Compact / Hardwired / Logic Controller / Twido
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1. E Skip frequency Acceleration ramp time Deceleration ramp time Type of reference ramp Ramp switching i input Acceleration 2 ramp time Deceleration 2 ramp time Decel ramp adopt TA TARRA SAT 1c hi BSD 4 presetopeedo assign N GED Presetspesd ER GED Presetspesd3 O tay NPL Ri tor TOL LUL CTD AA Current Vali StarvStop Long Label acro ce fig selection a 4 re control Type of 2 wire control Li Active at IR Relay ouput 1 assignment Ovld Threshold Detection Und erload Time Detect Unid Thr at O speed Motor current detection Motor thermal threshold Schneider Electric Underld T Dee 66 17 Select Download the Configuration Optimized HW Twido File gt Save or use the icon in the toolbar to save your configuration Check that the PC is connected to the Altivar drive For this use the cable set TSCMCNAM3MOO2P To download the configuration to the drive click on icon in the toolbar Store Values to Device E SoMove Lite 1 0 20 0 ATV Communication De Cil Close Project Multi Loader Al Save Cris all File View munication Device Tools Help oie E mMOoaBaG 0 amp Zi My Device Parameters Fault Detection E ome Ej data are not synchronized oc a a a i Altivar 12 File View Communication Device Tools Help Hide dae B2. id Printer L e Languages A ENGLISH A Fonts tm ey Latin Cyrillic Equipment x DB EQPT1 pih CommunicationTable EOPT a ig Security E AB Alarms Lig Static Function Keys DF Design a a Application Panels alg Alarm Panels a i System Panels E E Configuration Er O Terminal amp sed per SE Terminal o 2 Protocol Mods Schneider Electric 44 Optimized HW Twido Under Protocol Modbus input the Communication parameters Transmission Speed 19200 Parity Bit None Data Length 8 Stop bits 1 The default parameters given for Protocol Specific are retained Under Languages the default display language for the operator can be set Use the Add button to add more languages so that the operator can select the language he wishes to use amp Target ER Configuration E a Terminal amp Protocol E Ol Terminal XBT N401 Contral rotocol Modbus OD Peripherals Communication Transmission Speed Data Length Stop Bits Protocol Specific Time out x100 ms 1 100 Time out between frames In number of characters 4 300 Retry Count 1 3 4 Protocol Modbus E E tr Peripherals 5 E Printer E Languages a aoe ENGLISH ae EIS IF LESS ARA ENGLISH DOMMYWYY 2 NL Add Language Settings Name System Panel Language Font Common Language Settings Date Format DOMMIVY YY J Terminal Default Language ENGLISH Time Format 23 59
3. A detailed functional description or the specification for a specific user application is not part of this document Nevertheless the document outlines some typical applications where the system might be implemented The architecture described in this document has been fully tested in our laboratories using all the specific references you will find in the component list near the end of this document Of course your specific application requirements may be different and will require additional and or different components In this case you will have to adapt the information provided in this document to your particular needs To do so you will need to consult the specific product documentation of the components that you are substituting in this architecture Pay particular attention in conforming to any safety information different electrical requirements and normative standards that would apply to your adaptation It should be noted that there are some major components in the architecture described in this document that cannot be substituted without completely invalidating the architecture descriptions instructions wiring diagrams and compatibility between the various software and hardware components specified herein You must be aware of the consequences of component substitution in the architecture described in this document as substitutions may impair the compatibility and interoperability of software and hardware A CAUTION EQUIPMENT INCO
4. For monitoring Emergency Stop Max category accord EN13849 1 3 No of safety circuits 3 N O No of additional circuits 1 Solid State Indicators 2 LED Power supply AC DC 24V Response time on input opening lt 100 ms AC 15 breaking capacity C300 DC 13 breaking capacity 24 V 2 L R 50ms Minimum voltage and current 17 V O mA Dimensions mm 114 x 22 5 x 99 Connection Captive screw clamp terminals Degree of protection IP20 terminals IP40 casing Optimized HW Twido Schneider Electric Components TeSys Motor circuit breaker Contd e Motor circuit breaker e Isolating switch GV2L16 14 A e 33 5 magnetic activation TeSysD Contactor LC1D09BD e Rated current 9 A AC3 1x NO contact 1x NC contact Positive opening operation 24 Vdc control voltage incl suppressor circuit Magelis XBTN401 LCD Screen with 3 selectable functions 4 line text display Integrated alarm management Modbus RTU Master 24 Vdc Flat profile IP65 Quick mounting using spring clamps Optimized HW Twido Schneider Electric 76 http www schneider electric com sites corporate en home page Contact Process amp Machine Business OEM Application 4 Customer Satisfaction Schneider Electric Automation GmbH Steinheimer Strasse 117 D 63500 Seligenstadt Germany As standards specifications and designs change from time to time please ask for confirmation of the information given in this publication Op
5. Variable Equipment EQPT1 Format Symbol CMD DRY DOWN HMI DRV UP GHMI_MSG_DOWN HMI_MSG_UP HMI_SPEED1 HMI_SPEED2 Alphanumerical Text Settings Thresholds Visibility Access Mode And Security Variable EQPT1 ZMWO l Font Size 8 x 100 Unsigned Display Type Decimal v Decimal Place Decimal Hexadecimal Conversion XBT 1 x PLCvariable 0 Alphanumerical Text Settings Thresholds Visibility Access Mode And Security Variable Read Access Mode Permanent Write Access Mode None j Security Access File Edit Layout Schneider Electric Ele EB eis Device 90 Screen Navigation amp Viewing System Pages Optimized HW Twido Click on the positioned Enumerated List object to open up the attribute dialog On the Enumerated List Settings tab input the Variable address and Font Size Use the List Value tab to assign different display texis to the various variable values The texts are displayed at run time on the screen according to the variable s actual value If you selected more than one language texts have to be entered for each language For a navigation symbol select the icon in the toolbar and position the object on the screen This symbol can be used to switch between the different HMI screens The direction of the arrow corresponds to the arrow keys on the front of the HMI device On the tab Link
6. EIO0000000274 This document is based on European standards and is not valid for use in U S A Compact Hardwired Logic Controller Twido System User Guide Schneider Aid P Electric Contents ImMBOrtant INIormallon rc RR RD E SR RE A 2 A E 3 INLTOQUCLON arrancada iii da 5 A ee ee A Ra 6 ci O ii ii doi sa 7 Application Source Code occcccocccccccccccoconococononocnnonncnnonnnnnnnnnnnnnnnnnnnnnnnnnrnnnnnnnnnnnnnnnannnnnannnenannnns 8 MY DIC ALA DING QUOINS ss 9 OV SUSI an E er 10 PAV GHG GUC era di 10 NStala tocar Got Gana ad lust ai fae alo lat ad dO ali Pa tale da ais a a dio ao ee 13 A EE Sa a E dd 15 A esse el essen 19 SONIA AO Mele A e 5 o de aoira 20 IMDIGING ML All ON saia datado tada ind di dete wscinaie 22 IMA MUL ON tcc ct can dra 23 CON A CR a ne Py oe eee mere 24 en 43 A A O A Ra 56 o D RAR Sa PRE RA RR RPE ere on ree a ee spre ater eee a ae enn riers ine nr 71 Detailed Components o sde 71 Component Protection Classes cccccocccccccnnoconnnononnnonannnonnnnononcnonnnnnonnnnnnnnnnnonnnnnnnnnnnnncnnnnns 73 Componente atules a2 ne O e 74 COMA anales earn ESA 77 Optimized HW Twido Schneider Electric 1 Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn
7. Advanced lim ul COM Port COM Close the dialog with OK UANI TEL WAY Slave Address Base 1 Number E Modem Communication Use modem Hayes DD Phone Number i Password N on M 4 gt P Add Station Edit FE The drivers are reset and initialized i UNITELWAY Reset Reset Unitelway Driver The reset is confirmed UNITELWAY C TE ti bd Continue with OK N HIN he 1 Driver s Reset is OK Optimized HW Twido Schneider Electric The second interface is now visible Fl UNITELWAY Configuration Close the dialog with OK als Target Station HMI StationlD Port Password PhoneNumber Parity Default COM5 Odd gt HMI COM1 Odd ER Do 55 Introduction General Preparation For Commissioning Devices This chapter describes the steps required to initialize and configure the different devices required to attain the described system function ATV12 The initialization and configuration of the ATV12 is done using the SoMove Lite software or using the integrated operator s panel The advantages of using the SoMove software are e The data can be stored on the PC e Documentation can be printed and e The tool supporis online optimization of the parameters Setting up the ATV is done as follows Configuration using the operator s panel Set up the Low Set Point Input the nominal power Configuring ATV12 with SoMove Lite Download the configuration S
