Home

1762-UM001B-EN-P, MicroLogix 1200 Programmable Controllers

1. Catalog Number n A B nxA nxB Number of Device Current Requirements Calculated Current Modules at 5V dc mA at 24V dc mA at5V dc mA at 24V dc mA 1762 1A8 50 0 1762 108 50 0 1762 1016 60 0 1762 0A8 115 0 1762 0B8 115 0 1762 0B16 175 0 1762 OW8 80 90 1762 OW16 120 140 1762 IF20F2 40 105 1762 IF4 40 50 Total Modules 6 maximum Subtotal 2 1 Refer to your expansion 1 0 Installation Instructions for Current Requirements not listed in this table Table F 7 Validating Systems using 1762 L24AWA or 1762 L24BXB Maximum Allowable Values Calculated Values Current Current Subtotal 1 from Table F 5 Subtotal 2 from Table F 6 400 mA at 5V de 350 mA at 24V de mA at 5V de mA at 24V de System Loading System Loading mA x 5V mA x 24V mW mW mW 10 4 Watts W Publication 1762 UM001B EN P System Loading and Heat Dissipation F 5 Table F8 Validating Systems using 1762 L24BWA Maximum Allowable Values Calculated Values Current for Devices Connected to the 24V de Sensor Sum of all sensor currents Supply Include 1761 NET AIC here rather than in TableF 5 if it is powered externally by the sensor supply 250 mA at 24V de mA at 24V de Current for MicroLogix Accessories and Expansion 1 0 Current Subtotal 1 from Table F 5 Subtotal 2 from Table F 6 400 mA at 5V de 350 mA at 24V de mA at 5 V de mA at 24V de System Loading System L
2. VDC DC OP ee A ourz r OUT 4 pil CR r cR OUT6 ee OUT7 CR Lon 24V dc source OUT 9 t or OUT 11 sAm ca rae OUT 12 OUT 14 A A outis Decon 4 Y i Figure 3 27 1762 0W8 Wiring Diagram Wat VAC VDC 17 L1 VACI OUTO ouri HERH L2 Det con CAH oure YY Ne ours HCR Lt VACo vac voce our Hah op Z L2 DC2COM AH ours O OUTS N OF out ol Publication 1762 UM001B EN P 3 20 Wiring Your Controller Publication 1762 UM001B EN P Figure 3 28 1762 OW16 Wiring Diagram 1 VAC VDC L1 N 4 ri a OUT 0 0 12 OUT 1 HCR OUT2 OUT 3 cr HOH outa gt L OUT5 TEH OUT 6 T OUT VAC VDCG DC de 1O outs OUT 9 Lor De OUT 10 OUT 14 tO our 12 ca OUT 13 Analog Wiring System Wiring Guidelines Consider the following when wiring your analog modules e The analog common COM is not connected to earth ground inside the module All terminals are electrically isolated from the system e Channels are not isolated from each other e Use Belden 8761 or equivalent shielded wire e Under normal conditions the drain wire shield should be connected to the metal mounting panel earth
3. 1761 CBL AP00 or 1761 CBL PM02 Port 4 D Port 3 Port 2 RS 485 connector DB 9 RS 232 6 6 1 cable straight D connector clo 678 i he et 3 Be e 8 E a 4 3 o o o o com 9 O 5 4 f CET 1 2 2 LA CHS GND 1 Table 4 7 AIC Terminals Pin Port 1 DB 9 RS 232 Port 2 2 1761 CBL PM02 Port 3 RS 485 cable Connector 1 received line signal detector 24V dc chassis ground DCD 2 received data RxD ground GND cable shield 3 transmitted data TxD request to send RTS signal ground 4 DTE ready DTR received data RxD DH485 data B 5 signal common GND received line signal detector DH485 data A DCD 6 DCE ready DSR clear to send CTS termination 7 request to send RTS transmitted data TxD not applicable 8 clear to send CTS ground GND not applicable 9 fnot applicable not applicable not applicable 1 On port 1 pin 4 is electronically jumpered to pin 6 Whenever the AIC is powered on pin 4 will match the state of pin 6 2 An 8 pin mini DIN connector is used for making connections to port 2 This connector is not commercially available If you are making a cable to connect to port 2 you must configure your cable to connect to the Allen Bradley cable shown above 3 In the 1761 CBL PM02 cable pins 4 and 6 are jumpered together within the DB 9 connector Publication 1762 UM001B EN P Communication Connections 4 15 Safety Considerations This equipment is suitable for use in Class I
4. 25 Pin 9 Pin TXD 2 3 RXD 3 2 GND 7 5 DCD 8 1 DTR 20 4 DSR 6 6 CTS 5 8 RTS 4 7 Publication 1762 UM001B EN P 4 6 Communication Connections Connecting to a DF1 Half Duplex Network Use this diagram for DF1 Half Duplex Master Slave protocol without hardware handshaking SLC 5 03 processor MicroLogix 1200 en a A AEE Loo DF1 i Master Jo 1761 CBL AMOO or 1761 CBL HM02 4 1 CBL APOO or 1761 CBL PM021 DF1 Slave radio modem or lease line J straight 9 25 pin cable straight 9 25 pin cable MicroLogix 1200 MicroLogix 1200 fo Q 2 i IJ ie Vl ai pag 1761 CBL AMOO or Ja 1761 CBL HM02 to 4 761 CBL APOO or i DFI 1761 CBL PM02 to controller controller 1761 CBL AP00 or 1761 CBL PM02 to 4 1761 CBL AMO0 or 1761 CBL HM02 to 4 controller controller RS 485 DF1 Half Duplex RS 485 DF1 Half Duplex 1 DB 9 RS 232 port 2 mini DIN 8 RS 232 port 3 RS 485 port 4 Series C or higher cables are required Publication 1762 UM001B EN P Connecting to a DH485 Network Communication Connections 4 7 The following illustration shows how to connect to a DH485 network MicroLogix DH485 Network MicroLogix 1200 connection from port 1 or port 2 to MicroLogix 1761 CBL AMOO or 176
5. VAC VAC OUT 0f OUT 1 OUT 2 VAC JOUT 5 OUT 6 OUT 8 L1 NEUT DC 3 VAC VAC OUT 3 OUT 4 VAC OUT 7 OUT 9 DC1 DC2 DC 4 E es oD DCa Lila L1b L2b L2c Lid Figure 3 13 1762 L24BXB Output Wiring Diagram DCa DCb DCc Lid DCa DCb DCc DCc 1762 L40AWA 1762 L40BWA and 1762 L40BXB Wiring Diagrams Figure 3 14 1762 L40AWA Input Wiring Diagram Lla L1b Lic NC Publication 1762 UM001B EN P 3 14 Wiring Your Controller Figure 3 15 1762 L40BWA Sinking Input Wiring Diagram DCb DCb DC 4DCa DCb DCc Figure 3 16 1762 L40BWA Sourcing Input Wiring Diagram DCb DCb DCa DCc Ai nh DC ee i can IN 0 IN 2 ae IN 5 IN 7 IN8 IN10 IN12 IN14 IN 16 IN 18 IN 20 IN 22 24 COM COM COM 0 IN 1 IN 3 IN 4 IN 6 2 INQ IN11 IN13 IN15 IN17 IN 19 IN 21 IN 23 l l l l l l l NY A i YN i e ADC _ gt gt gt gt gt Dea ee Dc DCa DCc Figure 3 17 1762 L40BXB Sinking Input Wiring Diagram eee eee a ee no m2 OM N10 Jin a2 N14 N16 N18 IN20 IN22 NOT COM COM O Ley GA A OA Dla DCa 4DCb DCc DCa DCb DCb Publication 1762 UM001B EN P Wiring Your Controller 3 15 Figure 3 18 1762 L40BXB Sourcin
6. 6 1747 CP3 or 1761 CBL AC00 24V de MicroLogix 1200 provides power to the AIC or an external power supply may be used 1 Series C or higher cables are required Publication 1762 UM001B EN P 4 4 Communication Connections Publication 1762 UM001B EN P Using a Modem You can use modems to connect a personal computer to one MicroLogix 1200 controller using DF1 Full Duplex protocol to multiple controllers using DF1 Half Duplex protocol or Modbus RTU Slave protocol as shown in the following illustration Do not attempt to use DH485 protocol through modems under any circumstance See Appendix E for information on types of modems you can use with the micro controllers Personal Computer Modem Cable a Init eeseooo Modem NS MicroLogix 1200 Protocol Options e DF1 Full Duplex protocol to 1 controller e DF1 Half Duplex protocol to multiple controllers e Modbus RTU Slave protocol Optical Isolator recommended CA Modem E We recommend using an AIC catalog number 1761 NET AIC as your optical isolator See page 4 11 for specific AIC cabling information Isolated Modem Connection Using an AIC to isolate the modem is illustrated below 24V dc MicroLogix 1200 provides power to the AIC or an external power supply may be used See Appendix F System Loading and Heat Dissipation MicroL
7. Mounting 1762 Expansion 1 0 A During panel or DIN rail mounting of all devices be sure that all debris metal chips wire stands etc is kept from falling into the module Debris that falls into the module could cause damage when the module is under power DIN Rail Mounting The module can be mounted using the following DIN rails 35 x 7 5 mm EN 50 022 35 x 7 5 or 35 x 15 mm EN 50 022 35 x 15 Before mounting the module on a DIN rail close the DIN rail latch Press the DIN rail mounting area of the module against the DIN rail The latch momentarily opens and locks into place Publication 1762 UM001B EN P 2 18 Installing Your Controller Use DIN rail end anchors Allen Bradley part number 1492 EA35 or 1492 EAH35 for vibration or shock environments The following illustration shows the location of the end anchors End Anchor NOTE 1762 expansion I O must be mounted horizontally as illustrated NOTE For environments with greater vibration and shock concerns use the panel mounting method described below instead of DIN rail mounting Panel Mounting Use the dimensional template shown below to mount the module The preferred mounting method is to use two M4 or 8 panhead screws per module M3 5 or 6 panhead screws may also be used but a washer is needed to ensure a good mechanical contact Mounting screws are required on every module
8. e Bulleted lists such as this one provide information not procedural steps e Numbered lists provide sequential steps or hierarchical information o Italic type is used for emphasis Rockwell Automation offers support services worldwide with over 75 Sales Support Offices 512 authorized Distributors and 260 authorized Systems Integrators located throughout the United States alone plus Rockwell Automation representatives in every major country in the world Local Product Support Contact your local Rockwell Automation representative for e sales and order support e product technical training e warranty support support service agreements Technical Product Assistance If you need to contact Rockwell Automation for technical assistance please review the information in the Troubleshooting appendix first Then call your local Rockwell Automation representative Your Questions or Comments on this Manual If you find a problem with this manual or you have any suggestions for how this manual could be made more useful to you please contact us at the address below Rockwell Automation Control and Information Group Technical Communication Dept A602V P O Box 2086 Milwaukee WI 53201 2086 or visit our internet page at http www ab com micrologix Publication 1762 UM001B EN P Publication 1762 UM001B EN P Chapter 1 Hardware Features Hardware Overview The Bulletin 1762 MicroLogix 1200 programmable controll
9. no n aana 24448485 2 17 Mounting 1762 Expansion I O noaua aoaaa aeea 2 17 DIN Rail Mounting aaua aaa 2 17 Panel Montgri Heal aKa eR pea EEO SeA 2 18 Connecting Expansion W O aana basa ee a hh 4 A Se oie ds 2 19 Chapter 3 Wiring Requirements 00 2000 eee eee 3 1 Wiring Recommendation Riki hs cath he i es 3 1 Using Surge Suppressors Foc US ba SSS ESO OT ES Ss 3 3 Recommended Surge Suppressors 3 5 Grounding the Controller o n anaoa aaa 3 6 Wining DiagtanS Da eae eae P44 ON OS EE SN E 3 7 Terminal Block Layouts 2 524 a ohn ae ehh ew Beds 3 7 Terminal Groupings sasaaa aaa aiyhce ded Got a iatig Seok Oe 3 9 Sinking and Sourcing Wiring Diagrams 3 10 1762 L24AWA 1762 L24BWA and 1762 L24BXB Wiring DiaStains i 4 sox tar cate bE Oh anc be EA ee Ee Aes 3 11 1762 L40AWA 1762 L40BWA and 1762 L40BXB Wiring Diastase aa eee dasa Goatees aot bed oe bo and ee 3 13 Controller I O Wiring 5 06 2 osaa Bhs cb ee SOR SOREL 3 16 Minimizing Electrical Noise 403 nnno anaana 3 16 Expansion I O Wiring n e saaa 3 16 Discrete Wiring Diagrams 000000050 3 16 Analog WiN S io ecei pied oe Geta Goa ke eer a ES Ce 3 20 Chapter 4 Default Communication Configuration 4 1 Using the Communications Toggle Push Button 4 2 Connecting to the RS 232 Port osanaan oe ate 5 EGS 4 2 Making a DF1 Point to Point Connection 4 3 sine a Modeni n
10. 150V Working Voltage IEC Class 2 reinforced insulation Expansion 1 0 Specifications Discrete 1 0 Modules Table A 12 General Specifications Specification Dimensions Specifications A 7 Value 90 mm height x 87 mm depth x 40 4 mm width height including mounting tabs is 110 mm 3 54 in height x 3 43 in depth x 1 59 in width height including mounting tabs is 4 33 in Storage Temperature 40 C to 85 C 40 F to 185 F Operating Temperature 0 C to 55 C 32 F to 131 F Operating Humidity 5 to 95 non condensing Operating Altitude 2000 meters 6561 feet Vibration Operating 10 to 500 Hz 5G 0 030 in max peak to peak 2 hours per axis Relay Operation 1 5G Shock Operating 30G panel mounted 3 pulses per axis Relay Operation 7G Non Operating 50G panel mounted 3 pulses per axis 40G DIN Rail mounted Agency Certification C UL certified under CSA 22 2 No 142 UL 508 listed CE compliant for all applicable directives Hazardous Environment Class Class Division 2 Hazardous Location Groups A B C D UL 1604 C UL under CSA C22 2 No 213 Radiated and Conducted Emissions EN50081 2 Class A Electrical EMC The module has passed testing at the following levels ESD Immunity IEC1000 4 2 4 kV contact 8 kV air 4 kV indirect Radiated Immunity IEC1000 4 3 10 V m 80 to 1000 MHz 80 amplitude modulation 900 MHz keyed
11. Publication 1762 UM001B EN P Figure 3 3 1762 L24BXB Group 0 Group 1 Pl Pee a oo 24 VDC OUT f OUT f OUT f OUT J OUT VAC f OUT VDC NEUT 0 1 2 4 6 DC 3 8 AAA VAC f VAC J VDC f OUT OUT COM OUT OUT DCO DCi 2 3 5 2 7 g g gQ g g Figure 3 4 1762 L40AWA Group 0 Group 1 Group 2 Inputs VAC VAC H ou a Outputs u au VAC DC 2 VAC VAC DCO DC1 X S gt d S F Figure 3 5 1762 L40BWA Group 0 Group 1 Group 2 tee wo wee IN10 IN 12 IN14 IN 16 IN 18 IN 20 IN 22 24 COM COM Pgarnprra N11 IN13 finas fin a7 fin 19 f iN 21 IN23 vac vac out out out vac our our out out vac out our ut neut o 4 2 Joos 5 71 8 to Joos t3 15 vac vac vac out out out vac J out our outl our pcoloc1 oc2 3 4 6 Jocs 9 ul 2 44 o nN y o gt amp g g g g g Q Ss Ss S Inputs Outputs Dg S S S S S S S S S Co Na OIE The 24V dc sensor supply of the 1762 L40BWA should not be used to power output circuits It should only be used to power input devices e g sensors switches See Master Control Relay on page 2 8 for information on MCR wiring in output circuits Figure 3 6 1762 L40BXB Group 0 Group 1 Group 2 ne wo majo pogr IN 10 IN 12 IN 14 IN 16 IN 18 IN 20 IN 22 Inputs pant anmrmrmimmE Outputs 24 VDC a oe ce an g ae coN OUT VAC OUT OUT VDC NEUT 10 foca 13 15 VAC VAC oe ee P
12. 300 600 1200 2400 4800 9600 19 2K and 38 4K 1200 Parity Toggles between None Odd and Even None Termination 1 Specifies the first termination character The termination character defines the one or two character d sequence used to specify the end of an ASCII line received Setting the first ASCII termination character to undefined ff indicates no ASCII receiver line termination is used Termination 2 Specifies the second termination character The termination character defines the one or two ff character sequence used to specify the end of an ASCII line received Setting the second ASCII Termination character to undefined ff and the first ASCII Termination character to a defined value d indicates a single character termination sequence Control Line Toggles between No Handshaking Half Duplex Modem and Full Duplex Modem No Handshaking Delete Mode The Delete Mode allows you to select the mode of the delete character Toggles between Ignore Ignore CRT and Printer Delete Mode affects the characters echoed back to the remote device When Delete Mode is enabled the previous character is removed from the receive buffer In CRT mode when a delete character is encountered the controller echos three characters to the device backspace space and backspace This erases the previous character on the terminal In Printer Mode when a delete character is encountered the controller echos the slash characte
13. 7200 mW 8500 mW 8 50 Watts Publication 1762 UM001B EN P System Loading and Heat Dissipation F 3 Table F 4 Validating Systems using 1762 L24BWA Maximum Allowable Values Calculated Values Current for Devices Connected to the 24V de Sum of all sensor currents Sensor Supply 250 mA at 24V de 140 mA at 24V dc example sensor value Current for MicroLogix Accessories and Current Values Subtotal 1 from Table F 1 Subtotal 2 from Table F 2 Expansion I 0 400 mA at 5V de 350 mA at 24V de 0 mA 260 mA 260 mA at 5V de 120 mA 180 mA 300 mA at 24V de System Loading System Loading 140 mA x 24V 260 mA x 5V 300 mA x 24V 3360 mW 1300 mW 7200 mW 11 860 mW 12 Watts 11 9 Watts System Loading The tables below are provided for system loading validation See System Loading Example Calculations 24 Point Controller on page F 1 Worksheet Current Loading Table F 5 Calculating the Current for MicroLogix Accessories Catalog Number Device Current Requirements Calculated Current at 5V dc mA at24Vdc mA at5Vdce mA at24V dc mA 1761 NET AIC when powered by the base unit communications port selector switch in the up position Subtotal 1 1 This is an optional accessory Current is consumed only if the accessory is installed Publication 1762 UM001B EN P F 4 System Loading and Heat Dissipation Table F 6 Calculating the Current for Expansion 1 0
14. AMO00 or 1761 CBL HM02 RJ45 port 1761 CBL ASO9 or 1761 CBL AS03 1747 CP3 or 1761 CBL AC00 NOTE This 3 node network is not expandable Networked Operator Interface Device and MicroLogix Controllers PanelView AlC AIC DH485 Network AIC AIC 5 3 A go J H MicroLogix 1000 Publication 1762 UM001B EN P SLC 5 04 AIC BS Personal TE fa Computer Sy MicroLogix 1200 MicroLogix 1500 Understanding the Communication Protocols E 15 MicroLogix Remote Packet Support MicroLogix 1200 controllers can respond and initiate with communications or commands that do not originate on the local DH485 network This is useful in installations where communication is needed between DH485 and DH networks The example below shows how to send messages from a device on the DH network to a MicroLogix controller on the DH485 network This method uses an SLC 5 04 processor as the bridge connection When using this method as shown in the illustration below e PLC 5 devices can send read and write commands to MicroLogix 1200 controllers e MicroLogix 1200 controllers can respond to MSG instructions received e The Mi
15. EN P C 8 Troubleshooting Your System Publication 1762 UM001B EN P Preparing for Upgrade Appendix D Using Control Flash to Upgrade Your Operating System The operating system OS can be upgraded through the communication port on the controller In order to download a new operating system you must have the following e ControlFlash Upgrade Kit containing the new OS e a Windows 95 Windows 98 or Windows NT based computer to run the download software The ControlFlash Upgrade Kit includes e the operating system upgrade to be downloaded e the ControlFlash programming tool along with its support drivers and on line help e a readme first file explaining how to upgrade the operating system Before upgrading the controller s operating system you must e install ControlFlash software on your personal computer e prepare the controller for updating IMPORTANT Installing a new operating system deletes the user program After the operating system upgrade is successful you must transfer your control program back to the controller The communication parameters are described on Table 4 1 on page 4 1 Install ControlFlash Software Double click the 1762 LSC_FRNxx exe file to install the operating system upgrade where xx is the firmware revision number Prepare the Controller for Updating Controller Configuration The controller must be configured for default communications use communications toggle push b
16. For more than 2 modules number of modules 1 x 40 mm 1 58 in 1454 40 4 z 0 57 reti H DE fey 2 I 2 100 90 icrologx 13 S S 3 94 3 54 1200 UT A W he w N A 95 86mm 3 774 in h n 40 4 1762 L24AWA 1762 L24BWA 1762 L24BXB B 1 59 B 145 8 mm 5 739 in 1762 L40AWA 1762 L40BWA 1762 L40BXB NOTE All dimensions are in mm inches Hole spacing tolerance 0 4 mm 0 016 in Publication 1762 UM001B EN P Connecting Expansion 1 0 Installing Your Controller 2 19 The expansion I O module is attached to the controller or another I O module by means of a flat ribbon cable after mounting as shown below Pull Loop NOTE Use the pull loop on the connector to disconnect modules Do not pull on the ribbon cable NOTE Up to six expansion I O modules can be connected to a controller depending upon the power supply loading ATTENTION Remove power before removing or inserting an I O module When you remove or insert a module with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by e sending an erroneous signal to your system s field devices causing the controller to fault e causing an explosion in a hazardous environment Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance reducing product reliability WARNING EXPLOSIO
17. Heat Dissipation F 9 Table F 16 Validating Systems using 1762 L40BWA Maximum Allowable Values Calculated Values Current for Devices Connected to the 24V de Sensor Sum of all sensor currents Supply Include 1761 NET AIC here rather than in Table F 13 if it is powered externally by the sensor supply 400 mA at 24V de mA at 24V de Current for MicroLogix Accessories and Expansion 1 0 Current Subtotal 1 from Table F 13 Subtotal 2 from page Table F 14 600 mA at 5V de 500 mA at 24V de mA at 5 V de mA at 24V de System Loading System Loading mA x 24V mA x 5V mA x 24V mW mW mW mW 16 Watts W Publication 1762 UM001B EN P F 10 System Loading and Heat Dissipation Calculating Heat Dissipation Table F 17 Heat Dissipation Catalog Number Use the following table when you need to determine the heat dissipation of your system for installation in an enclosure For System Loading take the value from the appropriate system loading worksheets on pages F 3 F 5 F 7 or F 9 Heat Dissipation Equation or Constant Calculation Sub Total 1762 L24AWA 15 2W 0 4 x System Loading 15 2W 0 4x_ ss W W 1762 L24BWA 15 7W 0 4 x System Loading 15 7W 0 4x_ ss W W 1762 L24BXB 17 0W 0 3 x System Loading 17 0W 0 3x___ W W 1762 L40AWA 21 0W 0 4 x System Loading 210W 0 4x___ W W 1762 L40BWA 22 0W 0 4 x System Lo
18. Layout IN 0 IN 1 IN 2 IN 3 co co NOTE Grounding the cable shield at the module end only usually provides sufficient noise immunity However for best cable shield performance earth ground the shield at both ends using a 0 01pF capacitor at one end to block AC power ground currents if necessary Figure 3 34 Sensor Transmitter Types 2 Wire Transmitter Transmitter Transmitter Supply Signal Transmitter Signal 1 All power supplies rated N E C Class 2 Publication 1762 UM001B EN P Chapter 4 Default Communication Configuration Communication Connections This chapter describes how to communicate to your control system The method you use and cabling required to connect your controller depends on what type of system you are employing This chapter also describes how the controller establishes communication with the appropriate network Topics include e default communication configurations e using communications toggle push button e connecting to RS 232 port e connecting to DH485 network e connecting to AIC e DeviceNet communications The MicroLogix 1200 has the following default communication configuration NOTE The default configuration is present when e The controller is powered up for the first time e The communications toggle push button specifies default communications the DCOMM LED is on e An OS upgrade is completed See Appendix E for more
19. Off Module Fault Cycle power If condition persists replace the module Call your local distributor or Allen Bradley for assistance Critical and Non Critical Errors Non critical module errors are recoverable Channel errors over range or under range errors are non critical Non critical error conditions are indicated in the module input data table Non critical configuration errors are indicated by the extended error code See Table C 5 on page C 6 Critical module errors are conditions that prevent normal or recoverable operation of the system When these types of errors occur the system leaves the run mode of operation Critical module errors are indicated in Table C 5 on page C 6 Troubleshooting Your System C 5 Module Error DefinitionTable Analog module errors are expressed in two fields as four digit Hex format with the most significant digit as don t care and irrelevant The two fields are Module Error and Extended Error Information The structure of the module error data is shown below Table C 3 Module ErrorTable Don t Care Bits Module Error Extended Error Information 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Hex Digit 4 Hex Digit 3 Hex Digit 2 Hex Digit 1 Module Error Field The purpose of the module error field is to classify module errors into three distinct groups as described in the table below
