008 Supersedes 20P TD001B EN P October 2007 Copyright 2008
47. Packaging 230V 460V kg Ibs kg Ibs 7P0 4P1 8 4 19 5 10 5 23 1 9P0 6PO 012 010 020 014 019 029 027 038 035 8 8 19 4 11 24 3 055 045 052 073 073 10 8 23 8 13 28 7 093 086 110 100 129 47 PowerFlex DC Technical Data Frame B Dimensions A Al A2 B B1 c mm in mm in mm in mm in mm in mm in 311 12 2 275 10 8 16 5 0 65 388 15 3 375 14 8 350 13 8 L gt L A2 Frame B Weights Weight Drive w ND Rating Code Drive Drive amp Packaging 230V 460V kg Ibs kg Ibs 146 167 25 5 56 2 27 5 60 6 180 218 207 265 250 29 5 65 0 31 5 69 4 360 330 32 70 5 34 75 434 412 48 PowerFlex DC Technical Data Frame C Dimensions A A1 B B1 B2 B3 B4 c mm in mm in mn in mm in mm in mn in mm in mn in 521 20 5 499 19 7 511 20 1 400 15 7 200 7 9 55 2 2 56 2 2 416 16 4 k e i Aki oq P EL ee A gt Frame C Weights Weight Drive w ND Rating Code Drive Drive amp Packaging 230V 460V kg Ibs kg Ibs 495 61 134 5 74 163 1 521 667 65 143 3 81 178 6 49 PowerFlex DC Technical Data Parameter List The LCD HIM displa
48. PowerFlex DC Technical Data Recommended Armature DC Output Fuses 460V AC Input Frame A and B Regenerative Drives Only Fuse Code FS2 1 See Frame A and B Fuse Designations on page 36 Drive Bussmann Ferraz Shawmut Gould Shawmut a Current AC North Rating DC Line FerruleFWP Ferrule Fuse North American American Ferrule A70QS North American A70P Code Amps Amps Type Block FWP Type Fuse Block Type I A70QS Type A 4P1 4 1 3 3 FWP 10A14F CH142D FWP 10B A70QS10 14F A70P10 4 6P0 6 4 9 FWP 15A14F FWP 15B A70QS16 14F A70P15 4 010 10 8 2 FWP 20A14F FWP 20B A70QS20 14F A70P20 4 014 14 11 4 FWP 30A14F FWP 30B A70QS32 14F A70P30 4 019 19 15 5 FWP 40A14F FWP 40B A70QS40 14F A70QS40 4 027 37 22 1 FWP 63A22F CH222D FWP 60B A70QS63 22F A70QS60 4 035 35 28 6 FWP 80A22F FWP 70B A70QS80 22F A70QS70 4 045 45 36 8 FWP 100A22F FWP 90B A70QS90 4 052 52 42 5 FWP 100A22F FWP 100B A70QS100 4 073 73 59 6 FWP 150A ST14 A70QS150 4K 086 86 70 3 FWP 175A A70QS175 4K 100 100 81 7 FWP 200A A70QS200 4K 129 129 105 4 FWP 250A A70QS250 4 B 167 167 136 4 FWP 350A A70Q8350 4 207 207 169 1 FWP 400A A70QS400 4 250 250 2043 FWP 500A ST38 72612 A70Q8500 4K 330 330 269 6 FWP 700A A70QS700 4 412 412 1336 6 FWP 800A A70QS800 4 1 Required on four quadrant drives only highly recommended on two quadran
49. UM001 for more information Dynamic Brake Armature DC ACLine Resistor Kit Voltage DB Resistor DB Resistor Brake Amps DC Loop Contactor DC Contactor Crimp Drive Cat No Amps Amps HP Cat No Volts Size ohms Size Watts Required Cat No 4 Lugs Cat No 9 20P 21AD4P1 4 1 3 3 2 1370 DBH63 500 81 255 6 17 1370 DC56 1370 LG40 20P 21AD6P0 6 49 3 1370 DBH64 500 62 245 8 06 1370 DC56 1370 LG40 20P 21AD010 10 8 2 5 1370 DBH65 500 45 245 11 11 1370 DC56 1370 LG40 20P 21AD014 14 11 4 7 5 1370 DBH66 500 27 350 18 52 1370 DC56 1370 LG40 20P 21AD019 19 15 5 10 i370 DBH67 500 20 420 25 00 1370 DC56 1370 LG40 20P 21AD027 27 22 1 15 1370 DBH68 500 12 405 41 67 1370 DC56 1370 LG40 20P 21AD035 35 28 6 20 1370 DBH69 500 5 330 100 00 1370 DC56 1370 LG40 20P 21AD045 45 36 8 25 1370 DBH70 500 4 5 330 111 11 1370 DC56 1370 LG52 20P 21AD052 52 42 5 30 1370 DBH71 500 3 5 385 142 86 1370 DC56 1370 LG52 20P 21AD073 73 59 6 40 1370 DBH72 500 2 6 345 192 31 1370 DC110 1370 LG92 20P 21AD086 86 70 3 50 1370 DBH73 500 2 345 250 00 1370 DC110 1370 LG92 20P 21AD100 100 181 7 60 1370 DBH74 500 2 345 250 00 1370 DC110 1370 LG110 20P 21AD129 129 105 4 75 1370 DBH75 500 1 270 500 00 1370 DC180 1370 LG140 20P 21AD167 167 136 4 100 1370 DBH76 500 0 7 280 714 29 1370 DC180 1370 LG180 20P 21AD207 207 169 1 125 1370 DBH77 5
50. ce 9 Pot Common For and 10V pot references 10 PE ground PE ground to drive chassis 1 Differential Isolation External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity 31 PowerFlex DC Technical Data I O Terminal Block 2 Designations No Signal Description Factory Default Related Parameter 11 Internal OV 12 Digital Input 1 Max Volt 30V Max Cur 15V 3 2mA 2 Stop CF 133 Digital In1 Sel 13 Digital Input 2 24V 5mA and 30V 6 4mA 3 Start 184 Digital In2 Sel 14 Digital Input 3 11 Jog 135 Digital In3 Sel 15 Digital Input 4 1 Enable 1 136 Digital In4 Sel 16 Digital Input Common 2 1 A digital input 1 8 must be configured for Enable 2 When using the internal 24V DC supply terminal 19 for digital inputs 1 4 you must connect the digital input common terminal 16 to the 24V supply common terminal 18 DI The total current draw is the sum of encoder power digital outputs and any other loads connected to terminal 19 I O Terminal Block 3 Designations No 21 Signal Analog Output 1 22 23 Analog Output 1 Analog Output 2 24 Analog Output 2 Description Max 10V Max 5 mA Factory Default 12 Motor Speed 17 Not Used 18 24V Supply Common Common for the internal power supply
