User Manual
Contents
1. The analog video inputs support PAL as well as NTSC video formats Each video channel has a 12 Vpc power supply output with individual on off control e The video power outputs have a combined current limit giving a maximum output current of 500 m sum of all outputs e Incase of short circuit or over current condition all four outputs will switch off The cable which is used to connect the camera to the device shall be a 75 coaxial cable for example M17 94 RG179 Shielded cables shall be used to ensure electromagnetic compliance 5 5 CAN The CAN ports are in accordance to CAN ISO 11898 2 0B with M12 connector pinout according to the CANopen standard Each CAN port is galvanically isolated from chassis ground and is tolerant for bus short circuits There is no device internal CAN bus termination therefore bus termination must be applied externally 5 6 USB The USB ports follow the USB 2 0 standard H e Dueto limitation in the M12 connector specification USB data signal integrity cannot be guaranteed with higher speeds than full speed USB 12 Mbps Though hi speed operation is supported by the USB host controller The USB ports can supply up to 500 mA each The USB ports are internally over current and short circuit protected Shielded cables shall be used to ensure reliable communication and electromagnetic compliance Q Note that CCpilot XA XS standard models have one USB port while Net and CrossCore XS models have2. CCpilot XA XS and CrossCore XS models showing the location of external connectors indicators etc Additional mechanical information can be found in chapter 7 4 Weight and dimensions Connectors are described in more detail in chapter 6 Connectors CCpilot XA and CCpilot XS devices illustrated below are the standard models Panel mounted variants of those models are similar but with the additional option to be mounted in a flat panel cutout 2 1 CCpilot XA overview On the front side of the device there is a 7 display with a PCAP touch screen buttons for device on off control as well as display brightness adjustment There is also a buzzer a Status LED indicator and a light sensor Buzzer with GORE TEX Touch screen membrane ON OFF button Display brightness adjustment Status LED indicator Light sensor CCpilot XA front side view On the rear side of the device are the interface connectors There are also mounting holes for fasteners in accordance with VESA 50 Service hatch for Mounting holes x4 SIM and SD card VESA 50 External connectors X1 X9 Ground CCpilot XA rear side view GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Da
3. ON OFF control input o o 1 rms EE US S E 2 www maximatecc com 23 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 6 2 Serial port and Audio output Pin Default signal Comments DIN M12 x 1 Audio out Right Right channel out male 8 pole 2 RS 232 RxD Serial receive input A coded 9 RS 232 TxD Serial transmit output 5 4 Audio GND 6 4 5 RS 232 GND Serial port ground floating 6 Audio L out Left channel out 3 7 RS 232 RTS Serial request to send output 8 RS 232 CTS Serial clear to send input 1 2 Housing Shield Cable shield Note that the serial port is galvanically isolated from chassis ground 6 3 USB ports Second USB port X4 USB2 is only available on Net and CrossCore XS models Pin Default signal Comments DIN M12 x 1 USB VBUS 5 V output max 500 mA female 5 pole 2 USB D USB data signal A coded 3 USB D USB data signal A 5 USB GND Ground Housing Shield Cable shield 6 4 Digital I O Digital I O is not available on Net and CrossCore XS models Pin Default signal Comments DIN M12 x 1 l DIO 1 Digital I O channel 1 female 5 pole 2 DIO 2 Digital UO channel 2 A coded 3 DIO 3 Digital I O channe
4. device level 2 All Integrated versions only for compliance to the R amp TTE directive Environmental tests are performed at 24 Vpc supply voltage unless otherwise required The environmental tolerance may be affected by external factors like mounting omitting the use of shielded cables etc r Any changes or modifications to the device not expressly approved by maximatecc could void the www maximatecc com environmental classification warranty as well as user s authority to operate the equipment 30 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com 5050 S Towne Drive New Berlin WI 53151 RESOURCES Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 7 4 Weight and dimensions Q Observe that illustrations below show the All Integrated models Labeling and amount of connectors differs from the standard models 7 4 1 CCpilot XA 7 Dimensions 227 x 130 x 52 7 mm WxHxD Weight 1 04 Kg Applies to the Standard variant not the All Integrated variant shown in the illustration below Mounting holes VESA 50 Spacing 50 mm Thread dimension M5 Thread depth 9 5 mm 221 130 www maximatecc com 41 GLO BAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life
5. external connectors of the device For identification each connector is marked with the letter X followed by consecutive numbers starting at 1 There is also a short descriptive text for example X1 POWER X2 COM AUDIO etc e Atable of connector identifiers X1 X13 for each product instance is found in chapter 7 1 Product models connectivity level Device connector are of the Phoenix Contact SPEEDCON series allowing quick locking when mated with cable side connectors from matching series Each connector must either be equipped with a mating connector or a protective cap in order for them to meet their environmental tolerance Also check that O ring gaskets are in place and undamaged before attaching cables or protective caps Use caution and avoid plugging unplugging of connectors when the computer is powered up Always replace damaged cables If a connector pin becomes bent the interface may not function correctly and the device should be returned to the manufacturer for repair Note that descriptions herein refer to the connectors located on the device and not the cable side connectors which are attached to the device Though the pinout numbering and signal descriptions are the same 6 1 Power supply Pin Default signal Comments DIN M12 x 1 se l e cse elo VDC Main Power Input male 5 pole B coded 2 10 30 VDC Main Power Input i ue 8 3 GND Main Ground In ge ge A GND Main Ground Input e 5 ON OFF