8. Rated met cunert AI AI Assignment NPR Raled meter povesil Conligustionl O1 ANT SM Type LO1 LO assigrmort LO1S ILOT active al LFR Hbl Frequency el NC MA Nature Thil AVI flmace input Aly Tab Visibility My Menu Vebity Please select here parameters you wantto hide on the ATV12 AM Here you can select the most ak E common parameters which should be RE shown in the ATV12 HMI ni En Eee i E rentes value CRH1 All mas valua 2117 AN Type R1 Ri Assignment E ConfiquiatiorLO1 SL f you hide parameters already selected in My Menu this parameter wil be aufometically removed from ty Menu Optimized HW Twido Schneider Electric Store current configuration on ATV12 Optimized HW Twido To permanently store the downloaded configuration into the drive select Configuration gt Store current configuration You are asked to store the current configuration in the drive s memory Answer the question with Yes After the configuration has been stored a message is beeing displayed Confirm with OK Device Tools Help Ei a Factory Settings gt ESTES 4 Configuration a Store current configuration u re pe Restore saved configuration ATW12 HMI Personalization Protection ES Facto ry Settings You are going to store the current configuration in the drive s memory Are you sure you wantto continue O Factory Settings The s
9. Settings under Link Action select Access Application Panel and in Panel Selection select the screen you wish to have displayed when the key is pressed Enumerated List Settings Thresholds List Value Visibility Access Mode And Security variable EUFTI EMO Font Size a 100 Object Style Enumerated Test Enumerated List Settings Thresholds List Value Visibility Access Mode And Security ENGLISH German 1 Motor OK Motor OK 2 stopped o Stop 3 defect Link Settings Link Action write Value Link Button ogge Command Impulse Command r Create New Panel eg Application Panels E 1 PANEL 1 id 2 PANEL 2 Access System Panel Schneider Electric 91 Download Program To the HMI Optimized HW Twido With File gt Open Open the example file Example dop stored in the path C Program Files Schneider Electric VIJEO DESIGNER LITE The application is opened and the screens are displayed Verify that the HMI is connected to your PC with the cable XBT Z915 or alternatively with the USB adapter TSXCUSB485 and the cable XBT Z925 B Use Device gt Download to download the application to the HMI Select the languages you wish to download to the HMI Continue with Download You are asked to overwrite any application already in the HMI Continue with OK na Edit Layout Device Tool
10. Store to device in progress Please Wal DOS ES SoMove Lite 1 0 20 0 AIV12 psx File Vig Communication Device Sag da nas Ta Tools Help SoMove Lite 1 0 20 0 ATV12 psx File View Communication evice Tools Help Si a Ore CE caret etre gt a Y Device u ect My Device ie E B ErATVIZ La Edit Connection Load Values From Device Store Values to Device Connect Schneider Electric 68 You can also upload the configuration from the device into PC by clicking on SEA Eres pr ira the Load Values from Device icon E View Communication Device Tools Help G S AFid dg DAS O x amp And answer the question with Connect YES A progress bar is displayed during the upload Download Downloading Please Wai HMI Personal With SoMove you can configure the ization main menu of your ATV to make the navigation easier Select ES SoMove Lite 1 0 20 0 ATV12 psx File View Communication Device Tools Help vagar Bi a Factory Settings Ta Configuration Device gt ATV12 HMI Personalization My Device Param E e data are nd E ATY12 ie hiw Mons My Menu Vebily Tab MyMenu Here you can customize the main Cn E Pra ini e menu of the ATV12 by selecting the a a En Gui items to be shown E ii eee DEC Decederation LSP Low spaed CALA ISI min valas HSP High speed CRH1 411 mas value P z AUT AIT Type NCR
11. 1 0 20 0 e Vijeo Designer Lite 1 2 For a complete and detailed list of components the quantities required and the order numbers please refer to the Detailed Components List in the Appendix Not all the components in this configuration are designed to withstand the same environmental conditions Some components may need additional protection in the form of housings depending on the environment in which you intend to use them For environmental details of the individual components please refer to the list in the appendix of this document and the appropriate user manual Input Mains voltage 400 Vac Power requirement 2 kW Cable Size 5 x 2 5 mm L1 L2 L3 N PE Cable Connection 3 phase Neutral Ground Neutral is needed for 230 Vac Phase and Neutral Output Motor power ratings 1 asynchronous motors 4 poles 1500 RPM controlled by ATV12 0 37 kW The standard and level of functional safety you apply to your application is determined by your system design and the overall extent to which your system may be a hazard to people and machinery As there are no moving mechanical parts in this application example category 1 according to EN13849 1 has been selected as an optional safety level Whether or not this functional safety category should be applied to your system should be ascertained with a proper risk analysis This document is not comprehensive for any systems using the given architecture and does not absolve users of th
12. 59 v Schneider Electric 19200 ka 45 Optimized HW Twido Under Equipment you can define the devices that communicate with the HMI EQPT1 is the default Name and may be changed As Address insert the slave address Use Add to add more slaves Use Symbol Variables File to import a variable list from a Twido program After clicking on Symbol Variable File the Open dialog is displayed Select the appropriate controller variable list Continue with Open The Communication Table defines the data structures used in communication for example memory buffers alarm lists function key definition communication control etc Right mouse click on Communication Table and uncheck Disabled in the pop up menu Click on the corresponding table for example EQPT1 or whatever you named the equipment ie _ a E 29 ES a E a Name Address EQPT1 1 Add Equipment Settings Identification Symbol Variables File Name EQPTI 1 Address A Communication Double Word word order ASCII Display byte order Common Settings Protocol Advanced Settings 1EC61131 Look in O My project My Recent Documents s File name Twido1 xtwd gt My Network Files of type Twido Suite xtwd Delimiter Group om Equipment DB EQPT RE Communicat able oe if EQPT1 ES 8 Disabled fm ag Security e Sri Alarms E Design Expand all Childs Collapse All Childs 2 Equipm
13. ATV12H037M2 a j 1 phase 230 Vac J mL 0 37 kW Ea ir 3 phase motor 200 230 V Tower Light Harmony XVBL1B5 Optimized HW Twido Schneider Electric Optimized HW Twido Option Motor starter alternative TeSysU LU2B12BL amp LUCAO5BL Schneider Electric 18 General Software TwidoSuite is used for programming the Twido including the configuration for communication and assigning inputs and outputs The HMI application on the Magelis operator terminal is configured using Vijeo Designer Lite software The Altivar 12 variable speed drive can be configured using the front operator s panel However the SoMove software is a more user friendly option and can be used for configuring the drive saving data and quickly restoring existing data for service purposes The software also allows you to optimize the parameters online To use the software packages your PC must have the appropriate Microsoft Windows operating system installed e Windows XP Professional The software tools have the following default install paths e TwidoSuite C Program Files Schneider Electric TwidoSuite e Vijeo Designer Lite C Program FilesiSchneider Electric Vijeo Designer Lite e Schneider Telemecaniase Electric e SoMove Lite C Program Files Schneider Electric SoMove Lite Optimized HW Twido Schneider Electric 19 Communication General A Modbus connection is used to exchan
14. LITE Apps e The Magelis HMI is switched on and connected to the PC with the cable XBTZ915 Procedure Setting up the HMI is done as follows Create a new Configuration Create an Alarm Create an Application screen Creating Variables Boolean words lists Screen Navigation Viewing System Pages Download Program to the HMI Driver Manager adding interfaces Create a new In the menu bar in Vijeo a Configuration Designer select esolution Screen Color Back light Color File gt New Peripherals Select Terminal Type XBT N401 o I lt gt Touch Screen Software Select Modbus as Terminal Scroling Protocol Alm Continue by clicking on EAS Terminal Protocol Create z Zr J ET Optimized HW Twido Schneider Electric 43 Optimized HW Twido The project browser on the left hand side of the tool lists the elements Configuration and Design Configuration is used to set up the HMI parameters Design offers a breakdown of display screens and alarm panels Under Terminal XBT N401 Control the user modus can be set up so that the operator uses either the function keys or the selector keys for control Select the selector keys E E ES ES ENGLISH E Es GPI GOTH HMI 01 a Eb GPL GOTH HMI 01 Ei a BAI K Configuration gt O Terminal amp Protocol wen E Terminal XBT M401 Input sia 2 Protocol Modbus UP Peripherals
15. Nominal motor speed 11410 rpm Max output frequency 60 Hz Motor control type Standard IR compensation 100 Slip Compensation 100 Frequency loop stability 20 Frequency loop gain 20 UF Profile 20 Drive switching freq 4 kHz Switch freq type SFR type 1 ata ads TEE ia Optimized HW Twido Schneider Electric Optimized HW Twido Select FAULT MANAGEMENT gt MOTOR THERMAL PROT Modify ITH according to the values for your motor Select Application Funct Set the Input for RRS to LI2 high gt RAMP Change ACC amp DEC to 0 1s gt PRESET SPEEDS Set the Input for PS2 2 preset speeds assign gt LI3 high and LI4 high The Preset speeds can be chosen by setting the appropriate inputs of the drive Change SP2 Preset Speed 2 to 35Hz and SP3 Preset Speed 2 to 50Hz SPEED LOOP Set LSP Low Speed to 5 Hz Select INPUTS OUTPUTS CFG Set TCC to 2 wire Set TCT to Transition EE q put assign Catch a spinning load Output phase loss Stop type up phase loss Ignore IGBT test No Stop type loss Alt Ignore Fault inhibit input No Stop type Modbus SLF F reewheel Derated operation Operating time reset rthermal current Jess PTOS Thermal protection type Self cooled St Stop type motor ofload Freewheel No Long Label Current Value Reverse input assignment Jog assignment