51. e intended for indoor use primarily to provide a degree of protection against contact with enclosed equipment These enclosures offer no protection against airborne contaminants Minimum Mounting Clearances Minimum clearance requirements indicated in Drive Enclosure Minimum Mounting Clearances on page 46 are intended to be from drive to drive Other objects can occupy this space however reduced airflow may cause protection circuits to fault the drive The drive must be mounted in a vertical orientation as shown below and must not be mounted at an angle greater than 30 from vertical In addition inlet air temperature must not exceed the product specification Drive Enclosure Minimum Mounting Clearances 2 150 mm 6 0 in U EJ 2150 mm 6 0 in Airflow through f f the drive must not be impeded Important Verify that all mounting screws are properly tightened before and after operation 46 PowerFlex DC Technical Data Approximate Dimensions Frame A Dimensions A B c A1 B1 mm in mm in mm in mm in mm in 267 10 5 359 14 0 287 11 3 250 9 8 275 10 8 gt At Frame A Weights Weight Drive w ND Rating Code Drive Drive amp
52. er to SA SB Terminal Block Location on Frame B Drives on page 25 and SA SB Terminal Block Location on Frame C Drives on page 26 DC Output Voltages The output voltages below take into account an AC input undervoltage within the stated tolerance limits and a voltage drop of 4 due to an AC input line reactor It is the same as the rated armature voltage suggested for the connected motor Armature Circuit AC Input Voltage DC Output Armature Voltage Terminals C amp D Terminals U V W Two Quadrant Drive Four Quadrant Drive 230V 10 3Ph 260V 240V 400V 10 3Ph 470V 420V 440V 10 3Ph 530V 460V 460V 10 96 3Ph 560V 480V 480V 10 96 3Ph 580V 500V Field Circuit AC Input Voltage DC Output Field Voltage Terminals C1 amp D1 Terminals U1 amp V1 Fixed Field Adjustable Field 230V 15 1Ph 200V 200V 400V 15 1Ph 310V 310V 460V 10 1Ph 360V 360V 1 The max field voltage is equal to 0 85 x AC input line voltage 15 PowerFlex DC Technical Data Typical Power Wiring Diagrams The following diagram represents recommended power wiring configurations Power Wiring with AC Input Contactor 34 on I O TB4 FU1 N O Relay C F 3 M1 AC Contactor 19 24V on I O TB
53. erDefined8 511 UsrDefBitWrdA9 529 UsrDefBitWrdB10 547 UserDefined9 512 UsrDefBitWrdA10 530 UsrDefBitWrdB11 548 UserDefined10 513 UsrDefBitWrdA11 531 UsrDefBitWrdB12 549 UserDefined1 1 514 UsrDefBitWrdA12 532 UsrDefBitWrdB13 550 UserDefined12 515 UsrDefBitWrdA13 533 UsrDefBitWrdB14 551 UserDefined13 516 UsrDefBitWrdA14 534 UsrDefBitWrdB15 552 Communications Comm Control DPI Baud Rate 589 DPI Fdbk Select 1321 DPI Port Value 1343 men DPI Port Sel 590 es Masks amp Owners Logic Mask 591 MOP Mask 598 Reference Owner 604 Start Mask 592 Local Mask 599 Accel Owner 605 Jog Mask 593 Decel Mask 631 Fault Clr Owner 606 Direction Mask 594 Stop Owner 600 MOP Owner 607 Reference Mask 595 Start Owner 601 Local Owner 608 Accel Mask 596 Jog Owner 602 Decel Owner 609 Fault Clr Mask 597 Direction Owner 603 Datalinks Data In A1 610 Data In D1 616 Data Out C1 622 Data In A2 611 Data In D2 617 Data Out C1 623 Data In B1 612 Data Out A1 618 Data Out D1 624 Data In B2 613 Data Out A2 619 Data Out D2 625 Data In C1 614 Data Out B1 620 Data In Val Sel 1319 Data In C2 615 Data Out B2 621 Data In SelData 1320 Security Logic Mask 591 Write Mask Act 1377 Port Mask Act 1379 Logic Mask Act 1376 Write Mask Cfg 1378 53 PowerFlex DC Technical Data File Input Output Group Parameters Analog Inputs Anlg In1 Sel 70 Anlg2 Tune Scale 78 Anlg In2 Target 296 Anlg Int
54. es a base drive and all required options Packaging is available for 230 and 460V AC requirements in IP20 NEMA UL Type 1 MCC style enclosures or rigid panel mounted for installation in an existing enclosure The program consists of a fully defined catalog string identified within this publication Focused on higher volume repeat business the standard designs provide consistent manufacturing and minimizes customer resources by reducing engineering manufacturing and installation time Typical delivery is 6 8 weeks from order entry and can be ordered through the order entry system Engineer To Order Configured Drives ETO The Engineer To Order Configured Drives Program offers users the ability to create drive packages beyond