E300 Electronic Overload Relay
Contents
1. Relay 0 R03 R04 Relay 1 R13 R14 Relay 2 R23 R24 Type of Contacts Form A SPST NO Rated Thermal Current Zhe 5A Rated Insulation Voltage U 300V AC Rated Operating Voltage U 250V AC 120V AC 1 5 A 240V AC Rated Operating Current Z 0 25 A 110V DC 0 1 A 220V DC Minimum Operating Current 10 mA 5V DC Rating Designation 8300 Utilization Category AC 15 Resistive Load Rating p f 1 0 M Inductive Load Rating p f 0 4 L R 7 ms SM Ee Short Circuit Current Rating 1 000 A Recommended Control Circuit Fuse Rated Number of Operations Relay 0 Relay 1 and Relay 2 W 100 C09 100 55 5 000 000 W 100 C60 100 97 2 500 000 W NEMA Size 0 2 1 000 000 W NEMA Size 3 300 000 Rockwell Automation Publication 193 560100 April 2015 17 Specifications Input Ratings Control Module and Expansion Digital Module Inp 0 Input 1 1 Input 2 2 Input 3 3 Input 4 4 Input 5 5 Supply Voltage 24V DC 20V AC 240V AC Type of Inputs Current Sinking On State Voltage 11V DC TN AC 159V AC On State Current turn on 2mA 5 mA 5 m Off State Voltage 5V DC 20V AC 40V AC Off State Current 1 5 25 25 Transition Voltage 5 1V DC 20 74V AC 40 159V AC Transition Current 15 20mA 25 5mA 25 5mA Analog I O Ratings Expa2. StandardsCompliance 0 Certifications UL Listed UL1053 Class and Class Il CE Marked UL 60947 1 CSA Certified UL 60947 4 1 C EN 60947 1 KCC EN 60947 4 1 CSA22 2 No 14 22 2 No 60947 1 CSA22 2 No 60947 4 1 GB 14048 4 Product Overview The E300 consists of three modules sensing control and communications Users have choices in each of the three with additional accessories to tailor the electronic overload for their application s exact needs Rockwell Automation Publication 193 SG010D EN P April 2015 3 Overview Sensing Module Sensing Options Voltage current ground fault Current ground fault Current Current Range A 0 5 30 6 60 10 100 Control Module 1 Includes PTC thermistor and external ground fault Communication Module EtherNet IP Expansion Digital I O 1 0 1 0 and Protection Control Voltage Inputs Relay Outputs Inputs Relay Outputs 110 120 AC 50 60 Hz 4 3 2 2 220 240V AC 50 60 Hz 4 3 2 2 24V DC 6 3 4 2 Users can add up to four additional expansion digital modules to the E300 expansion bus 4 inputs 2 relay outputs 24V DC 120V AC 240V AC Expansion Analog I O Users can add up to four additional expansion analog modules to the E300 expansion bus 3 universal analog inputs 1 analog output 0 10V 0 5V 1 5V 0 20 mA 4 20 mA RTD 2 wire or 3 wire 0 1500 0 7509 0 3000 Q 0 6000 Q
3. ion with 3 Meter Cable 24V DC 193 EXP PS DC 110 240V AC 50 60 Hz 193 EXP PS AC 193 E0S SCS Starter Diagnostic 5 ation with 3 Meter Cable 193 F0S SDS 0 1 Module requires contro 12 module firmware v3 000 or higher Rockwell Automation Publication 193 5G010D EN P April 2015 Product Selection Accessories Description For Use With Cat No 100 C09 100 C23 contactors 193 El0 CM C23 Contactor Coil Module 100 C30 100 C55 contactors 193 0 55 100 C60 100 C97 contactors 193 0 97 1 Meter Expansion Module Cable 193 EXP CBL 1M 3 Meter Expansion Module Cable 193 EXP CBL 3M Core Balanced Ground Fault Sensor Replacement Connectors 193 EI0GP 42 24 193 1 193 6 22 120 193 CBCI2 193 E10GP 22 240 Nana TRUE 193 193 10 63 24D 193 NCIO 63 CNT 193 10 43 120 193 NCIO 43 CNT 193 10 43 240 193 EI0GP 42 24D 93 NCIOGP 42 C 193 EI0GP 22 120 93 NCIOGP 22 C 193 EI0GP 22 240 193 ESM VIG 30A CT 93 NCSM VIG C 193 EXP DI0 42 24D 193 EXP DIO 42 120 93 NO P DIO C 193 EXP DIO 42 240 193 EXP AI0 31 93 NCXP AlO C 193 EXP PS DC 193 NCXP PS CN 193 EXP PS AC 193 ESM I 30A T 193 5 60 193 ESM IG 30A T 193 ESM IG 60A T 193 ESM VIG 30A T 193 ESM VIG 60A T Panel Mount Screw Adapters 19
4. Ua i S LEN 2x4 5 0 18 dia Figure 20 E300 Expansion Power Supply 193 EXP PS 1 77 3 86 3 43 LN 1 80 75 3 18 eh 120 l 4 73 4x 4 5 0 18 dia 120 4 73 H e 80 75 3 18 Figure 21 E300 Starter Control Station 193 EOS SCS 100 3 94 45 1 77 18 5 0 73 t Rockwell Automation Pub 13 5 0 53 22 5 0 89 dia lt NI ication 193 SG010D EN P April 2015 33 Approximate Dimensions Figure 22 E300 Starter Diagnostic Station 193 EOS SDS 100 3 94 18 5 0 73 n 22 1 0 87 13 5 0 53 34 Rockwell Automation Publication 193 560100 April 2015 Allen Bradley Rockwell Software Rockwell Automation and LISTEN THINK SOLVE are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 Sou
