Use and Care Manual
Contents
1. Regulator HPC 2050 HPC 3010 User Manual HYUNDAI SECTION 5 PARTS LIST HPC 2050 HPC 2050 HPC 3010 User Manual 10 M5 50 Bolt Cylinder head Cylinder head support Rubber gasket Valve plate Gasket End cap End cap seal Spring O N O o PB N Seal gasket Cylinder Crankshaft wo M6 15 bolt for crank shaft 14 Connecting rod 15 Bearing for rod 16 Cover plate 17 Piston ring 18 Crankcase 19 Shaft 20 Bearing for crankcase 21 M5 10 bolt 22 Flat washer 23 Driven gear HPC 2050 HPC 3010 User Manual 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 HYUNDAI Elbow Rubber hose Pressure switch Tank Drain valve Dual adapter 0 5 spring Seal ring Regulator assembly Safety valve Pressure gauge Milton quick coupler Rubber feet Flat washer Nut cross recessed pan head screw Power cord Plastic cover Power switch Lead wire 1 Lead wire 2 Terminal ring Terminal ring 11 HYUNDAI 12 24 25 26 27 28 29 30 31 32 33 34 Driving gear Motor M3 30 bolt Spring washer Fan Motor cover 6 jump ring 8 rubber support M6 double screw bolt M6 nut 6 flat washer 58 59 60 61 62 63 64 65 66 67 Terminal ring cover Terminal ring cover Wire nail Self tapping screw Self tapping screw Cross reces2. Cut Out Pressure The tank s maximum pressure point at which the motor shuts off automatically Cycle The series of steps that a compressor performs Cycle Time The amount of time for a compressor to complete one cycle HP Horsepower required at the compressor shaft to perform PSI Pounds per Square Inch A unit of measure of pressure Regulator Device used to change the pressure from the compressor SCFM Standardized Cubic Feet per Minute a measure of airflow 20 HPC 2050 HPC 3010 User Manual HYUNDAI SECTION 10 WARRANTY Midland International Inc 26 Huddersfield Rd Unit 2 Etobicoke Ontario Canada M9W 526 This product is warranted to be free of defects in materials and workmanship for one year from the original date of purchase This limited warranty guarantees that any defective parts will be repaired or replaced at the warrantor s discre tion at no cost including diagnosis and replacement parts 1 Year Limited Warranty The warranty coverage is continual from the initial date of purchase and does not restart at anytime under any circumstances This limited warranty is valid only when the air compressor receives all necessary preventative maintenance as described in the Hyundai Air Compressor User Manual The repair or replacement of a compressor will take place within a reasonable period of time during normal business hours All repaired and replacement parts shall be warranted fo
3. 33 M6 nut 67 Screw 34 6 flat washer SECTION 6 START UP amp OPERATION INITIAL INSPECTION All air compressors have been inspected carefully before leaving the factory It is possible that poor handling during transport caused some damage to the compressor Fully inspect the compressor before use Inspect the entire unit for any concealed and or visible damage 2 Make sure any damaged parts are replaced and any mechanical is sues are repaired by a qualified and licensed certified mechanic PRE START CHECKLIST 1 Make sure that the ON OFF switch is in the OFF position Make sure that the tank is fully drained Make sure that the tank pressure gauge reads 0 PSI Make sure that the drain valves are closed Make sure that all covers and safety guards are properly installed and in place an 8 D HPC 2050 HPC 3010 User Manual 15 HYUNDAI INITIAL BREAK IN PROCEDURE The following instructions should be followed before the first time the compres sor is operated in order to optimize the life of the compressor and to help prevent any damage to the unit 4 Make sure the regulator knob is turned fully counter clockwise 2 Plug the power cord into a properly grounded power outlet 3 Open the drain valve in order to allow air to escape and prevent pres sure from building up inside the tank 4 Turn the ON OFF switch to the ON position 5 Allow the compressor to run for approximately 15 minutes 6 Close the drain valv
