PACSystems* RX3i Central Processing Unit IC695CPE305 Quick
Contents
1. 1 5 Removable Data Storage Devices RDSDs The CPE305 provides the ability to transfer applications to and from an RDSD USB compatible device such as a memory stick smart phone digital camera or MP3 device Once the data is copied to the RDSD it can be written to other RX3i CPE305 CPUs with no programmer software needed The RDSD interface requires a user supplied flash memory device that complies with the USB 2 0 Specification The USB port must be enabled in the RX3i configuration in order to transfer data between the CPU and the RDSD The CPE305 is shipped with the RDSD USB port enabled Complete details of the use of RDSDs are found in the PACSystems RX3i and RX7i CPU Reference Manual GFK 2222 1 6 Energy Pack The CPE305 preserves user memory using an Energy Pack without the need to periodically replace batteries The IC695ACC400 Energy Pack powers the CPU long enough for the CPU to write its user memory contents to the CPU s non volatile storage during a system power loss Installation of the Energy Pack is found below GFK 2934A August 2015 1 7 Light Emitting Diode Indicators LEDs OK indicates module readiness to perform normal operations CPU passed power up diagnostics functioning properly Power is not applied or CPU has a problem O oF which may be indicated by RN and EN blink pattern CPU in Stop Halt state possible watchdog timer fault Refer to the fault tables If the programmer cannot connect2. Gateway IP Address see the following diagram Consult your network administrator for the proper values for these parameters GFK 2934A August 2015 Ji El a YE gt T Inactive Blocks y Hardware Configuration 5 Rack 0 IC695CHS012 J Slot 0 IC695PSA040 Slot 1 Used With Slot 0 3 Slot 2 C695CPE305 E Ethernet Y slot30 2 J mao U En ar Ev In lam InfoViewer gt 0 2 0 Ethernet Settings l Parameters onfiguration Mode T dapter Name Address ubnet Mask ateway IP Address 0 tatus Address ength 0 Scan Set Configuration of the Ethernet Port on CPE30 2 Go online with the target and download the configuration You can use one of the following methods for the initial connection to the CPE305 a Using an IC693CBL316 cable connect to the module s RJ 25 RS 232 serial port to the programmer computer The computer must be equipped with an RS 232 serial port with a standard AT style nine pin male D connector b Connect to the module s Ethernet port using the factory loaded IP address 192 168 0 100 Note This address is intended only for initial connection in order to complete the configuration After the initial configuration download must be changed before connecting to the E RX3i_TestRack gt 2 Data Watch Lists a Diagnostic Logic Blocks EY Hardware Configuration 3 Ra
3. and Intelligent Option modules over a dual PCI Serial backplane e Contains 5 Mbytes of user memory and 5 Mbytes of non volatile flash user memory Battery less retention of user memory Energy Pack IC695ACC400 on system power loss powers CPU long enough to write user memory to non volatile storage NVS Configurable data and program memory memory each for analog Al and AQ GFK 2934A Module Status 1010 Module Status Indicator LEDs OJO Indicator LEDs OK RN EN enO Osysrit 10 FORCE CM cmQ O roso STATUS SYS FLT RESET RDSD ees Under the front pushbutton ue e LED descriptions e USB RDSD controls START button UPLOAD DOWNLOAD switch IP and MAC address labels Tab to open front cover USB port Ethernet port Type A RJ 45 connector RS 232 port RJ 25 Connector Bottom bracket Energy Pack connector underside not shown Programming in Ladder Diagram Structured Text Function Block Diagram and C Supports auto located Symbolic Variables that can use any amount of user Reference table sizes include 32Kbits for discrete l and Q and up to 32Kwords August 2015 1 e Supports most Series 90 30 modules and expansion racks For supported I O Communications Motion and Intelligent modules refer to the PACSystems RX3i Hardware and Installation Manual GFK 2314 e Supports up to 512 program blocks Maximum size for a block is 128KB e An RS 232 serial port e Embedded Ethernet interface s