16. PANEL 1 is the default name for the first screen EQPT1 Dialog table HNO4 Alarm Settings Alarm Test Alarm Panel Triggering off C Acknowledgement Display as a popup and in the alarm list C Print Priority Level 1 Higher v ff EQRPT1 Key Name Function Name Function Setting Impulse command EQPT1 MVV100 X1 Impulse command EQPT1 MVV100 x2 Impulse command EQPT1 SM 00 X3 Static Function Keys Settings Function Name Impulse command Impulse Command Function Settings Variable 3 2 Application Panels BB 1 PANEL 1 alg Alarm Panels Mg System Panels Application Panels ENGLISH w Schneider Electric 48 To create a new screen select eat Design e Application Panels gt Add Panel coli Alarm Panel Expand All Childs alia System Pa j Collapse All Childs Click on the newly created browser to display the 5 5 Application Panels actual screen 2 PANEL 1 lg Alarm Panels alia System Panels The screen can now be E designed Add appropriate text for the screen The Security Access is used to apply the password level required for this screen Panel Number rn mesg Backlight Coir Ev ars enie Securky Access O oe De Creating Variables For Alphanumerical Text O E variables boolean or word File Edit Layout Device Boolean Word List select the icon in the toolbar and position the text box
17. a section icon This will create a section with JUR n o empty rungs o ST mp of add a section px e me rung is being edited Clicking on an icon in the toolbar inseris the selected object at the first available place on the rung Drag and dropping the elements is also supported Click on the top of a rung to add a rung header or comment You can also add a section header 4 PTA ih Clicking on the rung changes its color and indicates the current Optimized HW Twido Schneider Electric Add Coils zz Be Ladder Y BL Esta 9 100 Y 3a Er it 4 t or Compare blocks Function blocks Timer or Counter To add more sections use Add a section Note a section can be added either at the end of the current program or in between existing sections of the current program The editor automatically recognizes whether a rung is 2 syntactically complete and 14 MBB gt Emo E LDDC EO RR marks it in yellow Trato me Ba Br AMO ibd BED a Ata 1 LD Puotignta tor stat nn The rung however has not yet been analyzed The Analyze program button is in the bottom right hand corner If the analysis is successful the yellow band changes to green FP i gt MOB ie TE Be mm 08 PNAC VESES Rungs with syntax errors are ame ua Bo DSL A indicated in red Syntax errors are listed at the bottom of the edit field The error field can be enlarged by clicking on the but
18. drive is installed directly on the mounting plate e The Emergency Stop and master switches are installed in the cabinet door e There are two options available for mounting Harmony XB5 push buttons and indicator lamps 1 Using a 22 mm hole drilled into the front door of the control cabinet in the appropriate position 2 Using XALD housing this can house up to 5 push buttons or indicator lamps This XALD is designed for backplane assembly or direct wall mounting e 230 Vac wiring between disconnect switch motor circuit breaker load relay and variable speed drive e 24 Vdc wiring between power supply unit Twido push buttons indicator lamps and variable speed drive control circuit e 24 Vdc between Emergency Stop Preventa and the control circuit of the load contactor Optimized HW Twido Schneider Electric 13 Controller The components and I O points listed below represent a cross section of the components wiring and signals that are a basic necessity for control and display purposes and a number of optional inputs and outputs that can be used in conjunction with most typical applications functional safety maintenance switches Twido inputs Description DC In O Forward DC In 1 Stop DC In 2 Reverse DC In 3 Reserved DC In 4 Reserved DC In 5 Limit switch forward DC In 6 Limit switch reverse DC In 7 Motor circuit breaker DC In 8 Motor alarm DC In 9 Reserved DC In 10 Plant ready for Operation DC In 11 R
19. e 10 digital relay outputs 3 programming languages e Ladder Language LD e Instruction List IL e Sequential Function Chart Grafcet SFC rn Expansions e Up to 4 expansion modules Fieldbus Digital amp Analog l O Modules e Communication adapter RS232 RS485 e Back up function with EEPROM e Real time clock Pre defined functions e Drum control e Fast Counters up to 5 kHz e Very Fast counters up to 20 kHz e Frequency measuring 1 20 kHz e Reserved Memory for LIFO FIFO processing e PWM PLS Outputs e External PLC Start e PID controller Power Supply Phaseo ABL8RPS24030 100 240 Vac 24 Vdc 3 0 A secondary Short circuit protected Optimized HW Twido Schneider Electric 74 Components Variable Speed Drive Altivar ATV12H037M2 Contd e 0 37 kW 230 Vac single phase e Integrated EMC Filter e Temperature Range 10 50 C e Speed range 1 to 20 0 5 400 Hz e Speed control using Flow Vector Control e Drive and motor protections e Compact profile In row mounting on a DIN rail Motor starter combination TeSysU LU2B12BL LUCAO5BL e Motor output up to 1 5 kW e Reversing contactor control with elect and mech interlock e Tripping current adjustable within the range 1 25 5 A e Trip feedback via auxiliary contacts Optional activation of a brake using auxiliary contacts e Compact dimensions e Minimum wiring requirements Preventa Safety Module XPSAC5121
20. of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed hazards Obey all safety messages that follow this symbol to avoid possible injury or N This is the safety alert symbol It is used to alert you to potential personal injury death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death serious injury or equipment damage CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in injury or equipment damage Electrical equipment should be installed operated serviced and maintained only by PLEASE p UA E NOTE qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and the installation and has received safety training to recognize and avoid the hazards involved 2009 Schneider Electric All Rights Reserved Optimized HW Twido Schneider Electric Before You Begin Do not use thi
21. pressing mode and turning the jog dial To change configuration settings you always have to go through the COnF mode To access the CoS menu for setting the cos phi parameter first you have to switch from nPr nominal power rating to COS Optimized HW Twido Schneider Electric 57 Input the nominal motor values Optimized HW Twido Go to the menu drC Drive control and setup the drive parameters as written on the motor type label These are CoS Rated motor cos phi UnS Rated motor voltage nCr Rated motor current FrS Rated motor frequency nSP Rated motor speed The parameter Uns is the nominal voltage of the motor factory setting 230 Vac Single phase drives accept a maximum of the mains voltage so that here the value can only be reduced Note that motors with a nominal voltage of 230 400 Vac require a delta connection The parameter FrS is the nominal frequency of the motor and can usually be left at the default value of 50Hz In the following picture you can see the default values JE v O Schneider Electric 98 Thermal current setting Current limitation Optimized HW Twido 5 Go to RH press the ENT key and input the nominal power value using the jog dial The default value is 1 1 Amps Confirm the input with ENT IF jo ENT OF Jo ENT U e ENT Of a en pe 11 _ a met to ESC O es Y ta ESOO In the menu CLI you can define the maximum all
22. 60 I O settings I O setting for RRS Reverse LI2High Optimized HW Twido Inthe menu I_O you can define options regarding the In and Outputs of the ATV12 Go to tCC and leave the setting on 2C which means that the ATV12 can be driven by 2 wires Then enter to tCt and check if it is set to trn Transition mode In the menu FUn you can define application functions of the ATV12 Go to rrS Reverse and select the Input LI2High If this Input is high the drive runs in Reverse mode Schneider Electric 61 After starting SoMove Lite you will see the window as shown here on the right the version is automatically shown in english Configuring ATV12 with SoMove Lite To create a new Project select Create a Project OFF line and choose the desired device Continue with Next In the Device dialog select a Reference Type and the Firmware Version In this example Reference ATV12H037M2 Version V1 11E01 The Version defines a set of functions Additional information displayed Supply Voltage Nominal Power Nominal Current Max Transient Current of the VSD Continue with Create Optimized HW Twido Create a Project OFF line Connect Open a Project Load from Device Store to Device Multi Loader Connect A gt Create a Project OFF line x Open a Project Load from Device Store to Device MultiLoader Select a Device Topology Settings Supply Voltage Nomi
23. MPATIBILITY OR INOPERABLE EQUIPMENT Read and thoroughly understand all hardware and software documentation before attempting any component substitutions Failure to follow these instructions can result in injury or equipment damage Optimized HW Twido Schneider Electric Abbreviations Abbreviation Signification AC Alternating Current DI orma O o DO pn O O C PS 127 77 RPM Revolutions Per Minute OO O OoOo SE SmeiderBeio VSD Optimized HW Twido Schneider Electric Glossary Expression Signification Altivar ATV SE product name for a family of VSDs Magelis SE productname fora family of HMI Devices Modbus A Communications protocol o OsiSense SE productname for a family of sensos Optimized HW Twido Schneider Electric 7 Introduction Application Source Code Examples of the source code and wiring diagrams used through out this document can be downloaded from our website The example source code is in the form of configuration application and import files Use the appropriate software tool to either open or import the files Extension Fietype Software Tool Required DOP Project Fle Vico Designer Lie PDF Portable Document Format document Adobe Acrobat PSX Project file SoMove Lite PR SPA Schneider Product Archive TwidoSuite Project file TwidoSuite Z13 Project file EPLAN Optimized HW Twido Schneider Electric Typical Applications Introduct