4. important in order to ensure safe economical and trouble free operation Improper maintenance may cause the air compressor to malfunction and can lead to serious injuries or death Shut off the compressor before performing any maintenance When the engine is running make sure the area is well ventilated The compressed air may contain harmful vapours or particles Use authorized parts or their equivalent The use of replace ment parts which are not equivalent quality may damage the compressor NOTE Some of these maintenance techniques can be danger ous and must be performed by a qualified technician In order to maintain high performance and extend the service life of the com pressor periodical inspection and adjustments should be done based on the following maintenance schedule DAILY OR PROCEDURES BEFORE OTHER EACH USE General Inspection x Drain condensation in x tank s Check for unusual x noise vibration Check for air leaks x Check safety relief x valve Inspect air filter replace Approx every if necessary 100 hours Clean exterior of x compressor HPC 2050 HPC 3010 User Manual 17 HYUNDAI NOTICE 1 Service more frequently when used in dusty areas 2 Should be serviced by an authorized service dealer 3 Must be serviced by an authorized Hyundai Service Dealer Failure to do so will void the warranty SECTION 8 TROUBLESHOOTING Many troubleshooting
5. 0 PSI 0 4 CFM 0 4 CFM TANK SIZE 2 Gal 2 6 Gal SECTION 3 FEATURES Pressure Switch This controls the power to the motor and the cut in cut out pressure set tings Also serves as the Auto On Off positions for the unit Safety Valve This valve allows excess tank pressure to escape into the atmosphere It should open when tank pressure exceeds the maximum pressure rating Check Valve This valve closes when the pump is not in operation in order to retain air pressure in the tank Tank Pressure Gauge Indicates the reserve air pressure in the tank Outlet Pressure Gauge Indicates the outgoing air pressure to the tool or accessory Regulator Controls the air pressure leaving from the tank Drain Valve Used to drain excess moisture and condensation from the tank Air Compressor Pump Oil free pump that compresses the air Pressure Release Valve This valve automatically releases compressed air momentarily when the compressor reaches cut out pressure Universal Quick Connect Body 8 HPC 2050 HPC 3010 User Manual HYUNDAI Allows for easy attachment and removal of the air hose Motor Thermal Overload Protector If the motor begins to overheat this protector will shut off the motor SECTION 4 DIAGRAMS Handle Pressure switch Tank pressure gauge Outlet pressure gauge Regulator Drain valve Airtank Handle Pressure switch Safety valve Tank pressure gauge Outlet pressure gauge Quick Coupler
6. HYUNDAI POWER EQUIPMENT airseries HPC3010 HPC2050 ENGLISH USER MANUAL HYUNDAI POWER EQUIPMENT LICENSED BY HYUNDAI CORPORATION KOREA LICENCI PAR LA CORPORATION HYUNDAI COREE PRINTSPEC EN2050 3010 2010v1 2010 MIDLAND INTERNATIONAL INC Thank you for purchasing a Hyundai Air Compressor Please register your product in order for us to ensure your continuous satisfac tion with our product This manual covers the safety operation and maintenance procedures for the HPC 2050 and HPC 3010 All information in this publication is based on the latest product information available at the time of approval for printing No part of this publication may be reproduced without written permission If a problem should arise please contact us by using the contact information found at the end of this manual It is important that this manual be read and fully understood before operating the compressor Failure to do so may cause serious injuries and or equipment damage CONTENT 1 Safety Instructions 1 1 General Operations Safety 1 2 AC Safety Guidelines 1 3 Maintenance Safety 1 4 Air Tank Safety 19 Attachments and Accessories Safety 1 6 Risk of Explosion or Fire 1 7 Risk of Bursting 1 8 Risk of Electrical Shock 1 9 Risk to Breathing 1 10 Risk of Burn 1 11 Risk of Falling 1 12 Risk of Moving Parts Specifications Features Compressor Diagram Parts List Start up Operation Instructions Maintenance Troubles
7. ai User Manual 8 Damage caused by accidents improper installation or storage 4 Damage caused by water ingestion submersion or external water damage 5 Damage or non performance caused by operation of the compressor set in a marine application 6 Damage caused by operation with improper pressure conditions or modifications contrary to published specifications F Items not supplied by Hyundai such as but not limited to external wiring filters etc 8 Repairs made during the warranty period without first obtaining a case number from Hyundai Product Registrations Product registration is required for all product support and warranty coverage The purchaser must also provide the original proof of purchase The owner s