4. Intelligent Platforms Programmable Control Products PACSystems RX3i Central Processing Unit IC695CPE305 Quick Start Guide GFK 2934A August 2015 Contents 1 A EN 1 1 1 TS eal E tii ass 1 2 Real Time Clock Battery 1 3 Ethernet Poll nai a eses 14 Senal Poda mica ida 15 Removable Data Storage Devices RDSDs 1 6 Energy Pack 1 7 Light Emitting Diode Indicators LEDS ssssessessssssorssrrsrsrorssersnsesnssersnsrsrsr renarna rna Hardware Installation ccccscsessssscsssssssssssssssssssssssssssssssesessscsescseseaeseseseseseessssssseseacees 8 2 1 Initial Checks oooooccccccncoooccnnccnononononcnonconononnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnenannnnnna 8 2 2 Installation Local o isa 8 2 3 Installation in Hazardous reaS ooococccccncoooccnnccnnnononononnncnnnnnonononcnnnnnnonnnnnncnanonanonos 9 Module Initial Startup 0022024242525000000500000sesessnennsastnsn nansnsenenenenshsteresnenasentenden 11 Additional Information ccccsesesssesssssccsessssssssssssssssssssssesssesssssssescscseseaeseacseacseseseees 13 PACSystems RX3i Central Processing Unit IC695CPE305Quick Start Guide GFK 2934A 1 User Features The PACSystems RX3i CPE305 can be used to perform real time control of machines processes and material handling systems The CPU communicates with the programmer via the internal Ethernet port or a serial port It communicates with I O
5. TO BE NON HAZARDOUS ATEX Zone 2 This product must be mounted in an enclosure certified in accordance with EN60079 15 for use in Zone 2 Group IIC and rated IP54 The enclosure shall only be able to be opened with the use of a tool 2 4 Module Installation For initial startup and configuration ofthe CPE305 complete the following steps For full details on CPE305 operation refer to the PACSystems RX3i and RX7i CPU Reference Manual GFK 2222 1 Remove the pull tab from the Real Time Clock RTC battery located on the back of the CPE305 rrr GFK 2934A August 2015 2 Remove power from the RX3i rack and install the CPE305 The CPE305 may be installed in any slot in the RX3i Main rack except the highest numbered slot or slot O 3 Holding the module firmly align the module with the correct slot and connector then swing the module down until the module s connector engages the backplane s backplane connector Visually inspect the module to be sure it is properly seated 4 Insert the two provided M3x5mm machine screws through the module s bottom bracket into threaded holes in the bottom of the backplate and screw them several turns using a 1 Phillips screwdriver Tighten to 0 7 N m 6 in Ibs 5 Mount the Energy Pack on the left side of the module in slot 0 of the rack typically a power supply a Engage the Energy Pack s mounting hooks at the top on the frame of the leftmost module b Rotate the bottom of the Ener
6. ch is not used Switch operation is given in the following table Switch Operation RDSD Switches Function Start pushbutton Pressing this switch initiates RDSD data transfer The three position switch must be set to Upload or Download Three position switch Enables disables RDSD data transfer and selects the direction of data transfer Upload Loads application from CPU to RDSD Off Disables RDSD data transfer Download Stores application from RDSD to CPU Run Mode Switch A three position switch which operates as follows Switch Position CPU and Sweep Mode Memory Protection Run I O Enable The CPU runs with I O sweep enabled User program memory is read only Run Output Disable The CPU runs with outputs disabled User program memory is read only Stop The CPU is not allowed to go into Run mode User program memory can be written The Run Mode switch can be disabled in the programming software in Hardware Configuration HWC The switch s memory protection function can be disabled separately in HWC The Run Mode switch is enabled by default The memory protection functionality is disabled by default GFK 2934A August 2015 1 2 Real Time Clock Battery The CPE305 is shipped with a real time clock RTC battery IC690ACCOO1 installed with a pull tab on the battery The pull tab should be removed before Back Tine installing the CPE305 Clock Be
7. ck 0 1C695CHS012 Bla Slot 0 C695PSA040 Slot 1 Used With Slot 0 H Slot 2 IC695CPE305 v Lan m Ethernet network When you store a hardware configuration with a 126 Bm Be fav 2 In Inspector ax different IP address the temporary EES IP address is lost itis not restored by Physical Por ETHERNET a Clear operation IP Address 132 168 0 100 o c Through the Ethernet connection of an ETMOO1 in the same rack with a known IP address configuration 12 PACSystems RX3i Central Processing Unit IC695CPE305Quick Start Guide GFK 2934A 4 Additional Information PACSystems RX3i and RX7i CPU Reference Manual GFK 2222 PACSystems RX3i and RX7i CPU Programmer s Reference Manual GFK 2950 PACSystems RX3i System Manual GFK 2314 PACSystems RX3i IC695CPE305 CPU Important Product Information GFK 2714 User manuals product updates and other information sources are available on the Support website http www ge ip com support under Controllers and IO RX3i Controllers GFK 2934A August 2015 GE Intelligent Platforms Contact Information Americas 1 800 433 2682 or 1 434 978 5100 Global regional phone numbers are available on our web site www ge ip com Copyright 2014 2015 General Electric Company All Rights Reserved Trademark of General Electric Company and or its subsidiaries All other trademarks are property of their respective holders GFK 2934A