24. O Monoport Stop Bits 1 Multipoint Address Parameters u You can also perform a test ofthe nu md 1 1 H au it Stop Bits connection by clicking on Test o P You can also perform a test of the Modbus Monodrop Connection connection by clicking on Test Continue with OK MODBUS U Bluetooth Connection gt z Bluetao MyDevice includes the basic i Parameters Fault Detection information about the device Characteristics Max Transient Current 3 6A Nominal Current 24 A Supply Voltage 200 V Nominal Power 0 37 KW Structure Card Reference Serial Number Version DEVICE ATV12H037M2 V1 11E01 Control Board Power Board The tab Parameters shows a table pr merge of all adjustable parameters SEN ER id ISR 92 43 2 33 9 37 2 q My Device Fault Detection Monkating A X data are not synchronized MN ATV12 In All Long Lebel Macro config selection Sid motor frequency Rated motor power Motor 1 Cosinus Phi Nominal maine willana The Main Window of SoMove consists of four tabs The tab Optimized HW Twido Schneider Electric 64 The tab Fault Detection shows the me SoMove Lite 1 0 20 0 Untitled Project psx current current detected faults Ele View Communication Device Tools CDs AF DADGOaXLl On Status ER cid ani c History Last Fault Fault n 1 Fault n 2 Fault n 3 Rating error Incorrect cot Invalid confi Modbus con Motor
25. To store the program use the 32 kByte EEPROM memory card TWDXCPMFK32 Remember to turn off the power to the Twido when removing or replacing the memory card Connect to the Twido via Debug tab and Connect USB Select Animate the program and click on Check PLC Select a Connection 2 Type Name Connection mode IP address Number Pc COM1 Serial COM1 Punit USB USB USB Punit Pc Serial Establish communicatio _ EE Telemecanique Exa mple E qo Er q mo is Pe Configure Program Debug el do gt AEE AP AN Animate fault I E I OUT GEN Schneider Electric the program SSS A T a 40 4 Select See memory information us ES Y RAM protected m Date and time of the last stop and click on Save VO Forced m Potertiometors Potentiometer adjustment point O Modity modem configuration Potentiometer adjustmert point 1 Scan tme Maxemum ms Current ms Minimum ms Watchdog time out Controller Real Time Clock Um Date dd immiyyyy Time hh men ss RTC Correction NO E executable RAM N e N with RAM Va rene YE n If the Twido is running click on OK to stop it Remark Controller running Click on OK to stop the gt 1 controller oron Cancel to stop the transfer oco caca If you wish to restart the controller after storing the TwidoSuite program on the memo
26. ag O awtrs Schneider Electric 67 Connect to Device Upload the Configuration Optimized HW Twido Before proceeding read the notification carefully If you agree to follow these instructions press Alt F A progress bar is displayed during the download To connect to the device click the Connect to Device icon in the toolbar Or select Communication gt Connect to Device To upload the configuration to the PC answer the question that follows with YES The configuration in the PC File will be overwritten A DANGER UNINTENDED EQUIPMENT OPERATION A machine controlled by this software can be prone to unintended operation This software is for set up and commissioning purposes only Do not use this software for real time control of the devices The user must have a hardwired STOP device or disconnect switch to ensure it is possible to stop the equipment The user must ensure guards are in place so that unintended operation will not Cause injury to personnel or damage to equipment The user must read and understand the help file for this Testing and Commissioning Software and the device User Manuals and know how to operate the equipment tis strongly recommended to o Disable the screensaver o Close the other applications Failure to follow these instructions will result in death or serious injury If you agree to follow these instructions press Alt F Cancel Store to Device
27. d Device Properties File Properties Device Properties Click on Stop Controller Bee SS sinais j 0420 POO Exec Version Number 103 20 POT Y Controller State Running E Stop Controller File C burndisk T widoSuite_YO201 Firmwaresv4 20ST WIDO24 YO420P 01 Twido Windows Exec Loader File and Device Properties E Controller Compact base controller 24 points 14 24 DC inputs 10 relay outputs Description WARNING Updating the executive of your Controller will delete the current control application from the Controller memory You will have to reload the program after updating the Controller Confirm the stop with Yes The new Twido status Is i displayed in File and Device Twido Windows Exec Loader File and Device Properties a x Properties green tick in Stopped alk Schneider Comparison of Exec File and Controller Exec Properties Electric File and Device Properties Continue with Next gt File Properties Device Properties 0400070103 Hardware ID 0x00070103 Y 03 50 POO Exec Version Number 03 20 POI Y m Controller State Stopped v Note Updating the executive File C burmdisk T widoSuite 402014 Firmware ATW1D024 Y0420P071 tu of your controller will delete Do PANDORA O PA o the current control application from the sine gb pti dual e amd oea controller Memory You will updaling the Controles have to reload the program after updating the controller Confirm the notification not to i
28. eir duty to uphold the functional safety requirements with respect to the equipment used in their systems or of compliance with either national or international safety laws and regulations Emergency Stop Emergency Disconnection function This function for stopping in an emergency is a protective measure which complements the safety functions for the safeguarding of hazardous zones according to prEN ISO 12100 2 Optimized HW Twido Schneider Electric 11 Dimensions The compact dimensions of the devices used for example the controller and power supply mean that the componenis can be installed inside a small control panel with the following external dimensions 600 x 600 x 300 mm WxHxD The display elements used to indicate Plant running and Safety Acknowledged can be built into the door of the control cabinet along with the system master switch and Emergency Stop switch Optimized HW Twido Schneider Electric 12 Installation Introduction This chapter describes the steps necessary to set up the hardware and configure the software required to fulfill the described function of the application Assembly O E A u 77 jem fue fu jul ju Notes e The components designed for installation in a control cabinet that is Twido controller Phaseo power supply unit Harmony Emergency Stop button line circuit breaker contactors and motor circuit breaker can be snapped onto a 35 mm DIN rail e The Altivar 12 variable speed
29. ent 88 EQPT S E CommunicationTable 0 AAN ql Security AB Alarms Schneider Electric 46 The Function table Equpment Type Base Address Total Size Cycle Authorization indicates the activated EOPT1 Dialogtable Mw100 5 400 functions for this equipment To add more Functions click on the checkbox Tabi Selina beside the function It is Type Dialog table y Base Address 2Mw100 Cycle 1400 ms y then listed in the table on Table Content E Function Al Address Function Name Access Format Length the rig ht not supported not supported f sustem k 2MW101 Displayed panel Number Wiite E asa E gp 2M4 102 Panel Number to be processed wiite Read a enc not supported O Communication control 2MW104 Alarm table Read 1 The Base Address is the C Set PLC clock Displayed panel Number Start address of the Dialog C Last edtied field Number C Repost table The data area of C Log filing rate Y s Panel Number to be proces each function is shown in E Fia aa the table beneath ra 7 not supported a Cycle defines the cycle time for updating the data levels A B C is A m configurable for individual screens B 1111 C 1111 Exit Confidential Mode Automatically v After 5 w minutes Application Upload Protection Application Upload Protection Settinas Create an Alarm Click on Alarms to open the alarm list ER ij Communication able 8 EGPTI The
30. eserved DC In 12 Reserved DC In 13 Reserved Relay Out QO Moving active Relay Out Q1 Reserved Relay Out Q2 Emergency Stop activated Relay Out Q3 General alarm Relay Out Q4 Motor forward Relay Out Q5 Motor reverse Relay Out Q6 Speed 2 Relay Out Q7 Speed 3 Relay Out Q8 Moving forward Relay Out Q9 Moving reverse Supply inputs 24 Vdc 24 Vdc 24 Vdc 24 Vdc 24 Vdc ATV12 control circuit wiring Twido relay Out Q4 Twido relay Out Q5 Twido relay Out Q6 Twido relay Out Q7 24 Vdc Twido dc In 8 Optimized HW Twido Schneider Electric Hardware Components Disconnect Switch Vario VCDO red yellow lever Emergency Stop for door mounting Harmony XB5AS844 XB5AZ141 Including Emergency Stop Label ZBY8330 Push Button Harmony with indicator lamp XB5 Emergency Stop Safety Module Preventa XPSAC5121 Optimized HW Twido Schneider Electric 15 Motor circuit breaker TeSys GV2L16 Contactor TeSysD LC1DO9BD Power supply Phaseo ABL8REM24030 24 Vdc 3 Modicon Twido Logic controller TWDLCDA24DRF TWDLCDA24DRF 14 x 24 Vdc Inputs amp 10 x Relay Outputs Optimized HW Twido Schneider Electric TWDLCeA24DRF 16 Operator Terminal Magelis XBTN401 Limit switch OsiSense XCKP2118P16 Variable speed drive Ss e Single phase supply 200 230 V Altivar 12 g NR N Jd 9 90 sje 535333