20. Parameters Devices that use the DH485 Network Important DH485 Network Planning Considerations Example DH485 Connections sei 9545 eee Cees Modbus Communication Protocol 2 System Loading and Heat Dissipation Appendix F System Loading Limitations System Loading Example Calculations 24 Point Controller System Loading Worksheet Current Loading 4 2 4 64 5 524 64 4 426 0 System Loading Example Calculations 40 Point Controller System Loading Worksheet Calculating Heat Dissipation Glossary Index Table of Contents v Publication 1762 UM001B EN P Table of Contents vi Publication 1762 UM001B EN P Preface Read this preface to familiarize yourself with the rest of the manual It provides information concerning e who should use this manual e the purpose of this manual e related documentation e conventions used in this manual Rockwell Automation support Who Should Use this Use this manual if you are responsible for designing installing M l programming or troubleshooting control systems that use MicroLogix anua 1200 controllers You should have a basic understanding of electrical circuitry and familiarity with relay logic If you do not obtain the proper training before using this product Purpose of this Manual This manual is a reference guide for MicroLogix 1200 con
21. RM Relays ac coil None Required Bulletin 700 Type R Relay 12V dc 199 FSMA9 Bulletin 700 Type RM Relay 12V de Bulletin 700 Type R Relay 24V de 199 FSMA9 Bulletin 700 Type RM Relay 24V de Bulletin 700 Type R Relay 48V dc 199 FSMA9 Bulletin 700 Type RM Relay 48V de Bulletin 700 Type R Relay 115 125V de 199 FSMA10 Bulletin 700 Type RM Relay 115 125V de Bulletin 700 Type R Relay 230 250V de 199 FSMA11 Bulletin 700 Type RM Relay 230 250V de Bulletin 700 Type N P or PK Relay 150V max acorDC 700 N242 Miscellaneous electromagnetic 150V max acorDC 700 N24 2 devices limited to 35 sealed VA 1 Varistor Not recommended for use on relay outputs 2 RC Type Do not use withTriac outputs Publication 1762 UM001B EN P 3 6 Wiring Your Controller Grounding the Controller 10 solid state control systems grounding and wire routing helps limit the Publication 1762 UM001B EN P effects of noise due to electromagnetic interference EMD Run the ground connection from the ground screw of the controller to the ground bus prior to connecting any devices Use AWG 14 wire For AC powered controllers this connection must be made for safety purposes ATTENTION All devices connected to the RS 232 channel must be referenced to controller ground or be floating not referenced to a potential other than ground Failure to follow this procedure may result in property damage or personal injury e For 1762 L24BWA and 1762 L40BWA controllers
22. The COM of the sensor supply is also connected to chassis ground internally The 24V dc sensor power source should not be used to power output circuits It should only be used to power input devices e For 1762 L24BXB and 1762 L40BXB controllers The VDC NEUT or common terminal of the power supply is also connected to chassis ground internally This product is intended to be mounted to a well grounded mounting surface such as a metal panel Refer to the Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 for additional information Additional grounding connections from the mounting tab or DIN rail if used are not required unless the mounting surface cannot be grounded NOTE It is recommended to use all four mounting positions for panel mounting installation Grounding Stamping gt ATTENTION Remove the protective debris strip before applying power to the controller Failure to remove the strip may cause the controller to overheat Wiring Your Controller 3 7 Wiring Diagrams The following illustrations show the wiring diagrams for the MicroLogix 1200 controllers Controllers with dc inputs can be wired as either sinking or sourcing inputs Sinking and sourcing does not apply to ac inputs Refer to Sinking and Sourcing Wiring Diagrams on page 3 10 The controller terminal block layouts are shown below The shading on the labels indicates how the te
23. The type of error determines what kind of information exists in the extended error information field These types of module errors are typically reported in the controller s I O status file Refer to the MicroLogix 1200 and 1500 Programmable Controllers Instruction Set Reference Manual publication 1762 RM001C EN P for more information Table C 4 Module ErrorTypes Error Type Module Error Description Field Value Bits 11 through 09 Binary No Errors 000 No error is present The extended error field holds no additional information Hardware Errors 001 General and specific hardware error codes are specified in the extended error information field Configuration 1010 Module specific error codes are indicated in the extended Errors error field These error codes correspond to options that you can change directly For example the input range or input filter selection Extended Error Information Field Check the extended error information field when a non zero value is present in the module error field See Table C 5 on page C 6 NOTE If no errors are present in the module error field the extended error information field is set to zero Publication 1762 UM001B EN P C 6 Troubleshooting Your System Hardware Errors General or module specific hardware errors are indicated by module error code 2 See Table C 5 Configuration Errors If you set the fields in the configuration file to invalid or unsupported values
24. a period of time Both of these conditions are considered to be a loss of power for the system For most applications normal convective cooling keeps the controller within the specified operating range Ensure that the specified temperature range is maintained Proper spacing of components within an enclosure is usually sufficient for heat dissipation In some applications a substantial amount of heat is produced by other equipment inside or outside the enclosure In this case place blower fans inside the enclosure to assist in air circulation and to reduce hot spots near the controller Additional cooling provisions might be necessary when high ambient temperatures are encountered NOTE Do not bring in unfiltered outside air Place the controller in an enclosure to protect it from a corrosive atmosphere Harmful contaminants or dirt could cause improper operation or damage to components In extreme cases you may need to use air conditioning to protect against heat build up within the enclosure Publication 1762 UM001B EN P 2 8 Installing Your Controller Master Control Relay Publication 1762 UM001B EN P A hard wired master control relay MCR provides a reliable means for emergency machine shutdown Since the master control relay allows the placement of several emergency stop switches in different locations its installation is important from a safety standpoint Overtravel limit switches or mushroom head push button
25. amp Allen Bradley MicroLogix 1200 Programmable Controllers Bulletin 1762 Controllers and Expansion 1 0 User Manual a et ee ee ee mm Automation Important User Information Because of the variety of uses for the products described in this publication those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements including any applicable laws regulations codes and standards The illustrations charts sample programs and layout examples shown in this guide are intended solely for purposes of example Since there are many variables and requirements associated with any particular installation Rockwell Automation does not assume responsibility or liability to include intellectual property liability for actual use based upon the examples shown in this publication Rockwell Automation publication SGI 1 1 Safety Guidelines for the Application Installation and Maintenance of Solid State Control available from your local Rockwell Automation office describes some important differences between solid state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication Reproduction of the contents of this copyrighted publication in whole or part without written permission o
26. and plan the network Number of Devices and Length of Communication Cable The maximum length of the communication cable is 1219m 4000 ft This is the total cable distance from the first node to the last node in a segment However two segments can be used to extend the DH485 network to 2438m 8000 ft For additional information on connections using the AIC refer to the Advanced Interface Converter AIC User Manual publication 1761 6 4 Planning Cable Routes Follow these guidelines to help protect the communication cable from electrical interference Keep the communication cable at least 1 52m 5 ft from any electric motors transformers rectifiers generators arc welders induction furnaces or sources of microwave radiation e If you must run the cable across power feed lines run the cable at right angles to the lines e If you do not run the cable through a contiguous metallic wireway or conduit keep the communication cable at least 0 15m 6 in from ac power lines of less than 20A 0 30m 1 ft from lines greater than 20A but only up to 100K VA and 0 60m 2 ft from lines of 100K VA or more Publication 1762 UM001B EN P E 12 Understanding the Communication Protocols Publication 1762 UM001B EN P e If you run the cable through a contiguous metallic wireway or conduit keep the communication cable at least 0 08m G in from ac power lines of less than 20A 0 15m 6 in from lines greater than 20A but on
27. ground Keep the shield connection to earth ground as short as possible e To ensure optimum accuracy for voltage type inputs limit overall cable impedance by keeping all analog cables as short as possible Locate the I O system as close to your voltage type sensors or actuators as possible e The module does not provide loop power for analog inputs Use a power supply that matches the input transmitter specifications 1762 IF20F2 Input Type Selection Select the input type current or voltage using the switches located on the module s circuit board and the input type range selection bits in the Wiring Your Controller 3 21 Configuration Data File Refer to MicroLogix 1200 and 1500 Programmable Controllers Instruction Set Reference Manual publication number 1762 RM001C EN P You can access the switches through the ventilation slots on the top of the module Switch 1 controls channel 0 switch 2 controls channel 1 The factory default setting for both switch 1 and switch 2 is Current Switch positions are shown below PA Switch Location 4 A Voltage OFF pm VSS O P SS 1 2 ON Default 1762 IF20F2 Output Type Selection The output type selection current or voltage is made by wiring to the appropriate terminals Iout or Vout and by the type range selection bits in the Configuration Data File Refer to MicroLogix 1200 and 1500 Programmable Controllers Instruction Set Reference Manual publication number 17
28. i Eon VAC OUT OUT OUT DC 0 DC1 DC3 11 12 14 G tog Sou Cr KE Cr Up 9 Gr Uog Wiring Your Controller 3 9 Terminal Groupings Table 3 3 Input Terminal Grouping Controller inputs Input Group Common Terminal Input Terminal Group 0 AC COM 0 1 0 through 1 3 ise AAW Group 1 AC COM 1 1 4 through 1 13 Group 0 DC COM 0 1 0 through 1 3 Mee ete Group 1 DC COM 1 1 4 through 1 13 Group 0 DC COM 0 1 0 through 1 3 1762 L2ABXB Group 1 DC COM 1 1 4 through 1 13 Group 0 AC COM 0 1 0 through 1 3 1762 L40AWA Group 1 AC COM 1 1 4 through 7 Group 2 AC COM 2 1 8 through 1 23 Group 0 DC COM 0 1 0 through 1 3 1762 L40BWA Group 1 DC COM 1 1 4 through 7 Group 2 DC COM 2 1 8 through 1 23 Group 0 DC COM 0 1 0 through 1 3 1762 L40BXB Group 1 DC COM 1 1 4 through 7 Group 2 DC COM 2 1 8 through 1 23 Table 3 4 Output Terminal Grouping Outputs Controller Output Group Voltage Terminal Output Terminal Group 0 VAC VDC 0 0 0 Group 1 VAC VDC 1 0 1 1762 L24AWA Group 2 VAC VDC 2 0 2 through 0 3 Group 3 VAC VDC 3 04 through 0 5 Group 4 VAC VDC 4 0 6 through 0 9 Group 0 VAC VDC 0 0 0 Group 1 VAC VDC 1 0 1 1762 L24BWA Group 2 VAC VDC 2 0 2 through 0 3 Group 3 VAC VDC 3 0 4 through 0 5 Group 4 VAC VDC 4 0 6 through 0 9 Group 0 VAC VDC 0 0 0 Group 1 VAC VDC 1 0 1 eee Group 2 VDC 2 VDCCOM2 0 2 through 0 6 Gro
29. insulation Output Group to Backplane Isolation Verified by one of the following dielectric tests 1836V ac for 1 second or 2596V dc for 1 second 265V ac Working Voltage IEC Class 2 reinforced insulation Output Group to Output Group Isolation Verified by one of the following dielectric tests 1836V ac for 1 second or 2596V dc for 1 second 265V ac Working Voltage basic insulation 150V Working Voltage IEC Class 2 reinforced insulation Table A 11 Working Voltage 1762 L24BXB 1762 L40BXB Description Input Group to Backplane Isolation and Input Group to Input Group Isolation 1762 L24BXB 1762 L40BXB Verified by one of the following dielectric tests 1200V ac for 1 second or 1697V dc for 1 second 75V de Working Voltage IEC Class 2 reinforced insulation FET Output Group to Backplane Isolation Verified by one of the following dielectric tests 1200V ac for 1 second or 1697V dc for 1 second 75V de Working Voltage IEC Class 2 reinforced insulation Relay Output Group to Backplane Isolation Verified by one of the following dielectric tests 1836V ac for 1 second or 2596V dc for 1 second 265V ac Working Voltage IEC Class 2 reinforced insulation Relay Output Group to Relay Output Group and FET Output Group Isolation Verified by one of the following dielectric tests 1836V ac for 1 second or 2596V dc for 1 second 265V ac Working Voltage basic insulation
30. is the load level section of the electrical distribution system At this level transient voltages are controlled and do not exceed the impulse voltage capability of the product s insulation 3 Pollution Degree 2 and Over Voltage Category II are International Electrotechnical Commission IEC designations Installing Your Controller 2 15 DIN Rail Mounting The maximum extension of the latch is 14 mm 0 55 in in the open position A flat blade screwdriver is required for removal of the controller The controller can be mounted to EN50022 35x7 5 or EN50022 35x15 DIN rails DIN rail mounting dimensions are shown below A 27 5 mm 1 08 in 90 mm 3 5 in 27 5mm l 1 08 in Y To install your controller on the DIN rail 1 Mount your DIN rail Make sure that the placement of the controller on the DIN rail meets the recommended spacing requirements see Controller and Expansion I O Spacing on page 2 13 Refer to the mounting template inside the back cover of this document 2 Close the DIN latch if it is open 3 Hook the top slot over the DIN rail 4 While pressing the controller down against the top of the rail snap the bottom of the controller into position 5 Leave the protective debris shield attached until you are finished wiring the controller and any other devices Publication 1762 UM001B EN P 2 16 Installing Your Controller To remove your controller from the DI
31. more information on Real Time Clock Function File and Memory Module Information File refer to the MicroLogix 1200 and 1500 Programmable Controllers Instruction Set Reference Manual publication 1762 RM001C EN P Three modules with different levels of functionality are available for use with the MicroLogix 1200 controller Catalog Number Function 1762 RTC Real Time Clock 1762 MM 1 Memory Module 1762 MM1RTC Memory Module and Real Time Clock Removal Insertion Under Power At power up and when the controller enters a run or test mode the controller determines if a real time clock module RTC is present If an RTC is present its values date time and status are written to the RTC Function File in the controller The RTC module can be installed or removed at any time without risk of damage to either the module or the controller If an RTC is installed while the MicroLogix 1200 is in a run or test mode the module is not recognized until either a power cycle occurs or until the controller is placed in a non executing mode program mode suspend mode or fault condition Removal of the RTC during run mode is detected within one program scan Removal of the RTC while in run mode causes the controller to write zeros to the RTC Function File Publication 1762 UM001B EN P 6 2 Using Real Time Clock and Memory Modules Publication 1762 UM001B EN P The following table indicates the accuracy of the RTC for var
32. port 2 on another AIC port2 yes external ion switch should be set to cable TA s wmn B 1761 CBL AC00 Di Cable Length Connections from to AIC External Power Power Supply Selection Required Switch Setting 1747 CP3 3m 9 8 ft SLC 5 03 or SLC 5 04 processor channel 0 port 1 yes external CBL 1 4 1771 1761 CBL ACOO Sen in PC COM port port 1 yes external PanelView 550 through NULL modem port 1 yes external adapter DTAM Plus DTAM Micro port 1 yes external Port 1 on another AIC port 1 yes external 1 External power supply required unless the AIC is powered by the device connected to port 2 then the selection switch should be set to cable Ee ia CS fa oe a N l ier ser supplied cable lt IL Cable Length Connections from to AIC External Power Power Supply Selection Required Switch Setting straight 9 25 pin modem or other communication device external 1 External power supp y required unless the AIC is powered by the device connected to port 2 then the selection switch should be set to cable Publication 1762 UM001B EN P Cable 1761 CBL ASO3 1761 CBL ASO9 Length 3m 9 8 ft 9 5m 31 17 ft Communication Connections 4 13 1 External power supply required unless the AIC is powered by the device connect
33. power cycle occurs or until the controller is placed in a non executing mode program mode suspend mode or fault condition Appendix A Specifications Controller Specifications Table A 1 General Specifications Description 1762 L24AWA L24BWA L24BXB L40AWA L40BWA L40BXB Dimensions Height 90 mm Height 90 mm 104 mm with DIN latch open 104 mm with DIN latch open Width 110 mm Depth 87 mm Width 160 mm Depth 87 mm Shipping Weight 0 9 kg 2 0 Ibs 1 1 kg 2 4 Ibs Number of 0 14 inputs and 10 outputs 24 inputs 16 outputs Power Supply 100 to 240V ac 24V de 100 to 240V ac 24V de 15 10 15 10 15 10 15 10 at 47 to 63 Hz Class 2 at 47 to 63 Hz Class 2 SELV SELV Heat Dissipation See Appendix F Power Supply Inrush 120V ac 25A for 8 ms 24V de 120V ac 25A for 8 ms 24V de 240V ac 40A for 4 ms 15A for 240V ac 40A for 4 ms 15A for 20 ms 30 ms Power Supply Usage 68 VA 70 VA 27W 80 VA 82 VA 40W Power 5V de 400 mA 400 mal 400 mA 600 mA 600 mal2 600 mA l a 24V de 1350 mA 350 mA 350 mA 500 mA 500 maa 500 mA Sensor Power Output none 250 mA at 24V dc none none 400 mA at 24V de none AC Ripple lt 500 mV AC Ripple lt 500 mV peak to peak peak to peak 400 uF max 400 uF max 2 Input Circuit Type 120V ac 24V dc 24V dc 120V ac 24V de 24V dc sink source sink source sink source sink source Output Circuit Type Relay Relay Relay FET Relay Relay Relay
34. to the positive side V of the field supply are sourcing field devices Publication 1762 UM001B EN P Common of the field power supply are Table A 14 Output Specifications Specifications A 9 Specification 1762 0A8 1762 0B8 1762 0B16 1762 OW8 1762 OW16 Approximate 215g 0 48 Ibs 210g 0 46 Ibs 235g 0 52 Ibs 228g 0 50 Ibs 285g 0 63lbs Shipping Weight With Carton Voltage 100 to 240V ac 24V de 24V de AC DC normally open AC DC normally open Category relay relay Operating 85V ac to 265V ac 47 to 20 4V de to 26 4V de 20 4V de to 26 4V de 5 to 265V ac 5 to 265V ac Voltage Range 63 Hz 5 to 125V de 5 to 125V de Number of 8 8 16 8 16 Outputs Bus Current 115 mA at 5V de 115 mA at 5V de 175 mA at 5V de 80 mA at 5V de 120 mA at 5V de Draw max 1 0 575W 0 575W 0 88W 0 40W 0 60 90 mA at 24V de 140 mA at 24V de 2 16W 3 36W Heat 2 9 Watts 1 61 Watts 2 9 Watts at 30 C 2 9 Watts 5 6 Watts Dissipation 86 F max 2 1 Watts at 55 C 131 F Signal Delay On Delay 1 2 cycle On Delay 0 1 ms On Delay 0 1 ms On Delay 10 ms On Delay 10 ms max F Off Delay 1 2 cycle Off Delay 1 0ms Off Delay 1 0 ms Off Delay 10 ms Off Delay 10 ms resistive load Off State 2 mA 132V 1 0 mA 1 0 mA OmA OmA Leakage max 2 5 mA 265V On State 10 mA 1 0 mA 1 0 mA 10 mA 10 mA Current min On State 1 5V 0 5A 1 0V de 1 0V de Not Applicable Not Applicable Volta
35. worksheet F 3 system loading and heat dissipation F 1 T terminal Glossary 8 terminal block layouts 1762 IF20F2 3 22 1762 IF4 3 24 controllers 3 7 terminal groupings 3 9 terminal groupings 3 9 throughput Glossary 8 Trim Pot Information Function File 5 7 trim pot operation 5 7 trim pots 5 7 adjustment 5 7 error conditions 5 2 location 5 1 troubleshooting C 7 contacting Rockwell Automation for assistance P 3 true Glossary 8 U upload Glossary 8 using communications toggle push button 4 2 using emergency stop switches 2 9 using memory modules 6 1 using real time clock 6 1 using trim pots 5 7 Index 5 WwW wiring diagram 1762 IA8 3 16 1762 IF20F2 differential sensor 3 22 1762 IF20F2 single ended sensor 3 23 1762 1016 3 17 1762 108 3 17 1762 L24AWA input 3 77 1762 L24AWA output 3 73 1762 L24BWA output 3 13 1762 L24BWA sinking 3 77 1762 L24BWA sourcing 3 12 3 14 1762 L24BXB output 3 13 1762 L24BXB sinking 3 12 1762 L24BXB sourcing 3 12 1762 L40AWA output 3 75 1762 L40BWA output 3 15 1762 L40BXB output 3 75 1762 L40BXB sinking 3 14 1762 L40BXB sourcing 3 15 1762 0A8 3 18 1762 0B16 3 19 1762 OB8 3 18 1762 OW16 3 20 1762 OW8 3 19 L1762 L40AWA input 3 73 terminal block layouts 3 7 3 22 3 24 wiring diagrams 3 7 wiring recommendation 3 1 wiring your controller 3 7 workspace Glossary 8 write Glossary 8 Publication 1762 UM001B EN P 6 Index Publication 1762 UM001B EN P Reach us now at www rockwel
36. 1 1 Product Type Code 10 10 Product Code 75 67 1 2 input signal 3 ground Repeatability is the ability of the input module to register the same readi Table A 18 Input Specifications Specification Number of Inputs 1762 IF20F2 2 differential unipolar The over or under range flag comes on when the normal operating range over under is exceeded The module continues to convert the analog input up to the maximum full scale range ng in successive measurements for the same Rated working voltage is the maximum continuous voltage that can be applied at the terminals with respect to earth 1762 IF4 4 differential bipolar Update Time typical 2 5 ms 130 250 290 450 530 ms selectable A D Converter Type Successive approximation Successive approximation Common Mode Voltage Rangel 27V 27V Common Mode gt 55 dB at 50 and 60 Hz gt 55 dB at 50 and 60 Hz Rejection Non linearity in percent 0 1 0 1 full scale Typical Overall Accuracy 0 5 full scale at 0 to 55 C 0 3 full scale at 25 C 0 3 full scale at 0 to 55 C 0 24 full scale at 25 C Input Impedance Voltage Terminal 200KQ Current Terminal 250Q Voltage Terminal 200KQ Current Terminal 275Q Table A 18 Input Specifications Specifications A 13 Specification 1762 IF20F2 1762 IF4 Current Input Protection 32 mA 32 mA Voltage Input Pr
37. 1 CBL HM02 1761 CBL APOO or 1761 CBL PMo2 4 r PC lt ZA S 1761 CBL AP00 or 1761 CBL PM02 PC to port 1 or port 2 AIC 3 24V de Belden shielded i user supply required if Port 2 is twisted paircable 4 T S not connected to a controller see table below or 1761 CBL ACOO 1 DB 9 RS 232 port 24V de 2 mini DIN 8 RS 232 port 3 RS 485 port 4 Series C or higher cables are required Recommended Tools user supplied To connect a DH485 network you need tools to strip the shielded cable and to attach the cable to the AIC Advanced Interface Converter We recommend the following equipment or equivalent Table 4 3 Working with Cable for DH485 Network Description Part Number Manufacturer Shielded Twisted Pair Cable 3106A or 9842 Belden Stripping Tool 45 164 Ideal Industries 1 8 Slotted Screwdriver Not Applicable Not Applicable Publication 1762 UM001B EN P 4 8 Communication Connections Publication 1762 UM001B EN P DH485 Communication Cable The suggested DH485 communication cable is either Belden 3106A or 9842 The cable is jacketed and shielded with one or two twisted wire pairs and a drain wire One pair provides a balanced signal line and one additional wire is used for a common reference line between all nodes on the network The shield reduces the effect of electr
