EZ3600 HELLO
Contents
1. esennnessinussnrnrsriirsrrrrrerrrrsrrrrrerrrrerrrreen 43 Transmitter Receiver iii 44 Kuele ellene EEN 44 TROUBLESHOOTING lella 45 LEGAL FOR TRADE CERTIEIGATION 47 Legal for Trade Features i 47 sealed to Prevent Un authorized Modifications 48 All rights reserved Reproduction of any part of this manual in any form whatsoever without Digi Star s express written permission is forbidden The contents of this manual are subject to change without notice All efforts have been made to assure the accuracy of the contents of this manual However should any errors be detected Digi Star would greatly appreciate being informed of them The above notwithstanding Digi Star can assume no responsibility for errors in this manual or their consequence Copyright 2008 Digi Star Fort Atkinson U S A EZ3600 User s Manual D3842 Rev B Digi Star Technical Specifications TECHNICAL SPECIFICATIONS SIZE 10 25 long x 8 0 high x 4 wide 260mm x 200mm x 100mm WEIGHT 3 3 Ibs 1 5 Kg HELP MESSAGES Context sensitive help messages in 10 languages Long messages are scrolled TRANSDUCER EXCITATION 8 volts D C Nominal Capable of driving ten 350 Ohms transducers Short circuit proof ATC Auto Temperature Compensation of the internal circuitry for high accuracy weighing measurements TRANSDUCER SIGNAL Compatible with transducers having full scale in2. Digi Start 1 Press i 2 Display reads Example RECIPE URSLOW TOT 2500 3 Press AN and Wr select recipe to start Resize gc Caen Indicator will display RESIZE then the resize weight 1 Enter desired recipe weight 2 Press SD indicator resizes ingredients to recipe s total weight and displays first ingredient to load Note Indicator warns resized amount over capacity press fo override D3842 Rev B EZ3600 User s Manual 13 Digi Star zg Recipe and Pen List Mode Loading Recipe Digi Sta vt Aa WS que wee nase in display Begin loading ingredient 2 Weight reached alarm will flash and sound 3 a Manual Advance Weight reached press Press to start next ingredient Or 3 b Auto Advance When preset weight reached indicator advances to next ingredient Unloading Pens Digi Stary e 1 When ingredient EIS SS complete display reads KELIPE COMPLETE Press A Indicator displays unloading pens 2 Press AN or NZ to select desired pen e 3 Press DS 4 Pen and weight displayed begin unloading to pen 5 a Manual Advance Weight reached press to accept Press again to start next pen Or 5 b Auto Advance When preset weight reached indicator advances to next pen 6 When unloading is complete press to start next recipe 14 EZ3600 User s Manual D3842 Rev B Digi Starxe Advanced Commands ADVANCED COMMANDS Unload Partial Pens Digi Star 1 Pres
3. 19 COMMONLY USED DIRECT ACCESS NUMBERS DAN 20 BC KEE ZU Auto Ingredient Manual Pen Advance enna 20 AUD AGVANCE srsri ai ani 21 TONGE TEEN 21 Pen Tolerance 21 ST AY Mescolate 22 Scale DiOr TUCK Eenegkeet aiar 22 Kelte gie 23 RESZ MO ee meee ila 23 D3842 Rev B EZ3600 User s Manual Digi Star Chande TIME radiale E 24 Change Dalers rrarena a eee ee ee 24 MANUAL PROGRAMMING OF RECIPES ll 25 Switch to Manual Hrogrammmg 25 Change Entry Methods 25 INQFEGIENERE NA ME 26 Print Ingredient NAMES piedini 26 Bue TE e ET 21 EIERE CID O alare 28 Erase A a 10 0 iii 30 Review AHechne iii 30 Printing Single Recipe i 31 Printing All RecipeSs iii 31 RUNNING A RECIPE lia ali lle 32 Using Amount Per Animal 32 OTHER FUNG THONS il ela 34 Hold licia 34 Using Dimmer Option 34 MENUS AND CALUIDRATION ee eeeeeaneeeeeaaeeeeeeneeeeeeanees 35 RE CALIBRATING YOUR SCALE ee eeeeesaeeeeeeaeeeeeeaas 38 Get your Calibration Number 38 Enter New Calibration Number 39 Change Setup and Calibration Numbers ceccceeeceeeeeeees 39 INSTALLATION ranieri ei 40 ingicatoRMOUNiigs ssi ibi elio paella 40 Cable e Tel ege EE 41 Indicator Connection Diagram a a s 41 Bottom Panel Cable Connechons ii 41 GConnecttosd Gells To J Bot rar a 42 OAC Sl DISC OM sinti zl iis 42 OPTIONAL EQUIPMENT ccana a 43 Cab Gontrol Wireless l 43 Rotation Counter Sensor
4. 2 Press end M A Enter recipe number 2 4 Press enters number 5 Press scrolls available ingredients 6 Press to select ingredient on screen 7 Enter amount of ingredient required see note 8 Press to store amount Repeat steps 5 8 for each Note In percent oad entry mode a ingredient required 75 ingredient for example should be entered as 75 00 on display 5 75 ingredient entered as 5 75 D3842 Rev B EZ3600 User s Manual 27 Digi Star Manual Programming of Recipes Digi Stard 9 Press ID to change to pens 10 Press to scroll available pens 11 Press to select pen on screen ENTER 12 Enter amount for pen 10 13 Press to store amount Repeat steps 10 13 for each pen required 14 Press to complete recipe 15 Indicator calculates and displays TUTAL amount of recipe Repeat steps 1 15 until all recipes programmed 16 Press to exit 1 Press and hold until indicator beeps and displays PRUBGRI 2 Repeatedly press until recipe number displayed N Bue SI 3 Press edits this recipe Digi Star tt 20 4 First ingredient name displayed followed by AMOUNT 5 Enter new amount de stores and advances to next ingredient EZ 3600 28 EZ3600 User s Manual D3842 Rev B Digi Star Manual Programming of Recipes Digi Star 7 Press A to return to previous ingredient Repeat steps 5 6 for each feedline change e JS 8 Press and hold E to