31. function is only available el Security if it was activated in the es aa function list as shown Ey Static Function Keys above Te The left column shows the 15 14 13 12 11 address for example MW104 The row shows the individual bits for this memory word EQPTI Dialog table emos mm Select a bit with a double click on the representative LE Use Security to define no passwords to help protect o 08 EQPT1 as EA CommunicationTable id doi EQPT1 eSecurity You can define how long the ob aa en authorized access lasts in o minutes o The validity of the password TT Optimized HW Twido Schneider Electric Create an Application screen Optimized HW Twido On the Alarm Settings tab add the text to be displayed for this alarm in the Alarm Text box Confirm with Enter The text is displayed on the screen should an alarm of this type ocurr The position of the text on the screen can be defined under Alarm Panel and viewed in the Panel Preview You can define the actions of the function keys under Static Function Keys only available if you selected function key mode in the Terminal Configuration The variables defined in the Function Setting are used by the function defined under Function Name to provide either impulse or toggle commands You can also display screens or system information Design HMI screens to display system variables using Application Panels entry
32. ge data between the Magelis HMI terminal and the Modicon Twido Logic controller The XBTZ9680 communication cable shown below is needed to connect these two devices The software driver required for Modbus communication is already included in the software packages for the Magelis panel and the Twido HMI Download Cable PC lt gt HMI 1 XBT 2915 XBTZ915 SubD25 Download Cable To program the HMI use the cable XBTZ925 B with the PC lt gt HMI RS845 Adapters TSXCUSB485 to connect the PC with the HMI TSXCUSB485 Verify that the adapter is in switch position 2 XBTZ925 B RJ45 XBT ZN999 XBT Z925 A RJ45 E USB A RJ45 XBT Z925 A A m TSX CUSB485 XBT Z925 A Windows XP SUB D25 XBT Z925 B Communication Cable HMI lt gt Controller XBTZ9680 MiniDin SubD25 Optimized HW Twido Schneider Electric 20 Controller Communication Cable With USB Connector PC lt gt Twido TSXCRJMD25 TSXCUSB485 TSX CUSB485 SX CUSB485 USB to RS485 converter Konverter USB RS485 Quick Reference Guide it RJ45 OTB 1SODMSLP VW3 A8306Re PLC Minidin8 Micro Premium Twido TSX C RJMD 25 RJ45 with power XBTN R S XBTZ925 Unitelway Tap e TSXSCA62 TSX CRJDB 25 DT vos GV Altivar 12 Cable set for SoMove Lite TSCMCNAM3M002P Use the USB to RJ45 cable to connect the PC with SoMove installed to the Altivar 12 Use the adapter as shown in the diagram Optimized HW Twido T
33. ing the yellow black left right arrows on the text display Motion can be invoked by setting the parameter FWD or REV to one The output frequency of the drive can be increased by selecting Speed 2 SP2 or speed 3 SP3 The screen Drive Warning shows the actual operation status and alarms The screen PLC Status indicates whether the controller is in RUN or STOP mode Schneider Electric 22 Introduction Device Links Datalink Twido lt gt HMI Datalink Twido gt HMI Communication This chapter describes the data passed via the communications bus for example Modbus RTU that is not bound directly with digital or analog hardware The list contains The device links Direction of data flow Symbolic name Bus address of the device concerned This application uses Modbus RTU via RS485 interfaces The follwing devices are connected via Modbus Magelis HMI XBT N401 as Master Twido as Slave 1 XBTN401 ModBus Master 0 Twido ModBus Slave 1 Name MW1 PLC status MW10 Drivealarm S o i O Optimized HW Twido Schneider Electric 23 Controller Introduction This chapter describes the steps required for the initialization and configuration and the source program required to fulfill the functions The controller program is created with TwidoSuite Requirements To be able to use TwidoSuite and program the the controller you will need to verify that e TwidoSuite is
34. installed on your PC The example application for this system TwidoSuite project Example xpr is in the standard project directory C Program Files Schneider Electric TwidoSuite My Projects The Twido is switched on e The Twido is connected to the PC using the programming cable Procedure Setting up the Twido is done as follows Create a New Project Configure the Twido Create Variables Create an Application Program Open an existing project Download the Program to the Twido Save the Program to Memory Card Program Duplication with Memory Card Create a New To create a new project click on Project the arrow next to Programming Mode Select the Project tab and click on Create a new project Optimized HW Twido IwidoSutte Program y Monitoring Mode Y i gt PLC firmware update Create a new project Open an existing project Open a recent project Schneider Electric 24 Input the project information as required Pajaci r l Project information Project name meine Crente a new project Project My project D l recto ry pat h fo r save i Open on existing project Diractory C Program FilesiSchneder ElectriciTwidoSuneiMy prejscts E Open a recent project Project Induematio Author Department Index ni this screen you can geleci fie pros name and enter te Industrial Property reentrada A imsge tah Department Index Click o
35. ion Here you will find a list of the typical applications and their market segments where this system or subsystem can be applied Packaging e Recycling machines Textile e Clothing machines HVac R e Heating and air conditioning systems e Refrigerated display Commercial equipment e Automatic washing e Ticket vending machines e Automatic dispensers e Displays scrolling e Advertising panels e Ice makers Building services e Automated systems for access and entry control Door awning roller blind Other Machines e Wood working machines e Solar energy management e Agricultural and fish farming machinery e Ovens and incubators e Swimming pools Optimized HW Twido Schneider Electric Introduction General Layout System This chapter describes the architecture dimensions quantities required software and the different types of components used within this system Architecture The control section of this application consists of a Twido controller which can be controlled via push buttons or a Magelis operator panel The load section is implemented using an Altivar VSD which controls the speed and the direction of the motor For functional safety an optional Emergency Stop switch is used to initiate a shut down The Emergency Stop switch activates a Preventa safety module and interrupts the 24 Vdc supply to the contactor which deenergizes the drive The system also has two limit switches which
36. limit the motor s path of travel An additional sensor which can be used to implement approximate position control via the pulse rate can be included as an option 400 ac 2340 ac ss es al 8 TeSys motor circuit breaker Gun 9 TesvsD contactor LC 10 Optional sensors O sisense 11 Harmony Emergency Stop Wario ECO disconnect Switch 2 Muti circuit breaker 3 Phaseo power supply ABLA 4 agelis text HMI BT N enclosure YALE S Dido compact controller 1 Freventa safety module XPS 6 Harmony Tower Light sw B 13 TeSysU motor starter option Harmony push button enclosure AAL D 34 Altivar variable speed drive ATY12 15 40 motor Optimized HW Twido Schneider Electric 10 Components Quantities of Components Degree of Protection Cabinet Technical Data Functional Safety Notice EN 1I5013849 1 EN IEC62061 Emergency Stop Hardware e Vario disconnect switch VCF with red and yellow knob e Motor circuit breaker GV2L e TeSysD Contactor LC1D e Altivar variable speed drive ATV12 e Harmony XALK Emergency Stop switch with rotation release e Phaseo power supply unit ABL8 e Modicon Twido Compact Logic controller e Magelis XBT N HMI compact operator terminal XBT N e Harmony selector switches push buttons and indicator lamps XB5 e OsiSense roller limit switches XCK e Preventa safety module XPS e Multi 9 circuit breaker e Standard AC motor Software e TwidoSuite 2 20 10 e SoMove Lite
37. mation In some applications such as packaging machinery additional operator protection such as point of operation guarding must be provided This is necessary if the operator s hands and other parts of the body are free to enter the pinch points or other hazardous areas and serious injury can occur Software products by itself cannot protect an operator from injury For this reason the software cannot be substituted for or take the place of point of operation protection Ensure that appropriate safeties and mechanical electrical interlocks for point of operation protection have been installed and are operational before placing the equipment into service All mechanical electrical interlocks and safeties for point of operation protection must be coordinated with the related automation equipment and software programming NOTE Coordination of safeties and mechanical electrical interlocks for point of operation protection is outside the scope of this document START UP AND TEST Before using electrical control and automation equipment for regular operation after installation the system should be given a start up test by qualified personnel to verify correct operation of the equipment It is important that arrangements for such a check be made and that enough time is allowed to perform complete and satisfactory testing Optimized HW Twido Schneider Electric 3 Ay CAUTION EQUIPMENT OPERATION HAZARD e Verify that all installation and set up pr