8. cycle power with a charged Energy Pack attached and refer to fault tables RN indicates the run state of the CPU O Green ON steady CPU is in Run mode O Green ON steady D Green blinking O OFF CPU is in Stop mode A Green blinking in CPU is in boot mode and is waiting for a unison with OK firmware update through a serial port EN indicates outputs enabled O Green ON steady Output scan is enabled O OFF Output scan is disabled CM indicates activity on the serial communications port 4 Green blinking Signal activity on the COM1 port O OF No activity on COM1 port IO FORCE indicates override on a bit reference O Amber ON steady Override active on at least one bit reference O OFF No overrides applied 6 PACSystems RX3i Central Processing Unit IC695CPE305Quick Start Guide GFK 2934A STATUS indicates Energy Pack status O oF Energy Pack not connected Dm Green blinking Energy Pack charging not yet charged above the minimum operating voltage Red ON Energy Pack circuit fault O Red blinking Energy Pack near its end of life and should be replaced soon O Green ON steady Energy Pack is charged above its minimum operating voltage SYS FLT indicates presence of a fatal fault O oF No fatal faults Red on CPU is in Stop Faulted mode because a fatal fault
9. gy Pack into place engaging the bottom hooks The latch will snap into place c Connect cable IC695CBL001 from the connector on the bottom of the Energy Pack to PACSystems d the corresponding connector on the bottom of CPE305 6 If required connect the CPE305 to the Ethernet network 7 Apply power to the rack 10 PACSystems RX3i Central Processing Unit IC695CPE305Quick Start Guide GFK 2934A Note When the Energy Pack is powered up for the first time or is in a system that has been powered down long enough to completely discharge the Energy Pack it may require a few seconds for it to charge to its operating level The CPU s STATUS LED will blink green during this time 3 Module Initial Startup You Will Need e PACSystems RX3i CPU Firmware 8 00 or later e Proficy Machine Edition configuration and programming software version 8 0 or later e AIC693CBL316 serial or Ethernet cable for connecting the computer running the Proficy Machine Edition programmer to the RX3i CPU Initial Configuration 1 Using Proficy Machine Edition PME software configure the CPE305 in an RX3i target Note If you intend to use the module s embedded Ethernet interface you will probably need to assign it a new IP address To configure the embedded Ethernet interface in Machine Edition expand the CPU slot to display the Ethernet daughterboard The Settings tab for the embedded Ethernet module contains IP Address Subnet Mask and
10. has occurred RDSD indicates signal activity on the RDSD COM2 USB port O Green blinking COM2 port activity O OF No COM2 port activity GFK 2934A August 2015 2 Hardware Installation 2 1 Initial Checks Upon receiving your RX3i equipment carefully inspect all shipping containers for damage If any part of the system is damaged notify the carrier immediately The damaged shipping container should be saved as evidence for inspection by the carrier As the consignee it is your responsibility to register a claim with the carrier for damage incurred during shipment GE Intelligent Platforms will fully cooperate with you however should such action be necessary After unpacking the RX3i equipment record all serial numbers Serial numbers are required if you should need to contact Customer Care during the warranty period All shipping containers and all packing material should be saved should it be necessary to transport or ship any part of the system Verify that all components of the system have been received and that they agree with your order If the system received does not agree with your order contact Customer Care 2 2 Installation Location This product is intended for use with the RX3i system lts components are considered open equipment having live electrical parts that may be accessible to users and must be installed in an ultimate enclosure that is manufactured to provide safety As a minimu