5. briefly then show a 6 digit number Enter new number 3 Press I Follow same procedure changes calibration number except use 872 D3842 Rev B EZ3600 User s Manual 39 Digi Star Installation INSTALLATION Indicator Mounting WING MOUNT WEDGE MOUNT DESCRIPTION 403780 SCR 10X 5 8 FHSTS BLACK ZP 840459 SUPPORT HAT BRACKET 403770 BRACKET WING MOUNT 405124 PACK WEDGE MOUNT BRACKET WITH U BOLTS amp FLANGE NUTS 405244 EZ3 WEDGE MOUNT RAM MOUNT KEY PART NUMBER DESCRIPTION KA 404799 RAM MOUNT FOR EZ III INDICATOR WITH HARDWARE 404230 RAM SUCTION CUP W TWIST LOCK 40 EZ3600 User s Manual D3842 Rev B Digi Star Cable Connection Installation Scale Indicator Power Cord Remote Indicator Optional Pin To 12VDC Power Supply p 1 Red Terminal Alarm Out 4 Blue Remote Input med See J Box A Connections Indicator Connection Diagram J Box Connection USB Drive Insertion Keser SERIAL PRINTER REMOTE LOAD CELL POWER USB J904 94903 J902 J901 ES Ss J SE Input Output Remote Indicator Power Cord onnection Connection Connection Optional Optional Bottom Panel Cable Connections D3842 Rev B EZ3600 User s Manual 41 Digi Star Installation Connect Load Cells To J Box Connect load cell wires to terminal blocks See Wire Color Key W
6. empty and clean machine before the unit is to be site certified e Install the LFT indicator on the machine and connect all load cells e Zero balance the scale with no load on the machine e Enter 871 and press gt Press Or accept 48 EZ3600 User s Manual D3842 Rev B
7. recipe 3 Press Est Printing All Recipes Digi Start ut pi 1 Press displays first recipe 2 Press prints recipe E ace N 1 3 Press again prints all SA recipes in memory Seel DO 4 Press GN D3842 Rev B EZ3600 User s Manual 31 Digi Star Running a Recipe RUNNING A RECIPE Using Amount Per Animal Seo DO 1 Repeatedly press WY until recipe displayed lt 2 Press to accept recipe 3 Indicator displays LUADING RECIPE 4 deng displays RESIZE followed y PEN 5 Indicator displays flashing number Change number to amount of animals to feed NOTE If using percent load change number to weight amount for pen 6 Press Digi Starxt ea QOPI QYQ 7 After resizing all pens indicator displays ingredient to load and T co R Ta how much to load As ingredient loaded indicator counts down to zero 8 Press CH to advance to next ingredient See page 20 for auto advance D3715 RevD EZ3600 User s Manual 31 Digi Star Running a Recipe 9 After last ingredient loaded indicator displays START DELIVERIES 10 Indicator displays pen to unload and how much to unload As pen is unloaded indicator counts down to zero 11 Press GH to advance to next pen 12 After last pen unloaded indicator displays RECIPE CURMPLETE TOTAL 32 EZ3600 User s Manual D3715 Rev D Digi Star Other Functions OTHER FUNCTIONS Hold Hold mode prevents displayed weight from ch
8. rotations 1 Enter 422 and press a to enter drive ratio value EZ 3600 18 EZ3600 User s Manual D3842 Rev B Digi Starxe Advanced Commands Add a Pen to Pen List Digi Star 1 Enter pen name or number Ve 2 Press GE O 3 Press 1 Press A or W to find desired recipe 2 Press SH 1 Enter amount to unload to pen 2 Press SH 1 Enter number of animals pen 2 Press gt 1 If zones are active display reads ENTER ZUNE 0 9 2 Press gt EZ 3600 D3842 Rev B EZ3600 User s Manual 19 Digi Star __ Commonly Used Direct Access Numbers D A N COMMONLY USED DIRECT ACCESS NUMBERS D A N Pre Alarm Select weight or percentage method enter value to activate early warning indicator reaching preset tg IO Cer 401 and press SS W 1 2 Press again to change S between WEIGHT and PERCENT 3 Press 4 Enter Pre Alarm value Press EZ 3600 Auto Ingredient Manual Pen Advance Ingredients automatically advance Pens manually advance Digi Star gie VO 1 Enter 461 and press D CDI 2 Press A choose on off 3 Press QD EZ 3600 20 EZ3600 User s Manual D3842 Rev B Digi Star ___ Commonly Used Direct Access Numbers D A N _ Auto Advance Allows hands free operation of programmed recipes When auto advance feature activated indicator automatically advances to next ingredient once tolerance and delay time requirements met Tolerance sets Auto Advan