registration found in the user manual must be completed and mailed You can also register online at www hyundaipower ca You should keep your receipt for proof of purchase Warranty Claim Procedure Warranty service must be performed by a Hyundai authorized service dealer If you feel your compressor is malfunctioning due to a defect or misuse simply contact our customer support center for technical advice a warranty claim or general information Do not return your compressor to the place of purchase or repair MIDLAND INTERNATIONAL INC MUST BE CONTACTED TO PROVIDE A CASE NUMBER 22 HPC 2050 HPC 3010 User Manual HYUNDAI BEFORE ANY WARRANTY WORK CAN BEGIN To obtain warranty service contac
8. compressed air from the compressor The com pressed air is not breathable and may contain carbon monoxide toxic vapours and or solid particles Sprayed materials such as paint paint solvents paint remover insec ticides weed killers etc contain harmful vapours and poisons 1 10 RISK OF BURN 1 2 Do not touch any exposed metal components during or immediately after use of the compressor The compressor will remain hot for several minutes after it has been shutdown Do not move the unit while the compressor is running 1 11 RISK OF FALLING 1 Make sure that the compressor is in a stable and secure position before operating 1 12 RISK OF MOVING PARTS 1 2 The compressor cycles automatically when the pressure switch is in the ON position Do not remove and safety guards or covers If guards and or covers are damaged or removed do not operate the compressor Make sure to release pressure turn off and disconnect the compres sor before performing any maintenance or repairs Secure any and all loose clothing hair or jewellery that may be caught in the moving parts or the air vents of the compressor attachments Never use the compressor to inflate small low pressure objects such as children s toys HPC 2050 HPC 3010 User Manual 7 HYUNDAI SECTION 2 SPECIFICATIONS MODEL HPC 2050 HPC 3010 RUNNING ne 1 3 HP 1 3 HP MAX PSI 100 PSI 100 PSI SCFM 40 PSI 0 5 CFM 0 5 CFM SCFM 9
9. e allowing pressure to build to the cut out pres sure The compressor will shut off automatically T Use the compressed air in the tank with an approved attachment or allow it to bleed out START UP 1 Make sure the regulator knob is turned fully counter clockwise 2 Plug the power cord into a properly grounded power outlet 3 Turn the ON OFF switch to the ON position 4 Allow the compressor to reach the cut out pressure The compressor will shut off automatically 8 Attach a hose and the desired accessory to the unit 6 Adjust the regulator knob to the desired pressure SHUTDOWN 1 Make sure that the ON OFF switch is in the OFF position Unplug the power cord from the outlet 8 Turn regulator knob counter clockwise until the regulated pressure gauge reads 0 PSI 4 Remove the attached hose and accessory 5 Drain all air and water from the air tank 6 Once the tank is fully drained close the drain valve Te Store in a safe dry non freezing area STORAGE T Do not store the compressor in areas that are humid and or subject to temperature fluctuations This may result in excess moisture or water forming in the tank which may affect the compressors cycle times 2 Do not store in areas with excessive dust 3 After the ON OFF switch is in the OFF position unplug and properly 16 store the power cord in a protected and safe position HPC 2050 HPC 3010 User Manual HYUNDAI SECTION 7 MAINTENANCE Proper maintenance is
10. hooting Glossary 0 Warranty Be NND HYUNDAI 1 1 GENERAL OPERATION SAFETY 1 o Always perform a pre operation check before using the air compres sor Operators of the unit should always be wearing appropriate approved eye and hearing protection Under some conditions long durations of use may contribute to hearing loss Always operate the air compressor according to the instructions for safe and dependable service Always clean and properly maintain the equipment after use To avoid harm never operate the compressor in an enclosed area Pay attention to all warning labels and be careful not to touch the marked parts of the compressor during and immediately after opera tion because they may cause burns 1 2 AC SAFETY GUIDELINES Before connecting the compressor to an electrical device or power cord 1 Make sure that all parts are in right working order Faulty devices or power cords can lead to an electrical shock Turn off the air compressor immediately if the device begins to operate abnormally Then disconnect the device and investigate the problem 1 3 MAINTENANCE SAFETY 1 Turn off the air compressor before performing any maintenance Oth erwise it can cause severe personal injury and or death Allow the air compressor to cool down before performing any main tenance Only qualified licensed and or certified maintenance personnel with knowledge of fuels electricity and machinery hazards shou