38. 200 15600 AmA to 20mA 4 0mA 6240 3120 0 0mA 0 0 Publication 1762 UM001B EN P A 14 Specifications Controller Dimensions See Controller Mounting Dimensions on page 2 13 Expansion 1 0 See 1762 Expansion I O Dimensions on page 2 17 Dimensions Publication 1762 UM001B EN P MicroLogix 1200 Replacement Kits Appendix B Replacement Parts Controllers Replacement Doors Catalog Number 1762 RPLDR1 The controller door kit consists of e Two memory module doors e Two RS 232 communication port doors e Two expansion bus doors Controller Replacement Door Labels Catalog Number 1762 RPLTLBL 1 The controller terminal door label kit consists of e Four labels each for all available controllers Controller Replacement DIN Latches Catalog Number 1762 RPLDIN1 The controller DIN latch kit consists of e Five DIN latches for controllers Controller 40 Point Replacement Terminal Blocks Catalog Number 1762 RPLRTB40 The 40 point controller removable terminal blocks kit consists of e one 25 point double row terminal block one 29 point double row terminal block Both terminal blocks for a 40 point controller Publication 1762 UM001B EN P B 2 Replacement Parts 1762 Expansion 0 Publication 1762 UM001B EN P Controller 24 Point Terminal Doors Catalog Number 1762 RPLTDR24 The 24 point controller terminal door kit consists of e Four terminal doors e Four sub terminal covers Enough door
39. 3 Hz 16 000 14 000 16 000 14 000 16 000 31 Hz 1 This is the default setting Specifications A 5 Table A 7 Normal DC Input Filter Settings Inputs 4 and higher Nominal ON Delay ms OFF Delay ms Maximum Sank ms Minimum Maximum Minimum Maximum a ae 0 500 0 090 0 500 0 020 0 500 1 0 kHz 1 000 0 500 1 000 0 400 1 000 0 5 kHz 2 000 1 100 2 000 1 300 2 000 250 Hz 4 000 2 800 4 000 2 700 4 000 125 Hz 8 gog 1 5 800 8 000 5 300 8 000 63 Hz 16 000 11 000 16 000 10 000 16 000 31 Hz 1 This is the default setting Table A 8 Relay Contact Ratings Maximum Volts Amperes Amperes Volt Amperes Make Break Continuous Make Break 240V ac 7 5A 0 75A 9 5A 1800 VA 180 VA 120V ac 15A 1 5A 2 5A 1800 VA 180 VA 125V dc 2 1 0A 24V de a 2 0A a 1 1 5A above 40 C 2 For de voltage applications the make break ampere rating for relay contacts can be determined by dividing 28 VA by the applied dc voltage For example 28 VA 48V dc 0 58A For de voltage applications less than 14V the make break ratings for relay contacts cannot exceed 2A Table A 9 Working Voltage 1762 L24AWA 1762 L40AWA 1762 L24AWA 1762 L40AWA Verified by one of the following dielectric tests 1836V ac for 1 second or 2596V dc for 1 second 265V ac Working Voltage IEC Class 2 reinforced insulation Description Power Supply Input to Backplane Isolation Input Group to B
40. 4 16 Communication Connections Set the DC Power Source selector switch to EXTERNAL before connecting the power supply to the AIC The following illustration shows where to connect external power for the AIC Bottom View ATTENTION Always connect the CHS GND chassis ground terminal to the nearest earth ground This connection must be made whether or not an external 24V dc supply is used Power Options Below are two options for powering the AIC e Use the 24V dc user power supply built into the MicroLogix 1200 controller The AIC is powered through a hard wired connection using a communication cable 1761 CBL HM02 or equivalent connected to port 2 e Use an external DC power supply with the following specifications operating voltage 24V dc 15 20 output current 150 mA minimum rated NEC Class 2 Make a hard wired connection from the external supply to the screw terminals on the bottom of the AIC ATTENTION If you use an external power supply it must be 24V de 15 20 Permanent damage results if miswired with the wrong power source Publication 1762 UM001B EN P DeviceNet Communications Communication Connections 4 17 You can connect a MicroLogix 1200 to a DeviceNet network using the DeviceNet Interface DND catalog number 1761 NET DNI For additional information on using the DNI refer to the DeviceNet Interface User Manual publication 1761 6 5 The following figure shows
41. 40 VA 1440 VA Maximum Continuous Current Current per Group Common BA 75A BA BA Current per Controller at 150V max 30A or total of per point loads whichever is less at 240V max 20A or total of per point loads whichever is less Relay Outputs Turn On Time Turn Off Time 10 msec minimum Load Current 10 mA minimum 1 scan time dependent Table A 4 BXB FET Output Specifications Description Power Supply Voltage General Operation 24V dc 15 10 High Speed Operation Output 2 Only On State Voltage Drop eat maximum load current eat maximum surge current 1V dc 2 5V de e Not Applicable e Not Applicable Current Rating per Point e maximum load e minimum load e maximum leakage e See graphs below e1 0mA e1 0mA 100 mA 10mA 1 0mA Maximum Output Current temperature dependent FET Current per Point 1762 L24BXB and L40BXB 1 5A 30 C 86 F 1 0A 55 C 131 F Current Amps 10C 30c 50 C 70 C 50 F 86 F 122 F 158 F Temperature FET Total Current 1762 L40 Current Amps 30 86 10 C 50 F BXB only 8A 30 C 86 F C 50 C 70 C F 122 F 158 F Temperature 5 5A 55 C 131 F Publication 1762 UM001B EN P A 4 Specifications Publication 1762 UM001B EN P Table A 4 BXB FET Output Specifications Description General Operation High Speed Operation Output 2 O
42. 485 specification End of Line Termination Jumper Belden 3106A or 9842 Cable NTR 1219 m 4000ft Maximum The AIC catalog number 1761 NET AIC enables a MicroLogix 1200 to connect to a DH485 network The AIC has two RS 232 ports and one isolated RS 485 port Typically there is one AIC for each MicroLogix 1200 When two MicroLogix controllers are closely positioned you can connect a controller to each of the RS 232 ports on the AIC The AIC can also be used as an RS 232 isolator providing an isolation barrier between the MicroLogix 1200 communications port and any equipment connected to it G e personal computer modem etc Communication Connections 4 11 The following figure shows the external wiring connections and specifications of the AIC Item AIC Advanced Interface Converter 1761 NET AIC Description Port 1 DB 9 RS 232 DTE Port 2 mini DIN 8 RS 232 DTE Port 3 RS 485 Phoenix plug e wy N DC Power Source selector switch cable port 2 power source external external power source connected to item 5 Terminals for external 24V dc power supply and chassis ground For additional information on connecting the AIC refer to the Advanced Interface Converter AIC User Manual publication 1761 6 4 Cable Selection Guide Cable Length 1761 CBL A
43. 500 Programmable Controllers Instruction Set Reference Manual Publication 1762 RM001C EN P for more information Publication 1762 UM001B EN P 6 4 Using Real Time Clock and Memory Modules Publication 1762 UM001B EN P Data File Download Protection The memory module supports data file download protection This allows user data to be saved not overwritten during a download NOTE Data file download protection is only functional if the processor does not have a fault size of all protected data files in the memory module exactly match the size of protected data files within the controller and all protected data files are of the same type See Protecting Data Files During Download in the MicroLogix 1200 and 1500 Programmable Controllers Instruction Set Reference Manual Publication 1762 RMO01C EN P Memory Module Write Protection The memory module supports write once read many behavior Write protection is enabled using your programming software Mattei Once set write protection cannot be removed A change cannot be made to the control program stored in a write protected memory module If a change is required use a different memory module Removal Insertion Under Power The memory module can be installed or removed at any time without risk of damage to either the memory module or the controller If a memory module is installed while the MicroLogix 1200 is executing the memory module is not recognized until either a
44. 62 RM001C EN P Analog outputs may fluctuate for less than a second ATTENTION ee when power is applied or removed This characteristic is common to most analog outputs While the majority of loads will not recognize this short signal it is recommended that preventive measures be taken to ensure that connected equipment is not affected Publication 1762 UM001B EN P 3 22 Wiring Your Controller 1762 IF20F2 Wiring The following illustration shows the 1762 IF2OF2 analog expansion I O terminal block Figure 3 29 1762 IF20F2Terminal Block Layout Common connected internally Publication 1762 UM001B EN P Wiring Your Controller 3 23 Figure 3 31 Single ended Sensor Transmitter Types 2 Wire Transmitter Transmitter Module Transmitter Supply Signal ransmitter Signal 1 All power supplies rated N E C Class 2 1762 IF4 Input Type Selection Select the input type current or voltage using the switches located on the module s circuit board and the input type range selection bits in the Configuration Data File Refer to MicroLogix 1200 and 1500 Programmable Controllers Instruction Set Reference Manual publication number 1762 RM001C EN P You can access the switches through the ventilation slots on the top of the module Cho Chi Ch2 Ch3 sla imm 4 Current ON Default Publication 1762 UM001B EN P 3 24 Wiring Your Controller Figure 3 32 1762 IF4Terminal Block
45. B Terminal Screw Torque 0 791 Nm 7 in lb rated 1 Do not allow the total load power consumed by the 5V de 24V dc and se 2 Do not allow the total load power consumed by the 5V dc 24V dc and se BH See Appendix F for system validation worksheets Publication 1762 UM001B EN P Table A 2 Input Specifications Description On State Voltage Range 1762 L24AWA 1762 L40AWA 79 to 132V ac nsor power outputs to exceed 12W nsor power outputs to exceed 16W 1762 L24BWA L24BXB L40BWA L40BXB Inputs 0 through 3 14 to 24V de 10 at 55 C 131 F 25 at 30 C 86 F Inputs 4 and higher 10 to 24V de 10 at 55 C 131 F 25 at 30 C 86 F Off State Voltage 0 to 20V ac 0 to 5V de Range Operating 47 Hz to 63 Hz 0 Hz to 20 kHz 0 Hz to 1 kHz Frequency scan time dependent On State Current e minimum 5 0 mA at 79V ac 2 5 mA at 14V de 2 0 mA at 10V dc enominal 12 mA at 120V ac e7 3 mA at 24V dc 8 9 mA at 24V dc e maximum 16 0 mA at 132V ac 12 0 mA at 30V dc 12 0 mA at 30V dc Off State Leakage 2 5 mA max 1 5 mA min Current Nominal 12KQ at 50 Hz 3 3KQ 2 7KQ Impedance 10KQ at 60 Hz Inrush Current 250 mA Not Applicable max at 120V ac Specifications A 3 Table A 3 Output Specifications General Description 1762 L24AWA L24BXB L40AWA L40BXB L24BWA L40BWA Relay and FET Outputs Maximum Controlled Load 1440 VA 14
46. Division 2 Groups A B C D or non hazardous locations only WARNING EXPLOSION HAZARD AIC must be operated from an external power source This product must be installed in an enclosure All cables connected to the product must remain in the enclosure or be protected by conduit or other means See Safety Considerations on page 2 4 for additional information Installing and Attaching the AIC 1 Take care when installing the AIC in an enclosure so that the cable connecting the MicroLogix 1200 controller to the AIC does not interfere with the enclosure door 2 Carefully plug the terminal block into the RS 485 port on the AIC you are putting on the network Allow enough cable slack to prevent stress on the plug 3 Provide strain relief for the Belden cable after it is wired to the terminal block This guards against breakage of the Belden cable wires Powering the AIC In normal operation with the MicroLogix 1200 programmable controller connected to port 2 of the AIC the controller powers the AIC Any AIC not connected to a controller requires a 24V dc power supply The AIC requires 120 mA at 24V dc If both the controller and external power are connected to the AIC the power selection switch determines what device powers the AIC ATTENTION If you use an external power supply it must be 24V dc 15 20 Permanent damage results if a higher voltage supply is used Publication 1762 UM001B EN P
47. E 18 Understanding the Communication Protocols Publication 1762 UM001B EN P Appendix F System Loading and Heat Dissipation System Loading When you connect MicroLogix accessories and expansion I O an Limitations electrical load is placed on the controller power supply This section shows how to calculate the load and validate that the system will not exceed the capacity of the controller power supply The following example is provided to illustrate system loading validation The system validation procedure accounts for the amount of 5V dc and 24V dc current consumed by controller expansion I O and user supplied equipment Use the System Loading Worksheet on page F 3 to validate your specific 24 point controller configuration Use the System Loading Worksheet on page F 8 to validate your specific 40 point controller Current consumed by the processor memory modules and the real time clock modules has already been factored into the calculations A system is valid if the current and power requirements are satisfied System Loading Example Calculations 24 Point Controller Current Loading Table F 1 Calculating the Current for MicroLogix Accessories Catalog Number Device Current Requirements Calculated Current at5V dc mA at24V dc mA lat 5V dc mA at24V dc mA oO 1761 NET AIC when powered by the base unit communications 120 0 120 port selector switch in the up position Subtotal 1 0 120 1 This is an optiona
48. FET Operating Temp 0 C to 55 C 32 F to 131 F ambient Storage Temp 40 C to 85 C 40 F to 185 F ambient Operating Humidity 5 to 95 relative humidity non condensing Vibration Operating 10 to 500 Hz 5G 0 030 in max peak to peak 2 hours each axis Relay Operation 1 5G Shock Operating 30G 3 pulses each direction each axis Relay Operation 7G Non Operating 50G panel mounted 40G DIN Rail mounted 3 pulses each direction each axis Publication 1762 UM001B EN P A 2 Specifications Table A 1 General Specifications Description Agency Certification 1762 eUL eC eCl L24AWA 508 UL under CSA C22 2 no 142 ass Div 2 Groups A B C D UL 1604 C UL under CSA C22 2 no 213 L24BWA L24BXB L40AWA L40BWA L40BXB e CE C Tick compliant for all applicable directives Electrical EMC The controller has passed testing at the following levels elE elE elE C1000 4 2 4 kV contact 8 kV air 4 kV indirect C1000 4 3 10V m 80 to 1000 MHz 80 amplitude modulation 900 MHz keyed carrier C1000 4 4 2 kV 5 kHz communications cable 1 kV 5 kHz elE C1000 4 5 communications cable 1 kV galvanic gun 1 0 2 kV CM common mode 1 kV DM differential mode AC Power Supply 4 kV CM common DC Power Supply 500V CM common e EC1000 4 6 10V communications cab e3V mode 2 kV DM differential mode mode 500V DM differential mode
49. N HAZARD In Class I Division 2 applications the bus connector must be fully seated and the bus connector cover must be snapped in place In Class I Division 2 applications all modules must be mounted in direct contact with each other as shown on page 2 19 If DIN rail mounting is used an end stop must be installed ahead of the controller and after the last 1762 I O module Publication 1762 UM001B EN P 2 20 Installing Your Controller Publication 1762 UM001B EN P Chapter 3 Wiring Requirements Wiring Your Controller This chapter describes how to wire your controller and expansion I O Topics include wire requirements using surge suppressors grounding the controller e wiring diagrams e sinking and sourcing wiring diagrams e controller I O wiring e expansion I O wiring Wiring Recommendation ATTENTION Before you install and wire any device disconnect power to the controller system ATTENTION Calculate the maximum possible current in each power and common wire Observe all electrical codes dictating the maximum current allowable for each wire size Current above the maximum ratings may cause wiring to overheat which can cause damage United States Only If the controller is installed within a potentially hazardous environment all wiring must comply with the requirements stated in the National Electrical Code 501 4 b e Allow for at least 50 mm 2 in between I O wirin
50. N rail 1 Place a flat blade screwdriver in the DIN rail latch at the bottom of the controller 2 Holding the controller pry downward on the latch until the latch locks in the open position 3 Repeat steps 1 and 2 for the second DIN rail latch 4 Unhook the top of the DIN rail slot from the rail O s A I gt 3 kK gt 1 gt n y closed t open Panel Mounting Mount to panel using 8 or M4 screws To install your controller using mounting screws 1 Remove the mounting template from inside the back cover of the MicroLogix 1200 Programmable Controllers Installation Instructions publication 1762 IN006C MU P 2 Secure the template to the mounting surface Make sure your controller is spaced properly See Controller and Expansion I O Spacing on page 2 13 Drill holes through the template Remove the mounting template Mount the controller Av mB U Leave the protective debris shield in place until you are finished wiring the controller and any other devices Debris Shield Mounting Template 225 Publication 1762 UM001B EN P Installing Your Controller 2 17 1762 Expansion 0 Dimensions A A Y z ai Table 2 2 Dimension Expansion I O Module A 90 mm 3 5 in B 40 mm 1 57 in C 87 mm 3 43 in
51. Poo 2 45 cm 17 7 in 2m 6 5 ft 1761 CBL Plo2 2 ee 1761 CBL APoo 1761 CBL PM02 Connections from to AIC External Power Power Supply Selection Required Switch Setting SLC 5 03 or SLC 5 04 processors chO port 2 yes external MicroLogix 1000 1200 or 1500 port 1 yes external PanelView 550 through NULL modem port 2 yes external adapter DTAM Plus DTAM Micro port 2 yes external PC COM port port 2 yes external 1 External power supply required unless the AIC is powered by the device connected to port 2 then the selection switch should be set to cable 2 Series C or higher cables are required Publication 1762 UM001B EN P 4 12 Cable 1761 CBL Aloo2 1761 CBL Hi02 2 Communication Connections Length 2m 6 5 ft 45 cm 17 7 in SS eS See 1 External power supply required unless the AIC is powered by the device connected to port 2 then the select 2 Series C or higher cables are required e ge 1761 CBL HM02 1761 CBL AMoo Connections from to AIC External Power Power Supply Selection Required Switch Setting MicroLogix 1000 1200 or 1500 port2 no cable to
52. Wiring Your Controller 3 3 Wiring with Spade Lugs The diameter of the terminal screw head is 5 5 mm 0 220 in The input and output terminals of the MicroLogix 1200 controller are designed for a 6 35mm 0 25 in wide spade standard for 6 screw for up to 14 AWG or a 4 mm metric 4 fork terminal When using spade lugs use a small flat blade screwdriver to pry the finger safe cover from the terminal blocks as shown below Then loosen the terminal screw Inductive load devices such as motor starters and solenoids require the use of some type of surge suppression to protect and extend the operating life of the controllers output contacts Switching inductive loads without surge suppression can significantly reduce the life expectancy of relay contacts By adding a suppression device directly across the coil of an inductive device you prolong the life of the output or relay contacts You also reduce the effects of voltage transients and electrical noise from radiating into adjacent systems Publication 1762 UM001B EN P 3 4 Wiring Your Controller The following diagram shows an output with a suppression device We recommend that you locate the suppression device as close as possible to the load device dc or L1 Suppression Device ac or dc Outputs dc COM or L2 If the outputs are dc we recommend that you use an 1N4004 diode for surge suppression as shown below For inductive dc load devices a diod
53. a table Glossary 2 default communication configuration 4 7 DeviceNet Communications 4 17 DeviceNet network connecting 4 17 selecting cable 4 17 DF1 Full Duplex protocol configuration parameters 2 connecting 4 2 4 3 description F 7 example system configuration E 2 using a modem 4 4 F 6 DF1 Half Duplex protocol description 3 DH485 communication protocol configuration parameters F 9 DH485 network configuration parameters F 12 connecting 4 7 description E 8 devices that use the network F 9 example system configuration F 73 installation 4 7 planning considerations 70 protocol 8 token rotation F 8 Publication 1762 UM001B EN P DIN rail Glossary 2 disconnecting main power 2 5 download Glossary 2 DTE Data Terminal Equipment Glossary 2 E Electronics Industries Association EIA E 7 EMC Directive 2 2 EMI Glossary 2 encoder Glossary 2 error recovery model C 3 errors configuration C 6 critical C 4 extended error information field C 5 hardware C 6 module error field C 5 non critical C 4 European Union Directive compliance 2 2 EMC Directive 2 2 low voltage directive 2 2 executing mode Glossary 2 expansion 0 1762 IF20F2 input type selection 3 20 1762 IF2OF2 output type selection 3 27 expansion O mounting 2 17 2 18 mounting on DIN rail 2 17 expansion 0 wiring 3 76 1762 IA8 wiring diagram 3 16 1762 IF20F2 wiring 3 22 1762 IF4 terminal block layout 3 24 1762 1016 wiring diagram 3 17 1762 108 wi
54. ackplane Isolation Verified by one of the following dielectric tests 1517V ac for 1 second or 2145V dc for 1 second 132V ac Working Voltage IEC Class 2 reinforced insulation Input Group to Input Group Isolation Verified by one of the following dielectric tests 1517V ac for 1 second or 2145V dc for 1 second 132V ac Working Voltage basic insulation Output Group to Backplane Isolation Verified by one of the following dielectric tests 1836V ac for 1 second or 2596V dc for 1 second 265V ac Working Voltage IEC Class 2 reinforced insulation Output Group to Output Group Isolation Verified by one of the following dielectric tests 1836V ac for 1 second or 2596V dc for 1second 265V ac Working Voltage basic insulation 150V ac Working Voltage IEC Class 2 reinforced insulation Publication 1762 UM001B EN P A 6 Specifications Publication 1762 UM001B EN P Table A 10 Working Voltage 1762 L24BWA 1762 L40BWA Description Power Supply Input to Backplane Isolation 1762 L24BWA 1762 L40BWA Verified by one of the following dielectric tests 1836V ac for 1 second or 2596V dc for 1 second 265V ac Working Voltage IEC Class 2 reinforced insulation Input Group to Backplane Isolation and Input Group to Input Group Isolation Verified by one of the following dielectric tests 1200V ac for 1 second or 1697V dc for 1 second 75V de Working Voltage IEC Class 2 reinforced
55. ading 22 00W 0 4x_ ss W W 1762 L40BXB 27 9W 0 3 x System Loading 27 9W 0 3x___ W W 1762 1A8 2 0W x number of modules 2 0W x W 1762 108 3 7W x number of modules 3 7W x W 1762 1016 5 3W x number of modules 5 3W x W 1762 0A8 2 9W x number of modules 2 9W x W 1762 0B8 1 6W x number of modules 1 6W x W 1762 0B16 2 9W x number of modules 2 9W x W 1762 OW8 2 9W x number of modules 2 9W x W 1762 OW16 5 6W x number of modules 5 6W x W 1762 IF20F2 2 6W x number of modules 2 6W x W 1762 IF4 2 0W x number of modules 2 0W x W Add Sub Totals to determine Heat Dissipation W Publication 1762 UM001B EN P Glossary The following terms are used throughout this manual Refer to the Allen Bradley Industrial Automation Glossary Publication Number AG 7 1 for a complete guide to Allen Bradley technical terms address A character string that uniquely identifies a memory location For example I 1 0 is the memory address for the data located in the Input file location word1 bit 0 AIC Advanced Interface Converter A device that provides a communication link between various networked devices Catalog Number 1761 NET AIC application 1 A machine or process monitored and controlled by a controller 2 The use of computer or processor based routines for specific purposes baud rate The speed of communication between devices All devices must communicate at the same baud rate on a network bit The smallest storage location in memory th
56. apter 4 Communication Connections for information about required network devices and accessories The communications port on the MicroLogix 1200 utilizes an RS 232 interface RS 232 is an Electronics Industries Association EIA standard that specifies the electrical and mechanical characteristics for serial binary communication It provides you with a variety of system configuration possibilities RS 232 is a definition of electrical characteristics it is nota protocol One of the biggest benefits of an RS 232 interface is that it lets you integrate telephone and radio modems into your control system using the appropriate DF1 protocol only not DH485 protocol DF1 Full Duplex protocol provides a point to point connection between two devices DF1 Full Duplex protocol combines data transparency American National Standards Institute ANSI X3 28 1976 specification subcategory D1 and 2 way simultaneous transmission with embedded responses subcategory F1 The MicroLogix 1200 controllers support the DF1 Full Duplex protocol via RS 232 connection to external devices such as computers or other controllers that support DF1 Full Duplex DF1 is an open protocol Refer to DF1 Protocol and Command Set Reference Manual publication 1770 6 5 16 for more information Publication 1762 UM001B EN P E 2 Understanding the Communication Protocols DF1 Full Duplex Operation DF1 Full Duplex protocol also referred to as DF1 point to point proto