9. DAN OPTIONS displayed display NO BOLD DEFAULT DESENE TIEN CALIBRATION Weight displayed at NUMBER 872 0 4mV V for these load CAL cells RE CALIBRATING YOUR SCALE To re calibrate your scale and make it even more accurate document at least 3 to 6 loads of varying sizes and measure the actual weight of all loads on a certified scale Reading Too High If the Indicator is reading higher than the certified scale then the calibration number is high and should be decreased proportionally Reading Too Low If the Indicator is reading lower than the certified scale then the calibration number is low and should be increased proportionally Get your Calibration Number Digi Start 1 Enter 872 and press SS The calibration CAL number will display Example CAL 24280 TOTAL CERTIFIED WEIGHT TOTAL INDICATOR WEIGHT X CURRENT CAL NUMBER NEW CAL NUMBER 38 EZ3600 User s Manual D3842 Rev B Digi Star Re Calibrating Your Scale Using the previous example your results would be 205030 _ 203400 X 24280 24475 Enter New Calibration Number 1 Enter 872 and ress G Digi Starx p O Existing calibration number will display 2 Use number pad to type new number and press EN For best results unload on level ground Make sure no grain is lost in trucking the grain to a certified Change Setup and Calibration Numbers Digi Star DO 1 Enter 871 and press scale 2 Indicator shows SETUP
10. Digi Star EZ3600 Operators Manual Digi Sta tr Ft Atkinson Wisconsin USA Digi Star Europe Panningen The Netherlands www digi star com D3842 US REV B December 17 2012 Digi Star EZ3600 User s Manual D3842 Rev B Digi Star Table Of Contents TABLE OF CONTENTS TECHNICAL SPECIFICATIONS otra 1 SAFETY DURING E 2 EONA EE 2 Charging battery and weldimg cecccceeeecceeseeeeeeseeeeeeeaneeeeeaneeeens 2 FEED MANAGEMENT GOETIWARE 3 INDICATOR OVERVIEWW cece ccce ee ecee ee eeeeneeeeeneeeeeneeeeaneeeenneeeens 4 OPERATION inibire nti 6 BR ge ale Wl Lee 6 Zero Balance Indicator cece cc cee ece ee eeeeeeeeeeeeeneeeaeeeeneeeen estan es 6 Tare and NeL Gross cirii Bee ENEE be Ae 7 Bdug reale 8 DATA TRANSFER elia 9 USB Drive Mode lele 9 RF DataLink Modes i 9 indicator Data Formals cian iaia 10 LOADING AND FEEDING COMPLETE LOADS MODE 10 e agoe Be EE 10 Resize ee e EE 11 Loading RECIPE EE 12 unloading TO Pen EE 12 REGCIPEANB PENLSETE MODE 13 ei uge EC hill 13 Resize Recipe Weilght ii 13 Bette le El 14 Biere Ware Il mel EE 14 ADVANCED COMMAND LEE 15 unload Partial Pensili Ai 15 Go Back to Skipped Ingredient ccccecceeeeeceeneeeeaneeeeneees 15 Change Feeding Number 16 Clear Indicator Memorie ee 16 Re Use Recipe Pen Dalasi lele lei 17 MIX TIME aeieeiaii ao tatautentadeuneiad neces dio 17 FROLATION COUNTE EE 18 RIVE TRU DEE 18 Add WR Pento AR E EEN
11. ad Cell and reconnect 7 Repeat step 6 for the remaining Load Cells Lai f Remember to record your readings 4 2 Load Cell Record how much the weight increased Do not expect the Load Cells to give the same 8 Bad Load Cells will have a reading that is reading It is common for Load Cells to have either unstable makes the indicator flash RANGE or is more than three times greater or less than the average of the others Also the readings of your weight over each Load Cell should be similar Probably 4 times your actual weight Any differences could be an indication of a bad Load Cell or a structural problem readings that vary by hundreds even thousands Especially when one is carrying more weight 46 EZ3600 User s Manual D3842 Rev B Digi Star Legal for Trade Certification LEGAL FOR TRADE CERTIFICATION United States In the US the Legal for Trade certification is regulated by the National Type Evaluation Program NTEP The NTEP certificate number is 08 40 Canada Measurement Canada is the Canadian agency that regulates Legal for Trade scales The approval number from Measurement Canada is AM 5678C Legal for Trade Features Digi Star Legal for Trade indicators are modified to comply with US and Canadian regulatory agencies Some of these modifications are Load Cell Disconnect Sensor Indicator displays RANGE or RANDE without flashing load when cells are disconnected Hold Function The H
12. anging while moving 1 Press hold 2 Press returns indicator to normal If weight is added while in hold mode press to cancel hold EZ 3600 Note This feature is disabled on all legal for trade systems Using Dimmer Option Digi Star 1 Repeatedly press until UIMFER is displayed 2 Press dims backlight EZ 3600 34 EZ3600 User s Manual D3842 Rev B Digi Star Menus and Calibration MENUS AND CALIBRATION Enter D A N and press to display setting name Press A again to change option value Press to save setting SETTING DAN OPTIONS displayed display NO BOLD DEFAULT MENU 1 BASIC FEATURES IN MOST INDICATORS English ENGLSH Dutch NEDERL French FRANCS German DEUTSH LANGUAGE 101 Italian ITAL Select language to be LANGAGI Portuguese PORT displayed Spanish ESPANI Danish DANSKI DESCRIPTION Hungarian MAGYAR Spanish VESTA Le MOD 107 ON OFF Display gross weight if TR TR HLD key is held for 3 seconds Identity of scale location cilia EE 108 INEWEZ truck id or Mixer PR 0 MENU 2 CLOCK PRINTER COMMUNICATION amp ESTIMATED WEIGHT FEATURES Select time format gia AM PM or 24 hour AMIPM Select key changes time AS SA AS function key chooses hh mm ss 1 mm dd 2 mm dd yy 3 mm dd yyyy era EES 203 oe Select date format DATE Fi 5 dd mm yy 6 dd mm yyyy 7 ddmoyy TIME FORMAT CTE EI 8 ddmoyyyy Select key changes date function key cho