6. gain 2 14 dBi max Status LED Tricolor LED status indicator with configurable behaviour Flashes yellow during start up and shutdown Operating system Linux Additional software CCsettings CCvideo API s are available to access system specific settings from software applications Refer to the CCpilot XA Software guide for details Q Display 7 9 28 7 CCpilot XA models Type TFT 16 9 Resolution WVGA 800x480 Colour depth 24 bit Backlight LED 400 cd m Touch screen type Projective Capacitive PCAP 10 4 CCpilot XS models Type TFT 4 3 Resolution XGA 1024x768 Colour depth 24 bit Backlight LED 450 cd m Touch screen type Resistive www maximatecc com 29 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com ad e O10 Os SS 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS Technical Manual 7 3 Environmental specifications Environmental Test Dry Heat Damp Heat Cold Change of temperature Vibration Shock EMC Electrical Transient EMC Immunity ESD EMC RF Immunity Radiated EMC RF Immunity Induced EMC Radiated Emission EMC Burst EMC Surge Enclosure Ingress Protection Low Voltage Directive 2 Radio transmitters 2 1 Requires shielded cables for Ethernet USB and Video interfaces Standard IEC 60068 2 2 2007 IEC 60068 2 30 2005 IEC 60068
7. proper ventilation of the device dirt and water must be prevented from accumulating and covering the membrane Be cautious not to insert objects which may puncture or detach the membrane Doing so will violate the IP classification and void the warranty of the device www maximatecc com GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOU RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 e Loose mounting bolts are a common cause for excessive vibration They may come loose due to improper mounting techniques such as omitting thread locker or lock washers over or under tightening Proper tightening requires clean dry bolts and a torque wrench e Install the device and its cables in such a way that they are not subject to excess vibrations or other mechanical stress 3 8 Handling and maintenance A Handle the device with care and pay attention to the following handling directives e Disconnect all cables to the device during welding or when performing other service to the machine imposing a risk of damaging electronic devices e Service and repair to the device shall only be made by authorised personnel If the device is opened by unauthorised personnel its warranty will be voided e Scratches or other damages may occur to the display surface i
8. user configurable multicolor Status LED for indication See chapter4 5 Status LED indicator for details In CrossCore XS the Status LED is located at the connector side panel 5 2 2 Light sensor There is a light sensor in the front panel which can be used by user applications to enable automated dimming of the display brightness 5 2 3 Buzzer There is a buzzer in the front panel that can be used for audible notifications The buzzer is application controllable with configurable volume and frequency 5 3 Audio output There is an analog audio output which can be used for playing everything from warning sound to music when the device is connected to a sound system The output offers a line out stereo signal with volume setting controlled through the operating system The connector is shared with the RS 232 serial port www maximatecc com GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 5 4 Analog video inputs Q Observe that analog video is not available on CrossCore XS and Net models There are a total of four analog video inputs using two M12 connectors with two video inputs each The inputs are used for attaching analog video sources such as rear view and surveillance cameras
9. 2 0 Date Nov 29 13 CCpilot XA CCpilot XS CrossCore XS Technical Manual maximatrecce www maximatecc com GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources co 21z2 219 8 2401 St 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 Contents L a O CIC OV m RE 4 ll Product modak and OPI IS eects RUNE 4 de EE EE qm m 5 INS AA O DEE 5 1 4 Environment and Environmental Tolerance nsessseseeserrresrersessssssesssrsrrrrtrrerrreesssssessseererrereeees 6 4 SEENEN 7 EEG Salom A POV SPV IS E T TTE 7 2 2 E eler 8 23 TOSSC Ole peru eege 7 3 Installation and Bue le D le EE 10 SUPER ange ERR 10 ON aa aoe cee cece mt 1 e GE Reie C la Ce elisa eR 1 or E gl e TO ON UT 13 STONE Sac E E Tm 13 S oW IMCA MTOANO N eere m Um 13 3 7 Environmental considerations eessesessresreereesessssssssesrersreereesesssssssssseeeesssertereereeesssssseseeees 14 SOs Handing and Man endNC O ERE 15 A BOSI e Ee e CN 16 ZEE OVI m A A 16 5 ILES aereum 16 4 3 Adjusting the screen brightness sccccsscessscsssscesscccccececsecessceecessssssscsesceesceeseseecsseeeeecees 17 AA Ung TVS TOUCH Ee i e E S E A Eaa 17 Ee LED 1 6 e E 18 5 INTEMGC NEE 19 EP ORS SW ler ensa a re EE E eiaeia iaa
10. 2 1 2007 IEC 60068 2 1 4 2009 IEC 60068 2 64 2008 IEC 60068 2 27 2009 ISO 7637 2 2011 EN 61000 4 2 2009 ISO 10605 2008 ISO 11452 2 2004 EN 61000 4 3 2006 A1 A2 ISO 11452 4 2005 Cor 1 2009 EN 61000 4 6 2009 ISO 14982 2009 EN 61000 6 2 2005 EN 61000 6 4 2007 A1 2011 EN 61000 4 4 2004 A EN 61000 4 5 2006 IEC 60529 1989 A2 2013 EN 60950 1 2006 Article 3 2 Radio EN 301 511 v9 0 2 EN 300 328 v1 7 1 Article 3 1b EMC EN 301 489 7 v1 3 1 EN 301 489 17 v2 1 1 2 0 Date Nov 29 13 Notes Operating 70 C 24h Storage 85 C 24h Operation 25 C 55 C 29376 RH 6 24h Operating 25 C 24h Storage 40 C 24h 25 C To 30 C 5C min 3hr hold time 20 cycles 0 01 g2 Hz 10 200 Hz 3x0 5h 5g 11ms 3x 1000 bumps Pulse 1 50V 3b 35V 2 25V 4 5V 3a 35V 5 70V 8 kV air 6 kY contact 4 kV air 4 kV contact RF electromagnetic field 200 1000MHz 60V m RF electromagnetic field 80M 1GHz 10V m 1G 2GHz 3V m 2G 2 7GHz 1V m Bulk Current Injection 20 200MHz 120 mA 0 15 80 MHz 1OV Narrow b Broad b MHz dBu V m dBuV m 30 75 54 44 64 54 75 400 44 55 54 65 400 1000 55 65 MHz dBu V m 30 230 40 QP lOm 230 1000 47 QP 10m 1000 3000 76 pk 56 avg 3 m 3000 6000 80 pk 60 avg 3m 2kV DC 1 KV signal 0 5 kV DC 1 kV signal IP65 Each radio module is individually tested for radio performance compliance by respective module manufacturer EMC is tested on
11. 4 27 KEMA C er A E 35 10 INOG EE 36 www maximatecc com 3 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 1 Introduction CCpilot XA CCpilot XS and CrossCore XS all part of the CCpilot XA family are on board displays and controllers with a rich set of integrated functions and external interfaces The powerful ARM based CPU and Linux operating system constitutes an open platform that facilitates the implementation of premium user machine interaction reliable controls and integrated fleet management This technical manual provides important information regarding the device s hardware and its basic usage For software and operating system specifics please see additional documentation 1 1 Product models and options This documentation is applicable for all CCpilot XA CCpilot XS and CrossCore XS models The set of interfaces available for each model and option are listed in chapter 7 1 Product models connectivity level Different variants are described below 1 1 1 CCpilot XA and CCpilot XS The CCpilot XA and CCpilot XS models offer the same level of performance and interfaces but form factor and display alternatives differ e CCpilot XA has a 7 display with projective c