the Standard Configured Drives offering Options may or may not be defined within this publication Products can be ordered by contacting your Global Drives Systems representative at the central office location or one of the Local Drive Solution Centers Our engineering experts will assist in defining the specific requirements of your application The Standard Configured Drive designs may be modified to meet the design criteria or a complete custom package can be designed for any application The typical lead time of an ETO order is 8 12 weeks based on the lead time and availability of unique components of the design Benefits Simplified installation and start up by use of common options assembled at the factory
55. for protecting the armature and field circuits Externally mounted fuses as indicated in the figures below must be sourced separately when installing the drive Internally mounted fuses are provided with the drive Frame A and B Fuse Designations FS1 Externally mounted fuses for the armature converter on the AC input side FS3 Internally mounted fuses for the field circuit on the AC input side FS2 Externally mounted fuses for the armature circuit on the DC side AC Input Line Fuses 230V AC Input Frame A and B Regenerative and Non Regenerative Drives Fuse Code FS1 See Frame A and B Fuse Designations above Drive Bussmann Ferraz Shawmut Gould Shawmut a Current AC North E Rating DC Line Ferrule FWP Ferrule Fuse North American American Ferrule A70QS North American A70P u Code Amps Amps Type Block FWP Type Fuse Block Type I A70QS Type A 7PO 7 5 7 FWP 10A14F CH143D FWP 10B A70QS10 14F A70P10 4 9P0 9 7 4 FWP 15A14F FWP 15B A70QS16 14F A70P15 4 012 12 9 8 FWP 20A14F FWP 20B A70QS20 14F A70P20 4 020 20 16 FWP 25A14F FWP 25B A70QS25 14F A70Q525 4 029 29 24 FWP 40A22F CH223D FWP 40B A70QS40 22F A70QS40 4 038 38 31 FWP 63A22F FWP 60B A70QS63 22F A70QS60 4 055 55 45 FWP 80A22F FWP 80B A70QS80 22F A70QS80 4 073 73 60 FWP 100A ST14 A70QS100 4K 093 93 76 FWP 150A A70QS150 4K 110 110 90 FWP 175A A70QS175 4K B 146 146 119 FWP
56. ge by more than 5 vv Peer Control provides master slave type control between drives where one or more slave drives consumers can run based on the status of a master drive pro ducer which can also significantly reduce network traffic v ADR Automatic Device Replacement saves significant time and effort when replacing a drive by allowing the scanner to be configured to automatically detect a new drive and download the required parameter settings v v v v v v v Flexible Fault Configuration Adapters can be programmed to take fault based actions as ramp to stop coast to stop and hold last state as well as send user configurable logic control and speed reference values In addition different actions can be taken based on whether the network experienced a serious problem broken cable etc versus network idle condition PLC set to Program PowerFlex DC Technical Data Catalog Number Explanation Position 1 3 4 5 6 7 8 10 11 12 13 14 15 16 a b C d e f g h i j k I a fi g Drive 230V 60 Hz Input Field Supply Code Type Code H Armature Frame Field Code Type p Amps Amps 3 20P PowerFlex DC SE As Three Phase Regulated SCH 1 5 7 A TO Fs Fixed Field w Economy 250 2 S A 10 R Single Phase Regulated b 012 3 L A 10 This option is currently not available 0
57. h torque 1216 Initial Diameter 1177 Spd Match Dec 1197 W Reference 1217 Final Diameter 1178 Offs Accel Time 1198 Jog TW Speed 1255 Tension Reduct 1179 W Offset 1199 Jog TW Enable 1256 Tension Ref 1180 Spd Match Gain 1200 Ref Spd Source 1284 Tension Scale 1181 Winder Side 1201 Ref Speed Gain 1285 Time AccDec Min 1182 W Gain 1202 Ref Line Speed 1286 Int Acc Calc En 1183 Spd Match Compl 1203 Static F Zero 1287 Line Accel Pct 1184 Line Spd Source 1204 Line Decel Pct 1185 Close Loop Comp 1208 PowerFlex DC Technical Data File Group Parameters Utility Reference Config Direction Mode 1322 Man Ref Preload 210 MOP Select 1375 Save HIM Ref 209 Save MOP Ref 249 Drive Memory Param Access Lvl 211 Reset Defaults 258 Diagnostics Drive Status 1 381 Torque Positive 346 Accel Status 1188 Drive Status 2 382 Torque Negative 347 Decel Status 1189 Last Stop Source 1402 MOP Inc Active 396 Fast Stop Status 1190 Start Inhibits 1403 MOP Dec Active 397 TestPoint Sel 1381 Drive Logic Rsit 1328 Spd Select 0 400 TestPoint Data 1382 At Speed 394 Spd Select 1 401 TaskLoad 32 ms 1383 At Zero Speed 395 Spd Select 2 402 TaskLoad 1 ms 1384 CurrLimit Active 349 Ramp Select 0 403 TaskLoad 2 ms 1385 Spd Limit Active 372 Ramp Select 1 404 TaskLoad 8 ms 1386 Speed Threshold 393 Encoder State 651 Faults Clear Fault Que 263 Faul