57. at contains either a 1 ON or a 0 OFF block diagrams A schematic drawing Boolean operators Logical operators such as AND OR NAND NOR NOT and Exclusive OR that can be used singularly or in combination to form logic statements or circuits Can have an output response of T or F branch A parallel logic path within a rung of a ladder program communication scan A part of the controller s operating cycle Communication with other devices such as software running on a personal computer takes place controller A device such as a programmable controller used to monitor input devices and control output devices controller overhead An internal portion of the operating cycle used for housekeeping and set up purposes Publication 1762 UM001B EN P G 2 Glossary Publication 1762 UM001B EN P control profile The means by which a controller determines which outputs turn on under what conditions counter 1 An electro mechanical relay type device that counts the occurrence of some event May be pulses developed from operations such as switch closures or interruptions of light beams 2 In controllers a software counter eliminates the need for hardware counters The software counter can be given a preset count value to count up or down whenever the counted event occurs CPU Central Processing Unit The decision making and data storage section of a programmable controller data table The part of processor memo
58. ble F 13 Calculating the Current for MicroLogix Accessories Catalog Number Device Current Requirements Calculated Current at5Vdc mA at24Vdc mA at5Vdce mA at 24V dc mA 1761 NET AIC when powered by the base unit communications port selector switch in the up position Subtotal 1 1 This is an optional accessory Current is consumed only if the accessory is installed Publication 1762 UM001B EN P F 8 System Loading and Heat Dissipation Table F 14 Calculating the Current for Expansion 1 0 Catalog Number n A B nxA nxB Number of Device Current Requirements Calculated Current Modules at 5V dc mA at 24V dc mA at5V dc mA at 24V dc mA 1762 1A8 50 0 1762 108 50 0 1762 1016 60 0 1762 0A8 115 0 1762 0B8 115 0 1762 0B16 175 0 1762 OW8 80 90 1762 OW16 120 140 1762 IF20F2 40 105 1762 IF4 40 50 Total Modules 6 maximum Subtotal 2 1 Refer to your expansion 1 0 Installation Instructions for Current Requirements not listed in this table Table F 15 Validating Systems using 1762 L40AWA or 1762 L40BXB Maximum Allowable Values Current Calculated Values Current Subtotal 1 from Table F 13 Subtotal 2 from Table F 14 600 mA at 5V de 500 mA at 24V de System Loading System Loading 15 Watts Publication 1762 UM001B EN P mA x 5V mA x 24V E mW mW mW z Ww System Loading and
59. ble cause and recommended action status Yes Refer to page C 2 for probable cause and recommended action Check power Is an input LED accurately showing No Refer to page C 2 for probably cause and recommended action Publication 1762 UM001B EN P C 4 Troubleshooting Your System Analog Expansion 1 0 Diagnostics and Troubleshooting Publication 1762 UM001B EN P Module Operation and Channel Operation The module performs operations at two levels e module level e channel level Module level operations include functions such as power up configuration and communication with the controller Internal diagnostics are performed at both levels of operation Both module hardware and channel configuration error conditions are reported to the controller Channel over range or under range conditions are reported in the module s input data table Module hardware errors are reported in the controller s I O status file Refer to the MicroLogix 1200 and 1500 Programmable Controllers Instruction Set Reference Manual publication 1762 RM001C EN P for more information When a fault condition is detected the analog outputs are reset to zero Power up Diagnostics At module power up a series of internal diagnostic tests are performed Table C 2 Module Status LED State Table If module Indicated Corrective action status LED is condition On Proper Operation No action required
60. c 63 Hz 2 0 mA min at 10V de 8 0 mA nominal at 24V dc 12 0 mA max at 30V de 2 0 mA min at 10V de 8 0 mA nominal at 24V dc 12 0 mA max at 30V de Inrush Current max 250 mA Not Applicable Not Applicable Nominal Impedance 12K Q at 50 Hz 3K Q 3K Q 10K Q at 60 Hz Power Supply Distance Rating 6 The module may not be located more than 6 modules away from the power supply IEC Input Compatibility Type 1 Type 1 Type 1 Isolated Groups Group 1 inputs 0 to 7 internally connected commons Group 1 inputs 0 to 7 internally connected commons Group 1 inputs 0 to 7 Group 2 inputs 8 to 15 Input Group to Backplane Isolation Verified by one of the following dielectric tests 1517V ac for 1 sec or 2145V dc for 1 sec 132V ac working voltage IEC Class 2 reinforced insulation Verified by one of the following diel 1697V dc for 1 sec ectric tests 1200V ac for 1 sec or 75V de working voltage IEC Class 2 reinforced insulation Vendor I D Code 1 Product Type Code Product Code 114 96 97 1 Sinking Sourcing Inputs Sourcing sinking describes the current flow between the 1 0 module and the field device Sourcing 1 0 circuits supply source current to sinking field devices Sinking 1 0 circuits are driven by a current sourcing field device Fie d devices connected to the negative side DC sinking field devices Field devices connected
61. carrier Fast Transient Burst IEC1000 4 4 2 kV 5 KHz Surge Immunity IEC1000 4 5 2 kV common mode 1 kV differential mode Conducted Immunity IEC1000 4 6 10V 0 15 to 80 MHz 1 Conducted Immunity frequency range may be 150 kHz to 30 MHz if the Radiated Immunity frequency range is 30 MHz to 1000 MHz Publication 1762 UM001B EN P A 8 Specifications Table A 13 Input Specifications Specification 1762 1A8 1762 108 1762 1016 Approximate Shipping Weight 209g 0 46 Ibs 200g 0 44 tbs 280g 05TIbs With Carton Voltage Category 100 120V ac 24V de sink source 24V dc sink source Operating Voltage Range 79V ac to 132V ac at 47 Hz to 63 Hz 10 to 30V dc at 30 C 86 F 10 to 30V de at 30 C 86 F 10 to 26 4V de at 55 C 131 F 10 to 26 4V de at 55 C 131 F Number of Inputs 8 8 16 Bus Current Draw max 50 mA at 5V de 0 25W 50 mA at 5V de 0 25W 60 mA at 5V de 0 3W Heat Dissipation max 2 0 Watts 3 7 Watts 4 2 Watts at 26 4V 5 3 Watts at 30V Signal Delay max On Delay 20 0 ms Off Delay 20 0 ms On Delay 8 0 ms Off Delay 8 0 ms On Delay 8 0 ms Off Delay 8 0 ms Off State Voltage max 20V ac 5V de 5V de Off State Current max 2 5mA 1 5 mA 1 5 mA On State Voltage min 79V ac min 132V ac max 10V de 10V de On State Current 5 0 mA min at 79V ac 47 Hz 12 0 mA nominal at 120V ac 60 Hz 16 0 mA max at 132V a
62. cause e Calculated Current Values lt Maximum Allowable Current Values Calculated System Loading lt Maximum Allowable System Loading Table F 11 Validating Systems using 1762 L40AWA or 1762 L40BXB Maximum Allowable Values Current Calculated Values Current Subtotal 1 from Table F 9 Subtotal 2 from Table F 10 B 600 mA at SV de B System Loading 500 mA at 24V de 0 mA 395 mA 395 mA at 5V de 120 mA 245 mA 365 mA at 24V de System Loading 15 Watts Publication 1762 UM001B EN P 395 mA x 5V 365 mA x 24V 1975 mW 8760 mW 10 735 mW 10 74 Watts System Loading and Heat Dissipation F 7 Table F 12 Validating Systems using 1762 L40BWA Maximum Allowable Values Calculated Values Current for Devices Connected to the 24V de Sum of all current sensors Sensor Supply 400 mA at 24V de 150 mA at 24V dc example sensor value Current for MicroLogix Accessories and Current Subtotal 1 from Table F 9 Subtotal 2 from Table F 10 Expansion I 0 600 mA at 5V de 500 mA at 24V de 0 mA 395 mA 395 mA at 5V de 120 mA 245 mA 365 mA at 24V de System Loading System Loading 150 mA x 24V 395 mA x 5V 365 mA x 24V 3600 mW 1975 mW 8760 mW 14335 W 16 Watts 14 34 Watts System Loading The tables below are provided for system loading validation See System Loading Example Calculations 40 Point Controller on page F 5 Worksheet Current Loading Ta
63. col is useful where RS 232 point to point communication is required DF1 protocol controls message flow detects and signals errors and retries if errors are detected When the system driver is DF1 Full Duplex the following parameters can be changed Table E 1 DF1 Full Duplex Configuration Parameters Parameter Options Default Baud Rate 300 600 1200 2400 4800 9600 19 2K 38 4K 19 2K Parity none even none Source ID Node Address 0 to 254 decimal 1 Control Line no handshaking Full Duplex modem handshaking no handshaking Error Detection CRC BCC CRC Embedded Responses auto detect enabled auto detect Duplicate Packet Message Detect enabled disabled enabled ACK Timeout 1 to 65535 counts 20 ms increments 50 counts NAK retries 0 to 255 3 retries ENQ retries 0 to 255 3 retries Stop Bits not a setting always 1 1 Example DF1 Full Duplex Connections For information about required network connecting equipment see chapter 3 Connecting the System 1761 CBL AM00 or 1761 CBL HM02 Personal Computer Je EES E MicroLogix 1200 Optical Personal Computer IMT 5 Isolator b M Modem cable EEE Cp icroLogix 1200 We recommend using an AIC catalog number 1761 NET AIC as your optical isolator Publication 1762 UM001B EN P DF1 Half Duplex Protocol Understanding the C
64. croLogix 1200 controllers can initiate MSG instructions to devices on the DH network e PC can send read and write commands to MicroLogix 1200 controllers e PC can do remote programming of MicroLogix 1200 controllers AIC AIC PanelView iif a m a ie I O00 0 0000 PanelView 550 SLC 5 04 DH485 Network AIC AIC e i fe ul SLC 5 04 MicroLogix 1000 MicroLogix 1200 MicroLogix 1500 DH Network Personal Computer SLC 5 04 PLC 5 Publication 1762 UM001B EN P E 16 Understanding the Communication Protocols Modbus Communication Modbus is a Half Duplex master slave communications protocol The Modbus network master reads and writes coils and registers Protocol Modbus protocol allows a single master to communicate with a maximum of 255 slave devices For more information on the MicroLogix 1200 configuration parameters for Modbus Slave RTU Remote Terminal Unit transmission mode protocol refer to the MicroLogix 1200 and 1500 Programmable Controllers Instruction Set Reference Manual publication 1762 RMO001C EN P For more information about the Modbus Slave protocol see the Modbus Protocol Specifications available from http www modicon com techpubs Table E 5 Modbus to MicroLogix Memory Map Modbus Addres
65. dems or the DH485 network for data 1746 RMO001A US P collection 1785 KAS DH M DH485 1771 PLC Provides communication between stations on the PLC 5 DH 1785 6 9 5 Gateway Chassis and SLC 500 DH485 networks Enables communication and data 1785 1 21 transfer from PLC to SLC 500 on DH485 network Also enables programming software programming or data acquisition across DH to DH485 2760 RB Flexible Interface 1771 PLC Provides an interface for SLC 500 using protocol cartridge 1747 KE Module Chassis 2760 SFC3 to other A B PLCs and devices Three configurable 2760 ND001 channels are available to interface with Bar Code Vision RF Dataliner and PLC systems 1784 KTX PC DH485 IM IBM XT AT Provides DH485 using RSLinx 1784 6 5 22 KTXD Computer Bus 1784 PCMK PCMCIA IM PCMCIA slot Provides DH485 using RSLinx 1784 6 5 19 in computer and Interchange 1747 PT1 Hand Held NA Provides hand held programming monitoring configuring and 1747 NP002 Terminal troubleshooting capabilities for SLC 500 processors Publication 1762 UM001B EN P E 10 Understanding the Communication Protocols Table E 4 Allen Bradley Devices that Support DH485 Communication Catalog Number Description Installation Function Publication 1747 DTAM 2707 L8P1 L8P2 L40P1 L40P2 V40P1 V40P2 V40P2N M232P3 and M485P3 DTAM DTAM Plus and DTAM Micro Operator Interfaces Panel Mount Provi
66. des electronic operator interface for SLC 500 processors 1747 6 1 2707 800 2707 803 2711 K5A2 B5A2 K5A5 B5A5 K5A1 B5A1 K9AZ T9A2 K9A5 T9A5 K9A1 and T9A1 PanelView 550 and PanelView 900 Operator Terminals Panel Mount Provides electronic operator interface for SLC 500 processors 2711 802 2711 816 Publication 1762 UM001B EN P NA Not Applicable Important DH485 Network Planning Considerations Carefully plan your network configuration before installing any hardware Listed below are some of the factors that can affect system performance e amount of electrical noise temperature and humidity in the network environment e number of devices on the network e connection and grounding quality in installation e amount of communication traffic on the network type of process being controlled e network configuration The major hardware and software issues you need to resolve before installing a network are discussed in the following sections Understanding the Communication Protocols E 11 Hardware Considerations You need to decide the length of the communication cable where you route it and how to protect it from the environment where it will be installed When the communication cable is installed you need to know how many devices are to be connected during installation and how many devices will be added in the future The following sections help you understand
67. dley representative if LEDs on the error persists eae Loose Wiring Verify connections to the controller Power LED Application fault Hardware Software For error codes and Status File on and Major Fault Detected information see MicroLogix FAULT LED 1200 and 1500 Programmable flashing Controllers Instruction Set Reference Manual Publication 1762 RMO001C EN P RUN Operating system Missing or Corrupt See Missing Corrupt OS LED FORCE fault Operating System Pattern on page D 2 FAULT LEDs all flashing Troubleshooting Your System C 3 Controller Error Recovery Model Identify the error code and description Refer to page C 2 for probable cause and recommended action Clear Fault Correct the condition causing the fault Return controller to RUN or any of the REM test modes Test and verify system operation Use the following error recovery model to help you diagnose software and hardware problems in the micro controller The model provides common questions you might ask to help troubleshoot your system Refer to the recommended pages within the model for further help Is the error hardware related Are the wire connections tight Yes Is the Power No LED on Yes Is the RUN No LED on Yes Is the Fault LED on Does the controller have power supplied No Yes Refer to page C 2 for proba
68. e is suitable A 1N4004 diode is acceptable for most applications A surge suppressor can also be used See Table 3 2 for recommended suppressors As shown below these surge suppression circuits connect directly across the load device 24V dc Relay or Solid State dc Outputs A IN4004 Diode A surge suppressor can also be used 24V dc common Suitable surge suppression methods for inductive ac load devices include a varistor an RC network or an Allen Bradley surge suppressor all shown below These components must be appropriately rated to suppress the switching transient characteristic of the particular inductive device See the table on page 3 5 for recommended suppressors Surge Suppression for Inductive ac Load Devices Output Device Output Device Output Device Surge Suppressor Varistor RC Network Publication 1762 UM001B EN P Wiring Your Controller 3 5 Recommended Surge Suppressors Use the Allen Bradley surge suppressors shown in the following table for use with relays contactors and starters Table 3 2 Recommended Surge Suppressors Device Coil Voltage Suppressor Catalog Number Bulletin 509 Motor Starter 120V ac 599 K04 Bulletin 509 Motor Starter 240V ac 599 KAg4 Bulletin 100 Contactor 120V ac 199 FSMA1 2 Bulletin 100 Contactor 240V ac 199 FSMA 212 Bulletin 709 Motor Starter 120V ac 1401 N10 2 Bulletin 700 Type R
69. e product must remain in the enclosure or be protected by conduit or other means e All wiring must comply with N E C article 501 4 b Use only the following communication cables in Class I Division 2 hazardous locations Communication Cables 1761 CBL PMO02 Series C or later 1761 CBL HM02 Series C or later 1761 CBL AMO0 Series C or later 1761 CBL APOO Series C or later 2707 NC8 Series A or later 2707 NC9 Series B or later 2707 NC10 Series B or later 2707 NC11 Series B or later Environment Classification Class Division 2 Hazardous Environment Installing Your Controller 2 5 Disconnecting Main Power WARNING Explosion Hazard Do not replace components or disconnect equipment unless power has been switched off The main power disconnect switch should be located where operators and maintenance personnel have quick and easy access to it In addition to disconnecting electrical power all other sources of power pneumatic and hydraulic should be de energized before working on a machine or process controlled by a controller Safety Circuits Explosion Hazard Do not connect or disconnect connectors while circuit is live Circuits installed on the machine for safety reasons like overtravel limit switches stop push buttons and interlocks should always be hard wired directly to the master control relay These devices must be wired in series so that when any one device open
70. e same time a brief sag in the power source voltage typically will not affect any equipment Preventing Excessive Heat Installing Your Controller 2 7 Loss of Power Source The power supply is designed to withstand brief power losses without affecting the operation of the system The time the system is operational during power loss is called program scan hold up time after loss of power The duration of the power supply hold up time depends on the type and state of the I O but is typically between 10 milliseconds and 3 seconds When the duration of power loss reaches this limit the power supply signals the processor that it can no longer provide adequate dc power to the system This is referred to as a power supply shutdown The processor then performs an orderly shutdown of the controller Input States on Power Down The power supply hold up time as described above is generally longer than the turn on and turn off times of the inputs Because of this the input state change from On to Off that occurs when power is removed may be recorded by the processor before the power supply shuts down the system Understanding this concept is important The user program should be written to take this effect into account Other Types of Line Conditions Occasionally the power source to the system can be temporarily interrupted It is also possible that the voltage level may drop substantially below the normal line voltage range for
71. e serado a en BR REE ese an ea 2 2 Low Voltage Directive nnna aana 2 2 Installation Considerations n a aaa a 2 3 Safety Considerations cows 4 dete hte Mb arene 4 de 09 des 2 4 Hazardous Location Considerations 2 4 Disconnecting Main Power s 664 KOE ee EO hs ees 2 5 Safety CUCUS a L y asas ee a E EE bnih 2 5 Power Distribution 4 5 4553 aa aaa 2 5 Periodic Tests of Master Control Relay Circuit 2 6 Power Considerations o oo uaaa 2 6 Isolation Transformers 2 0 0 0 00000 ee eee eae 2 6 Power Supply Inrush m0 isk bia ee tha ee 2 6 Loss of Power Source Ki mad pee Ua Pek OE OES Ea 2 7 Input States on Power Down 0 2 7 Other Types of Line Conditions n a aaas 2 7 Preventing Excessive Heatiios iui oes gee PAS a 2 7 Master Control Relay onana aaa 2 8 Using Emergency Stop Switches 2 9 Schematic Using IEC Symbols 0 04004 2 10 Schematic Using ANSI CSA Symbols 2 11 Installing a Memory Module and or Real Time Clock 2 12 Controller Mounting Dimensions 2 13 Controller and Expansion I O Spacing 2 13 Publication 1762 UM001B EN P Table of Contents ii Wiring Your Controller Communication Connections Publication 1762 UM001B EN P Mounting the Controller nanao aaao 2 14 DIN Rail Mounting aaua aaa 2 15 Panel MOUntne seiss ae r a tae N a Senay 2 16 1762 Expansion I O Dimensions
72. ed to port 2 then the selec 2 EE eS g SS 176 1 CBL ASOS q i 1761 CBL AS03 Connections from to AIC External Power Power Supply Selection Required Switch Setting SLC 500 Fixed port3 yes external SLC 5 01 SLC 5 02 and SLC 5 03 processors PanelView 550 RJ45 port port3 yes external ion switch should be set to cable 1761 CBL PM02 Series C or equivalent Cable Wiring Diagram Programming Controller Device 9 Pin D Shell 8 Pin Mini Din 9 RI 24V 1 8 CTS ke gt GND 2 7 RTS RTS 3 6 DSR PE a RXD 4 5 GND P DCD 5 4 DTR 5l CTS 6 3 TXD TXD 7 2 RXD GND 8 q 1 DCD le o cl 1761 CBL PM02 Series C or later Cable 9 ee het 4 8 l Ean i i 6 TESH 8 pin Mini Din fo io 9 pin D shell 678 3 Fh 5 4 Publication 1762 UM001B EN P 4 14 Communication Connections Recommended User Supplied Components These components can be purchased from your local electronics supplier Table 4 6 User Supplied Components Component Recommended Model NULL modem adapter standard AT straight 9 25 pin RS 232 cable see table below for port information if making own cables
73. er Program and Data Back up 6 3 Pr gram Compare sa gt eavew 6445 thy ww Age 8 whl Boo oe 6 3 Data File Download Protection ga ruses See tee 6 4 Memory Module Write Protection 6 4 Removal Insertion Under Power 0005 6 4 Appendix A Controller Specifications hic at addin ee RG DRAKE LY A 1 Expansion I O Specifications 0 4 j atig bod ae gS We ed A 7 Discrete I O Modules 5 64 48 ps RO pO BS AS Sets A 7 Analog Modules 3c aG we ee ae 2 ha eA ae A 11 Controller Dimensions ga drain ewe ce eae SR A 14 Expansion I O Dimensions naasa aaaea A 14 Appendix B MicroLogix 1200 Replacement Kits B 1 Controllers Replacement Doors 004 B 1 Controller Replacement Door Labels B 1 Controller Replacement DIN Latches B 1 Controller 40 Point Replacement Terminal Blocks B 1 Controller 24 Point Terminal Doors B 2 Controller 40 Point Terminal Doors B 2 762 Exp nsion O sy 56s wente Gs hiya ika ath a B 2 Expansion I O Replacement Doors B 2 Expansion I O Replacement DIN Latches B 2 Expansion I O Replacement Door Labels B 2 Publication 1762 UM001B EN P Table of Contents iv Troubleshooting Your System Using Control Flash to Upgrade Your Operating System Understanding the Communication Protocols Publication 1762 UM001B EN P Appendix C Understanding the Contr
74. er contains a power supply input and output circuits and a processor The controller is available in 24 I O and 40 I O configurations The hardware features of the controller are Table 1 1 Hardware Features Feature Description Feature Description 1 Terminal Blocks 7 Terminal Doors and Labels Removable Terminal Blocks 1762 L40xWA and 1762 L40BXB only 2 Bus Connector Interface to 8 Trim Pots Expansion 1 0 3 Input LEDs 9 Communications Toggle Push Button 4 Output LEDs 10 Memory Module Port Cover or Memory Module and or Real Time Clock 5 Communication Port 11 DIN Rail Latches Channel 0 6 Status LEDs 1 Shipped with controller 2 Optional equipment Publication 1762 UM001B EN P 1 2 Hardware Overview Table 1 2 Controller Input Power and Embedded 1 0 Catalog Description Number Input Power Inputs Outputs T762 L24AWA 120 240Vac 14 120Vac MWMOreay Ss itettt lt s st S 1762 L24BWA 120 240V ac 10 24V de 10 relay 4 fast 24V de 1762 L24BXB 24V de 10 24V dc 5 relay 4 24V dc FET 4 fast 24V dc 1 high speed 24V dc FET 1762 L40AWA 120 240Vac 24 120V ac 16 relay 1762 L40BWA 120 240Vac 20 24V de 16 relay 4 fast 24V dc 1762 L40BXB 24V dc 20 24V dc 8 relay 7 24V dc FET 4 fast 24V dc 1 high speed 24V dc FET Component Descriptions MicroLogix 1200 Memory Module and or Real T
75. f Rockwell Automation is prohibited Throughout this manual we use notes to make you aware of safety considerations Identifies information about practices or ATTENTION Ja 3 ka circumstances that can lead to personal injury or death property damage or economic loss Attention statements help you to e identify a hazard e avoid a hazard e recognize the consequences IMPORTANT Identifies information that is critical for successful application and understanding of the product MicroLogix ControlFlash RSLogix and RSLinx are trademarks of Rockwell Automation PLC 5 is a registered trademark of Rockwell Automation Belden is a trademark of Belden Inc DeviceNet is a trademark of The Open DeviceNet Vendors Association Modbus is a trademark of Modicon Inc Summary of Changes The information below summarizes the changes to this manual since the last printing To help you find new and updated information in this release of the manual we have included change bars as shown to the right of this paragraph The table below lists the sections that document new features and additional or updated information about existing features For this information See 1762 L24BXB 1762 L40BXB controllers description page 1 2 wiring pages 3 8 and 3 8 3 12 through 3 15 specifications Appendix A Expansion 0 new module descriptions page 1 3 wiring diagrams for new modules pages 3 17 through 3 20 and 3 24 ex