5. 193 ESM SA 100 412 1 62 WITH FEET 139 9 5 51 1207 WITH FEET 4 75 W O FEET W O FEET 529 2 08 141 n58 5 55 0 23 Figure 16 E300 Overload Relay 193 ESM __ 30A P 30A CT and 60A P DIN Rail Mounted 11 35 0 45 FROM MOUNTING FOOT MOUNTING HOLE TO RESET BUTTON 215 0 85 FROM MOUNTING FOOT MOUNTING HOLETO RESET BUTTON 102 108 4 00 i 425 W MTG FEET q LF W MTG FEET 1063 4 18 W O MTG FEET 5 0 20 PIN CONNECTOR ONLY WITH CAT NO 193 ESM VIG 30A CT Rockwell Automation Publication 193 560100 April 2015 31 Approximate Dimensions Figure 17 E300 Overload Relay 193 ESM 100A P DIN Rail Mounted 263 1 04 WITH FEET 106 3 4 18 W O FEET W O FEET 140 9 5 55 Figure 18 E300 Digital Expansion Module 193 EXP DIO _ 0 89 1 i a 2 x 4 5 0 18 dia HOWN WITH PANEL MOUNT ACCESSORY FEET CAT NO 193 ESM SA 100 109 9 4 33 WITH FEET n58 0 23 SSS I 4 98 3 86 87 3 43 80 75 3 18 120 4 73 32 Rockwell Automation Publication 193 560100 April 2015 Approximate Dimensions Figure 19 E300 Analog Expansion Module 193 EXP AIO 31 22 5 0 89 98 3 86 87 3 43
6. Burst Immunity est Leve 4kV Power 2kV Control amp Comm 2 erformance Criteria Surge Immunity est Leve 2kV L E 1kV LL erformance Criteria may Radiated Emissions Class A Conducted Emissions Class A 1 Performance Criteria 1 requires the DUT to experience no degradation or loss of performance 2 Environment 2 20 Rockwell Automation Publication 193 5G010D EN P April 2015 Specifications Protection General Protect ion Trip Warning Trip Warning Overload Yes Yes Under Frequency Yes Yes Phase Loss Yes No Over Frequency Yes Yes Ground Fault Yes Yes Under Real Power kW Yes Yes Stal Yes No Over Real Power KW Yes Yes a Yes Yes Under Reactive Power Consumed kVAR Yes Yes Underload Yes Yes Over Reactive Power Consumed kVAR Yes Yes Thermistor PTC Yes Yes Under Reactive Power Generated kVAR Yes Yes Current Imbalance Yes Yes Over Reactive Power Generated kVAR Yes Yes Communication Fault Yes Yes Under Apparent Power kVA Yes Yes Communication Idle Yes Yes Over Apparent Power kVA Yes Yes Remote Trip Yes No Under Power Factor Lagging PF Yes Yes Blocked Start Start Inhibit Yes No Over Power Factor Lagging PF Yes Yes Under Voltage L L Yes Yes Under Power Factor Leading PF Yes Yes Over Voltage L L
7. Dimensions are not intended to be used for manufacturing purposes Figure 5 E300 Overload Relay Mounted on Bulletin 100 09 23 Contactor 87 n5 0 18 190 7 49 ADD 5 mm 0 19 in FOR CONTACTOR COIL ON LINE SIDE 37 147 FROM CONTACTOR MTG HOLE 122 481 29 1 14 FROM CONTACTOR MTG HOLE Rockwell Automation Publication 193 SG010D EN P April 2015 25 Approximate Dimensions Figure 6 E300 Overload Relay Mounted on Bulletin 100 C30 C37 Contactor 45 1 76 190 749 ADD 5 mm 0 19 in FOR CONTACTOR COIL ON LINE SIDE 37 1 48 FROM CONTACTOR MTG HOLE 152 5 98 122 481 29 1 13 FROM CONTACTOR MTG HOLE 478 Figure 7 E300 Overload Relay Mounted on Bulletin 100 C43 C55 Contactor 107 4 21 n5 0 18 190 7 49 ADD 5 mm 0 19 in FOR CONTACTOR COIL ON LINE SIDE 37 148 FROM CONTACTOR MTG HOLE 152 5 98 34 1 34 FROM CONTACTOR MTG HOLE 26 Rockwell Automation Publication 193 560100 April 2015 Approximate Dimensions Figure 8 E300 Overload Relay Mounted on Bulletin 100 C60 C97 Contactor 1262 4 97 235 1 9 26 ADD 0 24 in FOR CONTACTOR COIL ON LINE SIDE 435 FROM 171 CONTACTOR MTG HOLE 1776 6 99 1295 5 10 Y FROM 1352 CONTACTOR 532 MTG HOLE Figure 9 E300 Overload Relay