12. 7 1 Product models connectivity level External interfaces available for each product model are listed in the table below Model CCpilot XA and Net and All Integrated CCpilot XS CrossCore XS models models models Interfaces Power 1 X1 1 X1 CAN bus 2 X8 X9 4 X8 X9 X5 X6 5 USB Host 1 X3 2 X3 X4 Ethernet 1 X7 1 X7 Serial Port 1 X2 1 X2 Video In 4 X5 X6 Audio Out 1 X2 1 X2 Digital In Out 4 X4 Wireless interfaces GPS YES X11 Bluetooth YES X12 GPRS YES X13 WLAN YES X14 7 2 Technical data Temperature specification Operating Standard models 225 qos ANC All Integrated models 25 to 60 C limited by WLAN module specification Storage 40 to 85 C Processor 32 bit ARM Freescale i MX537 800 MHz Data storage 4 GB Industrial grade SD card Note RAM memory 256 MB DDR3 Note The Flash module is industrial grade classified It has both static and dynamic wear levelling to prevent a premature aging and to extend the lifetime of the memory Still it has a limited number of write cycles It is recommended that the amount of writing to flash storage is limited within the software applications www maximatecc com 27 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS
13. 9 13 COGO X caseum dett attese us 14 IP ML RENE 2 GPS antenna eohtieetotsi ite der cos 25 Peu Mc 22 H melee fore eem 15 ERE aS EE X 10 tele ere 18 EEN t D M M CE 23 MAGION E E TEUER TUE DRE 10 STAING CCID ECT TED Tm 13 IE CIE te EE 4 L RSR 18 luci iT OMO EE 19 M e Hen tee LE 15 INGTON rS 19 O COON ORR EE 1 puede 23 P PINOUT OUS 23 PIS ase DM M M IL DE SE 23 FOI W e P 23 Power supply connector cccccceccceeeseeeeeeeeeeees 23 Power supply installation 1 Product EE m T dain tana ld eee 27 R PLOT elle EEN 17 RAS NEN HM ETE 2 S SDC T 19 SENG DOT aaa e O E ua D eee at 21 Serial port CONMECION usce e een ts bes e 24 SAW TIN GSA OWN D t 16 e ele Riet elei E 13 CCpilot XA CCpilot XS CrossCore XS 2 0 Date Nov 29 13 Technical Manual Specifications eeesessssesseeeeerrereessrssessessessesereeeees 27 TUNING ON ME 16 SANNO UD E 16 elle E 19 U x8 ele REOR TRECE 34 U UNO 20 T USB CONNEC OTS ne nennen 24 evi tee leie te NEN 2 Technical SUDDO Fosse E mOPek on Ride 34 VW VEST STONG Ql o sses enaa asistis 6 HIE 31 Hate Lee e pe 10 Vide PUTS eege 20 eer TEE Tsara e 17 WA ea EEE AAEE 22 TOUCRSCTEEN EEN 17 WLAN antenna connect 26 THOS MOI EEN 35 I I deii re Ka EE 16 maximatecce P O Box 83 SE 822 22 Alfta e Sweden Phone 46 271 75 76 De info maximatecc e www maximatecc com maxim
14. CrossCore XS 2 0 Technical Manual Power Supply Supply Voltage Nominal Extreme Power Consumption Typical operating Max operating Shutdown Inrush current 24 Voc input 12 Voc input External fuse recommendation Current rating 12V 24V input 12V 24V input lt value Date Nov 29 13 CCpilot XA CrossCore XS CCpilot XS 12 Vpc or 24 Vpc 10 Vpc 34 Voc Down to 6 VDC with reduced operation display and power outputs automatically switched off to reduce input power 5 25 W AS W 1W 4 15 W 20 W W Up to 2 5 A for lt 120 ms Up to 5 0 A for lt 120 ms 4 5 A min 5 2 1 3 A s min degraded for 10 000 pulses 2 A min 5 2 1 3 A s min degraded for 10 000 pulses Interfaces CAN Type Driver Baud Rate USB Type Speed Host port Ethernet Type Isolation voltage Serial Type Max speed Signals present Protection Video In Supported input signals Power outputs Output Voltage Output Current Protection Audio out Line out level Protection GPS Type of receiver Antenna type Antenna gain GPRS Frequency Band GPRS class www maximatecc com GLOBAL CAN ISO 11898 2 2 0B High Speed CAN MAX13053ESA Configurable 20 250 kbit s optional up to 1 Mbit s Host V 2 0 Full speed max 12 Mbit s 5 V max 500 mA over current and short circuit protected According to 1OBASE T and 1OOBASE TX standards 500 Vac 707 Voc With deviation from require
15. GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 7 4 2 CCpilot XS 10 4 Description Comments Dimensions 215 x 278 x 69 2 mm WxHxD Weight 2 2 Kg Applies to the Standard variant not the Al Integrated variant illustrated below Mounting holes VESA 50 Spacing 50 mm Thread dimension M5 Thread depth 9 5 mm 218 www maximatecc com 32 Me 7 m GS Global Resources 1 800 261 8735 gsglobalresources com RESOU RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 4 3 CrossCore XS Description Comments Dimensions 259 X 130 x 46 2 mm WxHxD Weight 1 25 Kg Applies to the Standard variant illustrated below not the All Integrated variant Mounting holes 4 x 8 5mm The illustration below shows the orientation of cables with right angled M12 connectors attached to the device ETH 3 AA IECC 11 22 13 ETH 3 AAA CC L d 22 33 WLAW ARCO 1 311318 www maximatecc com 30 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Dat
16. RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 e Remove the 2 screws holding the service hatch in place using a Torx T9 screw driver and remove the hatch o Payattention not to damage the gasket located on the service hatch e Locate the SIM card holder see figure below and insert the SIM card The SIM card must be inserted fully by pushing it to the bottom of the card holder until a clicking sound is heard and then released o The SIM card is removed again by pushing it to the bottom of the card holder after which it can be pulled out for removal e Make sure that the service hatch gasket is not damaged and then re assemble the unit in reverse order o Apply thread locker Loctite 222 before applying the screws 3 7 Environmental considerations To ensure proper and reliable operation of the device follow the recommendations below e The device shall be placed in a way that prevents the unit from direct exposure to water or sunlight e To enable sufficient cooling the device must be installed to allow ambient air to circulate around it A clearance of at least 50 mm around the device is recommended e Avoid installing the device near hot air vents or in direct sunlight e To maintain the device s IP classification protective caps must be attached to unused connectors e Each device has a GORE TEX membrane for ventilation see location in chapter 2 Device overview For
17. ain third party components used in the device refer to the copyright notices documentation www maximatecc com 35 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS Technical Manual 10 Index A Analog video connectors eese 24 Analog video INPUTS oraire Lex an eco ene ton 20 AMONO S eebe quts reed E qux 13 AUO REIR 19 Avdio comeco resa aeaa 24 B BASIC Operations NE TET 16 BETO NETT 11 15 Ire e 22 Bluetooth ANTENNA connector 25 ELE 17 GR rel Men e te vtta v edens 16 17 BUZZ SN oy Sete ede eta DR Vea Sede d Dess 19 C Cable le E e er EH 13 CEN S oem nee nea ice EI vous A esa 20 GANIGONNECIONS EE 25 e e 15 queas 15 EE 295 27 COMGE SUD OOM RET T 34 D DEVICEOV CIV IEW EE 7 POMPOM O rrr ET RN OR RC 21 Digtal TOC ONNSCIO gU 24 DIETIETISIOTIS aaar aa Laa 3 DOJDE CICK ET E Guess 17 E Environmental specifications 30 Environmental tests iua dee wate nee ve pev unda 30 Environmental Tolerance eene 6 EIERE 20 Ethene COMME GEO cse epe et Ae 25 ExTernaliitertel eso ees raa t Nr xev o L 23 F nog MENO TM 19 eigene EE 17 PIS bras rM TM M M d i aan 11 G GMS GPRS antenna connector 26 2 0 Date Nov 2