58. he motor can be connected directly to the drive via terminals 78 and 79 In this case the 1k ohm resistor is not required between terminals 78 and 79 Thermal Switches Klixon in the Motor Windings Klixon type temperature dependent contacts can disconnect the drive from the motor via an external control or can be configured as an external fault using a digital input on drive They can also be connected to terminals 78 and 79 in order to indicate a drive Motor Over Temp fault F16 though this is not recommended due to the noise sensitivity of the current threshold circuitry If a thermal switch is used a 1k ohm resistor must be placed in series between the switch and one of the terminals Contact Relay and Thermistor Terminal Designations Terminal Description 35 Normally open contact Configured with parameter 1392 Relay Out 1 Sel 36 set to 25 Contactor by default 75 Normally open contact Configured with parameter 629 Relay Out 2 Sel 76 set to 5 Ready by default 78 Motor thermistor connections PTC 79 28 PowerFlex DC Technical Data Frame A Contact Relay and Thermistor Terminal Block Locations 123456789 40 11 1213 14 15 16 17 18 19 20 Note Terminals 78 and 79 shown with 1k ohm resistor in 78 79 35 36 75 76 place of temperature sensor Frame B Contact Relay and Thermistor Terminal Block Locations 21 22 23 24 25 26 27 28 29 30 931 32 33 34 35 36 7 30 39 40 PETE OB P
59. irectional Performance Accuracy 0 02 typical 170 rad sec bandwidth with DC Analog Tachometer Speed feedback resolution better than 2000 1 rpm Operating range better than 1000 1 rpm bi directional Performance accuracy 0 1 170 rad sec bandwidth Subject to motor specs current loop tuning Torque Regulation Current feedback resolution better than 2000 1 rpm Performance accuracy 1 0 typical 500 rad sec bandwidth Feedback Encoder Type Incremental dual channel two channel optional with jumper differential recommended or single ended Devices Input Voltage Configurable for 2 5V 5 2V switch S21 in ENG 5 position or 5 4V 15 2V switch S21 in ENC 12 position Input Current 4 5 mA 6 8 10 9 mA each channel Quadrature 90 27 25 C Duty cycle 50 10 Source Sink capable Pulses Per Revolution 600 to 9999 Maximum Frequency 150 kHz Maximum Cable Length Shielded 150m 0 75 mm2 125m 0 5 mm2 55m 0 22 mm DC Analog Tachometer Input Voltage 22 7 45 4 90 7 181 6 amp 302 9V max Input Current 8 mA full scale Maximum Cable Length Shielded depends on the installation typical 150m 61 PowerFlex DC Technical Data Category Specification Inputs Analog Inputs Three configurable isolated differential HOV 0 10V 0 20mA or 4 20mA Digital Inputs Eight standard configurable four additional configurable with the I
60. lanation 00 0 0008 6 Standard Drives Product Selection vr avv ven FA Factory Installed Options a 8 User Installed Options ee ee ee eee eee eee netoye 8 Installation COnsideratiODS e eeeeeeeeeeenene 14 Circuit Protection w wk byen s anaien een w anve eR ee 36 Mounting a Na ae de SEENEN 46 Approximate Dimensions 47 Parameter List 50 PowerFlex DC Configured Drive 55 Specifications neve ene ee ne kone nan 60 Watts E EE 62 Reference Matenals eee eee ee 63 PowerFlex DC Technical Data Standard Drives Program MW Ta d ATTEN I de pil ap Wi Se ATAT NT HR PRN IAU HHH Packaging and Mounting e IP20 Nema UL Type Open For conventional mounting inside or outside a control cabinet Easy to Use Communication Tools The PowerFlex Digital DC drive provides common communication tools that are familiar and easy to use including the LCD Human Interface Module HIM and PC based configuration tools The LCD HIM provides Large and easy to read 7 line x 21 character backlit display Alternate function keys for shortcuts to common tasks Calculator like number pad for fast and easy data entry Full Numeric version only Control keys for local start stop speed and direction Remote versions for panel mount applications PC based Configuration tools include DriveExplorer and DriveExplorer Lite v5 02 or higher A simple and flexible On