38. n Crawia 10 create ne prosci Continue with Create Configure the To configure the hardware the Twido communication parameters and the bus system click on the Describe tab In the Catalog on the right select the Twido type Bases gt Compact gt TWDLCDA24DRF Click on Place to see the Twido show up in the rack image Compass bide conironer HY DE idin OG in 10 DA relay Gets Marries Again in the Catalog for the communications module select Serial Adapter gt pipans mo TWDNAC485D EM RTE Cartridge Memory Cartridge Click on Place to see the ne elias adapter show up in the rack 4 par m ag e R3 485 senal Interrace adaptor wo MINDIN type connector Optimized HW Twido Schneider Electric Optimized HW Twido To configure the communications port right mouse click on the RS485 Port in the graphical image and select Configuration in the pop up menu You can leave the default values as they are and accept them by clicking on OK Default Protocol Protocol Type Modbus uns Address Address 1 The Twido is now configured In the yellow field above the Twido image you can enter a name The name Example was given for this application Schneider Electric 26 7 To complete the configuration add the Magelis HMI In the Catalog select rn ae Network Elements gt y Fee ern Modbus Elements gt et Magelis
39. nal Power Additional Data Nominal Current Max Transient Current Schneider Electric SoMove Lite Build 1 0 20 0 Welcome to the SoMove be In a search for delivering im the ase of the speed dri this freeware SoMove will b SoMove beta version is ava The limitations of this beta Interface with ATV12 onh English language only Limited print features Limited monitoring featur In order to collect your valu 62 To save the project use File gt Save as SoMove Lite 1 0 20 0 Untitled Projec les Communication Device Tools Insert the File name here ATV12 a ere Ctrlt h and continue with Save ES Open Chio Close Project Multi Loader ll Save Chris synchronized Gy Save as Fiz a Saveir ATVI2 201 ATVIZ psx My Recent Documents My Computer Co ro 2 MyNetwork Saveastype Project Fies ps Select Communication gt Edit Connection ra Identify Desce to go to the connection dialog Connect to Device Load values From Device Store Values to Device E ATM My Menu Select Advanced to check and edit the connection settings Bluetooth Connection gt gt Lo Jc Optimized HW Twido Schneider Electric 63 19200 vw 1 Bit i O 2Bits Continue with OK 7 Select the appropriate COM Port i here COM1 IS used Advanced Settings COM Pot COMI Baud Rate 19200 Scan Address Range Parity Even
40. nd thus produce unsatisfactory or unsafe operation Always use the manufacturer s instructions as a guide for functional adjustments Personnel who have access to these adjustments should be familiar with the equipment manufacturer s instructions and the machinery used with the electrical equipment e Only those operational adjustments actually required by the operator should be accessible to the operator Access to other controls should be restricted to prevent unauthorized changes in operating characteristics A WARNING UNEXPECTED EQUIPMENT OPERATION e Only use software tools approved by Schneider Electric for use with this equipment e Update your application program every time you change the physical hardware configuration Failure to follow these instructions can cause death serious injury or equipment damage Optimized HW Twido Schneider Electric 4 Introduction Introduction This document is intended to provide a quick introduction to the described system Itis not intended to replace any specific product documentation nor any of your own design documentation On the contrary it offers additional information to the product documentation for installing configuring and implementing the system The architecture described in this document is not a specific product in the normal commercial sense It describes an example of how Schneider Electric and third party components may be integrated to fulfil an industrial application
41. nterrupt the download with Yes WARNING Transferring a new executive to a Controller will delete the current control application from the controller s memory You must reload the configuration and the control application after updating the executive of a Controller Would you like to proceed Optimized HW Twido Schneider Electric Optimized HW Twido A progress bar is displayed A message confirms the successful download and asks if you wish to download more Click on No if you are finished In the progress dialog click on Close Click on Yes to exit the loader Twido Windows Exec Loader Progress Step 4 of 4 Transferring Executive to Controller File C burdisk T widoS uite_V0201 Firmware TWIDO24_YO420P01 tv Transfer Progress Status Transferring executive to Controller 5100 of 130816 bytes written Remaining Time 2 Minutes 52 Seconds 729 bytes sec WARNING If power fails during the transfer of the executive your Controller may become inoperative Twido Windows Exec Loader Progress Step 4 of 4 Transfering Executive to Controller File C burndisk T widoS uite_V0201 Firmware ATWIDO24 V0420P01 thw Transfer Progress Status Transfer of executive succeeded 130900 bytes written Done WARNING If power fails during the transfer of the executive your Controller may become inoperative Schneider Electric 39 Save the Program to Memory Card Optimized HW Twido
42. o program the Twido use the cable TSXCRJMD25 with the RS845 Adapters TSXCUSB485 to connect the PC with the Twido Verify that the adapter is in switch position 2 For the communication to work properly port 1 must be configured on the Twido Windows 2000 XP E SIT E E um 8 Common Signal and power supply Common a qu a a a Dal Altivar 12 Schneider Electric 21 Introduction This chapter describes all the steps necessary to initialize configure program and stari up Implementation the system to achieve the application functions as listed below Function 2 3 4 9 6 F Functional Layout Optimized HW Twido All the conditions required to clear the system alarm lamp must be met that is motor circuit breaker maintenance switch and safety circuit must be ON The group alarm message disappears and the Magelis panel is visible on the main screen In this application the motor can only be controlled in the Forward or Reverse direction if the associated limit switch is not pressed and no alarms are pending Forward and reverse can be activated via push buttons Motion can be stopped by pressing the red stop push button The motor will stop when the limit switch is engaged Speeds 2 and 3 can only be selected using the HMI device The selection is retained until it is modified via the HMI or the control panel is switched off The different HMI screens can be selected us
43. ocedures have been completed e Before operational tests are performed remove all blocks or other temporary holding means used for shipment from all component devices e Remove tools meters and debris from equipment Failure to follow these instructions can result in injury or equipment damage Follow all start up tests recommended in the equipment documentation Store all equipment documentation for future reference Software testing must be done in both simulated and real environments Verify that the completed system is free from all short circuits and grounds except those grounds installed according to local regulations according to the National Electrical Code in the U S A for instance If high potential voltage testing is necessary follow recommendations in equipment documentation to prevent accidental equipment damage Before energizing equipment Remove tools meters and debris from equipment Close the equipment enclosure door Remove ground from incoming power lines Perform all start up tests recommended by the manufacturer OPERATION AND ADJUSTMENTS The following precautions are from NEMA Standards Publication ICS 7 1 1995 English version prevails e Regardless of the care exercised in the design and manufacture of equipment or in the selection and rating of components there are hazards that can be encountered if such equipment is improperly operated e lt is sometimes possible to misadjust the equipment a
44. ol in Windows with Start gt All Programs gt Schneider Electric gt Communication Drivers gt Driver Manager and go to the UNITELWAY Driver tab Click on Configuration A list of available interfaces is diplayed for example COM5 For the serial interface with the XBTZ915 cable you have to add COM1 Click on Add Station Ea Drivers Manager fay Schneider Electric fgg Communication Drivers E IM PowerSuite ES MODELS Driver SCHNEIDER Drivers management Properties MODBUS SERIAL Driver MODBUS Test WAY Test DRIVERS Manager PLC USB Driver UNITEL WAY Driver ETUR Fiii Drivers Manager Y2 6 IE19 m Drivers System info 3 installed drivers Windows NT 45 1 Build 2600 PLC USB Y Extended info Service Pack 2 Winsock V2 2 Install update DLLs XWAY V6 2 24 6 Uninstall this driver Net ccess W1 5 15 19 SCHNEIDER Drivers management Properties MODBUS Test KWAY Test PLC USB Driver UNITELWAY Driver MODBUS SERIAL Driver DRIVERS Manager UNITEL WAY Driver 1 9120 Copyright 1999 2005 Schneider Automation State Running Configuration larget Station StationlD Port Password PhoneNumber Parity gt Default COM5 Odd BE O O OSO M 4 gt PIS Add Station Ei coca m Schneider Electric 94 Select COM1 as COM Port S Station Parameters For the Station ID enter HMI Uni telway Line Parameters