18. apacitive touch screen e CCpilot XS has a 10 4 display with resistive type touch screen which can be operated also when wearing thick gloves Both CCpilot XA and CCpilot XS are available in several product variants i e the standard the Net and the All Integrated models e The standard model offers interfaces such as CAN USB Ethernet Audio out Analog video in Serial port and Digital I O e The Net model differ from the standard model with additional number of CAN and USB interfaces and no support for Analog video and Digital I O interfaces e The All Integrated add on available for all models above Adds the wireless interfaces GSM GPRS WLAN and Bluetooth for communication and GPS for positioning 1 1 2 CrossCore XS The CrossCore XS model is a controller model without display Otherwise it has the same features and interfaces as the CCpilot XA XS Net models described above 1 1 3 Customized models The platform enables additional customization of hardware and software Described herein are the features included using product models described above Any additional feature will be described in model specific documentation www maximatecc com 4 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Man
19. atecc AB Re 27 GS Global Resources 1 800 261 8735 gsglobalresources com Pizbe10 8 2404 SS 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED
20. atus LED stops flashing and enters a constant GREEN light once the device enters operational state 4 2 Turning OFF A To ensure that data does not get lost or the flash memory becomes corrupt it is recommended that all necessary data shall be saved and all programs closed before the device is shut down There are a number of ways to turn off the device 1 By holding the power connector on off signal low below approximately 3 5 V for more than 4 seconds o When shut down this way if the on off signal is brought back high again the device will automatically restart once the shutdown has been completed Q 2 Byashort press of the front panel on off button available on CCpilot XA XS devices only o Along press more than 8 seconds causes a forced shutdown see chapter 4 2 1 Forced Shutdown for details 3 By the operating systems shutdown alternatives While shutting down the status LED will enter a constant YELLOW light When completely shut down the Status LED will stop lighting www maximatecc com GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 4 2 Forced Shutdown For CCpilot XA XS devices if the device is not responding a forced shutdown can be performed by pressi
21. ctor O ring gaskets are in place and intact before attaching cables or protective caps o Cable side connectors must be properly screwed to the device o Unused connectors must be secured with sealing protective caps A 3 5 Antennas There are no internal antennas for wireless interfaces in the All Integrated product models External antennas must be attached to use the wireless interfaces Observe that extension cables are required for sufficient separation of external antennas in systems utilizing more than one wireless interface This must be followed to comply with regulations for maximum RF exposure SAR levels and for reliable operation of the interfaces A e Antennas must not be located within 20 cm from any person or co located within 20 cm of another antenna or transmitter For more information regarding antenna type and maximum gains allowed see chapter 5 Interface overview A 3 6 SIM card installation Installing the SIM card for the GPRS GSM functionality requires the service hatch on the side of the device to be opened The following procedure describes how to insert and replace the SIM card A e Make sure that the device is powered off and placed in a clean dry and ESD protected area www maximatecc com GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS
22. d isolation where 1OBASE T and TOOBASE TX states 1500 V AC isolation RS 232 Up to 230 kbps Rx Tx CTS RTS GND Galvanically isolated 550 Vpc Composite video PAL B D G H M N Nc and NTSC J M 4 43 4 software controllable outputs 12 Voc Up to 0 5 A total sum of all outputs Video inputs are ESD protected Video power outputs are short circuit and overcurrent protected Stereo line out 1 Vrms into 10 kQ Audio outputs are ESD and short circuit protected NMEA 0183 Active 3 0 3 3 V DC max 40 mA O to 30 GB including cable loss 10 to 25 dB preferred Quad band GPRS modem band 850 900 1800 1900 MHz Class 10 28 GS Global Resources 1 800 261 8735 gsglobalresources com 5050 S Towne Drive New Berlin WI 53151 CL Foremost in Machine Performance for Life RESOURCES GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 AT commands 3GPP TS 27 005 27 007 Output power Class 4 2 W 850 900 MHz Class 1 1 W 1800 1900 MHz Antenna type Depending on frequency ranges provided by network operator Antenna gain 1 4 dBi at 850 MHz max 3 0 dBi at 1900 MHz max WLAN IEEE Standard IEEE 802 11 b g Data Rate Up to 54 Mbps Range Up to 100 m Antenna type Monopole omnidirectional Antenna gain 3 0 dBi max Bluetooth D Type Bluetooth 2 1 EDR Class 1 Range Up to 100 m Antenna type Dipole omnidirectional Antenna
23. de view 9 www maximatecc com GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 3 Installation and handling This chapter contains recommendations for installation handling and maintenance of the device 3 1 Mounting 3 1 1 CCpilot XA XS The CCpilot XA and CCpilot XS devices are preferably mounted on a VESA 50 bracket which allows adjustment of the display position and angle Make sure that the bracket used is robust enough to withstand the weight of the device and the shocks and vibrations that the installation may be exposed to The enclosure has blind holes with a maximum thread depth of 9 5 mm To fasten the device apply thread locker Loctite 222 in the threaded holes and use 4 x M5 cap screws of class 8 8 or higher preferably of MC6S Allen or MRT Torx type Apply a torque of about 5 3 Nm 3 1 2 Panel mounted variants Panel mounted product variants have the possibility to be mounted in a panel cutout as described below or to be mounted using standard VESA 50 brackets as described in chapter 3 1 1 e Contact maximatecc for panel cutout drawings The device has countersunk mounting holes in the front panel thickness 5 mm To fasten the device use 4 x M5 90 countersunk scr