8. PTC NTC Rockwell Automation Publication 193 560100 April 2015 Overview Expansion Power Supply When more than one expansion digital module and one operator station are added to the E300 expansion bus an expansion power supply is needed to supplement power for the additional modules One expansion power supply will power a fully loaded E300 expansion bus e 120 240V e 24V DC Expansion Operator Station One operator station can be added to the E300 expansion bus to be used as a user interface device The operator stations provide E300 status LEDs and function keys for motor control The operator stations also support CopyCat which allows user to upload and download E300 configuration parameters e Control station e Diagnostic station Thermal Overload Thermal Utilization The E300 Electronic Overload Relay provides overload protection through true RMS current measurement of the individual phase currents of the connected motor Based on this information a thermal model that simulates the actual heating of the motor is calculated Percent of thermal capacity utilization TCU reports this calculated value and can be read via a communications network An overload trip occurs when the value reaches 10096 Adjustable Settings Thermal overload protection setup is accomplished simply by programming the motor full load current FLC rating and the desired trip class 5 30 Programming of the actual values th
9. Yes Yes Over Power Factor Leading 4 PF Yes Yes Voltage Unbalance Yes Yes Power Value Overflow kW KVAR or KVA Yes Yes Phase Rotation Yes Yes Over Analog Yes Yes Overload Protection Type of Relay Ambient Compensated Time Delay Phase Loss Sensitive Nature of Relay Solid State FLA Setting See user manual Trip Rating 120 FLA Trip Class 5 30 Reset Mode Automatic or Manual Overload Reset Level 1 10096 TCU Ground Fault Protection Type Co Intended Use Equipment Protection Classification Per UL 1053 Class and Class Il 20 100 mA External Protection Range iL 200 1 Internal Protection Range 0 5 5 0A Trip amp Warning Time Delay 0 Protection Inhibit Time n Rockwell Automation Publication 193 SG010D EN P April 2015 21 Specifications Accuracy Metering Current 2 of Sensing Module Current Range Voltage 2 of Sensing Module Voltage Range Power 5 of Sensing Module Current and Voltage Range Protection Timers E300 Electronic Overload Relay trip timers have a resolution of 0 1 s or 0 1 5 25 s whichever is greater 22 Rockwell Automation Publication 193 SG010D EN P April 2015 Specifications Notes Rockwell Automation Publication 193 SG010D EN P April 2015 23 Specifications 24 Rockwell Automation Publication 193 SG010D EN P April 2015 Approximate Dimensions Bulletin 193 592 E300 Approximate Dimensions Dimensions are millimeters inches
10. 200 A and for ground fault detection less than 0 5 A the external core balance current transformer accessory is required Class and Class II protection are provided as defined by UL1053 The E300 Electronic Overload Relay provides a max trip inhibit setting offering flexibility to prevent tripping when the ground fault current magnitude exceeds 6 5 A This can be useful to guard against the opening of the controller when the fault current could potentially exceed the controller s interrupting capacity rating Note The E300 Electronic Overload Relay is not a Ground Fault Circuit Interrupter for personnel protection as defined in article 100 of the U S National Electric Code Stall Stall is defined as a condition where the motor is not able to reach full speed operation in the appropriate amount of time required by the application This can result in motor overheating as current draw is in excess of the motor s full load current 6 Rockwell Automation Publication 193 SG010D EN P April 2015 Overview rating The E300 Electronic Overload Relay provides user adjustable stall protection The trip setting has a range of 100 60096 FLA and the enable time is adjustable up to 250 seconds Jam Overcurrent The E300 Electronic Overload Relay can respond quickly to take a motor off line in the event of a mechanical jam thereby reducing the potential for damage to the motor and the power transmission components Trip adjustments includ