76. g Input Wiring Diagram DCb DCa DCb issih AEREE Figure 3 19 1762 L40AWA and 1762 L40BWA Output Wiring Diagram Lid Lif L2a L2c Lad J J L2 Pa cr a vac vac OUT our out vac out out out vac out ouT Lt NEUT 0 2 oc3 5 7 24 10 oc5 13 15 vac vac vac out OUT out vac out outl our out poolpcei ocz2 3 4 6 oca 9 1 42 44 F L2d L2e L2f Lia Lib Lic Lie Figure 3 20 1762 L40BXB Output Wiring Diagram DCa DCb DCc _pCd 4DCe DC DCa DCb DCc DCd Publication 1762 UM001B EN P 3 16 Wiring Your Controller Controller 1 0 Wiring Expansion 1 0 Wiring Publication 1762 UM001B EN P Minimizing Electrical Noise Because of the variety of applications and environments where controllers are installed and operating it is impossible to ensure that all environmental noise will be removed by input filters To help reduce the effects of environmental noise install the MicroLogix 1200 system in a properly rated i e NEMA enclosure Make sure that the MicroLogix 1200 system is properly grounded A system may malfunction due to a change in the operating environment after a period of time We recommend periodically checking system operation particularly when new machinery or other noise sources are installed near the Micrologix 1200 system D
77. g ducts or terminal strips and the controller e Route incoming power to the controller by a path separate from the device wiring Where paths must cross their intersection should be perpendicular NOTE Do not run signal or communications wiring and power wiring in the same conduit Wires with different signal characteristics should be routed by separate paths Publication 1762 UM001B EN P 3 2 Wiring Your Controller Publication 1762 UM001B EN P e Separate wiring by signal type Bundle wiring with similar electrical characteristics together e Separate input wiring from output wiring e Label wiring to all devices in the system Use tape shrink tubing or other dependable means for labeling purposes In addition to labeling use colored insulation to identify wiring based on signal characteristics For example you may use blue for de wiring and red for ac wiring Table 3 1 Wire Requirements Wire Type Wire Size 2 wire maximum per terminal screw Solid Cu 90 C 194 F 14 to 22 AWG Stranded Cu 90 C 194 F 16 to 22 AWG Wiring torque 0 791 Nm 7 in lb rated Wiring without Spade Lugs When wiring without spade lugs it is recommended to keep the finger safe covers in place Loosen the terminal screw and route the wires through the opening in the finger safe cover Tighten the terminal screw making sure the pressure plate secures the wire Finger Safe Cover Using Surge Suppressors
78. ge Drop maximum Continuous 0 25 A 55 C 131 F 0 5A at 55 C 131 F 0 5A at 55 C 131 F 2 5 A Also see Relay Contact Ratings on Current per _ 0 5A 30 C 86 F 1 0A at 30 C 86 F 1 0A at 30 C 86 F page A 5 Point max Continuous 1 0 A 55 C 131 F 4 0A at 55 C 131 F 4 0A at 55 C 131 F 18A 8A Current per 2 0 A 30 C 86 F 8 0A at 30 C 86 F 8 0A at 30 C 86 F Common max Continuous 2 0 A 55 C 131 F 4 0 A at 55 C 4 0A at 55 C 131 F 116 A 16A Current per 4 0 A 30 C 86 F 8 0 A at 30 C 8 0A at 30 C 86 F Module max Surge Current 5 0 A Repeatability is 2 0A Repeatability is 2 0A Repeatability is See Relay Contact Ratings on page A 5 maximum once every 2 seconds for a duration of 25 msec once every 2 seconds at 55 C 131 F once every second at 30 C 86 F for a duration of 10 msec once every 2 seconds at 55 C 131 F once every second at 30 C 86 F for a duration of 10 msec Power Supply Distance Rating 6 The module may not be more than 6 modules away from the power supply Publication 1762 UM001B EN P A 10 Specifications Table A 14 Output Specifications Specification 1762 0A8 1762 0B8 1762 0B16 1762 OW8 1762 OW16 Isolated Group 1 Outputs Oto 3 Group 1 Outputs O to Group 1 Outputs 0 to Group 1 Outputs 0 to Group 1 Outputs 0 to Groups Group 2 Outputs 4t
79. he value in the corresponding Trim Pot Information TPD register The data value of each trim pot can be used throughout the control program as timer counter or analog presets depending upon the requirements of the application The trim pots are located below the memory module port cover and to the right of the communications port as shown below Trim Pot 0 Trim Pot 1 Use a small flathead screwdriver to turn the trim pots Adjusting their value causes data to change within a range of 0 to 250 fully clockwise The maximum rotation of each trim pot is three quarters as shown below Trim pot stability over time and temperature is typically 2 counts 4 Minimum Z Maximum fully counterclockwise _ _ ZIN Trim pot file data is updated continuously whenever the controller is powered up Trim Pot Information Function File The composition of the Trim Pot Information TPI Function File is described in the MicroLogix 1200 and 1500 Programmable Controllers Instruction Set Reference Manual publication 1762 RM001C EN P Publication 1762 UM001B EN P 5 2 Using Trim Pots Error Conditions Error conditions of the TPI Function File are described in the MicroLogix 1200 and 1500 Programmable Controllers Instruction Set Reference Manual publication 1762 RM001C EN P Publication 1762 UM001B EN P Chapter 6 Real Time Clock Operation Using Real Time Clock and Memory Modules NOTE For
80. ically you do not need to program the master to move data between slave nodes This slave to slave transfer can also be used by programming software to allow slave to slave upload and download programs to processors including the master on the DF1 Half Duplex link The MicroLogix 1200 can only act as a slave device A device that can act as a master is required to run the network Several Allen Bradley products support DF1 Half Duplex master protocol They include the SLC 5 03 and higher processors enhanced PLC 5 processors and Rockwell Software RSLinx version 2 x and higher DF1 Half Duplex supports up to 255 devices address 0 to 254 with address 255 reserved for master broadcasts The MicroLogix 1200 supports broadcast reception The MicroLogix 1200 also supports Half Duplex modems using RTS CTS hardware handshaking Publication 1762 UM001B EN P E 4 Understanding the Communication Protocols When the system driver is DF1 Half Duplex Slave available parameters include Table E 2 DF1 Half Duplex Configuration Parameters Parameter Options Baud Rate 300 600 1200 2400 4800 9600 19 2K 38 4K Parity none even Source ID Node Address 0 to 254 decimal Control Line no handshaking handshaking Error Detection CRC BCC EOT Suppression enabled disabled When EOT Suppression is enabled the slave does not respond when polled if no message is queued This saves modem transmission power and time whe
81. ications related P 2 purpose of this manual P 7 read Glossary 6 real time clock battery operation 6 2 disabling 6 2 operation 6 7 removal installation under power 6 1 writing data 6 2 related documentation P 2 related publications P 2 relay Glossary 6 relay logic Glossary 6 relays surge suppressors for 3 5 remote packet support F 15 Publication 1762 UM001B EN P replacement parts B 7 reserved bit Glossary 7 restore Glossary 7 retentive data Glossary 7 Rockwell Automation support P 3 local product support P 3 questions or comments on this manual P 3 technical product assistance P 3 RS 232 Glossary 7 RS 232 communication interface E 7 run mode Glossary 7 rung Glossary 7 S safety circuits 2 5 safety considerations 2 4 disconnecting main power 2 5 hazardous location 2 4 master control relay circuit periodic tests 2 6 periodic tests of master control relay circuit 2 6 power distribution 2 5 safety circuits 2 5 save Glossary 7 scan time Glossary 7 sinking Glossary 7 sinking and sourcing wiring diagrams 3 70 sinking wiring diagram 1762 24BWA 3 11 sourcing Glossary 7 sourcing wiring diagram 1762 24BWA 3 12 specifications A 7 status Glossary 7 surge suppressors for contactor 3 5 for motor starters 3 5 for relays 3 5 recommended 3 5 using 3 3 system configuration DF1 Full Duplex examples 2 DF1 Half Duplex examples F 4 DH485 connection examples F 13 system loading example calculations F 7 limitations F 7
82. ices you may enhance performance by adjusting the maximum node address of your controllers It should be set to the highest node address being used IMPORTANT All devices should be set to the same maximum node address Example DH485 Connections The following network diagrams provide examples of how to connect MicroLogix 1200 controllers to the DH485 network using the Advanced Interface Converter AIC catalog number 1761 NET AIC For more information on the AIC see the Advanced Interface Converter and DeviceNet Interface Installation Instructions Publication 1761 5 11 Publication 1762 UM001B EN P E 14 Understanding the Communication Protocols DH485 Network with a MicroLogix 1200 Controller MicroLogix 1200 connection from port 1 or port 2 to MicroLogix 1761 CBL APOO or 1761 CBL PM02 1761 CBL AMO0 or 1761 CBL HM02 1 DB 9 RS 232 port 2 mini DIN 8 RS 232 port 24V dc user supply 3 RS 485 port a N x d connection from port 1 or port 2 to PC 1761 CBL AP00 or 1761 CBL PM02 AlC opga T 1747 CP3 or 1 9 1761 CBL ACO0 24V dc user supply DH485 NOTE Series C or higher cables are required Typical 3 Node Network PanelView 550 PanelView MicroLogix 1200 a OL neo 1761 CBL
83. ime Clock Publication 1762 UM001B EN P The controller is shipped with a memory module port cover in place You can order a memory module real time clock or memory module and real time clock as an accessory Table 1 3 Memory Module and or Real Time Clock Catalog Number Descriptions 1762 MM1 Memory Module only 1762 RTC Real Time Clock only 1762 MM1RTC Memory Module and Real Time Clock 1762 Expansion 1 0 Hardware Overview 1 3 1762 expansion I O can be connected to the MicroLogix 1200 controller as shown below NOTE A maximum of six I O modules in certain combinations may be connected to a controller See Appendix F System Loading and Heat Dissipation to determine valid combinations 1762 Expansion 1 0 Table 1 4 Expansion 1 0 1762 Expansion 1 0 Connected to MicroLogix 1200 Controller Catalog Number Descriptions 1762 1A8 8 Point 120V ac Input 1762 108 8 Point Sink Source 24V dc Input 1762 1016 16 Point Sink Source 24V de Input 1762 0A8 8 Point AC Triac Output 1762 0B8 8 Point Sourcing 24V dc Output 1762 0B16 16 Point Sourcing 24V de Output 1762 OW8 8 Point AC DC Relay Output 1762 OW16 16 Point AC DC Relay Output 1762 IF20F2 2 Channel Analog Voltage Current Input 2 Channel Analog Voltage Current Output 1762 IF4 4 Channel Analog Voltage Current Input Publication 1762 UM001B EN P 1 4 Hardware Overview Commu
84. information about communicating Table 4 1 DF1 Full Duplex Default Configuration Parameters Parameter Default Baud Rate 19 2K Parity none Source ID Node Address 1 Control Line no handshaking Stop Bits 1 Publication 1762 UM001B EN P 4 2 Communication Connections Using the Communications Toggle Push Button Connecting to the RS 232 Port Publication 1762 UM001B EN P The Communications Toggle Push Button is located on the processor under the processor door if installed as shown below Use the Communications Toggle Push Button to change from the user defined communication configuration to the default communications mode and back The Default Communications DCOMM LED operates to show when the controller is in the default communications mode settings shown on page 4 1 A 7S D AUIS Y Communications Toggle Push Button NOTE The Communication Toggle Push Button must be pressed and held for one second to activate There are two ways to connect the MicroLogix 1200 programmable controller to your personal computer using the DF1 protocol using a point to point connection or using a modem Descriptions of these methods follow referenced to controller ground or be floating not referenced to a potential other than ground Failure to follow this procedure may result in property damage or personal injury For 1762 L24BWA and 1762 L40BWA co
85. ing package used to develop ladder diagrams protocol The packaging of information that is transmitted across a network read To acquire data from a storage place For example the processor READs information from the input data file to solve the ladder program relay An electrically operated device that mechanically switches electrical circuits relay logic A representation of the program or other logic in a form normally used for relays Glossary G 7 restore To download transfer a program from a personal computer to a controller reserved bit A status file location that the user should not read or write to retentive data Information associated with data files timers counters inputs and outputs in a program that is preserved through power cycles RS 232 An EIA standard that specifies electrical mechanical and functional characteristics for serial binary communication circuits A single ended serial communication interface run mode This is an executing mode during which the controller scans or executes the ladder program monitors input devices energizes output devices and acts on enabled I O forces rung Ladder logic is comprised of a set of rungs A rung contains input and output instructions During Run mode the inputs on a rung are evaluated to be true or false If a path of true logic exists the outputs are made true If all paths are false the outputs are made false save To upload transfe
86. input group s COM terminal INGAaMRATI Ee The 24V dc sensor power source must not be used to power output circuits It should only be used to power input devices e g sensors switches See Master Control Relay on page 2 8 for information on MCR wiring in output circuits Wiring Your Controller 3 11 1762 L24AWA 1762 L24BWA and 1762 L24BXB Wiring Diagrams NOTE In the following diagrams lower case alphabetic subscripts are appended to common terminal connections to indicate that different power sources may be used for different isolated groups if desired Figure 3 7 1762 L24AWA Input Wiring Diagram 1 edi L2a Llae Lib 1 NC terminals are not intended for use as connection points Figure 3 8 1762 L24BWA Sinking Input Wiring Diagram DCb 24 vac ma ma feomaf ms wa ws es A COM Oj IN1 IN3 IN6 IN 10 IN 12 COM DCa Publication 1762 UM001B EN P 3 12 Wiring Your Controller Figure 3 9 1762 L24BWA Sourcing Input Wiring Diagram DCb 24V de Sensor Power 24 VDC DC DCa DCa Figure 3 10 1762 L24BXB Sinking Input Wiring Diagram NOT NOT Figure 3 11 1762 L24BXB Sourcing Input Wiring Diagram DCa DCb DCa 4DCa DCa DCb DCa DCa Publication 1762 UM001B EN P Wiring Your Controller 3 13 Figure 3 12 1762 L24AWA and 1762 L24BWA Output Wiring Diagram DCa_ L2a L2b Lic L2c L2d L2 L1
87. input power wiring Publication 1762 UM001B EN P 2 10 Installing Your Controller Schematic Using IEC Symbols L1 L2 230V ac lt gt Disconnect Fuse MCR 230V ac 1 0 l Circuits Isolation Operation of either of these contacts will a a Vester Con ly CR x V ac x2 SERENI i Cat No 700 PK400A1 or 230V ac Emergency Stop Sio Start Suppressor Fuse Push Button Overtravel p an Cat No 700 N24 gt m Limit Switch m 1 2 MCR ag S i re MCR t Suppr 2 MCR e 115V ac or 230V ac j 1 0 Circuits dc Power Supply Use IEC 950 EN 60950 MCR l 24V dc Line Terminals Connect to terminals of Power Circuits Publication 1762 UM001B EN P Supply 1762 L24AWA 1762 L24BWA 1762 L40AWA and 1762 L40BWA Line Terminals ae to 24V dc terminals of Power Supply 1762 L24BXB and 1762 L40BXB Installing Your Controller 2 11 Schematic Using ANSI CSA Symbols L1 230V ac Disconnect MCR Ka 230V ac e t Output e ii Circuits a Operation of either of these contacts will E tang larmer remove power from the external 1 0 1 115V ac or circuits stopping machine motion nn es a X1 gt x2 i l Cat No 700 PK400A1 230V ac Emergency Stop Suppressor i Fuse Pu
88. ion green Power on RUN off Not executing the user program green Executing the user program in run mode green flashing Memory module transfer occurring FAULT off No fault detected red flashing Application fault detected red Controller hardware faulted FORCE off No forces installed amber Forces installed COMM 0 off Not transmitting via RS 232 port green Transmitting via RS 232 port DCOMM off Configured communications green Default communications INPUTS off Input is not energized amber Input is energized terminal status OUTPUTS off Output is not energized amber Output is engerized logic status Normal Operation The POWER and RUN LEDs are on If a force condition is active the FORCE LED turns on and remains on until all forces are removed Publication 1762 UM001B EN P C 2 Troubleshooting Your System Publication 1762 UM001B EN P Error Conditions If an error exists within the controller the controller LEDs operate as described in the following table If the The Following Error Probable Cause Recommended Action LEDS Exists indicate All LEDs off No input power or No line Power Verify proper line voltage and power supply error connections to the controller Power Supply This problem can occur Overloaded intermittently if power supply is overloaded when output loading and temperature varies Power and Hardware faulted Processor Hardware Cycle power Contact your local FAULT Error Allen Bra
89. ious temperatures Table 6 1 RTC Accuracy Ambient Temperature Accuracy 0 C 32 F 34 to 70 seconds month 25 C 77 F 36 to 68 seconds month 40 C 104 F 29 to 75 seconds month 55 C 131 F 133 to 237 seconds month 1 These numbers are maximum worst case values over a 31 day month Writing Data to the Real Time Clock When valid data is sent to the real time clock from the programming device or another controller the new values take effect immediately The real time clock does not recognize or accept invalid date or time data Use the Disable Clock button in your RSLogix programming software to disable the real time clock before storing a module This decreases the drain on the RTC battery during storage RTC Battery Operation The real time clock has an internal battery that is not replaceable The RTC Function File features a battery low indicator bit RTC 0 BL which shows the status of the RTC battery When the battery is low the indicator bit is set 1 This means that the battery may fail within 14 days and the real time clock module needs to be replaced When the battery low indicator bit is clear 0 the battery level is acceptable or a real time clock is not attached If the RTC battery is low and the controller is powered the RTC operates normally If the controller power is removed and the RTC battery is low RTC data is lost Life Span Operating Temperature Storage Temperat
90. iscrete Wiring Diagrams The following illustrations show the discrete expansion I O wiring diagrams Figure 3 21 1762 1A8 Wiring Diagram L1 M aoe a o sal re a iew aan ial AC COM fe i Common connected L2 AC internally COM Figure 3 22 1762 108 Wiring Diagram Wiring Your Controller 3 17 DC sinking DC sourcing INO oe 7 jos IN 1 IN 2 ar 24V de 2 N4 ee a a IN5 N6 m E IN7 a DC Po sida y COM EEEN connected DC an DC oe f i COM Figure 3 23 1762 1016 Wiring Diagram So A DC Sinking z DC Sourcing INO ar manch IN 1 at E IN 2 tease ore ne eer 24V de H Ne H 7 ON IN7 ny 0 Y 0 Sinking DC Sourcing DC Sinking DC Sourcing H IN 8 o N9 te IN 10 pae MET N11 24V dc IN 12 meer H N1413 IN 14 H ar 2O S IN 15 DC ee COM 1 DC Sinking DC Sourcing Publication 1762 UM001B EN P 3 18 Wiring Your Controller Figure 3 24 1762 OA8 Wiring Diagram ee oa zag VAC i L1 Oy outo r OUT 1 CR CRH ourz Ra ouT3 HCR L1 ______ Es H OUT 4 nOD DC 24V dc source DC Publication 1762 UM001B EN P Wiring Your Controller 3 19 Figure 3 26 1762 0B16 Wiring Diagram
91. issions EN50081 2 Class A Electrical EMC The module has passed testing at the following levels ESD Immunity IEC1000 4 2 A kV contact 8 kV air 4 kV indirect Radiated Immunity IEC1000 4 3 10 V m 80 to 1000 MHz 80 amplitude modulation 900 MHz keyed carrier Fast Transient Burst IEC1000 4 4 2 kV 5 kHz Surge Immunity IEC1000 4 5 1 kV galvanic gun Conducted Immunity IEC1000 4 6 10V 0 15 to 80 MHz 1 Conducted Immunity frequency range may be 150 kHz to 30 MHZ if the Radiated Immunity frequency range is 30 MHz to 1000 MHz Publication 1762 UM001B EN P A 12 Specifications Publication 1762 UM001B EN P Table A 17 Common Specifications Specification 1762 IF20F2 1762 IF4 Approximate Shipping 240g 0 53 Ibs Weight with carton Bus Current Draw max 40 mA at 5V de 40 mA at 5V de 105 mA at 24V de 50 mA at 24V de Analog Normal Operating Range Voltage 0 to 10V de Current 4 to 20 mA Voltage 10 to 10V dc Current 4 to 20 mA Full Scale Analog Ranges Voltage 0 to 10 5V de Current 0 to 21 mA Voltage 10 5 to 10 5V dc Current 21 to 21 mA Resolution 12 bits unipolar 15 bits Repeatability 0 1 0 1 Input and Output Group 30V ac 30V de rated working voltage to System Isolation N E C Class 2 required IEC Class 2 reinforced insulation type test 500V ac or 707V dc for 1 minute Vendor D Code
92. ituation where the operator must quickly de energize I O devices only When inspecting or installing terminal connections replacing output fuses or working on equipment within the enclosure use the disconnect to shut off power to the rest of the system NOTE Do not control the master control relay with the controller Provide the operator with the safety of a direct connection between an emergency stop switch and the master control relay Using Emergency Stop Switches When using emergency stop switches adhere to the following points e Do not program emergency stop switches in the controller program Any emergency stop switch should turn off all machine power by turning off the master control relay e Observe all applicable local codes concerning the placement and labeling of emergency stop switches e Install emergency stop switches and the master control relay in your system Make certain that relay contacts have a sufficient rating for your application Emergency stop switches must be easy to reach e In the following illustration input and output circuits are shown with MCR protection However in most applications only output circuits require MCR protection The following illustrations show the Master Control Relay wired in a grounded system NOTE In most applications input circuits do not require MCR protection however if you need to remove power from all field devices you must include MCR contacts in series with
93. l accessory Current is consumed only if the accessory is installed Publication 1762 UM001B EN P F 2 System Loading and Heat Dissipation Table F 2 Calculating the Current for Expansion 1 0 Catalog Number n A B nxA nxB Number of Device Current Requirements Calculated Current Modules max at 5V dc mA at 24V dc mA at5Vdc mA at24V dc mA 1762 1A8 2 50 0 100 0 1762 108 50 0 1762 1016 60 0 1762 0A8 115 0 1762 0B8 115 0 1762 0B16 175 0 1762 0W8 2 80 90 160 180 1762 OW16 120 140 1762 IF20F2 40 105 1762 F4 40 50 Total Modules 6 maximum 4 Subtotal 2 260 180 1 Refer to your expansion 1 0 Installation Instructions for Current Requirements not listed in this table Validating the System The example systems shown in the tables below are verified to be acceptable configurations The systems are valid because e Calculated Current Values lt Maximum Allowable Current Values Calculated System Loading lt Maximum Allowable System Loading Table F 3 Validating Systems Using 1762 L24AWA or 1762 L24BXB Maximum Allowable Values Current Calculated Values Current Subtotal 1 Subtotal 2 from Table F 1 and Table F 2 on page F 2 400 mA at 5V de System Loading 350 mA at 24V de 0 mA 260 mA 260 mA at 5V de System Loading 120 mA 180 mA 300 mA at 24V de 10 4 Watts 260 mA x 5V 300 mA x 24V 1300 mW