13. ce to trigger prior to reaching preset weight by weight or percentage 1 Enter 442 and press C Digi Star fore IVO 2 Press to choose tolerance method 3 Press to save LE 4 To change percentage press until desired value is shown To change weight enter value D Press to save NOTE OFF setting always advances after preset amount reached Example Preset 1000 Ibs If tolerance is set to 5 Auto Advance will activate at 950 Ibs or 95 of preset weight Pen Tolerance Available in List Mode Only 1 Enter 462 and press D Digi Star tt Ver INO SE again to choose de weight or percent 2 Press CL screen will display PENTOL 3 Enter weight or percentage desired 4 Press QD D3842 Rev B EZ3600 User s Manual 21 Digi Star __ Commonly Used Direct Access Numbers BAR Delay Time Changes time indicator waits before automatically advancing to next feedline CE Digi Start mld ROIO 1 Enter 443 and press Sc Enter delay time in seconds 2 Press to save Note Set to L prevents automatic advance ENTER EZ 3600 Scale ID or Truck ID Each indicator has scale ID 1 Enter 108 and press C Digi Starye de SR ah 2 Press to erase old ID enter the new ID 3 Press QD Note TRM Tracker or Diet Manager software ID must match 22 EZ3600 User s Manual D3842 Rev B Digi Star ___ Commonly Used Direct Access Numbers D A N _ Radio Number Used with cab c
14. cumulate data day to day Download data to USB Drive before re using recipe and pen data stored Note For continuous re use set D A N 466 to on See page 37 Mix Timer The mix timer allows the operator to set a timer to alert the operator when the mixing is completed This can be manually entered or entered as part of the recipe using the TMR TRACKER or other software package 1 Press 93 Use the numeric keypad to enter the amount of time Press 02 The Mix Timer will begin to count down When it reaches zero the alarm light and buzzer EZ 3600 Vv CLEAR will turn on Press to enter the weighing mode 6 Press the or key to re enter the batching mode D3842 Rev B EZ3600 User s Manual 17 Digi Star Advanced Commands Rotation Counter The rotational counter is used much 1 Press 2 like the timer It allows the indicator to count the number of revolutions 2 Use the numeric keypad to enter of a mixer shaft and notifies the the number of rotations operator when a set count is ci reached 3 Press 22 01012772 SI OG OQ 4 The Rotation Counter will begin to count down when the counter has reached zero the alarm light and buzzer will turn on VAN QLL 5 Press una to turn off the alarm VOS oa and enter the weighing mode 2 36 em 6 Press the or QB ke key to re Drive Ratio Drive ratio is number of turns seen by sensor divided by number of mixer
15. dicator output of 0 25 mv v to 3 0 mv v AUTO RANGE Selectable To increase display counts at weight values of 300 and 600 display counts CONNECTOR AMP plastic weather resistant circular connector Gold contacts POWER REQUIREMENTS 10 5 to 16 0 V D C 160 mA nominal with four 350Q L C SET UP AND CALIBRATION Via front panel GROSS RANGE 999 999 max display LOW BATTERY WARNING Enabled at 10 5V nominal POUND KILOGRAM Selectable DISPLAY STDEZ 6 Digit LCD 1 2 high EZ VIEW 6 Digit LCD 1 7 high D3842 Rev B DISPLAY RESOLUTION 01 02 05 1 2 9 1 2 5 10 20 50 100 DISPLAY UPDATE RATE Selectable 1 2 3 4 times sec MAX DISPLAY RESOLUTION Adjustable to 40 000 counts max ZERO TRACKING Selectable On Off SPAN ACCURACY 1 005 F or 1 0 009 C full scale 1 output count MOTION DETECTION Selectable On Off ZERO ACCURACY 005 F or 0 009 C full scale 1 output count for 0 5 mv v transducer ENVIRONMENTAL ENCLOSURE IP65 IEC 529 WEIGH ALGORITHM Front panel selectable digital filters to optimize performance General Slow Fast and Lock on HOLD MODE Used in mobile applications to stabilize displayed weight while moving the scale NON VOLATILE MEMORY EEPROM for balance OPERATING TEMP 29 C to 60 C 20 F to 140 F REMOTE INPUTS Tare Advance Recipe Re enter Preset EZ3600 User s Manual 1 Digi Star Safety Durin
16. following entry methods 1 Amount per Animal 2 Percent per Load 3 Amount per Load 2 3 Press sets entry method D3842 Rev B EZ3600 User s Manual 25 Digi Star Manual Programming of Recipes Ingredient Re Name Ingredient names are listed in a standard table and can be changed bisak Ve QO using the following 9 steps 1 Repeatedly press ER until INGRA displays 2 Press 3 Press shows ingredient Sch A Dress CL again to edit name Display briefly shows EU and flashing cursor displayed 5 Repeatedly press erases ingredient 6 Press 1 key once enters 1 twice enters A three times for B other numbers on keypad work same 7 Pause for one second after entering a number or letter and they shift to left so a new letter or number can be added 8 Press 9 Press or exit Print Ingredient Names Digi Star 1 Press displays first ingredient 2 Press prints total accumulations for this ingredient 3 Press again prints gl TZ D accumulations for all ingredients n a oy Dee currently used in all recipes 4 Press again prints names for all ingredients Ingredients not used by recipe show unused 26 EZ3600 User s Manual D3842 Rev B Digi Star Manual Programming of Recipes Enter New Recipe Digi Star E and hold unt indicator beeps and displays PROGR then displays either first recipe programmed or KEL __ This indicates recipe number can be entered