11. 3 ESM I 30A P 193 ESM I 60A P 193 ESM IG 30A P 193 ESM IG 60A P 193 ESM VIG 30A CT 140M C N45 193 ESM I 100A 193 ESM IG 100A T 193 ESM VIG 100A T 193 ESM I 100A P 193 ESM IG 100A P 193 ESM SA 100 1 Sold in multiples of 10 Order quantity of 10 to receive a package of 10 pieces 2 Sold in multiples of 10 Order quantity of 1 to receive a package of 10 pieces Rockwell Automation Publication 193 560100 April 2015 13 Product Selection Notes 14 Rockwell Automation Publication 193 SG010D EN P April 2015 Specifications Bulletin 193 592 E300 Specifications Wiring Diagrams Figure 1 Control Module 193 EO 193 EIOGP yo Inputs for 193 ElO 63 RELAY 1 RELAY 2 Ground Fault R13 R14 51 2 R14 RC3 L Source INO IN1 IN2 IN3 INC Rockwell Automation Publication 193 SG010D EN P April 2015 Specifications Figure 3 Expansion Analog 1 Module 193 EXP AIO 31 Analog Current Input Analog Voltage Input Cur
12. Mounted on Bulletin 500 NEMA Size 0 and Size 1 Contactor 90 Ag SE 6 0 22 180 7 06 157 6 17 249 9 78 35 1 38 Rockwell Automation Publication 193 560100 April 2015 27 Approximate Dimensions Figure 10 E300 Overload Relay Mounted on Bulletin 500 NEMA Size 2 Contactor 100 1 3 94 n5 58 0 22 275 59 10 85 11 68 0 46 28 Rockwell Automation Publication 193 560100 April 2015 Approximate Dimensions Figure 11 E300 Overload Relay Mounted on Bulletin 500 NEMA Size 3 Contactor Ol OK 1E 6 0 24 46 1 81 148 5 83 135 5 32 6 0 217 101 3 96 n 5 0 17 8 0 30 Rockwell Automation Publication 193 560100 April 2015 29 Approximate Dimensions Figure 13 E300 Overload Relay 193 ESM 100A E3T DIN Rail Panel Mounted 5 12 SX L QG Figure 14 E300 Overload Relay 193 ESM ___ 30A T and 60A T DIN Rail Mounted HOWN WITH PANEL MOUNT FEET ACCESSORY CAT NO 140M C N45 135 5 32 30 1 WITH MTG FEET 1 19 1162 4 58 W O MTG FEET 30 Rockwell Automation Publication 193 560100 April 2015 Approximate Dimensions Figure 15 E300 Overload Relay 193 ESM ___ 100A T DIN Rail Mounted HOWN WITH PANEL MOUNT ACCESSORY FEET CAT NO
13. Selection Guide Allen Bradley E300 Electronic Overload Relay Bulletin Numbers 193 592 LISTEN n Rockwell Allen Bradley Rockwell Software Automation E300 Electronic Overload Relay What s Inside Topic Page Bulletin 193 592 E300 Product Selection 11 Sensing Modules 1 Control Modules 12 Accessories 13 Bulletin 193 592 E300 Specifications 15 25 Bulletin 193 592 E300 Approximate Dimensions Rockwell Automation Publication 193 560100 April 2015 Overview Bulletin 193 592 E300 Overview The E300 Electronic Overload Relay is the newest technology for overload protection Its modular design communication options diagnostic information simplified wiring and integration into Logix make this the ideal overload for motor control applications in an automation system E300 Electronic Overload Relays provide the following benefits e Intelligent motor control EtherNet IP enabled Scalable solution e Diagnostic Information e Integrated I O e Adjustable trip class 5 30 Wide current range Test Reset button e Programmable trip and warning settings e True RMS current voltage sensing 50 60 Hz e Protection for single and three phase motors NOTE Your order must include 1 the Cat No of the sensing module control module and communication module selected and 2Jif required Cat No of any accessories Standards Compliance and Certifications
14. e e RSLogix 5000 add on profile For more information on operation and maintenance of this product please reference the user manual publication 193 UM015 Rockwell Automation Publication 193 SG010D EN P April 2015 9 Overview Notes 10 Rockwell Automation Publication 193 SG010D EN P April 2015 Product Selection Bulletin 193 592 E300 Product Selection Sensing Modules Description Mounting Options Current Range A For Use With Cat No Du 100 C09 C23 193 ESM I 30A C23 7 100 30 55 193 ESM I 30A C55 IEC Contactors 6 6 100 C30 55 193 ESM I 60A C55 0 100 100 C60 100 97 193 ESM I 100A C97 0 5 30 All contactors and external current transformers 193 ESM I 30A T DIN Rail Pa el Mount Power ca Terminals All contactors 0 100 193 ESM I 100A T DIN Rail Panel Mount Power 0 5 30 All contactors and external current transformers 193 ESM I 30A E3T Terminals 6 60 193 ESM I 60A E3T Directly replaces 193 ECPM_ 0 100 All contactors 193 ESM I 100A E3T 0 5 30 All contactors and external current transformers 193 ESM I 30A P DIN Rail Panel Mount Pass thru 6 60 193 ESM I 60A P All contactors 0 100 193 ESM I 100A P 0 5 30 592 ESM I 30A S2 NEMA Siz