61. line tool for monitoring and configuring while connected to a drive DriveTools SP v4 01 or higher is required with a PowerFlex DC drive specific software patch The patch can be downloaded from http www ab com support abdrives webupdate A suite of software tools which provide an intuitive means for programming troubleshooting and maintaining Allen Bradley drives including the PowerFlex DC Drive Start Up Wizard Internal Communications allow you to integrate the drive into the manufacturing process Status indicators for all internal communication options are visible on the cover for easy setup and monitoring of drive communications You can easily manage information from shop floor to top floor and seamlessly integrate a complete system as you control configure and collect data PowerFlex DC Technical Data Drive Features Fast acting Current Limit and Voltage Regulation result in maximum accel decel without tripping High speed analog inputs improve drive response to torque or speed commands Programming flexibility allows parameters to be linked within the drive Field flashable firmware through DPI interface Flying Start delivers smooth and instantaneous connection into rotating loads regardless of commanded direction without the need for any speed feedback Single Phase Regulated Field supply 10 14 amp 20A standard on all frames Integral Process PI Control can eliminate the need for a separate process loop c
62. me Terminals AWG kcmils Nem Ibsein All U1 V1 C1 D1 0 2 4 0 24 10 0 5 0 8 4 4 7 1 1 See the Catalog Number Explanation on page 6 positions 8 10 for corresponding drive HP rating armature amp rating and field amp rating 2 See Cable and Wiring Recommendations in the PowerFlex Digital DC Drive User Manual publication 20P UM001 Control Circuit Input Power The control circuit must be powered by an external 230V AC or 115V AC single phase power supply For frame B and C drives only a jumper is required between terminals SA and SB for 115V AC control input power Refer to SA SB Terminal Block Location on Frame B Drives on page 25 and SA SB Terminal Block Location on Frame C Drives on page 26 for terminal block locations Control Circuit Terminal Designations Description Single phase AC power for the control circuits Terminal 23 PowerFlex DC Technical Data Frame A Control Circuit Terminal Block Location 21 22 23 24 25 26 27 282930 31 32 29 34 35 36 37 28 SPM 4 123456789 40 11 1213 14 15 16 17 18 19 20 LO Frame B Control Circuit Terminal Block Location 21 22 23 24 25 26 27 28 29 30 731 32 33 JA 35 IG 37 30 39 40 OCC CAG Ginsu ess ea ig a1 22 23 24 29 20 27 am zu 304 DEBUG 12395679 1of 12 1314131617 19209 TET 522 gt o ra A COCO KER z 24 PowerFlex DC Technical Data Frame C Control Circuit Terminal Block Location
63. n Ferraz Shawmut Gould Shawmut SIBA 495 20 10x38 mm FWC 25A10F A60Q25 2 60 033 05 25 667 A60Q25 8 Frame C Field Circuit Fuse Location Field AC input fuses are located on the Control EMI shield which holds the Control board 41 PowerFlex DC Technical Data Recommended Leg Fuses 230V AC Input Frame C Regenerative Drives Only Fuse Code FS4 md AC See Frame C Fuse Designations on page 41 and Frame C Regenerative Drive Leg Fuse Location below for location Rating Line Bussmann Ferraz Shawmut Gould Shawmut SIBA Code Amps Amps Square Body Flush End Contact 170M5464 switch 170H0069 16 9 URD 32 TTF 800 switch MS3 V1 5BS 20 671 32 800 switch 2800104 Recommended Leg Fuses 460V AC Input Frame C Regenerative Drives Only Drive Fuse Code FS4 Current See Frame C Fuse Designations on page 41 and Frame C Regenerative Drive Leg Fuse Location below for location Rating Bussmann Ferraz Shawmut Gould Shawmut SIBA Code Square Body Flush End Contact 495 F 170M5462 switch 170H0069 6 9 URD 32 TTF 630 switch MS3 V1 5BS 20 671 32 630 switch 2800104 667 170M5464 switch 170H0069 6 9 URD 32 TTF 800 switch MS3 V1 5BS 20 671 32 800 switch 2800104 Frame C Regenerative Drive Leg Fuse Location Leg fuses and switches are located on the bus bars behind the Control EMI shield which holds the Control board y Note Drive
64. n that the fuses have opened Heatsink Fans and Fuses Terminal Designations Terminal Description Maximum Voltage omen Current U3 Single phase AC input power to cooling fans 240V AC V3 81 Internal armature fuse intervention signal 250V AC 1A AC112 82 Frame C Heatsink Cooling Fan and Internal Fuse Signal Terminal Block Locations RISK OF ELECTRIC VE DISCONNECT INPUT POWER BEFORE SERVICING EQUIPMENT CX ped EECH 35 36 75 76 7 U2 V2 PE 82 27 PowerFlex DC Technical Data Relay Outputs Terminals 35 and 36 and 75 and 76 are N O relay outputs The relay output between terminals 35 and 36 is configured with parameter 1392 Relay Out 1 Sel The relay output between terminals 75 and 76 is configured with parameter 629 Relay Out 2 Sel Refer to Using Contactors in the PowerFlex Digital DC Drive User Manual publication 20P UM001 for more information Thermistors and Thermal Switches To detect motor overheating and protect the motor from overloading an external user supplied thermistor PTC or thermal switch must be connected to terminals 78 and 79 The drive s response to a motor over temperature fault is configured in parameter 365 OverTemp Flt Cfg If a temperature sensor is not used a Ik ohm resistor must be connected between terminals 78 and 79 installed at the factory The instructions for installing a thermal sensor are detailed below Thermistors PTC PTC thermistors fitted in t