17. g Use SAFETY DURING USE A Caution Cleaning Do not use running water high pressure cleaners hoses to clean the indicator Charging battery and welding Disconnect all cables from the weighing indicator before charging the battery or welding on the machine If cables are left connected the weighing indicator and connected load cells could be damaged Scale Indicator Remote Indicator Optional ey PF ee E 2 EZ3600 User s Manual D3842 Rev B Digi Star Feed Management Software FEED MANAGEMENT SOFTWARE TMR Tracker is a full featured Windows based feed management system TMR tracker also offers operators additional management tools including Operator control pen review online feed data exchange with nutritionists ingredient tracking and numerous reports TMR Tracker is an indispensable management tool for forward thinking operations For additional information go to www tmrtracker com D3842 Rev B EZ3600 User s Manual 3 Digi Star Indicator Overview INDICATOR OVERVIEW Note See page 40 42 for installation instructions D press and hold for 3 seconds to zero balance D Pre Alarm Light flashes and alarm sounds when weight is within preset limit holds displayed weight when moving machine 4 49 gt selects timer or rotation counter feature 5 turns indicator on 6 turns indicator off D Display Window Displays curren
18. hen YES ZERO Indicator should display Q will not damage Load Cells or Indicator if wires are shorted during this step Is reading on Indicator stable Note Hook up the Load Cells to the J Box one at a time only one Load Cell connected at a time This will get a reading for each Load Cell While performing this test watch for any other symptoms such as erratic unstable display Indicator flashing LRANGE negative reading etc If the Indicator reading should ever appear abnormal with any Load Cell connected then it is probably bad Replace J Box be aware of electrical interference that might affect your scale such as mobile phones CB radios radio towers electric motors etc 3 Connect one Load Cell back into one of the terminals in the J Box The reading you get for 4 Record the Indicator reading with each Load Cell is dependent on the size and type the Load Cell connected of each Load Cell and how much weight is over each Load Cell In general the number should be positive and stable 5 Stand or hang your weight over the connected Load Cell Record how much the weight Note d the scale responded to JOU weight increased with your weight over the Load Cell A Lei i deu i L Il will weigh h SES ON One Dodd Seu SISI bad or the J Box is bad Try the other Load Cells If the Indicator still shows no response the J Box is bad Replace J Box 6 Disconnect the first Lo
19. insert a AZ new ingredient This will insert EZ 3600 na just before the current ingredient on the screen 9 Press to switch between ingredients and pens 10 Press to scroll available ingredients or pens 11 Press to select ingredient or pen 12 Enter amount required 13 Press to store amount ZERO an ingredient Message ZERO TU ERASE scrolls Digi gt O lt STA cae Press and hold to erase ZERO ingredient or pen displayed on the screen Press to exit Press to erase the current D3842 Rev B EZ3600 User s Manual 29 Digi Star Manual Programming of Recipes Erase A Recipe S 1 Press and hold until Digi Star 50 Ee indicator beeps and displays DL ane PRUGRA followed by first recipe number 2 Repeatedly press until desired recipe number displayed gt O lt q 3 Press and hold message PRESS ZERU TU ERASE RECIPE UR NET GRUSS TU EXIT scrolls gt O lt ZERO 4 Press erases recipe 5 Press exits Review A Recipe Digi Star A 1 Repeatedly press L until recipe shown 2 Press gt displays each feedline weight or and total for recipe 3 Press exits 30 EZ3600 User s Manual D3842 Rev B Digi Star Manual Programming of Recipes Printing Single Recipe Note Optional serial port must be Digi Sta installed for printing 1 Press displays first recipe Repeatedly press L displays other recipes E FREIRE 2 Press prints
20. ire Color Key Green UL J Box Illustrated Red Excitation NU a a 4 SE Cell la S nstalavon 5 Shield Shield AI ED if Tighten nuts J Box Cable Connect to Indicator Load cell cable J ee bottom panel J Box Connections Load Cell Direction BENDING DIRECTION DIRECTION DE FLEXION BIEGERICHTUNG 141815 AA Observe direction of arrow when installing load cell 42 EZ3600 User s Manual D3842 Rev B Digi Star Optional Equipment OPTIONAL EQUIPMENT Cab Control Wireless Features e Wireless remote with full key control of indicator on mixer e Mount remote in easy view of loading e Improves loading accuracy Functions e Communicates with multiple mixers e Easily call up recipes without leaving loader Rotation Counter Sensor Specification e Internally mounted 2 4 GHz radios aS ROTATING e Up to 1000 foot range Se e 24 channels EE e 12 or 24 volt DC system MAXIMUM GAP APPROX SENSOR Use with EZ3600 or EZ4600 indicators equipped with rotation counter port Sensor allows operator to program indicator to count auger or PTO rotations for accurate mix D3842 Rev B EZ3600 User s Manual 43 Digi Star Optional Equipment Transmitter Receiver Transmitter shown with factor O installed receiver in indicator Use to zero indicator from remote location Operating range about 90 feet Remote Indicators RD440 small remote display with 1 high numbers RD2400V backl