15. e 0 2 NEMA Contactors 6 6 592 ESM I 60A S2 0 100 NEMA Size 3 592 ESM I 100A S3 TS 100 C09 C23 193 ESM 1G 30A C23 wr 100 C30 C55 193 ESM 1G 30A C55 IEC Contactors 6 6 100 630 55 193 ESM 1G 60A C55 0 100 100 C60 100 C97 193 ESM IG 100A C97 0 5 30 193 ESM 1G 30A T E d Power 6 60 0 100 193 ESM IG 100A T Current Ground Fault DIN Rail Panel Mount Power 8 Terminals 6 60 All contactors 193 ESM IG 60A E3T Directly replaces 193 ECPM_ 0 100 193 ESM IG 100A E3T 0 5 30 193 ESM IG 30A P DIN Rail Panel Mount Pass thru 6 6 193 ESM IG 60A P 0 100 193 ESM IG 100A P 0 5 30 592 ESM IG 30A S2 NEMA Size 0 2 NEMA Contactors 6 60 592 ESM IG 60A S2 0 100 NEMA Size 3 592 ESM IG 100A S3 Rockwell Automation Publication 193 560100 April 2015 11 Product Selection Description Mounting Options Current Range A For Use With Cat No 100 09 03 193 ESM VIG 30A 23 m 100 C30 C55 193 ESM VIG 30A C55 IEC Contactors 6 6 100 30 55 193 ESM VIG 60A C55 0 100 100 C60 100 C97 193 ESM VIG 100A C97 0 5 30 193 ESM VIG 30A T DIN Ball E ha MSS 6 6 193 ESM VIG 60A T 0 100 193 ESM VIG 100A T Voltage Current Ground Fault All contactors DIN Rail Panel Mount P
16. e a trip setting adjustable from 50 60096 FLA and a trip delay time with a range of 0 1 25 0 seconds A separate warning setting is adjustable from 50 60096 FLA Underload Undercurrent A sudden drop in motor current can signal conditions such as e Pump cavitation Tool breakage Belt breakage For these instances rapid fault detection can help minimize damage and aid in reducing production downtime Additionally monitoring for an underload event can provide enhanced protection for motors that are coded by the medium handled e g submersible pumps that pump water Such motors can become overheated despite being underloaded This can result from an absence or an insufficient amount of the medium due to clogged filters closed valves etc The E300 Electronic Overload Relay offers underload trip and warning settings adjustable from 10 10096 FLA The trip function also includes a trip delay time with a range of 0 1 25 0 seconds Current Imbalance Asymmetry The E300 Electronic Overload Relay offers current imbalance trip and warning settings adjustable from 10 10096 The trip function also includes a trip delay time with a range of 0 1 25 0 seconds Remote Trip The remote trip function allows an external device e g a vibration sensor to induce the E300 Electronic Overload Relay to trip External device relay contacts are wired to the E300 Electronic Overload Relay discrete inputs These discrete inputs are confi
17. ermal warning level which has a setting range of 0 10096 TCU Two Speed Protection The E300 Electronic Overload Relay offers a second FLA setting for 2 speed motor protection What used to require two separate overload relays one for each set of motor windings can now be accomplished with one device Improved protection is delivered as thermal utilization is maintained in one device during operation in both speeds Overtemperature Protection PTC and RTD The E300 Electronic Overload Relay provides motor overtemperature protection with the added provision for monitoring embedded positive temperature coefficient PTC thermistors with the E300 Control Module and resistance temperature detectors RTD with the E300 Analog Expansion Module When the monitored PTC thermistors or RTD sensors exceed the programmed resistance level the E300 Electronic Overload Relay can issue a Trip and or Warning event Phase Loss The E300 Electronic Overload Relay offers configurable phase loss protection allowing the installer to enable or disable the function plus set a time delay setting adjustable from 0 1 25 0 seconds The trip level is factory set at a current imbalance measurement of 10096 Ground Earth Fault The E300 Electronic Overload Relay incorporates zero sequence core balance sensing into its design for low level arcing ground fault detection Trip and warning settings are adjustable from 20 mA 5 0 A For devices rated greater than