45. on the screen This box is used to display the value The position and size can be changed later screen name in the project E4 Design Optimized HW Twido Schneider Electric 49 Optimized HW Twido Click on the positioned Alphanumerical Text object to open up the attributes dialog On the Alphanumerical Text Settings tab enter the address of a variable in the Variable field You can browse for a variable using the button atthe end of the Variable field Define the type of variable Mx MWx etc the number i and the Format bit word etc If you have imported variables from other devices in Equipment gt Symbol Variables File a variable can be selected from the Symbol list for that device Confirm with OK Use Display Type to define how the variable should be displayed In the Conversion is it possible to enter a formula for processing the variable before the value is displayed The settings of access requirements are on the Access Mode and Security tab For an enumerated list select the icon in the toolbar and position the text box on the screen This box is used to display the value The position and size can be changed later Alphanumerical Text Settings Thresholds Visibility Access Mode And Security Variable EQPTI ZMWO Font Size 8 x 100 Unsigned Display Type Decimal v Decimal Place Justify Text Right Conversion XBT 1 x PLCvariable O
46. owed current for the motor This value should be higher than the nominal power rating to allow a certain amount of overload for example CLI 1 25 nCr Schneider Electric 99 Speed 7 SPL Speed limit menu is the menu for the target frequency of the drive when a 24 Vdc settings Configuration for PS2 SetPoint Speed2 LI3High And setting for SPEED2 SP2 Optimized HW Twido signal is input to the ATV12 via digital input LH FWD or LI2 REV Go to SPL Now press ENT and go to LSP Low speed to modify the value the default value is 0 0 Hz Use the jog dial to input a value of 35 0 Hz Go to the next entry in the menu HSP High speed Here you can input the maximum allowed speed This value is normally set to a default value of 50 Hz and can be left as it is Go to the menu PSS Preset speed menu Now press ENT and go to PS2 SetPoint Speed2 and select the Input L3H If this Input is high the frequency value from the parameter SP2 Preset speed 2 is selected as target frequency Go to PS4 SetPoint Speed4 and select the Input L4H If this Input is high the frequency value from the parameter SP3 Preset speed 3 is selected as target frequency Afterwards you can select the parameter SP2 and SP3 Press ENT and use the jog dial to input a value of 35 Hz for the setpoint Speed2 and 50 Hz for the setpoint Speed3 O O O O O m Ei 000 000 205 lo a Schneider Electric
47. q TO 33 490 Modem Magelis Comoact iewar A right mouse click on the Magelis opens up a pop up menu F enu Configuration Delet Select Configuration Example In the Configuration dialog give the device a Name for Configuration example XBTN401 Protocol Type Modbus Address Master Protocol Type Modbus Confirm the changes with OK Optimized HW Twido Schneider Electric Create Variables Optimized HW Twido Move the mouse over the Magelis image until the mouse pointer changes to the connection pointer a white cross Click with the mouse and pull a connection across to the Modbus port of the Twido The connection is displayed as a line when you let go of the mouse button A double click on the My network 1 field opens a configuration dialog Input the following parameter values Baudrate 19200 Data Bits 8 RTU Parity none Stop Bit 1 Confirm with OK Change to the Program tab 2 my network y 19200 fut Tuido Parameters Baudrate 19200 z Stop Bit Data Bits 8 RTU z Response Timeout Parity none Time between frames ms Schneider Electric 28 Define the required inputs Program 10 x and outputs Q0 x in the table Click on Apply to take on the dule configuration Cancel changes puts Outputs Tableofinputs 72 Used Address symbol Used By Filtering 210 0 3ms 210 1 3ms 10 2 IX START UP userlogic 3m
48. ram running on the Twido Continue by clicking Next gt Select the type of connection for example COM1 COMA USB In this case select USB Select the file to be downloaded with Browse Click on Next gt to continue IwidoSutte D Le gt Programming Mode Sa a A PLC firmware update Monitoring Mode EN Y Twido Windows Exec Loader Welcome Welcome to the Twido Windows Executive Loader Wizard Version 1 9 amp 2002 Schneider 4utomation Inc Schneider Electric Step 1 of 4 The wizard will guide you through all steps necessary to successfully update the executive of your Controller WARNING Updating the executive of your Controller will delete the current control application from the Controller memory You will have to reload the program after updating the Controller Twido Windows Exec Loader Settings Step 2 of 4 Schneider Select the parameters of the file and connection port Electric Settings Eile Suite_v0201 Firmware T widoFW 4 20P01 TWIDO24_VYO420P01 thw C Browse TY Connectior E cue Heb Schneider Electric 37 A comparison of the hardware and existing firmware is shown as well as the controller state If IS ae ep 3 of 4 the controller is in the running n Schpsider 4 Comparison of Exec File and Controller Exec Properties curia state it must be stopped before the firmware can be updated File an
49. ry card i Restart after backup click Yes N ve soo sms Once the Twido is running again the save sequence is finished You can now remove the memory card and copy the program to other Twidos Remember to switch off the Twido before removing the memory card Optimized HW Twido Schneider Electric Program Duplication with Memory Card Optimized HW Twido Turn off the Twido remove the cover to the card connector and insert the memory card make sure the card matches the Twido type and the hardware configuration is the same Turn the Twido on The program transfer from EEPROM card to Twido EPROM begins automatically When the transfer is complete the RUN LED lights up Turn the Twido off to remove the memory card Replace the cover on the connection and switch the Twido back on lt starts to run automatically Schneider Electric 42 HMI Introduction This application features a compact Magelis XBT N401 4 line text display HMI which is interfaced with the controller via the Modbus protocol The Vijeo Designer Lite software is used to program and configure the terminal The following pages explain this procedure Requirements Before starting work with Vijeo Designer Lite the follwing conditions must be fulfilled e VIJEO DESIGNER LITE is installed on your PC e The example project has been copied to the Vijeo Designer Lite project storage path C Program FilesiSchneider Electric VIJEO DESIGNER
50. s Open Chrl 0 Fie Edt Layout Davis Tock Hap E E Schns ER Lol pes e EE Application Pares Eb GPI_102 HM1 03 5 Configuration Ef Terminal amp Protocol Terminal B7 M401 Input Pi ro i 2 Protocol Modbus E en EEE Bee Pe LE Printer es vemi DriyeCant el q Com mM Ti Secunt AA Alarms DRY warnings PLE atas By Static Function Keys e Design UP Pp e Soplicaton Panals Wg Alarm Panels ia System Panels File Edit Application Size 6 Download Cancel Vijeo Desiener Lite The command Export will destroy the application contained in the connected terminal Continue the Export Schneider Electric 92 Note If the communications driver HARE Ad eae cannot be activated you will have to change the set up in vijeo Designer Lite cannot access the communication driver the Driver Manager see the Driver Manager section for this procedure The transfer is started Import Export Initializing the transfer Cancel A progress bar is displayed Import Export Exporting the protocol Cancel You are informed that the transfer is successfully Vijeo Designer Ta Eq completed e Transfer accomplished successfully Continue with OK Optimized HW Twido Schneider Electric Driver Manager Adding interfaces Optimized HW Twido The Drive Manager is a separate tool used to set up the communications drivers Start the to
51. s 10 3 LX START DOW user logic 3ms 10 4 LX STOP DRY userlogic 3 ms 10 5 x ENDPOS UP user logic 3 ms 10 6 X_ENDPOS_DO user logic 3ms 210 7 X_MOT_PROTE user logic 3ms 10 8 x MOT ALARM user logic 3ms 10 3 I_X_MAIN_EXE user logic 3ms 10 10 X PLANT RDyY userlogic 3ms 210 11 00000000 Switch to the tab Configure and the sub group Configure the Data to define the variables used in the program Configure Configure the Hardware Configure the data Use this editor to define the internal program variables and variables transferred between the HMI and Twido Object categories Define objects Simple objects Allocation Automatic Number of objects fo Function blocks Tabi Use the Object Categories on Vo ula the left to define different types amend an Al Used M Symbol El of variables MO al MI RMT_SPE M2 M3 M4 M5 AMG M7 MB M9 M10 M11 M12 M13 M14 Simple objects 000000 00 00 00 0 0 0 Optimized HW Twido Schneider Electric Optimized HW Twido Use the Save icon at the bottom of the window to save the program SO A Twidosuite 2 10 Schneider Electric 30 Use the Edit Program function to invoke the program editor Create a Program LADDER is the default programming language Once the first rung has been completed and analyzed the program can be viewed and programmed in LIST mode Edit Program Start the programming by clicking on the add
52. s product on machinery lacking effective point of operation guarding Lack of effective point of operation guarding on a machine can result in serious injury to the operator of that machine UNGUARDED MACHINERY CAN CAUSE SERIOUS INJURY e Do not use this software and related automation producis on equipment which does not have point of operation protection e Do not reach into machine during operation Failure to follow these instructions can cause death serious injury or equipment damage This automation equipment and related software is used to control a variety of industrial processes The type or model of automation equipment suitable for each application will vary depending on factors such as the control function required degree of protection required production methods unusual conditions government regulations etc In some applications more than one processor may be required as when backup redundancy is needed Only the user can be aware of all the conditions and factors present during setup operation and maintenance of the machine therefore only the user can determine the automation equipment and the related safeties and interlocks which can be properly used When selecting automation and control equipment and related software for a particular application the user should refer to the applicable local and national standards and regulations A National Safety Council s Accident Prevention Manual also provides much useful infor