21. it remote display with 1 7 high numbers RD4000 LED remote display with 4 high numbers 44 EZ3600 User s Manual D3842 Rev B Digi Star Troubleshooting TROUBLESHOOTING FLOW CHART YES Does the indicator come on If your display is unstable or Is the reading on the flashes RANGE disconnect Poor Connection Take them Indicator stable apart and clean connections the j box cord from Indicator Rust or paint should be wire Is display still unstable E brushed Then reconnect and tighten securely Bad Battery Replace battery Put your weight on each weak battery may test good if load cell Does the indicator tested with no load on battery respond to your weight Bad Power Cord Make sure Check all J Box Your Indicator is probably ed wire is connected to and Load Cell defective Try another Positive side and black wire is cables for cuts Indicator to verify Note SONNECtEd to negative side or pinched flat Be aware of electrical When using a multimeter to spots interference that might check for voltage measure affect Indicator such as D fween pin 1 pos and pin 2 Are the readings mobile phones CB neg Meter should read all positive If not radios radio towers between 10 5 and 14 5 volts Load Cell is electrical motors etc DC if using a tractor power upside down Make sure Load Cell COrd black wire is positive and cables are not attached to White wire i
22. nd Calibration SETTING DAN OPTIONS displayed display NO BOLD DEFAULT INGR ADVANCE e MANUAL 1 3 5 7 Select seconds to delay 443 before advancing to next 10 20 30 60 DELAY ingredient dara USER ID 446 ON OFF If ON operator must enter user ID to use indicator ONOFF If ON operator can moer E recipe size Selects total amount to be un SES ON OFF displayed when starting TOLER OVER If ON prevents auto LOCK 453 ON OFF advancing if preset OVERL exceeds tolerance FEED ZONE ALL 1 9 Select feed zone for FOZONE recipe deliveries If ON displays all incomplete recipes or ee FER s 455 ON OFF enable if indicator is UNDN i stationary mixer batch when using Datalink AUTO START If ON starts pens list after PENS 458 ON OFF recipe is loaded in list RUTPENJ mode format MANUAL PEN FON id ADVANCE be ON OFF REESEN MANPENI SS Select weight or WEIGHT PONTOS 1462 percentage method then CP TABS amp PENTULI PERCNT enter pen tolerance PEN WEIGHT LOAD Select method for PEN UTI 463 GROSS displaying pen Weight SE NET net load or gross DOUBLE KEY LI method See PRESS PREV 465 ON OFF e DA da siti when advancing ingr DBKES while loading mixer CALIBRATION DESCRIPTION Quick entry method selects weigh method 1 4lbs 5 8 kg gain 1 9 display counts 1 9 and capacity 1000 SETUP NUMBER SETUPI D3842 Rev B EZ3600 User s Manual 37 Digi Star Pt Re Calibrating Your Scale SETTING
23. old function has been disabled EZ3400 EZ3600 and EZ4600 Printing Printing weight values is not allowed while in motion during self calibration or if any error conditions such as RANGE UURCAP or URALI are active Lock On Weigh Method Lock on weigh method for animal weighing cannot be enabled Tare Cannot tare a negative weight Labeling The capacity and division information is shown on the front of the indicator D3842 Rev B EZ3600 User s Manual 47 Digi Star Legal for Trade Certification Sealed to Prevent Un authorized Modifications The scale indicator is sealed by a Category 1 Audit Trail To access the audit trail in the normal weighing mode press and hold the ON key This will display the current parameter and calibration event count values Pressing any key will return the indicator to the weighing mode The audit trail system is always active and cannot be altered Audit trails are stored in flash memory and do not require batteries to maintain the audit trail values Changing any of the following parameters will change the Calibration event count value or parameter audit event count value This will void your Legal for Trade certification unless performed by properly trained personnel e Setup e Calibration e Capacity e Display Count e Display Units e Weigh Method e Motion e WMAT1 1 through WMA2 3 e LFT Option Setting On Legal For Trade Units Only Perform the following procedure on an