18. gurable with an option for assigning the remote trip function Voltage Protection The E300 sensing module with voltage current and ground fault current will provide the user with enhanced current based motor protection with the addition of voltage protection With this option users can protect against voltage issues e g undervoltage voltage imbalance phase loss frequency and phase rotation Rockwell Automation Publication 193 SG010D EN P April 2015 7 Overview Power Protection While the motor is powering a load the E300 sensing module with voltage current and ground fault current will also protect the motor based on power This option will monitor and protect for both excessive and low real power kW reactive power KVAR apparent power kVA and power factor for a specific application e g pump applications Analog Protection The E300 analog expansion module allows you to protect against over analog readings from analog based sensors overtemperature overflow overpressure etc Current Monitoring Functions The E300 Electronic Overload Relay allows the user to monitor the following operational data over a communications network e Individual phase currents in amperes e Individual phase currents as a percentage of motor FLC e Average current in amperes e Average current as a percentage of motor FLC e Percentage of thermal capacity utilized e Current imbalance percentage e Ground fault curren
19. imum Number of Sensors 6 Maximum Cold Resistance of PTC Sensor Chain 1500 Q Trip Resistance 3400 Q 1500 Reset Resistance 1600 Q 100 Q Short circuit Trip Resistance 250 100 Maximum Voltage PTC Terminals 4 7 5V DC Maximum Voltage PTC Terminals Rprc open 30V DC Response Time 800 ms Low Voltage Directive The E300 Electronic Overload Relay expansion digital modules are tested to comply with EN60947 5 1 Low voltage switchgear and controlgear Part 5 1 Control circuit devices and switching elements Expansion Digital 1 Modules Expansion Digital 1 0 Modules 193 EXP DIO 42 24D 193 EXP DIO 42 120 193 EXP DIO 42 240 Digital Output Rated Operational Voltage 0 250V AC 250V AC 250V AC Digital Output Rated Insulation Voltage Uj 2000V for 1 s 2000V for 15 2000 for 1 s Rated Impulse Withstand Voltage Uigy NA NA NA Conditional Short Circuit Current 1000 A 1000 A 1000 A Recommended Control Circuit Fuse KTK R 6 A 600V KTK R 6 A 600V KTK R 6 A 600V Utilization Category AC15 DC13 AC15 DC13 AC15 DC13 Pollution Degree 3 3 3 Expansion Power Supply Modules Expansion Digital 1 0 Modules 193 EXP PS AC 193 EXP PS DC Rated Operational Voltage 100 250V AC 21 6 264V DC Rated Insulation Voltage U 2640V ms for 1s 500V for 60s Rated Impulse Withstand Voltage Um 4kV 0 5 kV Conditional Short Circuit Curre
20. nsion Analog Module Module Bus to In Out isolation 1000V 1415V DC 1 min Group Isolation In Out 1000V AC 1415V DC 1 min Channel to channel isolation one Max current draw 85 mAat 24V Max Surge Current at Power Up 0 5 A 24V DC for 1 ms Input Channels Current 0 20 mA 4 20 mA pane Voltage 0 10V 1 5V i RTD 100 Q 200 Q 500 Q and 1000 Q 385 and Pt3916 100 Q Ni618 and Ni672 10 Q Cu 426 604 Q Nie 518 Resistance 0 150 Q 0 750 Q 0 3000 Q 0 6000 Current Impedance 249 Q 1 0 Voltage Impedance Input Impedance Tolerances 10M at 10V 4M at 5V 680k at 1V Input resolution 2 bits Output Channels Current 0 20 mA 4 20 mA Voltage 0 10V 0 5V 1 5V Output Resolution 2 bits Voltage Output Load 2k Q min at 10V output 5 mA max including wire resistance Current Output Load 50 Ominimum to 750 Q max Output Impedance Current gt 1MQ Voltage lt 1 Q Output Open Circuit detect Current outputs 0 C detect supported Voltage outputs 0 C detect not supported Max Induc ive Load cur ent outputs mH Max Capaci 18 ive Load vo age outputs uF Rockwell Automation Publication 193 SG010D EN P April 2015 Specifications Thermistor PTC Input Ratings PTC only Terminals IT1 IT2 Type of Control Unit Mark A Max