94. lautomation com Wherever you need us Rockwell Automation brings together leading brands in industrial automation including Allen Bradley controls Reliance Electric power transmission products Dodge mechanical power transmission components and Rockwell Software Rockwell Automation s unique flexible approach to helping customers achieve a competitive advantage is supported by thousands of authorized partners distributors and system integrators around the world Americas Headquarters 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 European Headquarters SA NV avenue Herrmann Debroux 46 1160 Brussels Belgium Tel 32 2 663 06 00 Fax 32 2 663 06 40 Asia Pacific Headquarters 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 1762 UM001B EN P November 2000 Supersedes Publication 1762 UM001A EN P January 2000 Allen Bradley AEEMEIE DOGE To Automation PN 40072 078 01 B 2000 Rockwell International Corporation Printed in the U S A
95. ly up to 100K VA and 0 30m 1 ft from lines of 100K VA or more Running the communication cable through conduit provides extra protection from physical damage and electrical interference If you route the cable through conduit follow these additional recommendations Use ferromagnetic conduit near critical sources of electrical interference You can use aluminum conduit in non critical areas Use plastic connectors to couple between aluminum and ferromagnetic conduit Make an electrical connection around the plastic connector use pipe clamps and the heavy gauge wire or wire braid to hold both sections at the same potential Ground the entire length of conduit by attaching it to the building earth ground Do not let the conduit touch the plug on the cable Arrange the cables loosely within the conduit The conduit should contain only serial communication cables Install the conduit so that it meets all applicable codes and environmental specifications For more information on planning cable routes see Industrial Automation Wiring and Grounding Guidelines publication Number 1770 4 1 Software Considerations Software considerations include the configuration of the network and the parameters that can be set to the specific requirements of the network The following are major configuration factors that have a significant effect on network performance e number of nodes on the network e addresses of th
96. n guide for the AlC 4 12 selection guide for the DeviceNet network 4 17 calling for assistance C 7 CE mark 2 2 common techniques used in this manual P 3 communication DeviceNet 4 17 communication connections 4 7 communication options 1 4 communication protocols DF1 Full Duplex 7 DF1 Half Duplex 3 DH485 E 8 Modbus F 76 communication scan Glossary 1 communications toggle push button using 4 2 component descriptions 1 2 1762 expansion 0 1 3 communication cables 1 4 memory module 1 2 real time clock 1 2 configuration errors C 6 connecting expansion I O 2 19 connecting the system AIC 4 10 4 15 DeviceNet network 4 17 DF1 Full Duplex protocol 4 2 DF1 isolated point to point connection 4 3 DH485 network 4 7 connecting to DF1 Half Duplex network 4 6 contacting Rockwell Automation for assistance P 3 contactors bulletin 100 surge suppressors for 3 5 control profile Glossary 2 Publication 1762 UM001B EN P 2 Index ControlFlash missing corrupt OS LED pattern D 2 sequence of operation D 2 using D 1 controller Glossary 1 grounding 3 6 I O wiring 3 16 installation 2 1 LED status C 7 LED status error conditions C 2 LED status normal operation C 1 minimizing electrical noise 3 16 mounting 2 14 mounting dimensions 2 13 mounting on DIN rail 2 75 mounting on panel 2 76 preventing excessive heat 2 7 controller overhead Glossary 1 controller spacing 2 13 counter Glossary 2 CPU Central Processing Unit Glossary 2 D dat
97. n there is no message to transmit Duplicate Packet Message Detect enabled disabled Detects and eliminates duplicate responses to a message Duplicate packets may be sent under noisy communication conditions if the sender s Message Retries are not set to 0 Poll Timeout x20 ms 0 to 65535 can be set in 20 ms increments Poll Timeout only applies when a slave device initiates a MSG instruction It is the amount of time that the slave device waits for a poll from the master device If the slave device does not receive a poll within the Poll Timeout a MSG instruction error is generated and the ladder program needs to requeue the MSG instruction If you are using a MSG instruction it is recommended that a Poll Timeout value of zero not be used Poll Timeout is disabled when set to zero RTS Off Delay x20 ms 0 to 65535 can be set in 20 ms increments Specifies the delay time between when the last serial character is sent to the modem and when RTS is deactivated Gives the modem extra time to transmit the last character of a packet RTS Send Delay x20 ms 0 to 65535 can be set in 20 ms increments Specifies the time delay between setting RTS until checking for the CTS response For use with modems that are not ready to respond with CTS immediately upon receipt of RTS Message Retries 0 to 255 Specifies the number of times a slave device attempts to resend a message packet when it does not receive an ACK from
98. ndustrial environment Low Voltage Directive This product is tested to meet Council Directive 73 23 EEC Low Voltage by applying the safety requirements of EN 61131 2 Programmable Controllers Part 2 Equipment Requirements and Tests For specific information required by EN 61131 2 see the appropriate sections in this publication as well as the following Allen Bradley publications e Industrial Automation Wiring and Grounding Guidelines for Noise Immunity publication 1770 4 1 Guidelines for Handling Lithium Batteries publication AG 5 4 e Automation Systems Catalog publication B113 Installing Your Controller 2 3 Installation Considerations Most applications require installation in an industrial enclosure Pollution Degree 2 to reduce the effects of electrical interference Over Voltage Category 1 and environmental exposure Locate your controller as far as possible from power lines load lines and other sources of electrical noise such as hard contact switches relays and AC motor drives For more information on proper grounding guidelines see the Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 ATTENTION Vertical mounting of the controller is not recommended due to heat build up considerations holes for your controller or other equipment within the enclosure or panel Drilled fragments that fall into the controller or I O modules could cause damage Do not drill holes ab
99. network functions network architecture and performance characteristics It will also help you plan and operate a MicroLogix on a DH485 network DH485 Network Description The DH485 protocol defines the communication between multiple devices that coexist on a single pair of wires DH485 protocol uses RS 485 Half Duplex as its physical interface RS 485 is a definition of electrical characteristics it is not a protocol RS 485 uses devices that are capable of co existing on a common data circuit thus allowing data to be easily shared between devices The DH485 network offers e interconnection of 32 devices multi master capability token passing access control e the ability to add or remove nodes without disrupting the network e maximum network segment of 1219 m 4000 ft The DH485 protocol supports two classes of devices initiators and responders All initiators on the network get a chance to initiate message transfers To determine which initiator has the right to transmit a token passing algorithm is used The following section describes the protocol used to control message transfers on the DH485 network DH485 Token Rotation A node holding the token can send a message onto the network Each node is allowed a fixed number of transmissions based on the Token Hold Factor each time it receives the token After a node sends a message it passes the token to the next device The allowable range of node addresses is 0 t
100. nication Cables Programming Communication Options Publication 1762 UM001B EN P Use only the following communication cables with the MicroLogix 1200 controllers e 1761 CBL PMO2 Series C or later e 1761 CBL HM0O2 Series C or later e 1761 CBL AMO0 Series C or later e 1761 CBL AP00 Series C or later e 2707 NC8 Series A or later e 2702 NC9 Series B or later e 2707 NC10 Series B or later e 2707 NC11 Series B or later Programming the MicroLogix 1200 programmable controller is done using RSLogix 500 Revision 4 or later You must use Revision 4 5 or later of RSLogix 500 in order to use the new features of the Series B MicroLogix 1200 controllers including the full ASCII instruction set Communication cables for programming are not included with the software NOTE Series C or higher cables are required The MicroLogix 1200 can be connected to a personal computer It can also be connected to the DH485 network using an Advanced Interface Converter catalog number 1761 NET AIC and to the DeviceNet network using a DeviceNet Interface catalog number 1761 NET DND The controller can also be connected to DF1 Half Duplex or Modbus SCADA networks as an RTU slave Series B controllers may also be connected to serial devices using ASCII See Chapter 4 Communication Connections for more information on connecting to the available communication options Chapter 2 Agency Certifications Installing Your Controller This chap
101. nly Surge Current per Point e peak current e 40A e Not Applicable e maximum surge duration e 10 msec e Not Applicable e maximum rate of repetition at 30 C 86 F once every second Not Applicable e maximum rate of repetition at 55 C e once every 2 e Not Applicable 131 F seconds Turn On Time maximum 0 1 msec 6 sec Turn Off Time maximum 1 0 msec 18 usec Repeatability maximum n a 2 usec Drift maximum n a 1 usec per 5 C 9 F 1 Output 2 is designed to provide increased functionality over the other FET outputs Output 2 may be used like the other FET transistor outputs but in addition within a limited current range it may be operated at a higher speed Output 2 also provides a pulse train output PTO or pulse width modulation output PWM function Table A 5 AC Input Filter Settings Nominal Filter OFF Delay ms Setting ms Maximum Table A 6 Fast DC Input Filter Settings Inputs 0 to 3 Nominal ON Delay ms J OFF Delay ms Maximum Al ms Minimum Maximum Minimum Maximum aie Hz 50 Duty Cycle 0 025 0 005 0 025 0 005 0 025 20 0 kHz 0 075 0 040 0 075 0 045 0 075 6 7 kHz 0 100 0 050 0 100 0 060 0 100 5 0 kHz 0 250 0 170 0 250 0 210 0 250 2 0 kHz 0 500 0 370 0 500 0 330 0 500 1 0 kHz 1 00 0 700 1 000 0 800 1 000 0 5 kHz 2 000 1 700 2 000 1 600 2 000 250 Hz 4 000 3 400 4 000 3 600 4 000 125 Hz 8 000 6 700 8 000 7 300 8 000 6
102. nsiderations for the micro controllers Isolation Transformers You may want to use an isolation transformer in the ac line to the controller This type of transformer provides isolation from your power distribution system to reduce the electrical noise that enters the controller and is often used as a step down transformer to reduce line voltage Any transformer used with the controller must have a sufficient power rating for its load The power rating is expressed in volt amperes VA Power Supply Inrush During power up the MicroLogix 1200 power supply allows a brief inrush current to charge internal capacitors Many power lines and control transformers can supply inrush current for a brief time If the power source cannot supply this inrush current the source voltage may sag momentarily The only effect of limited inrush current and voltage sag on the MicroLogix 1200 is that the power supply capacitors charge more slowly However the effect of a voltage sag on other equipment should be considered For example a deep voltage sag may reset a computer connected to the same power source The following considerations determine whether the power source must be required to supply high inrush current e The power up sequence of devices in a system e The amount of the power source voltage sag if the inrush current cannot be supplied e The effect of voltage sag on other equipment in the system If the entire system is powered up at th
103. ntrollers The COM of the sensor supply is also connected to chassis ground internally The 24V dc sensor power source should not be used to power output circuits It should only be used to power input devices e For 1762 L24BXB and 1762 L40BXB controllers The VDC NEUT or common terminal of the power supply is also connected to chassis ground internally Communication Connections 4 3 Table 4 2 Available Communication Cables Communication Cables Length 1761 CBL PM02 Series C or later 2m 6 5 ft 1761 CBL HM02 Series C or later 2m 6 5 ft 1761 CBL AMOO Series C or later 45 cm 17 7 in 1761 CBL APOO Series C or later 45 cm 17 7 in 2707 NC8 Series A or later 2m 6 5 ft 2707 NC9 Series B or later 15m 49 2 ft 2707 NC10 Series B or later 2m 6 5 ft 2707 NC11 Series B or later 2m 6 5 ft Making a DF1 Point to Point Connection You can connect the MicroLogix 1200 programmable controller to your personal computer using a serial cable 1762 CBL PM02 from your personal computer s serial port to the controller The recommended protocol for this configuration is DF1 Full Duplex We recommend using an Advanced Interface Converter AIC catalog number 1761 NET AIC as your optical isolator as shown below See page 4 11 for specific AIC cabling information MicroLogix 1200 H Personal Computer f gt 4 1761 CBL AMOO0 or 1761 CBL HM02
104. o 31 There must be at least one initiator on the network such as a MicroLogix controller or an SLC 5 02 or higher processor Understanding the Communication Protocols E 9 DH485 Configuration Parameters When MicroLogix communications are configured for DH485 the following parameters can be changed Table E 3 DF1 Full Duplex Configuration Parameters Parameter Options Baud Rate 9600 19 2K Node Address 1 to 31 decimal Token Hold Factor 1to4 See Appendix E Software Considerations for tips on setting the parameters listed above Devices that use the DH485 Network In addition to the MicroLogix 1200 controllers the devices shown in the following table also support the DH485 network Table E 4 Allen Bradley Devices that Support DH485 Communication Catalog Description Installation Function Publication Number Bulletin 1761 MicroLogix 1000 SeriesC or These controllers support DH485 communications 1761 6 3 Controllers higher Bulletin 1764 MicroLogix 1500 Series Aor These controllers support DH485 communications 1764 UM001A US P higher Bulletin 1747 ISLC 500 SLC Chassis These processors support a variety of O requirements and 1747 6 2 Processors Processors functionality 1746 BAS BASIC Module SLC Chassis Provides an interface for SLC 500 devices to foreign devices 1746 UM004A US P Program in BASIC to interface the 3 channels 2 RS232 and 1 1746 PM001A US P DH485 to printers mo
105. o eas wa kee ee ee ke A 4 4 Isolated Modem Connection 0 0005 4 4 Connecting to a DF1 Half Duplex Network 4 6 Connecting to a DH485 Network 0005 4 7 Recommended Tools n n anaa se9 bag glagugl hoa Ba ye 4 7 DH485 Communication Cable og sce eh eo aes 4 8 Connecting the Communication Cable to the DH485 GODNECIOR 3 46 gt 34 44 4282 2 Chet Oh eae Be POP SG eS he 4 8 Grounding and Terminating the DH485 Network 4 10 Connecting the AIC 4 22 dis sn cht Rahs Darts bus Gro ewe ee Ae 4 10 Cable Selection Guide 4 4 wx 4 4s 24S ee BLOKE es 4 11 Using Trim Pots Using Real Time Clock and Memory Modules Specifications Replacement Parts Table of Contents iii Recommended User Supplied Components 4 14 Safety COnsidemions 4 6 asc 6oGH kee Ae es ee Oe 4 15 Installing and Attaching the AIGh 2 2704 ed Pee 4 15 Powering the AlCtes425 ok cis eke eee se eS eee es es 4 15 DeviceNet COMMUNICAIONS 064 4544 5 oe oe ee a RSS 4 17 Cable Selection Guide joys Sek tak ame Ape Ka 4 17 Chapter 5 Trim Pot Operation g eae iw Hoe RN Es ae ee 5 1 Trim Pot Information Function File 5 1 Error Conditons lt i iesp esasen E e a D ai 5 2 Chapter 6 Real Time Clock Operation 2 5 cca ae anaua 6 1 Removal Insertion Under Power 44 6 1 Writing Data to the Real Time Clock 6 2 RTC Battery Operation n aoaaa aa 6 2 Memory Module Operation naonao aaa aeaa 6 3 Us
106. o7 7 15 3 7 Group 2 Outputs 4 to Group 2 Outputs 8 to 7 15 Output Group Verified by one of the Verified by one of the following dielectric Verified by one of the following dielectric to Backplane following dielectric tests tests 1200V ac for 1 sec or 1697V dc for 1 tests 1836V ac for 1 sec or 2596V dc for 1 Isolation 1836V ac for 1 sec or sec sec 2596V de for 1 sec 75V de working voltage IEC Class 2 reinforced 265V ac working voltage IEC Class 2 265V ac working voltage insulation reinforced insulation IEC Class 2 reinforced insulation Output Group Verified by one of the Not Applicable Verified by one of the following dielectric to Output following dielectric tests tests 1836V ac for 1 sec or 2596V de for 1 Group Isolation 1836V ac for 1 sec or 2596V dc for 1 sec 265V ac working voltage IEC Class 2 reinforced insulation sec 265V ac working voltage basic insulation 150V ac working voltage IEC Class 2 reinforced insulation Vendor D 1 1 1 1 1 Code Product Type 7 7 7 7 7 Code Product Code 119 101 103 120 121 Publication 1762 UM001B EN P Table A 15 Relay Contact Ratings 1762 0W8 and 1762 0W16 Maximum Amperes Amperes Volt Amperes Volts Make Break Continuous Make Break 240V ac 7 5A 0 75A 25A 1800 VA 180 VA 120V ac 15A 1 5A 25A 1800 VA 180 VA 125V dc 0 2242 1 0A 24V dc 1 242 2 0A ae 1 1 5A above 40 C 2 For dc vol
107. oading mA x 24V mA x 5V mA x 24V mW mW mW mW 12 Watts W System Loading Example Calculations 40 Point Controller Current Loading Table F 9 Calculating the Current for MicroLogix Accessories Catalog Number Device Current Requirements Calculated Current at 5V dc mA at 24V dc mA at 5V dc at 24V de mA mA 1761 NET AIC when powered by the base unit 0 120 0 120 communications port selector switch in the up position Subtotal 1 0 120 1 This is an optional accessory Current is consumed only if the accessory is installed Publication 1762 UM001B EN P F 6 System Loading and Heat Dissipation Table F 10 Calculating the Current for Expansion 1 0 Catalog Number n A B nxA nxB Number of Device Current Requirements max Calculated Current Modules at 5V dc mA at 24V dc mA at5Vdc mA at 24V dc mA 1762 1A8 50 0 B 1762 108 50 0 B 1762 1016 2 60 0 120 0 1762 0A8 1 115 0 115 0 B 1762 068 115 0 1762 0816 175 0 p 1762 0W8 80 90 1762 0W16 1 120 140 120 140 Be 1762 1F20F2 1 40 105 40 105 1762 IF4 40 50 i Total Modules 6 maximum 6 Subtotal 2 395 245 1 Refer to your expansion 1 0 Installation Instructions for Current Requirements not listed in this table Validating the System The example systems shown in Table F 11 and Table F 12 are verified to be acceptable configurations The systems are valid be
108. ode Used as status indicator for processor functions and inputs and outputs LIFO Last In First Out The order that data is entered into and retrieved from a file low byte Bits 0 to 7 of a word logic A process of solving complex problems through the repeated use of simple functions that can be either true or false General term for digital circuits and programmed instructions to perform required decision making and computational functions Master Control Relay MCR A mandatory hard wired relay that can be de energized by any series connected emergency stop switch Whenever the MCR is de energized its contacts open to de energize all application I O devices mnemonic A simple and easy to remember term that is used to represent a complex or lengthy set of information modem Modulator demodulator Equipment that connects data terminal equipment to a communication line modes Selected methods of operation Example run test or program negative logic The use of binary logic in such a way that 0 represents the voltage level normally associated with logic 1 for example 0 5V 1 OV Positive is more conventional for example 1 5V 0 OV Glossary G 5 network A series of stations nodes connected by some type of communication medium A network may be made up of a single link or multiple links nominal input current The current at nominal input voltage normally closed Contacts on a relay or
109. ogix 1200 1761 CBL AMOO or 1761 CBL HMo2 Modem User supplied modem cable U eresse 1 Series C or higher cables are required For additional information on connections using the AIC refer to the Advanced Interface Converter AIC User Manual publication 1761 6 4 Constructing Your Own Modem Cable Communication Connections 4 5 If you construct your own modem cable the maximum cable length is 15 24 m 50 ft with a 25 pin or 9 pin connector Refer to the following typical pinout for constructing a straight through cable DTE Device AIC MicroLogix SLC PLC etc 9 Pin 3 TXD 2 RXD 5 GND 1 DCD 4 DTR 6 DSR 8 CTS 7 RTS Constructing Your Own Null Modem Cable DCE Device Modem PanelView etc 25 Pin 9 Pin em TXD 2 3 RXD 3 2 gt GND 7 5 DCD 8 1 gt DTR 20 4 DSR 6 6 CTS 5 8 gt RIS 4 7 If you construct your own null modem cable the maximum cable length is 15 24 m 50 ft with a 25 pin or 9 pin connector Refer to the following typical pinout DCE Device Modem PanelView etc DTE Device AIC MicroLogix SLC PLC etc 9 Pin 3 TXD 2 RXD 5 GND 1 DCD lt 4 4 DTR 6 DSR 8 CTS 7 RTS J4 oo
110. oller LED Status Normal Operation a c 66 42 8 dedin aaah OG dene bbGaa 4 Error Conditions oF nen o ceecee eneee sich eae tet Controller Error Recovery Model 00 Analog Expansion I O Diagnostics and Troubleshooting Module Operation and Channel Operation Power up Diagnostics sssaaa 0 0000 ee eee Critical and Non Critical Errors ek Bea B4O S oes Module Error Definition Table 4 000 6b ees PROM EOC Cay ire out a Beco ein Soh hol BIS Poe ee ie aed Calling Rockwell Automation for Assistance Appendix D Preparing for Upgrade 24 5 eset a4 a eorege fe eee Rees Install ControlFlash Software 044 20444424 ed 6 eee Prepare the Controller for Updating Sequence of Operation hides Gon LOS Bee Oey eae Missing Corrupt OS LED Pattern 4 4 056 oho es oe hos Appendix E RS 232 Communication Intetface yc ewe pe hae ea as DF1 Pull Duplex Protocol n nba Lah oak hee DF1 Full Duplex Operation n o F be whee ha Pe ans DF I Half Duplex Protocol n auauna ve Ge anie ea Ge a DEI Hale Duplex Operation 644 66s hese aeRe Considerations When Communicating as a DF1 Slave on a Multi drop Link Using Modems with MicroLogix 1200 Programmable Controllers Fa ain ea PER ROX E44 DH485 Communication Protocol 005 DH485 Network Description 005 DH485 Token Rotation oi45 oso ee eee Po aS DH485 Configuration
111. oller should support auto answer The MicroLogix 1200 supports ASCII out communications Therefore it can cause a modem to initiate or disconnect a phone call Leased Line Modems Leased line modems are used with dedicated phone lines that are typically leased from the local phone company The dedicated lines may be in a point to point topology supporting Full Duplex communications between two modems or in a multi drop topology supporting Half Duplex communications between three or more modems Radio Modems Radio modems may be implemented in a point to point topology supporting either Half Duplex or Full Duplex communications or in a multi drop topology supporting Half Duplex communications between three or more modems Line Drivers Line drivers also called short haul modems do not actually modulate the serial data but rather condition the electrical signals to operate reliably over long transmission distances up to several miles Line drivers are available in Full Duplex and Half Duplex models Allen Bradley s AIC Advanced Interface Converter is a Half Duplex line driver that converts an RS 232 electrical signal into an RS 485 electrical signal increasing the signal transmission distance from 50 to 4000 feet 8000 feet when bridged Publication 1762 UM001B EN P E 8 Understanding the Communication Protocols DH485 Communication Protocol Publication 1762 UM001B EN P The information in this section describes the DH485