24. on instructions D3842 Rev B EZ3600 User s Manual 5 Digi Star Operation OPERATION Turn on Indicator Digi Start 1 Press QD 1 Enter user number if required 2 Press Digi Star 1 Press and hold 09 toy 3 07 T seconds to zero balance indicator 2 Flashing arrow points to gross next to the display window indicator ready to weigh 6 EZ3600 User s Manual D3842 Rev B Tare and Net Gross Tare is a temporary zero Net Weight to display total weight Gross Weight Press Digi Start 1 Weight displayed press sets zero weight 2 Display reads zero and flashing arrow on side of display points to NET 3 Add more weight display reads added weight value D3842 Rev B EZ3600 User s Manual 7 Digi Stavf Operation 4 To show total of original weight of 4000 pounds plus added 300 pounds press zs flashing arrow points GROSS Digi Start 0 5 Press T 300 pounds is displayed and flashing arrow points NET Print Key Note Optional serial port must be installed for printing Digi Start 1 Press E Indicator sends data to printer or PC Date in ddmmyy Time 10JA08 IZ OLE EZ 3600 43 00 GB GR i Gross GR or Net NET Weight 8 EZ3600 User s Manual D3842 Rev B Digi Star Data Transfer DATA TRANSFER USB Drive Mode To upload data 1 Insert USB Drive 2 Press ES Note If indicator displays uncompleted data in memory press to overwri
25. ontrol option 1 Enter 231 and press gt A 2 Press to erase number enter new number 3 Press QD Note Do not use same number for EZ 3600 Deng two different indicators Resize Option Make weight changes to pens unload weight or recipe load size 1 Enter 448 and press gt Press An again change On Off 2 Press QD EZ 3600 D3842 Rev B EZ3600 User s Manual 23 Digi Star __ Commonly Used Direct Access Numbers D A N Change Time Digi Stary t LR 1 Enter 202 and press St 2 Enter time 3 Press to save 1 Enter 204 and press s 2 Enter date in format ddmmyy 3 Press to save 24 EZ3600 User s Manual D3842 Rev B Digi Star Manual Programming of Recipes MANUAL PROGRAMMING OF RECIPES Three different entry methods for entering ingredients Amount Per Animal this is the default setting Allows entry of ingredient amounts required for feeding one animal Indicator calculates preset amounts required for each ingredient Percent Per Load Enter ingredient amounts in Indicator calculates amounts for each ingredient Total of all ingredients must equal 100 in this mode Amount Per Load Allows entry of ingredient amounts required per load Switch to Manual Programming Digi Star DI igi 1 Enter 439 and press 2 Press 3 again to switch from PC to Scale 3 Press CL Dotstacg 1 Enter 441 press D d f pT lt 2 Repeatedly press scrolls
26. oses mm dd yy DATE GATES Enter XXXXXX D3842 Rev B EZ3600 User s Manual 35 Digi Star Menus and Calibration Spie E A N OPTIONS displayed display DEFAULT GE MEDIA Select media type for data MEDIA storage SCALE NUMBER E scale number for IRA cab control pane eto REMOTE al 234 o type of remote RADISPH ae MENU 3 SCALE CALIBRATION SETTINGS oa UNIT LB KG a pounds lb or oa a kg If ON records preset weights like a TYREL ML PERSE OFF ON TCX 1300 indicator Indicator Tracks gross weight while batching MENU 4 PRESET BATCHING amp ROTATION COUNTER FEATURES Select weight or percentage method then WEIGHT enter a value to activate PERCNT an early warning that indicator is reaching the preset ALARM BUZZER allows 1 4 ON OFF user to turn off alarm horn REV Select time or mixer TIME revolutions to decrement mix timer counter PRE ALARM PTH 6 P ALMI BUZZER BUZZERI CTTIRCTRI MANUAL PROGRAMMING PROGRAMI PC Requires a USB Drive with programming PC SCALE Scale Allows user to manually program indicator Select batch 1 amount animal hee 2 percent load 3 amount load presszo Select tolerance weight OFF 5 1 5 7 10 percentage to accept ingredient 36 EZ3600 User s Manual D3842 Rev B ENTRY METHOD E TAG TOLERANCE TOLER Enter the number of input DRIVE RATIO 422 10001 00 pulses that equal 1 mixer DRATIOJ revolution Digi Star Menus a
27. plete Loads Mode _ Resize Recipe Weight Digi Star tt Indicator gives option to resize pen load weight 1 Enter new weight or keep original weight 2 Press E e EZ 3600 Note Press to resize by number of head in pen Note Press to accept pen values without resizing Note If indicator warns resized amount is over capacity press to override D3842 Rev B EZ3600 User s Manual 11 Digi Start toading And Feeding Complete Loads Mode Loading Recipe Digi Start ive Ingle iene Weight Nasties in 2 display Load ingredient n DU l 2 Weight approaches zero alarm IN will flash and sound DS 3 a Manual Advance Weight reached press to accept EZ 3600 Press again to start next ingredient or 3 b Auto Advance When preset weight reached indicator advances to next ingredient Unloading to Pens KE Ingredients loaded indicator Digi Star displays first pen to unload 1 a Manually Advance Press to go to pen When weight reached press gt to accept Press again to start next pen EZ 3600 or b Auto Advance When preset Note Do not press Qe weight reached indicator advances to next pen Note Last pen complete indicator If different pen needed press Z displays RECIPE LUMPLETE or KZ to find desired pen Press for pen delivery 12 EZ3600 User s Manual D3842 Rev B Digi Star Recipe and Pen List Mode RECIPE AND PEN LIST MODE Starting a Recipe