24. e Nov 29 13 8 Technical Support Contact your reseller or supplier for help with possible problems with your device In order to get the best help you should have your device in front of you and be prepared with the following information before you contact support e Part number and serial number of the unit which you find on the brand label e Date of purchase which is found on the invoice e The conditions and circumstances under which the problem arises e Status LED indicator flash patterns e Possible error messages which are shown e Operating system type and its version number e The device log files if possible e Prepare a system report on the device from within CCsettings if possible e Information regarding possible external equipment which is connected to the device www maximatecc com 34 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 9 Trade Mark etc C 2013 maximatecc All trademarks sighted in this document are the property of their respective owners CCpilot is a trademark which is the property of maximatecc AB Freescale is a registered trademark of Freescale Semiconductor Inc ARM is a registered trademark of ARM Limited Linux is a registered tradema
25. emale 4 pole Rx p D coded 3 Tx 3 4 4 Rx O Q Housing Shield Connected to chassis ground O Q 2 1 A 6 8 GPS antenna Pin Default signal Comments SMA female Antenna signal RF in out 50 ohm Housing Antenna ground RF ground E ZS 1 O D 6 9 Bluetooth antenna Pin Default signal Commenis SMA female 1 Antenna signal RF in out 50 ohm Housing Antenna ground RF ground LS 1 O www maximatecc com 25 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com ad e O10 Os SS 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 6 10 GSM GPRS antenna fA Pin Default signal Comments SMA female Antenna signal RF in out 50 ohm Housing Antenna ground RF ground ul 1 O A 6 11 WLAN antenna Pin Default signal Comments SMA female Antenna signal RF in out 50 ohm A Housing Antenna ground RF ground s 1 7 www maximatecc com 26 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 7 Specifications The specifications may vary depending on your computer configuration
26. eration It is only intended for disconnecting the battery to prevent draining of the battery during prolonged stalling intervals of the vehicle or machine Power connector X1 F1 l 4 V BAT LA Min 2x0 34 mm or 1x0 7 1 5 10 A EM T V BAT Main switch ik Min 2x0 34 mm or 1x0 75 T TT 4 V GND BATTERY m SE Imax 0 5 mA g ON OFF Turnkey M Control input E switch m F2 GND Ke EM on off control posee Unit A am t 7777 Unit B GND Schematic example for power supply installation of CCpilot XA XS and CrossCore XS devices in vehicles or other machines The on off control switch S2 is shared by several devices Unit A Unit B etc By connecting the power supply according to the illustration above with the main switch S1 normally closed the device will automatically start when the turnkey switch S2 is turned on and shut down when the switch is turned off 3 3 1 Precautions Ensure that the device is shut down using the front panel on off button or turnkey functionality before turning off the main switch or in any other way making the computer powerless Ensure that any application data is saved before turning off the device e Sudden power disruptions longer than 0 1 seconds may cause the device to shut down potentially causing lost or corrupt data If for example the power supply voltage fluctuates si
27. ews of grade 8 8 or higher Thread locker Loctite 222 is recommended to secure the mounting screws Adequate mounting torque must be decided by the installer A Observe that no mounting gasket for sealing the device against the panel is included If the installation requires sealing a gasket or sealant must be applied by the installer 3 1 3 CrossCore XS CrossCore XS is preferably mounted using the mounting holes on the base plate See chapter 2 3 CrossCore XS overview H Ensure that the device is mounted to a flat surface Fastening the unit to an uneven surface may stress the device and cause permanent damage To fasten the device use 4 x M8 Allen screws of grade 8 8 or higher Thread locker Loctite 222 is recommended to secure the mounting screws Adequate mounting torque must be decided by the installer www maximatecc com 10 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 3 2 Grounding To ensure proper EMC performance and operation of the touch screen interface the device must be electrically bonded to system ground using a braided ground strap e Connect the device to the vehicle or machine ground structure via the device ground connection e Location of the ground connecti
28. f it is exposed to sharp objects or heavy impacts This must be avoided to increase the longevity of the screen e The internal Flash memory SD card has a limited number of write cycles It is recommended that the amount of writing to flash storage is limited within software applications e Always consider personal safety when installing and operating the device For example in vehicle installations maximatecc does not recommend that the device is being actively operated by the driver when a risk of injury to people or damage to property is present 3 8 1 Cleaning To ensure proper and reliable functionality over time pay attention to the following cleaning instructions and precautions e Wipe the device clean from dirt using a soft light damp cloth preferably of microfiber type e Avoid using alkaline alcoholic or other chemicals for cleaning doing so may damage the device However small amount isopropyl alcohol may be used for removing harsh stains e Never spray or apply water or alcohol directly to the device Instead dampen the cloth lightly before using it for cleaning the device e After cleaning make sure that the device surface is left dry e Never use high pressure air water or steam to clean the device 3 8 2 RTC clock back up battery Time and date information is stored in a memory sustained by a back up battery y The expected life time of the battery is approximately 10 years Contact maximatecc for inst