112. ommunication Protocols E 3 DF1 Half Duplex protocol is a multi drop single master multiple slave network DF1 Half Duplex protocol supports data transparency American National Standards Institute ANSI X3 28 1976 specification subcategory D1 In contrast to DF1 Full Duplex communication takes place in one direction at a time You can use the RS 232 port on the MicroLogix 1200 as both a Half Duplex programming port and a Half Duplex peer to peer messaging port DF1 Half Duplex Operation The master device initiates all communication by polling each slave device The slave device may only transmit message packets when it is polled by the master It is the master s responsibility to poll each slave on a regular and sequential basis to allow slave devices an opportunity to communicate During a polling sequence the master polls a slave either repeatedly until the slave indicates that it has no more message packets to transmit or just one time per polling sequence depending on how the master is configured An additional feature of the DF1 Half Duplex protocol is that a slave device may enable a MSG instruction in its ladder program to send or request data to from another slave When the initiating slave is polled the MSG instruction is sent to the master The master recognizes that the message is not intended for it but for another slave so the master immediately forwards the message to the intended slave The master does this automat
113. operation 6 3 program compare 6 3 program data backup 6 3 removal installation under power 6 4 write protection 6 4 minimizing electrical noise 3 16 mnemonic Glossary 4 Modbus communication protocol F 76 modem Glossary 4 modem cable constructing your own 4 5 modems dial up phone 7 leased line F 7 line drivers F 7 radio F 7 using with MicroLogix controllers 6 modes Glossary 4 module error field C 5 motor starters bulletin 509 surge suppressors 3 5 motor starters bulletin 709 surge suppressors 3 5 negative logic Glossary 4 network Glossary 5 nominal input current Glossary 5 normally closed Glossary 5 normally open Glossary 5 null modem cable 4 5 0 offline Glossary 5 offset Glossary 5 off state leakage current Glossary 5 Publication 1762 UM001B EN P 4 Index one shot Glossary 5 online Glossary 6 operating voltage Glossary 6 output device Glossary 6 P planning considerations for a network F 70 power considerations input states on power down 2 7 isolation transformers 2 6 loss of power source 2 7 other line conditions 2 7 overview 2 6 power supply inrush 2 6 power distribution 2 5 power source loss of 2 7 power supply inrush power considerations 2 6 preparing for upgrade D 1 preventing excessive heat 2 7 processor Glossary 6 processor file Glossary 6 program file Glossary 6 program mode Glossary 6 program scan Glossary 6 programming 1 4 programming device Glossary 6 protocol Glossary 6 publ
114. ose nodes e baud rate The following sections explain network considerations and describe ways to select parameters for optimum network performance speed See your programming software s user manual for more information Understanding the Communication Protocols E 13 Number of Nodes The number of nodes on the network directly affects the data transfer time between nodes Unnecessary nodes such as a second programming terminal that is not being used slow the data transfer rate The maximum number of nodes on the network is 32 Setting Node Addresses The best network performance occurs when node addresses are assigned in sequential order Initiators such as personal computers should be assigned the lowest numbered addresses to minimize the time required to initialize the network The valid range for the MicroLogix 1200 controllers is 1 31 controllers cannot be node 0 The default setting is 1 The node address is stored in the controller Communications Status file CS0 5 0 to CS0 5 7 Setting Controller Baud Rate The best network performance occurs at the highest baud rate which is 19200 This is the default baud rate for a MicroLogix 1200 device on the DH485 network All devices must be at the same baud rate This rate is stored in the controller Communications Status file CS0 5 8 to CS0 5 15 Setting Maximum Node Address Once you have an established network set up and are confident that you will not be adding more dev
115. ostatic noise from the industrial environment on network communication The communication cable consists of a number of cable segments daisy chained together The total length of the cable segments cannot exceed 1219 m 4000 ft However two segments can be used to extend the DH485 network to 2438 m 8000 ft For additional information on connections using the AIC refer to the Advanced Interface Converter AIC User Manual publication 1761 6 4 When cutting cable segments make them long enough to route them from one AIC to the next with sufficient slack to prevent strain on the connector Allow enough extra cable to prevent chafing and kinking in the cable Use these instructions for wiring the Belden 3106A or 9842 cable See Cable Selection Guide on page 4 11 if you are using standard Allen Bradley cables Connecting the Communication Cable to the DH485 Connector NOTE A daisy chained network is recommended Do not make the incorrect connection shown below Belden 31064 Belden 3106A or Belden 3106A or or 9842 9842 9842 p g Connector onnector c Connector Incorrect Communication Connections 4 9 Single Cable Connection When connecting a single cable to the DH485 connector use the following diagram Shrink Tubing Recommended Blue with White Drain Wire Stripes 9842 Multiple Cable Connection When connecting multiple cables to the DH485 connector use
116. otection 30V 30V Channel Diagnostics inputs Over or under range or open circuit condition by bit reporting for analog for analog inputs Over or under range or open circuit condition by bit reporting 1 For proper operation both the plus and minus input terminals must be within 27V of analog common 2 Vem 1 Vokepk AC pk p 3 Vom 0 includes offset gain non linearity and repeatability error terms Table A 19 Output Specifications Specification 1762 IF20F2 Number of Outputs 2 single ended unipolar Update Time typical 4 5 ms D A Converter Type Resistor string Resistive Load on Current Output 0 to 500 Q includes wire resistance Load Range on Voltage Output gt 1KQ Reactive Load Current Output lt 0 1 mH Reactive Load Voltage Output lt 1 uF Typical Overall Accuracy 1 full scale at 0 to 55 C 0 5 full scale at 25 C Output Ripple lt 0 1 range 0 to 500 Hz referred to output range Non linearity in percent full scale lt 40 5 Open and Short Circuit Protection Continuous Output Protection 32 mA 1 Includes offset gain non linearity and repeatability error terms Table A 20 Valid Input Output Data Word Formats Ranges for 1762 IF20F2 Normal Operating Full Scale Range RAW Proportional Scaled for PID Range Data 10 5V de 32760 16380 OV to 10V de 0 0V de 0 0 21 0mA 32760 16380 20 0mA 31
117. ove a mounted controller if the protective debris shields are removed or the processor is installed Pollution Degree 2 is an environment where normally only non conductive pollution occurs except that occasionally temporary conductivity caused by condensation shall be expected BS Overvoltage Category II is the load level section of the electrical distribution system At this level transient voltages are controlled and do not exceed the impulse voltage capability of the products insulation Publication 1762 UM001B EN P 2 4 Installing Your Controller Safety Considerations Publication 1762 UM001B EN P Safety considerations are an important element of proper system installation Actively thinking about the safety of yourself and others as well as the condition of your equipment is of primary importance We recommend reviewing the following safety considerations Hazardous Location Considerations This equipment is suitable for use in Class I Division 2 Groups A B C D or non hazardous locations only The following WARNING statement applies to use in hazardous locations WARNING EXPLOSION HAZARD e Substitution of components may impair suitability for Class I Division 2 e Do not replace components or disconnect equipment unless power has been switched off e Do not connect or disconnect components unless power has been switched off e This product must be installed in an enclosure All cables connected to th
118. panded specifications Appendix A Analog expansion I O module error codes Appendix C Simplified controller wiring diagrams Chapter 3 Expanded system loading and heat dissipation Appendix F worksheets to cover BXB controllers and new 1 0 modules ASCII protocol page E 17 Publication 1762 UM001B EN P Summary of Changes iv Publication 1762 UM001B EN P Table of Contents Hardware Overview Installing Your Controller Table of Contents Preface Who Should Use this Manual ia dravag geeche anole 4 gua ia P 1 Purpose of this Manual n es Pee ee ERD act we EGY P 1 Related Documentation 000000005 P 2 Common Techniques Used in this Manual P 3 Rockwell Automation Support 0 0 000005 P 3 Local Product Support ooa oaaae P 3 Technical Product Assistance 6 4 dy wee eet Gare 8S a P 3 Your Questions or Comments on this Manual P 3 Chapter 1 Hardware Features ii 5 0545 ieina titak eto 1 1 Component Descriptions sssaaa 1 2 MicroLogix 1200 Memory Module and or Real Time Clock oan anaa aaa 1 2 1762 Expansion Fd are ar mn Sem are a 1 3 Communication Cables 6254 s64 18 003 stew ce was Seek te wee 1 4 Programming 655 Seo Go esce do Bong amp diodes 4 RAR hs 49S Brande Some 4S boen 1 4 Communication Options 22 0446 aaee Awe te eles 1 4 Chapter 2 Agency Ceiicatons aiieu a a a a ee E eRe Oe eK 2 1 Compliance to European Union Directives 2 2 EMG Directiv
119. r then the deleted character Enable the Echo parameter to use Delete Mode Echo When Echo Mode is enabled all of the characters received are echoed back to the remote device This Disabled allows you to view characters on a terminal connected to the controller Toggles between Enabled and Disabled XON XOFF Allows you to Enable or Disable XON XOFF software handshaking XON XOFF software handshaking Disabled involves the XON and XOFF control characters in the ASCII character set When the receiver receives the XOFF character the transmitter stops transmitting until the receiver receives the XON character If the receiver does not receive an XON character after 60 seconds the transmitter automatically resumes sending characters Also when the receive buffer is more than 80 full an XOFF character is sent to the remote device to pause the transmission Then when the receive buffer drops to less than 80 full an XON character is sent to the remote device to resume the transmission RTS Off Delay Allows you to select the delay between when a transmission is ended and when RTS is dropped 0 x20 ms Specify the RTS Off Delay value in increments of 20 ms Valid range is 0 to 65535 RTS Send Allows you to select the delay between when RTS is raised and the transmission is initiated Specify 0 Delay x20 ms Ithe RTS Send Delay value in increments of 20 ms Valid range is 0 to 65535 Publication 1762 UM001B EN P
120. r a program stored in memory from a controller to a personal computer OR to save a program to a computer hard disk scan time The time required for the controller to execute the instructions in the program The scan time may vary depending on the instructions and each instruction s status during the scan sinking A term used to describe current flow between an I O device and controller I O circuit typically a sinking device or circuit provides a path to ground low or negative side of power supply sourcing A term used to describe current flow between an I O device and controller I O circuit typically a sourcing device or circuit provides a path to the source high or positive side of power supply status The condition of a circuit or system represented as logic 0 OFF or 1 ON Publication 1762 UM001B EN P G 8 Glossary Publication 1762 UM001B EN P terminal A point on an I O module that external I O devices such as a push button or pilot light are wired to throughput The time between when an input turns on and the corresponding output turns on true The status of an instruction that provides a continuous logical path on a ladder rung upload Data is transferred to a programming or storage device from another device watchdog timer A timer that monitors a cyclical process and is cleared at the conclusion of each cycle If the watchdog runs past its programmed time period it causes a faul
121. r that may be used to save processor files and reports for future use high byte Bits 8 to 15 of a word input device A device such as a push button or a switch that supplies signals to the input circuits of the controller inrush current The temporary surge current produced when a device or circuit is initially energized instruction A mnemonic and data address defining an operation to be performed by the processor A rung in a program consists of a set of input and output instructions The input instructions are evaluated by the controller as being true or false In turn the controller sets the output instructions to true or false instruction set The set of general purpose instructions available with a given controller 1 0 Inputs and Outputs Consists of input and output devices that provide and or receive data from the controller Publication 1762 UM001B EN P G 4 Glossary Publication 1762 UM001B EN P jump Change in normal sequence of program execution by executing an instruction that alters the program counter sometimes called a branch In ladder programs a JUMP JMP instruction causes execution to jump to a labeled rung ladder logic A program written in a format resembling a ladder like diagram The program is used by a programmable controller to control devices least significant bit LSB The digit Cor bit in a binary word code that carries the smallest value of weight LED Light Emitting Di
122. ring diagram 3 17 1762 0A8 wiring diagram 3 18 1762 0B16 wiring diagram 3 19 1762 OB8 wiring diagram 3 18 1762 OW16 wiring diagram 3 20 1762 OW8 wiring diagram 3 19 analog wiring guidelines 3 20 extended error information field C 5 F false Glossary 3 FIFO First In First Out Glossary 3 file Glossary 3 Full Duplex 4 3 full duplex Glossary 3 G general considerations 2 3 grounding the controller 3 6 H Half Duplex 4 6 Glossary 3 hard disk Glossary 3 hardware errors C 6 hardware features 7 7 heat dissipation calculating F 70 heat protection 2 7 high byte Glossary 3 I 0 Inputs and Outputs Glossary 3 input device Glossary 3 input states on power down 2 7 inrush current Glossary 3 installing ControlFlash software D 1 memory module 2 72 your controller 2 1 installing real time clock 2 12 instruction Glossary 3 instruction set Glossary 3 isolated link coupler installing 4 8 isolation transformers power considerations 2 6 J jump Glossary 4 L ladder logic Glossary 4 least significant bit LSB Glossary 4 LED Light Emitting Diode Glossary 4 LIFO Last In First Out Glossary 4 logic Glossary 4 low byte Glossary 4 Index 3 manuals related P 2 master control relay 2 8 emergency stop switches 2 9 using ANSI CSA symbols schematic 2 17 using IEC symbols schematic 2 70 Master Control Relay MCR Glossary 4 master control relay circuit periodic tests 2 6 memory module data file protection 6 4
123. rminals are grouped A detail of the groupings is shown in the table following the terminal block layouts AD NOTE This T denotes a protective earth ground terminal which provides a low impedance path between electrical circuits and earth for safety purposes and provides noise immunity improvement This connection must be made for safety purposes on ac powered controllers This S symbol denotes a functional earth ground terminal which provides a low impedance path between electrical circuits and earth for non safety purposes such as noise immunity improvement Terminal Block Layouts Figure 3 1 1762 L24AWA Group 0 Group 1 el aa Ea VAC VAC JOUT 0JOUT 1fOUT 2 VAC JOUT 5JOUT 6 OUT 8 L1 NEUT DC3 VAC VAC VAC JOUT 3JOUT 4f VAC JOUT 7 OUT 9 DC 0 DC1 DC2 DC 4 Q N Nv ie a g g g g Q SS gt gt gt SS Inputs Outputs Figure 3 2 1762 L24BWA Group 0 Group 1 24 COM a oa 24 com IN 1 INS IN4 IN 12 VAC VAC VAC Bed a oon VAC VAC f VAC VAC EE Sci ourson ocs our four Q N Nv OF NS 2 Si S gQ S X Ss Ss Ss S SF S S Inputs Outputs Naaanaliie The 24V dc sensor supply of the 1762 L24BWA should not be used to power output circuits It should only be used to power input devices e g sensors switches See Master Control Relay on page 2 8 for information on MCR wiring in output circuits Publication 1762 UM001B EN P 3 8 Wiring Your Controller
124. ry that contains I O values and files where data is monitored manipulated and changed for control purposes DIN rail Manufactured according to Deutsche Industrie Normenausshus DIN standards a metal railing designed to ease installation and mounting of your controller download Data is transferred from a programming or storage device to another device DTE Data Terminal Equipment Equipment that is attached to a network to send or receive data or both embedded I 0 Embedded I O is the controllers on board I O EMI Electromagnetic interference encode 1 A rotary device that transmits position information 2 A device that transmits a fixed number of pulses for each revolution executing mode Any run or test mode expansion 0 Expansion I O is I O that is connected to the controller via a bus or cable MicroLogix 1200 controllers use Bulletin 1762 expansion I O Glossary G 3 false The status of an instruction that does not provide a continuous logical path on a ladder rung FIFO First In First Out The order that data is entered into and retrieved from a file file A collection of information organized into one group full duplex A bidirectional mode of communication where data may be transmitted and received simultaneously contrast with half duplex half duplex A communication link in which data transmission is limited to one direction at a time hard disk A storage area in a personal compute
125. s leased line modems radio modems and line drivers For point to point Full Duplex modem connections that do not require any modem handshaking signals to operate use DF1 Full Duplex protocol with no handshaking For point to point Full Duplex modem connections that require RTS CTS handshaking use DF1 Full Duplex protocol with handshaking For multi drop modem connections or for point to point modem connections that require RTS CTS handshaking use DF1 Half Duplex slave protocol In this case one and only one of the other devices must be configured for DF1 Half Duplex master protocol METAI Never attempt to use DH4835 protocol through modems under any circumstance NOTE All MicroLogix 1200 controllers support RTS CTS modem handshaking when configured for DF1 Full Duplex protocol with the control line parameter set to Full Duplex Modem Handshaking or DF1 Half Duplex slave protocol with the control line parameter set to Half Duplex Modem No other modem handshaking lines G e Data Set Ready Carrier Detect and Data Terminal Ready are supported by any MicroLogix 1200 controllers Understanding the Communication Protocols E 7 Dial Up Phone Modems Some dial up phone line modems support point to point Full Duplex communications A MicroLogix 1200 controller on the receiving end of the dial up connection can be configured for DF1 Full Duplex protocol with or without handshaking The modem connected to the MicroLogix contr
126. s than the minimum operating current rating of the load that is connected to the switch on delay time The ON delay time is a measure of the time required for the controller logic to recognize that a signal has been presented at the input terminal of the controller one shot A programming technique that sets a bit for only one program scan Publication 1762 UM001B EN P G 6 Glossary Publication 1762 UM001B EN P online Describes devices under direct communication For example when RSLogix 500 is monitoring the program file in a controller operating voltage For inputs the voltage range needed for the input to be in the On state For outputs the allowable range of user supplied voltage output device A device such as a pilot light or a motor starter coil that is controlled by the controller processor A Central Processing Unit See CPU processor file The set of program and data files used by the controller to control output devices Only one processor file may be stored in the controller at a time program file The area within a processor file that contains the ladder logic program program mode When the controller is not executing the processor file and all outputs are de energized program scan A part of the controller s operating cycle During the scan the ladder program is executed and the output data file is updated based on the program and the input data file programming device Executable programm
127. s the master control relay is de energized thereby removing power to the machine Never alter these circuits to defeat their function Serious injury or machine damage could result Power Distribution There are some points about power distribution that you should know e The master control relay must be able to inhibit all machine motion by removing power to the machine I O devices when the relay is de energized It is recommended that the controller remain powered even when the master control relay is de energized e If you are using a dc power supply interrupt the load side rather than the ac line power This avoids the additional delay of power supply turn off The de power supply should be powered directly from the fused secondary of the transformer Power to the dc input and output circuits should be connected through a set of master control relay contacts Publication 1762 UM001B EN P 2 6 Installing Your Controller Power Considerations Publication 1762 UM001B EN P Periodic Tests of Master Control Relay Circuit Any part can fail including the switches in a master control relay circuit The failure of one of these switches would most likely cause an open circuit which would be a safe power off failure However if one of these switches shorts out it no longer provides any safety protection These switches should be tested periodically to assure they will stop machine motion when needed The following explains power co
128. s are wired in series so that when any of them opens the master control relay is de energized This removes power to input and output device circuits Refer to the figures on pages 2 10 and 2 11 ATTENTION Never alter these circuits to defeat their function since serious injury and or machine damage could result NOTE If you are using an external dc power supply interrupt the dc output side rather than the ac line side of the supply to avoid the additional delay of power supply turn off The ac line of the dc output power supply should be fused Connect a set of master control relays in series with the dc power supplying the input and output circuits Place the main power disconnect switch where operators and maintenance personnel have quick and easy access to it If you mount a disconnect switch inside the controller enclosure place the switch operating handle on the outside of the enclosure so that you can disconnect power without opening the enclosure Whenever any of the emergency stop switches are opened power to input and output devices should be removed When you use the master control relay to remove power from the external I O circuits power continues to be provided to the controller s power supply so that diagnostic indicators on the processor can still be observed Installing Your Controller 2 9 The master control relay is not a substitute for a disconnect to the controller It is intended for any s
129. s for two 24 point controllers Controller 40 Point Terminal Doors Catalog Number 1762 RPLTDR40 The 40 point controller terminal door kit consists of e Four terminal doors e Four sub terminal covers Enough doors for two 40 point controllers Expansion I 0 Replacement Doors Catalog Number 1762 RPLDR2 The expansion I O door kit consists of e Two expansion I O terminal doors e Two expansion I O bus doors Expansion I 0 Replacement DIN Latches Catalog Number 1762 RPLDIN2 The expansion I O DIN latch kit consists of e Five DIN latches for expansion I O Expansion I 0 Replacement Door Labels Catalog Number 1762 RPLDTLBLZ The expansion I O terminal door label kit consists of e Four labels each for all available modules Appendix C Understanding the Controller LED Status Figure C 1 Controller LED Location Troubleshooting Your System This chapter describes how to troubleshoot your controller Topics include e understanding the controller LED status e controller error recovery model e analog expansion I O diagnostics and troubleshooting e calling Rockwell Automation for assistance The controller status LEDs provide a mechanism to determine the current status of the controller if a programming device is not present or available Table C 1 Controller LED Indicators LED Color Indicates POWER off No input power or power error condit