11. m the enclosure shall provide a degree of protection against solid objects as small as 12mm e g fingers This equates to a NEMA UL Type 1 enclosure or an IEC60529 IP20 rating providing at least a pollution degree 2 environment For details about installing RX3i rack systems refer to the PACSystems RX3i System Manual GFK 2314 If you need technical help contact Technical Support For phone numbers and email addresses see the back cover of this Guide 8 PACSystems RX3i Central Processing Unit IC695CPE305Quick Start Guide GFK 2934A 2 3 Installation in Hazardous Areas The following information is for products bearing the UL marking for Hazardous Areas or ATEX marking for explosive atmospheres CLASS 1 DIVISION 2 GROUPS ABCD e This equipment is an open type device and is meant to be installed in an enclosure suitable for the environment that is only accessible with the use of a tool e Suitable for use in Class Division 2 Groups A B C and D Hazardous Locations or nonhazardous locations only Warning EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I DIVISION 2 Warning WHEN IN HAZARDOUS LOCATIONS TURN OFF POWER BEFORE REPLACING OR WIRING MODULES AND Warning DO NOT CONNECT OR DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS Warning EXPLOSION HAZARD USB PORT IS ONLY FOR USE IN NONHAZARDOUS LOCATIONS DO NOT USE UNLESS AREA IS KNOWN
12. upports up to 32 simultaneous SRTP Server connections up to 16 simultaneous Modbus TCP Server connections and up to 16 simultaneous communications channels of either SRTP Channels or Modbus TCP Client channels For details refer to the PACSystems RX7i amp RX3i TCP IP Ethernet Communications User Manual GFK 2224 e Effective with firmware version 8 20 this product supports OPC UA e Effective with firmware version 8 30 this product supports Ethernet Global Data Class 1 e Effective with firmware version 8 50 this product supports HART Pass Through e Time synchronization to SNTP Time Server on Ethernet network when used with a rack based Ethernet module IC695ETMO01 version 5 0 or later e Ability to display serial number and date code in programmer Device Information Details e Ability to transfer applications to and from USB 2 0 A type removable data storage devices or RDSDs e Compliant with EU RoHS Directive 2002 95 EC using the following exemptions identified in the Annex 7 a 7 c l and Ill and 15 HART is a registered trademark of the HART Communication Foundation of Austin Texas USA Any use of the term HART hereafter in this document or any document referenced by this document implies the registered trademark 2 PACSystems RX3i Central Processing Unit IC695CPE305Quick Start Guide GFK 2934A 1 1 Switches The RDSD and Run Mode switches are located behind the front protective door The Reset swit
13. y seen from rear of CPU There are no diagnostics or indicators to monitor RTC battery status The RTC battery has an estimated life of 5 years and must be replaced every 5 years on a regular maintenance schedule If the RTC battery fails the CPU date and time is reset to 12 00 AM 01 10 2000 at startup The CPU operates normally with a failed or missing RTC battery only the initial CPU Time of day TOD clock information will be incorrect 1 3 Ethernet Port The embedded Ethernet interface supports communications with the Machine Edition programming software using the proprietary SRTP protocol The CPE305 CPU provides two SRTP server connections The embedded Ethernet interface has one RJ 45 Ethernet port that automatically senses the data rate 10Mbps or 100Mbps duplex status half or full duplex and cabling arrangement straight through or crossover of the attached link 4 PACSystems RX3i Central Processing Unit IC695CPE305Quick Start Guide GFK 2934A 1 4 Serial Port The CPE305 provides one RS 232 serial interface to external devices This port can be used for firmware upgrades The port is electrically isolated For serial port pin assignments and details on serial communications refer to the PACSystems RX3i and RX7i CPU Reference Manual GFK 2222 The RS 232 port does not supply the 5VDC power offered by other RX3i and Series 90 30 CPUs Cable IC693CBL316 must be used for RS 232 serial connections to the CPE305
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