11. ld perform maintenance procedures 1 4 AIR TANK SAFETY 1 Drain the tank daily or after each use Make sure to properly drain condensed water from the tank in order to prevent rust and or thinning of the steel tank If the tank develops a leak replace it immediately with a new tank or new compressor outfit Do not attempt to modify or repair the compressor tank Never drill weld or make any modifications of any kind to the tank or its attach ments Do not attempt to modify the pressure switch safety valve or any other components that control tank pressure The tank is designed to HPC 2050 HPC 3010 User Manual 5 HYUNDAI withstand specific operating pressures Never make adjustments or substitute parts to alter the factory set operating pressures 1 5 ATTACHMENTS AND ACCESSORIES SAFETY 4 Do not exceed the pressure rating of air tools spray guns air oper ated accessories air tires hoses and other inflatables Exceeding pressure ratings may cause them to explode or become damaged resulting in serious injury 2 Make sure to follow the equipment manufacturer s recommendation and never exceed the maximum allowable pressure rating of attach ments 3 Never use the compressor to inflate small low pressure objects such as children s toys 1 6 RISK OF EXPLOSION OR FIRE 4 Make sure the air compressor is in a well ventilated area free of any combustible or flammable materials gasoline or solven
12. procedures present hazards which can result in severe personal injury or death Only trained and experienced service per sonnel with knowledge of fuels electricity and machinery hazards should perform service procedures Review Safety Precautions A hot compressor can cause severe burns Always allow the compressor set to cool before performing any maintenance service PROBLEM CAUSE CORRECTION Compressor Blown fuse or circuit Check for cause and does not start breaker tripped replace or reset Loose electrical con Check wiring con nections nections Overheated motor Use reset button Wait for automatic reset Compressor does not supply enough pressure to operate Air leak in safety valve Restricted air filter Defective check valve Check valve manu ally pull upward on rings If condition persists replace valve Clean or replace air filter Replace check valve Excessive tank pressure Safety relief valve releasing Defective pressure switch or improper adjustment Check for proper adjustment and if problem persists replace pressure switch 18 HPC 2050 HPC 3010 User Manual HYUNDAI Moisture in Condensation in Drain tank discharged com air tank caused by Relocate the com pressed air humidity pressor Compressor located in Purchase In Line air damp or humid area filter system Compressor Defective motor or Contact Hyundai does not or is pump Power Customer slow to come
13. r 90 days after the initial date of installation or purchase Limitations of Remedies and Disclaimers THE FOREGOING LIMITED WARRANTY IS EXCLUSIVE OF AND IN LIEU OF ALL OTHER WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICU LAR PURPOSE AND OF ANY OTHER WARRANTY WHETHER EXPRESSED OR IMPLIED Midland International Inc disclaims any responsibility for any indirect incidental or consequential loss or damage caused by any defects in material or workman ship This limited warranty will be voided if the compressor is used for commercial purposes All expenses incurred in maintaining and replacing parts for the compressor shall be incurred by the purchaser This warranty coverage does not include parts af fected by accident and or collision corrosion or rust normal wear use in an ap HPC 2050 HPC 3010 User Manual 21 HYUNDAI plication for which the product was not intended service from an unauthorized service dealer or any other misuse neglect incorporation or use of unsuitable attachments and or parts Under this warranty the warrantor is not obligated to bear any transportation fees of any product to from an authorized service dealer Unauthorized alteration installation or any cause other than defects in material or workmanship of the product will not be covered under this warranty Not covered by this Limited Warranty 1 Normal motor pump wear 2 Damage caused by a lack of maintenance as described in the Hyund