65. on In 11 1389 Dig In Term 12 576 Digital In11 Sel 143 Inversion In 12 1390 Digital Outputs Dig Out Status 581 Digital Out7 Sel 151 Inversion Out 4 1270 Digital Out1 Sel 145 Digital Out8 Sel 152 Inversion Out 5 1271 Digital Out2 Sel 146 Relay Out 1 Sel 1392 Inversion Out 6 1272 Digital Out3 Sel 147 Relay Out 2 Sel 629 Inversion Out 7 1273 Digital Out4 Sel 148 Inversion Out 1 1267 Inversion Out 8 1274 Digital Out5 Sel 149 Inversion Out 2 1268 Inversion Relay1 1393 Digital Out6 Sel 150 Inversion Out 3 1269 Inversion Relay2 1275 DPI Inputs DPI P1 Select 1323 DPI P3 Select 1325 DPI P5 Select 1327 DPI P2 Select 1324 DPI P4 Select 1326 54 PowerFlex DC Technical Data PowerFlex DC Configured Drives Overview The PowerFlex DC Configured Drives allow users to create drive packages based on their specific needs This program enhances stand alone drive functionality through additional control power and packaging options which are ideal for Original Equipment Manufacturers OEM and end users with special installation needs This program consists of Standard Configured Drives Engineer To Order Configured Drives Standard Configured Drives The Standard Configured Drives Program allows users to create drive packages based on their specific needs A complete drive package may be specified by assembling a single catalog number string that includ
66. ontroller Speed Regulation Open Loop or Closed Loop Armature Feedback provides a 2000 1 rpm speed range DC Tachometer Feedback provides up to 0 1 speed regulation Encoder Feedback provides up to 0 1 speed regulation for the tightest application requirements Torque Regulation Open Loop or Closed Loop Open Loop torque regulation provides 5 regulation Encoder Feedback provides 2 regulation and the ability to hold full load at zero speed Unsurpassed Capability in Network Communications PowerFlex drives are fully compatible with the wide variety of Allen Bradley DPI communication adapters offering the following benefits Elzaj Elol 223 2 5 g giZ altal SR EE pci ol a Description ViVi Unconnected Messaging permits other network devices e g PanelView to communicate directly to a drive without routing the communication through the network scanner ViVi v Adapter Routing Plug PC into one drive and talk to all other Allen Bradley drives on same network without being routed through network scanner V iV v v v v iv Access to 100 of all parameters over the network vv v AutoBaud capability makes initial connections less problematic v Change of State significantly reduces network traffic by configuring control messages to be sent only upon customer defined states Very flexible configuration for each node Example reference must chan
67. optional 115V AC Converter circuit board to convert 115V AC digital input signals to 24V DC digital inputs signals to interface with the digital inputs on the standard T O terminal blocks Refer to Appendix G Optional 115V AC to 24V DC VO Converter Circuit Board in the PowerFlex Digital DC Drive User Manual publication 20P UMOOI for more information All I O terminal blocks are located on the control board I O Terminal Block Locations 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 N N N IKEA SV Ma VAN WEE DN VENEN 21 22 23 24 25 26 27 28 29 30 f 31 32 33 34 35 36 37 38 39 40 r Terminal Block 3 Terminal Block 4 Terminal Block 1 Terminal Block 2 O Terminal Block 1 Designations Signal Description Factory Default Related Parameter Analog Input 1 Isolated 1 bipolar differential 1 Speed Ref A 70 Anlg Ini Sel Analog Input 1 10V 0 20mA or 4 20mA Analog Input 2 Important 0 20mA or 4 20mA operation 0 Off 75 Anlg In2 Sel Analog Input 2 requires that switch S9 S10 and 11 on the Prang STEE 70T rang 3S Analog Input 3 correct position based on the type of input signal Refer to DIP Switch and Jumper Settings in the PowerFlex Digital DC Drive User Manual publication 20P UM001 Max 10V Max 0 25mA 7 10V Pot Reference 2 5k ohm load Max 10V Max 10mA 8 10V Pot Referen