21. nt NA NA Protection against Short Circuits NA NA Utilization Category NA NA Pollution Degree 3 3 Rockwell Automation Publication 193 SG010D EN P April 2015 19 Specifications Environmental Specifications Note The E300 Electronic Overload Relay expansion power supplies Cat Nos 193 EXP PS AC and 193 EXP PS DC surrounding air temperature must not exceed 55 C 131 F Ambient Temperature Storage 40 85 C 40 185 F Operating open 20 4 55 C 4 131 F Operating enclosed 20 40 C 4 104 F Humidity Operating 5 95 Non condensing Damp Heat Steady State per IEC 68 2 3 92 r h 40 104 F 56 days Damp Heat Cyclic per IEC 68 2 30 93 r h 25 C 40 C 77 F 104 F 21 Cycles Cooling Method Natural convectio Vibration per IEC 68 2 6 2 5 G operating 5 G non operating Shock per IEC 68 2 27 306 Maximum Altitude 2000 m ollution Environment Pollution Degree 3 Terminal Marking EN 50012 Degree of Protection IP20 1 Exception Any E300 Overload Relay that uses an external ground fault sensor is limited to 50 60 Hz detection Electromagnetic Compatibility Specifications Electrostatic Discharge Immunity est Leve 8kV Air Discharge 6kV Contact Discharge erformance Criteria 1170 Radio Frequency Immunity est Leve 10V m erformance Criteria ma Electrical Fast Transient
22. ower 0 5 30 193 ESM VIG 30A E3T Terminals 6 6 193 ESM VIG 60A E3T irectly replaces 193 ECPM_ 0 100 193 FSM VIG 100A E3T DIN Rail Panel Mount Pass thru 0 5 30 External current and potential transformers 193 ESM VIG 30A CT 0 5 30 592 ESM VIG 30A S2 NEMA Size 0 2 NEMA Contactors 6 6 592 ESM VIG 60A S2 0 100 NEMA Size 3 592 ESM VIG 100A S3 Control Modules Description No of Inputs Outputs Rated Control Voltage V Cat No 6 in 3 out 24V DC 193 F10 63 24D 1 0 Module 4in 3 out 110 120V AC 50 60 Hz 193 0 43 120 4 in 3 out 220 240V AC 50 60 Hz 193 10 43 240 1 0 Protection Module 4in 2 out 24V DC 193 EI0GP 42 24D Thermistor PTC and PUMA 2 in 2 out 110 120V AC 50 60 Hz 193 EIOGP 22 120 Ground Fault Current 2 in 2 out 220 240V AC 50 60 Hz 193 E0GP 22 240 1 Requires Core Balanced Ground Fault Sensor Cat No 193 CBCT_ Communication Modules Description Cat No EtherNet IP 193 ECM ETR Expansion Modules Description No of Inputs Outputs Rated Control Voltage V Cat No Digital Expansion Module 24V DC 4in 2 out 24 DC 193 EXP DIO 42 24D Digital Expansion Module 120V AC 4 in 2 out 110 120V AC 50 60 Hz 193 EXP DIO 42 120 Digital Expansion Module 240V AC 4in 2 out 220 240V AC 50 60 Hz 193 EXP DIO 42 240 Analog Expansion Mod e mA V RTD and Resistance 3 universal in 1 out 193 EXP Al0 31 Expansio Starter Control Sta Power Supply
23. rent INx V n INx4 A Input E IN Device E x 0 IN2 HIN2 52 INx 3 Wire d 2 Wire RTD Resistance INx INT4 INT RST A INx S i INx 0 0 850 E INx RSx th CO oe Analog Voltage or Current Output Out I rd Device Out gt Figure 4 Expansion Power Supplies 193 EXP PS __ OO O Do d pn M CO C3 MIA GC C COC CJ B CJ Electrical Specifications Motor Load Ratings Terminals 1 1 3 12 5 13 2 11 4 72 6 13 Rated Insulation Voltage U 690V AC Rated Operating Voltage U IEC 690V AC Rated Operating Voltage U UL 690V AC Rated Impulse Voltage Uimp 6kV Rated Operating Current See product selection table Rated Frequency 45 65 Hz 1 Exception Any E300 Overload Relay that uses an external ground fault sensor is limited to 50 60 Hz detection 16 Rockwell Automation Publication 193 560100 April 2015 Specifications Control Module Power Supply Ratings Rated Supply Voltage U 24V DC 120V AC 240V AC Operating Range 11 30V DC 85 132V AC 159 265V AC Maximum Inrush Current 3 A for 30 ms 10 A for 1 ms 8A for 3 ms Maximum Power Consumption E300 6W E300 with expansion 8W Maximum Power Interruption Time Vmin 5ms 10 ms 10 ms Vmax 5 ms 10 ms 10 ms Output Relay Ratings Control Module and Expansion Digital Module