29. gically inverted low when asserted The momentary state of each I O channel is sensed and can be read by user applications regardless if it is used as an input or an output e When used as output each I O channel can be used for low side switching of resistive capacitive and inductive loads with a maximum current of 500 mA per channel o Assert the output low to switch ON the load o De assert the output high to switch OFF the load e When used as input the output control must first be switched off set to high state Then the input can be asserted low externally by pulling the signal to I O ground The Digital I Os are galvanically isolated from chassis ground and use a common ground reference signal They are protected for ESD over current and short circuits to voltages between 36 to 36 VDC referred to I O ground Observe that high continuous current through several I O channels simultaneously adds to the A internal heating of the device At high ambient temperatures this may cause I Os to switch off because of over heating protection in their internal circuitry When cooled down the output will automatically switch on again A 5 10 GPS The internal GPS receiver in All Integrated models follows the NMEA 0183 rev 3 01 standard This is a common standard which is supported by most GPS technology softwares In order for the internal GPS receiver to operate it requires an active GPS antenna to be connected to the dev
30. gnificantly when starting the vehicle engine the device should be started after the vehicle wav Inc eee cont engine has been started GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 e During welding or other service on the machine all cables to the device shall be disconnected e Be advised that the device consumes a small amount of power from the main supply also when shut down 1 W In vehicle installations if the device has been attached for a long period of time without the vehicle motor running the battery may be drained resulting in inability to start up the vehicle A main switch for disconnecting the device s main supply is recommended in such situations 3 4 Cable installation Cables shall be installed in such a way that they don t run any risk of being damaged pinched or worn e Avoid excessive bending and twisting of cables e Usestrain relief on cables near the device to minimize stress on cables and connectors e Shielded cables are recommended to ensure reliable communication and compliance to industrial EMC standards o Avoid ground loops by directly connecting cable shields at one end only e To ensued IP classification of the cable connectors o Make sure that conne
31. i E 19 e ee hie Ce e EE 19 e Ett EE IS IA POO CSO le 20 s E TOP 20 S CAU c e 20 FEES T PO 20 o E S14 1 S O E Tr 2 ov Pss em T 2 Se E 2 SNC CI cmPR 22 E WEAN T H 22 DW OI EE 22 Be COIS COIS RR EO SEE 23 OMNE uS 1 809922 RE E E SE EET 23 6 2 Sendi port and AUdIO OUTDUT RIT X 24 Cee UBO EE 24 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 EB elle c 24 COME asleetue eM EEN 24 RM CANDO E 25 M et T T UU UT T Zo e SC sara T Uu 25 EENEG 25 ONLINE IeISFelalsi9mM m m m 26 SJ VVLABEODnBSP NEE 26 Z SSIS CHIC e Le dn TETTE 27 7 1 Product Models connectivity level E 2 PME egqiee eee REP 2 Fide ab direat u Lebe els el es Rm 30 L DK elauelteelldti 4 9 mE 3 8 Technical SU GE 3
32. ice The antenna shall have the following specification GPS antenna requirements Type Active 50 ohm Supply voltage 3 0 3 3V bias voltage supplied by the GPS receiver Current consumption 40 MA max Gain O dB to 30 dB 10 25 CB preferred www maximatecc com 2 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 5 11 GSM GPRS The All Integrated models have a GSM GPRS modem for data connections The modem supports quad band 850 900 1800 1900 MHz and GPRS class 10 which gives a maximum transfer speed of 85 6 Kbit s The modem uses an external antenna with an impedance of 50 Q and a maximum gain of 1 4 dBi at 850 MHz and 3 dBi at 1900 MHz The antenna shall not be co located within 20 cm from any other transmitter or person If using an antenna with higher gain or locating it within 20 cm of a person or another transmitter D additional FCC IC testing is required for operating the interface in the US or Canada market A 5 12 WLAN The All Integrated models support WLAN interoperable with the standard 802 11 b g wireless networks It delivers data rates up to 54 Mbps and supports a number of security standard protocols for a safe wireless connection The WLAN antenna shall be of monop
33. ice is not switched off Observe that the Status LED behaviour in the operating state is configurable by user applications running on the device The Status LED is also used for error codes refer to software documentation for details www maximatecc com ECIBel IHR GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 5 Interface overview This section describes the various interfaces of the device Note that depending on product model all interfaces may not be present See chapter 7 1 Product models connectivity level for information about respective model configuration 5 1 Storage memory An industrial grade SD card is used for data storage This makes the device resilient to shock and vibrations which would be a problem when using mechanically rotating hard disks The Flash module is industrial grade classified and has both static and dynamic wear levelling to prevent premature wear out and to extend the lifetime of the memory Still it has a limited number of write cycles It is recommended that the amounts of writing to storage are limited within the software applications 5 2 Front panel This chapter applies to CCpilot XA and CCpilot XS devices only 5 2 1 Status LED There is a
34. it is important to be able to provide this information CCpilot XA ART C000 126 50 du XXXXXX NAM X X maximatecc com LE www maximatecc com 5 GLO BAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 1 4 Environment and Environmental Tolerance The device has been designed to cope with tough environmental demands Much effort has been put into selecting and designing system components to provide you with a user friendly working instrument that is reliable under all circumstances Rigorous testing has been conducted in order to ensure compliance to a broad range of applicable regulatory requirements and to meet the user expectations of a ruggedized device for vehicle and machinery control A full list of standards to which the device has been tested for compliance can be found in chapter 7 3 Environmental specifications www maximatecc com ECUBel IHR GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 2 Device overview This chapter contains illustrations of the
35. l 3 4 DIO 4 Digital I O channel 4 5 DIO GND Digital I O ground reference Housing Shield Note that the digital I Os are galvanically isolated from chassis ground using a shared ground reference 6 5 Analog video Q Analog video is not available on Net and CrossCore XS models Pin Default signal Comments DIN M12 x 1 Video Signal Video GND channel 1 or 3 female 8 pole 2 Video Signal Video signal channel 1 or 3 A coded 3 PWR out Power out 12V channel 1 or 3 4 PWR out Power out GND channel 1 or 3 9 PWR out Power out GND channel 2 or 4 6 Video Signal Video GND channel 2 or 4 www maximatecc com 24 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com ad e O10 Os SS 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 2 Video Signal Video signal channel 2 or 4 8 PWR out Power out 12V channel 2 or 4 Housing Cable shield Shield Q 6 6 CAN ports Observe that CAN3 and CANA interfaces are only available on Net and CrossCore XS models Pin Default signal Comments DIN M12 x 1 CAN Shield Connected to chassis X female 5 pole ground A coded 2 Not connected 3 CAN_GND CAN ground reference 4 CAN_H CAN high 5 CAN_L CAN low Housing Shield Cable shield 6 7 Ethernet Pin Default signal Comments DIN M12 x 1 1 Tx f