68. s for connection to drive lt Required only when HIM is used as handheld or remote gt Required in addition to 20 HIM H10 for distances up to a total maximum of 10 Meters 32 8 Feet I O Option Kit Description Cat No 1 O Expansion board 20P S5V62 115V ac to 24V dc 8 Channel I O Converter Board 20P S520L PowerFlex DC Technical Data User Installed Options Continued Communication Option Kits PC Programming Software Description Cat No Description BACnet MS TP RS485 Communication Adapter 20 COMM B DriveTools SP Software m Van F z A ES 7 See publication 9303 PL002 for ControlNet Communication Adapter Coax 20 COMM C DriveExplorer Software Lite Full 4 ordering pricing information DeviceNet Communication Adapter 20 COMM D Pocket DriveExplorer Software EtherNet IP Communication Adapter 2OCOMMGE Set up wizards are available for use with DriveTools SP and DriveExplorer HVAC Communication Adapter 20 COMM H Lite Full only nterbus Communication Adapter 20 COMM I DriveExplorer Lite is available for free download at http www ab com drives driveexplorer free download html PROFIBUS DP Communication Adapter 20 COMM P ControlNet Communication Adapter Fiber 20 COMM Q Remote I O Communication Adapter 20 COMM R RS485 DF1 Communication Adapter 20 COMM S GEN 3 20 XCOMM External Communications Kit Power Supply AC PS1 E ji 20 XC
69. shown with front covers removed and Control EMI shield lowered 42 PowerFlex DC Technical Data Recommended AC Input Line Fuses 230V AC Input Frame C Non Regenerative Drives Only Fuse Code FS4 SE AC See Frame C Fuse Designations on page 41 and Frame C Regenerative Drive Leg Fuse Location below for location Rating Line Bussmann Ferraz Shawmut Gould Shawmut SIBA Code Amps Amps Square Body Flush End Contact 170M5466 switch 170H0069 6 9 URD 32 TTF 1000 switch MS3 V1 5BS 20 671 32 1000 switch 2800104 Recommended AC Input Line Fuses 460V AC Input Frame C Non Regenerative Drives Only Drive Fuse Code FS4 Current See Frame C Fuse Designations on page 41 and Frame C Regenerative Drive Leg Fuse Location below for location Rating Bussmann Ferraz Shawmut Gould Shawmut SIBA Code Square Body Flush End Contact 495 170M5464 switch 170H0069 6 9 URD 32 TTF 800 switch MS3 V1 5BS 20 671 32 800 switch 2800104 667 170M5466 switch 170H0069 6 9 URD 32 TTF 1000 switch MS3 V1 5BS 20 671 32 1000 switch 2800104 Frame C Non Regenerative Drive AC Input Line Fuse Location AC Input fuses and switches are located on the bus bars behind the Control EMI shield which holds the Control board Note Drive shown with front covers removed and Control EMI shield lowered 43 PowerFlex DC Technical Data Control Power Circuit Protection Fuses The
70. t 2 Code 1352 Fault 2 Time 1362 Fault Clear 1347 Fault 3 Code 1353 Fault 3 Time 1363 Fault Clr Mode 1348 Fault 4 Code 1354 Fault 4 Time 1364 Status1 at Fault 1349 Fault 5 Code 1355 Fault 5 Time 1365 Status2 at Fault 1350 Fault 6 Code 1356 Fault 6 Time 1366 Fault Arm Amps 1371 Fault 7 Code 1357 Fault 7 Time 1367 Fault Speed 1372 Fault 8 Code 1358 Fault 8 Time 1368 Fault Field Amps 1373 Fault 9 Code 1359 Fault 9 Time 1369 Fault Voltage 1374 Fault 10 Code 1360 Fault 10 Time 1370 Fault 1 Code 1351 Fault 1 Time 1361 Alarms Drive Alarm 1 1380 OverTemp Fit Cfg 365 UnderVolt Thresh 481 OverVolt Fit Cfg 203 FldLoss Fit Cfg 473 OverCurrent Thr 584 Aux Inp Fit Cfg 354 Spd Loss Fit Cfg 478 User Defined UsrDsplyMult0 50 UserDefined14 517 UsrDefBitWrdA15 535 UsrDsplyDiv0 51 UserDefined15 518 UsrDefBitWrdB 536 UsrValMult1 53 UsrDefBitWrdA 519 UsrDefBitWrdBO 537 UsrValDiv1 54 UsrDefBitWrdA0 520 UsrDefBitWrdB1 538 UserDefined0 503 UsrDefBitWrdA1 521 UsrDefBitWrdB2 539 UserDefined1 504 UsrDefBitWrdA2 522 UsrDefBitWrdB3 540 UserDefined2 505 UsrDefBitWrdA3 523 UsrDefBitWrdB4 541 UserDefined3 506 UsrDefBitWrdA4 524 UsrDefBitWrdB5 542 UserDefined4 507 UsrDefBitWrdA5 525 UsrDefBitWrdB6 543 UserDefined5 508 UsrDefBitWrdA6 526 UsrDefBitWrdB7 544 UserDefined6 509 UsrDefBitWrdA7 527 UsrDefBitWrdB8 545 UserDefined7 510 UsrDefBitWrdA8 528 UsrDefBitWrdB9 546 Us
71. t drives Recommended Field Circuit Fuses 230V AC Input Frame A and B Regenerative and Non Regenerative Drives Fuse Code FS3 1 See Frame A and B Fuse Designations on page 36 and Frame A Field Drive AC Input Line Fuses Location on page 39 and Frame B Field AC Input Current Line Fuses Location on page 40 for location Rating Field Ferraz Shawmut Code Amps _ Type Bussmann Gould Shawmut SIBA 7P0 10 6x32mm FWH 016A6F E085449 70125 40 16 9P0 012 020 029 038 055 073 14 093 110 B 146 20 10x38 mm FWC 25A10F A60Q25 2 60 033 05 25 180 218 265 360 434 Frame gt 1 Internal fuses provided with the drive 38 PowerFlex DC Technical Data Recommended Field Circuit Fuses 460V AC Input Frame A and B Regenerative and Non Regenerative Drives Drive Current Rating Code 4P1 Frame gt 6P0 010 014 019 027 035 045 052 Field Amps 073 086 100 129 Type 6 x 32 mm Fuse Code FS3 1 See Frame A and B Fuse Designations on page 36 and Frame A Field AC Input Line Fuses Location on page 39 and Frame B Field AC Input Line Fuses Location on page 40 for location Ferraz Shawmut Bussmann Gould Shawmut SIBA FWH 016A6F E085449 70125 40 16 B 1167 207 250 330 412 20 10 x 38 mm FWC 25A10F A60Q25 2 60 033