130. sh Button Overtravel Stop Start Cat No 700 N24 ai Limit Switch ct e O 6 O Oo ver Suppr MCR e MCR 115V ac or o i 230V ac o i 1 0 Circuits dc Power Supply Use NEC Class 2 for UL Listing MC 24V de Lo Hi y 10 Line Terminals Connect to terminals of Power Circuits Supply 1762 L24AWA 1762 L24BWA 1762 L40AWA and 1762 L40BWA Line Terminals Connect to 24V de terminals of Power Supply 1762 L24BXB and 1762 L40BXB Publication 1762 UM001B EN P 2 12 Installing Your Controller Installing a Memory 1 Remove the memory module port cover Module and or Real Time Clock 2 Align the connector on the memory module with the connector pins on the controller Publication 1762 UM001B EN P Controller Mounting Dimensions 1762 L24AWA 1762 L24BWA 1762 L24BXB Table 2 1 Controller Dimensions Installing Your Controller 2 13 1762 L40AWA 1762 L40BWA 1762 L40BXB Dimension 1762 L24AWA 1762 L24BWA 1762 L24BXB_ 1762 L40AWA 1762 L40BWA 1762 L40BXB A 90 mm 3 5 in 90 mm 3 5 in B 110 mm 4 33 in 160 mm 6 30 in C 87 mm 3 43 in 87 mm 3 43 in Controller and The controller mounts horizontally with the expansion I O extending to the right of the controller Allow 50 mm 2 in of space on all sides of the Expansion 1 0 Spacing controller system for adequate ventilation Maintain spacing from enclosure
131. sing Description Valid MicroLogix Addressing File Type Data File Number Address 0001 to 4096 Read Write Modbus Coil Data space Bit B or Integer N 13 to 255 bits 0 to 4095 10001 to 14096 Read Only Modbus Contact Data space Bit B or Integer N 3 to 255 bits 0 to 4095 30001 to 30256 Read Only Modbus Input Register space Bit B or Integer N 3 to 255 words 0 to 255 30501 to 30532 Modbus Communication Parameters Communication Status 2 words 0 to 31 Files 31501 to 31566 Read Only System Status File space Status S 2 words 32 to 65 40001 to 40256 Read Write Modbus Holding Register Bit B or Integer N 3 to 255 words 0 to 255 space 41501 to 41566 Read Write System Status File space Status S 2 words 0 to 65 Publication 1762 UM001B EN P Understanding the Communication Protocols E 17 ASCII ASCII provides connection to other ASCII devices such as bar code readers fj weigh scales serial printers and other intelligent devices You can use ASCII by configuring the RS 232 port channel 0 for ASCII driver Refer to the MicroLogix 1200 and MicroLogix 1500 Programmable Controllers Instruction Set Reference Manual publication 1762 RMO001C EN P for detailed configuration information When the channel is set to ASCII the following parameters can be changed Table E 6 ASCII Channel Configuration Parameters Parameter Description Programming Software Default Baud Rate Toggles between the communication rate of
132. switch that are closed when the relay is de energized or the switch is deactivated they are open when the relay is energized or the switch is activated In ladder programming a symbol that allows logic continuity flow if the referenced input is logic 0 when evaluated normally open Contacts on a relay or switch that are open when the relay is de energized or the switch is deactivated They are closed when the relay is energized or the switch is activated In ladder programming a symbol that allows logic continuity flow if the referenced input is logic 1 when evaluated off delay time The OFF delay time is a measure of the time required for the controller logic to recognize that a signal has been removed from the input terminal of the controller The time is determined by circuit component delays and by any filter adjustment applied offline Describes devices not under direct communication offset The steady state deviation of a controlled variable from a fixed point off state leakage current When an ideal mechanical switch is opened off state no current flows through the switch Practical semiconductor switches and the transient suppression components which are sometimes used to protect switches allow a small current to flow when the switch is in the off state This current is referred to as the off state leakage current To ensure reliable operation the off state leakage current rating of a switch should be les
133. t workspace The main storage available for programs and data and allocated for working storage write To copy data to a storage device For example the processor WRITEs the information from the output data file to the output modules Numerics 1762 24AWA wiring diagram 3 11 1762 24BWA sourcing wiring diagram 3 13 1762 IA8 wiring diagram 3 16 1762 IF20F2 input type selection 3 20 output type selection 3 27 terminal block layout 3 22 wiring 3 22 1762 IF4 input type selection 3 23 terminal block layout 3 24 1762 1016 wiring diagram 3 17 1762 108 wiring diagram 3 17 1762 OA8 wiring diagram 3 18 1762 0B16 wiring diagram 3 19 1762 OB8 wiring diagram 3 18 1762 OW16 wiring diagram 3 20 1762 OW8 wiring diagram 3 79 A address Glossary 1 Advanced Interface Converter See AIC agency certifications 2 1 AIC applying power to 4 75 attaching to the network 4 75 connecting 4 70 isolated modem 4 4 definition Glossary 1 installing 4 15 modem connections 4 4 recommended user supplied components 4 74 safety consideration 4 75 selecting cable 4 12 analog expansion 0 C 4 diagnostics C 4 module operation vs channel operation C 4 power up diagnostics C 4 system wiring guidelines 3 20 troubleshooting C 4 application Glossary 1 Index B battery 6 2 baud rate Glossary 1 bit Glossary 1 block diagrams Glossary 1 Boolean operators Glossary 1 branch Glossary 1 C cables planning routes for DH485 connections E 117 selectio
134. tage applications the make break ampere rating for relay contacts can be determined by dividing 28 VA by the applied dc voltage For example 28VA 48V dc 0 58A For dc voltage applications less than 14V the make break ratings for relay contacts cannot exceed 2A Analog Modules Specifications A 11 Table A 16 General Specifications Specification Dimensions 1762 IF20F2 and 1762 IF4 90 mm height x 87 mm depth x 40 mm width height including mounting tabs is 110 mm 3 54 in height x 3 43 in depth x 1 58 in width height including mounting tabs is 4 33 in Approximate Shipping Weight with carton 1762 IF20F2 240g 0 53 Ibs 1762 IF4 235g 0 521 Ibs Storage Temperature 40 C to 85 C 40 F to 185 F Operating Temperature 0 C to 55 C 32 F to 131 F Operating Humidity 5 to 95 non condensing Operating Altitude 2000 meters 6561 feet Vibration Operating 10 to 500 Hz 5G 0 030 in max peak to peak Shock Operating 30G Module Power LED On indicates power is applied Recommended Cable Belden 8761 shielded Agency Certification C UL certified under CSA C22 2 No 142 UL 508 listed CE compliant for all applicable directives Hazardous Environment Class Class Division 2 Hazardous Location Groups A B C D UL 1604 C UL under CSA C22 2 No 213 Noise Immunity NEMA standard ICS 2 230 Radiated and Conducted Em
135. ter shows you how to install your controller The only tools you require are a flat or Phillips head screwdriver and drill Topics include agency certifications compliance to European Union Directives installation considerations safety considerations power considerations preventing excessive heat master control relay installing the memory module and or real time clock controller mounting dimensions controller and expansion I O spacing mounting the controller mounting 1762 expansion I O connecting 1762 expansion I O UL 508 C UL under CSA C22 2 no 142 Class I Division 2 Groups A B C D UL 1604 C UL under CSA C22 2 no 213 CE compliant for all applicable directives C Tick compliant for all applicable acts Publication 1762 UM001B EN P 2 2 Installing Your Controller Compliance to European This product has the CE mark and is approved for installation within the Union Directives Publication 1762 UM001B EN P European Union and EEA regions It has been designed and tested to meet the following directives EMC Directive This product is tested to meet Council Directive 89 336 EEC Electromagnetic Compatibility EMC and the following standards in whole or in part documented in a technical construction file e EN 50081 2 EMC Generic Emission Standard Part 2 Industrial Environment e EN 50082 2 EMC Generic Immunity Standard Part 2 Industrial Environment This product is intended for use in an i
136. the following diagram to Previous Device to Next Device Table 4 4 Connections using Belden 3106A Cable For this Wire Pair Connect this Wire To this Terminal Shield Drain Non jacketed Terminal 2 Shield Blue Blue Terminal 3 Common White Orange White with Orange Stripe Terminal 4 Data B Orange with White Stripe Terminal 5 Data A Table 4 5 Connections using Belden 9842 Cable For this Wire Pair To this Terminal Shield Drain Non jacketed Terminal 2 Shield Blue White White with Blue Stripe Cut back no connection Blue with White Stripe Terminal 3 Common White Orange White with Orange Stripe Terminal 4 Data B Orange with White Stripe Terminal 5 Data A 1 To prevent confusion when installing the communication cable cut back the white with blue stripe wire immediately after the insulation jacket is removed This wire is not used by DH485 Publication 1762 UM001B EN P 4 10 Communication Connections Connecting the AIC Publication 1762 UM001B EN P Grounding and Terminating the DH485 Network Only one connector at the end of the link must have Terminals 1 and 2 jumpered together This provides an earth ground connection for the shield of the communication cable Both ends of the network must have Terminals 5 and 6 jumpered together as shown below This connects the termination impedance of 120 ohm that is built into each AIC as required by the DH
137. the external wiring connections of the DNI O Pho La Bea ro ia DeviceNet Node Port 1 3 Replacement connector Ly part no 1761 RPL 0000 lt i my Use this write on A oancen area to mark the TARK DeviceNet node cao address LD RS 232 Port 2 L Cable Selection Guide atte ee p 1761 CBL HM02 1761 CBL AM00 Cable Length Connections from to DNI 1761 CBL AM00 45 cm 17 7 in MicroLogix 1000 port 2 1761 CBL HM02 2m 6 5 ft L m MicroLogix 1200 port 2 n a O a ti S 2 tm 1761 CBL APOO 1761 CBL PM02 Cable Length Connections from to DNI 1761 CBL APOO 45cm 17 7 in SLC 5 03 or SLC 5 04 processors port 2 1761 CBL PM02 2m 6 5 ft channel 0 PC COM port port 2 1 Series or higher cables are required Publication 1762 UM001B EN P 4 18 Communication Connections Publication 1762 UM001B EN P Chapter 5 Trim Pot Operation Using Trim Pots The processor has two trimming potentiometers trim pots which allow modification of data within the controller Adjustments to the trim pots change t
138. the master device For use in noisy environments where message packets may become corrupted in transmission Pre Transmit Delay x1 ms 0 to 65535 can be set in 1 ms increments e When the Control Line is set to no handshaking this is the delay time before transmission Required for 1761 NET AIC physical Half Duplex networks The 1761 NET AIC needs delay time to change from transmit to receive mode e When the Control Line is set to DF1 Half Duplex Modem this is the minimum time delay between receiving the last character of a packet and the RTS assertion Publication 1762 UM001B EN P Rockwell Software RSLinx 2 0 or higher SLC 5 03 SLC 5 04 and SLC 5 05 or PLC 5 processors configured for DF1 Half Duplex Master Understanding the Communication Protocols E 5 RS 232 E DF1 Half Duplex Protocol HII HT eeeeeee Modem MicroLogix 1000 Slave Mi 12 croLogix MicroLogix 00 Slave 1500 Slave 1747 KE Interface SLC 5 04 Slave SLC 5 03 with Module Slave NOTE We recommend using isolation 1761 NET AIC between channel 0 of the MicroLogix controller and the modem Considerations When Communicating as a DF1 Slave on a Multi drop Link When communication is between either your programming software and a MicroLogix Programmable Controller or between two MicroLogi
139. the module ignores the invalid configuration generates a non critical error and keeps operating with the previous configuration The table below lists the configuration error codes defined for the module Error Codes Table C 5 Extended Error Codes for 1762 IF20F2 Error Type Hex Module Extended Error Error Description Equivalent Error Code Information Code Binary Binary No Error X000 000 0 0000 0000 No error General Common X200 001 0 0000 0000 General hardware error no additional information Hardware Error X201 001 0 0000 0001 Power up reset state Hardware Specific X210 001 0 0001 0000 Reserved Error Configuration Error X400 010 0 0000 0000 General configuration error no additional information X401 010 0 0000 0001 Invalid input data format selected channel 0 X402 010 0 0000 0010 Invalid input data format selected channel 1 X403 010 0 0000 0011 Invalid output data format selected channel 0 X404 010 0 0000 0100 Invalid output data format selected channel 1 1 X represents Don t Care Publication 1762 UM001B EN P Table C 6 Extended Error Codes for 1762 IF4 Troubleshooting Your System C 7 Error Type Hex Equivalent Module Extended Error Error Description Error Code Information Code Binary Binary No Error X000 000 0 0000 0000 No error General Common X200 001 0 0000 0000 General hardware error no additional informa
140. tion Hardware Error X201 001 0 0000 0001 Power up reset state Hardware X300 001 1 0000 0000 Reserved Specific Error Configuration Error X400 010 0 0000 0000 General configuration error no additional information X401 010 0 0000 0001 Invalid range select Channel 0 X402 010 0 0000 0010 Invalid range select Channel 1 X403 010 0 0000 0011 Invalid range select Channel 2 X404 010 0 0000 0100 Invalid range select Channel 3 X405 010 0 0000 0101 Invalid filter select Channel 0 X406 010 0 0000 0110 Invalid filter select Channel 1 X407 010 0 0000 0111 Invalid filter select Channel 2 X408 010 0 0000 1000 Invalid filter select Channel 3 X409 010 0 0000 1001 Invalid format select Channel 0 X40A 010 0 0000 1010 Invalid format select Channel 1 X40B 010 0 0000 1011 Invalid format select Channel 2 X40C 010 0 0000 1100 Invalid format select Channel 3 1 X represents Don t Care Calling Rockwell Automation for Assistance If you need to contact Rockwell Automation or local distributor for assistance it is helpful to obtain the following prior to calling e controller type series letter revision letter and firmware FRN number of the controller e controller LED status e controller error codes Refer to MicroLogix 1200 and 1500 Programmable Controllers Instruction Set Reference Manual Publication 1762 RM001C EN P for error code information Publication 1762 UM001B
141. trollers and expansion I O It describes the procedures you use to install wire and troubleshoot your controller This manual e explains how to install and wire your controllers e gives you an overview of the MicroLogix 1200 controller system Refer to Publication 1762 RM001C EN P MicroLogix 1200 and 1500 Programmable Controllers Instruction Set Reference Manual for the MicroLogix 1200 and 1500 instruction set and for application examples to show the instruction set in use Refer to your RSLogix 500 programming Jj software user documentation for more information on programming your MicroLogix 1200 controller Publication 1762 UM001B EN P Related Documentation The following documents contain additional information concerning Rockwell Automation products To obtain a copy contact your local Rockwell Automation office or distributor For Information on understanding and applying micro controllers Document Number 1761 MMB Read this Document MicroMentor Information on the MicroLogix 1200 Controllers instruction set MicroLogix 1200 and 1500 1762 RM001C EN P Programmable Controllers Instruction Set Reference Manual Information on mounting and wiring the MicroLogix 1200 MicroLogix 1200 Programmable 1762 INOO6C MU P Controllers including a mounting template for easy installation Controllers Installation Instructions A description on how to install and connect an AIC This manual Advanced Interface Con
142. up 3 VAC VDC 3 0 7 through 0 9 Group 0 VAC VDC 0 0 0 Group 1 VAC VDC 1 0 1 Group 2 VAC VDC 2 0 2 through 0 3 Tee TODA Group 3 VAC VDC 3 0 4 through 0 7 Group 4 VAC VDC 4 0 8 through 0 11 Group 5 VAC VDC 5 0 12 through 0 15 Publication 1762 UM001B EN P 3 10 Wiring Your Controller Sinking and Sourcing Wiring Diagrams Publication 1762 UM001B EN P Table 3 4 Output Terminal Grouping Controller Outputs Output Group Voltage Terminal Output Terminal Group 0 VAC VDC 0 0 0 Group 1 VAC VDC 1 0 1 Group 2 VAC VDC 2 0 2 through 0 3 TBA ROBA Group 3 VAC VDC 3 0 4 through 0 7 Group 4 VAC VDC 4 0 8 through 0 11 Group 5 VAC VDC 5 0 12 through 0 15 Group 0 VAC VDC 0 0 0 Group 1 VAC VDC 1 0 1 1762 L40BXB Group 2 VDC 2 VDC COM 2 0 2 through 0 9 Group 3 VAC VDC 3 0 10 through 0 11 Group 4 VAC VDC 4 0 12 through 0 15 Any of the MicroLogix 1200 DC embedded input groups can be configured as sinking or sourcing depending on how the DC COM is wired on the group Refer to pages 3 11 through 3 15 for sinking and sourcing wiring diagrams Type Sinking Input Definition The input energizes when high level voltage is applied to the input terminal active high Connect the power supply VDC to the input group s COM terminal Sourcing Input The input energizes when low level voltage is applied to the input terminal active low Connect the power supply VDC to the
143. ure 5 years 0 C to 40 C 32 F to 104 F 40 C to 60 C 40 F to 140 F 1 Stored for six months ATTENTION Operating with a low battery indication for more than 14 days may result in invalid RTC data unless power is on continuously Using Real Time Clock and Memory Modules 6 3 Memory Module The memory module supports the following features Operation e User Program and Data Back up e User Program Compare e Data File Download Protection e Memory Module Write Protection e Removal Insertion Under Power ATTENTION Electrostatic discharge can damage the Memory Module Do not touch the connector pins or other sensitive areas User Program and Data Back up The memory module provides a simple and flexible program data transport mechanism allowing the user to transfer the program and data to the controller without the use of a personal computer and programming software The memory module can store one user program at a time During program transfers to or from the memory module the controller s RUN LED flashes Program Compare The memory module can also provide application security allowing you to specify that if the program stored in the memory module does not match the program in the controller the controller will not enter an executing run or test mode To enable this feature set the S 2 9 bit in the system status file See Status System File in the MicroLogix 1200 and 1
144. utton DCOMM LED on and be in the Program mode to allow the download of a new operating system Publication 1762 UM001B EN P D 2 Using Control Flash to Upgrade Your Operating System Sequence of Operation The following steps detail the key events in the upgrade process 1 Controller mode and communications parameters are checked 2 Download begins 3 During the download the Force Battery and Comms LEDs perform a walking bit pattern 4 When the download is complete the integrity of the new OS is checked If the new OS is corrupt the controller sends an error message to the download tool and flashes the Missing or Corrupt OS LED pattern See Missing Corrupt OS LED Pattern below 5 Following a successful transfer the Power Force and Battery LEDs flash on and remain on for five seconds Then the controller resets Missing Corrupt OS LED When an operating system download is not successful or if the controller Pattern does not contain a valid operating system the controller flashes the Run Force and Fault LEDS on and off Publication 1762 UM001B EN P Appendix E RS 232 Communication Interface DF1 Full Duplex Protocol Understanding the Communication Protocols Use the information in this appendix to understand the differences in communication protocols The following protocols are supported from the RS 232 communication channel e DF1 Full Duplex e DF1 Half Duplex Slave e DH485 e Modbus e ASCII See Ch
145. verter AIC 1761 6 4 also contains information on network wiring User Manual Information on how to install configure and commission a DNI DeviceNet Interface User Manual 1761 6 5 Information on DF1 open protocol DF1 Protocol and Command Set 1770 6 5 16 Reference Manual Information about the Modbus Slave protocol Available from Schneider Automation Inc Modbus Protocol Specifications In depth information on grounding and wiring Allen Bradley Allen Bradley Programmable 1770 4 1 programmable controllers Controller Grounding and Wiring Guidelines A description of important differences between solid state Application Considerations for SGI 1 1 programmable controller products and hard wired electromechanical devices Solid State Controls An article on wire sizes and types for grounding electrical equipment National Electrical Code Published by the National Fire Protection Association of Boston MA A complete listing of current documentation including ordering Allen Bradley Publication Index SD499 instructions Also indicates whether the documents are available on CD ROM or in multi languages A glossary of industrial automation terms and abbreviations Allen Bradley Industrial Automation AG 7 1 Glossary Publication 1762 UM001B EN P Common Techniques Used in this Manual Rockwell Automation Support P 3 The following conventions are used throughout this manual
146. walls wireways adjacent equipment etc as shown below Top lt q a MicroLogix 1200 Side 1762 I O 1762 I O 1762 I O Bottom lt i E Publication 1762 UM001B EN P 2 14 Installing Your Controller Mounting the Controller MicroLogix 1200 controllers are suitable for use in an industrial Publication 1762 UM001B EN P environment when installed in accordance with these instructions Specifically this equipment is intended for use in clean dry environments Pollution degree 2 and to circuits not exceeding Over Voltage Category II IEC 60664 1 ATTENTION Do not remove the protective debris shield until after the controller and all other equipment in the panel near the controller are mounted and wiring is complete Once wiring is complete remove protective debris shield Failure to remove shield before operating can cause overheating debris shield ATTENTION inside the controller Do not touch the connector pins or other sensitive areas Electrostatic discharge can damage semiconductor devices NOTE For environments with greater vibration and shock concerns use the panel mounting method described on page 2 16 rather than DIN rail mounting 1 Pollution Degree 2 is an environment where normally only non conductive pollution occurs except that occasionally a temporary conductivity caused by condensation shall be expected Over Voltage Category Il
147. x Programmable Controllers via a slave to slave connection on a larger multi drop link the devices depend on a DF1 Half Duplex Master to give each of them permission to transmit in a timely manner As the number of slave devices increase on the link up to 254 the time between when your programming software or the MicroLogix Controller is polled also increases This increase in time may also be large if you are using low baud rates As these time periods grow the following values may need to be changed to avoid loss of communication programming software increase poll timeout and reply timeout values e MicroLogix Programmable Controllers increase poll timeout and reply timeout values Publication 1762 UM001B EN P E 6 Understanding the Communication Protocols Publication 1762 UM001B EN P Tria a program download is started when using DF1 Half Duplex but then is interrupted due to electromagnetic interference or other events discontinue communications to the controller for the ownership timeout period and then restart the program download The ownership timeout period is 60 seconds After the timeout you can re establish communications with the processor and try the program download again The only other way to remove program ownership is to cycle power on the processor Using Modems with MicroLogix 1200 Programmable Controllers The types of modems you can use with MicroLogix 1200 controllers include dial up phone modem

1762-UM001B-EN-P, MicroLogix 1200 Programmable Controllers

Contents

Download Pdf Manuals

Related Search

Related Contents