36. ng and holding the front panel on off button until the device is switched off indicated by the Status LED stops lighting flashing e The default button press time for performing a forced shutdown is 8 seconds A forced shutdown immediately shuts down the device regardless of its operational state Any information which was not saved will be lost when performing a forced shutdown Any ongoing writing to the SD flash memory will be disrupted which may lead to a corrupted file system e Therefore it is not recommended to use the forced shutdown feature unless absolutely necessary 4 3 Adjusting the screen brightness This chapter applies to CCpilot XA and CCpilot XS devices only Use the front panel brightness buttons to gradually increase or decrease the display brightness The screen brightness can also be controlled from software which also allows for automatic adjustment of the brightness using the front panel light sensor There is also possible to apply the same brightness adjustment for the Status LED 4 4 Using the touch screen This chapter applies to CCpilot XA and CCpilot XS devices only The display is equipped with a touch functionality which gives the opportunity to provide a very easy to use HMI Human Machine Interface for the user Ei Observe that for the touch screen interface to operate properly the device must be properly connected to the ground structure of the vehicle or machine This is extra importa
37. nt for devices equipped with a capacitive touch panel For details see chapter 3 2 Grounding 4 4 1 Touch screen double and right click operation Double click is performed similar to using an external pointing device Tap the screen twice in the same place Tap and hold the touch screen to perform a right click operation 4 4 2 Touch screen calibration Touch screen calibration can be started from the CCsettings software API For detail see software documentation www maximatecc com GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 4 5 Status LED indicator The Status LED indicator on the device indicates different operational states using colours and flashing patterns Table below describes the default behaviour of the Status LED for different operational states Operational state Status LED behavior Device off Off Starting up Flashing YELLOW 2 Hz Operating started up Constant GREEN light Shutting down Constant YELLOW light Internal heating activated Until lower temperature limit for Flashing YELLOW 1 Hz start up is reached Entering forced shutdown A During first 4 seconds Constant YELLOW After 4 seconds Flashing YELLOW randomly After 8 seconds Off dev
38. ole type with an impedance of 50 Q and a maximum gain of 3 dBi The antenna shall not be co located within 20 cm from any other transmitter or person T If using an antenna of other type with higher gain or located it within 20 cm of a person or another transmitter additional FCC IC testing is required for operating the interface in the US or Canada market A 5 13 Bluetooth The All Integrated models have HCI Bluetooth support HCI stands for Host Controller Interface and provides a uniform interface method for accessing Bluetooth hardware capabilities The Bluetooth module complies with the Bluetooth 2 1 standard The Bluetooth module is of class 1 type with a communication range of up to 100 m The antenna shall be of dipole type with an impedance of 50 Q and have a maximum gain of 2 14 dBi It shall not be co located within 20 cm from any other transmitter or person If using an antenna of other type with higher gain or located within 20 cm of a person or another transmitter additional FCC IC testing is required for operating the interface in the US or Canada market www maximatecc com 22 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 6 Connectors This chapter describes the pinout of
39. on can be found in chapter 2 Device overview e The ground connection has a blind hole with a maximum thread depth of 9 5 mm Use a M5 cap screw of grade 8 8 or higher and apply a torque of 5 3 Nm It is recommended to use thread locker to secure the screw and star washers to ensure proper electric contact between the device enclosure and external ground structures through the ground strap D Observe that device chassis ground is internally connected to the negative main supply input Be cautious not to create ground loops 3 3 Power supply installation This chapter describes installation of CCpilot XA XS and CrossCore XS devices in vehicles or other machines The principle is the same also for other types of installations For connector pinout see chapter 6 Connectors Before installing the device into a vehicle or other machinery carefully read through the instructions below e Make sure that device grounding is properly applied See chapter 3 2 Grounding for details e Wire gauge for the supply input shall be dimensioned with respect to cable length supply voltage maximum allowed voltage drop and maximum current consumption of the load o Asa guideline the recommended minimum cable area per device is 2 X 0 34 mm 2 x AWG 22 or 1X 0 75 mne 1 x AWG 18 e When connecting the device to a vehicles or machines battery or other power source with A high current capabilities always apply fusing to prevent cable fire in ca
40. rk of Linus Torvalds Bluetooth is a trademark of Bluetooth SIG CANopen is a registered trademark of CAN in Automation CiA maximatecc is not responsible for editing errors technical errors or for material which has been omitted in this document maximatecc is not responsible for unintentional damage or for damage which occurs as a result of supplying handling or using of this material including the devices and software referred to herein The information in this handbook is supplied without any guarantees and can change without prior notification For maximatecc licensed software maximatecc grants you a license to under maximatecc intellectual property rights to use reproduce distribute market and sell the software only as a part of or integrated within the devices for which this documentation concerns Any other usage such as but not limited to reproduction distribution marketing sales and reverse engineer of this documentation licensed software source code or any other affiliated material may not be performed without written consent of maximatecc maximatecc respects the intellectual property of others and we ask our users to do the same Where software based on maximatecc software or products is distributed the software may only be distributed in accordance with the terms and conditions provided by the reproduced licensors For end user license agreements EULAs copyright notices conditions and disclaimers regarding cert