28. s N to advance to next pen without finishing current pen Note If pen tolerance is set and feeding stopped before preset weight reached alarm sounds indicator displays PEN UNGERFED PRESS PRINT TO RENOVE PEN FRUIT LIST PRESS UN TO KEEP PEN see page 21 for Pen Tolerance set Up Go Back to Skipped Ingredient Digi Starx 1 Press Avo N to move back 2 Press di Note Ingredient weight changed more than 4 display counts cannot restart that ingredient Example If minimum display change is 10 Ibs kgs more than 40 Ibs kgs cannot restart that ingredient D3842 Rev B EZ3600 User s Manual 15 Digi Star Advanced Commands Change Feeding Number Digi Starx 503 1 Press Cp 2 Enter user number 3 Press 4 Enter feeding number 1 9 SO e 5 Press G D Clear Indicator Memory 1 Press OQ Digi Starye GIO 2 Press and hold Cutan 3 Press J while holding indicator scrolls EZ 3600 lt gt Release enn DD 4 Press to erase feeding memory 16 EZ3600 User s Manual D3842 Rev B Digi Star Advanced Commands Re Use Recipe Pen Data Digi Star ao Indicator Q Press and hold ean Press J while holding indicator scrolls Release ean Press Geni again to re use recipe and pen data Note When re using data stored in indicator it takes recipe and pen information and removes completed weights loaded or unloaded and marks them undone It will not ac
29. s negative hydraulic lines or Bad Indicator Try another reservoir Indicator Even a different model or set up should come Does the scale weigh you NO on approx the same over all Load Cells Weight will not be accurate Remove the cover from your J Box YES Is there moisture inside the box YES Dry out your J Box use a hairdryer Check cable strain reliefs for tightness Cables have drip loops Is Look for loose connections lid gasket damaged Watch your Indicator display while moving the wires and pressing on the circuit board inside the J Box You will see if there is a loose connection or bad solder joint Your Indicator is probably not set up and calibrated correctly Check the decal on the bottom of Indicator It shows what type of Load Cells the Indicator was calibrated to By pressing the on key while the Indicator is already on you will get the Indicator s Set up and Cal numbers See if they compare to the set up and calibration numbers on the Indicator Contact Dealer for further information Fix or replace the J Box Did the J Box have a bad connection or loose wire See next Page D3842 Rev B EZ3600 User s Manual 45 Digi Star Troubleshooting FLOW CHART 1 Disconnect all the Load Cell wires from the terminal blocks inside the J Box leave the Indicator on while connecting and disconnecting the wires it 2 Zero balance the Indicator Press NET GROSS t
30. t actions 4 EZ3600 User s Manual D3842 Rev B Digi Star Indicator Overview temporary zero Net Mode records to memory or prints displayed weight toggles between Net and Gross weights selects recipes in memory 9 2 e EER enters user number and feeding number Any number can be used for user until number assigned by feed management software clear backspace press in List Mode to begin pen unloading See page 14 aes accepts change or proceeds to next item Directional Arrows moves through list of information Keypad inputs numbers or letters EP performs task displayed by select displays additional tasks EA press for additional information O e Oe USB Drive transfers data between computer and indicator Il J904 ta x gt __ E l La SY a S d SN V VI D dd Av b Yt U L Serial Printer Port optional communicate with computer and other digital input output devices N _ SERIAL PRINTER REMOTE LOAD CELL POWER J90 Remote Port optional remote display Load Cell Port for J Box cord Power Port for Power Cord USB Drive Port for USB Drive insertion Insert USB Drive to upload download data SADO 8 27 Serial Number Plate Serial Number of indicator See pages 40 42 for installati
31. te uncompleted data Remove USB Drive when transfer complete To download data Insert USB Drive indicator automatically sends data to USB Drive Remove USB Drive RF DataLink Modes Indicator receives data Data compete indicator sends data to DataLink Kb Data sending To send data to PC if operator does not complete all feeding at end of feeding schedule Press until display shows message right column press to perform transfer The indicator marks uncompleted data as completed and sends feeding data to DataLink Note After sending uncompleted data is erased Note Indicator may also be manually programmed see page 25 for instructions D3842 Rev B EZ3600 User s Manual 9 Digk Star 9 ___Loadiing And Feeding Complete Loads Mode Indicator Data Formats Data sent to indicator sent in two formats Complete Loads Mode Each load built by PC software It assigns pens to recipe and builds exact load for pens Recipe and Pen List Mode PC software sends recipe data and pen data in two different fields Operator selects recipe to build and pen deliveries LOADING AND FEEDING COMPLETE LOADS MODE Starting A Recipe Digi Starxt 1 Press E EZ 3600 Digi Staryt 1 Indicator scrolls feeding number first recipe and pen number 2 Press A and NI to find desired recipe 3 Desired recipe in display line press 10 EZ3600 User s Manual D3842 Rev B Digi Star _Leading And Feeding Com
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