24. rough software programming ensures the accuracy of the protection Thermal Memory The E300 Electronic Overload Relay includes a thermal memory circuit designed to approximate the thermal decay for a trip class 20 setting This means that the thermal model of the connected motor is maintained at all times even if the supply power is removed Reset Modes This flexibility allows the end user in the ability to select between manual and automatic reset for an overload trip allowing for broad application The point of reset is user adjustable from 1 10096 TCU Time to Trip During an overload condition the E300 Electronic Overload Relay provides an estimated time to trip that is accessible via a communications network This allows corrective action to be taken so that production may continue uninterrupted Rockwell Automation Publication 193 SG010D EN P April 2015 5 Overview Time to Reset Following an overload trip the E300 Electronic Overload Relay will not reset until the calculated percentage of thermal capacity utilization falls below the reset level As this value decays the time to reset which is accessible via a communications network is reported Thermal Warning The E300 Electronic Overload Relay provides the capability to alert in the event of an impending overload trip A thermal warning bit is set in the Current Warning Status when the calculated percentage of thermal capacity utilization exceeds the programmed th
25. t Voltage Power and Energy Monitoring The E300 sensing module with voltage current and ground fault current can be included in a companys energy management system This option will provide voltage current power kW kVAR and kVA energy kWh kVARh kVAh kW Demand kVAR Demand and kVA Demand and power quality power factor frequency and phase rotation information down at the motor level Diagnostic Functions The E300 Electronic Overload Relay allows the user to monitor the following diagnostic information over a communications network Device status History of past five trips rip status History of past five warnings e Warning status Hours of operation Time to an overload trip Number of starts Time to reset after an overload Trip snapshot trip Status Indicators The E300 Electronic Overload Relay provides the following LED indicators Power This green red LED indicates the status of the overload relay 8 Rockwell Automation Publication 193 SG010D EN P April 2015 Overview e TRIP WARN This LED flashes a yellow code under a warning condition and a red code when tripped Inputs Outputs Inputs allow the connection of such devices as contactor and disconnect auxiliary contacts pilot devices limit switches and float switches Input status can be monitored via the network and mapped to a controller s input image table Inputs are rated 24V DC 120V AC 240V AC are curren
26. t sinking Power for the inputs is sourced separately with convenient customer sources at terminal Relay contact outputs can be controlled via the network or DeviceLogix function blocks for performing such tasks as contactor operation Test Reset Button The Test Reset button located on the front of the E300 Electronic Overload Relay allows the user to perform the following e Test The trip relay contact will open if the E300 Electronic Overload Relay is in an untripped condition and the Test Reset button is pressed for 2 seconds or longer e Reset The trip relay contact will close if the E300 Electronic Overload Relay is in a tripped condition supply voltage is present and the Test Reset button is pressed Single Three Phase Operation The E300 Electronic Overload Relay can be applied to three phase as well as single phase applications A programming parameter is provided for selection between single and three phase operation Straight through wiring is afforded in both cases EtherNet IP Communications The E300 EtherNet IP communication module has two RJ45 ports that act as an Ethernet switch to support a star linear and ring topology and supports the following 2concurrent Class 1 connections 1 exclusive owner 1 input only or 1 listen only e 6simultaneous Class 3 connections explicit messaging e Embedded web server e SMTP server for trip and warning events email and text messaging e Embedded EDS fil
27. th Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 193 SG010D EN P April 2015 Supersedes Publication 193 56010 November 2014 Copyright 2015 Rockwell Automation Inc All rights reserved Printed in the U S A
Download Pdf Manuals
Related Search