41. ructions of replacing the battery www maximatecc com 15 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 4 Basic operations This section covers basic operation of the device such as start up shut down display operation and status indication Observe that the behaviour of both the on off controls front panel button and external on off control is user configurable in terms of e Enabling disabling functionality e Configurable timing parameters Also observe that the Status LED behaviour in the operational state of the device is configurable by user applications Described herein are the factory default behaviours of the on off controls and the Status LED 4 1 Turning ON CCpilot XA and CCpilot XS devices can be started up in two ways 1 Bya positive transition of the power connector on off control signal For more information see chapter 3 3 Power supply installation o When started this way the on off signal must remain asserted De assertion will shut down the device 2 Byashort press of the front panel on off button Q CrossCore XS devices can only be started by method nr 1 described above While starting up the devices the Status LED will flash YELLOW 2 Hz The St
42. se of short circuit o The fuse shall be located as close to the battery power source as possible o Fuse rating shall be dimensioned with respect to wire gauge and maximum current consumption of the attached load Inrush current to the load shall also be taken into account Refer to chapter 7 2 Technical data for fuse rating details e The device s external on off control signal power connector pin 5 should be connected to the positive supply line via the vehicles turnkey switch or separate on off switch see S2 in schematic below o Remember to apply fusing also to the on off control signal o Several devices may be controlled by the same external on off switch by joining their on off control signals The current drawn by the input when high is 0 5 mA for each device attached The fuse rating and wire gauge shall be dimensioned for the total switch current www maximatecc com 11 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 e Ifthe vehicle or machine has a main power switch see S1 in schematic below the device s power supply and on off signal shall be connected after this switch Observe that this switch shall not be used for switching the device on off during normal op
43. te Nov 29 13 2 2 CCpilot XS overview On the front side of the device there is a 10 4 display with resistive touch screen buttons for device on off control as well as display brightness adjustment There is also a buzzer a Status LED indicator and a light sensor Buzzer with GORE TEX membrane ON OFF button Display brightness Touch screen adjustment Status LED indicator Light sensor CCpilot XS front side view On the rear side of the device are the interface connectors There are also mounting holes for fasteners in accordance with VESA 50 Mounting holes x4 Service hatch for VESA 50 SIM and SD card External connectors X1 X9 Ground CCpilot XS rear side view www maximatecc com 8 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOU RC ES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 2 0 CCpilot XA CCpilot XS CrossCore XS Date Nov 29 13 Technical Manual 2 3 CrossCore XS overview On the top side of the device are the interface connectors and a Status LED indicator The Q connectors are described in more detail in chapter 6 Connectors Service hatch for Status LED indicator SIM and SD card GORE TEX o membrane IST eescht External connectors l X1 X9 Ground Mounting holes x4 CrossCore XS top si
44. two USB host port 5 7 Ethernet The device has an Ethernet interface supporting 10BASE T 100 BASE TX and Auto MDIX with 500Vac 707V pc galvanic isolation Observe that e The Ethernet interface has function isolation only and must be connected to other SELV Safety Extra Low Voltage circuits only i e local network without routing to outside plant e Shielded cables shall be used for this port to ensure reliable communication and electromagnetic compliance e Connecting the device to a public network environment may impose a security threat www maximatecc com 20 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED CCpilot XA CCpilot XS CrossCore XS 2 0 Technical Manual Date Nov 29 13 5 8 Serial port RS 232 The serial port follows the RS 232 standard but with a limited set of signals The connector is shared with the Audio output For details see chapter 6 2 Serial port and Audio output The serial port is galvanically isolated from chassis ground and supports bitrates up to 230 kbps 5 9 Digital I O Q Observe that Digital I O is not available on CrossCore XS and Net models There are four digital I O channels available Each I O channel is an active low open drain signal with internal pull up 10 KQ to 5 V This means that the I O channels are lo
45. ual Date Nov 29 13 1 2 Conventions and defines CCpilot XA CCpilot XS and CrossCore XS are in many cases identical in functionality and usage besides the lack of display functionality in the CrossCore XS models The following definitions are used to separate model specific details within this document The observe symbol is also used to highlight such difference Defines NEZ CCpilot XA Information that is specific for CCpilot XA CCpilot XS Information that is specific for CCpilot XS CrossCore XS Information that is specific for CrossCore XS Al ntegrated Information that is specific for All lntegrated models Net Information that is specific for Net models device Information that applies to all models or to specific models referred to within a section The observe symbol is used to highligt information regarding differences between product models and options The A symbol is used to highlight information specific for All Integrated models Ei The exclamation symbol is used to highlight information that is especially important for the end user Different text formats used in this document are described in the table below Italics Names designations and references Bolded Important information 1 3 Identification Each device has a label with article number revision and serial numbers which identify your unique device Take note of these numbers During service and other contact with the supplier
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