72. unting and wiring per local codes All MCC cabinets are 2286 mm H x 635 mm D 90 in H x 25 in D with the width determined by the size of the drive and the options requested The standard width enclosures are 508 635 889 mm 20 25 and 35 in wide The rigid panel mount designs are shipped on a 1981 mm H x 508 mm W or 813 mm W 78 in H x 20 in W or 32 in W panel to fit a standard 610 mm W X 914 mm W 24 in W or 36 in W enclosure Human Interface Module HIM Options The PowerFlex Configured DC drives can be ordered with a variety of HIM modules to meet the needs of each drive The HIM s are installed on the door of the enclosures or shipped loose on the Open Panel designs All designs have the door mounted bezel and interconnect cable to the drive HIM s can be installed or updated in the field No HIM Blank Plate LCD Display Full LCD Display Catalog Code 0 Numeric Keypad Programmer Only Catalog Code C Catalog Code E 56 PowerFlex DC Technical Data I O Options The PowerFlex Configured DC drive has built in configurable digital and analog I O The digital I O is 24V DC and the analog I O can be configured for voltage or current operation Additional 24V DC and analog I O can be added or an I O conversion card can be added to accommodate 115V AC digital I O I O Options Code I O Expansion Card 4 Additional 24V dc Digital Inputs amp Outputs 2 Analog A 115V ac Conversion Card 8 Digital B Inputs amp O
73. utputs 8 24V dc Digital Inputs 4 Outputs 3 Analog Outputs N and 2 Analog Inputs Communication Options The PowerFlex Configured DC drives are fully compatible with Allen Bradley drive s wide variety of DPI communication adapters offering the following options ControlNet Communication Adapter Coax Description Catalog No C DeviceNet Communication Adapter EtherNet IP Communication Adapter Interbus Communication Adapter LonWorks Communication Adapter PROFIBUS DP Communication Adapter ControlNet Communication Adapter Fiber Remote I O Communication Adapter None Cabinet Options enes fi SH KO The Configured Drive enclosure can be equipped with a variety of standard user option These options are predefined as described below Other options can be ordered through the ETO program Description None Catalog No N Start and Stop PB s Local Remote SS E Stop PB Jog Blower Motor Starter Options 1 amp 2 Options 1 43 Options 1 amp 4 Options 1 3 Options 1 4 Options 1 5 Options A amp 4 Options A 8 5 Options B 44 Options B 4 5 Z e rtIAlaim uln eal gt uls u n 57 PowerFlex DC Technical Data Certifications The PowerFlex DC Drive is a UL cUL certified product The Configured Drive enclosure can also be built to UL CUL certification and to CSA certification
74. ys parameters in a File Group Parameter or Numbered List view order To switch display mode access the Main Menu press ALT then Sel View while the cursor is on the Parameter menu selection In addition using Par 211 Param Access Lvl you have the option to display the most commonly used parameters Basic Parameter view or all parameters Advanced Parameter View File Group Parameter Order This simplifies programming by grouping parameters that are used for similar functions The parameters are organized into files Each file is divided into groups and each parameter is an element in a group By default the LCD HIM displays parameters by File Group Parameter view Numbered List View All parameters are in numerical order Advanced Parameter View Parameter 211 Param Access Lvl set to option 1 Advanced Refer to the PowerFlex Digital DC Drive User Manual publication 20P UMOOI for a list of Basic view parameters in File Group Parameter order File Group Parameters Monitor Speed Meters Speed Ref A 44 Ramp In Pct 111 Spd Feedback 122 a Speed Ref A Pol 47 Ramp Out 113 Spd Feedback Pct 121 m _ Speed Ref B 48 Ramp Out Pct 114 Actual Speed 924 Speed Ref B Pct 49 Speed Draw Out 1018 Encoder Speed 420 Speed Ref Out 385 Spd Draw Out Pct 1019 Tachometer Speed 1408 Spd Ref Out Pct 384 Speed Reg In 118 Ramp In 110 Speed Reg In Pct 117 Current Meters Spd Reg Out Pct 236 Field

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