14. sed pan head screw Tooth face washer Ring terminal Power cord cover Screw HPC 2050 HPC 3010 User Manual HYUNDAI PARTS LIST HPC 3010 13 HPC 2050 HPC 3010 User Manual HYUNDAI 14 o ON oO A o he o 14 15 16 17 18 19 20 21 22 23 M5 50 Bolt Cylinder head Cylinder head support Rubber gasket Valve plate Gasket End cap End cap seal Spring Seal gasket Cylinder Crankshaft M6 15 bolt for crank shaft Connecting rod Bearing for rod Cover plate Piston ring Crankcase Shaft Bearing for crankcase M5 10 bolt Flat washer Driven gear 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 Elbow Rubber hose Pressure switch Tank Drain valve Dual adapter 0 5 spring Seal ring Regulator assembly Safety valve Pressure gauge Milton quick coupler Rubber feet Flat washer Nut cross recessed pan head screw Power cord Plastic cover Power switch Lead wire 1 Lead wire 2 Terminal ring Terminal ring HPC 2050 HPC 3010 User Manual HYUNDAI 24 Driving gear 58 Terminal ring cover 25 Motor 59 Terminal ring cover 26 M3 30 bolt 60 Wire nail 27 Spring washer 61 Self tapping screw 28 Fan 62 Self tapping screw 29 Motor cover 63 Cross recessed pan head screw 30 6 jump ring 64 Tooth face washer 31 8 rubber support 65 Ring terminal 32 M6 double screw bolt 66 Power cord cover
15. t our customer support center Toll Free 1 877 528 3772 E mail support Hyundaipower ca Website www Hyundaipower ca HPC 2050 HPC 3010 User Manual 23
16. t vapours 2 Make sure to keep the compressor at least 20 feet away when spray ing flammable materials 3 Keep all flammable materials in a secure location away from the air compressor 4 Do not restrict any of the compressor s ventilation openings This may cause overheating and could cause a fire 5 Make sure to operate the compressor in an open area at least 3 feet away from any wall or obstruction that could restrict the airflow of the compressor 1 7 RISK OF BURSTING Te Make sure to drain the tank after each use If the tank develops a leak replace it immediately with a new tank or new compressor outfit 2 Do not attempt to modify or repair the tank Any drilling welding or other forms of modification may result in serious injury to you and or others 8 Do not adjust regulator to result in output higher than marked maxi mum pressure of attachment 1 8 RISK OF ELECTRICAL SHOCK 1 Do not operate in wet environments 2 Do not expose the compressor to rain 8 Make sure the compressor is properly grounded Failure to ground the unit may increase the risk of electrical shock 6 HPC 2050 HPC 3010 User Manual 4 HYUNDAI All electrical work must be performed by a qualified or licensed certi fied electrician 1 9 RISKTO BREATHING 1 2 3 Always operate the compressor in a well ventilated area Wear appropriate safety masks to reduce the risk of inhaling any harmful vapours Do not breathe
17. up Defective pressure Service to speed switch Replace the pressure Use of an extension switch cord If possible eliminate extension cord Compressor High duty cycles Run compressor for runs excessively Compressor unit can lighter cycles hot not supply enough air If accessory s re Extremely dusty atmo quired CFM is higher sphere than pressure supply larger compressor is required Relocate the com pressor Excessive Check valve is loose or Clean or replace noise vibra broken check valve tion during Defective motor or Contact Hyundai operation pump Power Customer Service HPC 2050 HPC 3010 User Manual 19 HYUNDAI Excessive starting and stopping Hose hose connec ions or attached accessory leaks Condensation in air ank high humidity Fittings are not tight enough Defective pressure switch Rusted or damaged air tank Check for leaks and replace if necessary Drain tank Tighten any loose fittings Replace defective switch Replace tank immedi ately Do not attempt to repair the tank Air leaks Fittings not tight enough Air leaks at hose or accessory Rusted or damaged ank SECTION 9 GLOSSARY CFM Cubic Feet per Minute Tighten any loose fittings Check for leaks and replace if necessary Replace tank immedi ately Do not attempt to repair the tank Cut In Pressure The tank s lowest pressure point at which the motor restarts automatically to build pressure
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