53. short Precharge Overspeed Overcurrent Drive overhe Motor overlo Overbraking Maing minas The tab Monitoring is used to 3 monitor the parameter values ofthe H tm iii VSD Click on the parameter to be Dese HM a nputs Ouputs observed and then click again on the ixioniaina Pari plane on the right hand side Rebbe es ie FTH gt Fan time LCR gt Motor current LFR gt HMI frequency referenc OPR gt Motor power PET gt Process Operation Tirr i PTH gt Power on time RFR gt Output frequency RPC gt PID reference i RPE gt PID error RPF gt PID feedback i RPI gt Internal PI reference Linear gauge RTHI gt Reserved i THD gt Drive thermal state THR gt Motor thermal state ULN gt Line mains voltage On the Parameters tab select E SoMove Lite 1 0 20 0 Untitled Project psx Fie View Communication Device Tools Help MOTOR CONTROL HOF Us nas Quis 2 My Device Faul Detector Montaing exe f Leave the value for BFR at 50Hz Insert your motor values as found on the name plate of the motor Macro config selection StariStop Sid motor frequency 50bz IEC Rated motor power 0 37 Motor 1 Cosinus Phi 0 75 Nominal manr willana 3204 Macro config selection Start Stop eee Std motor frequency 50Hz IEC Rated motor power 018 Motor 1 Cosinus Phi 10 75 Nominal motor voltage 1230 Nominal motor current 441A Nominal motor frequency 50 Hz
54. successful download TwidoSuite switches automatically to the online viewing A control panel appears in the foreground Here you can start and stop the Twido The upper button enlarges the control panel offering more Twido status information If you start the Twido you will be asked to confirm the action If you wish to start the Twido click on OK Remark 1 abort TwidoSuite You will overwrite the application in the controller Click on OK to continue the transfer or on Cancel to Cancel Transferring binary dat T ot tar DNA EMA gt Top 10 gt Bottom 1 oe EEE EINE apa Progr co eya Pe ES 2 Inverter commends CONTROL VOLTAGE ON Rung O Remark You are about to launch the controller To do so 1 click on OK Otherwise click on Cancel Schneider Electric Cancel 35 Optimized HW Twido After successfully starting the Twido the RUN indicator changes from yellow to green Application name Twido State Referente Firmware wersion Current Time KO Failure WO Forced Current Plo scanning penod Address Used Port used C Ohd L Ac HA L St Twido TWODLCOAZ4ORF Running TWOLC AZ40 RF 4 20 TRUE Schneider Electric 36 Download Firmware Optimized HW Twido Ensure you have connected the Twido with the USB cable Select PLC firmware update You are notified that the firmware download will delete any prog
55. the connection After successfully connecting to the Twido TwidoSuite compares the status of the project and the Twido The lower section displays the type of exchange Select Transfer PC gt controller and click on OK If the Twido is already running it must be stopped first Confirm with OK if you wish to proceed Optimized HW Twido fa Telemecanique Example E o nfigure Debug Jure the Hardware Connect Select a Connection 2 Type Name Connection mode IP address Number Serial COMI Punit USB USB Punit Serial Establish communication ot TwidoSuite Establishing the cornmunication Connection for debugging This connection mode allows you to directly connect to a controller or to transfer an apphcotion between he PC and a controller The communication has been established Test the connecti The TwidoSuite and the PLC applications ore diferent Controller Appication Name Example Examolo Type of base TWDLODA24DRF TWDLC A240RF Choose a type of mu a ts je Trai Trenster PC gt controller controller gt PC Remark Controller running Click on OK to stop the controller oron Cancel to stop the transfer cancel Schneider Electric 34 Optimized HW Twido You are notified that the contents of the Twido are about to be over written Confirm with OK to continue The download condition is indicated with a progress bar After a
56. timized HW Twido Schneider Electric 1
57. ton to the left of the box Optimized HW Twido Schneider Electric Open an 1 existing Project Download to the Twido Optimized HW Twido Here is the enlarged window To leave the window just click on the screen outside the frame Once the program has been successfully analyzed you can download it to the Twido To open a project use the Open an existing project function in the Project menu In the open an existing project window select the medium Disk or Controller Give the file Format for a project file TwidoSuite Project select the folder and select the file you wish to open Select the project Example and click on Open to open the project Click on the tab Program in the main menu IE Froject Describe Program Project management 2 A E lect amp Open an existing project Open a recent profe Open an existing project From Disk Controller My projects 7 Modified on 4 27 01 2009 1 w File Example Format TwidoSuite Project v Project Project management Schneider Electric 33 Select Debug in the sub menu upper right to obtain access to the connect selection In the sub menu select the Connect tab right side Then the available communication ports are shown Check that the the USB communication cable is connected and select USB Continue with OK A progress bar is visible while TwidoSuite establishes
58. torage of configuration in the drive memory is successful Schneider Electric 70 Appendix Detailed Component List The following tables provide a list of the main components for the Optimized HW Twido architecture The complete bill of materials is included in the EPLAN file for the Optimized HW Twido in Description Part Number a Sarel cabinet Du a Cabinet 800 x 600 x 400mm Sarel 83344 1 2 1 Fan filter 230 Vac 56 meh fi 87901 Filter unit for ventilation u 87911 DER Thermostat for Fan 0 60 C Sarel 87562 Po ABLSREM24030 Pos Qty Description Part Number aa Main switch VCDO ES ee Rev Pos id Description Part Number Va PLC and I O 4 0 Twido controller Compact with 24 I Os TWDLCDA24DRF modules FW4 en 41 1 RS485 Interface adapter for Magelis HMI TWDNAC485D Pos Qty Description Part Number Drives Servo ATV12 variable speed drive 0 37 kW ATV12H037M2 Drives amp Motor TeSysU Base unit for two directions LU2B12BL Doo Starter TeSysU Control unit LUCAO5BL o Pos Qty Description Part Number de Sensor 6 0 2 OsiSense Limit switch XCKP2118P16 Pos Qty Description Part Number va HMI HMI Magelis XBT N XBTN401 DE Pos Qty Description Part Number oe Emergency hal A Preventa Emergency Stop safety module XPSAC5121 o Stop 8 1 1 Harmony Emergency Stop pushbutton XB5AS844 82 1 TeSys Motor circuit breaker 14 A GV2L16 P Auxiliary contacts for circ
59. tore customer parameter set on ATV Note If this is not a new drive it is recommended to return to the factory settings If you need instructions on how to do this please read the drive documentation To speed up the commissioning first make a note of the motor data found on the motor type labels see example on the right This 5 ax SF1 00 AMBAO data includes Fr TTWT e an Pe Nominal voltage Nominal power Nominal frequency Power factor cos At the time of configuration the VSD must not be under Twido control that is no commands are issued from Twido to the drive Optimized HW Twido Schneider Electric 26 Configuration On first start up of the VSD the display using the shows bFr and indicates that the basic Operator s frequency of the motor needs to be Panel input Press the key ENT and using the jog esc dial input the nominal frequency The input range is 50 to 60 Hz Confirm the input with ENT Schneider T01 HAZARD OF ELECTRIC T01 HAZARD OF ELECTRIC aa SHOCK EXPLOSION 2 SHOCK EXPLOSION shows rdv ATV12H018M2 ATVIZHO TBM 0 y 08 0911 100004 en m 691 100004 ee eng te ea Now restart the VSD The screen Mov mov O PAW AHP 290 2404 pone wa 15 minutes The menus shown here are only those that are required to be used for this architecture See the ATV12 manual for a full description The display shows rdy from here you can jump to the rEF MOn and COnF mode by
60. uit breaker 1 NO1 GVAE11 NC Illuminated Push button 1NC blue XB5AW36B5 Loo q Optimized HW Twido Schneider Electric 71 Pushbutton and Tower Light Software and cable Pos Qty Description Part Number Harmony Box for 3 button XALDO3 Software Components Part Number Vere TwidoSuite Software TWDBTFU10M V2 20 USB programming adapter TSXCUSB485 DO Communication cable Twido HMI XBTZ9680 oO Vijeo Designer Lite VJDSNDTMSV12M Programming cable PC HMI XBTZ915 A SoMove Lite VW3A8200 AA Altivar Set Connection cable for drives TSCMCNAM3M002P Optimized HW Twido Schneider Electric 72 Component Protection Classes Positioning Component In Field On Site Protection Class IP54 IP65 IP67 Harmony Emergency Stop switch OX Vario Disconnect Switch VCDO E a TeSysD ContaciorLCID Ativar 12 variable speed drive Phaseo Power Supply ABL8 Harmony Emergency Stop switch XPSAC Twido controller MER Illuminated switches series Harmony with housing Harmony Compact tower light XVB OsiSense limit switch XCK Filter and fan Fan thermostat Optimized HW Twido Schneider Electric Cabinet Inside IP20 73 Component Features Components Twido controller TWDLCDA24DRF TWDBTUF10EF The controller used in this example comprises the power base of a Twido compact controller and a programming set comprising software and a programming cable e 24 Vdc TWDLCDA24DRF e 14 digital inputs
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